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Caution!

1. Figure 39 Mains circuit for safety related disconnection of a single drive The safety disconnection of a single drive can be implemented on the PKE SWD 32 via the Enable auxiliary contact terminal X3 X4 In the event of an emergency the control voltage is interrupted by including the Enable path of a safety relay or a positively driven NC contact of an emergency stop switch This type of circuit allows the creation of control circuits up to Safety Category 1 to EN 954 1 In this example the safety relay must comply with category 1 or higher e g ESR4 NO 31 124 Engineering Safety related disconnection of drive groups tb VL SLD 710 Eld ZL0 MERE pS ee vxEx Ev ex Ev Ev ITA i TYI TY TY IW 8 8 8 Lys E 01 E 8 01 i 21 01 0 02 01 8 8 p p 10 yasay ino 4 JMO MOC pe Pe snq IN wf ee 2 EXT ZAT LA tV TV 5 C 1 5 ds a705 Kemaye5 0 xnv MOd zoy AO Ave Ave 107 i 10 704 10 VON 105 x 104
2. LA LA 910 Ww WLW La 05 10 050060017 Redundant disconnection of drive groups 51501 0300 Mayes ino ul MOQ 51869 13 33 z e 6 15538 xnv Interface for motor starter combination with PKE12 32 PKE SWD 32 vl 10 zor 8 0 vc t 0 007 I I Ic4 I x BIS AME 06 3d l Figure 44 Control circuit for redundant disconnection of drive groups 130 Engineering 05 10 050060017 Figure 45 Main circuit for redundant disconnection of drive groups 131 132 Interface for motor starter combination with PKE12 32 PKE SWD 32 A 05 10 050060017 Application for EN ISO 13849 1 and EN 62061 The SmartWire Darwin system is suitable in applications up to safety category 3 PL d in accordance with EN ISO 13849 1 and SIL Cl2 in accordance with EN 62061 Danger The total assembly of the safety relevant controls must correspond to the required safety category Applications in North America For applications
3. 05 10 050060017 0 007 lt 1 lt 1 lt 1 lt 1 lt 1 lt 1 3d 4 4 l i H 125 Figure 40 Control circuit for safety related disconnection of drive groups 05 10 050060017 Interface for motor starter combination with PKE12 32 PKE SWD 32 Figure 41 Main circuit for safety related disconnection of drive groups In an emergency the power for the contactor coils can be switched off using the enable circuit of the safety relay By the use of extra SmartWire Darwin Power modules protection groups are made that in an emergency can be 126 05 10 050060017 Engineering switched off together With this circuitry controls can be assembled up to Safety Category 1 to EN 954 1 The safety relay must comply with category 1 or higher e g ESR4 NO 31 in this example Feedback Circuit The auxiliary contact integrated in the contactor is a mirror contact according to IEC EC 60947 4 1 Using this contact the state of the main contacts can be reliably signalled The mirror contact can be included into the feedback circuit of the safety relay so that the safety relay only gives a new enable signal when the contactor is open Measures for higher safety categories In many applications controls
4. Byte 0 7 6 5 4 3 2 1 0 REL REL REL REL I REL I REL REL REL Data byte Data Bit Designation Explanation Notes 0 0 7 I REL Motor current Section Motor current 96 I REL page 146 Object 2 Index 2 Byte 0 7 6 5 4 3 2 1 0 TH TH TH TH TH TH TH TH Data byte Data Bit Designation Explanation Notes 0 0 7 TH Thermal motor section Thermal image 96 motor image TH 157 05 10 050060017 Interface for motor starter combination with PKE12 32 PKE SWD 32 Object 3 Index 3 Byte 0 7 6 5 4 3 2 1 0 CLASS CLASS CLASS TYPE TYPE TYPE Data byte Data Bit Designation Explanation Notes 0 0 2 TYPE Type of trip block section Type of trip block TYPE page 148 3 5 CLASS Set time lag section Time delay setting CLASS 6 not used 7 not used Further information on the subject of acyclical data transfer is provided in the manual 50130022 previously AWB2723 16129 158 05 10 050060017 6 Interface for NZM compact circuit breakers Introduction The NZM XSWD 704 SmartWire Darwin module is used for querying a circuit breaker with an electronic release NZM 2 3 4 PLC i e the On Off Trip position of the switch and the actual currents The remote operator can be actuated via the module The NZM XSWD 704 is fitted on a top hat rail in an installation compartment with protection
5. 7 89009 231 Spr 7 0 er gt Oe 2o juaiquie buneiado 7722031COTFGMS CIN 1 5 Appendix CCO QMS CCIN CCY aMS ccIN 77720311 DI GMS CIN 5 7 2431 4 5 2 1 LLD GMS ZZIN d3raMS CCW LDI GMS cCIN suonipuoo Dew 3uerquiy 200 Technical data 05 10 050060017 aseq aseq puix aseq aseq aseq 1U0JJ 1 1U04J 300 punou 1u0J Aunow Sa SA 5 ou 5 sonsoubeiq Sa ou ou q31 2 901 X 901 X 901 X Z 901 X Jexiueupeui uedsejr ye UOD 7 Janoabueyd z 1e1uo Janoabueyp 26100 7 2031COFGMS CCIN a31coraMs ecWw CC2X QMS ZCIN CCVI aMS CCIN 77 2031L DI GMS CCIN Q31LDI aMS CIN 7 2903T aMS CCIN d3raMS ecw L129i GMS ZCIN IVVX aMS CCIN uon un 201 202 Appendix 05 10 050060017 Network termination switch cabinet bushings SWD4 RC8 SWD4 SFL8 SWD4 SML8 10 20 20 General Standards IEC EN 61131 2 EN 50178 Dimensions W x H x D mm 48 5 345 35x83x40 35 x 83 x 46 10 Weight g 10 50 50 Mounting position any any any Ambient mechani
6. V 58 LLOSS uolssaiddns ZHD L 7 C zHD C VI 01 01 ZHIN 0001 08 800222 LELLO 3 231 splay c 1 Y Y 1261005 8 8 AA ebretpsip 8002 2 LELI9 3 231 ebieupsip ne1s01e 3 e qe ijdde gt 7 24314 lt 3 4 5 2 1 1 5 7ZIN GMS 7ZIN CCV aMS CCIN 77 20311 DI GMS CCIN Q31LDI QMS 7 IN 05 10 050060017 OWI 5neubeuioq9 3 7 2431 4 5 lt 0 4 LL23 QMS 7 IN l d3raMS CCWW LVX aMS C cIN 199 05 10 050060017 Ajddns cg lt GMS A SL uonduinsuoo uan 06 06 06 06 06 sep o jo JequinN 4171 dl F GMs 77W aMS ccIN dl F GMs 7ZIN dl FIMS ccN QMS ccN a CJS8 VOMS 1 6 0158 0 45 S 74S8 VOMS IS CAS8 VOMS_ _ S C4S8 VOMS s10peuuo jod g Suonauuo 31 13015 lt Dumas pneg 5 uoneis ad Aom au UIMJEq 9J AM JUS 0 2 89009 3 231 gt 46776 46776 56 76 546 76 56 76 uou 08 0 08 0 08 0 08 0 08 0 Jo 015 1 5 JUaAaJd
7. SO value high SO value high section section 13 50 value low 50 value low section section 14 0 value low 50 value low section section 15 Set value LS for 16 Set value 17 Set value ty 18 Set value lsd 19 Set value tsd 20 Set value lg 21 Set value tg 22 of the CB on off 23 Serial number NZM H byte 24 Serial number NZM M byte 25 Serial number NZM L byte 26 CB part no 170 05 10 050060017 Programming Byte Profile 1 Profile 2 Profile 3 Profile 4 27 LS function 28 NZM version 29 Ground fault module 30 Free Digital status data profile 1 Byte Bit Description Note 7 65 4 3 1 0 0 X 1zinternalfaultin NZM XSWD 704 0 X 1 Short circuit output Q0 or Q1 0 1 Power meters invalid Fault found in FRAM 0 X 1 Overload warning 2 120 96 lr 120 96 0 X 1 Diagnostics signal from XSWD 704 present 0 X 1 2 XSWD 704 present P or PRSNT 0 XSWD 704 not present 1 1 11118 position 01 LS connected e 11 CB connected 1 X LS status 00 Init 01 Off e 10 On e 11 Trip 1 X Availability Identical to Off position 1 X 1 Overload warning 1 1 gt 100 gt 100 171 172 Interface for NZM compact circuit breakers 05 10 050060017 Byte Description Note 765 43 2 1 0 2 X Group warning Load warni
8. circuit breakers Overview of The SmartWire Darwin connection system is an intelligent SmartWire Darwin System bus system and makes possible the reliable and easy connection of switching devices control circuit devices and 1 0 components with overriding bus systems About This Manual 05 10 050060017 The components that are connected with the SmartWire Darwin system are linked e g to PROFIBUS DP or CANopen communication networks via gateways Up to 99 slaves can be connected to form a network by means of the SmartWire Darwin system The slaves can be either SmartWire Darwin modules for DILM SmartWire Darwin 1 0 modules or SmartWire Darwin RMQ modules The electrical connection is effected via a special 8 pole connecting cable and the relevant plugs Additional device manuals Further information concerning the SmartWire Darwin can be found in the manuals MN05013002Z EN previously AWB2723 1612en SmartWire Darwin Gateways MN05006002Z EN previously AWB2723 1617en SmartWire Darwin The System e MN05002002Z EN previously AWB2725 1452en XIOC Signal Modules chapter Diagnostics of the Profibus DP slaves The manuals are available for download on the Internet as PDF files They can be quickly located at http eaton com moeller support by entering the document number as the search term Target group This manual is intended for automation technicians and engine
9. 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 5 not used 6 P Module present 0 module not present 1 module present 7 not used 78 05 10 050060017 Bit Programming Outputs Byte 0 7 6 5 4 3 2 0 00 Designation Meaning 00 Activation of the LED not used not used not used not used not used not used ui B Ww N not used Diagnostics The module does not report a diagnosis 79 Control Circuit Devices 05 10 050060017 M22 SWD M22 SWD K11LED W B G R The function element has one input byte and one output byte at its disposal NO1 NC1 Inputs Byte 0 7 6 5 4 3 2 1 0 P F 1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact actuated 1 Contact not actuated 1 NO Normally Open 0 Contact not actuated 1 contact actuated 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 80 05 10 050060017 Programming Outputs Byte 0 7 6 5 4 3 2 1 0 Bit Designation Meaning 0 00 Activation of the LED 1 not used not used not used not used not used not used u
10. ld 7 X lr lsg 8 x lr 9 x Ir gt gt gt CO CO OO CO 10 x 54 0 Set value for tsd 20 tsa ms tsd 60 tsd 100 tsd 200 tsd 300 tsd 500 tsd 750 tO o tsd 1000 20 Ig 0 2 X In Set value for lg 20 lg 0 35 x In 20 lg 0 4 x In 20 lg 0 5 x In 20 lg 0 6 x In 20 lg 0 7 x In 20 lg 0 8 x In 20 lg 0 9 x In 20 Oc e WJI N 1 0 x In 179 Interface for NZM compact circuit breakers 05 10 050060017 Byte Description Note value 21 0 4 0 Set value for ff ty 20 fg Ims 21 2 ty 60 21 3 ty 100 21 4 ty 200 21 5 ty 300 21 6 ty 500 21 7 ty 750 21 8 tg 1000 22 1 I t A activated 0 121 deactivated 23 Serial number NZM H byte 24 Serial number NZM M byte 25 Serial number NZM L byte 26 CB part no 27 LS function 28 Main index bit 7 6 NZM firmware version Secondary index 1 bit 5 3 Secondary index 2 bit 2 0 29 0 NZM ground fault module not present 29 16 NZM ground fault module present 30 Reserve 180 05 10 050060017 Programming Outputs The data structure complies with the LVSG Low Voltage
11. 7 6 5 4 3 2 1 0 12 11 10 Bit Designation Meaning 0 10 Status input 10 1 11 Status input I1 2 12 Status input 12 3 Status input 4 not used 05 10 050060017 Programming Bit Designation Meaning 5 not used 6 not used 7 not used Outputs Byte 0 7 6 5 4 3 2 1 0 01 00 Bit Designation Meaning 0 00 Actuation output QO 1 01 Actuation output 01 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Diagnostics The module does not report a diagnosis 33 34 05 10 050060017 05 10 050060017 3 Switching Contactors DIL SWD 32 001 DIL SWD 32 002 Introduction V The SmartWire Darwin modules DIL SWD 32 001 and DIL SWD 32 002 for DILM are snapped directly onto either a contactor type DILM 7 to DILM 38 a DILA contactor relay or an MSC motor starter It is for the purpose of driving a contactor or a motor starter via a programmable logic controller and acquiring the feedback Caution No additional auxiliary contact block can be snapped onto the contactor The auxiliary contacts integrated in the contactor can be used e g for safety interlocks 35 Switching on Contactors DIL 05 10 050060017 SWD 32 001 DIL SWD 32 002 Surface mounting The following diagram shows the two module
12. The SmartWire Darwin system is suitable in applications up to safety category 3 PL d in accordance with EN ISO 13849 1 and SIL CI2 in accordance with EN 62061 Danger The total assembly of the safety relevant controls must correspond to the required safety category Applications in NorthAmerica For applications for the North American market special care must be taken with the approval of the individual components of the system SmartWire Darwin Current carrying capacity of the SmartWire Darwin connecting cable in accordance with NFPA 79 If the SmartWire Darwin connection system is used for applications in North America the maximum current carrying capacity of the SmartWire Darwin connecting cable is reduced from 3 A to 2 A If due to the application the maximum current carrying capacity of the SmartWire Darwin connecting cable exceeds the value 2 A this can be compensated by means of additional SmartWire Darwin power feeder modules gt chapter Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 55 56 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 DOL starter With the use of DOL starters in the North American market various special features must be observed that are based on market practices and the associated Standards A comprehensive overview of the special North American features is provided by the Eaton publication Special Conditions for the Use of Protective
13. User 05 10 MN05006001Z EN SmartWire Darwin Units E T N Powering Business Worldwide All brand and product names are trademarks or regis tered trademarks of the owner concerned Emergency On Call Service Please call your local representative http Awww eaton com moeller aftersales or Hotline of the After Sales Service 49 0 180 5 223822 de en AfterSalesEGBonn eaton com Caution The manual AWB2723 1613en is renamed from edition 05 10 in 050060017 151 edition 2009 edition date 02 09 2nd edition 2010 edition date 06 09 3rd edition 2010 edition date 03 10 4th edition 2010 edition date 05 10 See revision protocol in the About this manual chapter 2009 by Eaton Industries GmbH 53105 Bonn Author Heribert Einwag Mike Edelmann Rainer Menden Editor Ren Wiegand Jutta Kremer Translator globaldocs GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of elect ronic systems without written permission of Eaton Industries GmbH Bonn Subject to alteration without notice Eaton Industries GmbH Safety instructions Danger AN Dangerous electrical voltage Before commencing the installation Disconnect the power supply of the device Ensure that devices cannot be accidentally rest
14. position of the 1 0 A switch for more than 4 seconds one of the three defined positions contactor is switched off The value 0x00 is output via bit array Al A2 143 144 Interface for motor starter combination with PKE12 32 05 10 050060017 PKE SWD 32 Set value I The overload release value set on the PKE basic unit is indicated via bit field input byte 1 bit 0 3 The value of this bit field indicates the set absolute current value of the overload release that varies according to the PKE trip block selected Bit field has the following meaning for the different PKE trip blocks Table 16 Bit field Set value Set 1 current value of the overload release Field Value PKE XTUA 1 2 4 PKE XTUA 12 32 lr 0x0 0 30A 1 00 A 3 00A 8 00 A 0 1 0 33A 1 10A 3 30A 8 80 0 2 0 36 1 20 3 60 970 0x3 0 40 A 1 30A 4 00 A 10 50 A 0 4 0 43 A 1 42 A 4 30 A 11 50 A 0x5 0 47 A 1 55A 4 70 A 12 50A 0x6 0 50A 1 70A 5 00A 13 50 A 0x7 0 56 A 1 90A 5 60 A 15 00 0 8 0 63 2 10A 6 30A 17 00 A 0x9 0 70 2 40A 7 00A 19 00 A 0 77 A 2 60A 7 10 A 20 50 A 0xB 0 83 A 2 80 A 8 30 A 22 00 A OxC 0 90 A 3 00A 9 00 24 00 A 1 00 3 30 10 00 A 27 00A OxE 1 10A 3 70 A 11 00 A 29 00A OxF 1 20A 4 00 A 12 00 A 32 00 A 05 10 050060017 Programming Cause of trip TRIPR In the event of a malfunction o
15. M22 SWD KC22 The function element has one input byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 P F NO2 2 Bit Designation Meaning 0 NC1 Normally Closed 0 contact 1 actuated 1 Contact 1 not actuated 1 NO1 Normally Open 0 Contact 1 not actuated 1 contact 1 actuated 2 NC2 Normally Closed 0 contact 2 actuated 1 Contact 2 not actuated 3 NO2 Normally Open 0 Contact 2 not actuated 1 contact 2 actuated 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 98 05 10 050060017 Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 99 Control Circuit Devices 05 10 050060017 M22 SWD M22 SWD LEDC W B G R The function element has one input byte and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 F i Bit Designation Meaning 0 not used 1 not used 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 5 not used 6 P Module present 0 module not present 1 module present 7 not used 100 05 10 050060017 Programm
16. at least to IP 54 switch cabinet and is connected to the NZM via a 2 0 m data cable The auxiliary contacts and the remote operator are wired separately Interoperability with SmartWire Darwin gateways The interoperability of the NZM XSWD 704 SmartWire Darwin module is only possible with a suitable firmware version of the SmartWire Darwin gateway used The following firmware versions of the SmartWire Darwin gateways guarantee interoperability with the NZM XSWD 704 SmartWire Darwin module Table 22 Firmware versions SmartWire Darwin gateways SmartWire Darwin gateway Firmware version EU5C SWD CAN V 1 10 EU5C SWD DP V 1 10 The firmware of the SmartWire Darwin gateway can be updated using the SWD Assist program 159 160 Interface for NZM compact circuit breakers 05 10 050060017 SWD Assist The SWD Assist planning and ordering help system provides valuable support with the project planning of your SWD topology SWD Assist is software that runs on Windows 2000 SP 4 XP or Vista 32 bit and relieves you of the planning work required for an SWD topology The SWD Assist software from version V 1 11 can be used conjunction with the NZM XSWD 704 SmartWire Darwin module The software is available free of charge at http downloadcenter moeller net Surface mounting 80 8 Figure 49 Fitting of with NZM XSWD 704 D Connection SmartWire Darwin 2
17. command Thermal motor image 2 Switch command for contactor 3 Switch status Contactor 4 ACKR bit field status Trip indication Overload with activated ZMR function 152 05 10 050060017 Programming Figure 47 Acknowledgement of manual ZMR mode by changing the ZMR mode Thermal motor image 2 ZMR bit field status 3 Switch command for contactor Switch status Contactor 5 Status of ACKR bit field Trip indication Overload with tripped ZMR function 153 154 Interface for motor starter combination with PKE12 32 PKE SWD 32 A 05 10 050060017 Caution The ZMR function cannot be deactivated until the thermal motor image falls below the 100 mark Automatic ZMR mode In automatic ZMR mode the contactor is ready to reclose immediately after the thermal image drops below 100 mark The automatic ZMR mode is activated by setting the ZMR M A output bit output byte 0 Bit 3 Danger If the switch on command for the contactor is sent in automatic ZMR mode the motor starts up automatically after the thermal motor image falls below 100 The following diagram illustrates the switching behavior of the contactor after an overload with the automatic ZMR mode active 05 10 050060017 Programming 110 100 Figure 48 ZMR operating mode Automatic Thermal motor model 2 Switch command for con
18. e switching command via SmartWire Darwin Use of the 1 0 A switch for the electrical switching on or off of the contactor is ensured only when the SmartWire Darwin module for DILM is supplied via the SmartWire Darwin connecting cable Engineering 05 10 050060017 AJX ZLINTIG uoneuiquio Jauejs ay 26 1x Ox 8 ueg Mews uueg MHLW dd 47 05 10 050060017 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 8 8 5 ay Jo nB 8 gt uueg MeS id Vl sta EC IUL evil 48 05 10 050060017 Engineering Safety related applications For most applications apart from normal operational switching also the switch off in emergency or the switch off by the opening of the protective doors is demanded The system SmartWire Darwin is not designed for the transfer of safety relevant signals Using the following configuration the system SmartWire Darwin can however be used for safety relevant switch offs Danger In safety relevant applications the power supply providing power to the Smart
19. electronics and for controlling the LED from the SmartWire Darwin network supply Please take into consideration the total current consumption of your SmartWire Darwin network and if necessary plan for an additional feeder module EU5C SWD PF2 1 data for the current consumption please refer to the table in Appendix on 185 113 114 Interface for motor starter combination with PKE12 32 05 10 050060017 PKE SWD 32 PKE32 COM Figure 34 Connections PKE SWD 32 and PKE32 COM Module Connection of SmartWire Darwin external device plug 2 Mechanical switching position indicator 3 Diagnostics LED Catch slider 5 Connection pins 6 Adjusting slide for contactor size Data interface for PKE32 COM Connection terminal electrical enable 3 4 Selector switch 1 0 A Data cable with connector for PKE SWD 32 1 Connector for PKE XTUA trip block 05 10 050060017 V Engineering DOL starter The DOL starters are assembled from a PKE12 PKE32 with the PKE XTUA trip block and a DILM7 to DILM32 contactor The PKE SWD 32 is fitted onto the contactor Caution The PKE SWD32 controls the contactor so the terminals A1 A2 must not be wired The PKE32 COM is used as a communication link between the PKE SWD 32 and the PKE trip block The PKE SWD 32 receives the data of the PKE trip block via the PKE32 COM and makes this available as input data on the
20. for front or base fixing 65 66 Control Circuit Devices 05 10 050060017 M22 SWD M22 SWD front mount M22 SWD front function elements are used in connection with the M22 A adapter and M22 front elements for installation in consoles or switch cabinet doors Surface mounting M22 SWD K M22 SWD LED Figure 23 Layout M22 SWD front mount 05 10 050060017 Engineering Engineering The SmartWire Darwin front function elements are used instead of the previous 22 10 01 contact elements and the corresponding M22 LED indication elements The previous elements for the control circuit function are used on the front One SmartWire function element is used per M22 A adapter Mounting is always performed in the middle position Correspondingly more efficient function elements are used for the combined functions of a luminous command device or for the realization of a multi step switch A luminous pushbutton which previously had to be realized as a combination of several elements can now be realized simply by means of one combination element LED indicator contact element M22 SWD K11LED M22 SWD K11 This function element replaces the previous contact elements 22 10 01 It provides a changeover contact by means of which both a breaker and maker function can be realized The previously possible piggy back combination consisting of an 22 01 and K10 element ca
21. 1 EU5C SWD PF2 1 05 10 050060017 The SmartWire Darwin power module EU5C SWD PF 1 loops the 24 V DC contactor voltage back into the SmartWire Darwin cable The looped back 24 V DC voltage is not electrically isolated from the 24 V DC supply voltage AUX of the module There is voltage reversal and EMC protection Voltage dips are not buffered The subassembly does not need a diagnostics LED and no diagnostics information of its own is sent on the SmartWire Darwin network A fault in the 24 V supply voltage is therefore ascertainable only via the missing voltage of the downstream contactors Engineering Area of application of the SmartWire Darwin power module EU5C SWD PF1 1 The supply for the contactors installed in the SmartWire Darwin network is no longer sufficient power consumption of the contactors gt 72 W 3 A selective emergency shutdown of individual contactor groups or motor starter groups is required gt section Safety related applications page 49 With a SmartWire Darwin power module a second connection for the contactor coil control voltage can be made at another position in the SmartWire Darwin network 05 10 050060017 EU5C SWD PF1 1 Installation The SmartWire Darwin power module EU5C SWD PF1 is envisaged for mounting on a top hat rail gt Mount the module on the top hat rail gt Connect the 24 V DC voltage to the terminals AUX on the front
22. 2 2008 Level 3 05 10 050060017 Technical data PKE SWD 32 Ambient climatic conditions Operating ambient temperature IEC 60068 2 25 60 Condensation prevent with suitable measures Storage 2C 30 70 relative humidity non condensing 52 95 IEC EN 60068 2 30 SmartWire Darwin network Function SmartWire Darwin station slave Baud rate setting automatic SmartWire Darwin status LED green orange Connection Plug 8 pole Plug connectors External device plug SWD4 8SF2 5 Current consumption 15 V bus voltage mA page 185 Operating Mode Manual automatic mode Yes Setting Rotary switch Terminal capacity solid mm2 0 2 1 5 AWG 24 16 Flexible with ferrule mm2 0 25 1 5 minimum section length 8 mm Connection Type Push In 209 210 Appendix 05 10 050060017 NZM circuit breakers NZM XSWD 704 General Standards 61131 2 EN 50178 Dimensions W x H x D mm 35 x 90 x 101 Weight kg 0 1 Mounting Top hat rail IEC EN 60715 35 mm Mounting position Vertical Ambient mechanical conditions Protection type IEC EN 60529 20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 constant acceleration 1 g Hz 8 4 150 Mechanical shock resistance Shocks 9 IEC EN 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 Drop mm 50 height Free fa
23. 50060012 SWD 32 001 DIL SWD 32 002 gt Place the SmartWire Darwin module for DILM on the allocated contactor DILA DILM7 DILM9 DILM12 DILM15 DILM17 DILM25 DILM32 DILM38 Figure 20 Placement of the DIL SWD 32 001 or DIL SWD 32 002 onto the contactor gt Lock the SmartWire Darwin module for DILM DILA DILM7 DILM9 DILM12 DILM15 DILM17 DILM25 DILM32 DILM38 Oley 22 gt Figure 21 Locking of the DIL SWD 32 001 or DIL SWD 32 002 58 05 10 050060017 Placing into operation gt Connect the SmartWire Darwin external device plug with the adapted SmartWire Darwin connecting cable Figure 22 Connection of SmartWire Darwin external device plug Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuation of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnostics LED flashes Once the addressing process is completed the LED indicates a green continuous light 59 60 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 Exchange of Modules V A Danger The exchange of the SmartWire Darwin module for DILM must only be carried out with the supply switched off After replacement of the modules and connection of the voltage the configuration button must
24. I O modules Terminal capacity e flexible cross section 0 25 mm to 1 5 mm2 with the ferrule minimum length 8 mm e Solid 0 14 mm to 1 5 mm Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuation of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnostics LED flashes Once the addressing process is completed the LED indicates a green continuous light 05 10 050060017 Exchange of Modules Exchange of Modules V V Caution Replacement of the SmartWire Darwin input output modules is not permitted until the entire SmartWire Darwin system has been switched off After replacement of the modules and connection of the voltage the configuration button must be pressed The new module is assigned an address by this means Caution The order of the SmartWire Darwin units must not be altered Device status Designation Colour SWD green The individual SmartWire Darwin slaves indicate their device status with the aid of a diagnosis LED Table 1 Diagnostic messages of the SmartWire Darwin status LED Health Message continuous light Device is operating fault free flashing 1 Hz addressing process in progress after gateway power On after actuation of the configuration button on the gateway e slave not in current confi
25. LED The diagnostics LED can have the following states Table 15 Diagnostic messages of the SmartWire Darwin status LED Health continuous light Message Switching command for contactor via SmartWire Darwin Flashing Communication to the PKE is interrupted switch command for contact is present via SmartWire Darwin Green continuous light Device is operating error free Flashing 1 Hz Addressing process in progress after gateway power On after pressing the configuration button on the gateway slave not in current configuration invalid part no Flashing 3 Hz Incorrect manual automatic switch setting Communication to PKE is interrupted 139 Interface for motor starter 05 10 050060017 combination with PKE12 32 PKE SWD 32 Programming PKE SWD 32 cyclical data The PKE SWD 32 has a maximum of five input bytes and one output byte number of cyclical input bytes can be adjusted by means of different data profiles of the module gt section Data profiles page 156 Inputs Byte 0 Status information DILM PKE PKE SWD 32 7 6 5 4 3 2 1 0 P F A2 A1 P C Data Bit Designation Meaning 0 C Contactor Switch position Contactor 0 contactor not tripped 1 contactor tripped 1 Stat PKE status 0 PKE switched of tripped 1 PKE Powered up 2 3 Al A2 Position of 1 0 A switch 00 Incorrect position for
26. Motor Switches and Motor Starters in North America VER1210 1280 928 You can find this in the form of a PDF document at the following Internet address http www moeller net en company news publications index jsp Reversing starter Besides the special features described in the foregoing subsection Direct starters it must be taken into account that reversing starters in the North American market must be equipped in addition with a mechanical and electrical locking device The electrical locking is realized via the connection auxiliary contact enable 8 05 10 050060017 Installation Installation V The SmartWire Darwin modules DIL SWD 32 001 and DIL SWD 32 002 for DILM must be adapted to the corresponding contactor size prior to mounting The adjustment required for this is performed by means of the adjusting slide of the SmartWire Darwin module for DILM Caution The SmartWire Darwin module for DILM may be installed and detached only after the control voltage and supply cable have been switched off gt Set the setting slider on the SmartWire Darwin module for the corresponding contactor Bottom position DILM7 DILM9 DILM12 DILM15 Top position DILM17 DILM25 DILM32 DILM38 Position bottom Position top Figure 19 Adjustment of the adjusting slide DIL SWD 32 001 or DIL SWD 32 002 57 Switching on Contactors DIL 05 10
27. Switchgear profile of PNO PROFIBUS User Organization which defines 2 bytes of output data All functions of the second byte are not supported A dummy byte byte 1 is therefore required to ensure that the device is compatible with the LVSG profile An additional byte is provided for resetting the energy value Byte Description Note VE 69 E13 Ei 128 10 0 0 0 Do not change status 0 0 1 Switch off Switch command 0 1 0 Switch on Switch command 0 1 1 Do not change status 1 Not used 2 1 000000 0 _ Reset energy counter to Power meter zero Decoding CB part no and CB identification A ready to use function block is provided since decoding is a complex operation on account of the range of different NZM types A special description Decoding CB types and CB identification is also provided Both can be loaded from the following page ftp ftp moeller net CIRKUIT BREAKER KOMMUNIKATION NZM XSWD 704 181 182 Interface for NZM compact circuit breakers 05 10 050060017 Diagnostics In the event of a diagnostics message input byte 0 bit 4 is set the module indicates the following causes of faults Value Meaning Remedy Notes 0x03 No circuit Check the cable connection digital input and output breaker to the circuit breaker states are still transferred in connected If necessary replace circuit this state breaker and cables 0x13 Short circui
28. currents are stated in the order High byte Low byte With an Intel based GSD Moe4d14 gsd the currents are stated as word values Energy values profile 3 In addition to the data of profile 2 profile 3 contains the energy values as shown in the table Byte Description Note 78 69 53 19 en E23 0 11 X X X X X X X X Energy value high section 50 counter value 32 bit 12 X X X X X X X X Energy value high section 50 counter value 32 bit 13 X X X X X X X X Energy value low section 50 counter value 32 bit 14 X X X X X X X X Energy valuelowsection 50 counter value 32 bit 173 174 Interface for NZM compact circuit breakers 05 10 050060017 Actual parameters and circuit breaker data profile 4 Profile 4 contains the digital status data the phase currents the energy values as well as the circuit breaker data with the currently set values Byte Dec Description Note value 15 0 Set value for 15 1 ly 0 55 x In 15 2 ly 0 6 x In 15 3 ly 0 65 x In 15 4 0 7 x ln 15 5 0 75 x In 15 6 I 0 8 x In 15 7 Ir 0 85 x In 15 8 ly 0 9 x In 15 9 ly 0 925 x In 15 10 ly 0 95 x In 15 11 Ir 0 975 x In 15 12 1 0 x ln NZM2 AE AEF NA VE VE NA VEF NA e NZM4 AE AE NA AEF NA VE VE NA VEF NA 16 0 lie 2 5 lg Set value for 16 1 lj 2 3xln 16 2 4 16 3 5 1 16 4 lj 2 6x In 16 5 lj
29. external device plug 2 Mechanical switching position indicator 3 Diagnostics LED 4 Catch slider 5 Connection pins Adjusting slide for contactor size Connection terminal 0 1 2 Connection terminal electrical enable X3 X4 Selector switch 1 0 A 05 10 050060017 Engineering DOL starter The DOL starter is assembled from a PKZMO and a contactor DILM7 to DILM32 The SmartWire Darwin module for DILM is mounted on the contactor In addition to contactor control two feedback signals can be sent to the SmartWire Darwin system on each SmartWire Darwin module for DILM Caution The SmartWire Darwin module for DILM drives the contactor so that terminals A1 A2 must no longer be wired The enable auxiliary contact 8 is factory fitted with a link If electrical locks are envisaged in the application the bridge can be removed and a potential free contact can be connected Danger The auxiliary contact enable must not be used for safety related controller parts gt section Safety related applications page 49 The auxiliary contacts integrated in the contactor can be used e g for safety interlocks Two feedback inputs to the programmable logic controller are available at the three pole terminal of connection 7 for the potential free contacts If required potential free auxiliary contact contacts of the protective motor switch PKZ can be connected to these two feedback input
30. for the North American market special care must be taken with the approval of the individual components of the system SmartWire Darwin Current carrying capacity of the SmartWire Darwin connecting cable in accordance with NFPA 79 If the SmartWire Darwin connection system is used for applications in North America the maximum current carrying capacity of the SmartWire Darwin connecting cable is reduced from 3 A to 2 A If due to the application the maximum current carrying capacity of the SmartWire Darwin connecting cable exceeds the value 2 A this can be compensated by means of additional SmartWire Darwin power feeder modules gt chapter Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 page 11 DOL starter With the use of DOL starters in the North American market various special features must be observed that are based on market practices and the associated Standards 05 10 050060017 Installation Reversing starter Apart from the special features described in Section DOL starter it must be taken into account that reversing starters in the North American market must be fitted additionally with a mechanical and electrical interlock The electrical locking is realized via the connection auxiliary contact enable 8 Installation The installation of the PKE communication connection an SmartWire Darwin is only possible with a DILM contactor or a part no MSC DEA electronic motor starter combinati
31. gt On the SWD gateway connect the POW and AUX supply voltages via separate miniature circuit breakers or fuses Miniature circuit breaker 24 V DC for POW Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type C or Fuse 3 A utilization class 01 06 Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A tripping characteristics C or Fuse 2 A e Miniature circuit breaker 24 V DC for AUX Cable protection in accordance with DIN VDE 0641 Part 11 IEC EN 60898 Miniature circuit breaker 24 V DC rated operational current 3 A trip type Z or Fuse 3 A utilization class gL gG Cable protection for cable AWG 24 in accordance with UL 508 and CSA 22 2 no 14 Miniature circuit breaker 24 V DC rated operational current 2 A ripping characteristics Z or Fuse 2 A Diagnostics The device does not report a diagnosis 05 10 050060017 2 1 0 Modules EUSE SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R Introduction The SmartWire Darwin input output modules abbreviated 1 0 modules are used for the connection of other sensor and actuator devices These can be for example auxiliary contacts of additional switchgears that have integrated SmartWire Darwin technology The modules are placed in the immed
32. insertion cycles gt 500 gt 200 Current consumption 15 V SWD supply page 185 203 05 10 050060017 Appendix Enclosure bushings plug socket SWD4 SF8 20 SWD4 SM8 20 General Standards IEC EN 61131 2 IEC EN 61131 2 EN 50178 EN 50178 Dimensions W x H x D mm 24 x 26 x 162 24 x 26 x 170 Weight g 20 22 5 Mounting position any any Ambient mechanical conditions Protection type IEC EN 60529 67 67 Ambient climatic conditions Operating ambient temperature IEC 60068 2 C 25 55 25 55 Condensation prevent with suitable measures Storage eG 40 70 40 70 Relative humidity non condensing IEC EN 60068 5 95 5 95 2 30 Connection options SWD In Plug 8 pole Number of insertion cycles gt 500 SWD Out Socket 8 pole Number of insertion cycles gt 500 Current consumption 15 V SWD supply 185 204 05 10 050060017 Technical data Coupling plug SWD4 SWD4 SWD4 8FRF 8SFF2 5 8SF2 5 10 General Standards 61131 2 50178 Dimensions W x H x D mm 48 5x345x 15x365x 35x90x35 10 1755 Weight g 4 5 515 42 Mounting position any any any Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 1
33. of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 84 Control Circuit Devices M22 SWD 05 10 050060017 M22 SWD base fixing M22 SWD base function elements are used in connection with 22 1 surface mounting enclosures and M22 front elements Surface mounting Figure 27 Base elements with enclosure 05 10 050060017 Engineering Engineering The SmartWire Darwin base function elements replace the previous M22 KC10 01 contact elements and the corresponding M22 LEDC elements They are used in the surface mounting enclosures M22 I1 to M22 I6 in connection with the corresponding M22 SWD ILP1 6 PCBs Up to six operator control and indicator light functions can be realized with them The printed circuit boards create the connection with the SmartWire Darwin network The known M22 front elements for the control circuit function are used on the front The surface mounting enclosures are connected to the SmartWire Darwin network via the SmartWire Darwin round cable SWD4 50LR8 24 The round cable can be connected directly by means of VM20 metric cable gland or plugged 8 pole enclosure bushings as plug socket versions are used for the plug in version Connection of the round
34. profile 2 PKE SWD 32 profile 3 NZM XSWD 704 profile 1 cool hs NZM XSWD 704 profile 2 NZM XSWD 704 profile 3 NZM XSWD 704 profile 4 S al S EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R eJ eb ous ees E epe IL TIRES JE 187 Appendix 05 10 50060012 SWD Station Input Output M22 SWD 11 LP01 0 0 M22 SWD 12 LP01 M22 SWD 13 LP01 M22 SWD I4 LP01 M22 SWD I6 LP01 SWD4 RC8 10 oO Oo OC OC So Oo OC CO 188 Technical data 05 10 050060017 0 0 0 0 Z 2 89009 3 231 pebe ped Iez 9914 05 05 05 0S doig L 2 89009 3 231 0 40101 Sw 11 6 Gl Jeplosnuls Was LZ 6 6 6 6 50045 7 89009 3 231 e ueisise1 pous 091 8 OSL 8 OSL 8 05178 ZH uoneie oooe 1uejsuoo 78 6 78 6 78 5 78 5 ZH G g 3uejsuoo 800Z Z LELL9 N3 23l suoneqiA 024 0 024 62509 3 231 ed SUOI IPUOD uonisod 61 09 N3 23l I 1e4 do S1409 N3 23l I 1e4 do LVO 0 9 0 9 0 06 X SE 17 X 06 X SE dX H X M suoisueuiq 81105 Z LELL9 N3 23l 9 106 LELL9 N3 23l spiepuels jesauay L z
35. 0017 Installation Installation The functional elements are mounted on the PCB M22 SWD ILP in the surface mounting enclosure M22 l To do so proceed as follows gt Insert the printed circuit board into the surface mounting enclosure Ensure that the PCB is pointing in the correct direction The direction of the arrow defines the arrangement of the slaves the gateway is to the left of the IN code M22 SWD4 SM8 20 M22 SWD4 SF8 20 M22 l Figure 30 Surface mounting enclosure with PCB M22 SWD ILP 91 Control Circuit Devices 05 10 050060017 M22 SWD gt Fix the SWD cables to the PCB terminals Ensure that the colour assignment is correct gt If this is the last SWD slave please switch on the terminating resistor Figure 31 Terminating resistor Equip the slots with the M22 SWD C function elements Ensure that the installation position is correct status LED at the top Unused slots must be equipped with the bridge M22 SWD SEL8 10 92 Installation 05 10 050060017 PEERS Figure 32 Equipping the enclosure slots 93 94 Control Circuit Devices M22 SWD 05 10 050060017 Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuat
36. 050060017 CAINS VOMS 5 1 CAINS VOMS Jeu 10 29UUO ejod g ind x z 9 SUOI28UUO pau q31 suoneunfijuo q31 1 5 ueq MULUS 101e2Ipul snie1s 2neuiojne Sll pg pneg 66 8S Se e s lt Jo JequinN E E 1 UIMJEG all ed yomu 4 4 0 4 4 0 91 90 91 90 3 nileJ YUM e qixe 91 vc SMV G L CO 91 vC SMV SL TO pijos usnd ui usng ad uon euuo5 seBeyoA Ajddns uonpeuuo SOA SO SOA yn 4n uous 0 LO Lo 0 96 EF GI 96 EF GI 96 E F S TI 96 EF GV A jeuoneJedo payey Appendix L C4d GMS ISNA L Ldd GMS ISNI NWI GMS DSNA dq aMs 5sn3 9bey oA Ajddns 192 Technical data 05 10 050060017 pesn aq seu 444 4 5 26503 1 Jamod e pae1oeuuoo y 0 lt uoldunsuod Jamod 101 IM 510128100211 c pesn aq 0 seu 4 5 2403 1 Jamod e pepeuuo v e lt uondunsuoo Jamod 6101 540126100 suononasu 5 5 uone osi jenuayod 00 6 04 6 ndqg ansx 3eposq ansxi sng pjeij adAy jeu
37. 1 contact elements can also be plugged into the free slots The M22 SWD AA adapter is fitted with two M22 SWD K22 function elements 70 Control Circuit Devices 05 10 050060017 M22 SWD The following table shows what possibilities there are for this Table 7 Configurations of the M22 A adapter Function element Configuration of the M22 A adapter front mount viewed from the rear while equipping the adapter Marking on adapter 1 4 3 6 2 5 M22 SWD K11 0 x 02 M22 SWD LED 0 X 0 M22 SWD K11LED 0 X 0 M22 SWD K22 0 X X M22 SWD K22LED 0 X X 1 X occupied by SWD element 2 0 optional for an additional M22 K10 K01 element The function elements obtain the energy for communication electronics and driving the LED from the SmartWire Darwin network supply Please take into consideration the total current consumption of your SmartWire network and if necessary plan for an additional feeder module EU5C SWD PF2 1 You will find information on the current consumption in the appendix on page 185 The software program SWD Assist also supports you in doing this by automatically performing these calculations 05 10 050060017 Installation Installation SWD4 100LF8 24 SWD4 3LF8 24 25 SWD4 5LF8 24 25 SWD4 10LF8 245 The function elements are snapped onto the adapter M22 A in the middle position Figure 25 Connection to the adapter The SmartWire
38. 2 7 Xln 16 6 lj 2 8X In 16 10x In 16 8 lj 2 12 X In 05 10 050060017 Programming Byte Dec Description Note value NZM3 AE 250 AE 400 AE 250 AE 400 NA AEF 250 400 NA VE 250 VE 400 VE 250 VE 400 NA VEF 250 400 NA 0 npn Set value for li 1 lj2 3xlg 4 li 5xln li 6xln li 7xln li 8xln li 9xln li 11xln DD CO DD A WJI N NZM3 AE 630 AE 630 NA AEF 450 550 NA AEF 600 NA VE 630 VE 600 NA VEF 450 550 NA VEF 600 NA 0 Set value for li 1 lj2 2 5 X In lj23xln lj2 3 5 X In 4 liz 5xln liz 6xln liz 7 Xln DI DID O Oc wm BY WwW N li 8xln 175 176 Interface for NZM compact circuit breakers Byte Dec Description value NZM2 ME SE NA 05 10 MN05006001Z EN Note NZM3 ME 220 350 450 SE 220 SE 350 SE 450 NA NZM4 ME SE NA 0 li 2 X Ir 1 ljz3xlr 4 ljz5xlr 6 1 liz 9 1 lj 10 x ly Ij 12 1 DD DD BD BD CO 2 3 4 5 6 7 8 1 14 xl NZMX VEF NA VE NA NZM2 ME NA Set value for li 0 zt gt gt g
39. 4 F Failure 0 No diagnostic alarm 1 Module diagnostics present 5 not used 6 Module present 0 module not present 1 module present 7 not used Byte 1 7 6 5 4 3 2 1 0 12 n 10 Bit Designation Meaning 0 10 Status input 10 1 11 Status input I1 2 12 Status input 12 3 Status input 4 not used 05 10 050060017 Programming Bit Designation Meaning 5 not used 6 not used 7 not used Outputs Byte 0 7 6 5 4 3 2 1 0 03 02 01 00 Bit Designation Meaning 0 00 Actuation output QO 1 01 Actuation output 01 2 Q2 Actuation output Q2 3 Q3 Actuation output Q3 4 not used 5 not used 6 not used 7 not used Diagnostics In case of diagnosis the module reports the following error cause bit 4 in input byte 0 is set Value Meaning 0x13 Short circuit overload at one output at least 32 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R 05 10 050060017 EU5E SWD 4D2R The module has two input bytes and one output byte at its disposal Inputs Byte 0 4 F Bit Designation Meaning 0 not used 1 not used 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 5 not used 6 Modules present 0 module not present 1 module present 7 not used Byte 1
40. 4d QMS 2Ssfi3 L L34d QMS 2sn3 NYJ AMS SNI 44 8 5 2503 4 5 189 05 10 050060017 Appendix 0 2 89009 66776 66776 66776 66776 3 231 Buisuepuo uou puny ae 0 770 0 7 0t 2 1015 5 4 5 S qeins jueA eJd uonesuepuo Sgt 4 Sgt SC Sgt SZ Sgt SC 2e 89009 231 jueiquie Duneiedo 01 01 01 01 A E 2481 8002 0 12119 N3 23l 4 aged 40 Se qe Ajddng 2 AY 6 0 se qe 4415 snq qq Nv5 se ge 4405 L 800 1 119 N3 23l lt 5 4 2 5 c ad 9 qe sng 40 gt C se qe A ddng E 1 8007 C LELL9 3 231 15116 V ssel LLOSS V 5521 LLOSS uorssaiddns o1pey W A 2 9 C C E E W A ZHD 2 71 OL 0l 0l 0l ZHI 0001 08 800Z 2 LELLO N3 23l 2 V V c 1 abseydsip 1263005 8 8 8 8 1 abyeypsip 8002 2 1 2119 N3 23l 317275072914 C aalbap gt 0 V C3d QMS 2S03 1 144 0 45 2403 5 2414 X dd qM
41. 50 8 4 150 Mechanical shock resistance IEC EN Shocks 9 9 9 60068 2 27 semi sinusoidal 15 g 11 ms Electromagnetic compatibility EMC Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 Contact discharge Level 2 kV 4 Ambient climatic conditions Operating ambient temperature C 25 55 25 55 25 55 IEC 60068 2 Condensation prevent with suitable measures Storage C 40 70 40 70 40 70 Relative humidity non condensing IEC 5 95 5 95 5 95 EN 60068 2 30 Connection options SWD In Plug Plug Plug 8 pole connector 8 pole Number of insertion cycles gt 200 1 gt 200 SWD Out Plug Socket Push in 8 pole 8 pole terminals Number of insertion cycles gt 200 gt 200 Current consumption 15 V SWD supply gt page 185 205 206 Appendix 05 10 050060017 DIL contactor modules DIL SWD 32 001 DIL SWD 32 002 General Standards IEC EN 61131 2 EN 50178 60947 Dimensions W x H x D mm 45 x 38 x 76 45 x 38 x 76 Weight kg 0 04 0 04 Mounting on DILM7 DILM38 Mounting position as DILM7 DILM38 Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 Mechanical shock resistance IEC EN Shocks 9 9 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 Dr
42. 60012 Jd Figure 16 Main circuit for safety relevant switch offs 52 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 In an emergency the power for the contactor coils can be switched off using the enable circuit of the safety relay By the use of extra SmartWire Darwin Power modules protection groups are made that in an emergency can be switched off together With this circuitry controls can be assembled up to Safety Category 1 to EN 954 1 The safety relay must comply with category 1 or higher e g ESR4 NO 31 in this example Feedback Circuit The auxiliary contact integrated in the contactor is a mirror contact according to IEC EC 60947 4 1 Using this contact the state of the main contacts can be reliably signalled The mirror contact can be included into the feedback circuit of the safety relay so that the safety relay only gives a new enable signal when the contactor is open Measures for higher safety categories In many applications safety category 3 or 4 control systems are required in accordance with EN 954 1 Controllers of category 3 can be set up by means of an additional group contactor which is connected in series upstream of the motor feeders The control voltage for the motor contactor as well as for the group contactor is switched off via the safety relay in an emergency This redundant disconnection circuit enables the implementation of Category 3 control sys
43. 7 05 10 050060017 Installation gt Fit the cover of the communication interface gt Connect the SmartWire Darwin external device plug with the adapted SmartWire Darwin connecting cable 137 138 Interface for motor starter combination with PKE12 32 PKE SWD 32 05 10 050060017 Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuation of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnostics LED flashes Once the addressing process is completed the LED indicates a green continuous light Exchange of Modules A V AN Danger The exchange of the SmartWire Darwin module PKE SWD 32 must only be carried out with the supply switched off After replacement of the modules and connection of the voltage the configuration button must be pressed The new module is assigned an address by this means Caution The sequence of the SmartWire Darwin slaves must not be altered Danger The exchange of the motor starter or contactor must only be carried out after the complete system SmartWire Darwin is switched off 05 10 050060017 Device status Device status Designation Colour Ready Orange The individual SmartWire Darwin slaves indicate their device status with the aid of a diagnosis
44. 8 Contact discharge Level 2 4 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 10 1 4 2 GHz V m 3 3 3 2 2 7 GHz V m 1 1 1 Radio interference suppression SmartWire Darwin EN 55011 Class A 05 10 050060017 Technical data EU5E SWD EU5E SWD EU5E SWD 8DX 4D4D 4D2R Burst IEC EN 61131 2 2008 Level 3 Supply cables kV 2 2 2 Signal cables kV 1 1 1 SmartWire Darwin cables kV 1 1 1 Surge IEC EN 61131 2 2008 Level 1 Supply cables 0 5 kV Radiated RFI IEC EN 61131 V 10 10 10 2 2008 Level 3 Ambient climatic conditions Operating ambient temperature 25 55 25 55 25 55 IEC 60068 2 Condensation prevent with suitable measures Storage 40 70 40 70 40 70 relative humidity non 5 95 5 95 5 95 condensing IEC EN 60068 2 30 SmartWire Darwin interface Station type SmartWire Darwin station slave Baud rate setting automatic SmartWire Darwin status LED green Connection Plug 8 pole Connection plug External device plug SWD4 8SF2 5 Current consumption 15 V SWD supply Connection supply and 1 0 185 Connection Type Push In solid mm 0 2 1 5 AWG 24 16 flexible with ferrule mm 025 15 0 25 1 5 0 25 1 5 24 V DC supply for output supply Rated operational Ue V 24DC 15 voltage 20 Input voltage residual ripple 5 Protection against polarity
45. C M22 S W R LK M22 SWD K11LEDC M22 S W R LK 3 M22 SWD K22LEDC M22 S WLKV 3 M22 SWD K22LEDC The SmartWire Darwin function element always occupies the middle slot If required standard 22 10 01 contact elements can also be plugged into the free slots The following table shows what possibilities there are 89 90 Control Circuit Devices M22 SWD 05 10 050060017 Table 9 Configuration in the M22 I enclosure Function element 22 enclosure configuration base fixing viewed from the front while equipping the enclosure Location on the card 2 3 1 marking on the enclosure base M22 SWD KC11 0 x 02 M22 SWD LEDC 0 0 M22 SWD K11LEDC 0 0 M22 SWD KC22 0 M22 SWD K22LEDC 0 M22 SWD SEL 8 10 0 0 1 X occupied by SWD element 2 0 optional for an additional M22 KC10 01 element The function elements obtain the energy for communication electronics and driving the LEDs from the SmartWire Darwin network supply So please take into consideration the total current consumption of your SmartWire Darwin network and if necessary plan for an additional feeder module EU5E SWD PF2 1 You can find information on the current consumption in the appendix on page 185 The software program SWD Assist also supports you in doing this by automatically performing these calculations http downloadcenter moeller net 05 10 05006
46. Darwin flat ribbon cable is to connected to the SmartWire Darwin network The external device plug SWD4 8SF2 5 is used for bonding with the M22 SWD function element This completes installation M22 SWD K M22 SWD LED Figure 26 Connection of the function element to the SWD flat ribbon cable 71 72 Control Circuit Devices M22 SWD 05 10 050060017 Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuation of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnosis LED on the rear side of the M22 SWD front function element flashes Once the addressing process is completed the LED indicates a green continuous light Exchange of Modules V V Caution Replacement of the SmartWire Darwin function elements is not permitted until the entire SmartWire Darwin system has been switched off After replacement of the modules and connection of the voltage the configuration button must be pressed The new module is assigned an address by this means Caution The sequence of the SmartWire Darwin slaves must not be altered 05 10 050060017 Device status Device status The individual SmartWire Darwin slaves indicate their device status with the aid of a diagnosis LED Table 8 Diagnostic messages of the SmartWire Darwin statu
47. Data cable NZM with NZM XSWD 704 05 10 050060017 Surface mounting M22 K01 22 10 j OO 29 JOO JOO Figure 50 NZM XSWD 704 connections to circuit breaker D Connection SmartWire Darwin 2 Data cable NZM with NZM XSWD 704 3 Auxiliary contacts in NZM XMC energy metering device external 5 Remote operator The max cable length of the inputs and outputs is 2 m The SmartWire Darwin external device plug with an adapted SmartWire Darwin connecting cable is NZM XSWD 704 via connection 1 Detailed instructions on adapting the SmartWire Darwin external device plug SWD4 8SF2 5 to the 8 pole SmartWire Darwin cable are provided in chapter Fitting external device plugs SWD4 8SF2 5 of the manual 050060027 previously AWB2723 1617en 161 162 Interface for NZM compact circuit breakers 05 10 050060017 Indication and connection elements The network status of the module is signalled via the SmartWire Darwin diagnostics LED The other LEDs have the following function C on Communication with the circuit breaker via data cable active off No communication with the circuit breaker 2x Without function S For indicating the SO energy pulses on A momentary off state indicates an energy pulse off No power supply via SWD
48. E SWD 4D2R 19 Introduction 19 Surface mounting 20 EU5E SWD 8DX 20 EU5E SWD 4D4D 21 EU5E SWD 4D2R 22 Engineering 23 Installation 24 Placing into operation 26 Exchange of Modules 27 Device status 27 MN05006002Z EN Programming 28 EU5E SWD 8DX 28 EU5E SWD 4D4D 30 EU5E SWD 4D2R 32 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 35 Introduction 35 Surface mounting 36 Engineering 38 DOL starter 41 Reversing starter 44 Safety related applications 49 Feedback Circuit 52 Measures for higher safety categories 52 Application for EN 15013849 1 and EN 62061 55 Applications in NorthAmerica 55 Installation 57 Placing into operation 59 Exchange of Modules 60 Device status 60 Programming 61 DIL SWD 32 001 61 DIL SWD 32 002 63 Control Circuit Devices M22 SWD 65 Introduction 65 M22 SWD front mount 66 Surface mounting 66 Engineering 67 Installation 71 Placing into operation 72 Exchange of Modules 72 Device status 73 MN05006002Z EN Contents Programming 74 M22 SWD K11 74 M22 SWD K22 76 M22 SWD LED W B G R 78 M22 SWD K11LED W B G R 80 M22 SWD K22LED W B G R 82 M22 SWD base fixing 84 Surface mounting 84 Engineering 85 Connection of the round cable to the cable gland 85 Connection of the round cable via a plug connection 86 Installation 91 Placing into operation 94 Exchange of Modules 94 Device status 95 Prog
49. Flashing Power meters invalid 1 Hz 10 on Voltage at 10 off No voltage at 10 101 on Voltage at 11 off No voltage at 11 00 Output 00 is on off Output 00 is off 01 Output Q1 is on off Output Q1 is off The voltage state of the inputs is indicated 10 Led 0 1 0 1 11 Led 0 0 1 1 Circuit breakerstatus off Trip on The voltage state of the outputs is indicated Q0 Led 0 1 0 1 Q1 Led 0 0 1 1 Command OFF ON 05 10 050060017 Surface mounting Connections The module does not require an auxiliary power supply it is supplied completely via the SmartWire Darwin connection cable Inputs 0 The HIN socket middle and right auxiliary contact socket of the NZM is fitted with an N O contact and wired between terminals 24V and 10 It is responsible for the on or off switch position The HIA slot left auxiliary contact socket of the NZM is fitted with an N C contact and wired between terminals 24 and 11 It is responsible for the trip indication The inputs 10 and 11 are shown in the following table according to the PNO profile for switchgear and are mapped to the status data in byte 1 Inputs Data CB status byte 1 bit 2 3 Init Off On Trip 00 01 10 11 10 0 1 0 11 1 1 0 Energy signal inputs S0 and S0 These inputs are wired to an external energy measuring module such as the NZM XMC SO range The measuring module supplies an
50. S 5Ssn3 DIN Aupiqneduio 2 3 190 Technical data 05 10 050060017 5 SOA 5 10122 513615 1 3jeJ jeaday 0L 01 01 sw sdip buibpug Ajddns uueg 5 ou ou dIMUCWS A G pue dr Uaamjaq 8t 5 8t 8t M Id A vc uonedissip 5 9 SCL m 5 SCL 5 9 SCL V pue zuan usnuuj 5 SOA 5 food LO LO LO V 5 59 5 juejod suree Gm c c ejddu jenpisas ynduy 04 0c 0c Sl 2070 ROSSO ATE A Ajddns abeyor Ajddns C0 YN adh 0 vn 0 vn adh C0 Yn adhy A Sane s 20 7 10 Hunerado ou ou ou ou Ajjewson Ajjeuon M uonedissip 3eaH 67 ZV 95h ou Z ZV 95h ou Dune 2 11045 16 16 V xew 1 5 Ajuejod 15 C C C C ejddu jenpisas abeyon 1 0 Id VC 0 20 vc A L Cdd GMS 3SN4A L Ldd GMS 9SNJ 2 0 5 25 3 44 45 2503 xnyn Ajddns 191 05 10
51. SO pulse for a certain measure of energy which is incremented by a retentive counter on the NZM SWD 704 This counter value thus represents the used energy and is 32 bits in length 163 164 Interface for NZM compact circuit breakers 05 10 050060017 J ee Figure 51 Connection of the SO input If the counter input is not required terminals 50 and 50 must be provided with a wire bridge This suppresses a starting pulse when the power supply is switched on The 1 5 kQ resistor is permanently integrated in the NZM XSWD 704 Control outputs QO and Q1 The power supply of the control outputs for the remote operator is fed from the power supply of the SWD bus The outputs can carry up to max 200 mA and the DILA 22 contactors must always be used as an interface to the NZM remote operator After a switch command one output is always 1 and one output always 0 Wiring according to Figure50 05 10 050060017 Surface mounting Outputs Data output byte 0 bit 0 1 No Switch Switch No change off on change 00 01 10 11 00 5 1 0 01 0 1 If the relevant output is actuated terminal QO or Q1 has a voltage of 24 V DC The following switch commands are possible Health Permissible command on OFF switch off off ON switch on Trip OFF switch off In addition to the communication signal the 8 pole SmartWire Darwin connection cable pr
52. SmartWire Darwin network The PKE32 COM is mounted to the PKE basic unit PKE12 or PKE32 The connector located above the PKE32 COM 1 makes the contact with the data interface of the PKE trip block The data cable with the connector for the PKE SWD 32 10 is connected via the data interface 7 to the PKE SWD 32 The auxiliary contact for the electrical enable 8 is connected at the factory with a link If electrical locks are envisaged in the application the bridge can be removed and a potential free contact can be connected The auxiliary contact for the electrical enable 8 can be used on the SWD32 for safety related control sections gt section Safety related applications page 122 The auxiliary contacts integrated in the contactor can be used e g for safety interlocks Caution The connection cables at terminal 8 for the enable auxiliary contact must not exceed a length of 2 8 m The connection terminals on the PKE SWD 32 are suitable for AWG24 to AWG16 cables and for flexible cables with a cross section of 0 25 mm to 1 5 mm 115 116 Interface for motor starter combination with PKE12 32 PKE SWD 32 05 10 050060017 When using ferrules it has to be ensured that the ferrule length is at least 8 mm A manual or electrical ON or OFF command for the contactor can also be implemented by means of the 1 0 A switch 9 The switch positions are as follows e 1 Contac
53. The firmware of the SmartWire Darwin gateway can be updated using the SWD Assist program This program and firmware versions are available for free at http downloadcenter moeller net Fieldbus description files The following versions of the fieldbus description file and above ensure the interoperability of the PKE SWD 32 SmartWire Darwin module Table 12 Compatible PKE SWD 32 fieldbus description files SmartWire Darwin gateway Description file EU5C SWD CAN EU5C SWD CAN_V110 eps EU5C SWD DP Moe4d14 gsd Intel based CPU EU5C SWD DP Moel4d14 gsd Motorola based CPU 05 10 050060017 Surface mounting SWD Assist The SWD Assist planning and ordering help system provides valuable support in the project planning of your SWD topology SWD Assist is software that runs on Windows 2000 SP 4 XP or Vista 32 bit and relieves you of the planning work required for an SWD topology The SWD Assist software can be used from version V 1 10 together with the PKE SWD 32 SmartWire Darwin module The software is available free of charge at http downloadcenter moeller net Surface mounting PKE SWD 32 PKE32 COM Figure 33 Connections PKE SWD 32 and PKE32 COM Module Connection of SmartWire Darwin external device plug Mechanical switching position indicator 3 Diagnostics LED Catch slider 5 Connection pins Adjusting slide for contactor size Data interface for PKE32 COM C
54. WD 13 LPO1 115992 17 M22 SWD I4 LP01 115993 17 M22 SWD I6 LP01 115994 17 SWD4 RC8 10 116020 17 Power consumption current consumption 24 V SWD control voltage Uaux DIL SWD 32 Pull in power for DILM 7 9 W 3 for DILM 12 15 45 for DILM 17 38 12 Pick up current for DILM 7 9 mA 125 for DILM 12 15 mA 188 for DILM 17 38 mA 500 Sealing power for DILM 7 9 W 3 for DILM 12 15 45 for DILM 17 3 W 0 5 Holding current for DILM 7 9 mA 125 for DILM 12 15 mA 188 for DILM 17 38 mA 21 NZM XSWD 704 Current With active remote operator mA 300 With inactive remote operator mA 100 05 10 050060017 Maximum current consumption Data requirement bytes of the SWD slaves SWD Station Input Output M22 SWD K11 0 M22 SWD K22 M22 SWD LED W M22 SWD LED B M22 SWD LED G M22 SWD LED R M22 SWD K11LED W M22 SWD K11LED B M22 SWD K11LED G M22 SWD K11LED R M22 SWD K22LED W M22 SWD K22LED B M22 SWD K22LED G M22 SWD K22LED R M22 SWD KC11 M22 SWD KC22 M22 SWD LEDC W M22 SWD LEDC B M22 SWD LEDC G M22 SWD LEDC R M22 SWD K11LEDC W M22 SWD K11LEDC B M22 SWD K11LEDC G M22 SWD K11LEDC R M22 SWD K22LEDC W M22 SWD K22LEDC B M22 SWD K22LEDC G M22 SWD K22LEDC R DIL SWD 32 001 DIL SWD 32 002 PKE SWD 32 profile 1 PKE SWD 32
55. WD 32 157 Applications Safety related 49 122 167 Auxiliary contact enable 41 115 Auxiliary contact block 35 107 Cable protection asione iese erre 18 Circuit breaker lt _ 173 Circuit breaker data Setting values 174 Circuit breaker status 171 Contactor coils power consumption 39 112 Contactor voltage 12 Coupling talay a 38 Current carrying capacity maximum North America 55 132 Data profile 7 704 169 Data profile PKE SWD 32 156 Device status SmartWire Darwin slaves 27 60 73 95 139 Diagnostic alarm 143 Diagnostics messages 27 60 DOL Start t 41 56 115 132 Protectio 16 tenets iiti qae icri 52 127 Energy iu ins Redi eH et 173 Energy Valles 8n i s 173 Feedback 20 52 127 Ferrulg x isa e ra tra e eine an 14 215 216 Index 05 10 050060017 Holding current 39 113 M22 front element Possibilities of combining with SWD ele
56. Wire Darwin system must feature a PELV power supply unit protective extra low voltage 49 05 10 050060017 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 JJO YDUMs 5 10 Dunenpy 6 aunbl4 1 tid 10 zd 10 sere we LEX Ev 000011 wxEXD 8 8 8 Li ul uueg MEWS 21901 10 81 02 PL 110 4 sng 13 Hyuoy ul ams 9 1 4 0 MOd 20 AO AvC AO AbT 14 419 20 5 50 Engineering 51 LA bs tn en zn Gi IN IN 3d als n 3dM A fn A PA NN N NM Azad A HA AD S t L S t L S E S E S E L 9 voc 9 t z 9 v 9 c 9 v I st st F4 lt I SI lt I F4 lt I lt 1 t lt I lt I t F4 lt I st t F4 SLSL Sr SL SL S4 Cm NS 4 450 5 4 470 4 4 0 4 1005 3 110 F W gr e i e is m 2 N 05 10 500
57. al mA 3 3 Potential isolation no no Cable length m 2 8 2 8 Connection Type Push In Push In Terminal capacity solid 0 2 1 5 AWG 24 16 flexible with ferrule mm2 0 25 1 5 0 25 1 5 Instructions 1 Own supply 2 Minimum length 8 mm 207 208 Appendix 05 10 MN050060012 EN Electronic motor protective circuit breaker PKE SWD 32 PKE SWD 32 General Standards IEC EN 61131 2 EN 50178 IEC EN 60947 Dimensions W x H x D mm 45 x 39 x 77 5 Weight kg 0 04 Mounting on DILM7 DILM32 Mounting position Ambient mechanical conditions as DILM7 DILM32 Protection type IEC EN 60529 IP20 Vibrations IEC EN 61131 2 2008 Constant amplitude 0 15 mm Hz 5 84 Constant acceleration 2 g Hz 8 4 150 Mechanical shock resistance IEC EN Shocks 9 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 mm 50 Free fall packaged IEC EN 60068 2 32 m 0 3 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 Contact discharge Level 2 kV 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 1 4 2 GHz V m 3 2 2 7 GHz V m 1 Radio interference suppression SmartWire Darwin EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 CAN DP bus cable kV SmartWire Darwin cables kV Radiated RFI IEC EN 61131
58. are used for the combined function of a luminous command device or for the realization of a multi step switch A luminous pushbutton which previously had to be realized as a combination of several elements can now be realized simply by means of one combination element LED indicator contact element M22 SWD K11LEDC M22 SWD KC11 This function element replaces the previous contact elements 22 0 01 It provides a changeover contact by means of which both a breaker and maker function can be realized The function element is used in combination with M22 pushbutton actuators Further 22 10 01 contact elements be installed here in the free locations in the surface mounting enclosure A possible application is for example conventional switching via an M22 K contact element and the reporting of this process to the PLC via the M22 SWD K11 function element 87 88 Control Circuit Devices M22 SWD 05 10 050060017 M22 SWD KC22 This function element replaces multiple combinations of the previous contact elements M22 KC10 KCO01 It provides two changeover contacts by means of which control switches can be operated with up to three position indication M22 SWD LEDC This function element is used in combination with the indicator lights M22 L White blue green or red are available as colours Further 22 contact elements can be installed here in the fre
59. arted Verify isolation from the supply Earth and short circuit Cover or enclose neighbouring units that are live Follow the engineering instructions AWA of the device concerned Only suitably qualified personnel in accordance with EN 50110 1 2 VDE 0105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalisation The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the 1 0 interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergenc
60. ary contacts at connection 0 1 2 7 for the potential free contacts and at connection X3 X4 8 for the auxiliary contact enable may have a maximum length of 2 8 m 05 10 050060017 Engineering The terminals on the SmartWire Darwin module for DILM are suitable for cables AWG24 to AWG16 and flexible cables with a cross section of 0 25 mm to 1 5 mm When using ferrules it has to be ensured that the ferrule length is at least 8 mm Caution The wiring sets DILM12 XRL and PKZMO XRM12 must not be used for the assembly of the reversing starters The A2 connection of the contactors must not be bridged The following jumpers can be used for wiring reversing starters 45 46 Switching on Contactors DIL 05 10 MN050060012 EN SWD 32 001 DIL SWD 32 002 Table 4 for reversing starters DILM7 DILM15 DILM17 DILM32 L1 L2 and L3 parallel DILM12 XP2 DILM32 XRL Phase switch L1 and L3 L2 parallel DILM12 XR DILM32 XRL Electrical interlock DILM12 XEV In combination with the jumper DILM12 XEV the circuit Fig 13 should be used On the other hand an electrical interlock with wire jumpers should be implemented according to the circuit Fig 14 A manual or electrical ON or OFF command for the contactor can take place in addition with the aid of the 1 0 A switch 9 in the device version DIL SWD 32 002 The switch positions are as follows e 1 Contactor ON 0 Contactor OFF
61. aximum current consumption of the individual function elements Current consumption 15 V SWD supply voltage Part no Article no Current consumption Instructions mA M22 SWD K11 115964 7 M22 SWD K22 115965 7 M22 SWD LED W 115966 19 M22 SWD LED B 115967 19 M22 SWD LED G 115968 19 M22 SWD LED R 115969 19 M22 SWD K11LED W 115972 19 M22 SWD K11LED B 115973 M22 SWD K11LED G 115974 19 M22 SWD K11LED R 115975 19 M22 SWD K22LED W 115978 19 E M22 SWD K22LED B 115979 19 M22 SWD K22LED G 115980 19 M22 SWD K22LED R 115981 19 M22 SWD KC11 115995 7 M22 SWD KC22 115996 7 E M22 SWD LEDC W 115997 19 M22 SWD LEDC B 115998 19 M22 SWD LEDC G 115999 19 M22 SWD LEDC R 116000 19 M22 SWD K11LEDC W 116003 19 M22 SWD K11LEDC B 116004 19 M22 SWD K11LEDC G 116005 19 M22 SWD K11LEDC R 116006 19 M22 SWD K22LEDC W 116009 19 M22 SWD K22LEDC B 116010 19 M22 SWD K22LEDC G 116011 19 M22 SWD K22LEDC R 116012 19 DIL SWD 32 001 118560 40 E DIL SWD 32 002 118561 40 PKE SWD 32 126895 58 185 186 Appendix 05 10 050060017 Part no Article no Current consumption Instructions mA NZM XSWD 704 135530 35 EU5E SWD 8DX 116381 12 EU5E SWD 4D4D 116382 45 EU5E SWD 4D2R 116383 45 M22 SWD I1 LP01 115990 17 with terminating M22 SWD 12 LP01 115991 17 resistor switched on M22 S
62. be pressed The new module is assigned an address by this means Caution The sequence of the SmartWire Darwin slaves must not be altered Motor starter or contactor Danger The exchange of the motor starter or contactor must only be carried out after the complete system SmartWire Darwin is switched off Device status Designation Ready The individual SmartWire Darwin slaves indicate their device status with the aid of a diagnosis LED Table 5 Diagnostic messages of the SmartWire Darwin module for DILM LED indicator Colour Health Message Orange continuous light Switching command for contactor via SmartWire Darwin Green continuous light Device is operating fault free flashing 1 Hz addressing process in progress after gateway power On after actuation of the configuration button on the gateway slave not in current configuration invalid part no 05 10 050060017 Programming Programming DIL SWD 32 001 The function element has one input byte and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 P F n 10 C X1 X1 X0 2 Bit Designation Meaning 0 C Contactor 0 contactor not tripped 1 contactor tripped 1 10 X1 X2 0 Auxiliary contact for X1 X2 opened 1 Auxiliary contact for X1 X2 closed The meaning depends on the auxiliary contact used 2 11 1 0 0 Auxiliary contact fo
63. block set time lag 7 6 5 4 3 2 1 0 CLASS CLASS CLASS TYPE TYPE TYPE Data Bit Designation Meaning Notes 0 2 TYPE Type of trip block section Type of trip block TYPE page 148 3 5 CLASS Set time lag section Time delay setting CLASS 149 6 not used 7 not used 142 05 10 050060017 Programming Outputs Byte 0 Contactor activation ZMR ZMR mode 7 6 5 4 3 2 1 0 E ZMR ZMR 00 Data Bit Designation Explanation Notes 0 00 Contactor actuation 0 Contactor OFF 1 Contactor ON 2 ZMR Activation of ZMR function gt section Overload relay 0 Deactivation of ZMR function function ZMR 1 Activation of ZMR function 3 ZMR Operating mode ZMR function 0 Manual function 1 Automatic function Diagnostics During diagnostics input byte 0 bit 4 is set the module signals the following causes of faults via the device fieldbus diagnostics states Value Meaning Remedy Notes 0x03 No Check whether the PKE trip During this state the module communication block used is of partno PKE be still used for activating between PKE XTUA the connected contactor The SWD 32andPKE Check the terminals of the main circuits are isolated by the trip block 2 andconnectthe in the event of an overload PKE32 COM if necessary 0x15 Nounambiguous Move the 1 0 A switch to In this state the connected
64. cable to the cable gland Figure 28 Connection with a cable gland 85 Control Circuit Devices M22 SWD SWD4 SM8 20 86 05 10 050060017 Connection of the round cable via a plug connection The SmartWire Darwin PCB is connected via 8 pole enclosure bushings executed as sockets or plugs Housing bushing socket SWD Element Housing bushing socket for M22 SWD4 SF8 20 Housing bushing plug for M22 SWD4 SM8 20 SWD4 SF8 20 Figure 29 Plug connection Connection to the round cable in this case is via 8 pole plugs sockets Housing bushing socket SWD Element Socket straight 8 pole SWD4 SF8 67 Plug straight 8 pole SWD4 SM8 67 Socket angled at 90 8 pole SWD4 SF8 67W Plug angled at 90 8 pole SWD4 SM8 67W Non used slots have to be equipped with the SmartWire Darwin bridge M22 SWD SEL8 10 otherwise the SmartWire Darwin network will be interrupted 05 10 050060017 Engineering The PCBs contain a switchable terminating resistor for the SmartWire Darwin network If the surface mounting enclosure is the last slave in the network the terminating resistor must be switched on You can also obtain information about terminating resistors and on the use of the SWD link via the software program SWD Assist http downloadcenter moeller net One SmartWire Darwin function element is used per slot Correspondingly more efficient function elements
65. cal conditions Protection type IEC EN 60529 20 67 IP67 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance Shocks 9 9 9 IEC EN 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN 60068 2 31 Drop mm 50 height Free fall packaged m 0 3 IEC EN 60068 2 32 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 8 Contact discharge Level 2 kV 4 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 10 1 4 2 GHz V m 3 3 3 2 2 7 GHz V m 1 1 1 Radio interference suppression 55011 Class SmartWire Darwin A Burst IEC EN 61131 2 2008 Level 3 SmartWire Darwin cables kV 1 Radiated RFI IEC EN 61131 2 2008 V 10 10 10 Level 3 05 10 050060017 Technical data SWD4 RC8 SWD4 SFL8 SWD4 SML8 10 20 20 Ambient climatic conditions Operating ambient temperature IEC 25 55 25 55 25 55 60068 2 Condensation prevent with suitable measures Storage 40 70 40 70 40 70 Relative humidity no condensation 5 95 5 95 5 95 IEC EN 60068 2 30 Connection options SWD In Socket 8 pole Plug 8 pole Plug 8 pole Number of insertion cycles gt 200 gt 200 gt 500 SWD Out Socket 8 pole Socket 8 pole Number of
66. circuit 105 05 10 050060017 106 05 10 050060017 5 Interface for motor starter combination with PKE12 32 PKE SWD 32 Introduction V V The PKE SWD 32 SmartWire Darwin module is used to enable a PLC to control a motor starter combination based on the PKE motor protective circuit breaker and to receive the signals of the contactor and those of the PKE motor protective circuit breaker The PKE SWD 32 is snap fitted directly to a DILM7 to DILM32 contactor and connected to the trip block of the PKE via a data cable The operation and installation of the PKE electronic motor protective circuit breaker are described in AWB1210 1631 Caution The communication connection of the PKE 12 32 is only possible when using PKE trip blocks of part no Advanced i e PKE XTUA Caution No additional auxiliary contact block can be snapped onto the contactor The auxiliary contacts integrated in the contactor can be used e g for safety interlocks 107 108 Interface for motor starter combination with PKE12 32 PKE SWD 32 05 10 050060017 Interoperability with SmartWire Darwin gateways The following firmware versions of the SmartWire Darwin gateways ensure interoperability with the PKE SWD 32 SmartWire Darwin module Table 11 Firmware versions SmartWire Darwin gateways SmartWire Darwin gateway Firmware version EU5C SWD CAN V 1 10 EU5C SWD DP V 1 10
67. contactor can be selected by the two manual and automatic modes of the ZMR function The ZMR function can only be used in position A of the 1 0 A switch In the event of a phase unbalance and activated ZMR function the value of the thermal motor image is raised from 100 96 to 110 96 after a trip The switched off contactor s readiness to reclose is restored when the value falls below 100 96 05 10 050060017 Programming ZMR Manual mode In manual ZMR mode the retriggering of the contactor must be acknowledged beforehand The necessity of an acknowledgement is indicated by the ACKR bit field input byte 1 Bit 7 The bit value 1 indicates that an overload with manual ZMR function was detected Bit value 0 indicates that no overload is present and that an acknowledgement has already taken place The manual ZMR mode is activated by sending the value 0 in bit field ZMR M A output byte 0 Bit 3 The manual ZMR mode can be acknowledged in the following two ways Sending the Contactor OFF command output byte 0 Bit 0 Changing from manual ZMR mode to automatic ZMR mode by setting bit ZMR M A output byte 0 Bit 3 The following diagrams illustrate the acknowledgement options for overloads with manual ZMR mode activated 151 05 10 050060017 Interface for motor starter combination with PKE12 32 PKE SWD 32 Figure 46 Acknowledgement of manual ZMR mode by Contactor OFF
68. ct gt section acyclic data page 157 05 10 050060017 Programming Thermal motor image TH Depending on the current range and the actual current flow the PKE motor protective circuit breaker calculates the thermal state of the motor and provides it as a data byte The thermal load of the motor is mapped via input byte 3 The value is displayed as a relative value in the ranges 0 0x00 to 255 OxFF The main circuits are interrupted as a result of a motor overload if the thermal motor image is 110 96 In the event of phase loss phase unbalance the main circuits are interrupted at a value of 100 96 of the thermal motor image In the event of a phase unbalance and trip caused by an overload the value of the thermal motor image is raised from 100 96 to 110 96 If the PKE SWD 32 is commissioned i e by removing and replugging the SWD device connector on the PKE SWD 32 while the thermal motor image of the PKE motor protective circuit breaker has the value 100 96 or higher the contactor is not operational until the value is below the 100 96 mark of the thermal image 147 148 Interface for motor starter combination with PKE12 32 PKE SWD 32 PKE12 PKE XTUA 1 2 05 10 050060017 Type of trip block The modular design of the PKE electronic motor protective circuit breaker enables several different current ranges to be covered A different PKE trip block is in
69. cyclical data Data profile 1 only contains the digital status data of the circuit breaker whilst the currents and the energy values are contained in the remaining profiles Profile 4 contains all the information of the NZM Table 23 Data profile NZM XSWD 704 Profile 1 Profile 2 Profile 3 Profile 4 default Bytes total 3 11 15 31 Digital status data X X Currents X Energy values X X Set values and circuit breaker data Data bytes that are not transferred cyclically in certain profiles can still be read as acyclical data objects gt section acyclic data 183 From byte 1 the data structure of profile 1 and 2 complies with the LVSG Low Voltage Switchgear profile of the PNO PROFIBUS User Organization 169 Interface for NZM compact circuit breakers 05 10 050060017 Table 24 Overview of the data profiles of the NZM XSWD 704 Byte Profile 1 Profile 2 Profile 3 Profile 4 0 SWD status byte SWD status byte SWD status byte SWD status byte 1 Status byte 0 Status byte 0 Status byte 0 Status byte 0 LVSG LVSG LVSG LVSG 2 Status byte 1 Status byte 1 Status byte 1 Status byte 1 LVSG LVSG LVSG LVSG 3 4 Current 11 Current 11 Current 11 5 6 Current 12 Current 12 Current 12 7 8 Current Current Current I3 910 Current Imax Current Imax Current Imax 11 SO value high SO value high section section 12
70. de Feedback on the switching status of the contactor is goes into the field bus In addition the status of the connected contactor can be acquired via the switch position indicator 2 Adjustment of the SmartWire Darwin module for DILM to the respective contactor size is performed via the adjusting slide for the contactor size 37 38 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 Engineering The SmartWire Darwin modules DIL SWD 32 001 and DIL SWD 32 002 can be combined with contactors DILM7 to DILM 38 Due to this motor starters consisting of a motor protective circuit breaker PKZ and a contactor DILM can also be combined with the SmartWire Darwin system With contactor combinations a SmartWire Darwin module for DILM is required for each contactor Table 2 Combination options Application Number of SmartWire Darwin modules for DILM DILM contactor 1 Motor starter MSC DOL starter PKZ and DILM 1 Reversing starter 2 Reversing combination 2 As well as with contactors the SmartWire Darwin module for DILM can also be combined with all DILA contactor relays Contactors with a rated operational current greater than 38 A can be integrated into the SmartWire Darwin system with a DILA as a coupling relay or SmartWire Darwin 1 0 module The contactor s power supply is directly supplied via the SmartWire Darwin connection cable The contactor coils hav
71. designed for the transfer of safety relevant signals Using the following configuration the system SmartWire can however be used for safety relevant switch offs Danger In safety relevant applications the power supply providing power to the SmartWire Darwin system must feature a PELV power supply unit Caution The cable connection to the emergency switching off pushbutton must meet one of the following criteria in order to exclude short circuits between the cables see EN ISO 13849 2 chap D5 2 Cables must be laid permanently and protected against external damage e g with cable duct or hard PVC conduit Cables are provided as various non metallic sheathed cables e Cables are located inside an electrical mounting area e g switch cabinet Cables are protected by a ground connection Engineering 05 10 050060017 Safety related disconnection of a single drive 10 Zld LLO ev evi vx ex L A L LALA 110 51460 13 9 XNY MOd ch ve vc 21601 10300 Mayes Ww l Figure 38 Control circuit for safety related disconnection of a single drive 123 Interface for motor starter 05 10 50060012 combination with PKE12 32 PKE SWD 32
72. dge is removed and the auxiliary breaker contacts 21 22 of the other contactor is linked in as a potential free contact The enable auxiliary contact can be used on the PKE SWD 32 for safety related control sections gt section Safety related applications page 122 The auxiliary contacts integrated in the contactor can be used e g for safety interlocks Caution The connection cables at terminal X3 X4 for the enable auxiliary contact must not exceed a length of 2 8 m 05 10 050060017 M Engineering The connection terminals on the PKE SWD 32 are suitable for AWG24 to AWG16 cables and for flexible cables with a cross section of 0 25 mm to 1 5 mm When using ferrules it has to be ensured that the ferrule length is at least 8 mm Caution The wiring sets DILM12 XRL and PKZMO XRM12 must not be used for the assembly of the reversing starters The A2 connection of the contactors must not be bridged The following jumpers can be used for wiring reversing starters DILM7 DILM15 DILM17 DILM32 L1 L2 and L3 parallel DILM12 XP2 DILM32 XRL Phase switch L1 and L3 L2 parallel DILM12 XR DILM32 XRL Electrical interlock DILM12 XEV In combination with the jumper DILM12 XEV the circuit Figure36 should be used On the other hand an electrical interlock with wire jumpers should be implemented according to the circuit Figure37 A manual or electrical ON or OFF command for the contactor ca
73. djuster for the contactor size 6 This enables the module to be set to size 1 DILM7 to DILM 15 contactors and size 2 DILM17 to DILM32 contactors 05 10 050060017 Surface mounting The PKE32 COM is used as a communication link between the PKE SWD 32 and the PKE XTUA trip block The data is exchanged via the data interface of the PKE trip block and the data interface 7 on the PKE SWD 32 The PKE32 COM module is used for transferring the signals This connects the data interfaces of the PKE trip block and the PKE SWD 32 The PKE SWD 32 receives the data of the PKE trip block and makes this available on the SmartWire Darwin network The 1 0 A selector switch is used to manually make an electrical activation of the connected contactor as required 111 112 Interface for motor starter 05 10 050060017 combination with PKE12 32 PKE SWD 32 Engineering The PKE SWD 32 can be combined with DILM7 to DILM32 contactors in conjunction with the PKE12 and PKE32 electronic motor protective circuit breaker and the Advanced part no PKE XTUA trip blocks The DILM7 to 32 PKE12 PKE32 components and the PKE XTUA trip block are available likewise as networkable motor starter combinations MSC DEA and can also be combined with the PKE SWD 32 Each PKE SWD 32 can be connected to a DILM7 to DILM32 contactor and a PKE12 to PKE32 with a PKE XTUA trip block With reversing starters consist
74. e Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 103 104 Control Circuit Devices M22 SWD M22 SWD K22LEDC W B G R 05 10 050060017 The function element has one input byte and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 F NO2 2 NO1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact 1 actuated 1 Contact 1 not actuated 1 NO1 Normally Open 0 Contact 1 not actuated 1 contact 1 actuated 2 NC2 Normally Closed 0 contact 2 actuated 1 Contact 2 not actuated 3 NO2 Normally Open 0 Contact 2 not actuated 1 contact 2 actuated 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 05 10 050060017 Programming Outputs Byte 0 7 6 5 4 3 2 1 0 E R 3 00 Bit Designation Meaning 0 00 Activation of the LED 1 not used 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short
75. e locations in the surface mounting enclosure M22 SWD K11LEDC Multiple Function Elements These functional elements contain a changeover contact and an LED element in the colours white blue green and red They replace previous combinations consisting of a contact element 22 01 or KC10 and an M22 LEDC element They are used in combination with illuminated pushbuttons or selector switch buttons M22 SWD K22LEDC Multiple Function Elements These functional elements contain two changeover contacts and an LED element in the colours white blue green and red They replace previous combinations consisting of several contact elements 22 01 or 10 and an 22 LEDC element They are used in combination with luminous 3 position selector switches There is no possibility of connecting an M22S WJ4 joystick element 05 10 050060017 Engineering All possibilities of combining M22 front elements with SmartWire Darwin base function elements are listed in the following table Front element SWD function element Base fixing 22 5 M22 SWD KC11 M22 S PVL T M22 SWD K11LEDC M22 S DDL M22 SWD K22LEDC M22 S D R H M22 SWD KC11 M22 S D R P M22 SWD KC11 M22 S W R K M22 SWD KC11 M22 S WKV M22 SWD KC11 M22 S W R K3 M22 SWD KC22 M22 S W R S SA M22 SWD KC11 M22 S W R S3 SA M22 SWD KC22 M22 S L H M22 SWD LEDC M22 S D R L H M22 SWD K11LED
76. e simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire Darwin network must not exceed 72 W If required an additional power feeder module EU5C SWD PF1 1 EU5C SWD PF 2 must be used gt chapter Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 page 11 For data for the current consumption please refer to the table in Appendix on page 185 05 10 050060017 Engineering The connection terminals on the NZM XSWD 704 are suitable for AWG24 to AWG16 cables and for flexible cables with a cross section of 0 25 mm to 1 5 mm When using ferrules it has to be ensured that the ferrule length is at least 8 mm The maximum number of NZM XSWD 704 slaves Darwin line depends on the fieldbus gateway used and the data profile selected PROFIBUS DP max 58 slaves possible max 242 byte line PROFIBUS DP Data profile1 Dataprofile2 Data profile3 Data profile 4 maximum number 58 22 15 7 NZM XSWD 704 line CANOpen max 99 slaves possible max 256 byte line CANOpen Data profile1 Dataprofile2 Data profile3 Data profile 4 Maximum number 42 11 8 4 NZM XSWD 704 line Safety related applications For most applications disconnection in the event of an emergency or the disconnection by the opening of the protective doors is also required in addition to normal operational switching This must be implemented with suitable contactor controls The circu
77. e the following power consumption with a voltage of 24 V DC 05 10 050060017 Engineering Table3 Power consumptions of the contactor coils with a voltage of 24 V DC Contactor Pull in power Pick up Sealing power Holding current with current with 24V DC 24 V DC W mA W mA DIL7 DIL9 3 125 3 125 DIL12 DIL15 4 5 188 4 5 188 DIL17 DIL38 12 500 0 5 21 V Caution The sum of the pull in power of the simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire Darwin network must not exceed 72 W If required an additional power feeder module EU5C SWD PF1 1 EU5C SWD PF 2 must be used gt chapter Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 The DIL modules draw their energy for the communication electronics and for activation of the LEDs and of the auxiliary contacts from the SmartWire Darwin network supply Please take into consideration the total current consumption of your SmartWire Darwin network and if necessary plan for an additional feeder module EU5C SWD PF2 1 For data for the current requirement please refer to the table in the appendix on page 185 39 Switching on Contactors DIL 05 10 50060012 SWD 32 001 DIL SWD 32 002 DIL SWD 32 001 DIL SWD 32 002 Figure 11 Connections of the SmartWire Darwin module DIL SWD 32 001 or DIL SWD 32 002 for DILM Connection of SmartWire Darwin
78. ee Flashing Device is not in the configuration first faulty device in the series no communication pulsating flash The SmartWire Darwin module is carrying a voltage the previous device has caused an error no communication pending 96 Control Circuit Devices M22 SWD 05 10 050060017 Programming The various function elements have specific input output information that is processed in the programming system The meaning and scope are described in the following M22 SWD KC11 The function element has one input byte at its disposal gt NC1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact actuated 1 Contact not actuated 1 NO1 Normally Open 0 Contact not actuated 1 contact actuated 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 05 10 050060017 Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 97 Control Circuit Devices 05 10 050060017 M22 SWD
79. ensors to the corresponding input IO to I7 gt Connect the reference potential 0 V DC to connection 0 V 05 10 050060017 Installation EU5E SWD 4D4D gt Connect the sensors to the corresponding input 10 to 13 gt Connect the reference potential 0 V DC to connection 0 V gt Connect the actuators to the corresponding output QO to Q3 gt Connect the 24 V DC supply voltage for the outputs to the 24 V terminal EU5E SWD 4D2R gt Connect the sensors to the corresponding input 10 to 13 gt Connect the reference potential 0 V DC to connection 0 V gt Wire the first relay output to Q1 and the second to Q2 Caution The relays Q1 and Q2 can be subjected to a rated operational current of up to AC 15 3 A at 250 V They must be protected with a 4 A fuse The terminals are suitable for cables AWG22 to AWG16 and flexible conductors with a cross section of 0 5 mm to 1 5 mm 25 26 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R EU5E SWD 8DX 05 10 050060017 Connections power supply EUSE SWD 4D4D EUSE SWD 4D2R Figure 9 Wiring of the
80. ent modules are available EU5E SWD 8DX eight digital inputs 24 V DC EU5E SWD 4D4D four digital inputs 24 V DC four digital outputs 24 V DC 0 5 A EU5E SWD 4D2R four digital inputs 24 V DC two digital relay outputs 3 Via the two relay outputs 00 and 01 contactors be activated with greater pull in power for example The I O modules draw their energy for communication electronics activation of the LEDs and of the 1 0 modules from the SmartWire Darwin network supply Please take into consideration the total current consumption of your SmartWire Darwin network and if necessary plan for an additional feeder module EU5C SWD PF2 1 For data for the current requirement please refer to the table in the appendix on page 185 23 24 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 05 10 050060017 The SmartWire Darwin input output modules are envisaged for top hat mounting gt Mount the module on the top hat rail 1 We g Figure 8 Mounting on top hat rail gt Connect the 8 pole SmartWire Darwin cable via the SWD socket to the top side of the device Detailed instructions on adapting the SmartWire Darwin external device plug SWD4 8SF2 5 to the 8 pole SmartWire Darwin cable are provided in chapter Fitting external device plugs SWD4 8SF2 5 of the manual 050060027 previously AWB2723 1617en EUSE SWD 8DX gt Connect the s
81. ers Detailed knowledge of the field bus used is presumed In addition you should be familiar with the handling of the SmartWire Darwin system 05 10 050060017 Writing conventions Writing conventions Symbols used in this manual have the following meanings gt indicates actions to be taken Caution Warns of a hazardous situation that could result in damage to the product or components Warning Warns of the possibility of serious damage and slight injury Danger warns of the possibility of serious damage and slight injury or death Draws your attention to interesting tips and supplementary information Le e lt For greater clarity the of the current chapter is shown in the header of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter 10 05 10 050060017 05 10 050060017 1 Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 Introduction The SmartWire Darwin power modules EU5C SWD PF1 1 and EU5C SWD PF2 1 are for the purpose of looping back the slave power supply in the SmartWire Darwin network EU5C SWD PF1 1 Surface mounting Connections power supply Figure 1 Connections of the EU5C SWD PF1 1 module 1 Contactors power supply AUX SWD In SWD Out 12 Power Module EU5C SWD PF1
82. es the motor to be switched off by the connected contactor in the event of an overload To do this the PKE sends the switch off command for the contactor to the PKE SWD 32 via the data cable of the PKE32 COM The ZMR function is activated using the output data of the PKE SWD 32 output byte 0 Bit 2 If the ZMR function is deactivated the connected motor is switched off in the event of an overload by the electronic PKE motor protective circuit breaker The ZMR function cannot be deactivated in the event of an overload until the thermal motor image falls below 100 Danger The ZMR function must not be activated with reversing starters since this operation does not ensure the disconnection of the second contactor in the event of an overload 149 150 Interface for motor starter combination with PKE12 32 PKE SWD 32 AN 05 10 MN05006001Z EN Danger Never disconnect the communication link between the PKE SWD 32 and the PKE trip block after an overload with the ZMR function activated as this can cause the contactor to switch on if a switch command is present The trip in response to a motor overload occurs if the thermal motor image of the PKE reaches 110 96 In this case the PKE SWD 23 sends the bit value 0x5 via the TRIPR data field input byte 1 bits 4 6 This value stays set until the thermal motor image goes below the 100 96 mark and the contactor is once more operational The reclosing readiness of the
83. g starter The reversing starters are made up of a PKZMO and two contactors DILM7 to DILM32 One SmartWire Darwin module each for DILM is mounted on both contactors In addition to contactor control two feedback signals can be sent to the SmartWire Darwin system on each SmartWire Darwin module for DILM Caution The SmartWire Darwin modules for DILM drive the contactors so that the terminals A1 A2 of the contactors need no further wiring with the exception of the DILM12 XEV link The enable auxiliary contact 8 is factory fitted with a link For the electrical interlocking of the two contactors this bridge is removed and the auxiliary breaker contacts 21 22 of the other contactor is linked in as a potential free contact Danger The auxiliary contact enable 8 must not be used for safety related controller parts gt section Safety related applications page 49 The auxiliary contacts integrated in the contactor can be used e g for safety interlocks Two feedback inputs for the programmable logic controller are available at the three pole terminal of connection 7 for the potential free contacts If required potential free auxiliary contact contacts of the protective motor switch PKZ can be connected to these two feedback inputs e g NHI E PKZO standard auxiliary contact AGM2 PKZ0 differential trip indicating auxiliary contact Caution The connection cables to the potential free auxili
84. guration invalid part no flashing 3 Hz Device reports a diagnosis see section Programming sub point Diagnostics 27 28 1 0 Modules EU5E SWD 8DX EUSE SWD 4D4D EU5E SWD 4D2R 05 10 MN05006001Z EN Programming EU5E SWD 8DX The module has two input bytes at its disposal Inputs Byte 0 5 F r Bit Designation Meaning 0 not used 1 not used 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 5 not used 6 P Module present 0 module not present 1 module present 7 not used 05 10 050060017 Programming Byte 1 7 6 5 4 3 2 1 0 17 16 15 14 12 n 10 Bit Designation Meaning 0 10 Status input 10 1 1 Status input 11 2 12 Status input 12 3 Status input 4 4 Status input 14 5 15 Status input 15 6 16 Status input 16 7 17 Status input 17 Diagnostics The module does not report a diagnosis 29 30 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R EU5E SWD 4D4D 05 10 050060017 The module has two input bytes and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 F Bit Designation Meaning 0 not used 1 not used 2 not used 3 not used
85. i B Ww N not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 82 Control Circuit Devices M22 SWD M22 SWD K22LED W B G R 05 10 050060017 The function element has one input byte and one output byte at its disposal NO1 NO2 NC2 NC1 Inputs Byte 0 7 6 5 4 3 2 1 0 P F NO2 2 NO1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact 1 actuated 1 Contact 1 not actuated 1 NO1 Normally Open 0 Contact 1 not actuated 1 contact 1 actuated 2 NC2 Normally Closed 0 contact 2 actuated 1 Contact 2 not actuated 3 NO2 Normally Open 0 Contact 2 not actuated 1 contact 2 actuated 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 05 10 050060017 Programming Outputs Byte 0 7 6 5 4 3 2 1 0 E Qo Bit Designation Meaning 0 00 Activation of the LED not used not used not used not used not used not used nm my not used Outputs None Diagnostics In the event
86. iate vicinity of the sensors actuators due to which the remaining wiring is markedly reduced Diverse modules with digital inputs and outputs in the form of transistors and relays are available 20 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R 05 10 050060017 Surface mounting EU5E SWD 8DX Figure 5 Connections of the modules EUSE SWD 8DX D SmartWire Darwin cable with external device plug 2 SmartWire Darwin diagnostics LED 3 Status LEDs of the inputs 2 10 17 inputs 5 0 V connection The SmartWire Darwin 1 0 module EU5E SWD 8DX provides eight digital inputs 10 to 17 with the help of which diverse sensors can be integrated into the SmartWire Darwin network The status of the inputs is indicated with the help of LEDs The network status of the module is signalled via the SmartWire Darwin diagnostics LED 2 05 10 050060017 Surface mounting EU5E SWD 4D4D Figure 6 Connections of the modules EUSE SWD 4D4D D SmartWire Darwin cable with external device plug 2 SmartWire Darwin diagnostics LED 3 Status LEDs of the inputs and outputs 10 13 inputs 5 00 Q3 outputs 6 0 V 24 V connection The SmartWire Darwin 1 0 module EU5E SWD 4D4D provides four digital inputs 10 to 13 and four digital outputs QO to Q3 Diverse sensors can be integrated into the SmartWire Darwin network via the four i
87. ing Outputs Byte 0 7 6 5 4 3 2 1 0 3 R 3 00 Bit Designation Meaning 0 00 Activation of the LED 1 not used 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Diagnostics The module does not report a diagnosis 101 Control Circuit Devices M22 SWD M22 SWD K11LEDC W B G R 05 10 050060017 The function element has one input byte and one output byte at its disposal NO1 NCI Inputs Byte 0 7 6 5 4 3 2 1 0 F NC1 1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact actuated 1 Contact not actuated 1 NO Normally Open 0 Contact not actuated 1 contact actuated 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 102 05 10 050060017 Programming Outputs Byte 0 7 6 5 4 3 2 1 0 3 R 3 00 Bit Designation Meaning 0 00 Activation of the LED 1 not used 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Valu
88. ing of two contactors and one PKE electronic motor protective circuit breaker the actuation of the second contactor can be implemented with the DIL SWD 32 001 or DIL SWD 32 002 SmartWire Darwin contactor modules gt chapter Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 page 35 Table 13 Combination possibilities Application Number of PKE SWD 32 Number of DIL SWD 32 Electronic motor starter MSC DEA DOL starter PKE and DILM 1 0 Reversing starter PKE and 2 x DILM 1 1 The connected contactor is fed directly via the SmartWire Darwin connection cable The contactor coils have the following power consumption with a voltage of 24 V DC 05 10 050060017 Engineering Table 14 Wattage and current consumption of the contactor coils at a voltage of 24 V DC Contactor Pull in power Sealing Holding at 24 V DC consumption current at 24 V DC W mA W mA DILM7 DILM9 3 125 B 125 DILM12 DILM15 4 5 188 4 5 188 DILM17 DILM38 12 500 0 5 21 Caution The sum of the pick up power of the simultaneously tripping contactors and the sum of the holding power of the tripped contactors for each SmartWire Darwin network must not exceed 72 W If required an additional power feeder module EU5C SWD PF1 1 EU5C SWD PF 2 must be used gt chapter Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 page 11 The PKE SWD 32 draws its energy for the communication
89. ion of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnostics LED on the top side of the M22 SmartWire Darwin base function element flashes Once the addressing process is completed the LED indicates a green continuous light Exchange of Modules V V Caution Replacement of the SmartWire Darwin function elements is not permitted until the entire SmartWire Darwin system has been switched off After replacement of the modules and connection of the voltage the configuration button must be pressed The new module is assigned an address by this means Caution The sequence of the SmartWire Darwin slaves must not be altered 05 10 050060017 Device status Device status The individual SmartWire Darwin slaves indicate their device status with the aid of a diagnosis LED Table 10 Diagnostic messages of the SmartWire Darwin status LED Designation Colour Health Message SWD Green continuous light Device is operating fault free flashing 1 Hz addressing process in progress after gateway power On after actuation of the configuration button on the gateway slave not in current configuration invalid part no flashing 3 Hz Device reports a diagnostics gt section Programming sub point Diagnostics Designation Colour Health Message SWD green continuous light Device is operating fault fr
90. it breaker cannot be disconnected via an emergency switching off i e by disconnecting the 24 V supply and is also not normally required Without the 24 V power supply the states of the circuit breaker are not changed and no longer displayed In this case bus operation is maintained 167 168 Interface for NZM compact circuit breakers 05 10 050060017 Mounting NZM XSWD 704 The module is fitted on a top hat rail at a maximum distance of 2 m from the circuit breaker A minimum clearance of 60 mm from the must be maintained Placing into operation The automatic addressing of all slaves in the SmartWire Darwin network is performed via the gateway actuation of the configuration pushbutton on the gateway during commissioning During the addressing process the SmartWire Darwin diagnostics LED flashes Once the addressing process is completed the LED indicates a green continuous light Exchange of Modules A V Danger The exchange of the SmartWire Darwin module must only be carried out with the supply switched off After replacement of the modules and connection of the voltage the configuration button must be pressed The new module is assigned an address by this means Caution The sequence of the SmartWire Darwin slaves must not be altered 05 10 050060017 Programming Programming Cyclic data Data profiles Four different profiles are made available for the
91. le present 7 not used 64 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 Outputs Byte 0 E 5 5 00 Bit Designation Meaning 0 00 Contactor actuation 1 not used 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Diagnostics The module does not report a diagnosis 05 10 050060017 4 Control Circuit Devices M22 SWD Introduction Function element M22 SWD K C 11 The function elements M22 SWD are combined together with front elements of the RMQ Titan system to form control circuit devices that are capable of communication The switch position indications of the control elements and activation of the indicator lights takes place via the SmartWire Darwin communication system The following function elements are available Description a function element with a changeover contact M22 SWD K C 22 a function element with two changeover contacts M22 SWD LED an LED function element in white W red R green G or blue B M22 SWD K11LED a function element with a changeover contact and an LED in white W red R green G or blue B M22 SWD K22LED a function element with two changeover contacts and an LED in white W red R green G or blue B These function elements are each available in two versions
92. ll packaged m 0 3 IEC EN 60068 2 32 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 Contact discharge Level 2 kV 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 1 4 2 GHz V m 3 2 2 7 GHz V m 1 Radio interference suppression EN 55011 Class A SmartWire Darwin Burst IEC EN 61131 2 2008 Level 3 Supply cables kV 2 05 10 050060017 Technical data NZM XSWD 704 Signal cables kV 1 SmartWire Darwin cables kV 1 Surge IEC EN 61131 2 2008 Level 1 Radiated RFI IEC EN 61131 2 2008 V 10 Level 3 Ambient climatic conditions Operating ambient temperature IEC C 25 55 60068 2 Condensation prevent with suitable measures Storage C 40 70 relative humidity non condensing 521295 IEC EN 60068 2 30 SmartWire Darwin interface Station type SmartWire Darwin station slave Baud rate setting automatic SmartWire Darwin status LED green Connection Plug 8 pole Connection plug External device plug SWD4 8SF2 5 Current consumption 15 V SWD See separate table supply Connection supply and 1 0 Connection Type Push In solid mm2 0 2 1 5 AWG 24 16 flexible with ferrule mm2 0 25 1 5 24 DC supply for output supply Rated operational voltage Ue V Input voltage residual ripple Protection against polarity reve
93. longer than 4 seconds 01 Position A Switching command via SWD 10 Position 0 Contactor OFF 11 Position 1 Contactor ON 4 F Failure 0 No diagnostic alarm 1 Module signals diagnostics 6 P Module present 0 module not present 1 module present 140 05 10 050060017 Programming Byte 1 Set value causes of trip acknowledge signal 7 6 5 4 3 2 1 0 ACKR TRIPR TRIPR TRIPR lr lr lr Data Bit Designation Meaning Notes 0 3 lr Set value section Set value Ir Ir 4 6 TRIPR Trip Cause of trip gt section Cause of trip reason TRIPR 7 ACKR ZMR manual function section ZMR Manual Acknowledge acknowledgement required mode required 0 No acknowledgement required 1 Acknowledgement of overload required Byte 2 Motor current 96 7 6 5 4 3 2 1 0 I REL I REL I REL I REL I REL I REL I REL I REL Data Bit Designation Meaning Notes 0 7 REL Motor current 96 gt section Motor current 96 I REL 141 Interface for motor starter combination with PKE12 32 05 10 050060017 PKE SWD 32 Byte 3 Thermal motor image 7 6 5 4 3 2 1 0 TH TH TH TH TH TH TH TH Data Bit Designation Meaning Notes 0 7 TH Thermal motor image section Thermal motor image TH Byte 4 Type of trip
94. loss phase unbalance the trip time in the event of an overcurrent is 145 146 Interface for motor starter combination with PKE12 32 PKE SWD 32 05 10 050060017 reduced to 40 compared to when the phase load is symmetrical The interruption of the main circuits is executed early if the thermal motor image reaches 100 The Test position on the PKE trip block then causes a test trip if at least one phase current of 60 of the minimum mark of the variable overload release on the PKE trip block flows via all three main circuits Motor current I REL The PKE SWD 32 indicates the actual motor current via the input byte 2 The motor current is shown as a relative value in the ranges 0 0x00 to 255 OxFF The transferred relative value is calculated from the value of the highest phase current measured in relation to the set current value of the overload release The accuracy of the relative current indication depends on the measured phase current in relation to the current range of the PKE trip block In order to measure the phase current with sufficient accuracy a phase current of at least 80 of the minimum mark of the variable overload release on the PKE trip block e g trip block PKE XTUA 4 Imin 0 8 x 1 0 8 A must be present The maximum measuring accuracy of the transferred relative current value is 5 9o The value of the thermal motor image can likewise be read as an acyclical obje
95. ments 69 Mirror 22 4 4046080 52 127 Mounting Qn top hat tail tem 13 797 55 132 Application neien 55 132 NZM XSWD 704 sss 159 CONNECTION et ete Pte e 160 tees orb lee bb bete bas e bd 181 Outputs actuation Remote operator 181 Overload relay function and ZMR 149 d 49 122 Pick up current en 39 113 2 109 PKE SWD 32 i ides 107 109 PKE trip block 148 Protection against polarity reversal 16 Pull in power een 39 113 Reversing starter 56 118 133 RMQ Titan System 2 65 05 10 050060017 Index Safety categories is snas ku hes 52 127 Safety switch off SelectiVe s cnncta idees 12 Sealing power 39 113 Supply voltage i i dn tr dn 12 16 SWD ASSISt o eie eben 70 90 Terminations een 13 17 Total Power Consumption 23 39 70 90 113 ZMR Manual sss 151 ZMR operating mode Automatic 154 217
96. n also be replaced by a single M22 SWD K11 element The function element is used in combination with M22 pushbutton actuators Further M22 K10 01 contact elements can be installed here in the free location of the M22 A adapter A possible application is for example conventional switching via an M22 K contact element and the reporting of this process to the PLC via the M22 SWD K11 function element M22 SWD K22 This function element replaces multiple combinations of the previous contact elements M22 K10 K01 It provides two changeover contacts by means of which actuators can be operator controlled with up to three position indication 67 68 Control Circuit Devices M22 SWD 05 10 050060017 M22 SWD LED This function element is used in combination with the indicator lights M22 L White blue green and red are available as colours M22 SWD K11LED This function element contains a changeover contact and an LED in the colours white blue green and red The function element replaces previous combinations of a contact element M22 K01 or K10 and an M22 LED element It is used in combination with luminous pushbuttons or selector buttons M22 SWD K22LED This function element contains two changeover contacts and an LED in the colours white blue green and red The function element replaces previous combinations consisting of several contact elements M22 K01 or K10 and an M22 LED elemen
97. n also be implemented by means of the 1 0 A switch 9 The switch positions are as follows 1 Contactor ON 0 Contactor OFF A switching command SmartWire Darwin Use of the 1 0 A switch for the electrical switching on or off of the contactor is ensured only when the PKE SWD 32 is supplied via the SmartWire Darwin connecting cable 119 Interface for motor starter 05 10 50060012 combination with PKE12 32 PKE SWD 32 E Jj 1 e Eco a bi 5 Axo M a z999 Figure 36 Circuit diagram of the reversing starter in combination with DILM12 XEV 120 Engineering 05 10 50060012 5 424 8 8 8 In N n af nt id 9 V 4 ZLD LLO 4 L CN aol el d lt I lt I lt I Figure 37 Circuit diagram of the reversing starter 121 122 Interface for motor starter combination with PKE12 32 PKE SWD 32 qd 05 10 050060017 Safety related applications For most applications apart from normal operational switching also the switch off in emergency or the switch off by the opening of the protective doors is demanded The system SmartWire Darwin is not
98. ng or overload warning 1 or overload warning 2 2 X p px Cause of trip 000 OK No trip 001 Trip Long time trip 010 Trip li Instantaneous trip 011 Trip lsq Short time trip 100 Trip lg Ground fault trip 101 TripTemp or Extended protection Trip Err Overcurrent neutral 110 Trip in neutral conductor conductor 2 X 1 Load warning gt 7096 1 70 96 1 1 The last cause of tripping registered is always indicated The circuit breaker is reset by switching it on or by switching the power supply off on It may take 30 s before the cause of tripping is displayed After a trip the last current values measured are displayed rms values 05 10 050060017 Byte Bit Programming Currents profile 2 Profile 2 contains the digital status data as well as the phase currents that the table shows Description Note Current 11 A RMS value Current 11 A Current 12 A Current 12 A Current A Current A wm BY 0X4 0X 0X 0 gt lt X 04 0X 0X OX gt lt 0X gt lt KX Xx lt 5X 0X XC gt lt lt lt X X XxX Maximum value of the three phase currents Current Imax 10 X X X X X X X X Current Imax A 1 With a Motorola based GSD Moel4d14 gsd the
99. nputs The four digital short circuit proof outputs are used to drive actuators The status of the inputs and outputs is indicated with the help of LEDs The network status of the module is signalled via the SmartWire Darwin diagnostics LED 2 21 22 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5E SWD 4D2R 05 10 050060017 EU5E SWD 4D2R Figure 7 Connections of the modules EUSE SWD 4D2R D SmartWire Darwin cable with external device plug 2 SmartWire Darwin diagnostics LED 3 Status LEDs of the inputs and outputs 2 10 13 inputs 5 00 Q1 outputs 6 0 V connection The SmartWire Darwin 1 0 module EU5E SWD 4D2R provides four digital inputs and two digital relay outputs Diverse sensors can be integrated via the four inputs Both digital relay outputs Q0 and Q1 are used for the activation of actuators up to a rated operational current of AC 15 3 A at 250 V The status of the inputs and outputs is indicated with the help of LEDs The network status of the module is signalled via the SmartWire Darwin diagnostics LED 2 05 10 050060017 Engineering Engineering The SmartWire Darwin input output modules are used for the connection of other sensor and actuator devices without integrated SmartWire Darwin technology The modules are placed in the immediate vicinity of the sensors or actuators which markedly reduces the remaining wiring Three differ
100. nt consumption 185 Current consumption 15 V SWD supply voltage 185 Power consumption current consumption 24 V SWD control voltage Uayx 186 Data requirement bytes of the SWD slaves 187 Technical data 189 Gateways Power Feeder Modules 189 1 0 modules 194 M22 SWD connections 198 Network termination switch cabinet bushings 202 Enclosure bushings plug socket 204 Coupling plug 205 DIL contactor modules 206 Electronic motor protective circuit breaker PKE SWD 32 208 NZM circuit breakers 210 Index 215 MN05006002Z EN 05 10 050060017 About This Manual List of revisions Publication Page Subject New Change omitted date 03 10 107 Chapter Interface for motor starter combination with PKE12 32 PKE SWD 32 185 Section Current consumption 15 V SWD supply voltage 187 Section Data requirement bytes of the SWD slaves 208 Section Electronic motor protective circuit breaker PKE SWD 32 04 10 107 Modification to Chapter Interface for motor starter combination with PKE12 32 PKE SWD 32 complete 159 Modification Chapter Interface for NZM compact circuit breakers 185 Section Current consumption 15 V SWD supply voltage 186 Section Power consumption current consumption 24 V SWD control voltage UAUX 187 Section Data requirement bytes of the SWD slaves 210 Section 2
101. of the module gt Connect the 8 pole SmartWire Darwin cable to the SWD In socket The continuation to the next SmartWire Darwin module is from the SWD Out socket Detailed instructions on adapting the SmartWire Darwin external device plug SWD4 8SF2 5 to the 8 pole SmartWire Darwin cable are provided in chapter Fitting external device plugs SWD4 8SF2 5 of the manual 050060027 previously AWB2723 1617en The terminals are suitable for cables AWG24 to AWG16 and flexible conductors with a cross section of 0 5 mm to 1 5 mm 14 Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 05 10 050060017 24VDC 0V e D D 4 wv 24V 20 oV gro AUX AUX O OOT OW Figure 2 Terminal capacity e fine wire cross section 0 25 mm to 1 5 mm2 with the ferrule minimum length 8 mm Solid 0 14 mm to 1 5 mm Information on the cable protection is provided on page 18 Diagnostics The device does not report a diagnosis 05 10 050060017 EU5C SWD PF2 1 EU5C SWD PF2 1 Surface mounting Connections power supply Figure 3 Connections of the EU5C SWD PF2 1 module D SmartWire Darwin slave supply 2 POW slave supply display 3 Contactors power supply AUX SWD In 5 SWD Out The SmartWire Darwin power module EU5C SWD PF2 loops
102. on When using individual components PKE and contactor separately on the top hat rail observe the maximum distance between the PKE and contactor The maximum distance for a separately assembled motor starter combination is limited by the cable length of the flat cable located on the PKE32 COM Mounting PKE 32 COM Remove the empty module on the PKE basic unit 133 05 10 050060017 combination with PKE12 32 Interface for motor starter PKE SWD 32 gt Connect the PKE32 COM on the basic unit gt Fit the Advanced part no of trip block PKE XTUA Mounting PKE SWD32 The PKE SWD 32 must be adapted to the relevant contactor size before it is fitted The necessary settings are made via the slide adjuster of the PKE SWD 32 Caution The PKE SWD 32 may be installed and detached only after the control voltage and supply cable have been switched off 134 05 10 050060017 Installation gt Set the slide adjuster of the PKE SWD 32 for the appropriate contactor The settings of the slide adjuster have the following settings for different contactor sizes Bottom position DILM7 DILM9 DILM12 DILM15 state of delivery Position top DILM17 DILM25 and DILM32 135 136 Interface for motor starter combination with PKE12 32 PKE SWD 32 gt Interlock the PKE SWD32 05 10 05006001
103. onnection terminal electrical enable 3 4 Selector switch 1 0 A Data cable with connector for PKE SWD 32 1 Connector for PKE XTUA trip block 109 110 Interface for motor starter combination with PKE12 32 PKE SWD 32 05 10 050060017 The SmartWire Darwin external device plug with an adapted SmartWire Darwin connecting cable is connected to the module PKE SWD 32 via connection a Detailed instructions on adapting the SmartWire Darwin external device plug SWD4 8SF2 5 to the 8 pole SmartWire Darwin cable are provided in chapter Fitting external device plugs SWD4 8SF2 5 of the manual MN05006002Z EN previously AWB2723 1617en The dual color diagnostics LED 3 shows the communication status the status of the module and the switch command via the SmartWire Darwin system 9 section Device status page 139 The 8 pole SmartWire Darwin connection cable is used to send a 24 V DC supply for the contactor coil as well as the communication signal The integrated electronics transfers this voltage to the terminal pins 5 that are connected to the contactor coil The PKE SWD 32 is connected via a slide catch 4 with the contact bridge of the contactor This slide catch is used on the one hand for the electronic monitoring of the contactor state and on the other as a mechanical switch position indicator 2 on the PKE SWD 32 The PKE SWD 32 is set to the respective contactor size via the slide a
104. op mm 50 50 height Free fall packaged IEC EN 60068 2 32 m 0 3 0 3 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8 Contact discharge Level 2 kV 4 4 Electromagnetic fields IEC EN 61131 2 2008 80 1000 MHz V m 10 10 1 4 2 GHz V m 3 3 2 2 7 GHz V m 1 1 Radio interference suppression SmartWire Darwin EN 55011 Class A EN 55011 Class A Burst IEC EN 61131 2 2008 Level 3 CAN DP bus cable kV SmartWire Darwin cables kV Radiated RFI IEC EN 61131 2 2008 Level 3 05 10 050060017 Ambient climatic conditions Technical data DIL SWD 32 001 DIL SWD 32 002 Operating ambient temperature IEC 60068 2 25 60 25 60 Condensation prevent with suitable measures Storage C 30 70 30 70 Relative humidity non condensing IEC EN 5 95 5 95 60068 2 30 SmartWire Darwin network Station type SmartWire Darwin station slave Baud rate setting automatic SmartWire Darwin status LED green orange Connections Plug 8 pole Plug connectors External device plug SWD4 8SF2 5 Current consumption 15 V SWD supply gt page 185 Operating Mode Manual automatic mode no Yes Setting Rotary switch Connection auxiliary contact Number 2 2 Rated voltage Ue VDC 15 15 Input current at 1 signal typic
105. or longer than four seconds 0x11 Contact short circuit 75 Control Circuit Devices 05 10 050060017 M22 SWD M22 SWD K22 The function element has one input byte at its disposal NO1 NO2 NC2 NC1 Inputs Byte 0 7 6 5 4 3 2 1 0 F NO2 2 NC1 Bit Designation Meaning 0 C1 Normally Closed 0 contact 1 actuated 1 Contact 1 not actuated 1 01 Normally Open 0 Contact 1 not actuated 1 contact 1 actuated 2 NC2 Normally Closed 0 contact 2 actuated 1 Contact 2 not actuated 3 NO2 Normally Open 0 Contact 2 not actuated 1 contact 2 actuated 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present not used 05 10 050060017 Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position for longer than four seconds 0x11 Contact short circuit 77 Control Circuit Devices 05 10 050060017 M22 SWD M22 SWD LED W B G R The function element has one input byte and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 5 F Bit Designation Meaning 0 not used 1 not used
106. ovides a voltage of 24 V DC to actuate the auxiliary contactors for the remote operator Caution Switch commands are only executed by NZM XSWD 704 if inputs 10 and 11 are correctly connected to the NZM auxiliary contact The outputs must only be used to actuate the remote operator The remote operator can only be used for normal operational on off switching Any disconnection in the event of a fault must always be implemented with an undervoltage release 165 166 Interface for NZM compact circuit breakers 05 10 050060017 Engineering The NZM XSWD 704 is fed completely via the Darwin cable so that no additional power supply is required The current requirement is Current consumption for bus 15 35 mA e Current consumption U aux 24 V 300 mA with remote operator active e Current consumption U aux 24 V 100 mA with remote operator inactive Actuation must always be implemented via contactor relays due to the power required for the remote operators DILA 22 contactor relays are used with a pickup and sealing current of 125 mA The remote operators suitable for use are listed for additional information XRD remote operator e 110 240 V AC 550 VA max 5 A 80 440 V AC 650 VA max 1 7 e 24 250 V DC 450 W max 18 75 XR remote operator e 110 440 V AC 350 VA max 3 2 e 24 250 V DC 250 W max 10 4 A Caution The sum of the pick up power of th
107. r X1 X0 opened 1 Auxiliary contact for X1 X0 closed The meaning depends on the auxiliary contact used 3 not used 4 F Failure 0 No diagnostic alarm 5 not used 6 P Module present 0 module not present 1 module present 7 not used 62 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 Outputs Byte 0 E 5 5 00 Bit Designation Meaning 0 00 Contactor actuation 1 not used 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used Diagnostics The module does not report a diagnosis 05 10 050060017 Programming DIL SWD 32 002 The function element has one input byte and one output byte at its disposal Inputs Byte 0 7 6 5 4 3 2 1 0 P F M n 10 1 X1 X0 2 Bit Designation Meaning 0 C Contactor 0 contactor not tripped 1 contactor tripped 1 10 1 2 0 Auxiliary contact for 1 2 opened 1 Auxiliary contact for X1 X2 closed The meaning depends on the auxiliary contact used 2 11 1 0 0 Auxiliary contact for X1 X0 opened 1 Auxiliary contact for X1 X0 closed The meaning depends on the auxiliary contact used 3 M Manual 0 Automatic 1 Manual mode 4 F Failure 0 No diagnostic alarm 5 not used 6 P Module present 0 module not present modu
108. r interruption of the main circuits due to a fault the cause of trip of the interruption is indicated via the TRIPR bit field The following causes of trip are shown by the TRIPR bit field Table 17 Bit field Cause of trip TRIPR Field Value Explanation Notes TRIPR 0x0 Not defined 0 1 Overload PKE has switched off 0x2 Short circuit PKE has switched off 0x3 Phase loss Phase Disconnection at 100 of the thermal unbalance motor image TH 0 4 Test position on PKE has switched off PKE XTUA 0x5 Overload with activated Contactor has switched off the value of the ZMR function thermal motor image TH is still greater than 100 after switch off 0 6 Not defined 0 7 Not defined Apart from the cause of tripping 0x5 Overload with activated ZMR function the transferred causes of tripping are then reset if the main contacts of the PKE are reclosed and a current flow is sensed through the PKE trip block The cause of trip 0x5 Overload with activated ZMR function is reset if the thermal motor image TH is below 100 The message 0x3 Phase loss phase unbalance is set if there is a phase current difference of 50 between the highest phase current measured and phase affected This message is reset if the phase current difference is below 25 The Phase losss phase unbalance does not force the interruption of the main circuits In order to protect the connected motor in the event of phase
109. ramming 96 M22 SWD KC11 96 M22 SWD KC22 98 M22 SWD LEDC W B G R 100 M22 SWD K11LEDC W B G R 102 M22 SWD K22LEDC W B G R 104 Interface for motor starter combination with PKE12 32 PKE SWD 32 107 Introduction 107 Interoperability with SmartWire Darwin gateways 108 SWD Assist 109 Surface mounting 109 Engineering 112 DOL starter 115 Reversing starter 118 Safety related applications 122 Feedback Circuit 127 Measures for higher safety categories 127 Application for EN ISO 13849 1 and EN 62061 132 Applications in North America 132 MN05006002Z EN Installation 133 Mounting PKE 32 COM 133 Mounting PKE SWD32 134 Placing into operation 138 Exchange of Modules 138 Device status 139 Programming 140 PKE SWD 32 cyclical data 140 Overload relay function ZMR 149 Data profiles 156 acyclic data 157 Interface for NZM compact circuit breakers 159 Introduction 159 Interoperability with SmartWire Darwin gateways 159 SWD Assist 160 Surface mounting 160 Indication and connection elements 162 Connections 163 Control outputs 00 and 01 164 Engineering 166 Safety related applications 167 Mounting NZM XSWD 704 168 Placing into operation 168 Exchange of Modules 168 Programming 169 Cyclic data 169 Decoding CB part no and CB identification 181 acyclic data 183 MN05006002Z EN Contents Appendix 185 Maximum curre
110. reversal Yes 195 196 Appendix 05 10 050060017 EU5E SWD EU5E SWD EU5E SWD 8DX 4D4D 4D2R Digital inputs Number 8 4 4 Input current mA Normally 4 at 24 V DC Voltage level to IEC EN 61131 2 Limit value type 1 Low lt 5 V DC High gt 15 V DC Input delay High Low typ lt 0 2 ms Low gt High typ lt 0 2 ms Status display inputs LED yellow Digital semiconductor outputs Number 4 Output current A typ O 5at24V DC Short circuit tripping current A 1 2 3 ms Lamp load Rit 3 Overload proof yes with diagnostics Switching capacity 60947 5 1 utilization category DC 13 Relay outputs Number 2 Contact type N O Operations Utilization category AC 1 250V 6A gt 6 x 104 Utilization category 15 250V 3A gt 5x 104 Utilization category DC 13 24V 1A gt 2x 105 Safe isolation 230 minimum load current mA 100 mA 12 VDC Response reset time ms 5 2 5 Bounce duration ms Normally 1 5 Short circuit protection external 4 A gl gG Status display outputs LED yellow yellow 05 10 050060017 Technical data EU5E SWD EU5E SWD EU5E SWD 8DX 4D4D 4D2R Potential isolation Inputs for SmartWire Darwin Yes Yes Yes Semi conductor outputs for SmartWire Yes Darwin Semi conductor outputs for inputs no Relays for Sma
111. rs gt 72 W 3 A A selective emergency shutdown of individual contactor groups or motor starter groups is required gt section Safety related applications page 49 With a SmartWire Darwin power module a second connection for the contactor coil control voltage can be made at another position in the SmartWire Darwin network 05 10 050060017 EU5C SWD PF2 1 Installation The SmartWire Darwin power module EU5C SWD PF2 is envisaged for mounting on a top hat rail gt Mount the module on the top hat rail gt Connect the 24 V DC voltage to the terminals POW on the front of the module gt If necessary reconnect the 24 V DC voltage for the contactor coils to the terminals AUX gt Connect the 8 pole SmartWire Darwin cable to the SWD In socket The continuation to the next SmartWire Darwin module is from the SWD Out socket The connection terminals are suitable for cables AWG24 to AWG16 and flexible cables with a cross section of 0 5 mm to 1 5 mm 24V DC 0v 24V ov O F 24V POW Figure 4 Terminal capacity e flexible cross section 0 25 mm to 1 5 mm2 with the ferrule minimum length 8 mm e Solid 0 14 mm to 1 5 mm 17 18 Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 05 10 050060017 Cable protection
112. rsal Instructions Minimum length 8 mm 211 212 Appendix Digital inputs 05 10 050060017 NZM XSWD 704 Number 2 Input current mA Normally 4 at 24 V DC Voltage level to IEC EN 61131 2 Limit value type 1 Low lt 5 V DC High gt 15 V DC Input delay High gt Low typ lt 0 2 ms Low gt High typ 0 2 ms Status display inputs Digital semiconductor outputs LED yellow Number 2 Output current 10 2 at 24 V DC Short circuit tripping current Lamp load Rit Overload proof yes with diagnostics Switching capacity Relay outputs EN 60947 5 1 utilization category DC 13 Number Contact type Operations Utilization category 1 250V 6A Utilization category AC 15 250V 3A Utilization category DC 13 24V 1A Safe isolation VAC minimum load current mA Response reset time ms Bounce duration ms Short circuit protection Status display outputs LED 05 10 050060017 Technical data NZM XSWD 704 Potential isolation Inputs for SmartWire Darwin Yes Semi conductor outputs for Yes SmartWire Darwin Semi conductor outputs for inputs Relays for SmartWire Darwin Relays for inputs Relays for relays 213 05 10 050060017 214 05 10 050060017 Index Acyclic data PKE S
113. rtWire Darwin Yes Relays for inputs Yes Relays for relays Yes Instructions 1 Minimum length 8 mm 197 05 10 050060017 lt 89009 0 0 0 0 0 N3 23l pebe ed sai 1 doup 0S 0S 0S 0S 06 12 2 89009 3 231 90101 sw 1 6 Jeplosnuls iwas Lc c 89009 N3 23l 6 6 6 6 6 Sous eoueisisaJ pous je iueupe A 042778 047778 051 v8 051 v8 05 v8 ZH juejsuoo 6 79775 ZH apnyij dwe jue suo gt 300Z 2 LELL9 N3 23l suoneqiA 0241 0741 0 67509 3 231 90 1 14 Suonipuoo gt uonisod v v 01 01 01 cy X Sp X LL LEX Gp X L 7 X Sp X ZL 7 X Sp X OL LEX Sp X ZL ISyXcv XLV _ l6eX ey X Li ISt X v X Cl ISvX XOL _ 6EX 7X ZL qX HX M suolsuawiq 87105 16119 N3 23l 7 2031COFGMS CCIN Q31COUEOMS 7 IN Appendix CC2 aMS ZCIN CCV aMS CCIN 77 20311 DI GMS CCIN 031LDI GMS CIN 7 2431 4 5 2 1 1 431 4 46 1 LL29i GMS ZCIN 2 qMS ZZIN 198 E 1 8002 16119 Technical data 01 01 A 3 231 14 papey Ue g all MEWS N s jqe jddns 8002 0 12119 N3 23l 15116
114. ruue SayUMs did 3 qeup1IMs 10151591 1 2 0 02 0 sng piat Aejdsip smers S9up1MS 410 0 5 5 Qe t 64177 1 Dumes aN 0 dn 01 dn 81e pneg uedoNv5 da SNdldOYd 0201010 sng ane s ane s uadoNv dq sngldOud uomunj snq L dd GMS DSNA_ L bLdd GMS 3SNI 2 0 5 24141 dd GMS ISN4I 193 194 Appendix 05 10 050060017 1 0 modules EU5E SWD EU5E SWD EU5E SWD 8DX 4D4D 4D2R General Standards 61131 2 EN 50178 Dimensions W x H x D mm 35 x 90 x 101 Weight kg 0 1 0 1 0 11 Mounting Top hat rail IEC EN 60715 35 mm Mounting position Vertical Ambient mechanical conditions Protection type IEC EN 60529 IP20 IP20 IP20 Vibrations IEC EN 61131 2 2008 constant amplitude 3 5 mm Hz 5 84 5 84 5 84 constant acceleration 1 g Hz 8 4 150 8 4 150 8 4 150 Mechanical shock resistance Shocks 9 9 9 IEC EN 60068 2 27 semi sinusoidal 15 g 11 ms Drop to IEC EN Drop mm 50 50 50 60068 2 31 height Free fall packaged IEC EN m 0 3 0 3 0 3 60068 2 32 Electromagnetic compatibility EMC Overvoltage category Pollution degree 2 2 2 Electrostatic discharge IEC EN 61131 2 2008 Air discharge Level 3 kV 8 8
115. s LED Designation Colour Health Message SWD Green continuous light Device is operating fault free flashing 1 Hz addressing process in progress after gateway power On after actuation of the configuration button on the gateway slave not in current configuration invalid part no flashing 3 Hz Device reports a diagnostics gt section Programming sub point Diagnostics 73 74 Control Circuit Devices M22 SWD 05 10 050060017 Programming The various function elements have specific input output information that is processed in the programming system The meaning and scope are described in the following M22 SWD K11 The function element has one input byte at its disposal NO1 NC1 Inputs Byte 0 F NC1 Bit Designation Meaning 0 NC1 Normally Closed 0 contact actuated 1 Contact not actuated 1 NO1 Normally Open 0 Contact not actuated 1 contact actuated 2 not used 3 not used 4 F Failure 0 No diagnostic alarm 1 diagnosis present 5 not used 6 P Module present 0 module not present 1 module present 7 not used 05 10 050060017 Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes 0 is set for bit 4 in the input byte Value Meaning 0x10 The contact is in the middle position f
116. s DIL SWD 32 001 DIL SWD 32 002 Figure 10 Structure of the SmartWire Darwin modules DIL SWD 32 001 and DIL SWD 32 002 for DILM Connection of SmartWire Darwin external device plug 2 Mechanical switching position indicator 3 Diagnostics LED 4 Catch slider 5 Connection pins 6 Adjusting slide for contactor size 7 Connection terminal 0 1 2 Connection terminal electrical enable X3 X4 Selector switch 1 0 A The external device plug with an adapted SmartWire Darwin connecting cable is connected to the contactor module DIL SWD via connection 1 Detailed instructions on adapting the SmartWire Darwin external device plug SWD4 8SF2 5 to the 8 pole SmartWire Darwin cable are provided in chapter Fitting external device plugs SWD4 8SF2 5 of the manual 050060027 previously AWB2723 1617en 05 10 050060017 Surface mounting The communication status and switching command via the SmartWire Darwin system are indicated by way of a two colour diagnostics LED 3 gt section Device status page 60 As well as the communication signals a 24 V DC supply for the contactor coil is also transmitted via the SmartWire Darwin connection cable The integrated electronics transfers the voltage to the connection pins 5 that are connected to the contactor coils The SmartWire Darwin module for DILM is connected to the contact bridge of the contactor by way of a ratchet sli
117. s e g NHI E PKZ0O standard auxiliary contacts AGM2 PKZ0 differential trip indicating auxiliary contact Caution The connection cables to the potential free auxiliary contacts at connection X0 X1 X2 7 for the potential free contacts and at connection X3 X4 8 for the auxiliary contact enable may have a maximum length of 2 8 m 41 42 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 The terminals on the SmartWire Darwin module for DILM are suitable for cables AWG24 to AWG16 and flexible cables with a cross section of 0 25 mm to 1 5 mm2 When using ferrules it has to be ensured that the ferrule length is at least 8 mm A manual or electrical ON or OFF command for the contactor can take place in addition with the aid of the 1 0 A switch 9 in the device version DIL SWD 32 002 The switch positions are as follows e 1 Contactor ON e 0 Contactor OFF e A switching command via SmartWire Darwin Use of the 1 0 A switch for the electrical switching on or off of the contactor is ensured only when the SmartWire Darwin module for DILM is supplied via the SmartWire Darwin connecting cable Engineering 05 10 050060017 194815104 aui 271 aunbi4 LN 43 44 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 05 10 050060017 Reversin
118. serted into the PKE basic unit depending on the current range required The following trip blocks of the type Advanced can be combined with the two PKE basic units PKE12 and 2 Table 18 Combination options of the PKE basic unit and PKE trip block PKE XTUA 4 PKE XTUA 12 PKE XTUA 32 2 X The type of PKE trip block is mapped via the TYPE bit field input byte 4 Bit 0 2 The values of this bit field are assigned to the following PKE trip blocks Table 19 Bit field Type of trip block Field Value Type of trip block TYPE 0 0 PKE XTUA 1 2 0 1 PKE XTUA 4 0 2 PKE XTUA 12 0x3 PKE XTUA 32 0x4 Not defined 0x5 Not defined 0x6 Not defined 0 7 Not defined The TYPE bit field can likewise be read as an acyclical data block gt section acyclic data page 157 05 10 050060017 Programming Time delay setting CLASS The CLASS bit field shows the value of the setting dial on the PKE trip block for the time lag class of the overload release The setting points of the time lag class dial are assigned to the following values of the CLASS bit field Table 20 Bit field Time delay setting CLASS Field Value Set time lag CLASS 0x0 Class 5 0 1 Class 10 0 2 Class 15 0x3 Class 20 0 4 Test position 0 5 Not defined 0x6 Not defined 0 7 Not defined Overload relay function ZMR The ZMR function enabl
119. systems compliant with safety category 3 or 4 to EN 954 1 are required Category 3 control systems can be set up by means of an additional contactor which is connected in series upstream of the motor feeder or motor feeders The control voltage for the contactor and the control voltage for the motor contactors are switched off in an emergency via the safety relay This redundant disconnection circuit enables the implementation of Category 3 control systems The safety relay used must comply with Category 3 or higher e g ESRA NOE 31 to attain this safety category 127 05 10 050060017 Redundant disconnection of a single drive T 21601 10009 01 ino 14538 Jamod 170 _ 2 _ 2 sng 13N GESI VES ul vl z ae l 44 fi Iz 44 7 iz Interface for motor starter combination with PKE12 32 PKE SWD 32 Figure 42 Control circuit for redundant disconnection of a single drive 128 05 10 050060017 Engineering Figure 43 Main circuit for redundant disconnection of a single drive 129 SNY LON H 105 rid 10 Z10 Hg E vxEx Ev ev vxEx Ey bX ex a Wa
120. t gt gt N Cc N Set value for t s 05 10 050060017 Programming Byte Dec Description Note value NZM3 4 VE630 0 ip 2 Set value for tr s 1 t 4 2 t 6 3 t 8 4 t 10 5 14 6 7 8 tr infinite 2 5 2 All other 0 tr 1 Set value for tr s 2 4 6 8 tr tr tr 10 tr 14 tr 17 tr 20 gt N N Oc Ww BY WJI N tr infinite 177 178 Interface for NZM compact circuit breakers 05 10 050060017 Byte Description Note value e NZM3 VE 630 VE 250 400 NA VEF 250 400 NA VE 450 600 NA VEF 450 600 NA 18 0 Set value for lsd 18 1 kg 2 X Ir 18 2 2 5 x lr 18 3 3 18 4 3 5 X lr 18 5 4 1 18 6 5 1 18 7 6 18 8 7 1 NZM4 VE2000 18 0 m Set value for lsq 18 1 2 5 x Ir 18 2 3 X lr 18 3 lg 3 5 x Ir 18 4 4 x lr 18 5 lsg 4 5 x Ir 18 6 5 x lr 18 lg 5 5 x lr 18 8 6 x lr 05 10 050060017 Byte Dec value Description 2 X lr Programming Note Set value for lsd 154 3 x lr lsg 4 x lr la 5 xlr lsg 6 x lr
121. t Check wiring of the outputs output 00 or Q1 0x14 Internal fault in Attempta reset by switching NZM XSWD 704 on the power supply again Exchange the module 0x16 Power meters invalid Reset counter value via A memory error has occurred output command and in the NZM XSWD 704 observe whether the fault is rectified Replace module as memory is faulty 05 10 050060017 Programming acyclic data In addition to the cyclical data traffic two acyclical objects can be read via the NZM XSWD 704 Object 1 contains the set values of the NZM The data is the same as bytes 15 22 of data profile 4 Object 2 contains the circuit breaker data of the NZM The data is the same as bytes 23 30 of data profile 4 Table 25 Object description Object name Slot Number Index Length byte Access Actual Darwin address of 1 8 R parameters the XSWD 704 Circuit breaker Darwin address of 2 8 R data the XSWD 704 It is recommended that the actual process data is read via data profile 2 and that the actual parameters and circuit breaker is read acyclically as required This strategy reduces the bus load Further information on the subject of acyclical data transfer is provided in the manual MN05013002Z EN previously AWB2723 1612g 183 05 10 050060017 184 05 10 050060017 Appendix Maximum current consumption The following table shows the m
122. t It is used in combination with luminous 3 position selector switches The adapter M22 SWD A4 which can then accommodate two M22 SWD K22 function elements is used for 4 position contact polling e g joystick M22S WJ4 instead of the adapter M22 A4 All possibilities of combining M22 front elements with SmartWire Darwin function elements for front mount are listed in the following table O Figure 24 SWD function elements 05 10 050060017 Engineering Table 6 Possibilities of combining the M22 front element with SWD function elements Front element Adapters SmartWire Darwin function element front mount M22 S PV T M22 A M22 SWD K11 M22 S PVL T M22 A M22 SWD K11LED M22 S DDL M22 A M22 SWD K22LED M22 S D R H M22 A M22 SWD K11 M22 S D R P M22 A M22 SWD K11 M22 S W R K M22 A M22 SWD K11 M22 S WKV M22 A M22 SWD K11 M22 S W R K3 M22 A M22 SWD K22 M22 S W R S SA M22 A M22 SWD K11 M22 S W R S3 SA M22 A M22 SWD K22 M22 S L H M22 A M22 SWD LED M22 S D R L H M22 A M22 SWD K11LED M22 S W R LK M22 A M22 SWD K11LED M22 S W R LK 3 M22 A M22 SWD K22LED M22 S WLKV 3 M22 A M22 SWD K22LED M22 S W 4 M22 SWD A4 2 M22 SWD K22 M22 S D 4 M22 SWD A4 2 M22 SWD K22 M22 WJ2 M22 SWD A4 2 M22 SWD K22 The SmartWire Darwin function element always occupies the middle slot of the M22 adapter If required standard M22 K10 K0
123. tactor 3 Switch status Contactor Cause of trip Overload with activated ZMR function 155 156 Interface for motor starter combination with PKE12 32 05 10 050060017 PKE SWD 32 Data profiles The quantity of cyclical input data of the PKE SWD 32 can be adapted to the application with different data profiles of the module The data profiles are selected in the hardware configuration program PLC configuration program The following three data profiles are available for the PKE SWD 32 Table 21 Data profile PKE SWD 32 Input byte Input byte Input byte Input byte Input byte 4 3 2 1 0 PKE SWD 32 X X X Profile 1 Moeller PKE SWD 32 X Profile 2 Moeller PKE SWD 32 Profile 3 Moeller When using the data profile PKE SWD 32 Profile 1 Moeller or PKE SWD 32 Profile 3 Moeller in conjunction with the EU5C SWD CAN SmartWire gateway additional entries must be carried out in the setting range for Service Data Objects SDO in the PLC configuration program Data bytes that are not transferred cyclically in certain profiles can still be read as acyclical data objects gt section acyclic data page 157 05 10 050060017 acyclic data The following acyclical objects can be read via the PKE SWD Programming 32 in addition to the cyclical input and output bytes Object 1 Index 1
124. tems The safety relay used must comply with Category 3 or higher e g ESR4 NOE 31 to attain this safety category ineering Eng 05 10 050060017 53 0 Bunenyy 4 snv LON 105 ITU Sib 10 Eld Z10 1d Fer 4 _ 2 v ZY vx x _ 2 m dox lv 8 8 8 gt z 8 8 8 21901 1081 02 i mo il 13538 10 Jamog ino ud p 57469 13 ee amp SES PES Zv TV ueq MULUS w 13539 1 IMSE Kemaye5 El iu xnv Sid xnv MOd 55 u u AO EOM AO AvZ AO Ave e Eld 910 VEN LON VU LON t c feo El 05 10 050060017 Switching on Contactors DIL SWD 32 001 DIL SWD 32 002 HO u yMs 10 SUIE NA 81 anb 54 05 10 050060017 A Engineering Application for EN 15013849 1 and 62061
125. the 24 V DC contactor voltage and the 15 V slave supply back into the SmartWire Darwin cable The SmartWire Darwin cable is looped from the SmartWire Darwin in connection through to the SmartWire Darwin out connection Only the 24 V DC contactor voltage and the 15 V DC slave supply are isolated and looped back in via the SmartWire Darwin out connection 16 Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 05 10 050060017 The 24 V DC contactor supply is not electrically isolated from the 24 V DC supply of the power module i e the 24 V DC voltage is looped back in There is voltage reversal and EMC protection Voltage dips are not buffered The 15 V DC slave supply is electrically isolated from the 24 V DC contactor voltage Voltage dips are buffered up to at least 10 ms There is voltage reversal and EMC protection The subassembly contains an LED for indication of the 15 V DC slave supply The 24 V DC contactor voltage that is looped back in is not electrically isolated from the 24 V DC supply voltage AUX of the module There is voltage reversal and EMC protection Engineering Area of application of the SmartWire Darwin power module EU5C SWD PF2 1 The supply for the slaves installed in the SmartWire Darwin network is no longer sufficient power consumption gt 0 7 The supply for the contactors installed in the SmartWire Darwin network is no longer sufficient power consumption of the contacto
126. tor ON 0 Contactor OFF A switching command via SmartWire Darwin Use of the 1 0 A switch for the electrical switching on or off of the contactor is ensured only when the PKE SWD 32 is supplied via the SmartWire Darwin connecting cable 05 10 050060017 Engineering 8 SmartWire Darwin 8 Figure 35 Circuit diagram of the DOL starter 117 118 Interface for motor starter combination with PKE12 32 PKE SWD 32 lt 05 10 050060017 Reversing starter The reversing starters are made up from a PKE12 PKE32 with a PKE XTUA trip block and two contactors DILM7 to DILM32 The PKE SWD 32 is fitted to one of the two contactors of the reversing starter Unlike DOL starters the control of the second contactor for reversing starters must be implemented with a SmartWire Darwin contactor module DIL SWD 32 Danger With reversing starters the ZMR function must not be activated as this does not ensure the switching off of the second contactor in the event of an overload gt section Overload relay function ZMR page 149 Caution The SmartWire Darwin Modules PKE SWD 32 and DIL SWD 32 drive the contactors so that the terminals A1 and A2 need no further wiring with the exception of the DILM12 XEV link The enable auxiliary contact 8 is factory fitted with a link For the electrical interlocking of the two contactors this bri
127. y stop devices complying with 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc MN05006002Z EN Contents About This Manual 7 List of revisions 7 Overview of the SmartWire Darwin System 7 Additional device manuals 8 Target group 8 Writing conventions 9 Power Module EU5C SWD PF1 1 EU5C SWD PF2 1 11 Introduction 11 EU5C SWD PF1 1 11 Surface mounting 11 Engineering 12 Installation 13 Diagnostics 14 EU5C SWD PF2 1 15 Surface mounting 15 Engineering 16 Installation 17 Diagnostics 18 1 0 Modules EU5E SWD 8DX EU5E SWD 4D4D EU5

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