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Smart VFD User Manual

1. Option Option board board slot D slot E D uii ie kd 1 T Figure 6 Option board slots HVAC APPLICATION EXAMPLE Honeywell 32 You want to connect the Control signal 2 A parameter M3 5 1 2 to digital input DD on Ba sic I O board 1 Locate the parameter Control signal 2 A M3 5 1 2 on the keypad STOP c READY Keypad STOP c READY Keypad STOP c READY Keypad Main Menu Parameters I O Config ID x3 a D 3 5 D 18 5 1 Bi Quick Setup References 3 Digital Inputs 17 OK 18 OK 26 OK Monitor m Ramps and Brakes Analog Inputs 65 7 36 Parameters Em I O Config Digital Outputs 12 45 1 STOP Cc READY Keypad Digital Inputs 1D 404 M3 5 1 2 o Ctrl Signal 1 A FU DigIn SlotA 1 5 Ctrl Signal 2 A H DigIn Slot0 1 Ctrl Signal 1 B DigIn Slot0 1 2 Enter the Edit mode STOP CT READY Keypad STOP ICH READY Keypad Digital Inputs Ctrl signal Ctrl signal 2 A pe EE 1D 404 M3 5 1 2 M3 5 1 2 Ctrl Signal 1 A i o v DigIN SlotA 2 FU DigIn SlotA 1 OK OK DigIN SIot
2. 7 2 1 Technical information on control connections Basic l O board Terminal Signal Technical information 1 Reference output 10V 3 Maximum current 10 mA Analogue input channel 1 Analogue input O IOV R5 ZOO E 2 volta S or E KE 9 Resolution 0 1 accuracy 1 Selection V mA with dip switches see page 52 3 Analogue input common cur Differential input if not connected to ground rent Allows 20V differential mode voltage to GND Analogue input channel 1 SEET Defauit 4 20 mA Ri 250 Q 4 volta or AN Ge 9 Resolution 0 1 accuracy 1 96 Selection V mA with dip switches see page 52 5 Analogue input common cur Differential input if not connected to ground rent Allows 20V differential mode voltage to GND 24VDC 10 max volt ripple 100mVrms max 250mA 6 24V aux voltage Dimensioning max 1000mA control box Short circuit protected 7 VO ground Ground for reference and controls connected internally to 9 frame ground through 1MQ 8 ees Positive or negative logic 9 Digital input 2 Ri min 5kQ 10 Digital input 3 Iyer 11 Common A for DIN1 DING Digital inputs can be disconnected from ground see chapter 6 1 2 2 24VDC 10 max volt ripple 100mVrms max 250mA 12 24V aux voltage Dimensioning max 1000mA control box Short circuit protected Ground for reference and controls connected internally to 13 V grou
3. STOP STOP c READY 1 0 Start Stop Setup Rem Control Place 8 Rem Control Place 10 172 33 2 1 33 2 1 2 18 2 1 OK E Rem Control Place E I O Control OK OK FieldbusCTRL KeypadStopButton Yes OU Help I O Control s BACK Start Function da RESET Ramping Q A to favorites STOP c READY 1 0 STOP c READY 1 0 Start Stop Setup Rem Control Place 1D 172 N3 2 1 2 N3 2 1 i gt Rem Control Place st I O Control J FieldbusCTRL e KeypadStopButton Si Yes 3 0 Control A Start Function Ramping 2 3 2 Resetting fault Instructions for how to reset a fault can be found in chapter 3 7 1 on page 87 Honeywell 9 GRAPHIC KEYPAD INTRODUCTION 2 3 3 Local remote control button The LOC REM button is used for two functions to quickly access the Control page and to easily change between the Local Keypad and Remote control places 2 3 3 1 Changing the control place The control place is the source of control where the drive can be started and stopped In the HVAC drive the Loca control place is always the keypad The Remote control place is determined by parameter M1 15 I O or Fieldbus Change of control place from Remote to Local keypad 1 Anywhere in the menu structure push the Loc Rem button 2 Push the Arrow up or the Arrow down button to select Loca Remote and confirm with the OK button 3 On the next display select Loca or Remote and again confi
4. Code Parameter Min Max Unit Default ID Description 0 Disabled M3 13 1 1 Enable PID 0 1 0 1630 1 Enabled The output value of the PID BARES M3 13 1 2 Output in Stop B 400 G0 een mum output value while it is stopped from digital input M3 13 1 3 PID gain 0 00 1000 00 100 00 1631 M3 13 1 4 PID integration time 0 00 600 00 S 1 00 1632 M3 13 1 5 PID derivation time 0 00 100 00 S 0 00 1633 M3 13 1 6 Process unit selection 0 40 1 1635 M3 13 1 7 Process unit min Varies Varies Varies 0 1664 M3 13 1 8 Process unit max Varies Varies Varies 100 1665 M3 13 1 9 Process unit decimals 0 4 2 1666 M3 13 1 10 Error inversion 0 1 0 1636 M3 13 1 11 Dead band hysteresis Varies Varies Varies 0 0 1637 M3 13 1 12 Dead band delay 0 00 320 00 S 0 00 1638 Table 46 3 5 15 2 Setpoints Code Parameter Min Max Unit Default ID Description M3 13 2 1 Keypad setpoint 1 0 00 100 00 Varies 0 00 1640 M3 13 2 2 Keypad setpoint 2 0 00 100 00 Varies 0 00 1641 M3 13 2 3 Setpoint ramp time 0 00 300 00 S 0 00 1642 Mass Setpoint source 1 0 16 1 1643 selection M3 13 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1644 Minimum value at analog signal minimum M3 13 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1645 Maximum value at analog signal maximum Muss Setpoint source 2 0 16 0 1646 See M3 13 24 selection M3 13 2 8 Setpoint 2 minimum 200 00 200 00 0 00 1647
5. stop 7 READY 1 0 STOP Cl READY 1 0 STOP 7 READY 1 0 Basic Settings aT Motor Nom Freq E Motor Nom Freq S 5 Motor Nom Voltg S was added to ar 230 00 V Edit favorites Press OK OK OK to continue oto o eq 0 00 Help Motor Nom Speed ST B 9 Add to favorites e 1430 rpm Figure 4 Adding item to Favourites GRAPHIC KEYPAD INTRODUCTION 2 4 Menu structure Honeywell 12 Click on and select the item you wish to receive more information about electronic manual Quick setup See chapter 3 3 Monitor Multi monitor Basic Timer functions PID Controller 1 PID Controller 2 Multi Pump Fieldbus data Parameters See chapter 3 Diagnostics Active faults Reset faults Fault history Total counters Trip counters Software info UO and hard ware Basic UO Slot D Slot E Real time clock Keypad RS 485 Ethernet User settings Language selections Application selection Parameter backup Favourites See chapter 2 3 5 Table 1 Keypad menus Honeywell 13 GRAPHIC KEYPAD INTRODUCTION 2 4 1 Quick setup The Quick Setup Menu includes the minimum set of most commonly used parameters during installation and commissioning More detailed information on the parameters of this group you will find in chapter 3 3 2 4 2 Monit
6. M3 11 2 3 From day 0 6 0 1471 See Interval 1 Honeywell 53 HVAC APPLICATION M3 11 2 4 To day 1472 See Interval 1 M3 11 2 5 Assign to channel 1473 See Interval 1 3 11 3 IN TERVAL 3 M3 11 3 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1474 See Interval 1 M3 11 3 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1475 See Interval 1 M3 11 3 3 From day 0 6 0 1476 See Interval 1 M3 11 3 4 To day 0 6 0 1477 See Interval 1 M3 11 3 5 Assign to channel 0 3 0 1478 See Interval 1 3 11 4 IN TERVAL 4 M3 11 4 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1479 See Interval 1 M3 11 4 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1480 See Interval 1 M3 11 4 3 From day 0 6 0 1481 See Interval 1 M3 11 4 4 To day 0 6 0 1482 See Interval 1 M3 11 4 5 Assign to channel 0 3 0 1483 See Interval 1 3 11 5 IN TERVAL 5 M3 11 5 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1484 See Interval 1 M3 11 5 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1485 See Interval 1 M3 11 5 3 From day 0 6 0 1486 See Interval 1 M3 11 5 4 To day 0 6 0 1487 See Interval 1 M3 11 5 5 Assign to channel 0 3 0 1488 See Interval 1 3 11 6 TIMER 1 The time the timer will run M3 11 6 1 Duration 0 72000 S 0 1489 when activated Activated by DI Select affected time channel 1 3 M3
7. See chapter 7 1 3 Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Table 20 Power ratings supply voltage 380 480V NOTE The rated currents in given ambient temperatures in Table 21 are achieved only when the switching frequency is equal to or less than the factory default Honeywell 63 PRODUCT DATA 7 1 3 Definitions of overloadability Low overload Following continuous operation at rated output current the converter is fed with 110 for 1 min followed by a period of IL Example If the duty cycle requires 110 rated current Ij for 1 min in every 10 min the remaining 9 min must be at rated current or less Current 1 110 1 110 Figure 59 Low overload PRODUCT DATA 7 2 Honeywell 64 SmartVFD HVAC technical data Mains connection Motor connection Control characteristics Input voltage Ui 208 240V 380 480V 1096 1096 Input frequency 4T 66 Hz Connection to mains Once per minute or less Starting delay 4 s MR4 to MR6 6 s MR7 to MR9 Output voltage 0 Ui Continuous output current lj Ambient temperature max 104 F overload 1 1 x I 1 min 10 min Starting current ls for 2 s every 20s Output frequency 0 320 Hz standard Frequency resolution 10 01 Hz 1 5 10 kHz Switching frequency Defaults 6 kHz MR4 6 4 kHz MR7 3 se
8. Figure 13 MR7 to MR9 flush mount depth dimensions MOUNTING Honeywell 18 3 2 Cooling The drive produces heat in operation and is cooled by air circulated by a fan Enough free space needs to be left around the drive to ensure sufficient air circulation and cooling Different acts of maintenance also require a certain amount of free space Make sure that the temperature of the cooling air does not exceed the maximum ambient tem perature of the converter Min clearance in NEMA1 Type A Be Cc oD MR4 79 79 3 94 1 97 MR5 79 79 472 2 36 MR6 79 79 630 3 15 MR7 79 79 9 84 3 94 MR8 79 79 11 8 5 91 MR9 79 79 13 78 7 87 Min clearances A and B for drives with IP54 enclosure is 0 in Table 5 Min clearances around drive Figure 14 Installation space A 7 clearance around the drive see also B B distance from one drive to another or distance to cabinet wall C free space above the drive D free space underneath the drive Honeywell 19 Note that if several units are mounted above one another the required free space equals C D see Figure 15 Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit Type MOUNTING Figure 15 Installation space when drives are mounted on top of each other Cooling air required cfm
9. 0 00 336 Minimum value at analog sig nal minimum M3 12 3 5 Feedback 1 maximum 200 00 200 00 100 00 337 Maximum value at analog signal maximum M3 12 3 6 Feedback 2 source selection 14 335 See M3 12 3 3 M3 12 3 7 Feedback 2 minimum 200 00 200 00 0 00 338 Minimum value at analog sig nal minimum M3 12 3 8 Feedback 2 maximum 200 00 200 00 100 00 339 Maximum value at analog signal maximum Table 41 HVAC APPLICATION Honeywell 58 3 5 14 4 Feedforward Feedforward usually needs accurate process models but in some simple cases a gain offset type of feedforward is enough The feedforward part does not use any feedback measurements of the actual controlled process value water level in the example on page 77 Feedforward control uses other measurements which are indirectly affecting the controlled process value Code Parameter Min Max Unit Default ID Description M3 12 4 1 Feedforward function 1 9 1 1059 See M3 12 3 1 M3 12 4 2 Feedforward function 4566 1000 100 0 1060 See M3 12 3 2 gain M3 12 4 3 EE 0 14 0 1061 See M3 12 3 3 source selection Feedforward 1 mini M3 12 4 4 m m 200 00 200 00 0 00 1062 See M3 12 3 4 Feedforward 1 maxi M3 12 4 5 He 200 00 200 00 96 100 00 1063 See M3 12 3 5 M3 12 4 6 roe Dade 0 14 0
10. MR4 26 MR5 44 MR6 112 MR7 109 MR8 197 MR9 366 Table 6 Required cooling air POWER CABLING Honeywell 20 4 POWER CABLING The mains cables are connected to terminals L1 L2 and L3 and the motor cables to terminals marked with U V and W See Table 7 for the cable recommmendations for different EMC lev els Use cables with heat resistance of at least 158 F The cables and the fuses must be dimen sioned according to the drive nominal OUTPUT current which you can find on the rating plate 15t environment 2nd environment EMC levels According to EN61800 3 2004 Cable type Category C2 Category C3 Level T Mains cable 1 1 1 Motor cable 3 2 2 Control cable 4 4 4 Table 7 Cable types required to meet standards 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required MCMK or similar recommended 2 Symmetrical power cable equipped with concentric protection wire and intended for the specific mains voltage MCMK or similar recommended See Figure 16 3 Symmetrical power cable equipped with compact low impedance shield and intended for the specific mains voltage MCCMK EMCMK or similar recommended Recom mended cable transfer impedance 1 30MHz max 100mohm m See Figure 16 360 grounding of the shield with cable glands in motor end needed for EMC level C2 4 Screened cable equipped with compact low impedance shield
11. Varies 1227 DC current for pre heating of motor and drive in stop state Activated by digital input or by temperature limit Table 23 Advanced motor settings Honeywell 35 3 5 4 T Group 3 2 Start Stop setup HVAC APPLICATION Code Parameter Min Max Unit Default Description M3 2 1 Remote control place 172 Selection of remote control place start stop Can be used to change back to remote control from PC e g in case of a broken panel 0z1 O control 1 Fieldbus control M3 2 2 Local Remote 211 Switch between local and remote control places 0 Remote 1 Local M3 2 3 Keypad stop button 114 0 Stop button always enabled Yes 1 Limited function of Stop button No M3 2 4 Start function 505 0 Ramping 1 Flying start M3 2 5 Stop function 506 0 Coasting 1 Ramping M3 2 6 UO A start stop logic 300 CtriSgn 1 0 Start fwd 1 Start fwd pulse 3 wire 2 Start fwd pulse 3 AI1 threshold CrtlSgn 2 0 Start fwd 1 Stop pulse 3 wire 2 Start fwd pulse 3 AI1 threshold M3 2 7 UO B start stop logic 363 See above M3 2 8 Al1 start threshold 3 00 100 00 5 00 185 If M3 2 6 I O Start Stop Logic is set to value 3 Al1 threshold the motor will start at the level set with parameter this parameter and stop at the same 2 Al can also be used as freque
12. Figure 18 Sleep limit Sleep delay Wake up level M3 12 4 1 FEEDFORWARD FUNCTION Feedforward usually needs accurate process models but in some simple cases a gain offset type of feedforward is enough The feedforward part does not use any feedback measurements of the actual controlled process value water level in the example on page 78 The feedforward control uses other measurements which are indirectly affecting the controlled process value Example 1 Controlling the water level of a tank by means of flow control The desired water level has been defined as a setpoint and the actual level as feedback The control signal acts on the incoming flow The outflow could be thought of as a disturbance that can be measured Based on the mea surements of the disturbance we can try to compensate for this disturbance by simple feedfor ward control gain and offset which is added to the PID output This way the controller would react much faster to changes in the outflow than if you just had measured the level HVAC APPLICATION Honeywell 78 Level ref LANA NANI Outflow control Level control 100K20 fh11 Figure 19 Feedforward control M3 12 5 1 ENABLE PROCESS SUPERVISION Upper limit Actual value M3 12 5 2 Reference Lower limit M3 12 5 3 100K21 11 Regulating mode Alarm or fault Figure 20 Process supervision Upper and lower limits around the
13. Remove the screws of the cable protection plate Do not open the cover of the power unit Figure 19 Insert the cable grommets included in the delivery in the openings of the cable entry plate included as shown in the picture Figure 20 Honeywell 27 POWER CABLING Insert the cables supply cable motor cable and optional brake cable in the openings of the cable entry plate Then cut the rubber grommets open to slide the cables through Do not cut the grommet openings wider than what is neces sary for the cables you are using 5 IMPORTANT NOTE FOR NEMA12 INSTALLATION To meet the requirements of the enclosure class NEMA12 the connection between the grommet and the cable must be tight Therefore lead the first bit of the cable out of the grommet straight before letting it bend If this is not possible the tightness of the connection must be ensured with insulation tape or a cable tie Figure 21 POWER CABLING Honeywell 28 6 Detach the cable clamps and the grounding clamps Figure 22 and place the cable entry plate with the cables in the groove on the drive frame Figure 23 m Figure 23 Honeywell 29 POWER CABLING Connect the stripped cables see Figure 17 and Table 10 as shown in Figure 24 Expose the shield of all three cables in order to make a 360
14. 1 Control terminals of the control board 2 Terminals of relay board NOTE There are two different compilations of relay boards available See section 6 1 LG i 3 Optional boards ite lli 4 Disconnecting jumper for digital inputs see chapter 6 1 2 2 Figure 48 Location of control unit components When delivered from the factory the control unit of the drive contains the standard controlling interface the control terminals of the control board and the relay board unless otherwise spe cifically ordered On the next pages you will find the arrangement of the control I O and the re lay terminals the general wiring diagram and the control signal descriptions The control board can be powered externally 24VDC 10 by connecting the external pow er source to terminal 30 see page 52 This voltage is sufficient for parameter setting and for keeping the control unit active Note however that the measurements of the main circuit e g DC link voltage unit temperature are not available when the mains is not connected Honeywell 49 CONTROL UNIT 6 1 Control unit cabling The basic control unit connections are presented in Figure 49 below The control board is equipped with 22 fixed control I O terminals and the relay board with 8 or 9 The relay board is available in two different configurations see Table 16 and 17 All signal descriptions are given in Tables 15 to 17 21 22
15. AO GND Analog output common 30 24 Vin 24V auxiliary input voltage OP freq i i H e A RS485 Differential EE To Relay board e B RS485 Differential receiver transmit 1or2 ter Selectable with DIP switches see Installation Manual Digital inputs can be disconnected from ground See Installation Manual Table 10 Connection example basic I O board HVAC APPLICATION Honeywell 22 From Basic I O board Relay board 1 From term From term Terminal 6 or 12 13 21 RO1 1 NC a Relay output 1 RUN RN L 22 RO1 2CM deg el 23 ROI3NO A4 24 RO2 1 NC Relay output 2 FAULT 2200 25 RO2 2 CM EU EE 26 RO2 3NO ___4 32 RO3 1 CM Relay output 3 READY 33 ROS2NO Table 11 Connection example Relay board 1 ER Relay board 2 From term From term Terminal iie ida 21 RO1 1 NC Relay output 1 RUN RUN LK 22 RO12 CM cu i Gi 23 RO1 3NO 1 24 RO2 1 NC Relay output 2 FAULT 25 RO2 2CM Em 26 RO2 3 NO ansi SE L 28 TI14 Thermistor input Deed mu EE 29 TI1 Table 12 Connection example Relay board 2 Honeywell 23 3 3 HVAC Application Quick setup parameter group HVAC APPLICATION The Quick Setup parameter group is a collection of parameters that are most commonly used during installation and co
16. Additional grounding screw if necessary see chapter 1 3 Ferrite holder Optional plastic shield to prevent unintended contact with live parts from front MR8 and MRS IPOO MOUNTING Honeywell 10 3 MOUNTING The drive must be mounted in vertical position on the wall Ensure that the mounting plane is relatively even The drive shall be fixed with four screws or bolts depending on the unit size 3 1 Dimensions 3 1 1 Wall mount MR4 MR7 piain diti ilay EAN AA OSI i PEERS r OPINAN auil Sa il USE EI RS NEMA12 RETN h eli Figure 3 SmartVFD HVAC dimensions MR4 wall mount Honeywell 11 MOUNTING NEMA12 01 30 0 98 01 30 136 1 48 1 48 Lay fro Po Eee ims am NEMA1 01 5701 30 01 57 Weve Ee Rd LL i iil denne en H i el i See SE REEL polis Figure 5 SmartVFD HVAC dimensions MR6 wall mount MOUNTING Honeywell 12 Figure 6 SmartVFD HVAC dimensions MRZ wall mount 3 1 2 Wall mount MR8 and MR9 ERU d Ill Figure 7 AC drive dimensions MR8 NEMA1 and NEMA12 Honeywell 13 MOUNTING Figure 8 AC drive dimensions MR9 NEMA1 and NEMA12 preliminary 3 1 3 Flush mount The AC drive can also be recessed into th
17. 0800 M3 11 1 2 OFF time 1600 M3 11 1 4 To day 1 Monday M3 11 1 5 Assign to channel 1 Time Channel 1 2 Then assign the selected Time channel to a digital input using the programming method described in chapter 3 5 2 Go to menu Parameters M3 further down to menu O config M3 5 and Digital inputs M3 5 1 Locate the parameter Preset frequency selection 0 M3 5 1 15 Change the value of this parameter to TimeChannel 1 Now the function Preset frequency selection 0 is activated at 08 00 on Monday and deactivated at 16 00 the same day The status of the Intervals and Time channels can be monitored in Menu M2 3 Code Parameter Min Max Unit Default ID Description 3 11 1 INTERVAL 1 M3 11 1 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1464 ON time M3 11 1 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1465 OFF time ON day of week 0 Sunday 1 Monday 2 Tuesday M3 11 1 3 From day 0 6 0 1466 3 Wednesday 4 Thursday 5 Friday 6 Saturday M3 11 1 4 To day 0 6 0 1467 See above Select affected time channel 1 3 OzNot used 1 Time channel 1 2 Time channel 2 3 Time channel 3 M3 11 1 5 Assign to channel 0 3 0 1468 3 11 2 INTERVAL 2 M3 11 2 1 ON time 00 00 00 23 59 59 hh mm ss 00 00 00 1469 See Interval 1 M3 11 2 2 OFF time 00 00 00 23 59 59 hh mm ss 00 00 00 1470 See Interval 1
18. Less ci Fan or Pump 1 8 Set value for Motor Nominal Range 24 19 200 rpm Speed according to nameplate 9 Set value for Motor Nominal Cur Range Varies rent according to nameplate 1 0 Set value for Minimum Frequency Range 0 00 50 00 Hz 11 Set value for Maximum Frequency Range 0 00 320 00 Hz Now the Startup Wizard is done The Startup Wizard can be re initiated by activating the parameter Restore factory defaults par M6 5 1 in the Parameter backup submenu M6 5 OR with parameter M1 19 in the Quick setup menu STARTUP Honeywell 4 1 2 PID Mini Wizard The PID mini wizard is activated in the Quick Setup menu This wizard presupposes that you are going to use the PID controller in the one feedback one setpoint mode The control place will be I O A and the default process unit The PID mini wizard asks for the following values to be set 1 If any other process unit than is selected the following questions appear If not the Wizard will directly jump to step 5 2 3 4 Several selections See par Process unit selection M3 12 1 4 Process unit min Process unit max Process unit decimals 0 Feedback 1 source selection See page 57 for selections 5 If one of the analogue input signals is selected the question 6 appears Otherwise you will be taken
19. 200 00 200 00 100 00 1074 dried cei analog M3 12 2 14 Sleep frequency limit2 0 00 320 00 Hz 0 00 1075 See M3 12 2 7 M3 12 2 15 Sleep delay 2 0 3000 s 0 1076 See M3 12 2 8 M3 12 2 16 Wake up level 2 Varies 0 0000 1077 See M3 12 2 9 M3 12 2 17 Setpoint 2 boost 2 0 2 0 x 10 1078 See M3 12 2 10 Table 40 Honeywell 57 3 5 14 3 Feedbacks HVAC APPLICATION Code Parameter Min Max Unit Default Description M3 12 3 1 Feedback function 333 1 Only Source in use 2 SQRT Source1 Flow Co nstant x SQRT Pressure 3 SQRT Source1 Source 2 4 SQRT Source 1 SQRT Source 2 5 Source 1 Source 2 6 Source 1 Source 2 7 MIN Source 1 Source 2 8 MAX Source 1 Source 2 9 MEAN Source1 Source2 M3 12 3 2 Feedback function gain 1000 0 1000 0 100 0 1058 Used e g with selection 2 in Feedback function M3 12 3 3 Feedback 1 source selection 14 334 0 Not used 1 Al1 2 Al2 3 AI3 4 AM 5 AIS 6 AI6 7 ProcessDataln1 8 ProcessDataln2 9 ProcessDataln3 10 ProcessDataln4 11 ProcessDataln5 12 ProcessDataln6 13 ProcessDataln7 14 ProcessDataln8 Al s and ProcessDataln are handled as 0 00 100 0096 and scaled accord ing to Feedback min and max NOTE ProcessDataln use two decimals M3 12 3 4 Feedback 1 minimum 200 00 200 00
20. 6 4 Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are per manently connected to ground See Figure 58 The digital inputs are galvanically isolated from the I O ground The relay outputs are addition ally double isolated from each other at 300VAC EN 50178 10Vref GND L1 L2 L3 24V GND gesing Al1 Al1 Al2 Alas Control A keypad CM Digital DM input a group Communication CM Control AO1 board A01 24Vin R01 1 R01 2 R01 3 R02 1 R02 2 TI1 T11 Figure 58 Galvanic isolation barriers PRODUCT DATA Honeywell 61 T 7 1 Power ratings 7 1 1 Mains voltage 208 240 V PRODUCT DATA Loadability Motor shaft power Conmara Low 230 supply 208 240V supply Wee Rated continuous 10 overload 10 overload 10 overload current lj current 40 C 40 C A A kW hp A 0007 3 7 4 1 0 55 0 75 lt A 0010 4 8 5 3 0 75 1 0 Q A 0015 6 6 7 3 1 1 1 5 A 0020 8 0 8 8 1 5 2 0 A 0030 11 0 12 1 2 2 3 0 O A 0050 18 0 19 8 4 0 5 0 QC A 0075 24 0 26 4 5 5 7 5 A 0100 31 0 34 1 7 5 10 0 e A 0150 48 0 52 8 11 0 15 0 Ex A 0200 62 0 68 2 15 0 20 0 Ge A 0250 75 0 82 5 18 5 25 0 Ex A 0300 88 0 96 8 22 0 30 0 co A 0500 140 0 154 0 37 0 50 0 QZ A 0600 170 0 187 0
21. JAMAK SAB OZCuY O or similar PE conductor PE conductors and shield Shield Figure 16 NOTE The EMC requirements are fulfilled at factory defaults of switching frequencies all frames NOTE If safety switch is connected the EMC protection shall be continuous over the whole ca ble installation Honeywell 21 POWER CABLING 4 1 UL standards on cabling To meet the UL Underwriters Laboratories regulations use a UL approved copper cable with a minimum heat resistance of 140 167 F Use Class 1 wire only The units are suitable for use on a circuit capable of delivering not more than 100 000 rms sym metrical amperes GOOV maximum 4 1 1 Cable dimensioning and selection Table 8 shows the minimum dimensions of the Cu Al cables and the corresponding fuse sizes Recommended fuse types are gG gL These instructions apply only to cases with one motor and one cable connection from the drive to the motor In any other case ask the factory for more information POWER CABLING Honeywell 22 4 1 1 1 Cable and fuse sizes frames MR4 to MR6 North America The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse volt age rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Big ger fuses than what is recommended below shall not be used Check that the fuse operating t
22. M1 10 1 8 7 117 control place is I O A See selection page 36 for selections Select with digital input M1 11 Preset frequency 1 M3 3 1 300 00 Hz 10 00 105 Preset frequency selection 0 M3 5 1 16 Select with digital input M1 12 Preset frequency 2 M3 3 1 300 00 Hz 15 00 106 Preset frequency selection 1 M3 5 1 17 M1 13 Acceleration time 1 01 30000 s 300 vos EE to maximum frequency M1 14 Deceleration time 1 01 3000 0 s 2070 10g ime To decelerate from mih imum to zero frequency Selection of remote control M1 15 Remote control place 1 2 1 172 KR 2 Fieldbus d 0 Disabled M1 16 Automatic reset 0 1 0 731 1 Enabled 0 Inactive M1 17 PID Mini Wizard 0 1 0 1803 1 Activate See chapter 1 2 HVAC APPLICATION Honeywell 24 M1 18 Multi Pump Wizard 0 Inactive 1 Activate See chapter 1 3 M1 19 Startup Wizard 0 Inactive 1 Activate See chapter 1 1 Table 13 Quick setup parameter group Honeywell 25 HVAC APPLICATION 3 4 Monitor group The drive provides you with a possibility to monitor the actual values of parameters and signals as well as statuses and measurements Some of the values to be monitored are customizable 3 4 1 Multimonitor On the multi monitor page you can collect nine values that you wish to monitor See page 13 for more information 3 4 2 Basic See Table 14 in which the basic monitoring values
23. Min Max Unit Default Description M3 5 3 2 1 Basic R01 function 35 11001 Function selection for Basic R01 0 None 1 Ready 2 Run 3 General fault 4 General fault inverted 5 General alarm 6 Reversed 7 At speed 8 Motor regulator active 9 Preset speed active 10 Keypad control active 11 I O B control activated 12 Limit supervision 1 13 Limit supervision 2 14 Start signal active 15 Reserved 16 Fire Mode activation 17 RTC time chnl 1 control 18 RTC time chnl 2 control 19 RTC time chnl 3 control 20 FB ControlWord B13 21 FB ControlWord B14 22 FB ControlWord B15 23 PID1 in Sleep mode 24 Reserved 25 PID1 supervision limits 26 PID2 supervision limits 27 Motor 1 control 28 Motor 2 control 29 Motor 3 control 30 Motor 4 control 31 Reserved Always open 32 Reserved Always open 33 Reserved Always open 34 Maintenance alarm 35 Maintenance fault M3 5 3 2 2 Basic R01 ON delay 0 00 320 00 0 00 11002 ON delay for relay M3 5 3 2 3 Basic R01 OFF delay 0 00 320 00 0 00 11003 OFF delay for relay M3 5 3 2 4 Basic R02 function 35 11004 See M3 5 3 2 1 M3 5 3 2 5 Basic R02 ON delay 0 00 320 00 0 00 11005 See M3 5 3 2 2 M3 5 3 2 6 Basic R02 OFF delay 0 00 320 00 0 00 11006 See M3 5 3 2 3 M3 5 3 2 7 Basic RO3 fu
24. Minimum value at analog signal minimum M3 13 2 9 Setpoint 2 maximum 200 00 200 00 100 00 1648 Maximum value at analog signal maximum Table 47 Honeywell 61 HVAC APPLICATION 3 5 15 3 Feedback For more detailed information see chapter 3 5 14 Code Parameter Min Max Unit Default ID Description M3 13 3 1 Feedback function 1 9 1 1650 M3 13 3 2 e 1000 0 1000 0 100 0 1651 M3 13 3 3 kegdback 0 14 1 1652 source selection M3 13 3 4 Feedback 1 minimum 200 00 200 00 0 00 1653 Minimum value at analog signal minimum M3 13 3 5 Feedback 1 maximum 200 00 200 00 o 100 00 1654 Maximum value at analog signal maximum M3 13 3 6 Feedback 2 0 14 2 1655 source selection M3 13 3 7 Feedback 2 minimum 200 00 200 00 0 00 1656 Minimum value at analog signal minimum M3 13 3 8 Feedback 2 maximum 200 00 200 00 100 00 1657 Maximum value at analog signal maximum Table 48 3 5 15 4 Process supervision For more detailed information see chapter 3 5 14 Code Parameter Min Max Unit Default ID Description Lg 0 Disabled M3 13 4 1 Enable supervision 0 1 0 1659 1 Enabled M3 13 4 2 Upper limit Varies Varies Varies Varies 1660 M3 13 4 3 Lower limit Varies Varies Varies Varies 1661 If the desired value is not M3 13 4 4 Delay 0 30
25. OCOmmisSIOHIng WE 40 5 1 Commissioning of the SmartVFD HVAL eee eee e eee eeeeeeeeeeeeeeeeeeaeneeeeeeeeeneeaaaas 41 5 2 Changing EMC protection class nein retten ese tatdeeneaensneuenye 42 5 2 Frames MR4 to MR econtra item ttc t Re Ee n ED Eee NE e donde 42 5 2 2 Frame MbR 44 5 2 9 Frame MO iate bte eR dn ses e to e DER e Tees 45 5 EE 48 6 1 Control unit cabling WEEN 49 6 1 1 Control cable En e DEE 49 6 1 2 Control terminals and DIP switches enn 50 6 2 isle Tecla Mee E 53 6 2 1 Prepare for use through ethernet cccececceesscecteeceeeesdeescceeneceeteneeeeeceenneeeeteeeeeecestae 53 6 2 2 Prepare Tor use through MS T P xiu stro eto Eoo Dese ee EES 55 0 2 3489455 EE 58 6 3 Battery installation for Real Time Clock RICH 59 6 4 Galvanic isolation Dartlers EN 60 Us Product E E 61 Ta POWG0 PAWNS m 61 14 1 Mains ee DT AE 61 TA 2 Mains voltage 380 490 iin leid ertet te ch bl ec tese Sudden bdo teen d dca 62 Honeywell 1 7 1 3 Definitions of overloadability 7 2 SmartVFD HVAC technical data 7 2 1 Technical information on control connections SAFETY 1 Honeywell 2 SAFETY This manual contains clearly marked cautions and warnings which are intended for your per sonal safety and to avoid any unintentional
26. PR E frequency is not too high in 121 Alarm relation to ambient tempera ture and motor load Motor stall protection has tripped 15 Motor stalled Fault ID Check motor and load 140 Fault Motor overheating has been detected by Decrease motor load drive motor temperature model Motor is Motor overtem If no motor overload exists 16 overloaded perature check the temperature model Faut Ib arameters 150 Fault P l Motor underload protection has tripped 17 oe under Fault ID Check load 160 Fault IGBT temperature unit temperature e IGBT tempera IT is too high PAE EUM 41 t re Fault ID Check motor size Ze Fault Make identification run 51 1051 External fault Digital input 1052 Keypad com The connection between the control key Check keypad connection and 52 munication aie 1352 fault pad and drive is broken possible keypad cable HVAC APPLICATION Honeywell 90 Faut ID Fault name Possible cause Remedy code FEBUS E The data connection between the field Check installation and field 53 1053 munication fault bus master and fieldbus board is broken bus master 1354 SIot A fault 1454 SIot B fault 54 1654 Slot D fault Defective option board or slot Check board and slot 1754 Slot E fault PC communi The data connection between the PC 65 1065 SE cation fault and drive is broken Check motor cool
27. Starting order priority of motors 1 gt 2 gt 3 gt 4 gt 5 gt Autochange gt Starting order priority of motors 2 gt 3 gt 4 gt 5 gt 1 gt Autochange gt Starting order priority of motors 3 gt 4 gt 5 gt 1 gt 2 Honeywell 87 HVAC APPLICATION 3 7 HVAC Application Fault tracing When an unusual operating condition is detected by the drive control diagnostics the drive ini tiates a notification visible for example on the keypad The keypad will show the code the name and a short description of the fault or alarm The notifications vary in consequence and required action Faults make the drive stop and re quire reset of the drive Alarms inform of unusual operating conditions but the drive will continue running nfos may require resetting but do not affect the functioning of the drive For some faults you can program different responses in the application See parameter group Protections The fault can be reset with the Reset button on the control keypad or via the I O terminal The faults are stored in the Fault history menu which can be browsed The different fault codes you will find in the table below NOTE When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display 3 7 1 Fault appears When a fault appears and the drive stops examine the cause of fault perform the actions ad vised here and reset the fault either 1 with a long
28. ing OK on the selected fault shows the fault time data details 2 4 4 4 Total counters Code Parameter Min Max Unit Default ID Description Amount of energy taken from M4 4 1 Energy counter Varies 2291 supply network No reset M4 4 3 Operating time a d hh min 2298 Control unit operating time MA A A Run time a d hh min 2293 Motor running time Amount of time the power M4 4 5 Power on time a d hh min 2294 unit has been powered so far No reset M4 4 6 Start command 2295 The number of times the counter power unit has been started Table 2 Diagnostics menu Total counters parameters Honeywell 15 GRAPHIC KEYPAD INTRODUCTION 2 4 4 5 Trip counters Code Parameter Min Max Unit Default ID Description MA4 5 1 Energy counter Varies 2296 Resettable energy counter M4 5 3 Operating time a d hh min 2299 Resettable Table 3 Diagnostics menu Trip counters parameters 2 4 4 6 Software info Code Parameter Min Max Unit Default ID Description M4 6 1 Software package M4 6 4 System load 0 100 2300 Load on control unit CPU Table 4 Diagnostics menu Software info parameters GRAPHIC KEYPAD INTRODUCTION 2 4 5 UO and hardware Honeywell 16 Various options related settings are located in this menu 2 4 5 1 Basic UO Monitor here the stat
29. unit is too low 604 Phase fault Voltage of an output phase does not follow the refer ence Honeywell 89 HVAC APPLICATION Faut ID Fault name Possible cause Remedy code DC link voltage is under the voltage lim its defined In case of temporary supply e most probable cause too lowa voltage break reset the fault supply voltage and restart the drive Check 9 Undervoltage AC drive internal fault the supply voltage If itis ade defect input fuse quate an internal failure has external charge switch not closed occurred Fault ID Contact the distributor near to 80 Fault you 81 Alarm TIO brake E Installed Check brake resistor and brake resistor is broken Brake chopper brake chopper failure cabling 12 Wn If the these are ok the chop Supervision Fault ID per is faulty Contact the dis 110 Hardware fault tributor near toyou 111 Brake chopper saturation alarm you Too low temperature measured in power units heatsink or board Heatsink tem 13 Drive under perature is under 10 C temperature Fault ID 120 Fault 121 Alarm Check the correct amount and Too low temperature measured in power Towel cooling alt S Ke SE Check the heatsink for dust unit s heatsink or board Heatsink tem H Check the ambient tempera 44 Drive overtem perature is over 100 C t re perature Fault ID ee Make sure that the switching 120 Fault
30. 1 s press on the Reset button on the keypad or 2 by entering the Diagnostics Menu M4 entering Reset faults M4 2 and selecting Reset faults parameter STOP READY Keypad STOP READY Keypad STOP READY Keypad Main Menu Diagnostics Reset faults ID M3 1 IDs M4 1 ID M4 2 i Active faults H iE ees 3 By Parameters i S 13 Sil Reset faults Help ew Diagnostics ES Fault history 6 39 3 7 2 Fault history In menu M4 3 Fault history you find the maximum number of 40 occurred faults On each fault in the memory you will also find additional information see below STOP c READY 1 0 STOP Cc READY 1 0 a Diagnostics Fault history MS ID M 1 ID c Active faults External Fault 51 0 o IQ Fault old 891384s o lt lt External Fault 51 State Reset faults IQ Fault old 871061s Date BE Fault history Device removed 39 Time 39 Info old 862537s Operating time 8625378 HVAC APPLICATION Honeywell 88 3 7 3 Fault codes Faut ID Fault name Possible cause code Drive has detected too high a current Alum the motor cable sudden heavy load increase Check loading short circuit in motor cables Check motor 1 SE unsuitable motor Check cables Fault ID Make identification run 1 Hardware fault 2 Software fault The DC link voltage has ex
31. 105 1105 vision fault of supervision limits and the delay if PID2 set Table 55 Fault codes and descriptions Honeywell 91 3 8 Fieldbus process data out Values to monitor through fieldbus are HVAC APPLICATION Data Value Scale Process Data Out 1 Output frequency 0 01 Hz Process Data Out 2 Motor speed 1 rpm Process Data Out 3 Motor current 0 1A Process Data Out 4 Motor torque 0 1 96 Process Data Out 5 Motor power 0 1 96 Process Data Out 6 Motor voltage 0 1V Process Data Out 7 DC link voltage 1V Process Data Out 8 Last active fault code Table 56 Fieldbus Process Data Out Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2011 Honeywell International Inc 63 2692 08 M S Rev 11 11 Printed in United States Honeywell
32. 1064 See M3 12 3 6 source selection M3 12 4 7 Feedforward 2 min 200 00 200 00 96 0 00 1065 See M3 12 3 7 M3 12 4 8 Feedforward 2 max 200 00 200 00 96 100 00 1066 See M3 12 3 8 Table 42 3 5 14 5 Process supervision Process supervision is used to control that the actual value stays within predefined limits With this function you can e g detect a major pipe burst and stop unnecessary flooding See more on page 78 Code Parameter Min Max Unit Default ID Description M3 12 5 4 Enable process super 0 1 7 xt 0 Disabled vision 1 Enabled Upper actual process value M3 12 5 2 Upper limit Varies Varies Varies Varies 736 Ss supervision Lower actual process value M3 12 5 3 Lower limit Varies Varies Varies Varies 758 SC supervision If the desired value is not M3 12 5 4 Delay 0 30000 S 0 737 reached within this time a fault or alarm is created Table 43 Honeywell 59 HVAC APPLICATION 3 5 14 6 Pressure loss compensation Code Parameter Min Max Unit Default ID Description Enables pressure loss com pensation for setpoint 1 0 Disabled 1 Enabled M3 12 6 1 Enable setpoint 1 0 1 0 1189 Value added proportionally to the frequency Setpoint 1 max com Setpoint compensation M3 12 6 2 Varies Varies Varies Varies 1190 NEC pensation Max compensation
33. 160 00 0 00 155 See M3 5 2 16 M3 5 2 23 Al4 custom max 160 00 160 00 100 00 156 See M3 5 2 17 M3 5 2 24 Al4 signal inversion 0 1 0 162 See M3 5 2 18 Connect the AI5 signal to the AnIN analog input of your choice M3 5 2 25 Al5 signal selection Slot0 1 188 with this parameter Programmable M3 5 2 26 AIS signal filter time 0 00 300 00 S 0 1 189 Filter time for analog input 0 0 10V 0 20mA 1 2 10V 4 20mA M3 5 2 28 Al5 custom min 160 00 160 00 0 00 191 20 4 20 mA 2 10 V M3 5 2 29 Al5 custom max 160 00 160 00 100 00 192 Custom range max setting M3 5 2 27 Al5 signal range 0 1 0 190 Honeywell 43 HVAC APPLICATION 0 Normal M3 5 2 30 AIS signal inversion 0 1 0 198 1 Signal inverted AnIN See M3 5 2 13 Programma M3 5 2 31 Al6 signal selection Slot0 1 199 ble M3 5 2 32 Al6 signal filter time 0 00 300 00 S 0 1 200 See M3 5 2 14 M3 5 2 33 AI6 signal range 0 1 0 201 M 010V 0 20MA 1 2 10V 4 20mA M3 5 2 34 AI6 custom min 160 00 160 00 0 00 202 See M3 5 2 16 M3 5 2 35 AI6 custom max 160 00 160 00 100 00 203 See M3 5 2 17 M3 5 2 36 Al6 signal inversion 0 1 0 209 See M3 5 2 18 Table 28 Analog input settings HVAC APPLICATION 3 5 7 3 Digital outputs slot B Basic Honeywell 44 Code Parameter
34. 45 0 60 0 A 0750 205 0 225 5 55 0 75 0 e A 1000 261 0 287 1 75 0 100 0 A 1250 310 0 341 0 90 0 125 0 See chapter 7 1 3 Given low loadabilities valid for 230V drives at a Switching frequency of 4kHz Table 20 Power ratings supply voltage 208 240V NOTE The rated currents in given ambient temperatures in Table 21 are achieved only when the switching frequency is equal to or less than the fac tory default PRODUCT DATA Honeywell 62 7 1 2 Mains voltage 380 480V Mains voltage 380 480V 50 60 Hz 3 Loadability Motor shaft power Convener Low 400V supply 480V supply type Rated continuous 10 overload 10 overload 10 overload current lu current 104 F 104 F A A kW HP C 0015 3 4 3 7 1 1 1 5 4 C 0020 4 8 5 3 1 5 2 0 c C 0030 5 6 6 2 2 2 3 0 C0050 8 0 8 8 3 0 5 0 C 0075 12 0 13 2 5 5 7 5 O C 0100 16 0 17 6 7 5 10 QC C0150 23 0 25 3 11 0 15 0 C 0200 31 0 34 1 15 0 20 0 EI C 0250 38 0 41 8 18 5 25 0 Q c 0300 46 0 50 6 22 0 30 0 C 0400 61 0 67 1 30 0 40 0 M C 0500 72 0 79 2 37 0 50 0 QC C 0600 87 0 95 7 45 0 60 0 C 0750 105 0 115 5 55 0 75 0 co C 1000 140 0 154 0 75 100 QC C 1250 170 0 187 0 90 125 C 1500 205 0 225 5 110 150 e C 2000 261 0 287 1 132 200 S C 2500 310 0 341 0 160 250
35. 5 6 y S 10 lE OOO OOO OOOO 1 0 terminal see larger picture Grounding bar Figure 52 6 2 1 Prepare for use through ethernet 1 Connect the Ethernet cable see specification on page 55 to its terminal and run the cable through the conduit as shown in Figure 53 Ethernet cable Figure 53 CONTROL UNIT Honeywell 54 2 Cut free the opening on the drive cover for the Ethernet cable protection class IP21 Figure 54 Remount the drive cover NOTE When planning the cable runs remember to 3 keep the distance between the Ethernet cable and the motor cable at a mini mum of 12 inch Figure 55 For more detailed information see the user s manual of the fieldbus you are using Honeywell 55 CONTROL UNIT 6 2 1 1 6 2 2 Ethernet cable data onnector ielded RJ45 connector Cable type CAT5e STP Cable length Max 330 ft Table 18 Ethernet cable data Prepare for use through MS TP Strip about 60 in of the RS485 cable see specification on page 58 and cut off the grey cable shield Remember to do this for both bus cables except for the last device Leave no more than 40 in of the cable outside the terminal block and strip the cables at about 20 in to fit in the terminals See picture below 10 D Also strip the cable now at such a dista
36. FreqOut MinFreq Max Freq MinFreq M3 12 6 3 Enable setpoint 2 0 1 0 1191 See M3 12 6 1 M3 12 6 4 Setpoint2maxcom Varies Varies Varies Varies 1192 See M3 12 6 2 pensation Table 44 3 5 14 7 PID1 Soft Fill The Soft Fill function is used for example to avoid pressure pikes the so called water ham mers in pipes when the drive starts to regulate If not controlled these pikes might lead to dam aged pipes See more information on page 81 Code Parameter Min Max Unit Default ID Description M3 127 1 Enable soft fil 0 1 9 40g4 0 Disable 1 Enable The drive accelerates to this M3 12 7 2 Soft fill frequency M3 3 1 M3 3 2 Hz 0 00 1055 frequency before starting to control The drive runs at the Soft Fill frequency until the feedback M3 12 7 3 Soft fill level 0 Varies Varies 0 0000 1095 reaches this value When reached the controller starts to regulate If the desired value is not reached within this time fault M3 12 7 4 Soft fill timeout 0 30000 S 0 1096 or alarm is triggered leaking pipe alarm OzNo timeout used Table 45 PID1 Soft fill parameters HVAC APPLICATION 3 5 15 3 5 15 1 Group 3 13 PID controller 2 Basic settings For more detailed information see chapter 3 5 14 Honeywell 60
37. Monitoring value Unit Honeywell 26 Description M2 2 19 Fire mode status 1597 0 Disabled 1 Enabled 2 Activated Enabled DI open 3 Test mode M2 2 20 DIN Status Word 1 56 16 bit word where each bit represents the status of one digital input 6 digital inputs at every slot are read Word 1 starts from input 1 in slot A bit0 and goes to input 4 in slot C bit15 M2 2 21 DIN Status Word 2 57 16 bit word where each bit represents the status of one digital input 6 digital inputs at every slot are read Word 2 starts from input 5 in slot C bitO and goes to input 6 in slot E bit13 Table 14 Monitoring menu items Honeywell 27 HVAC APPLICATION 3 4 3 Timer functions monitoring Here you can monitor values of timer functions and the Real Time Clock Monitoring value Unit ID Description M2 3 1 TC 1 TC 2 TC 3 1441 Possible to monitor the statuses of the three Time Channels TC M2 3 2 Interval 1 1442 Status of timer interval M2 3 3 Interval 2 1443 Status of timer interval M2 3 4 Interval 3 1444 Status of timer interval M2 3 5 Interval 4 1445 Status of timer interval M2 3 6 Interval 5 1446 Status of timer interval M2 3 7 Timer 1 S 1447 Remaining time on timer if active M2 3 8 Timer 2 S 1448 Remaining time on timer if active M2 3 9 Timer 3 S 1449 Remaining time on timer if active M2 3 10 Real time clock 1450 T
38. Motor Cos Phi 0 30 1 00 oido taag ERE this valiente rating plate of the motor M3 1 1 6 Motor nominal power Varies Varies kW Varies 116 Find iris value don the rat ing plate of the motor BA M3 1 1 7 Motor current limit Varies Varies A Varies 107 ham motor current E from drive M3 1 1 8 Supply voltage Varies Varies V Varies 1200 Table 22 Basic motor settings HVAC APPLICATION Motor Control Settings Honeywell 34 Code Parameter Min Max Unit Default Description M3 1 2 1 Switching frequency 1 5 Varies kHz Varies 601 Motor noise can be mini mised using a high switch ing frequency Increasing the switching frequency reduces the capacity of the drive It is recommended to use a lower frequency when the motor cable is long in order to minimize capaci tive currents in the cable M3 1 2 3 Motor preheat function 1225 0 Not used 1 Always in stop state 2 Controlled by DI 3 Temperature limit heat sink NOTE Virtual digital input can be activated by RTC M3 1 2 4 Motor preheat temper ature limit 80 C 1226 Motor preheat is switched on when the heatsink tem perature goes below this level if par M3 1 2 3 is set to Temperature limit If limit is e g 10 C feeding current starts at 10 C and stops at 11 C 1 degree hysteresis M3 1 2 5 Motor preheat current 0 541
39. STOP c READY 1 0 Favourites e Motor Nom Freq Ze Motor Nom Freq a Monitor 2 50 00 Hz OK OK OU Help o Rem from favorites HVAC APPLICATION Honeywell 20 9 HVAC APPLICATION The drive contains a preloaded application for instant use The parameters of this application are listed in chapter 3 5 of this manual and explained in more detail in chapter 3 6 3 1 Specific functions of SmartVFD The SmartVFD HVAC is an easy to use application for basic Pump and Fan applications where only one motor and one drive is needed and also offers extensive possibilities for PID control Features e Loc Rem button for easy change between Local keypad and Remote control place The remote control place is selectable by parameter I O or Fieldbus Control page for easy operation and monitoring of the most essential values Runinterlock input Damper interlock Drive will not start before this input is activated Different pre heat modes used to avoid condensation problems Maximum output frequency 320Hz Real time clock and timer functions available optional battery required Possible to program 3 time channels to achieve different functions on the drive e g Start Stop and Preset frequencies External PID controller available Can be used to control e g a valve using the drive s I O Sleep mode function which automatically enables and disables drive running with user defined levels to save energy e 2 zone PID contro
40. The flux braking can be set ON or OFF NOTE Flux braking converts the energy into heat at the motor and should be used intermit tently to avoid motor damage M3 5 1 10 RUN ENABLE Contact open Start of motor disabled Contact closed Start of motor enabled The drive is stopped according to the selected function at M3 2 5 The follower drive will always coast to stop M3 5 1 11 RUN INTERLOCK 1 M3 5 1 12 RUN INTERLOCK 2 The drive cannot be started if any of the interlocks are open The function could be used for a damper interlock preventing the drive to start with damper closed M3 5 1 16 PRESET FREQUENCY SELECTION 0 M3 5 1 17 PRESET FREQUENCY SELECTION 1 M3 5 1 18 PRESET FREQUENCY SELECTION 2 Connect a digital input to these functions with the programming method presented in chapter 3 5 2 to be able to apply Preset frequencies 1 to 7 see Table 53 and pages 37 40 and 68 HVAC APPLICATION M3 5 2 2 Al1 SIGNAL FILTER TIME Honeywell 70 When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analog signal is activated NOTE Long filtering time makes the regulation response slower Filtered signal 1100K11 Figure 12 AI1 signal filtering M3 5 3 2 1 Basic ROT FUNCTION Selection Selection name Description 0 Not used 1 Ready The drive is ready to operate 2 Run The drive operates motor
41. Yes A toreset Autoreset permitted M3 10 7 i 0 1 1 721 0 No Overvoltage 1 Yes Autoreset permitted M3 10 8 Autoreset 0 1 1 722 0 No Overcurrent 1 Yes Autoreset permitted M3 10 9 Autoreset Al low 0 1 1 723 0 No 1 Yes T Autoreset permitted M3 10 10 Autoreset Unit over 0 4 4 724 In No temperature _ 1 Yes Autoreset permitted M3 10 11 Autoreset Motor over 0 4 4 725 0 No temperature 1 Yes Ee Autoreset permitted M3 10 12 i 0 1 0 726 0 No External fault 1 Yes Autoreset Autoreset permitted M3 10 13 T 0 1 0 738 0 No Underload fault 1 Yes Table 37 Autoreset settings HVAC APPLICATION Honeywell 52 3 5 13 Group 3 11 Timer functions The functions of this parameter group can be made the fullest advantage of if the Real Time Clock settings have been properly made during the Startup Wizard see page 2 and page 3 You can program the up to five incidents to take place between set points of time ntervals and additionally three timer based functions to last for a set period of time Intervals and Timers are assigned to the three available Time Channels Example of programming You want to apply Preset frequency 1 M3 3 11 set to use with parameter M3 5 1 15 Preset frequency selection 0 Mondays from 08 00 until 16 00 hrs 1 Set the parameters for nterval 1 3 11 1 M3 11 1 3 From day 1 Monday M3 11 1 1 ON time
42. are presented NOTE Only Basic I O board statuses are available in the Monitor menu Statuses for all I O board signals can be found as raw data in the I O and Hardware system menu Check expander I O board statuses when required in the I O and Hardware system menu Monitoring value Unit Description M2 2 1 Output frequency Hz 1 Output frequency to motor M2 2 2 Frequency reference Hz 25 Frequency reference to motor control M2 2 3 Motor speed rpm 2 Motor speed in rpm M2 2 4 Motor current A M2 2 5 Motor torque 4 Calculated shaft torque M2 2 7 Motor shaft power 5 Total power consumption of AC drive M2 2 8 Motor shaft power kW hp 73 M2 2 9 Motor voltage V 6 M2 2 10 DC link voltage V 7 M2 2 11 Unit temperature C 8 Heatsink temperature M2 2 12 Motor temperature 9 Calculated motor temperature M2 2 13 Analog input 1 59 Signal in percent of used range M2 2 14 Analog input 2 60 Signal in percent of used range M2 2 15 Analog output 1 81 Signal in percent of used range M2 2 16 Motor preheat 1228 0 OFF 1 Heating feeding DC current M2 2 17 Drive Status Word 43 Bit coded status of drive B1 Ready B2 Run B3 Fault B6 RunEnable B7 AlarmActive B10 DC Current in stop B11 DC Brake Active B12 RunRequest B13 MotorRegulatorActive M2 2 18 Last active fault 37 The fault code of latest activated fault that has not been reset HVAC APPLICATION
43. cover for the RS485 cable protection class IP21 CONTROL UNIT Honeywell 58 Remount the drive cover and run the RS485 cables as shown in picture NOTE When planning the cable runs remem ber to keep the distance between the fieldbus cable and the motor cable at a minimum of 12 in A SA Termination activated BACnet MS TP EN Termination 2 Bus termination deactivated The bus termination must be set for the first and the last device of the fieldbus line See picture below See also step 4 on page 57 We recommend that the first device on the bus and thus terminated was the Master device Termination activated with DIP switch 6 2 3 RS485 cable data 2 5mm STP Shielded Twisted Pair type Belden 9841 or similar Cable length Depends on the used fieldbus See respective bus manual Table 19 RS485 cable data Honeywell 59 CONTROL UNIT 6 3 Battery installation for Real Time Clock RTC Enabling the functions of the Rea Time Clock RTC requires that a battery is installed in the Smart VFD HVAC drive The place for the battery can be found in all frames left to the control keypad see Figure 57 Detailed information on the functions of the Rea Time Clock RTC can be found in the Appli cation Manual Figure 57 Real Time Clock battery CONTROL UNIT Honeywell 60
44. degree con nection with the cable clamp 1 7 e Connect the phase conductors of the supply brake and motor cables into their respective terminals 2 e Form the rest of the cable shield of all three cables into pigtails and make a grounding connection with a clamp as shown in Figure 24 3 Make the pigtails just long enough to reach and be fixed to the terminal not longer SE Sep Figure 24 Tightening torques of cable terminals Tightening torque Tightening torque Tightening torque Power and motor EMC grounding Grounding terminals terminals clamps Nm lb in Nm lb in Nm lb in MR4 C 0015 C 0075 0 5 0 6 4 5 5 3 1 5 13 3 2 0 17 7 MR5 C 0100 C 0200 1 2 1 5 10 6 13 3 1 5 13 3 2 0 17 7 MR6 C 0250 C 0400 10 88 5 1 5 13 3 2 0 17 7 MR7 C 0500 C 0750 3 15 70 8 132 8 1 5 13 3 8 15 70 8 132 8 Cable clamping Ouneva Pressure Terminal Connector Table 11 Tightening torques of terminals POWER CABLING Honeywell 30 Check the connection of the grounding cable to the motor and the drive terminals marked with 8 NOTE Two protective conductors are required according to standard EN61800 5 1 See Figure 25 and chapter Grounding and ground fault protection Use an M5 size screw and tighten it to 2 0 Nm 17 7 lb in Figure 25 Additional protective groundin
45. flow and compensation Cees Pipe length 100K23 fh11 Position Figure 22 Enable setpoint 1 for pressure loss compensation Honeywell 81 HVAC APPLICATION PUMP SOFT FILL FUNCTION The Soft Fill function is used for example to avoid pressure pikes the so called water ham mers in pipes when the drive starts to regulate If not controlled these pikes might lead to dam aged pipes See more information on page 81 Reference Frequency Soft fill frequency Soft fill mode Regulating mode 100K17 fh11 Figure 23 The drive runs at the Soft fill frequency M3 12 7 2 until the actual value reaches the Soft fill level M3 12 7 3 After this the drive starts to regulate If the Soft fill level isn t reached within the Soft fill timeout M3 12 7 4 an alarm or fault is triggered according to the Soft fill supervision response M3 9 16 NOTE The Soft fill function is disabled if parameter M3 12 1 8 Error inversion is set to Inverted HVAC APPLICATION Honeywell 82 MULTI PUMP USE A motor motors are connected disconnected if the PID controller is not able to keep the process value or feedback within the defined bandwith around the setpoint Criteria for connecting adding motors also see Figure 24 e Feedback value outside the bandwidth area e Regulating motor running at a close to max frequency 2Hz Conditions above are fulfilled for a time longer than the bandwidth d
46. increase the ramp over this limit M3 4 11 Start magnetizing time 0 00 600 00 0 00 516 This parameter defines the time for how long DC current is fed to motor before accel eration starts M3 4 12 Start magnetizing cur rent Varies Varies Varies 517 M3 4 13 DC braking time at stop 0 00 600 00 0 00 508 Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping Honeywell 39 HVAC APPLICATION Defines the current injected into the motor during DC M3 4 14 DC brake current Varies Varies A Varies 507 braking 0 Disabled The output frequency at M34 15 Frequency to start HH omg 10 00 He 1 50 515 which the DC braking is braking at ramp stop applied p 0 Disabled M3 4 16 Flux braking 0 1 0 520 1 Enabled M3 4 17 Flux braking current 0 Varies A Varies 519 Dennes thecurrentlevel Tor flux braking Table 26 Ramp and brakes setup HVAC APPLICATION Honeywell 40 3 5 7 Group 3 5 I O Configuration 3 5 7 1 Digital inputs Digital inputs are very flexible to use Parameters are functions that are connected to the re quired digital input terminal The digital inputs are represented as for example Dig N Slot A 2 meaning the second input on slot A It s also possible to connect the digital inputs to time channels which are
47. is running 3 General fault A fault trip has occurred 4 General fault inverted A fault trip has not occurred 5 General alarm 6 Reversed The reverse command has been selected 7 At speed The output frequency has reached the set reference 8 Motor regulator activated One of the limit regulators e g current limit torque limit is activated 9 Preset frequency active The preset frequency has been selected with digital input 10 Keypad control active Keypad control mode selected 11 I O control B active I O control place B selected 12 Limit supervision 1 Activates if the signal value falls below or exceeds the set 13 Limit supervision 2 supervision limit M3 8 3 or M3 8 7 depending on the selected function 14 Start command active Start command is active 15 Reserved 16 Fire mode ON 17 RTC timer 1 control Time channel 1 is used Honeywell 71 HVAC APPLICATION Selection Selection name Description 18 RTC timer 2 control Time channel 2 is used 19 RTC timer 3 control Time channel 3 is used 20 FB Control WordB 13 21 FB Control WordB 14 22 FB Control WordB 15 23 PID1 in Sleep mode 24 Reserved 25 PID1 supervision limits PID1 feedback value is beyond supervision limits 26 PID2 supervision limits PID2 feedback value is beyond supervision limits 27 Motor 1 control Contactor control for Multi pump function 28 Motor 2 control Contactor control for Multi pump function 29
48. reference are set When the actual value goes above or be low these a counter starts counting up towards the Delay M3 12 5 4 When the actual value is within the allowed area the same counter counts down instead Whenever the counter is higher than the Delay an alarm or fault depending on the selected response is generated Honeywell 79 HVAC APPLICATION PRESSURE LOSS COMPENSATION Pressure No flow With flow E Pipe length Position 1 Figure 21 Position of pressure sensor If pressurizing a long pipe with many outlets the best place for the sensor would probably be halfway down the pipe Position 2 However sensors might for example be placed directly after the pump This will give the right pressure directly after the pump but farther down in the pipe the pressure will drop depending on the flow HVAC APPLICATION Honeywell 80 M3 12 6 1 ENABLE SETPOINT 1 M3 12 6 2 SETPOINT 1 MAX COMPENSATION The sensor is placed in Position 1 The pressure in the pipe will remain constant when we have no flow However with flow the pressure will drop farther down in the pipe This can be com pensated by raising the setpoint as the flow increases In this case the flow is estimated by the output frequency and the setpoint is linearly increased with the flow as in the figure below Setpoint Setpoint Max compensation Setpoint gt Min Freq and Flow Max Freq and Flow Pressure gt No flow With
49. td ti eun 9 os Digital input 2 EE 10 pis Digital input 3 i 11 CM Common for DI1 DI6 I I 12 24Vout 24V aux voltage I 1 SEN 13 GND UO ground I md E ea 14 D4 Digital input 4 Po SER th falls 15 DI5 Digital input 5 I hf EE 16 DI6 Digital input 6 I i i F 17 J cm Common for DI1 DI6 i i 1 Analogue signal 1 Lg bets 18 ACHE output I l 1 eene ias Analogue output com i 19 AO GND Sc I e 30 424 VDCin 24VDC auxiliary input i e voltage ae A RS485 Negative v v B RS485 Positive Digital inputs can be disconnected from ground see chapter 6 1 2 2 Table 15 Control I O terminal signals on basic I O board and connection example Honeywell 51 CONTROL UNIT ES Relay board 1 From term From term Terminal suba iis 21 RO1 1 NC Relay output 1 RUN L 22 ROUZ2CM MA l Ce gt 23 RO1 3 NO si 24 RO2 1 NC Relay output 2 25 RO2 2 CM Lu 26 RO2 3NO _ 32 RO3 1 CM E Relay output 3 33 RO3 2 NO Table 16 Control I O terminal signals on relay board 1 and connection example From Relay Basic I O board board 2 From term From term Terminal 12 13 21 RO1 1 Relay output 1 RN pi 22 RO1 2 Ep l Gi p 23 RO1 3 24 RO2 1 Relay output 2 25 RO2 2 I 26 RO2 3 leeft 28 nu Thermistor input L 29 TI1 Table 17 Control I O terminal signals on relay board 2 and con
50. the point where the motor is running at nominal speed without external cooling The default value is set assuming that there is no external fan cooling the motor If an external fan is used this parameter can be set to 90 or even higher If you change the parameter M3 1 1 4 Motor nominal current this parameter is automatically restored to the default value Setting this parameter does not affect the maximum output current of the drive which is deter mined by parameter M3 1 1 7 alone The corner frequency for the thermal protection is 70 of the motor nominal frequency M3 1 1 2 Honeywell 73 HVAC APPLICATION Overload area Par M3 9 8 40 Corner freq fh 100K28 Figure 14 Motor thermal current It curve M3 9 9 MOTOR THERMAL TIME CONSTANT This is the thermal time constant of the motor The bigger the motor the bigger the time con stant The time constant is the time within which the calculated thermal stage has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers The default value of the parameter varies from size to size If the motor s t6 time t6 is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2 t6 If the drive is in
51. the same 2 AI1 can also be used as fre quency reference in parallel HVAC APPLICATION Honeywell 66 Output Stop function Stop function frequency M3 2 5 M3 2 5 coasting ramp A a lt Ctrl signal 1 A B Ctrl signal 2 A B 100K09 Figure 7 Start forward FWD e Output Stop function If Start and Stop pulses are frequency M3 2 5 simultaneous the Stop pulse Coasting overrides the Start pulse r4 P REV Ctrl signal 1 i Start gt Td I Ctrl signal Stop 100K 16 Figure 8 Start pulse Stop pulse Honeywell 67 HVAC APPLICATION Al1 threshold 2 AM threshold Start command 1 Active 0 Not active HW 100 K31 fh11 Figure 9 AI1 threshold M3 2 10 KEYPAD MASTER STOP The AC drive can be forced to stop state from keypad stop button even if it is controlled from another control place Remote If this measure is taken the drive goes to the alarm state and cannot be restarted from the remote control place before the start button has been pressed while in Remote You can still momentarily switch to Loca and start there but when going back to Remote a start button press is needed This also applies after a power down as the state of this function is re tained in memory The function can be enabled or disabled with this parameter M3 3 10 PRESET FREQUENCY MODE You can use the preset frequency parameters to define certain frequency references in ad v
52. to question 7 6 0 0 10V 0 20mA Analogue input signal range 1 2 10V 4 20mA See page 42 T Error inversion 0 Normal 1 Inverted See page 55 for selections 8 If one of the analogue input signals is selected the question 9 appears Otherwise you will be taken to question 11 If either of the options Keypad Setpoint 1 or 2 is chosen the question 10 will appear 0 0 10V 0 20mA 9 1 2 10V 4 20MA Setpoint source selection Analogue input signal range See page 42 1 0 Keypad setpoint No 1 1 Sleep function Yes If option Ye s is selected you will be prompted for three more values 12 Sleep frequency limit 1 0 00 320 00 Hz Sleep delay 1 13 0 3000 s Honeywell 5 STARTUP Range depends on selected pro 14 Wake up level 1 cess unit 1 3 Multi pump mini wizard The Multi Pump mini wizard asks the most important questions for setting up a Multi Pump sys tem The PID mini wizard always precedes the Multi Pump mini wizard The keypad will guide you through the questions as in chapter 1 2 then to be followed by the set of questions below 15 Number of motors 1 4 0 Not used 1 6 Interlock function 4 Enabled 0 Disabled 17 Autochange 1 Enabled If Au
53. 0 0mA 0V 1 4mA 2V Note the difference in analog output scaling in parameter M3 5 4 1 4 M3 5 4 1 4 AQ1 minimum scale Varies Varies Varies 0 0 10053 Min scale in process unit depends on selection of AO1 function M3 5 4 1 5 AO1 maximum scale Varies Varies Varies 0 0 10054 Max scale in process unit depends on selection of AO1 function Table 31 Basic I O board analog output settings HVAC APPLICATION 3 5 7 6 Expander slots D to E analog outputs Honeywell 46 Code Parameter Min Max Unit Default Description Application dynamic output list Shows only parameters for existing outputs in slot D E Selections as in Basic AO1 Not visible if no analog out put exists in slot D E Table 32 Slot D E analog outputs Honeywell 47 HVAC APPLICATION 3 5 8 Group 3 6 Fieldbus Data Mapping Code Parameter Min Max Unit Default ID Description Data sent to fieldbus can be chosen with parameter and monitor value ID numbers P3 6 1 Fieldbus data out 1 0 35000 4 852 The data is scaled to selection unsigned 16 bit format according to the format on keypad E g 25 5 on keypad equals 255 P3 6 2 Fieldbus data out 2 0 35000 2 853 Select Process Data Out with selection parameter ID P3 6 3 Fieldbus data out 3 0 35000 3 854 Select Process Data Out with select
54. 000 S 0 1662 reached within this time a fault or alarm is activated Table 49 HVAC APPLICATION Honeywell 62 3 5 16 Group 3 14 Pump and Fan Cascade The Multi pump functionality allows you to control up to 4 motors pumps fans with PID con troller 1 The drive is connected to one motor which is the regulating motor connecting and disconnecting the other motors to from the mains by means of contactors controlled with relays when needed in order to maintain the right setpoint The Autochange function controls the or der priority in which the motors are started in order to guarantee their equal wear The control ling motor can be included in the autochange and interlocks logic or it may be selected to always functions as Motor 1 Motors can be taken out of use momentarily e g for service us ing the motor nterlock function See page 82 Code Parameter Min Max Unit Default ID Description Total number of motors M3 14 1 Number of motors 1 4 1 1001 pumps fans used in multi pump system Enable Disable use of inter locks Interlocks are used to tell the system if a motor is connected or not 0 Disabled 1 Enabled Include the drive in the autochange and interlocking M3 14 3 Include FC 0 1 1 1028 system 0 Disabled 1 Enabled Disable enable rotation of starting order and priority of M3 14 4 Autochange 0 1 0 1027 motors 0 Disabled 1 Enabled Afte
55. 101 Status of counter Revs 1000 or hours M2 7 2 Counter 2 h revs 1102 Status of counter Revs 1000 or hours M2 7 3 Counter 3 h revs 1103 Status of counter Revs 1000 or hours Table 19 Maintenance timers monitoring 3 4 8 Fieldbus data monitoring Monitoring value Unit ID Description M2 8 1 FB Control Word 874 Fieldbus control word used by application in bypass mode format Depending on the fieldbus type or profile the data can be modified before sent to application M2 8 2 FB speed reference 875 Speed reference scaled between minimum and maxi mum frequency at the moment it was received by the application Minimum and maximum frequencies can changed after the reference was received without affect ing the reference M2 8 3 FB data in 1 876 Raw value of process data in 32 bit signed format M2 8 4 FB data in 2 877 Raw value of process data in 32 bit signed format M2 8 5 FB data in 3 878 Raw value of process data in 32 bit signed format M2 8 6 FB data in 4 879 Raw value of process data in 32 bit signed format M2 8 7 FB data in 5 880 Raw value of process data in 32 bit signed format M2 8 8 FB data in 6 881 Raw value of process data in 32 bit signed format M2 8 9 FB data in 7 882 Raw value of process data in 32 bit signed format M2 8 10 FB data in 8 883 Raw value of process data in 32 bit signed format M2 8 11 FB Status Word 864 Fieldbus status wor
56. 11 6 2 Assign to channel 0 3 o 1490 9 Not used 1 Time channel 1 2 Time channel 2 3 Time channel 3 3 11 7 TIMER 2 M3 11 7 1 Duration 0 72000 S 0 1491 See Timer 1 M3 11 7 2 Assign to channel 0 3 0 1492 See Timer 1 3 11 8 TIMER 3 M3 11 8 1 Duration 72000 1493 See Timer 1 M3 11 8 2 Assign to channel 1494 See Timer 1 Table 38 Timer functions HVAC APPLICATION 3 5 14 3 5 14 1 Group 3 12 PID controller 1 Basic settings Honeywell 54 Code Parameter Min Max Unit Default Description M3 12 1 1 PID gain 0 00 1000 00 100 00 118 If the value of the parameter is set to 100 a change of 10 in the error value causes the controller output to change by 10 M3 12 1 2 PID integration time 0 00 600 00 S 1 00 119 If this parameter is set to 1 00 second a change of 10 in the error value causes the controller output to change by 10 00 s M3 12 1 3 PID derivation time 0 00 100 00 S 0 00 132 If this parameter is set to 1 00 second a change of 1096 in the error value during 1 00 s causes the controller output to change by 10 00 M3 12 1 4 Process unit selection 1 40 1036 Select unit for actual value M3 12 1 5 Process unit min Varies Varies Varies 1033 M3 12 1 6 Process unit max Varies Varies Varie
57. 18 M3 3 16 Preset frequency 5 M3 3 1 M3 3 2 Hz 30 00 128 Select with digital inputs Preset frequency selection 0 amp 2 M3 3 17 Preset frequency 6 M3 3 1 M3 3 2 Hz 40 00 129 Select with digital inputs Preset frequency selection 1 amp 2 M3 3 18 M3 3 19 M3 3 20 Preset frequency 7 Preset alarm fre quency Motor potentiometer ramp time M3 3 1 M3 3 1 0 1 M3 3 2 M3 3 2 500 0 Hz Hz Hz s 50 00 25 00 10 0 130 183 331 Select with digital inputs Preset frequency selection 0 amp 1 amp 2 This frequency used when fault response in Group 3 9 Protections is Alarm preset frequency Rate of change in the motor potentiometer reference when increased or decreased M3 3 21 Motor potentiometer reset 367 Motor potentiometer fre quency reference reset logic 0 No reset 1 Reset if stopped 2 Reset if powered down Table 25 Control reference settings HVAC APPLICATION 3 5 6 Group 3 4 Ramp amp Brakes Setup Honeywell 38 Two ramps are available two sets of acceleration time deceleration time and ramp shape The second ramp can be activated by a frequency threshold or a digital input NOTE Ramp 2 always has higher priority and is used if a digital input for ramp selection is activated or Ramp 2 threshold is smaller than RampFreqOut Code Parameter
58. 2 08 Honeywell 0 INDEX Document DPD00321C Version release date 1 4 10 Corresponds to application version FW0054V002 VE ler E 2 L Startup Wizard tre er bles dev VE VE e YR RR ER ERE a venladeubledinieadecs 2 1 2 JE Eiere 4 1 3 Multi pump mini wizard enn ee nennen nnne nnne nnne nn nnns nn nnn nnns 5 2 Graphic keypad introCuction cccceccceeeeeeeeeeeeeeneeenseeeeeeeeeeeeeeeeeeeeeneeeeeeaes 7 217 Keypad DUNS EE 7 2 2 ee EE 7 ae NANTE WEE 7 2 3 Using the keypad H 8 E DN W iee RUE 8 2 3 2 Resetting CN 8 2 3 3 Local remote control button sridenta ae Ae anan a aa aA aeii 9 2 9 4 Help texts oci entrer E a e aa ERE REST EE E aa EEE TEE aeaa 10 2 3 5 Adding item to favourite EE 11 2 4 Menu structure 0 cccceccesceccceescceeeeeeeeaeeeeceaecceeceeceeecceaenceceaeccaecceceneceeeceeseceseseseeeeeeeseness 12 24 Quik SotUp EE 13 P e ul el TTE E EE E 13 2 4 EE 14 2 AA DIGGNOSU m T E 14 2 4 5 O and e Elte EE 16 240 USer le c 18 2 4 7 Favourites E 19 Se HVAC AppliCation E 20 3 1 Specific functions of SmartVFD ssssssssse Hee 20 3 2 Example of control Connections mmn 21 3 3 HVAC Application Quick setup parameter goroup eene 23 3 4 Monitor JrOUP GE 25 3 4 T Ou ue In Ce EE 25 BAZ EL 25 SAS Timer functions MOnitoring sada oue AE EE Iba dias 27 3 4 4 PIDT controller monitoring o re e inca peed nd ent e de Rae Rer bl deier 27 3 45 PI2 controller monit
59. 23 24 25 26 32 33 12 13 14 15 16 17 18 19 30 A B POO On CE OOOO yaa ae ee OOOO OO OOO Basic control terminals Figure 49 6 1 1 Control cable sizing The control cables shall be at least 0 5 mm screened multicore cables see Table 7 The max imum terminal wire size is 2 5 mm for the relay and other terminals Find the tightening torques of the control and relay board terminals in Table 14 below i Tightening torque Terminal screw Ib in All UO and relay terminals screw M3 Se Mis Table 14 Control cable tightening torques CONTROL UNIT Honeywell 50 6 1 2 Control terminals and DIP switches The terminals of the Basic I O board and the Relay boards are described below For more in formation on the connections see chapter 7 2 1 The terminals shown on shadowed background are assigned for signals with optional functions selectable with DIP switches See more information in chapter 6 1 2 1 on page 52 Basic 1 0 board Y Terminal SECH 1 10 Vref Reference output Reference Analogue input potentiometer 1 10 kQ i oe 2 Olle voltage or current I 1 3 AM Analogue input com Bee ian KG mon current pen 4 Al2 Analogue input Remote reference voltage or current 4 20mA 0 10V 5 Al2 Analogue input com CL ME mon current r 6 24Vout 24V aux voltage I 7 GND UO ground d Lan cup m bett 8 DI1 Digital input 1 p
60. 3 of its final value Motor thermal loadabil M3 9 10 0 150 100 708 IE ity factor M3 9 11 Motor stall fault 0 3 0 709 See M3 9 2 M3 9 12 Underload fault bro 0 3 0 713 See M3 9 2 ken belt dry pump weg Response to Fieldbus 0 4 3 733 See M3 9 1 communication fault Geh Slot communication 0 3 2 734 See M3 9 2 fault M3 9 15 Thermistor fault 0 3 0 732 See M3 9 2 M3 9 16 Soft fill timeout 0 3 2 748 See M3 9 2 M3 9 17 Response to PID1 0 3 2 749 See M3 9 2 supervision fault 3 9 18 Response to PID2 0 3 2 757 See M3 9 2 supervision fault Table 36 Protections settings Honeywell 51 HVAC APPLICATION 3 5 12 Group 3 10 Automatic reset 5 5 Code Parameter Min Max Unit Default ID Description M3 10 1 Automatic reset 0 1 0 7314 0 Disabled 1 Enabled The start mode for Automatic reset is selected with this M3 10 2 Restart function 0 1 1 719 parameter 0 Flying start 1 According to par M3 2 4 Wait time before the first M3 10 3 Wait time 0 10 10000 0 S 0 50 717 reset is executed When the trial time has M3 10 4 Trial time 0 00 10000 0 s 60 00 z4 amp SP PSP and the fault is still active the drive will trip to fault M3 10 5 Number of trials 1 10 4 759 NOTE Total number of trials irrespective of fault type dE Autoreset permitted M3 10 6 0 1 1 720 0 No Undervoltage T 1 7
61. 4 6 Fieldbus data Fieldbus data shown as monitor values for debugging purposes at e g fieldbus commissioning See chapter 3 4 8 GRAPHIC KEYPAD INTRODUCTION Honeywell 14 2 4 3 Parameters Through this submenu you can reach the application parameter groups and parameters More information on parameters in chapter 3 2 4 4 Diagnostics Under this menu you can find Active faults Reset faults Fault history Counters and Soft ware info 2 4 4 1 Active faults Menu Function Note Active faults When a fault faults appear s the The fault remains active until it is display with the name of the fault cleared with the Reset button push starts to blink Press OK to return for 2 s or with a reset signal from the to the Diagnostics menu The I O terminal or fieldbus or by choos Active faults submenu shows the ing Reset faults see below number of faults Activate the fault The memory of active faults can and push OK to see the fault time store the maximum of 10 faults in the data order of appearance 2 4 4 2 Reset faults Menu Function Note Reset faults In this menu you can reset faults CAUTION Remove external Con For closer instructions see chapter trol signal before resetting the fault to 3 7 1 prevent unintentional restart of the drive 2 4 4 3 Fault history Menu Function Note Fault history 40 latest faults are stored in the Entering the Fault history and click Fault history
62. C protection of the AC drive of frame MR9 to EMC level T Find the Molex connector in the accessories bag Remove the main cover of the 1 AC drive and locate the place for the connector next to the fan Push the Molex connector in its place See Figure 46 Molex connector Figure 46 Further remove the extension box cover 1 the touch shield 2 the I O plate 4 2 with I O grommet plate 3 Locate the EMC jumper on the EMC board see mag nification below and remove it Figure 47 COMMISSIONING Honeywell 46 CAUTION Before connecting the AC drive to mains make sure that the EMC pro tection class settings of the drive are appropriately made NOTE After having performed the change write EMC level modified on the stick er included with the drive delivery see below and note the date Unless already done attach the sticker close to the name plate of the drive Product modified ates D D neg SERR Date DUMMYY Honeywell 47 COMMISSIONING CONTROL UNIT Honeywell 48 6 CONTROL UNIT The control unit of the drive consists of the control board and additional boards option boards connected to the slot connectors of the control board Locations of essential control unit components
63. G1 350 kcmil AWG1 350 kcmil MR8 C 1250 170 0 225 250 kcmil AWG1 350 kcmil AWG 1 350 kcmil C 1500 205 0 250 350 kcmil AWG1 350 kcmil AWG1 350 kcmil MRO C 2000 261 0 350 2 250 kcmil AWG1 350 kcmil AWG 1 350 kcmil C 2500 310 0 400 2 350 kcmil AWG1 350 kcmil AWG 1 350 kcmil Table 9 Cable and fuse sizes for Honeywell Smart VFD HVAC MR7 to MR9 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 86 F max temperature of cable surface 158 F Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the grounding conductor see standard Underwriters Laboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labora tories UL508C 4 2 The SmartVFD HVAC is equipped with terminals for an optional external brake resistor These terminals are marked with R and R MR4 MR6 or DC R and R MR7 and bigger 4 3 For information on control cables see chapter Control unit cabling Brake resistor cables Control cables POWER CABLING Honeywell 24 4 4 Cable installation Before starting check that none of the components of the drive i
64. Honeywell User Manual SmartVFD HVAC Variable Frequency Drives for Constant and Variable Torque Applications 63 2692 08 Honeywell 0 INDEX Document DPD00323C Version release date 1 4 10 1 SEENEN 2 dL Be ne EE 2 Je MAN IMA So eene EEN 3 1 3 Grounding and ground fault protection cceseeeeccc ee eeeeeeeeeeeneeeeeeeeeseeeeeeeeeneeeneeeeees 3 TA JRUPMING une 4 2 Feegtoatdelwew eege eege 6 2 1 Product modiied SUCKER EE 6 2 2 Unpacking and lifting the TEE 6 2 2 1 Lifting frames MR8 and MEO ciet ie econtra dt irae Rete Ren ias 7 2 9 Typedesignauom Code iem Ry Lebe rines baec dedi te til dee etas dude ttes tue conde eq d dude 8 2 4 ACCOSSOFLIOS EE 9 EM DULL M 10 3 1 DIMENSIONS 5 cord cei ea reat Ee ettet nsi ti eere HOD x tera es ido OR D e o evo PUER Addo vtde 10 3 1 1 Wall mount MR4 MR 7 idet ndo f oiu ERE SRM ED CER Rte dte eda aeter 10 3 1 2 Wall mount MR8 and MO 12 SESS gU insolite Er 13 e COOLING M 18 A Power cablifligi eoe eee EE 20 4 1 UL standards on cabling nere 21 4 1 1 Cable dimensioning and selection esee eeeeeneneeene nennen 21 42 BrakeTesistor EE 23 4 3 Control cables E 23 44 elen EE UE ET 24 4 4 1 Frames MR4 to MP 24 44 2 Frames MRO and MEOS oos rt inane sittin ea baton tate ie tata tena bens 31 4 4 3 Cable and motor insulation checks AA 39 b
65. L1L2L3 DC DC R U V W Cable lug Cable lug Figure 36 Placing two cable lugs on top of each other Tightening torques of cable terminals Tightening torque Tightening torque Tightening torque Power and motor EMC grounding E Grounding terminals terminals clamps Nm lb in Nm lb in Nm lb in MR8 C 1000 C 1500 20 40 177 354 1 5 13 3 20 177 MR9 C 2000 C 2500 20 40 177 354 1 5 13 3 20 177 Cable clamping Ouneva Pressure Terminal Connector Table 13 Tightening torques of terminals Honeywell 37 POWER CABLING 10 Expose the shield of all three cables in order to make a 360 degree connection with the cable clamp Figure 37 11 Re attach first the cable fitting plate and then the cable cover Figure 38 POWER CABLING Honeywell 38 1 2 MR9 only Now re mount the main cover unless you want to make the control connections first Figure 39 Check the connection of the earth cable to the motor and the AC drive terminals marked with l NOTE Two protective conductors are required according to standard EN61800 1 3 5 1 See chapter Grounding and ground fault protection Connect the protective conductor using a cable shoe and an M8 screw included in the Accessories bag on eithe
66. MR7 1 of the AC drive see pages 25 and 26 and locate the jumpers connecting the built in RFI filters to ground See Figure 41 Figure 41 Locations of the EMC jumpers in frames MR4 to MR7 2 Disconnect the RFI filters from ground by removing the EMC jumpers using long nose pliers or similar See Figure 42 Figure 42 Removing the jumper MR5 as example Honeywell 43 COMMISSIONING 3 Additionally for MR7 locate the DC grounding busbar between connectors R and U and detach the busbar from the frame by undoing the M4 screw Figure 43 MR7 Detaching the DC grounding busbar from frame COMMISSIONING Honeywell 44 5 2 2 Frame MR8 Follow the procedure described below to modify the EMC protection of the AC drive of frame MR8 to EMC level T 1 Remove the main cover of the AC drive and locate the jumper Push down the grounding arm See Figure 44 Figure 44 2 Locate the EMC jumper under the cover and remove it using long nose pliers or similar Cay Te zm rp RH MET LA Gi l ora ay Figure 45 Honeywell 45 COMMISSIONING 5 2 3 Frame MR9 Follow the procedure described above to modify the EM
67. Min Max Unit Default Description M3 4 1 Ramp 1 shape 0 0 10 0 0 0 500 S curve time ramp 1 M3 4 2 Acceleration time 1 0 1 300 0 Varies 103 Defines the time required for the output frequency to increase from zero frequency to maximum frequency M3 4 3 Deceleration time 1 0 1 300 0 Varies 104 Defines the time required for the output frequency to decrease from maximum fre quency to zero frequency M3 4 4 Ramp 2 threshold 0 00 M3 3 2 Hz 0 00 526 Ramp 2 is activated when output frequency exceeds this limit compared to fre quency output from ramp generator OzNot in use Ramp 2 can also be forced with a digital input M3 4 5 Ramp 2 shape 0 0 10 0 0 0 501 See M3 4 1 M3 4 6 Acceleration time 2 0 0 300 0 10 0 502 See M3 4 2 M3 4 7 Deceleration time 2 0 0 300 0 10 0 503 See M3 4 3 M3 4 8 Ramp time optimizer Varies 1808 0 Disable 1 Enable M3 4 9 Ramp optimizing per centage 0 0 50 0 10 0 1809 Defines how big step changes in acceleration and deceleration times are allowed 10 0 means that when run ning against the overvoltage controller at ramp down the deceleration time is increased with 10 0 of the momentary value M3 4 10 Ramp optimizing max time 0 0 3000 0 Varies 1810 Ramp time optimizer does not
68. Motor 3 control Contactor control for Multi pump function 30 Motor 4 control Contactor control for Multi pump function 31 Reserved Always open 32 Reserved Always open 33 Reserved Always open 34 Maintenance warning 35 Maintenance fault Table 54 Output signals via RO1 M3 7 8 RESONANCE SWEEP ACC DEC TIME The anti resonance function slowly sweeps through frequencies from MinFreq to MaxFreq and back to MinFreq with the ramp times set with this parameter During this sweep the user should press the OK button every time passing a resonance range in order to tag where the range starts and ends If everything is fine the Prohibit frequency range parameters in Prohibited Frequencies menu are provided with right information If there is a different amount of tags during ramp up com pared to ramp down nothing will be done but an info message is shown The same will happen if the bands are not reasonable HVAC APPLICATION Honeywell 72 OUR Successful Min freq Max freq Failed HW1 00K30 fh11 Min freq Max freq Figure 13 M3 9 2 RESPONSE TO EXTERNAL FAULT An alarm message or a fault action and message is generated by an external fault external fault signal in one of the programmable digital inputs DI3 by default using parameters M3 5 1 7 and M3 5 1 8 The information can also be programmed into any of the relay outputs M3 9 8 MOTOR THERMAL ZERO SPEED COOLING Defines the cooling factor at zero speed in relation to
69. O o io DigIN SlotA Varies c Ctrl Signal 2 A DigIN slota Varies 8 onam soci sep Ere e N Max DigIN SlotE varies Ctrl Signal 1B TimeChannei i 3 DigIn Slot0 1 Add to favorites Fieldbus CW 0 31 LLP signal i1 5 Change the value The editable part of the value DiglN SlotO is underlined and blinking Change the slot or assign the signal to Time Channel with the arrow keys up and down Make the terminal value 1 editable by pressing the right key once and change the value with arrow keys up and down Accept the change with OK button or return to previous menu level with BACK RESET button Honeywell 33 HVAC APPLICATION 3 5 3 Group 3 1 Motor settings 3 5 3 1 Basic Settings Code Parameter Min Max Unit Default ID Description Find this value U on the rating plate of the motor This parameter sets the volt M3 1 1 1 Motor nominal voltage Varies Varies V Varies 110 age at the field weakening point to 100 UnMotor Note also used connection Delta Star i Find thi lue f on the rat pasaz Mota nomina ire 8 00 320 00 Hz 6000 jm S vaue in quency ing plate of the motor i Find this value n on the rat M3 1 1 3 Motor nominal speed 24 19200 rpm 1720 112 ing plate of the motor e f e e Find this value Ij on the rat M3 1 1 4 Motor nominal current Varies Varies A Varies 113 ing plate of the motor M3 1 1 5
70. OFlig ET 27 3 4 6 Pump and Fan Cascade PEG EEN 28 3 4 7 Maintenance timers sorso ninr aa a a sada sada a a a ra 28 3 4 8 Fieldbus data eut DEE 28 3 5 HVAC Application Application parameter sis 30 3 5 1 Column explanations ssssssssss memes 30 3 5 2 Parameter programming EE 31 3 5 3 Group 9 T Motor Settings EE 33 3 5 4 Group 3 2 Start Stop setup ssssssssssssssse eene 35 3 5 5 Group 3 3 Control reference settings TEE 36 3 5 6 Group 3 4 Ramp amp Brakes Gen 38 3 5 7 Group 3 5 FOG ONG ALON m E I iad cid nts cael athe nh athe tied aetna 40 3 5 8 Group 3 6 Fieldbus Data Mapping MH 47 3 5 9 Group 3 7 Prohibit Frequencies cece cece eee e eee e ee ee eee e tees eeee eee eegeseeeteeeeeeeeeeeeeees 48 3 5 10Group 3 8 Limit supernvisions Hmm 49 3 biTTGro p 3 9 Protections eerte c dee be ep an e a ead ieee 50 3 5 12Group 3 10 Automatic reset ssssssssssssss eem 51 3 5 13Group 3 11 Timer functions Honeywell 1 3 5 14Group 3 12 PID controller 1 54 3 5 15Group 3 13 PID controller 2 sssssssssss HH HH eee 60 3 5 16Group 3 14 Pump and Fan CGascade een 62 3 5 17 Group 3 15 Maintenance counters emen 63 3 5 18Group 3 16 Eiremode eene rennen nene 64 3 6 HVAC Application Additional parameter information sssesssensnenneenrennnennrrrnneene een 65 3 7 HVAC Application Fault tracing nee ena a a eaan e nennen 87 3 7 1 Fault appears ice e ert dex MES c
71. Ramp 2 shape Acceleration time 2 and Deceleration time 2 FALSE No action M3 5 1 14 Motor preheat ON DigIN Sloto 1 1044 TRUE Uses the motor preheat DC Current in Stop state Used when parameter M3 1 2 3 is set to 2 ET FALSE Fire Mode active M3 5 1 15 Fire Mode activation DiglN Slot0 2 1596 TRUE No action M3 5 1 16 Preset frequency selec DiglN SlotA 4 419 Binary selector for Preset frequencies 0 7 tion 0 See page 37 M3 5 1 17 Preset frequency selec DigIN SlotA 5 420 Binary selector for Preset frequencies 0 7 tion 1 See page 37 M3 5 1 18 Preset frequency selec DigIN SlotO 1 421 Binary selector for Preset frequencies 0 7 tion 2 See page 37 M3 5 1 19 Timer 1 DigIN Sloto 1 447 sing edge starts Timer 1 programmed in Group 3 11 Timer functions parameter group M3 5 1 20 Timer 2 DigIN Slot0 1 448 See above M3 5 1 21 Timer 3 DiglN Slot0 1 449 See above F FALSE No boost M3 5 1 22 PID1 setpoint boost DiglN Slot0 1 1047 TRUE Boost Honeywell 41 HVAC APPLICATION FALSE Setpoint 1 M3 5 1 23 PID1 select setpoint DiglN Slot0 1 1046 TRUE Setpoint 2 FALSE PID2 in stop mode TRUE PID2 regulating M3 5 1 24 PID2 start signal DigIN Slot0 2 1049 This parameter will have no effect if PID2 con troller is not enabled in the Basic menu for PID2 3 FALSE Setpoint 1 M3 5 1 25 PID2 select setpoint DiglN Slot0 1 1048 TRUE Setpo
72. able 15 Monitoring of timer functions 3 4 4 PID1 controller monitoring Monitoring value Unit ID Description M2 4 1 PID1 setpoint Varies 20 Process units selected with parameter M2 4 2 PID1 feedback Varies 21 Process units selected with parameter M2 4 3 PID1 error value Varies 22 Process units selected with parameter M2 4 4 PID1 output 96 23 Output to motor control or external control AO M2 4 5 PID1 status 24 0 Stopped 1 Running 3 Sleep mode 4 In dead band see page 54 Table 16 PID1 controller value monitoring 3 4 5 PID2 controller monitoring Monitoring value Unit ID Description M2 5 1 PID2 setpoint Varies 83 Process units selected with parameter M2 5 2 PID2 feedback Varies 84 Process units selected with parameter M2 5 3 PID2 error value Varies 85 Process units selected with parameter M2 5 4 PID2 output 86 Output to external control AO M2 5 5 PID2 status 87 0 Stopped 1 Running 2 In dead band see page 54 Table 17 PID2 controller value monitoring HVAC APPLICATION Honeywell 28 3 4 6 Pump and Fan Cascade PFC Monitoring value Unit ID Description M2 6 1 Motors running 30 The number of motors running when Multi Pump function is used M2 6 2 Autochange 1113 Informs the user if autochange is requested Table 18 Pump and fan cascade monitoring 3 4 7 Maintenance timers Monitoring value Unit ID Description M2 7 1 Counter 1 h revs 1
73. ains Honeywell 85 HVAC APPLICATION Mains Motor 1 Motor 2 Motor 3 Motor 1 control Motor 2 control Motor 3 control from relay from relay from relay K3 K2 K3 K3 K1 K3 K1 K2 K1 K2 K1 K2 K1 1 K1 K2 1 K2 K3 1 K3 K1 K1 1 K2 K21 K3 Ka 41 100K26 fh 11 Figure 26 HVAC APPLICATION M3 14 4 Selection 0 AUTOCHANGE Selection name Disabled Honeywell 86 Description The priority starting order of the motors is always 1 2 3 4 5 in normal operation It might have changed during run if interlocks have been removed and added again but the priority order is always restored after a stop Enabled The priority is changed at certain intervals to get an equal wear on all motors The intervals of the auto change can be changed M3 14 5 You can also set a limit of how many motors are allowed to run M3 14 7 as well as for the maximum frequency of the regulating drive when the autochange is done M3 14 6 If the autochange interval M3 14 5 has expired but the frequency and motor limits are not fulfilled the autochange will be postponed until all conditions are met this is to avoid e g sudden pressure drops because of the system performing an autochange when there is a high capacity demand at a pump station EXAMPLE In the autochange sequence after the autochange has taken place the motor with the highest priority is placed last and the others are moved up by one place
74. ake sure that both the drive and the motor are grounded the mains and motor cables comply with the requirements given in chapter 4 1 1 the control cables are located as far as possible from the power cables see chapter 4 4 the shields of the shielded cables are connected to protective ground marked with check the tightening torques of all terminals the wires do not touch the electrical components of the drive the common inputs of digital input groups are connected to 24V or ground of the I O terminal or the external supply Check the inside of the drive for condensation Check that all Start Stop switches connected to the I O terminals are in Stop position Before connecting the AC drive to mains check mounting and condition of all fuses and other protective devices NO OT Pl oc Run the Startup Wizard see the Application Manual COMMISSIONING Honeywell 42 5 2 Changing EMC protection class If your supply network is an IT impedance grounded system but your AC drive is EMC protected accord ing to class C2 you need to modify the EMC protection of the AC drive to EMC level T This is done by removing the built in EMC jumpers with a simple procedure described below OG Warning Do not perform any modifications on the drive when it is con nected to mains 5 2 1 Frames MR4 to MR7 Remove the main cover frames MR4 to MR7 and the cable cover frame
75. aln4 13 ProcessDataln5 14 ProcessDataln6 15 ProcessDataln7 16 ProcessDataln8 Al s and ProcessDataln are handled as percent 0 00 100 0096 and scaled accord ing to Setpoint minimum and maximum NOTE ProcessDataln use two decimals M3 12 2 5 Setpoint 1 minimum 200 00 200 00 0 00 1069 Minimum value at analog sig nal minimum M3 12 2 6 Setpoint 1 maximum 200 00 200 00 100 00 1070 Maximum value at analog signal maximum M3 12 2 7 Sleep frequency limit 1 0 00 320 00 Hz 0 00 1016 Drive goes to sleep mode when the output frequency stays below this limit for a time greater than that defined by parameter Sleep delay M3 12 2 8 Sleep delay 1 3000 1017 The minimum amount of time the frequency has to remain below the Sleep level before the drive is stopped M3 12 2 9 Wake up level 1 Varies 0 0000 1018 Defines the level for the PID feedback value wake up supervision Uses selected process units M3 12 2 10 Setpoint 1 boost 2 0 1 0 1071 The setpoint can be boosted with a digital input M3 12 2 11 Setpoint source 2 selection 16 431 See par M3 12 2 4 M3 12 2 12 Setpoint 2 minimum 200 00 0 00 1073 Minimum value at analog sig nal minimum HVAC APPLICATION Honeywell 56 M3 12 2 13 Setpoint 2 maximum
76. also represented as ee E terminals Code Parameter Default ID Description M3 5 1 1 Control signal 1A DigIN Slota 1 403 Stent signal 1 when control place is I O 1 FWD M3 5 1 2 Control signal2A DigIN Slot0 1 404 Rene 2 when control place le Med M3 5 1 3 Control signal 1 B DigIN Slot0 1 423 Start signal 1 when control place is I O B M3 5 1 4 Control signal 2 B DiglN Slot0 1 424 Start signal 2 when control place is I O B M3 5 1 5 UO B control force DiglN Slot0 1 425 TRUE Force the control place to I O B i TRUE Used frequency reference is speci M3 5 1 6 I O B reference force DiglN Slot0 1 343 fied by VO reference B parameter M3 3 4 FALSE OK M3 5 1 7 External fault close DigIN SlotA 3 405 TRUE External fault F FALSE External fault M3 5 1 8 External fault open DiglN Slot0 2 406 TRUE OK M3 5 1 9 Fault reset DiglN SlotA 6 414 Resets all active faults M3 5 1 10 Run enable DiglN Slot0 2 407 Must be on to set drive in Ready state M3 5 1 11 Run interlock 1 DigIN Sloto 1 1041 Prive may be ready but start is blocked as long as interlock is on Damper interlock M3 5 1 12 Run interlock 2 DigIN Slot0 1 1042 As above Used for switching between ramps 1 and 2 AccaleraianiDacelotac FALSE Ramp 1 shape Acceleration time 1 M3 5 1 13 fish time salacti n DiglN Slot0 1 408 and Deceleration time 1 TRUE
77. amp stop see the Application Manual the motor is still generating voltage to the drive Therefore do not touch the components of the drive before the motor has completely stopped Wait until the indicators on the keypad go out if no Keypad is attached see the indicators on the cover Wait additional 5 min utes before starting any work on the drive Honeywell 3 SAFETY 1 2 Warnings The Honeywell Smart VFD HVAC is meant for fixed installations only Do not perform any measurements when the drive is connected to the mains The touch current of the Honeywell Smart VFD HVAC exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connec tion must be ensured See chapter 1 3 If the drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a supply disconnecting device EN 60204 1 Only spare parts delivered by Honeywell can be used At power up power brake or fault reset the motor will start immediately if the start signal is active unless the pulse control for Start Stop logic has been selected Futhermore the I O functionalities including start inputs may change if parame ters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger The motor starts automatically after automatic fault reset if the autoreset func tion is activated See the Application Manual for more detai
78. ance These references are then applied by activating inactivating digital inputs connected to parameters M3 5 1 16 M3 5 1 17 and M3 5 1 18 Preset frequency selection 0 Preset fre quency selection 1 and Preset frequency selection 2 Two different logics can be selected SeenON Selection name Note number 0 Binary coded Combine activated inputs according to Table 53 to choose the Preset frequency needed 1 Number of inputs used According to how many of the inputs assigned for Preset fre quency selections are active you can apply the Preset fre quencies 1 to 3 M3 3 11 ro M3 3 18 PRESET FREQUENCIES 1 TO 7 The values of the preset frequencies are automatically limited between the minimum and max imum frequencies M3 3 1 and M3 3 2 See table below HVAC APPLICATION Honeywell 68 Required action Activated frequency Choose value 1 for parame Preset frequency 0 ter M3 3 3 Preset frequency 1 Preset frequency 2 Preset frequency 3 Preset frequency 4 Preset frequency 5 Preset frequency 6 Preset frequency 7 Table 53 Selection of preset frequencies J input activated M3 4 1 RAMP 1 SHAPE The start and end of acceleration and deceleration ramps can be smoothed with this parame ter Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal Setting value 0 1 10 seconds for
79. bles in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the grounding conductor see standard Underwriters Laboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labora tories UL508C Honeywell 23 POWER CABLING 4 1 1 2 Cable and fuse sizes frames MR7 to MR9 North America The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse volt age rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Big ger fuses than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Honey well offers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Mains motor Terminal cable size Fuse and ground Frame Type class T A cable Cu Main terminal Ground terminal C 0500 72 0 100 AWG2 AWG9 AWG2 0 AWG9 AWG2 0 MR7 C 0600 87 0 110 AWG1 AWG9 AWG2 0 AWG9 AWG2 0 C 0750 105 0 150 AWG1 0 AWG9 AWG2 0 AWG9 AWG2 0 C 1000 140 0 200 AWG3 0 AW
80. cal Remote Se 0 00Hz PETS Diagnostics Motor Current Motor Power RE 0 00A 0 00 STOP Cc READY Keypad i Keypad Reference a ID 168 H 1 7 e 0 00 Hz 7 N Output Frequency Motor Torque AN NY 0 00Hz o Motor Current Motor Power 0 00A 0 00 2 3 4 Help texts The graphic keypad features instant help and information displays for various items All parameters offer an instant help display Select Help and press the OK button Text information is also available for faults alarms and the startup wizard STOP c STOP Cc READY yo STOP Cc READY yo Digital Inputs i Ctrl signal 1 A t Ctrl signal 1 A 1D 403 M3 5 1 1 1D 403 M3 5 1 1 ID 403 M3 5 1 1 Start Signal 1 for control Place oT Edit I O A Start Signal 1 o functionality chosen with I O A in IS E OK D OK Togic in Start Stop Setun Mem elp Ctrl Signal 1 B Figure 3 Help text example Add to favorites Honeywell 11 GRAPHIC KEYPAD INTRODUCTION 2 3 5 Adding item to favourites You might need to refer to certain parameter values or other items often Instead of locating them one by one in the menu structure you may want to add them to a folder called Favourites where they can easily be reached To remove an item from the Favourites see chapter 2 4 7
81. ceeded the Make deceleration time limits defined longer too short a deceleration time Use brake chopper or brake 2 Overvoltage high overvoltage spikes in supply resistor available as options Fault ID Activate overvoltage control 10 Hardware fault ler 11 Software fault Check input voltage Current measurement has detected that the sum of motor phase current is not zero 3 E insulation failure in cables or Check motor cables and arth fault motor motor Fault ID 20 Hardware fault 21 Software fault The charging switch is open when the Charging PISIS bagngiven Reset the fault and restart 5 l Should the fault re occur con switch component failure AEn tact the distributor near to you Fault ID 40 Hardware fault Cannot be reset from keypad Various causes Switch off power defective component DO NOT RE CONNECT brake resistor short circuit or over POWER 7 Saturation load Contact factory Fault ID If this fault appears simulta 60 Hardware fault neously with Fault 1 check motor cables and motor Component failure Faulty operation Fault ID 600 Communication between control board and power unit has failed 601 Communication between control Reset the fault and restart board and power unit has interfer 8 System fault AU Should the fault re occur con ence Durie stl working ALARM tact the distributor near to you 602 Watchdog has reset the CPU j 603 Voltage of auxiliary power in power
82. cross section of 2 5mm as part of a multi conductor power cable Adequate strain relief shall be provided NOTE Due to the high capacitive currents present in the drive fault current protective switches may not function properly Do not perform any voltage withstand tests on any part of the drive There is a AN certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product 1 4 Running the motor MOTOR RUN CHECK LIST Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable SEPP Make sure that the motor terminals are not connected to mains potential Honeywell 5 SAFETY RECEIPT OF DELIVERY Honeywell 6 2 RECEIPT OF DELIVERY Check the correctness of delivery by comparing your order data to the drive information found on the package label If the delivery does not correspond to your order contact the supplier immediately See chapter 2 3 2 1 Product modified sticker In the small plastic bag included with delivery you will find a silver Product modified sticker The purpose of the sticker is to notify the se
83. d sent by application in bypass mode format Depending on the FB type or profile the data can be modified before sent to the FB M2 8 12 FB speed actual 865 Actual speed in 96 0 and 100 correspond to minimum and maximum frequencies respectively This is continu ously updated depending on the momentary min and max frequencies and the output frequency M2 8 13 FB data out 1 866 Raw value of process data in 32 bit signed format M2 8 14 FB data out 2 867 Raw value of process data in 32 bit signed format M2 8 15 FB data out 3 868 Raw value of process data in 32 bit signed format M2 8 16 FB data out 4 869 Raw value of process data in 32 bit signed format Honeywell 29 HVAC APPLICATION Monitoring value Unit ID Description M2 8 17 FB data out 5 870 Raw value of process data in 32 bit signed format M2 8 18 FB data out 6 871 Raw value of process data in 32 bit signed format M2 8 19 FB data out 7 872 Raw value of process data in 32 bit signed format M2 8 20 FB data out 8 873 Raw value of process data in 32 bit signed format Table 20 Fieldbus data monitoring HVAC APPLICATION Honeywell 30 3 5 HVAC Application Application parameter lists Find the parameter menu and the parameter groups as guided below STOP READY Keypad STOP READY Keypad Main Menu x Parameters ID M3 1 ID M3 1 Ei Quick Setu
84. damage to the product or connected appliances Please read the information included in cautions and warnings carefully The cautions and warnings are marked as follows DANGEROUS VOLTAGE A A WARNING or CAUTION Table 1 Warning signs 1 1 Danger The components of the power unit of the Smart VFD HVAC are live when the drive is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals are live when the drive is connected to mains even if the motor is not running After disconnecting the drive from the mains wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the connections of the drive Do not open the cover before this time has expired After expiration of this time use a measur ing equipment to absolutely ensure that no voltage is present Always ensure absence of voltage before starting any electrical work The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when the drive is disconnected from mains Before connecting the drive to mains make sure that the front and cable covers of the drive are closed gt PE P bir During a r
85. der than what is necessary for the cables you are using Figure 32 Place the grommet with the cable so that the frame end plate fits in the groove on the grommet see Figure 33 To meet the requirements of the enclosure class NEMA12 the connection 7 between the grommet and the cable must be tight Therefore lead the first bit of the cable out of the grommet straight before letting it bend If this is not possible the tightness of the connection must be ensured with insulation tape or a cable tie As an example see Figure 21 Figure 33 Honeywell 35 POWER CABLING 8 If you use thick cables insert the cable separators in between the terminals in order to avoid contact between the cables Figure 34 Connect the cables stripped as shown in Figure 27 e Connect the phase conductors of the supply brake and motor cables into their respective terminals a Form the rest of the cable shield of all cables into pigtails and make a 9 grounding connection as shown in Figure 35 b using the clamp from the Accessories bag Note also correct position of the ferrite holder c AFTER the cable strip ping in MR8 and EMC class C2 only Note If you use several cables on one connector observe the position of cable lugs on top of each other See Figure 36 below POWER CABLING Honeywell 36 MR R
86. e cabinet wall or similar surface A special flush mount option is available for this purpose For an example of a flush mounted drive see Figure 9 Cabinet wall Cabinet wall or similar or similar Figure 9 Example of flush mount frame MR9 MOUNTING Honeywell 14 3 1 3 1 Flush mount Frames MR4 to MR6 Figure 10 presents the dimensions of the mounting opening and Figure 11 the depth dimen sions of the drives with the flush mount option Drive outline Opening outline LLL ZZ Figure 10 Flush mount cutout dimensions for MR4 to MR6 Frame A B Cc D E F MR4 12 20 5 39 13 27 5 67 4 33 12 44 MR5 16 06 5 98 17 09 6 30 5 20 16 30 MR6 21 02 7 99 22 05 8 31 7 24 21 30 Table 3 Flush mount cutout dimensions for MR4 to MR6 in Honeywell 15 MOUNTING Figure 11 MR4 to MR6 flush mount depth dimensions MOUNTING Honeywell 16 3 1 3 2 Flush mount MR7 to MR9 Figure 12 presents the dimensions of the mounting opening and Figure 13 the dimensions of the drives with the flush mount option Drive outline Figure 12 Flush mount cutout dimensions for MR7 to MR9 Frame A B e A E MR7 25 79 9 45 26 85 10 55 53 MR8 33 82 11 73 34 96 14 13 67 MR9 38 39 19 09 41 34 20 87 2 13 Table 4 Flush mount cutout dimensions for MR7 to MR9 in Honeywell 17 MOUNTING
87. e parameter kHz MR8 9 M3 1 2 1 Automatic switching frequency derating in case of overheating Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Ambient conditions Ambient operating temperature I 10 C no frost 40 C Storage temperature 40 F 158 F Relative humidity 0 to 95 Ry non condensing non corro sive Air quality chemical vapours mechanical particles IEC 60721 3 3 unit in operation class 3C2 IEC 60721 3 3 unit in operation class 3S2 Altitude 100 load capacity no derating up to 1 000 m 1 derating for each 100m above 1 000m Max altitudes 208 240V 4 500m TN and IT systems 380 480V 4 500m TN and IT systems Voltage for I O signals Up to 2 000m Allowed up to 240V 2 000m 4 500m Allowed up to 120V Honeywell 65 PRODUCT DATA Ambient conditions cont EMC at default settings Emissions Safety Protections Protections cont Vibration EN61800 5 1 EN60068 2 6 5 150 Hz Displacement amplitude 1 mm peak at 5 15 8 Hz MR4 MR9 Max acceleration amplitude 1 G at 15 8 150 Hz MR4 MR9 Shock EN61800 5 1 EN60068 2 27 UPS Drop Test for applicable UPS weights Sto
88. elated info Honeywell 17 GRAPHIC KEYPAD INTRODUCTION 2 4 5 3 Real time clock Code Parameter Min Max Unit Default ID Description Status of battery 1 Not installed M5 4 1 Battery state 1 3 2205 2 Installed 3 Change battery M5 4 2 Time hh mm ss 2201 Current time of day M5 4 3 Day dd mm 2202 Current date M5 4 4 Year yyyy 2203 Current year Daylight saving rule 0 Off M5 4 5 Daylight saving 0 3 0 2204 1 EU 2 US 3 Russia Table 6 I O and Hardware menu Real time clock parameters 2 4 5 4 Keypad Code Parameter Min Max Unit Default ID Description M5 6 1 Timeout time 0 60 min 0 H ere re Blspiay returns to main menu Set contrast of the display 0 M5 6 2 Contrast 30 70 Jo 50 30 70 Set the time until the back light of the display turns off M5 6 3 Backlight time 0 60 min 5 0 60 min If set to 0s backlight is always on Table 7 I O and Hardware menu Keypad parameters 2 4 5 5 Fieldbus Parameters related to different fieldbus boards can also be found in the I O and Hardware menu These parameters are explained in more detail in the respective fieldbus manual Submenu level 1 Submenu level 2 Submenu level 3 RS 485 Common settings Protocol Modbus RTU Modbus parameters Modbus monitoring N2 N2 parameters N2 monitoring BACNetMSTP BACNetMSTP parame
89. elay There are more motors available Bandwidth Setpoint A 100K24 fh11 Feedback ON Motor 2 gt dnc ccc eeESH eeseee OFF ON Motor 3 ft gt OFF Drive is running at maximum or close to maximum frequency Figure 24 Criteria for disconnecting removing motors Feedback value outside bandwidth area e Regulating motor running at a close to min frequency 2 Hz Conditions above are fulfilled for a time longer than the bandwidth delay There are more motors running than the regulating one M3 14 2 INTERLOCK FUNCTION Interlocks can be used to tell the Multi Pump system that a motor is not available e g because of the motor is removed from the system for maintenance or bypassed for manual control Enable this function to use the interlocks Choose the needed status for each motor by digital inputs parameters M3 5 1 26 to M3 5 1 29 If the input is closed TRUE the motor is available for the Multi Pump system otherwise it will not be connected by the Multi Pump logic Honeywell 83 HVAC APPLICATION EXAMPLE OF THE INTERLOCK LOGIC If the motor starting order is 1 gt 2 gt 3 gt 4 gt 5 Now the interlock of motor 3 is removed i e the value of parameter M3 5 1 27 is set to FALSE the order changes to 1 gt 2 gt 4 gt 5 If motor 3 is taken into use again changing the value of parameter M3 5 1 27 to TRUE the system runs on withou
90. er number Parameter Name of parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory ID D number of the parameter Description Short description of parameter values or its function IE More information on this parameter available Click the parameter name Honeywell 31 HVAC APPLICATION 3 5 2 Parameter programming The programming of digital inputs is very flexible There are no digital terminals assigned only for certain function You can choose the terminal of your choice for the certain function in other words functions appear as parameters which the operator defines a certain input for Also Time Channels can be assigned to digital inputs See more information on page 52 3 5 2 1 Example programming The selectable values of the programmable parameters are of type DigIN SIotA 1 in which DigIN stands for digital input Slot refers to the board A and B are basic boards D and E are option boards see Figure 6 The parameter signal is not connected to any terminal i e it is not used if instead of a letter the word Slot is followed by a 0 for example DigIN Slot0 1 The number after the board letter refers to the respective terminal on the selected board Hence SIotA 1 means terminal DIN1 on the basic board in board slot A
91. formation to a relay that a warning or fault limit has been reached Timers are also independently resettable with the reset parameter or a digital input Code Parameter Min Max Unit Default ID Description 0 Not used M3 15 1 Counter 1 mode 0 2 0 1104 1 Hours 2 Revs 1000 Defines when to trig a main M3 15 2 Counter 1 alarm limit 0 80000 h revs 0 1105 tenance alarm for Counter 1 0 Not used Defines when to trig a main M3 15 3 Counter 1 fault limit 0 80000 h revs 0 1106 tenance fault for Counter 1 0 Not used Changing parameter value from 0 to 1 resets counter 0 Not used M3 15 5 Counter 2 mode 0 2 0 1108 1 Hours 2 Revs 1000 Defines when to trig a main M3 15 6 Counter 2 alarm limit 0 80000 h revs 0 1109 tenance alarm for Counter 2 0 Not used Defines when to trig a main M3 15 7 Counter 2 fault limit 0 80000 h revs 0 1110 tenance fault for Counter 2 0 Not used Changing parameter value from 0 to 1 resets counter 0 Not used M3 15 9 Counter 3 mode 0 2 0 1163 1 Hours 2 Revs 1000 Defines when to trig a main M3 15 10 Counter 3 alarm limit 0 80000 h revs 0 1164 tenance alarm for Counter 3 0 Not used Defines when to trig a main M3 15 11 Counter 3 fault limit 0 80000 h revs 0 1165 tenance fault for Counter 3 0 Not used Changing parameter value from 0 to 1 resets counter M3 15 4 Counter 1 reset 0 1 0 1107 M3 15 8 Coun
92. g connector 9 Jemen the cable protection plate Figure 26 and the cover of the drive Figure 26 Re mounting of cover components Honeywell 31 4 4 2 Frames MR8 and MR9 POWER CABLING 1 Strip the motor and mains cables as advised below Earth conductor Earth conductor i i Figure 27 Stripping of cables MR8 1 57 7 09 98 11 81 98 11 81 MR9 1 57 7 09 98 11 81 98 11 81 Leave as short as possible Table 12 Cables stripping lengths in POWER CABLING Honeywell 32 2 MR9 only Remove the main cover of the AC drive Figure 28 Remove the cable cover 1 and the cable fitting plate 2 Figure 29 Honeywell 33 POWER CABLING 4 MR9 only Loosen the screws and remove the sealing plate Figure 30 5 Locate the terminals OBSERVE the exceptional placement of motor cable ter minals in MR8 MR8 LI LZ L3 D anaie R A A es im BC R Ve SF rim m rip e sus iS m Figure 31 POWER CABLING Honeywell 34 Cut the rubber grommets open to slide the cables through Should the grommets 6 fold in while inserting the cable just draw the cable back a bit to straighten the grommets up Do not cut the grommet openings wi
93. i de de E eee ERAN REIN RR e n FU De ER REA E MA NR eT 87 312 Fault Ee E 87 3 723 Fault codes EE 88 3 8 Fieldbusprocess data OU eee re eee MUR EN anaes aed 91 STARTUP Honeywell 2 1 STARTUP 1 1 Startup Wizard In the Startup Wizard you will be prompted for essential information needed by the drive so that it can start controlling your process In the Wizard you will need the following keypad but tons Left Right arrows Use these to easily move between digits and decimals eo i OK OK button Confirm selection with this button Up Down arrows Use these to move between options in menu and to change value BACK RESET Back Reset button Pressing this button you can return to the previous question in the Wizard If pressed at the first question the Startup Wizard will be cancelled Once you have connected power to the drive follow these instructions to easily set up your drive Language selection Suomi 1 Deutsch English Svenska Daylight saving Russia 2 US EU OFF 3 Time hh mm ss 4 Day dd mm 5 Year yyyy These questions appear if battery is installed 6 Run Startup Wizard Yes No Honeywell 3 STARTUP STOP NotRDY BEEN Keypad Sai Startup Wizard i Push the OK button unless you want to set all parameter values manually 7 Choose your process Pump Fan so wm
94. ime is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Honey well offers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Terminal cable size Fuse class T Mains motor and ground cable A Cu Main terminal n Frame Type A Ground terminal C0015 3 4 6 AWG14 AWG24 AWG10 AWG17 AWG10 C0020 4 8 6 AWG14 AWG24 AWG10 AWG17 AWG10 MR4 C 0030 5 6 10 AWG14 AWG24 AWG10 AWG17 AWG10 C0050 8 0 10 AWG14 AWG24 AWG10 AWG17 AWG10 C0075 12 0 20 AWG14 AWG24 AWG10 AWG17 AWG10 C0100 16 0 25 AWG10 AWG20 AWG5 AWG17 AWG8 MRS C0150 23 0 30 AWG10 AWG20 AWG5 AWG17 AWG8 C0200 31 0 40 AWG8 AWG20 AWG5 AWG17 AWG8 C0250 38 0 50 AWG4 AWG13 AWGO AWG13 AWG2 C 0300 46 0 60 AWGA AWG13 AWGO AWG13 AWG2 x C 0400 61 0 80 AWGA AWG13 AWGO AWG13 AWG2 Formore information on type code see page 8 The 460V models require 90 degree wire to meet UL regulations Table 8 Cable and fuse sizes for Honeywell Smart VFD HVAC MR4 to MR6 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 86 F max temperature of cable surface 158 F Use only cables with concentric copper shield Max number of parallel cables is 9 When using ca
95. ing and load Thermistor The thermistor input has detected an Check thermistor connection 66 1066 E fault increase of motor temperature If thermistor input is not in use it has to be short cir cuited Maintenance Maintenance counter has reached the 1301 counter 1 2 alarm limit alarm Maintenance Maintenance counter has reached the 1302 ees counter 1 fault fault limit Mainienance Maintenance counter has reached the 1303 counter 2 ug alarm limit Carry out the needed mainte 68 alarm nance and reset counter Maintenance Maintenance counter has reached the 1304 d counter 2 fault fault limit Maintenance Maintenance counter has reached the 1305 counter 3 SE alarm limit alarm Maintenance Maintenance counter has reached the 1306 ee counter 3 fault fault limit Non existing ID number is used for map Check parameters in Field 1310 ping values to Fieldbus Process Data bus Data Mapping menu Out chapter 3 5 8 The value being mapped may Fieldbus map Not possible to convert one or more val beor undefined type peck 69 1311 3 parameters in Fieldbus Data ping error ues for Fieldbus Process Data Out Mapping menu chapter 3 5 8 Overflow when mapping and converting 1312 values for Fieldbus Process Data Out 16 bit Process super PID controller Feedback value outside 101 1101 vision fault of supervision limits and the delay if PID1 Set Process super PID controller Feedback value outside
96. int 2 FALSE Not active M3 5 1 26 Motor 1 interlock DiglN Slot0 1 426 TRUE Active FALSE Not active M3 5 1 27 Motor 2 interlock DiglN Slot0 1 427 TRUE Active FALSE Not active M3 5 1 28 Motor 3 interlock DiglN Slot0 1 428 TRUE Active s FALSE Not active M3 5 1 29 Motor 4 interlock DiglN Slot0 1 429 TRUE Active FALSE Not active M3 5 1 30 Motor potentiometer UP DigIN Slot0 1 418 TRUE Active Motor potentiometer refer ence INCREASES until the contact is opened FALSE Not active Motor potentiometer TRUE Active Motor potentiometer refer Mss DOWN DiglN Slot0 1 417 ence DECREASES until the contact is opened M3 5 1 32 Reset Maintenance DigIN sioto 1 490 TRUE Reset counter 1 M3 5 1 33 Reset Maintenance DigIN sioto 1 491 TRUE Reset counter 2 Reset Maintenance M3 5 1 34 DigIN Slot0 1 492 TRUE Reset counter 3 Table 27 Digital input settings HVAC APPLICATION Honeywell 42 3 5 7 2 Analog inputs Code Parameter Min Max Unit Default ID Description Connect the Al1 signal to the AnIN analog input of your choice M3 5 2 1 Al1 signal selection SlotA 1 377 with this parameter Programmable M3 5 2 2 Al1 signal filter time 0 00 300 00 S 0 1 378 Filter time for analog input d 0 0 10V 0 20mA M3 5 2 3 Al1 signal range 0 1 0 379 4 2 10V 4 20mA M3 5 2 4 Alt custom min 160 00 160 00 0 00 380 Custom range mi
97. ion parameter ID P364 Fieldbus data out 4 0 35000 4 855 Select Process Data Out with selection parameter ID P3 6 5 Fieldbus data out 5 0 35000 5 856 Select Process Data Out with selection parameter ID P3 6 6 Fieldbus data out 6 0 35000 6 857 Select Process Data Out with selection parameter ID 2367 Fieldbus data out 7 0 35000 7 858 Select Process Data Out with selection parameter ID P3 6 8 Fieldbus data out 8 0 35000 37 859 Select Process Data Out with selection parameter ID Table 33 Fieldbus data mapping HVAC APPLICATION 3 5 9 Group 3 7 Prohibit Frequencies Honeywell 48 In some systems it may be necessary to avoid certain frequencies due to mechanical reso nance problems By setting up prohibit frequencies it is possible to skip these ranges Code Parameter Min Max Unit Default ID Description m3 7 1 Prohibit frequency 1 00 320 00 Hz 0 00 509 0 Not used range 1 low limit Mare Prohibit frequency 0 00 320 00 Hz 0 00 510 0 Not used range 1 high limit waer Prohibit frequency 0 00 320 00 Hz 0 00 511 0 Notused range 2 low limit M34 Prohibit frequency 0 00 320 00 Hz 0 00 512 0 Notused range 2 high limit m3 7 5 Prohibit frequency 0 00 320 00 Hz 0 00 513 0 Not used range 3 low limit Nar Prohibit frequency 0 00 320 00 Hz 0 00 514 0 Not used range 3 high limit Multiplier of the curre
98. irection 0 1 0 123 0 Forward 1 Reverse Selects function for Run state amp Reference copy when M3 3 8 Keypad reference 0 2 4 181 changing to Keypad control copy 0 Copy reference 1 Copy ref amp Run State 2 No copying Selection of ref source when control place is Fieldbus 1 Preset frequency 0 2 Keypad M3 3 9 Fieldbus control refer 4 8 3 422 3 Fieldbus ence selection 4 Al1 5 Al2 6 Al1 Al2 7 PID 1 reference 8 Motor potentiometer Honeywell 37 HVAC APPLICATION M3 3 10 Preset frequency mode 182 0 Binary coded 1 Number of inputs Preset frequency is selected accord ing to how many of preset speed digital inputs are active M3 3 11 Preset frequency 0 M3 3 1 M3 3 2 Hz 5 00 180 Basic preset frequency 0 when selected by Control ref erence parameter M3 3 3 M3 3 12 Preset frequency 1 M3 3 1 M3 3 2 Hz 10 00 105 Select with digital input Preset frequency selection 0 M3 5 1 16 M3 3 13 Preset frequency 2 M3 3 1 M3 3 2 Hz 15 00 106 Select with digital input Preset frequency selection 1 M3 5 1 17 M3 3 14 Preset frequency 3 M3 3 1 M3 3 2 Hz 20 00 126 Select with digital inputs Preset frequency selection 0 amp 1 M3 3 15 Preset frequency 4 M3 3 1 M3 3 2 Hz 25 00 127 Select with digital input Preset frequency selection 2 M3 5 1
99. ive when it is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals B B are live when the drive is connected to mains even if the motor is not running The control l O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when the drive is disconnected from mains Do not make any connections to or from the drive when it is connected to the mains After disconnecting the drive from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the connections of the drive Do not open the cover before this time has expired After expiration of this time use a measuring equipment to absolutely ensure that no voltage is present Always ensure abscence of voltage before electrical work gt e SS P Before connecting the frequency converter to mains make sure that the front and cable covers of the drive are closed Honeywell 41 5 1 COMMISSIONING Commissioning of the SmartVFD HVAC Read carefully the safety instructions in Chapter 1 and above and follow them Check the quality and quantity of cooling air chapter 3 2 and Table 6 After the installation m
100. led information Prior to measurements on the motor or the motor cable disconnect the motor cable from the drive Do not touch the components on the circuit boards Static voltage discharge may damage the components Check that the EMC level of the drive corresponds to the requirements of your supply network See chapter 5 2 PIP PREP PP PIP 1 3 In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required Grounding and ground fault protection N CAUTION The Honeywell Smart VFD HVAC AC drive must always be grounded with an grounding con ductor connected to the grounding terminal marked with du The touch current of the drive exceeds 3 5mA AC According to EN61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied 1 Afixed connection and a b the protective earthing conductor has a cross sectional area of at least 10 mm Cu or 16 mm Al through its total run an automatic disconnection of the supply in case of loss of continuity of the protective conductor See chapter 4 SAFETY Honeywell 4 C provision of an additional terminal for a second protective earthing conductor of the same cross sectional area as the original protective earthing conductor OR 2 Connection with an industrial connector according to IEC 60309 and a minimum protec tive earthing connector
101. ller 2 different feedback signals minimum and maximum control Two setpoint sources for the PID control Selectable with digital input e PID setpoint boost function e Feedforward function to improve the response to the process changes Process value supervision e Multi Pump control Honeywell 21 HVAC APPLICATION 3 2 Example of control connections Basic I O board b Terminal Default ri 20 4 1 10 Vref Reference output E 2 Al1 Analog input Reference potentiometer Yoi i o 1 10kQ voltage or curren Voltage RUNE 3 Alt Analog input common cur rent Remote reference 4 4 Al2 Analog input 4 20mA 0 10V voltage or current C urren programa 5 Al2 Analog input common cur Ep rent ae d CE 6 24Vout 24V aux voltage 7 GND I O ground P dd eat eat apse aera aa 8 DI Digital input 1 Start FWD Iv od m er mri 9 DI2 Digital input 2 Start REV EP ea td 10 DI3 Digital input 3 Fault I E E i es i ee ee l 11 CM Common A for DIN1 DIN6 Remote control ground 12 24Vout e 24V aux voltage i r 771 13 e GND UO ground i 14 DI4 Digital input 4 Preset 1 d freq select a apum ate 1 15 DI5 Digital input 5 Preset cce cus freq select 2 I I I 4 l l l I l I l l 16 DI6 Digital input 6 Fault reset I d 4 I I d 17 CM Common A for DIN1 DIN6 18 AO1 Analog signal output l 19
102. mmissioning They are collected in the first parameter group so that they can be found fast and easily They can however be also reached and edited in their ac tual parameter groups Changing a parameter value in the Quick setup group also changes the value of this parameter in its actual group Code Parameter Min Max Unit Default ID Description Find this value U on the M1 1 Motor nominal voltage Varies Varies V Varies 110 rating plate of the motor See page 33 Mot i aK Find this value f on the rat otor nominal fre M1 2 quency 8 00 320 00 Hz 60 00 111 ing plate of the motor See page 33 i Find this value n on the rat M1 3 Motor nominal speed 24 19200 rpm 1720 112 ing plate of the motor j i Find this value lj on the rat M1 4 Motor nominal current Varies Varies A Varies 113 ing plate of the motor Vis Motor Cos Phi 0 30 1 00 0 80 dae F109 this value on the rating plate of the motor Find this value lj on the rat M1 6 Motor nominal power 0 00 Varies kW Varies 116 ing plate of the motor M1 7 Motor current limit Varies Varies A Varies 107 Maximum motor SES from AC drive M1 8 Minimum frequency 0 00 M3 30 Hz Varies 101 Minimum allowed frequency reference M1 9 Maximum frequency M3 3 1 320 00 Hz 60 00 102 Maximum allowed frequency reference Vy control r f ren e A Selection of ref source when
103. n setting 20 4 20 mA 2 10 V M3 5 2 5 Al1 custom max 160 00 160 00 100 00 381 Custom range max setting 0 Normal M3 5 2 6 Al1 signal inversion 0 1 0 387 1 Signal inverted M3 5 2 7 Al2 signal selection ANIN 388 See M3 5 2 1 5 2 g SlotA 2 5 2 1 M3 5 2 8 Al2 signal filter time 0 00 300 00 S 0 1 389 See M3 5 2 2 M3 5 2 9 Al2 signal range 0 1 1 390 O eei uae 1 2 10V 4 20mA M3 5 2 10 AI2 custom min 160 00 160 00 0 00 391 See M3 5 24 M3 5 2 11 Al2 custom max 160 00 160 00 100 00 392 See M3 5 2 5 M3 5 2 12 AI2 signal inversion 0 1 0 398 See M3 5 2 6 Connect the Al3 signal to the AnIN analog input of your choice M3 5 2 13 Al3 signal selection Slot0 1 141 with this parameter Programmable M3 5 2 14 AIS signal filter time 0 00 300 00 S 0 1 142 Filter time for analog input M3 5 2 15 Al3 signal range 0 1 0 143 OS Oey sc eO 1 7 2 10V 4 20mA M3 5 2 16 AI3 custom min 160 00 160 00 0 00 144 20 4 20 mA 2 10 V M3 5 2 17 Al3 custom max 160 00 160 00 100 00 145 Custom range max setting 0 Normal M3 5 2 18 Al3 signal inversion 0 1 0 151 1 Signal inverted AnIN See M3 5 2 13 Programma M3 5 2 19 Al4 signal selection Slot0 1 152 ble M3 5 2 20 AI4 signal filter time 0 00 300 00 S 0 1 153 See M3 5 2 14 M3 5 2 21 Al4 signal range 0 1 0 154 De Oe ees 1 2 10V 4 20mA M3 5 2 22 Al4 custom min 160 00
104. nce from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 60 in Do not strip the aluminum cable shield Then connect the cable to its appropriate terminals on Honeywell Smart VFD HVAC AC drive standard terminal block terminals A and B A negative B positive See Figure 56 CONTROL UNIT Honeywell 56 RS485 terminals A and B aile H l2 22 23 24 2526 HHH HHH Figure 56 Using the cable clamp included in the delivery of the drive ground the shield of the RS485 cable to the frame of the drive EIE IA Cable clamp C I E Nel Honeywell 57 CONTROL UNIT If the drive is the last device on the bus the bus termination must be set Locate the DIP switches to the right of the control keypad of the drive and turn the switch for the RS485 bus termination resistor to position ON Biasing is built in the termination resistor See also step 7 on page 58 Current 4 1 gt Voltage Current 4 Al2 a Voltage Current amp n Al1 gt Voltage FEE SC A P EI E Bus termination resistor Unless already done for the other control cables cut free the opening on the drive
105. nction 35 11007 See M3 5 3 2 1 Not visible if only 2 output relays are installed Table 29 Digital output settings on basic I O board Honeywell 45 HVAC APPLICATION 3 5 7 4 Expander slots D and E digital outputs Code Parameter Min Max Unit Default ID Description Application dynamic output list Shows only parameters for existing outputs in slot D E Selections as in Basic RO1 Not visible if no digital output exists in slot D E 3 5 7 5 Table 30 Slot D E digital outputs Analog outputs Slot A Basic Code Parameter Min Max Unit Defaul t Description M3 5 4 1 1 AO1 function 19 2 10050 O TEST 0 Not used 1 TEST 100 2 Output freq 0 fmax 3 Freq reference 0 fmax 4 Motor speed 0 Motor nominal speed 5 Output current 0 l Motor 6 Motor torque 0 T Motor 7 Motor power 0 P Motor 8 Motor voltage 0 Un Motor 9 DC link voltage 0 1000V 10 PID1 output 0 100 11 PID2 output 0 100 12 ProcessDataln1 13 ProcessDataln2 14 ProcessDataln3 15 ProcessDataln4 16 ProcessDataln5 17 ProcessDataln6 18 ProcessDataln7 19 ProcessDataln8 NOTE For ProcessDataln e g value 5000 50 00 M3 5 4 1 2 AO filter time 0 00 300 00 1 00 10051 Filtering time of analog output signal See M3 5 2 2 0 No filtering M3 5 4 1 3 AO1 minimum 0 10052
106. ncy reference at the same time M3 2 9 Fieldbus start logic 889 O Rising edge required 1 State M3 2 10 Keypad Master Stop 1806 0 Disable 1 Enable Table 24 Start Stop Setup menu HVAC APPLICATION Honeywell 36 3 5 5 Group 3 3 Control reference settings Code Parameter Min Max Unit Default ID Description M3 3 1 Minimum frequency 0 00 M332 Hz 0 00 101 Minimum allowed frequency reference M3 3 2 Maximum frequency M3 8 1 320 00 Hz 60 00 102 Maximum allowed frequency reference Selection of ref source when control place is I O A 1 Preset Frequency 0 2 Keypad reference JOER UO control reference A 4 8 6 117 3 Fieldbus selection 4 Alt 5 AI2 6 AI1 AI2 7 PID 1 reference 8 Motor potentiometer Selection of ref source when control place is I O B See UO control reference B above MS selection 1 4 134 NOTE I O B control place can only be forced active with digital input M3 5 1 5 Selection of ref source when control place is keypad 1 Preset Frequency 0 2 Keypad M3 3 5 Keypad Ctrl Refer 4 8 2 121 3 Fieldbus ence selection 4 Al1 5 Al2 6 AI1 Al2 7 PID 1 reference 8 Motor potentiometer The frequency reference can M3 3 6 Keypad reference 0 00 M3 3 2 Hz 0 00 184 be adjusted on the keypad with this parameter Motor rotation when control EP place is keypad M3 3 7 Keypad d
107. nd frame ground through 1MQ 14 Digital input 4 Positive or negative logic 15 Digital input 5 Ri min 5kQ 16 Digital input 6 Toren M 17 Common A for DIN1 DING Digital inputs can be disconnected from ground see chapter 6 1 2 2 18 Analogue signal output Analogue output channel 1 selection 0 20mA load 500 Q Default 0 20 mA 19 Analogue output common 0 10V Resolution 0 1 accuracy 2 96 Selection V mA with dip switches see page 52 Can be used as external power backup for the control unit 30 24V auxiliary input voltage and fieldbus A RS485 Differential receiver transmitter B RS485 Set bus termination with dip switches see page 52 Table 22 Technical information on basic I O board Honeywell 67 PRODUCT DATA Relay board with two Type 8A STST and one Type 8A STDT relays Relay 5 5 mm isolation between channels board 1 External interface connector See chapter 6 21 Switching capacity24VDC 8A 22 Rel eege 250VAC 8A SES 125VDC 0 4A 23 Min switching load5V 10mA 24 Switching capacity24VDC 8A 250VAC 8A 25 Relay output 2 5 CIO 4A 26 Min switching load5V 10mA 32 Switching capacity24VDC 8A Relay output 3 290VAC 8A 33 SE 125VDC 0 4A Min switching load5V 10mA If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit sh
108. nection example CONTROL UNIT Honeywell 52 6 1 2 1 Selection of terminal functions with dip switches The shadowed terminals in Table 15 allow for three functional selections each with the so called dip switches The switches have three positions left middle and right The middle posi tion is for Test mode See figure to locate the switches and make appropriate selections for your requirements j gt OFF Current 4 6 gt Voltage Current 3 gt Voltage Current 4 n AN Voltage Bus termination resistor Figure 50 Dip switches 6 1 2 2 Disconnecting digital inputs from ground The digital inputs terminals 8 10 and 14 16 on the basic I O board can be disconnected from ground by removing a jumper on the control board See Figure 51 Lift the plastic lid to expose the jumper and apply long nose pliers or similar to remove it TTT TOON wenn nny Figure 51 Remove this jumper to disconnect the digital inputs from ground Honeywell 53 CONTROL UNIT 6 2 Fieldbus connection The drive can be connected to fieldbus either through RS485 or Ethernet The connection for RS485 is on the basic I O board terminals A and B and the connection for Ethernet is under the drive cover left to the control keypad See Figure 52 switche RS485 terminals E 21 22 23 24 25 26 32 33 thernet 12 13 1415 16 17 18 19 3 B Eth Cable cun OO0O0O0OoOO0O04d conduit Hep 1 2 9 4
109. ntly M3 7 7 Ramp time factor 0 1 10 0 Times 1 0 518 selected ramp time between prohibit frequency limits Resonance Swee Acceleration and decelera M3 7 8 P 0 1 3000 0 S 20 0 1812 tion times to be used during acc dec time resonance sweep Table 34 Prohibit frequencies Honeywell 49 HVAC APPLICATION 3 5 10 Group 3 8 Limit supervisions Choose here 1 Oneortwo M3 8 1 M3 8 5 signal values for supervision 2 Whether the low or high limits are supervised M3 8 2 M3 8 6 3 The actual limit values M3 8 3 M3 8 7 4 The hystereses for the set limit values M3 8 4 M3 8 8 Code Parameter Min Max Unit Default ID Description 0 Output frequency 1 Frequency reference 2 Motor current M3 8 1 Supervision 1 item 0 7 0 1431 3 S Motor torque selection 4 Motor power 5 DC link voltage 6 Analog input 1 7 Analog input 2 0 Not used 1 Low limit supervision M3 8 2 Supervision 1 mode 0 2 0 1432 output active over limit 2 High limit supervision output active under limit Supervision limit for selected M3 8 3 Supervision 1 limit 200 000 200 000 Varies 25 00 1433 item Unit appears automati Cally Supervision 1 limit Supervision limit hysteresis M3 8 4 P 200 000 200 000 Varies 5 00 1434 for selected item Unit is set hysteresis automatically Maes Aupen a tom 0 7 1 1435 See M3 8 1 selection M3 8 6 Supervisi
110. on 2 mode 0 2 0 1436 See M3 8 2 M3 8 7 Supervision 2 limit 200 000 200 000 Varies 40 00 1437 See M3 8 3 3 8 8 Supervision 2 limit 200 000 200 000 Varies 5 00 1438 See M3 8 4 hysteresis Table 35 Limits supervision settings HVAC APPLICATION Honeywell 50 3 5 11 Group 3 9 Protections Code Parameter Min Max Unit Default ID Description OzNo action 1 Alarm Response to Analog 2 Alarm set preset fault fre M3 9 1 i 0 4 0 700 quency par M3 3 19 BU Tow fault 3 Fault Stop according to stop mode 4 Fault Stop by coasting 0 No action Response to external Jo BE usa p 0 3 2 701 2 Fault Stop according to fault stop mode 3 Fault Stop by coasting gn y Response to Input 0 3 3 730 See above phase fault 0 Fault stored in history M3 9 4 Undervoltage fault 0 1 0 727 1 Fault not stored in history Maes Response fo ET 0 3 2 702 See M3 9 2 phase fault ZE Serie protec 0 3 2 704 See M3 9 2 m3 g 7 Motor ambient temper 590 100 0 C 40 0 705 Ambient temperature in C ature factor Defines the cooling factor at Ee zero speed in relation to the TT sss 5 0 1500 Varies 706 point where the motor is run speed cooling d ning at nominal speed with out external cooling The time constant is the time ne M3 9 9 Motor thermal time 4 200 min Varies 707 within which the calculated constant thermal stage has reached 6
111. or Multi monitor On the multi monitor page you can collect nine values that you wish to monitor Main Menu ID M1 Multimonitor Quick Setup 17 OK i 13 OK Em Basic D Monitor SI Cs 13 Parameters m Timer functions Bi 12 10 Ready 1 0 FreqReference Multimonitor ID25 FreqReference IER Output Freq Motor Speed Va o O0HZ 0 0rpm Motor Curre Motor Torque Motor Voltaggq 0 00A 0 00 0 0V DC link volt Unit Tempera Motor Tempera 81 9 C 0 0 Figure 5 Multi monitoring page ID 1 M2 1 1 1 Output frequency OK OK Ld FreqReference 10 00 Hz 1 Motor Speed 0 00 rpm l Motor Current vi Motor Torque 0 0V B Motor Power Change the monitored value by activating the value cell with arrow buttons left right and click ing OK Then choose a new item on the Monitoring values list and click OK again Basic The basic monitoring values are the actual values of selected parameters and signals as well as statuses and measurements Timer functions Monitoring of timer functions and the Real Time Clock See chapter 3 4 3 PID Controller 1 Monitoring of PID controller values See chapters 3 4 4 and 3 4 5 PID Controller 2 Monitoring of PID controller values See chapters 3 4 4 and 3 4 5 Multi Pump Monitoring of values related to the use of several drives See chapter 3
112. ormation about his present location in the menu structure and the item displayed 2 2 1 Main menu The data on the control keypad are arranged in menus and submenus Use the Up and Down arrows to move between the menus Enter the group item by pressing the OK button and return to the former level by pressing the Back Reset button See Figure 1 The Location field indicates your current location The Status field gives information about the present status of the drive GRAPHIC KEYPAD INTRODUCTION Honeywell 8 Status field Status field STO P RU N READY NOT READY FAULT Direction ALARM Oe Tw Main Menu Control place PC IO KEYPAD FIELDBUS Location field Parameter ID number and current menu location Activated group item Press OK to enter ID M1 Em Quick Setup 17 ER Monitor el ee Parametere 12 G Number of items in the group Figure 2 Main menu 2 3 Using the keypad 2 3 1 Editing values Change value of a parameter following the procedure below 1 Locate the parameter 2 Enter the Edit mode 3 Set new value with the arrow buttons up down You can also move from digit to digit with the arrow buttons left right if the value is numerical and change then the value with the arrow buttons up down 4 Confirm change with OK button or ignore change by returning to previous level with Back Reset button
113. ort circuit current and overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 23 Technical information on Relay board 1 Relay board with two Type 8A STST and standard thermistor input Relay 5 5 mm isolation between channels board 2 External interface connector See chapter 6 21 Switching capacity24VDC 8A 22 Rel rey 250VAC 8A Fay OUIpu 125VDC 0 4A 23 Min switching load5V 10mA 24 Switching capacity24VDC 8A 250VAC 8A 25 Relay output 2 5 Cio 4A 26 Min switching load5V 10mA 28 29 Thermistor input Rtrip 4 7 KQ PTC Measuring voltage 3 5V If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit short circuit current and ovrvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 24 Technical information on Relay board 2 Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2011 Honeywell International Inc 63 2692 08 M S Rev 11 11 Printed in United States Honeywell Honeywell Application Manual SmartVFD HVAC Variable Frequency Drives for Constant and Variable Torque Applications 63 269
114. p Pe Motor Settings 17 OK 2 Monitor gt Start Stop Setup 6 7 Parameters References c 18 The HVAC Application embodies the following parameter groups Menu and Parameter group Description Group 3 1 Motor settings Basic and advanced motor settings Group 3 2 Start Stop setup Start and stop functions Group 3 3 Control reference settings Frequency reference setup Group 3 4 Ramp amp Brakes Setup Acceleration Deceleration setup Group 3 5 I O Configuration I O programming Group 3 6 Fieldbus Data Mapping Process data in out mapping Group 3 7 Prohibit Frequencies Prohibit frequencies programming Group 3 8 Limit supervisions Programmable limit controllers Group 3 9 Protections Protections configuration Group 3 10 Automatic reset Auto reset after fault configuration Configuration of 3 timers based on Real Time Clock Parameters for PID Controller 1 Motor control or external usage Group 3 11 Timer functions Group 3 12 PID controller 1 Group 3 13 PID controller 2 Parameters for PID Controller 2 External usage Group 3 14 Pump and Fan Cascade Parameters for Pump and Fan Cascade Group 3 15 Maintenance counters Parameters for Maintenance counters Group 3 16 Fire mode Parameters for Fire Mode Table 21 Parameter groups 3 5 1 Column explanations Code Location indication on the keypad Shows the operator the paramet
115. quire a basic description which is given in the parameter tables in chapter 3 5 In this chapter you will find additional information on certain most advanced parameters of the HVAC Application Should you not find the information you need contact your distributor M3 1 1 7 MOTOR CURRENT LIMIT This parameter determines the maximum motor current from the drive The parameter value range differs from size to size When the current limit is active the drive output frequency is decreased NOTE This is not an overcurrent trip limit M3 2 5 STOP FUNCTION selection Selection name Description number 0 Coasting The motor is allowed to stop on its own inertia The control by the drive is discontinued and the drive current drops to zero as soon as the stop command is given 1 Ramp After the Stop command the speed of the motor is decelerated according to the set deceleration parameters to zero speed M3 2 6 I O A START STOP LOGIC Values 0 2 offer possibilities to control the starting and stopping of the drive with digital signal connected to digital inputs CS Control signal Selection Selection name Note number 0 Start forward The functions take place when the contacts are closed 1 CS1 Start fwd pulse For 3 wire control pulse control CS2 Stop pulse See Figure 8 2 Start fwd pulse Required to start 3 Al threshold The motor will start at the level set with parameter this parame ter and stop at
116. r of the screw connectors as advised in Figure 40 Honeywell 39 POWER CABLING Figure 40 4 4 3 Cable and motor insulation checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the drive and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insula tion resistance must be gt 1MQ at ambient temperature of 68 F Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the drive and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insula tion resistance must be gt 1MQ at ambient temperature of 68 F Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MQ at ambient temperature of 68 F COMMISSIONING Honeywell 40 5 COMMISSIONING Before commissioning note the following directions and warnings A Internal components and circuit boards of the drive except for the galvanically isolated I O terminals are l
117. r the expiry of the time defined with this parameter the autochange function M3 14 5 Autochange interval 0 0 3000 0 h 48 0 1029 takes place if the capacity used lies below the level defined with parameters M3 14 6 and M3 14 7 These parameters define the M3 14 2 Interlock function 0 1 1 1032 Autochange Fre M3 14 6 0 00 50 00 Hz 25 00 1031 quency limit level below which the capac ity used must remain so that M3 14 7 utochange Motor 0 4 1 1030 the autochange can take limit place Percentage of the setpoint E g Setpoint 5 bar Band width 10 As long as the M3 14 8 Bandwidth 0 100 10 1097 feedback value stays within 4 5 5 5 bar motor discon nection or removal will not take place With feedback outside the bandwidth this time must pass before pumps are added or removed M3 14 9 Bandwidth delay 0 3600 S 10 1098 Table 50 Multi pump parameters Honeywell 63 HVAC APPLICATION 3 5 17 Group 3 15 Maintenance counters Three maintenance counters can be programmed and given alarm and fault levels indepen dently The alarm or fault level or both can be used There are two modes hours or revolutions Revolutions are estimated by integrating the Motor Speed every second and shown in 1000 revolutions on the keypad When one of the limits is reached a warning or a fault is triggered and shown on the panel It is also possible to send in
118. rage and shipping max 15 G 11 ms in package Enclosure class IP21 NEMA 1 standard in entire KW HP range IP54 NEMA12 option Note Keypad required for IP54 NEMA12 Immunity Fulfils EN61800 3 2004 first and second environment Emissions Depend on EMC level EMC2 EN61800 3 2004 Category C2 Honeywell Smart VFD HVAC will be deliv ered with class C2 EMC filtering if not oth erwise specified Honeywell Smart VFD HVAC can be modi fied for IT networks See chapter 5 2 Average noise level cooling fan sound power level in dB A MR4 65 MR7 77 MRS 70 MR8 86 MRG 77 MR9 87 EN 61800 5 1 2007 CE cUL see unit nameplate for more detailed approvals Control connections See chapter 7 2 1 Overvoltage trip limit Undervoltage trip limit Yes Yes Ground fault protection In case of ground fault in motor or motor cable only the drive is protected Mains supervision Yes Motor phase supervision Trips if any of the output phases is missing Overcurrent protection Yes Unit overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Motor underload Yes protection Short circuit protection of 24V and 10V Yes reference voltages Table 21 Smart VFD HVAC technical data PRODUCT DATA Honeywell 66
119. rm with the OK button 4 The display will return to the same location as it was when the Loc Rem button was pushed STOP c READY Keypad STOP G Ready Keypad STOP Cc READY Keypad Main Menu Choose action z 2 Local Remote D ID 1805 Local o Remote E UIN ID 211 ID M1 Change direction Control page Parameters contro page Hi Local Remote A 15 v al Diagnostics 6 e o Main Menu ID M1 Monitor 7 Parameters CY as ES Diagnostics 6 GRAPHIC KEYPAD INTRODUCTION Honeywell 10 2 3 3 2 Accessing the control page The Control page is meant for easy operation and monitoring of the most essential values 1 Anywhere in the menu structure push the Loc Rem button 2 Push the Arrow up or the Arrow down button to select Control page and confirm with the OK button 3 The control page appears where you can set the Keypad setpoint 2 after having pressed the OK button The other values on the page are Multimonitoring values You can choose which values appear here for monitoring for this procedure see page 13 STOP Cc Ready Keypad STOP Cc READY Keypad Choose action i Keypad Reference ID 1805 LOC Change direction REM Control page Main Menu sis eR ID 184 e 0 00 Hz Output Frequency Motor Torque ry roe O lt gt Parameters A 15 Lo
120. rvice personnel about the modifications made in the drive Attach the sticker on the side of the drive to avoid losing it Should the drive be later modified mark the change on the sticker Product modified Figure 1 Product modified sticker 2 2 Unpacking and lifting the drive The weights of the drives vary greatly according to the size You may need to use a piece of special lifting equipment to remove the drive from its package Note the weights of each indi vidual frame size in Table 2 below Frame Weight kg Weight lb MR4 6 0 13 2 MR5 10 0 22 0 MSp 200 441 MR7 anb 82 7 MR8 70 0 154 3 MR9 108 0 238 1 Table 2 Frame weights If you decide to use a piece of lifting equipment see picture below for recommendations to lift the drive Honeywell 7 RECEIPT OF DELIVERY 2 2 1 Lifting frames MR8 and MR9 Figure 2 Lifting bigger frames NOTE Place the lifting hooks symmetrically in at least two holes The lifting device must be able to carry weight of the drive NOTE The maximum allowed lifting angle is 45 degrees The Honeywell Smart VFD HVAC undergoes scrupulous tests and quality checks at the factory before it is delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete Should the drive have been damaged during the shipping please contac
121. s 100 1034 M3 12 1 7 Process unit decimals 0 4 1035 Number of decimals for pro cess unit value M3 12 1 8 Error inversion 340 0 Normal Feedback Set point gt Increase PID output 1 Inverted Feedback lt Setpoint gt Decrease PID out put M3 12 1 9 Dead band hysteresis Varies Varies Varies 1056 Dead band area around the setpoint in process units The PID output is locked if the feedback stays within the deadband area for a pre defined time M3 12 1 10 Dead band delay 0 00 320 00 S 0 00 1057 If the feedback stays within the dead band area for a pre defined time the output is locked Table 39 Honeywell 55 3 5 14 2 Setpoints HVAC APPLICATION Code Parameter Min Max Unit Default Description M3 12 2 1 Keypad setpoint 1 Varies Varies Varies 0 167 M3 12 2 2 Keypad setpoint 2 Varies Varies Varies 0 168 M3 12 2 3 Setpoint ramp time 0 00 300 0 0 00 1068 Defines the rising and falling ramp times for setpoint changes Time to change from minimum to maximum M3 12 2 4 Setpoint source 1 selection 16 332 0 Not used 1 Keypad setpoint 1 2 Keypad setpoint 2 3 Al1 4 Al2 5 AI3 6 Al4 7 AI5 8 AI6 9 ProcessDataln1 10 ProcessDataln2 11 ProcessDataln3 12 ProcessDat
122. s live Read carefully the warnings in chapter 1 Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below Distance between Shielded cables in cable ft 11 8 lt 164 39 4 lt 656 The given distances also apply between the motor cables and signal cables of other systems The maximum lengths of motor cables are 328 ft MR4 492 ft MR5 and MR6 and 656 ft MR7 to MR9 The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see chapter Cable and motor insulation checks Start the cable installation according to the instructions below 4 4 1 Frames MR4 to MR7 1 Strip the motor and mains cables as advised below Earth conductor Earth conductor Figure 17 Stripping of cables Honeywell 25 POWER CABLING Frame Al B1 C1 D1 C2 D2 E MR4 59 1 38 39 79 28 1 38 Leave MR5 79 1 57 20 1 18 39 1 57 ae short MR6 79 3 54 59 2 36 59 2 36 aS pos sible MR7 19 3 15 19 3 15 19 3 15 Table 10 Cables stripping lengths in 2 Open the cover of the drive Figure 18 POWER CABLING Honeywell 26 3
123. st autoreset The maximum number is independent of the fault type Honeywell 75 Fault trigger Autoreset Trial time Fault active Wait time Par 3 10 Trial time Par 3 10 4 Number of trials M3 10 5 2 Figure 16 Automatic reset function HVAC APPLICATION 100K15 fh11 HVAC APPLICATION Honeywell 76 M3 12 1 9 DEAD BAND HYSTERESIS M3 12 1 10 DEAD BAND DELAY The PID controller output is locked if the actual value stays within the deadband area around the reference for a predefined time This function will prevent unnecessary movement and wear on actuators e g valves Dead band M3 12 1 9 Reference Actual value Output locked 100K18 fh11 Figure 17 Dead band Honeywell 77 HVAC APPLICATION M3 12 2 7 SLEEP FREQUENCY LIMIT 1 M3 12 2 8 SLEEP DELAY 1 M3 12 2 9 WAKE UP LEVEL 1 This function will put the drive into sleep mode if the frequency stays below the sleep limit for a longer time than that set with the Sleep Delay M3 12 2 8 This means that the start com mand remains on but the run request is turned off When the actual value goes below or above the wake up level depending on the set acting mode the drive will activate the run re quest again if the start command is still on Actual value Wake up level M3 12 2 9 Sleep delay M3 12 2 8 Frequency Sleep limit M3 12 2 7 100K19 fh11 Regulating mode Regulating mode
124. stop stage the time constant is internally increased to three times the set pa rameter value The cooling in stop stage is based on convection and the time constant is in creased See Figure 15 M3 9 10 MOTOR THERMAL LOADABILITY FACTOR Setting value to 13096 means that the nominal temperature will be reached with 13096 of motor nominal current HVAC APPLICATION Honeywell 74 Motor temperature Fault alarm M3 9 6 Time constant T AT Motor temperature Q 1 17 2 x 1 e Changes by motor size and adjusted with M3 9 9 100K13 Figure 15 Motor temperature calculation M3 10 1 AUTOMATIC RESET Activate the Automatic reset after fault with this parameter NOTE Automatic reset is allowed for certain faults only By giving the parameters M3 10 6 to M3 10 13 the value 0 or 1 you can either allow or deny the automatic reset after the respective faults M3 10 3 WAIT TIME M3 10 4 AUTOMATIC RESET TRIAL TIME M3 10 5 NUMBER OF TRIALS The Automatic reset function keeps resetting the faults appearing during the time set with this parameter If the number of faults during the trial time exceed the value of parameter M3 10 5 a permanent fault is generated Otherwise the fault is cleared after the trial time has elapsed and the next fault start the trial time count again Parameter M3 10 5 determines the maximum number of automatic fault reset attempts during the trial time set by this parameter The time count starts from the fir
125. t primarily the cargo insurance company or the carrier RECEIPT OF DELIVERY Honeywell 8 2 3 Type designation code Honeywell type designation code is formed of a four segment code Each segment of the type designation code uniquely corresponds to the product and options you have ordered The code is of the following format HVFDSD 3C 0100G 100 Options 0 Drive Only or No Special Options 1 Auto Bypass 2 Auto Bypass and HOA Product Family HVFDSD Honeywell SmartVFD HVAC HVFDSB Honeywell SmartVFD BYPASS Input Phase 3 Three Phase 3 in 3 out 0 Drive Only 1 Disconnect Only 2 Two Contactor Bypass 3 Three Contactor Bypass Nominal Voltage A 208 230 Vac Drive Alone 208 Vac Bypass B 230 Vac Bypass C 480 Vac D 575 Vac Enclosure Type 1 NEMA 1 2 NEMA 12 3 NEMA 3R Nominal Horsepower 0007 75 Horse Power 0010 1 Horse Power 0100 10 Horse Power Contactors Interface T Text KeyPad G Graphic KeyPad Honeywell 9 RECEIPT OF DELIVERY 2 4 Accessories After having opened the transport package and lifted the converter out check immediately that these various accessories were included in the delivery e Rubber grommets sizes vary according to frame Power cable clamps for EMC grounding e Screws for fixing the power cable clamps Control cable grounding clamps M4 screw for EMC level change in frame MR7
126. t stopping and motor 3 is placed last in the sequence 1 gt 2 gt 4 gt 5 gt 3 As soon as the system is stopped or goes to sleep mode for the next time the sequence is updated to its original order 1 gt 2 gt 3 gt 4 gt 5 M3 14 3 INCLUDE FC Selection Selection name Description 0 Disabled Motor 1 motor connected to drive is always frequency controlled and not affected by interlocks 1 Enabled All motors can be controlled and are affected by inter locks WIRING There are two different ways to make the connections depending on whether selection 0 or 1 is set as parameter value Selection 0 Disabled The drive or the regulating motor is not included in the autochange or interlocks logic The drive is directly connected to motor 1 as in Figure 25 below The other motors are auxiliary ones con nected to the mains by contactors and controlled by relays in the drive HVAC APPLICATION Honeywell 84 Mains Motor 1 Motor 2 Motor 3 Motor 1 control from relay Motor 2 control from relay Motor 3 control from relay NOT USED Diet Dem 100K25 fh11 Figure 25 Selection 1 Enabled If the regulating motor needs to be included in the autochange or interlock logic make the con nection according to Figure 26 below Every motor is controlled with one relay but the contactor logic takes care that the first connect ed motor is always connected to the drive and next to the m
127. ter 2 reset 0 1 0 1111 M3 15 12 Counter 3 reset 0 1 0 1166 Table 51 Maintenance counter parameters HVAC APPLICATION 3 5 18 Group 3 16 Fire mode Honeywell 64 Drive ignores all commands from keypad fieldbuses and PC tool and runs at preset frequency when activated If activated alarm sign is shown on the keypad and warranty is void In order to enable the function you need to set a password in the description field for parameter Fire Mode password NOTE THE WARRANTY IS VOID IF THIS FUNCTION IS ACTIVATED There is also a differ ent password for test mode to be used for testing the Fire Mode without the warranty becoming void Code Parameter Min Max Unit Default ID Description 1001 Enabled M3 16 1 Fire Mode password 0 9999 0 1599 1234 Test mode me e FALSE Fire Mode active M3 16 2 Fire Mode activation DigIN Slot0 2 1596 TRUE No action M3 16 3 Fire Mode frequency 0 M3 3 2 Hz 0 00 1598 Frequency used when Fire Mode is activated Monitoring value see also Table 14 0 Disabled M3 16 4 Fire Mode status 0 3 0 1597 1 Enabled 2 Activated Enabled DI Open 3 Test Mode Table 52 Fire mode parameters Honeywell 65 HVAC APPLICATION 3 6 HVAC Application Additional parameter information Due to its user friendliness and simplicity of use the most parameters of the HVAC Application only re
128. ters BACNetMSTP monitoring Ethernet Common settings Modbus TCP Modbus TCP parameters Modbus TCP monitoring GRAPHIC KEYPAD INTRODUCTION Honeywell 18 2 4 6 User settings Code Parameter Min Max Unit Default ID Description 1 English 2 Suomi M6 1 Language selections 1 4 802 3 Deutsch 4 Svenska M6 2 Application selection M6 5 Parameter backup See chapter 2 4 6 1 below M6 7 Drive name Give name of drive if needed Table 8 User settings menu General settings 2 4 6 1 Parameter backup Code Parameter Min Max Unit Default ID Description Restore facto Restores default parameter M6 5 1 defaults S values and initiates the Startup Wizard Save parameter values to keypad to e g copy them to M6 5 2 Save to keypad 0 1 0 another drive 0 No 1 Yes M6 5 3 Restore from keypad Load parameter values from De YP keypad to the drive Table 9 User settings menu Parameter backup parameters Honeywell 19 GRAPHIC KEYPAD INTRODUCTION 2 4 7 Favourites Favourites are typically used to collect a set of parameters or monitoring signals from any of the keypad menus You can add items or parameters to the Favourites folder see chapter 2 3 5 To remove an item or a parameter from the Favourites folder do the following 1 0
129. this parameter produces an S shaped acceleration deceler ation The acceleration time is determined with parameters M3 4 2 and M3 4 3 See Figure 10 These parameters are used to reduce mechanical erosion and current spikes when the refer ence is changed M3 4 2 M3 4 3 100K27 Figure 10 Acceleration Deceleration S shaped M3 4 8 RAMP TIME OPTIMIZER If the ramp time optimizer is enabled the deceleration time will be increased by the percentage defined in parameter M3 4 9 Ramp optimizing percentage every time we hit the overvoltage controller during deceleration or acceleration time when hitting the current limit during acceler ation There is also a parameter for setting a max limit for the ramp M3 4 10 The ramp opti mizer will not stretch the ramps above this limit Honeywell 69 HVAC APPLICATION NOTE The ramp time optimizer only affects the settings of Ramp 1 Ramp 2 will not be modi fied Output frequency Maximum frequency New deceleration time Old optimizing percentage HW100K29 fh11 Old deceleration time Figure 11 M3 4 16 FLUX BRAKING Instead of DC braking flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed When braking is needed the frequency is reduced and the flux in the motor is increased which in turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking
130. tochange function is enabled the following three questions will appear If Autochange will not be used the Wizard jumps directly to question 21 0 Disabled 18 Include FC MEO 1 9 Autochange interval 0 0 3000 0 h 20 Autochange Frequency limit 0 00 50 00 Hz 271 Bandwidth 0 100 22 Bandwidth delay 0 3600 s After this the keypad will show the digital input and relay output configuration recommended by the application Write these values down for future reference STARTUP Honeywell 6 Honeywell 7 GRAPHIC KEYPAD INTRODUCTION 2 GRAPHIC KEYPAD INTRODUCTION The control keypad is the interface between the drive and the user It features an LCD display and 9 buttons With the control keypad it is possible to control the speed of a motor to supervise the state of the equipment and to set the frequency converter s parameters 2 1 Keypad buttons Move backward in menu Scroll menu up Exit edit mode Increase value Change control place Reset faults with long press BACK AC LOC RESET Move cursor left Move cursor right e Stop button Start button Scroll menu down Decrease value OK Enter active level item Confirm selection Figure 1 Keypad buttons 2 2 Keypad display The keypad display indicates the status of the motor and the drive and any irregularities in mo tor or drive functions On the display the user sees inf
131. uses of inputs and outputs Code Parameter Min Max Unit Default ID Description M5 1 1 Digital input 1 0 1 Status of digital input signal M5 1 2 Digital input 2 0 1 Status of digital input signal M5 1 3 Digital input 3 0 1 Status of digital input signal M5 1 4 Digital input 4 0 1 Status of digital input signal M5 1 5 Digital input 5 0 1 Status of digital input signal M5 1 6 Digital input 6 0 1 Status of digital input signal M5 1 7 Analog input 1 mode 1 5 Analog input signal mode M5 1 8 Analog input 1 0 100 Status of analog input signal M5 1 9 Analog input 2 mode 1 5 Analog input signal mode M5 1 10 Analog input 2 0 100 Status of analog input signal M5 1 11 Analog output 1 mode 1 5 Analog output signal mode M5 1 12 Analog output 1 0 100 SH of analog output sig M5 1 13 Relay output 1 1 Status of digital output signal M5 1 14 Relay output 2 1 Status of digital output signal M5 1 15 Relay output 3 1 Status of digital output signal Table 5 I O and Hardware menu Basic I O parameters 2 4 5 2 Option board slots The parameters of this group depend on the option board installed If no option board is placed in slots D or E no parameters are visible Menu Function Note Slot D Settings Option board related settings Monitoring Monitor option board related info Slot E Settings Option board related settings Monitoring Monitor option board r

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