Operating Manual
Contents
1. Positioning operation will be started Do you want to proceed The motor performs positioning operation 11 3 Guidance for high speed return to home operation After operation return the motor to the home position Using high speed return to home operation ZHOME can return the motor position to the home position easily After performing 11 2 Guidance for position operation on p 32 continuously perform high speed return to home operation STEP 1 Check the present position 1 Check the Actual position in the teaching remote operation window Start the teaching remote operation Driver Status Command Position CPOS 8500 step INPUT OUTPUT fi c on fi CRNT Actual Position 8500 step _ FREE C ALM A E mec Actual Speed 0 Hz _ MOVE 2 To check if the ABZO sensor has memorized the home position once turn off the power and turn on again 3 Check the Actual position again Check that the actual position is not 0 Start the teaching remote operation Driver Status Command Position CPOS 8500 step INPUT OUTPUT E c on E CRNT Actual Position C FREE C ALm A es El MBC Actual Speed 0 Hz O MOVE 34 Guidance STEP 2 Execute high speed return to home operation 1 Click ZHOME operation Since the pop up window Warning is displayed click Yes i The ZHOME operation will be started _ Do you want to proceed The motor will start high spee2. 9 1 Input signals The following input signals of the driver are photocoupler inputs The signal state represents the ON Carrying current or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal E START input This signal starts the positioning operation Select the operation data number and turn the START input to ON to start positioning operation E MO M1 M2 input Select a desired operation data number based on a combination of ON OFF status of the MO to M2 inputs Operation data No Mi MO 0 OFF OFF 1 OFF OFF ON 2 ON OFF 3 ON ON 4 ON OFF OFF 5 ON OFF ON 6 ON ON OFF 7 ON ON ON E ZHOME input When the ZHOME input is turned ON the motor will move to the home position set by the HOME PRESET switch Since it does not require sensors return to home is possible at high speed E FREE input When the FREE input is turned ON the motor current will be cut off When an electromagnetic brake motor is used the electromagnetic brake will be released The motor output shaft can be rotated manually since the motor holding torque is lost Note Do not turn the FREE input ON when driving a vertical load Since the motor loses its holding torque the load may drop E STOP input When the STOP input is turned ON the motor will stop When resuming the operation input the operation start signal to the driver after turning the STOP i
3. Paremeter Motor and Mechanism Coordinates JOG Home Operation in the left side of the screen Motor and mechanism parameter window will appears tie poe ove yen Gommuncten Joc wran ANE ere EET ICES EET daavae Pri yrs Ie fhe system of Units Customize Wizard unit of display i step deg 3 AT Pulse pul Borediebs Sanderi Cased Motor Cperation dain Motes ind Mashari coedirated JONG Hara Operation E Deea M Amaan Drea OUT funetion Figmote LO huni AaS EXT 6 AA i USE OUT ironien Audio ete fee eco parir l ery Enable i SECTS 10 2 Teaching remote operation a Ga ine ape i 50 06 j Meritor O bia onina generation A wp range offset value iep a WE uat olsen manic peee ee 0 00 00 mondar d BQ interest 00 mario Auda amtirny joer recedes parameter dammeri Blintormaton monitor l Auda barg fuit ercorder porameter i ary dy FS 485 com monitor OMONE THOME ae kal i 1 q JOG HOME ZHOMI operating ouvert H waa 7 OCHS Tiered asseu abies 1 12 4 Operation 2 The operating condition can be changed using three parameters in the figure AZ Pulse Input StoredData Stand Motor and Mechanism Coordinates JOG Home Operation _ JOG Operating speed Hz 1000 JOG Acceleration deceleration rate kHz s 1000 000 JOG Starting speed Hz he 110G Operaiing spec
4. near the driver Eee aes EEE EO Eo EO ES EO CN4 24 VDC 48 VDC Connect to CN1 Orientalmotor Screw size M2 5 Tightening torque 0 4 N m 56 oz in 17 Connection 8 3 Connecting the I O signals E Wiring the CN4 connector e Applicable lead wire AWG24 to 16 0 2 to 1 25 mm e Length of the insulation cover which can be peeled 10 mm 0 39 in 1 Strip the insulation cover of the lead wire 2 Insert the lead wire while pushing the button of the orange color on the CN4 connector with a screwdriver 3 After having inserted release the button to secure the lead wire E Pin assignment list Button of the Orange color IOCH Lead wire OO OOM a NO Description Control input 1 MO Control input 3 M2 Control input 5 FREE Pin Signal Description Pin Signal No name No name 1 INO Control input 0 START 13 IN1 2 IN2 Control input 2 M1 14 IN3 3 IN4 Control input 4 ZHOME 15 IN5 OOM 13 4 ING Control input 6 STOP IOON 16 IN7 metati 5 IN COM INi IN7 input common HOOD ig Neny 0 7 IOON 8 9 6 IN8 Control input 8 FW JOG or 18 INQ Control output 0 wool T OUTO HOME END HOM 19 OUT1 Control output 2 12 AOO 24 8 OUT2 PLS RDY 20 OUT3 9 OUT4 Control output 4 MOVE 21 OUT5 10 OUT COM Output common 22 GND 11 ASG A phase pulse output 23 ASG 12 BSG B phase pulse output 24 BSG 18 Initial value Contr
5. Keep the area around the product free of combustible materials Failure to do so may result in fire or a skin burn s Leave nothing around the product that would obstruct ventilation Failure to do so may result in damage to equipment Do not forcibly bend or pull the cable that was connected to the driver Doing so may cause damage Do not touch the terminals while conducting the insulation resistance test or dielectric strength test This may cause electric shock Use a motor and driver only in the specified combination Failure to do so may result in fire Use only an insulated screwdriver to adjust the driver s switches Failure to do so may result in electric shock For the power supply use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may result in electric shock Before supplying power to the driver turn all input signals to the driver to OFF Failure to do so may result in injury or damage to equipment Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury Before moving the motor directly with the hands confirm that the FREE input turns ON Failure to do so may result in injury When an abnormal condition has occurred immediately stop operation and turn off the driver power Failure to do so may result in fire ele
6. Operation data Diemen lO event a Freer Fomm untir aga Meno Meshsnan ioon ETO 4 Aer b info LE atien nel tunedin Drech funcion The teaching remote operation will be started Command Position CPOS i i Do you want to proceed Actual Position Actual Speed qa a h TRA TN cao 36 Operation 4 When adjusting the motor position manually click FREE ON first and click Yes on the pop up window Warning The holding power of the motor output shaft is lost and the output shaft can be turned by hand After adjustment click FREE OFF and recover the motor excitation umenena J J l J FR T conin FREEON J 6 FREE OFF ZSG control ia i Motor excitation OFF will be executed Do you want to proceed C DL After setting the motor home position click Position Preset and click Yes on the pop up window Warning The home position is set and written to the driver Negative soft limit Home Positive soft limit SS 2147483648 step 214748364 Es Fositen reset Preset positioning will be executed Preset m A 3 CPOS 1 1 Do you want to proceed Ea Position preset m n lio Initialize Both limits initialize Initialize a 12 2 Positioning operation Set the operation data and performe positioning operation 1 Turn on the power supply The READY output and PLS RDY output turn ON Che
7. ccccciossteiesseecsecicaces 22 8 8 Installing and wiring in compliance with EMG Directive wiicccsntetccswcctssnncotucsteneshes 23 Explanation of I O signals 25 9 1 Input signals soir teceesetcree sede crorndess 25 9 2 Output signals siececterwosecanncerestedsesamteee 26 10 11 12 13 14 15 16 17 Setting wshtinenscaccsetatenniantoutenmsaecensude 28 10 1 Address number slave address 28 10 2 Protocol ienei i aah 29 10 3 Transmission Tale sicecscas cccccesecsveceaseasens 29 10 4 Termination resistor cccccccsesseseeees 29 GUANCE saria 30 11 1 Guidance for home position setting 30 11 2 Guidance for position operation 32 11 3 Guidance for high speed return to home operatio sre 34 OperatiOn cccccccceeseseeeeeeteeeeeeeeeeeees 36 12 1 Set the home position using the MEMEO aaaeeeaa eeren 36 12 2 Positioning ODE ANON ixcceceesccssescacctace ance 37 12 3 High speed return to home operation sssssesseeernrerrerrrrreeererrereree 38 12 4 JOG operation wisasactcnancsnseeeccdccenvnnsiuseatss 39 ISDE CHOM asosini 41 Alarm protective function 42 Troubleshooting eeeeeeeeeeeeeeeeees 43 To use the product in more convenient manners 2 c00 45 Accessories sold separately 46 1 Introduction E Before use Only qualified personnel should work with the product Use the product correctly after thoroughly reading the 2 Safety precautio
8. the operation data of No 0 as follows Speed 8500 step 2000 Hz 500 Hz al Operation type i i Stopping deceleration kHz s 0 Inc positioning CPOS _ 1500 000 Input in increments of 0 001 kHz s 32 Guidance STEP 2 Operate the motor 1 Click the Teaching remote operation short cut button in the left side of the screen The teaching remote operation window appears UOge sess aa ada GL HRA E Mn system of Units Custornize Wizard unit of display i step mm dag AE Pulse Inout StoredDiate Band Operation data ie a ee O a ERL Operation DO avert 7 biter oprmion ota snl Porameter Fome oer aga Many Mechanism i sonin ETO Alima b info Direct N function La Cire OLIT furan Remiel hreton Ridi n i eammalilasenaed lele lellel feele i R 2 Click Start the teaching remote operation Since the pop up window Warning is displayed click Yes Start the teaching remote operation amp A P The teaching remote operation will be started Do you want to proceed Command Position CPOS olme Actual Position 0 step Actual Speed C gm 3 Write the edited data to the driver Click Writing all data PC gt Product and click OK The contents of the data No 0 will be written to the driver 33 Guidance 4 Click Start positioning operation Since the pop up window Warning is displayed click Yes
9. 0 N 2 2 to 4 5 Ib to pull the DIN lever to lock it Excessive force may damage the DIN lever 15 Connection 8 Connection 8 1 16 This chapter explains how to connect the motor power supply and I O signals to the driver as well as grounding method Connection method The following figure shows models for the electromagnetic brake type Connect to CN3 Cable for encoder Connect to CN2 Cable for motor Connect to MB1 and MB2 Black Connect to CN4 ee eT Cable for electromagnetic brake White Connect to CN1 DC power supply 24 VDC 45 or 48 VDC 45 24 V 48 V 4 GND Note e Have the connector plugged in securely Insecure connections may cause malfunction or damage to the motor or driver e When unplugging the motor cable do so while pressing the latches on the connector e When plugging unplugging the connector turn off the power and wait for the POWER ALARM LED to turn off before doing so The residual voltage may cause electric shock e Do not wire the power supply cable of the driver in the same cable duct with other power lines or motor cables Doing so may cause malfunction due to noise e The lead wires of the cable for electromagnetic brake have polarities so connect them in the correct polarities If the lead wires are connected with their polarities reversed the electromagnetic brake will not operate properly e When
10. 30 Perform the home position setting only once initially Once the home position is set itis no need to set afterward Positioning Zn p 32 v High speed return to home operation p 34 E Checking the factory setting The driver is explained as a state of the factory setting Setting item Factory setting Resolution 1000 P R 0 36 step Operating current F Base current 100 Command filter time constant 1 1 ms Home position Motor position at power on 11 1 Guidance for home position setting The home position has not set at the time of shipment Before starting operation be sure to set the home position Perform the home position setting only once initially Once the home position is set the driver keeps the home information even if the power supply is shut down STEP 1 Connect the motor power supply and MEXE0O72 to the driver 1 Wire the driver by reference to the figure 2 Move the motor to a desired home position manually Connect to CN3 Cable for encoder PC in which the MEXE0O2 has been installed Connect to CN2 Cable for motor power supply Move the motor to a desired home position manually PE Gray colored cables are accessories sold separately 30 Guidance STEP 2 Turn on the power and set the home position 1 Turn on the power supply 2 Keep pressing the HOME PRESET switch for one second Red color and green color on the POWER ALARM LED blinks simul
11. 5 communication cable Connect this cable if you want to control your product Drivers can be linked via RS 485 communication Connect the RS 485 communication cable to CN6 or CN7 on the driver You can use the vacant connectors to connect a different driver A driver link cable is available as an accessory sold separately A commercially available LAN cable shielded straight cable can also be used to link drivers CN6 CN7 connector E Pin assignment list Pin No Description name N C Not used anD GND RS 485 communication signal N C Not used c RS 485 communication signal Not used E Internal input circuit CO N O O1 AJOIN gt 8 6 Connecting the USB cable Connect the USB cable that is satisfied the following specification to the USB communication connector Specification USB2 0 Full Speed Length 3 m 9 8 ft or less a Type A mini B Note e Connect the driver and PC directly using the USB cable e In large electrically noisy environments use the USB cable with a ferrite core or install a ferrite core to the USB cable 1 Connection 8 7 Noise measures The electrical noise is of two types One is a noise to invade into the driver from the outside and cause the driver malfunction and the other is a noise to emit from the driver and cause peripheral equipments malfunction For the noise that is invaded from the outside take measures to prevent the dr
12. 6 CN7 connectros are not insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and this equipment to short damaging both When connecting do not ground equipment Setup guide 4 Setup guide Wiring guide RS 485 controller communication cable T I O cable gt p 18 y Cable for encoder Black White Required pele l 24 VDC PE power supply p 17 FE P i Cable for electromagnetic brake MEXE02 PC gt p 21 Gray colored cables are accessories sold separately CN4 pin assignment p 18 le eon Description Pin Description No name No name 1 INO Control input 0 START 13 Control input 1 MO 2 IN2 Control input 2 M1 14 Control input 3 M2 3 IN4 Control input 4 ZHOME CNA 15 Control input 5 FREE 4 IN6 Control input6 STOP MOm 13 16 Control input 7 ALM RST IN COM HOQI 5 INO to IN7 input common OOI 17 IN8 IN9 input common 0 7 IOON 8 9 6 IN8 Control input 8 FW JOG r o 18 Control input 9 RV JOG 7 OUTO Cue Ae i on 19 out control output 1 IN POS Control output 2 eet 8 OUT2 PLS RDY IDON 20 Control output 3 READY 9 OUT4 Control output 4 MOVE WOOT 24 z Control output 5 ALM B 10 OUT COM Output common 22 GND Ground 11 ASG A phase pulse output 23 A phase pulse output 12 BSG B ph
13. AYSIA SDN BHD Tel 1800 806161 www orientalmotor com my ORIENTAL MOTOR THAILAND CO LTD Tel 1800 888 881 www orientalmotor co th ORIENTAL MOTOR INDIA PVT LTD Tel 91 80 41125586 www orientalmotor co in TAIWAN ORIENTAL MOTOR CO LTD Tel 0800 060708 www orientalmotor com tw SHANGHAI ORIENTAL MOTOR CO LTD Tel 400 820 6516 www orientalmotor com cn INA ORIENTAL MOTOR CO LTD Korea Tel 080 777 2042 www inaom co kr ORIENTAL MOTOR CO LTD Hong Kong Branch Tel 852 2427 9800 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 6744 0361 www orientalmotor co jp
14. Connecting the signal cable Refer to Prevention of noise propagation on p 22 e How to ground e The cable used to ground the motor driver and noise filter must be as thick and short as possible so that no potential difference is generated e Choose a large thick and uniformly conductive surface for the grounding point e Be sure to ground the Protective Earth Terminal of the motor and driver Refer to p 17 for grounding method e Example of motor and driver installation and wiring a a eae eae moe cee RS 485 Controller communication cable FG FG Signal cable Driver cable Noise DC power Shielded AC filter supply cable a ma Grounded panel o FG ee es is a shield box Motor Gray colored cables are accessories sold separately e Precautions about static electricity Static electricity may cause the driver to malfunction or suffer damage While the driver is receiving power handle the driver with care and do not come near or touch the driver Always use an insulated screwdriver to adjust the driver s switches Note The driver uses parts that are sensitive to electrostatic charge Before touching the driver turn off the power to prevent electrostatic charge from generating If an electrostatic charge is impressed on the driver the driver may be damaged 24 Explanation of I O signals 9 Explanation of I O signals
15. Orientalmotor AGIA Closed Loop Stepping Motor and Driver Package Oster AZ Series CLO DC power input Built in controller type OPERATING MANUAL Driver Thank you for purchasing an Orie ia ena This Manual describes product handling procedures and safety precautions e Please read it thor sre a ure safe operation ees ee ep the manual where it is readily available Table of contents on A WN INTFOCUCTION 0ccceceeeeeeeseeeeeeeeeeeeees 3 Safety precautions csssseeseeees 5 Precautions for USC ceeeeeeee 7 Setup guide ccceceeeescssessseeeeeeees 8 CE Marking cccccssssseescesesseeeees 10 PreparatiOn scccccesesssesseeseeeeesnees 11 6 1 Checking the product 000 11 6 2 How to identify the product model 11 6 3 Combinations of motors and drivers 12 6 4 Names and functions of parts 12 INStallatiOn ccccccsesecsecseeneeeeeseeeeees 14 7 1 Location for installation 00 14 7 2 Installation method ccccceeeeeeees 14 CONNECTION 2ccceeeeeeeseeeeeeeeeneees 16 8 1 Connection method ccccccceeceeeeees 16 8 2 Connecting the power supply and GQFOUN GING essasi 17 8 3 Connecting the I O signals 18 8 4 Connection diagram 000e 19 8 5 Connecting the RS 485 communication CADIS E E EE 21 8 6 Connecting the USB cable 21 8 7 Noise measures 2
16. Set the protocol of RS 485 communication using the SW1 No 2 of the function setting switch Factory setting OFF SW1 No 2 Protocol ON Modbus RTU mode OFF Connecting with network converter 10 3 Transmission rate Set the transmission rate using transmission rate setting switch BAUD The transmission rate to be set should be the same as the transmission rate of the master controller Factory setting 7 BAUD Transmission rate bps 9600 19200 38400 57600 115 200 230 400 Not used Network converter F Not used N OQ Or AJIOIN OoO 8 e O Note Do not set BAUD to positions 6 and 8 to F 10 4 Termination resistor Set a termination resistor to the driver located farthest away positioned at the end from the master controller or network converter Turn both No 3 and No 4 of the function setting switch SW1 ON to set the termination resistor 120 Q of RS 485 communication Factory setting OFF for both No 3 and No 4 termination resistor disabled SW1 No 3 No 4 Termination resistor 120 Q Both are OFF Disabled Both are ON Enabled Note If only one of the two of No 3 and No 4 is turned ON a communication error may occur 29 Guidance 11 Guidance If you are new to the AZ Series read this section to understand the operating methods along with the operation flow E How to read the guidance This chapter explains the operation procedure as follows Home position peng p
17. ase pulse output 24 B phase pulse output Initial value Initial value Setup guide Setting of switches cnz Top i Connecting to a touch screen makes a PC unnecessary Data editing monitor or checking alarm records can be performed L Function setting switch SW1 E Factory setting of switches ALARM a No 3 No 4 Sets the termination resistor gt p 29 aides It No 2 Sets the protocol gt p 29 number ID 0 SW1 No 1 OFF No 1 Sets the address number slave address gt p 28 rae Transmission Network converter Address number setting switch ID gt p 28 rate BAUD 7 Transmission rate setting switch BAUD Connecting with network mee mip converter SW1 No 2 OFF These are switches for communication Termination Termination resistor disabled When controlling via Modbus communication or industrial resistor SW1 No 3 No 4 OFF network it is required to change the setting HOME PRESET Q real a o Tt HOME PRESET switch gt p 30 The home position can be set easily by pressing and holding the switch Provide the data setting software MEXEQ2 and USB cable commercially available The MEXEO72 is used for teaching function and others in addition to setting of data and parameters Monitor function is also enhanced Use it to check when designing or developing equipment e Teaching remote operation window e Waveform monitor window mmaa wee
18. ck the READY output is turned ON and turn the START input ON by selecting the operation data number with the MO to M2 outputs The motor will start positioning operation Check the READY output has been turned OFF and turn the START input OFF When the operation is complete the READY output will turn ON ON Power supply OFF MO to M2 input o input opf START i t mi E GFE S ire READY output 2 OME OFF PLS RDY output a Sea ohne SEE IN POS output Haidi r Motor operation D Refer to the OPERATING MANUAL Function Edition for details about operation 37 Operation 12 3 High speed return to home operation High speed return to home operation is used to return to the home position that is set by the HOME PRESET switch 1 Turn on the power supply The READY output and PLS RDY output turn ON Check the READY output has been turned ON and turn the ZHOME input ON The READY output turns OFF and the motor will start high speed return to home operation If the READY output has been turned OFF the ZHOME input may be turned OFF When the home position is detected the operation will be stopped The HOME END output and READY output will turn ON ON Power supply OFF ZHOME input OFF HOME END output OFF READY output pp PLS RDY output OFF Motor operation E When changing the operating condition of high speed return to home operation 38 1 Click on the
19. ct Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product DW Ca aoea aia T 1 unit e CN1 connector 5 pins cceeee 1 pc e CN4 connector 24 pins ce 1 pc e OPERATING MANUAL Driver 1 copy this document How to identify the product model AZ 6 6 A K D HP 15 F 1 E Number Length m of a supplied connection cable Blank Without a connection cable Blank Shaft output type F Flange output type HPG geared type only Gear ratio TS TS geared type PS PS geared type HP HPG geared type HS Harmonic geared type Blank Standard type Power supply input K 24 VDC 48 VDC Motor type A Single shaft M With electromagnetic brake Motor length Motor frame size 4 42 mm 1 65 in 40 mm 1 57 in for HPG geared type 6 60 mm 2 36 in 11 Preparation 6 3 Combinations of motors and drivers Verify the model number of the purchased product against the number shown on the package label Check the model number of the motor and driver against the number shown on the nameplate e E in the model names indicates a number representing the gear ratio e When a connection cable is included O in the model names indicates a number 1 2 3 representing the cable length Type Model Motor model Driver model AZMA6AK T ae TS geared en geass aie eee P 6 4 Names and
20. ctric shock or injury e To dispose of the product disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste Precautions for use Precautions for use This section covers limitations and requirements the user should consider when using the product e Always use the cable supplied or accessory to connect the motor and driver Be sure to use the cable supplied or accessory to connect the motor and driver In the following condition an appropriate accessory cable must be purchased separately e f a flexible cable is to be used e f a cable of 3 m 9 8 ft or longer is to be used e f a motor and driver package without a cable was purchased e Conduct the insulation resistance test or dielectric strength test separately on the motor and the driver Conducting the insulation resistance test or dielectric strength test with the motor and driver connected may result in damage to the product e Saving data to the non volatile memory Do not turn off the power supply while writing the data to the non volatile memory and also do not turn off for 5 seconds after the completion of writing the data Doing so may abort writing the data and cause an EEPROM error alarm to generate The non volatile memory can be rewritten approximately 100 000 times e Note on connecting a power supply whose positive terminal is grounded The USB communication connector CN4 connector and CN
21. d return to home operation 2 After the motor returns to the home position check that the actual position is O Untitled1 Teaching remote operation sz V Start the teaching remote operation Driver Status Command Position CPOS 0 step INPUT OUTPUT E c on E CRNT Actual Position 0 step _ FREE C ALM A E mec Actual Speed 0 Hz O MOVE STEP 3 End the teaching remote operation To end the teaching remote operation unselect Start the teaching remote operation rn 42 Untitled Teaching remote operation EA Start the teaching remote operation Unve Command Position CPOS 0 step INPUT OUTPUT i c on E cRNT Actual Position 0 step _ FREE ALM A m mec Actual Speed 0 Hz C MOVE 35 Operation 12 Operation Three types of operation signals are assigned to the CN4 connector at the time of shipment This chapter explains operations positioning operation JOG operation and high speed return to home operation that can be performed in the factory setting only 12 1 Set the home position using the MEXEO2 The home position can be set using the MEXEQ2 other than the HOME PRESET switch of the driver 1 Click the Teaching remote operation short cut button int the left side of the screen The teaching remote operation window appears Uga S S8 5 elga Min system of Units Custornizne Wizard unit of display a AZ Puke Inout Shoes Stand A
22. designed and manufactured to be incorporated in equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes e Operating ambient temperature 0 to 50 C 32 to 122 F non freezing e Operating ambient humidity 85 or less non condensing e Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun e Area free of excessive amount of dust iron particles or the like e Area not subject to splashing water rain water droplets oil oil droplets or other liquids e Area free of excessive salt e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum e 1000 m 8300 ft or lower above sea level Installation method Mount the driver to a 35 mm 1 38 in width DIN rail 35 1 38 When installing two or more drivers in parallel it is possible to install them closely in the horizontal direction Provide a minimum clearance of 50 mm 1 97 in in the vertical direction 8 When installing three or more drivers closely the heat generation of the inside drivers become high Install the less frequently used drivers toward the inside In this case use the dri
23. e sure to provide a measure for the position retention of moving parts Failure to do so may result in injury or damage to equipment When the driver generates an alarm any of the driver s protective functions is triggered first remove the cause and then clear the protective function Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver leading to injury or damage to equipment Install the product in an enclosure Failure to do so may result in electric shock or injury Keep the driver s input power voltage within the specified range Failure to do so may result in fire or electric shock The motor and driver are designed with Class equipment basic insulation When installing the motor do not touch the product or be sure to ground them Failure to do so may result in electric shock Connect the cables securely according to the wiring diagram Failure to do so may result in fire or electric shock e Turn off the driver power in the event of a power failure Failure to do so may result in injury or damage to equipment Safety precautions Do not use the product beyond its specifications This may cause electric shock injury or damage to equipment Keep your fingers and objects out of the openings in the product Failure to do so may result in fire electric shock or injury Do not touch the product during operation or immediately after stopping This may cause a skin burn s
24. en controlling the system via RS 485 communication Use this switch and SW1 No 1 Address number setting l Sitch of the function setting switch to set the address number of RS 485 communication Factory setting 0 Use this switch when controlling the system via RS Transmission rate 485 communication Sets the transmission rate of setting switch RS 485 communication Factory setting 7 This switch is used to set the starting position home position when performing positioning operation USB communication a Connects a PC in which the MEXEO2 has been connector installed USB2 0 mini B port Connects the lead wires from the electromagnetic Electromagnetic brake brake terminals CN1 MB1 Electromagnetic brake Black MB2 Electromagnetic brake White e EAA E TABLE Connects the power supply Connector ee 24 VDC 48 VDC power supply input Terminal terminals CN1 Protective Earth Terminal CN1 CN2 connector CNS connector CN4 connector CN6 CN7 connector CN6 CN7 Connects the RS 485 communication cable CN2 CN3 CN4 Power supply ground Used for grounding via a grounding cable of AWG18 to 16 0 75 to 1 25 mm Connects the motor Connects the ABZO sensor Connects the I O signals 13 Installation 7 Installation 7 1 7 2 14 This chapter explains the installation location and installation method of the driver Location for installation The driver has been
25. functions of parts JUUUUUUUUUD POWER ALARM LED Green Red C DAT C ERR LED Green Red Function setting switch SW1 CN3 connector Address number setting switch ID Transmission rate setting switch BAUD USB communication connector CN2 connector HOME PRESET switch CN1 connector CN4 connector Electromagnetic brake terminals MB1 MB2 Power supply input terminals Protective Earth Terminal DIN lever 12 Preparation Type Description POWER ALARM LED e This LED is lit in green wae the power is input POWER ALARM e If an alarm protective function generates the Green Red EEEE LED will blink in red e This LED will blink or illuminate in green when the LED driver is communicating with the master station C DAT C ERR LED properly via RS 485 communication Green Red AER e This LED will illuminate in red when a RS 485 communication error occurs with the master station Use this switch when controlling the system via RS 485 communication e No 1 Using this switch and the address number setting switch ID set the address number of RS 485 communication Factory setting OFF Function setting switch e No 2 Sets the protocol of RS 485 communication Factory setting OFF e No 3 No 4 Use this switch when controlling the system via RS 485 communication Sets the termination resistor 120 Q of RS 485 communication Switch Factory setting No 3 and No 4 Both OFF Use this switch wh
26. he input and output cables of the noise filter and secure firmly using a cable clamp etc so that the cable does not come off the enclosure 22 Connection e Place the input cable as far apart as possible from the output cable and do not wire the cables in parallel If the input and output cable are placed at a close distance or if they are wired in parallel the noise in the enclosure affects the power cable through stray capacitance and the noise suppressing effect will reduce e Connect the ground terminal of the noise filter to the grounding point using as thick and short a wire as possible e When connecting a noise filter in an enclosure wire the input cable of the noise filter as short as possible Wiring in long distance may reduce the noise suppressing effect e Recommended wiring example e Wiring example where the noise tends to generate Enclosure Enclosure Driver Driver Noise generated Noise _ a _ nye Noise _ aie _ T filter p filter P supply supply Input cable E Noise suppression parts accessories Accessories are sold separately Refer to p 46 for details e Driver cable This cable is a shielded cable for good noise immunity to connect the driver and controller The ground wires useful to grounding are provided at both ends of the cable The EMC measures are conducted using the Oriental Motor driver cable Surge suppressor This product is effective to suppress the surge which
27. ial value 1 8 as a center of the command position the IN POS output turns ON Command position IN POS output i ie c Motor position IN POS Positioning completion signal range m PLS RDY output This output signal is not used for the built in controller type driver E READY output When the driver is ready to execute operation the READY output turns ON Input the operation start signal to the driver after the READY output has turned ON m MOVE output The MOVE output turns ON while the motor is operating E ALM B output When an alarm generates the ALM B output will turn OFF and the motor will stop At the same time the POWER ALARM LED on the driver will blink in red The ALM B output is normally closed Explanation of I O signals E ASG output BSG output The ASG output and BSG output are signals output from the ABZO sensor The ASG output is used to output pulses according to motor operation The motor position can be monitored by counting the ASG output pulses The number of output pulses per motor revolution varies depending on the resolution effective when turning the power on The BSG output has a 90 phase difference with respect to the ASG output The motor rotation direction can be determined by detecting the BSG output level at the rise of the ASG output CW rotation CCW rotation ASG output ek een OEE BSG output l aes Note e The ASG output and BSG output are subject to a max
28. imum delay of 0 1 ms with respect to motor operation Use these outputs to check the position at which the motor is stopped e Connect a termination resistor of 100 Q or more between the driver and the input of the line receiver 27 Setting 10 Setting This chapter explains how to set the motor and driver functions Function setting switch SW1 POWER No 3 No 4 Sets the Termination resistor F No 2 Sets the protocol No 1 Sets the address number slave address Address number setting switch ID Transmission rate setting switch BAUD Be sure to turn off the driver power before setting the function setting switch SW1 The new setting of the SW1 will become effective after the power is cycled 10 1 Address number slave address Set the address number slave address using the address number setting switch ID and SW1 No 1 of the function setting switch Make sure each address number slave address you set for each driver is unique Factory setting ID 0 SW1 No 1 OFF ID Address number ID SW1 No 1 Address number slave address slave address 0 0 0 16 1 1 1 17 2 2 2 18 3 3 3 19 4 4 4 20 5 5 5 21 6 6 6 22 7 7 7 23 3 OFF 3 3 ON DA 9 9 9 25 A 10 A 26 B 11 B 27 C 12 C 28 D 13 D 29 E 14 E 30 F 15 F 31 In the case of Modbus protocol the address number slave address 0 is reserved for broadcasting so do not use this address 28 Setting 10 2 Protocol
29. installing the motor to a moving part use an accessory flexible cable offering excellent Gray colored cables are accessories Sold separately flexibility e Keep 20 m 65 6 ft or less for the wiring distance between the motor and driver To extend more than 20 m 65 6 ft may result in the driver heat generation or increase of the electrical noise emitted from the product Connection 8 2 Connecting the power supply and grounding Power supply connection terminals and a protective earth terminal are provided in the CN1 connector The applicable wire size varies between lead wires for a power supply and protective earth Be sure to use proper lead wires E Wiring the CN1 connector e Applicable lead wire For power supply AWG24 to 16 0 2 to 1 25 mm For grounding AWG18 to 16 0 75 to 1 25 mm e Length of the insulation cover which can be peeled 7 mm 0 28 in 1 Strip the insulation cover of the lead wire Scraw size M2 2 Insert each lead wire into the CN1 connector and tighten the screw Tightening torque 0 22 to 0 25 N m 31 to 35 oz in E Power supply current capacity Input power Power supply Model supply voltage current capacity AZ46 54 Wcess 1 8 Aor more 5 AZ66 48 VDC 5 3 8 Aor more AZ69 3 7 Aor more E How to ground Do not share the grounding wire with a welder or any other power equipment When grounding the Protective Earth Terminal use a round terminal and affix the grounding point
30. iver malfunction It is needed to take adequate measures because signal lines are very likely to be affected by the noise For the noise that is emitted from the driver take measures to suppress it E Measures against electrical noise There are the following three methods mainly to take measures against the electrical noise e Noise suppression e When relays or electromagnetic switches are used together with the system use noise filters and CR circuits to suppress surges generated by them e Use an accessory cable sold separately when extending a wiring distance between the motor and driver This is effective in suppressing the electrical noise emitted from the motor e Cover the driver by a metal plate such as aluminum This is effective in shielding the electrical noise emitted from the driver e Prevention of noise propagation e Connect a noise filter on the input side of the DC power supply e Place the power lines such as the motor and power supply cables keeping a distance of 200 mm 7 87 in or more from the signal lines and also do not bundle them or wire them in parallel If the power cables and signal cables have to cross cross them at a right angle e Use shielded cables of AWG24 to 16 0 2 to 1 25 mm for power lines and signal lines e Keep cables as short as possible without coiling and bundling extra lengths e To ground a shielded cable use a metal cable clamp that Shielded cable will maintain contact with the en
31. k the connections between electromagnetic brake and driver The STOP input is turned ON Turn the STOP input OFF The motor does not The position distance is not set in operate the operation data while positioning Check the operation data operation The FWD JOG input and RVS JOG input are turned ON simultaneously in the JOG operation Turn either FWD JOG input or RVS JOG input ON The motor rotates in the direction opposite to the specified direction The motor rotation direction Check the setting of the motor rotation direction parameter is set wrong parameter e With TS geared motor the gear output shaft rotates in the direction opposite to the motor A gear that rotates in the direction when the gear ratio is 20 or 30 opposite to the motor shaft is used e With Harmonic geared motors the gear output shaft always rotates in the direction opposite to The gear output shaft rotates in the direction opposite to the motor the motor Connection error in the motor or Check the connections between the driver motor power supply and power supply Return the Base current parameter or Stop current parameter to its initial setting and check the motor operation If the current is too low the motor torque will also be too low and operation will be unstable Lower the current using the Base current Motor operation is unstable The Base current parameter or Stop current parameter is too low Motor
32. llation method and others for the motor This manual explains the functions as well as the installation connection method and others for the driver This manual explains the details of functions and data setting methods as well as the operating method and others for the driver This manual explains how to set data using the accessory data setting software MEXEO2 This manual explains the functions and installation connection method as well as the operating method for the network converter Introduction E General specifications Degree of protection IP10 Ambient temperature 0 to 50 C 32 to 122 F non freezing i Humidity 85 or less non condensing Operation environment Altitude Up to 1000 m 3300 ft above sea level Surrounding atmosphere No corrosive gas dust water or oil Ambient temperature 25 to 70 C 13 to 158 F non freezing Storage environment Humidity 85 or less non condensing Shipping environment Altitude Up to 3000 m 10000 ft above sea level Surrounding atmosphere No corrosive gas dust water or oil 100 MQ or more when 500 VDC megger is applied between the following Insulation resistance places e PE terminal Power supply terminals Safety precautions 2 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and f
33. mn x Meee no map ae e i L uw jon pe oe IHIH ape piee a k a pr Per pee mi e ioe Loe erro i CE Marking 5 CE Marking This product is affixed the CE Marking under the Low Voltage Directive and EMC Directive E Low Voltage Directive Because the input power supply voltage of this product is 24 VDC 48 VDC it is not subject to the Low Voltage Directive but install and connect this product as follows e This product is designed and manufactured to be installed within another device Install the product in an enclosure e For the driver power supply use a DC power supply with reinforced insulation on its primary and secondary sides E EMC Directive This product has received EMC compliance under the conditions specified in Example of motor and driver installation and wiring on p 24 The conformance of your mechanical equipment to the EMC Directive will vary depending on such factors as the control system equipment used with this product configuration of electrical parts wiring and layout It therefore must be verified through conducting EMC measures in a state that all parts including this product have been installed in the equipment Applicable Standards EN 55011 Group1 Class A EN 61000 6 4 EMS EN 61000 6 2 EMI 10 6 Preparation Preparation 6 1 6 2 This chapter explains the items you should check as well as the name and function of each part Checking the produ
34. nput OFF m ALM RST input If the ALM RST input is turned from OFF to ON while an alarm is generated the alarm will be reset The alarm will be reset at the ON edge of the ALM RST input Before resetting an alarm turning the pulse input OFF and then remove the cause of the alarm and ensure safety Note that some alarms cannot be reset with the ALM RST input 25 Explanation of I O signals 9 2 26 E FW JOG input RV JOG input These signals are used to start JOG operation The motor continuously operates in the forward direction when turning the FW JOG input ON and the motor continuously operates in the reverse direction when turning the RV JOG input ON If the signal having inputted is turned OFF the motor will stop If the FWD JOG and RVS JOG inputs are turned ON simultaneously the motor will stop Output signals The driver outputs signals in the photocoupler open collector output mode or line driver output mode The signal state represents the ON Carrying current or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal m HOME END output When the home position is set or when high speed return to home operation is complete the HOME END output turns ON E IN POS output When the motor has completed its movement the IN POS output will turn ON When the motor detection position is in a range of the IN POS Positioning completion signal range parameter init
35. ns on p 5 The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment Do not use for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Operating Manuals for the AZ Series Operating manuals for the AZ Series FLEX Built in controller type are listed below The OPERATING MANUAL Function Edition does not come with the product For details contact your nearest Oriental Motor sales office or download from Oriental Motor website download page After reading these manuals keep them in a convenient place so that you can reference them at any time Applicable product AZ Series FLEX DC power input Built in controller type Data setting software MEXE02 Network converter Type of operating manual OPERATING MANUAL Motor Supplied with motor OPERATING MANUAL Driver Supplied with driver OPERATING MANUAL Function Edition OPERATING MANUAL CC Link compatible NETCO1 CC USER MANUAL MECHATROLINK II compatible NETCO1 M2 USER MANUAL MECHATROLINK II compatible NETCO1 M3 USER MANUAL EtherCAT compatible NETCO1 ECT OPERATING MANUAL E Hazardous substances The products do not contain the substances exceeding the restriction values of ROHS Directive 2011 65 EU Introduction Description of operating manual This manual explains the functions as well as the insta
36. occurs in a relay contact part Connect it when using a relay or electromagnetic switch CR circuit for surge suppression and CR circuit module are provided 8 8 Installing and wiring in compliance with EMC Directive Effective measures must be taken against the EMI that the motor and driver may give to adjacent control system equipment as well as the EMS of the motor and driver itself in order to prevent a serious functional impediment in the machinery The use of the following installation and wiring methods will enable the motor and driver to be compliant with the EMC directive Refer to p 10 for the applicable standards Oriental Motor conducts EMC measurements on its motors and drivers in accordance with Example of motor and driver installation and wiring on p 24 The user is responsible for ensuring the machine s compliance with the EMC Directive based on the installation and wiring explained below Connecting the noise filter In large electrically noisy environments connect a noise filter Refer to Noise filter on p 22 Connecting the power supply Use a DC power supply compliant with the EMC Directive Use a shielded cable for the wiring and keep it as short as possible Refer to Prevention of noise propagation on p 22 for grounding the shielded cable 23 Connection e Connecting the motor cable Use an accessory motor cable sold separately when extending the wiring distance between the motor and driver e
37. of the screen Motor and mechanism parameter window will appears Ste pon pove yew gommuncston foo geoon teip Dee CTCE Ba aed Mile fhe system of Units Customize Wizard unit of display We step mm deg AE Pulse input Sleeatta Standort Seared Mater Cpemtion data ea 2 Dwa i EXTEL WIRE SPAT lundon Bisri Commuricanon amp LF Ride nating fae arcomders carumedes ary Enaki I 10 Si 0 W e a Fuld benra ha encore pamasio Auto piigi use meone parameter ff ayi 1 iwi l ZHOME Operating speed Hz ZHOME Acceleration deceleration kHz s 1000 000 ZHOME Starting speed Hz 500 HOME Home seeking mode 3 sensors HOME Starting direction Positive direction rs 00 0 500 5000 5000 3 After changing the operating condition click the Writing data icon in the toolbar to download to the driver Par c ication Tool Window Help A Coe Ek GC aed The process has been completed Inspection 13 Inspection It is recommended that periodic inspections be conducted for the items listed below after each operation of the motor If an abnormal condition is noted discontinue any use and contact your nearest Oriental Motor sales office E During inspection e Are the openings in the driver blocked e Are any of the mounting screws or connection parts of the driver loose e Is there attachment of dust etc on
38. ol input 7 ALM RST IN8 IN9 input common Control input 9 RV JOG Control output 1 IN POS Control output 3 READY Control output 5 ALM B Ground A phase pulse output B phase pulse output Initial value Connection 8 4 Connection diagram E Connecting to a current sink output circuit Controller Driver T eee g oo a ee ee ee ee N a e a E S E R Ae fee ara jez Phe 24VDC A IN COM n 4 7 kO 2 2k2 YAK 0V V E E 0V V 12 to 24 VDC A Output saturated voltage 3 V max Note e Use input signals at 24 VDC e Use output signals at 12 to 24 VDC 10 mA or less If the current exceeds 10 mA connect an external resistor RO so that the current becomes 10 mA or less e The saturated voltage of the output signal is 3 VDC maximum 19 Connection E Connecting to a current source output circuit Controller Driver 24VDC A qa do a Pe qe Pe fe Pe do o eek j ee i o onon era jaa i 24 VDC A E Gee es C IN COM 8 9 47kQ 22ka Y A Output saturated voltage 3 V max 26C31 or equivalent V0V O ND O Note e Use input signals at 24 VDC e Use output signals at 12 to 24 VDC 10 mA or less If the current exceeds 10 mA connect an external resistor RO so that the current becomes 10 mA or less e The saturated voltage of the output signal is 3 VDC maximum 20 Connection 8 5 Connecting the RS 48
39. ould you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor Oster and CED are registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2014 e Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 A M to 5 00 PM P S T M F 7 30 a m to 5 00 Pm C S T M F www orientalmotor com ORIENTAL MOTOR DO BRASIL LTDA Tel 55 11 3266 6018 www orientalmotor com br ORIENTAL MOTOR EUROPA GmbH Headquarters Dusseldorf Germany Technical Support Tel 00 800 22 55 66 22 www orientalmotor de ORIENTAL MOTOR UK LTD Tel 01256 347090 www oriental motor co uk ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 www orientalmotor fr ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 www orientalmotor it ORIENTAL MOTOR ASIA PACIFIC PTE LTD Singapore Tel 1800 8420280 www orientalmotor com sg ORIENTAL MOTOR MAL
40. s FOS emt a ZHOME Acceleration deceleration kH2 s F ZHOME Stating speed Hz il HOME Home seeking mode 3 sensors HOME Starting direction Positive direction 3 After changing the operating condition click the Writing data icon in the toolbar to download to the driver we MEXEO ret IEA CUa LE ACIS l z _ Edit View Communication Tool Window fed 22 9 e 44 The process has been completed JOG operation Constant speed operation inching operation can be performed with JOG operation The motor operates continuously while the FW JOG input or RV JOG input is being ON 1 Turn on the power supply The READY output and PLS RDY output turn ON 2 Check the READY output has been turned ON and turn the FW JOG input or RV JOG input ON The motor will start operation When the FW JOG input is turned ON the motor rotates in the forward direction and when the RV JOG input is turned ON the motor rotates in the reverse direction 3 Turn the input signal OFF The motor will decelerate to a stop When the motor stops the READY output will turn ON ON Power supply OFF FW JOG input or ON RV JOG input OFF READY output opp PLS RDY output OFF IN POS T OFF Motor operation 39 Operation 40 E When changing the operating condition of JOG operation 1 Click on the Paremeter Motor and Mechanism Coordinates JOG Home Operation in the left side
41. taneously Red and green colors may overlap and it may be visible to orange POWER ALARM LED HOME PRESET switch 3 Remove the hand from the HOME PRESET switch within three seconds after the POWER ALARM LED started blinking and press the switch again After both red color and green color on the POWER ALARM LED are lit only green color continues to be lit The home position is set Note For the procedure 3 be sure to perform within three seconds after the POWER ALARM LED started blinking If three seconds were passed the POWER ALARM LED will return to the state being lit in green In this case perform from the procedure 2 again See the following timing charts for the procedure of home position setting 1 sec ON HOME PRESET switch OFF 2 ON POWER ALARM LED Green OFF 1 sec ON POWER ALARM LED Red OFF HOME END output ss fees ee 31 Guidance 11 2 Guidance for position operation This section explains an example to perform positioning operation using the MEXEQO2 After performing 11 1 Guidance for home position setting on p 30 continuously perform test operation Note Before operating the motor check the condition of the surrounding area to ensure safety STEP 1 Set the operation data using the MEXE02 1 Start a PC and continuously start the MEXEO2 Refer to the Data setting software MEXE02 OPERATING MANUAL for how to start or use the MEXEO2 2 Using the MEXEOZ2 set
42. th m ft CC16D010B 1 1 3 3 CC16D020B 1 2 6 6 E RS 485 communication cable You can link drivers using this cable connected to the CN6 CN7 connectors Model CC001 RS4 0 1 m 0 3 ft E CR circuit for surge suppression This product is effective to suppress the serge which occurs in a relay contact part Use it to protect the contacts of the relay or switch Model EPCR1201 2 E CR circuit module This product is effective to suppress the surge which occurs in a relay contact part Use this product to protect the contacts of the relay or switch 4 pieces of CR circuit for surge suppression are mounted on the compact circuit and this product can be installed to the DIN rail This product can make the wiring easily and securely since it also supports terminal block connection Model VCS02 47 e Unauthorized reproduction or copying of all or part of this Operating Manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest Oriental Motor branch or sales office e Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Sh
43. the driver e Are there any strange smells or appearances within the driver Note The driver uses semiconductor elements so be extremely careful when handling them Static electricity may damage the driver 41 Alarm protective function 14 Alarm protective function When an alarm generates the ALM B output will turn OFF and POWER ALARM LED will blink in red Before resetting an alarm always remove the cause of the alarm and ensure safety For details about alarms refer to the OPERATING MANUAL Function Edition E Example of the alarm monitor screen of the MEXEO2 The alarm message can be checked using the Alarm monitor of the MEXEO2 a HL l gt a Start the alarm monitor Alarm Condition 30 Overload i Alarm Reset verload 00 485 communication 02 37 39 275 2 0000 485 communication 02 27 30 276 7 0000 Overload 00 43 46 274 0 0000 Overload 00 43 44 276 3 0000 essive position devia 00 43 54 275 2 0000 i essive position devia 00 43 56 275 7 0000 essive position devia 00 43 57 275 6 0000 Overload 00 35 40 279 6 0000 essive position devia 00 38 38 267 9 0000 gt NET I O Output a A load exceeding the maximum torque was applied for the time a O INg O NET OUTS exceeded the value set in the overload alarm parameter L Ing L NET OUTS L EXT IN L NET OUT10 L NET OUT11 L VIR INO L NET OUT12 Measure O VIR IN1 LI NET OUT13 Reduce the load or make the accelera
44. tion deceleration longer a L VIR IN2 L NET OUT14 Increase operation current if it remains lower L VIR IN3 M NET OUT15 Update lear the record The measures are The cause that displayed generated the alarm is displayed 42 Troubleshooting 15 Troubleshooting During motor operation the motor or driver may fail to function properly due to an improper setting or wiring When the motor cannot be operated correctly refer to the contents provided in this section and take appropriate action If the problem persists contact your nearest Oriental Motor sales office This chapter describes problems that may occur during operation in addition to the initial settings Refer to the OPERATING MANUAL Function Edition for these contents Phenomenon Possible cause Remedial action The motor is not The C ON input is turned OFF Turn the C ON input ON and confrm that the excited motor will be excited e The motor output shaft can be moved by hand The FREE input is turned ON Turn the FREE input OFF If motor excitation is turned OFF by C ON input or There is holding torque STOP input the holding torque will be generated even if motor excitation is Effect of dynamic brake larger than when the power is shut off dynamic turned OFF brake To release the dynamic brake shut off the power or turn the FREE input ON An electromagnetic brake motor is used and the electromagnetic brake is in the holding state Chec
45. tire circumference of the cable Ground the cable clamp near the product e When grounding PE terminals of multiple drivers to a grounding point it becomes more effective to block the electrical noise since impedance on the grounding point is decreased However ground them so that a potential difference does not occur among the grounding points An accessory driver cable including with a ground wire is available sold separately Refer to p 46 for details Suppression of effect by noise propagation Loop the noise propagated cable around a ferrite core Doing so will prevent the propagated noise invades into the driver or emits from the driver The frequency band in which an effect by the ferrite core can be seen is generally 1 MHz or more Check the frequency characteristics of the ferrite core used To increase the effect of noise attenuation by the ferrite core loop the cable a lot E Noise suppression parts e Noise filter e Connect a noise filter or equivalent in the table below on the input side of the DC power supply When a power supply transformer is used be sure to connect a noise filter on the AC input side of the power supply transformer Doing so will prevent the propagated noise through the power line Install the noise filter as close to the input terminals of DC power supply as possible Manufacture Model SOSHIN ELECTRIC CO LTD HF2010A UPF Schaffner EMC FN2070 10 06 e Use the AWG18 0 75 mm or thicker wire for t
46. ully understanding these instructions Description of signs Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage AN Warning N Caution Description of graphic symbols S Indicates prohibited actions Indicates compulsory actions that must not be performed that must be performed Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles This may cause fire electric shock or injury Do not transport install the product perform connections or inspections when the power is on This may cause electric shock Do not touch the driver while the power is on This may cause fire or electric shock Do not forcibly bend pull or pinch the cable This may cause fire or electric shock Do not turn the FREE input to ON while the motor is operating This may cause injury or damage to equipment Do not disassemble or modify the product This may cause injury or damage to equipment Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so my result in fire electric shock injury or damage to equipment If this product is used in a vertical application b
47. vers in conditions that an ambient temperature is 0 to 40 C 32 to 104 F and the standstill current is 50 or less un oO a Ke Q 3 oO Unit mm in Note e Install the driver in an enclosure whose pollution degree is 2 or better environment or whose degree of protection is IP54 minimum e Do not install any equipment that generates a large amount of heat or noise near the driver e Do not install the driver underneath the controller or other equipment vulnerable to heat e If the ambient temperature of the driver exceeds 50 C 122 F improve the ventilation condition such as providing forced cooling by using fans or creating spaces between the drivers e Be sure to install the driver vertically vertical position Installation 1 Pull down the DIN lever of the driver and lock it Hang the hook at the rear to the DIN rail 2 Hold the driver to the DIN rail and push up the DIN lever to secure 3 Secure both sides of the driver using end plates 160 ce DIN rail od ff DIN lever DIN lever Removing from DIN rail Pull the DIN lever down until it locks using a flat tip screwdriver and lift the bottom of the driver to remove it from the rail Use force of about 10 to 2
48. vibration is too Load is too small parameter Vibration will increase if the motor s great output torque is too large for the load The electromagnetic The power is not supplied to the Check the connection of the electromagnetic brake does not release electromagnetic brake brake 43 Troubleshooting Note e When an alarm generates check the alarm message using the MEXEO2 or via RS 485 communication e I O signals can be monitored using the MEXEO2 or via RS 485 communication Use to check the wiring condition of the I O signals 44 To use the product in more convenient manners 16 Touse the product in more convenient manners Using the MEXEO2 you can set the operation data or change I O signals that assign to the CN4 connector Also you can monitor the operating status or perform test operation Refer to the OPERATING MANUAL Function Edition for details about operation Like to set the resolution Like to change the I O Like to utilize the based on the function assignment sequence function Like to utilize convenient Like to check operation Like to change the functions for maintenance by the waveform monitor alarm conditions 45 Accessories sold separately 17 Accessories sold separately 46 E Driver cable This cable is a shielded cable for the driver control I O that has good noise immunity The ground wires useful to grounding are provided at both ends of the cable Model Leng
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