MX2 Pump Sequencer Application Software User´s Manual
Contents
1. EDBTNMDOIET pa 5 Risk of electric shock WSS NN dw dy SN 4 Q h DZA CA Z Zz PMA VM bb AAU LLL LLL LLL LLL LLL BO Claw g a Be Da b j za EA Ag 4 BUJBU A TI Bb ba W bo MENCI ODAPIBTOZNIJCEHRERLWCTEL o Read manual before installing e Wait O minutes for capacitor discharge after disconnecting power supply Pump Sequencer Application Software OMRON Checking Before Unpacking e Checking the product On delivery be sure to check that the delivered product is the Inverter 3G3MX2 model that you ordered Should you find any problems with the product immediately contact your nearest local sales representative or OMRON sales office e Checking the nameplate omron 3G3MX2 AB001 V1 INVERT ER NEL 644 001 INPUT 50Hz 60Hz 200 240 Ph 2 0 1 3 A f APPL 50H AR p FA l i i UTPUT 0 1 1000 Hz Phi 2 n0A U0d8 IPUR re aio L_ KE AUAL Ver 2 0 LOT No 30113 S N 16213606000001 OMRON Corporation MADE IN JAPAN e Checking the model 3G3MX2 AB002 EL C IP54 ready for customization E Europe standard i Max applicable motor capacity 037 3 7 kW 040 5 055 5 5kW __ 075 7 5 kW 110 11 kW 150 15 kW Voltage class B 1 phase 200 VAC 3 phase 200 VAC 4 3 phase 400 VAC Enclosure rating IP20 D IP54 includes Class 2 EMC filter Pump Sequencer Application Software 9 OMRON2. Pump Sequencer Application Software Revision History eA manual revision code appears as a suffix to the catalogue number located at the lower left of the front and back covers Cat No 1215E EN 01 to Revision code Revision code Revision date Description 01 November 2013 Original production Related Manuals Cat No Description 1570 E2 MX2 User s Manual I129E EN MX2 Quick Start Guide I579 E2 LCD Digital Operator User s Manual 580 E2 MX2 RX LX Drive Programming User s Manual 10 Pump Sequencer Application Software OMRON Pump Sequencer Application Software DOVERNTEM eizo ia i OWA bcaa i Edo G RA 13 LEAMTOCUCNOM zadbac O a o aid adena Spodka 13 ED TIGA Of US HSCF MIANUJE Gi a dl GOW A a zy 13 LSe ISU UCLIONE adi O AAA E E eRe eee 13 14 NCTC VE POU CIN SOT OT din bO ORO GOA 13 1 5 Features Of Me application SoftWare w OEG OGR GG RA UR 13 2 PREPARATION AND SYSTEM CONFIGURATION u ccssscsesccsssccessccesccescecesceees 14 DED ANS HAN ALI on and POWE ECUS OE EWG ORW AW OR tn eae 14 DD NOMIC CON GI ACT ANG irr r A AE TITON O E ANE 15 3 APPLICATION CONFIGURATION STEPS sssbsevssadisxcssississnes secevtsssvenesstarveaeoweasens 16 3 1 Parameter settings and Drive Programming application 2 e e eee aaa aaa aaa 16 4 PUMP SEQUENCER APPLICATION FUNCTIONS sccsssccessccescccscccescccescoescees 22 4 1 SANNE X DUMIDSMUMUCT wada zi ist w into dO A 22 AD PID reg latiot adjust Meni c OGAR RCA CO C
3. All amp Print a Print Preview Page Setup A new dialog will appear Put the file name that you want for the project and press the Save button Organize v New folder Search Userdata D Libraries A Documents a Music O OMRON Pictures f Videos JE sanrub on IABITO2 amp Programs C c Userdata D G Data WESNTO09 _ Name Date modified J Migration 21 03 2013 12 46 B ArchiveData 19 06 2012 12 33 dJ Dokumenter 16 04 2013 12 09 Ji Lotus 28 06 2012 14 22 LE My Documents 15 07 2013 14 41 b My Music 21 03 2013 13 13 D My OMRON 13 09 2013 11 06 LE My Pictures 21 03 2013 13 13 E My Videos 21 03 2013 13 13 ProgramData 19 06 2012 12 33 Type File folder File folder File folder File folder File folder File folder File folder File folder File folder File folder File name Pump Sequencer Application sdd 16 Start with the application configuration and inverter parameter settings Pump Sequencer Application Software 21 OMRON Pump Sequencer Application Software 4 PUMP SEQUENCER APPLICATION FUNCTIONS 4 1 Setting fix pumps number By default settings the MX2 pump sequencer could manage up to 3 auxiliary fix pumps If your pump system needs to work with a less number of auxiliary fix pumps set the auxiliary fix pumps operation mode that are not needed in the system to value 0 Disabled The program automatically will rejec
4. California USA Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate The 3G3AX OP05 has the lithium primary battery with more than 6 ppb of perchlorate Label or mark the above display on the exterior of all outer shipping packages of your products when exporting your products which the 3G3AX OP05 are installed to the State of California USA 6 Pump Sequencer Application Software OMRON Do not short and charge disassemble heat put into the fire or apply strong impact on the battery The battery may leak explode produce heat or fire Never use the battery which was applied strong impact due to such as fall on the floor it may leak e UL standards establish that the battery shall be replaced by an expert engineer The expert engineer must be in charge of the replacement and also replace the battery according to the method described in this manual e When the display of LCD Digital Operator can not be recognized due to the service life replace the LCD Digital Operator Precautions for Correct Use Installation Mount the product vertically on a wall with the products longer sides upright The material of the wall has to be noninflammable such as a metal plate e Main circuit power supply Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage e Error Retry Function e Do not come close to the machine when using the error re
5. and maximum speed for controlled pump modeling e Advanced PID control Pump Sequencer Application Software 13 OMRON Pump Sequencer Application Software Auxiliary pumps control e Definable amount and control of auxiliary pumps up to 3 with MX2 inverter e Starting and Stop conditions based on modulated pump output Pressure flow level feedback signal 0 10 V sensor 0 20 mA 4 20 mA Modulated pump automatic frequency drop rise water hammer effect cancellation At startup stop of auxiliary pump with configurable conditions This compensates the peak of pressure appearing when a fixed speed pump is activated Automatic auxiliary pumps The auxiliary pumps with less running time will be started first Duty cycle for each pump can be 100 or 50 which means a pump with 50 duty will work half the time of others Specific faults and alarms e Break Feedback sensor breakdown fault e Feedback limit alarms Hi Lo faults Pump working time totalizers Individual for each pump and inverter Test operation In this mode it is possible to manually control the start stop of auxiliary fix pumps for test purposes 2 PREPARATION AND SYSTEM CONFIGURATION To prepare the inverter for operation the configuration tool CX Drive is used for setting parameters and to download the Pump Sequencer Application program In the following chapters we will show the necessary steps to set up the inverter for a pump sequencer application We
6. aon poren woso ho C O aos pose 001109999 ho oO A076 PID feedback section 0010 bem O O o 4077 Reverse PID function owo posea SOS A079 PID fecdforward section 0t02 poa SOS 605 PID FB upperiimt ootoio poo SSCS Note For more information refer to the MX2 Users Manual I570 E2 22 Pump Sequencer Application Software OMRON PUMP SEQUENCER APPLICATION FUNCTIONS 4 3 Pump sequencer auxiliary START diagram Freq A061 ModPmp Upper limit setting 112 P112 L Freq Drop j _______y Freq Drop Fix Pump Fix Pump On Delay On Delay A P110 Change Time z P110 Change Time A062 ModPmp Lower limit setting Starting ramp Internal RUN command One Auxiliary Pump 7 Output on delay time Name Parameter Setting range No ow 0 to 20000 Pl Fix P l l ix Pump Viv ON delay 0 00 to 200 00 sec Pll Fix P lv ch i Ai Aa a Goo toddodzej P112 Frequency drop ON 0 to 100 9 C130 Output 11 ON delay time 0 0 to 100 0 s 0 to 1000 e C132 Output 12 ON delay time 0 0 to 100 0 se e C140 Relay output ON delay time 0 0 to 100 0 s Unit e se Other Auxiliary Pump SH Output on delay time 1000 Time delay for started fixed pump in front of 10 00 sec modulated pump speed saturation This serves to adapt modulated pump changes 00 to the response times of fixed pumps It is possi 2 00 sec ble to set transitio
7. e Be sure to confirm the permissible range of motors and machines before operation because the inverter speed can be changed easily from low to high e Provide a separate holding brake if necessary eIf the Drive Programming stops during multi function output the output status is held Take safety precautions such as stopping peripheral devices e If the clock command is used in Drive Programming an unexpected operation may occur due to weak battery Take measures such as detecting a weak battery by a check that the clock data returns to the initial setting and stopping the inverter or programs When the LCD Digital Operator is removed or disconnected Drive Programming is in a waiting status by the clock command e Maintenance and Inspection e Be sure to confirm safety before conducting maintenance inspection or parts replacement e The capacitor service life is influenced by the ambient temperature Refer to Smoothing Capacitor Life Curve described in the manual When a capacitor reaches the end of its service life and does not work as the product you need to replace the capacitor e When disposing of LCD digital operators and wasted batteries follow the applicable ordinances of your local government When disposing of the battery insulate it using tape RE ACK A EUKC The following display must be indicated when products using lithium primary batteries with more than 6 ppb of perchlorate are transport to or through the State of
8. ti Delay ti h l o s eep delay time ON 0 00 to 10 00 sec 5 00 sec elay time to put the modulated pump to ON Caution Drive Programming PID sleep function is always enabled if the frequency level is different to 0 P114 lt gt 0 PID enable parame ter is set to 1 Enabling parameter A156 and A157 are set to 0 0 and Drive Programming program is running A017 2 Always ON If Drive Programming program is running and parameters A156 PID sleep function action threshold and A157 PID sleep function action delay time have different values to 0 there will be a DP PID sleep malfunction so the internal inverter PID sleep function will be running too Pump Sequencer Application Software 25 OMRON Pump Sequencer Application Software 4 6 Disconnection detection It detects a feedback disconnection when the PID feedback is under the programmed PID disconnection level PID FB PID Disconnection Level F123 7 In_Start_ Sequencer poo Inverter trip trip Parameter er DOE conncenon pio AA Disconnection level for break sensor detection level 0 00 to 100 00 i 5 00 Note At first start up even if the PID FB is under the programmed level no trip will be performed but after this first start up if PID FB over pass the programmed level PID disconnection function will perform a trip if the PID FB goes under the PID disconnection level P123 26 Pump Sequencer Application Software
9. 04 ave variable PV PID feedback monitor 21 PID feedback monitor d016 MainPmp total time Hours Totalizer of running time for main group d153 PID deviation monitor PID deviation monitor P104 Aux Pumpl time Howie Totalizer of running time for auxiliary pump 1 This is also used for pump rotation P105 Aux Pump time Hous Totalizer of running time for auxiliary pump 2 This is also used for pump rotation P106 Aux Pump3 time Hours Totalizer of running time for auxiliary pump 3 This is also used for pump rotation 5 4 Error codes Error Name Description Bs flote Gencor ele tals ee digital input limit The system will go to FAULT state stopping all opera ma enn Gason AR digital input limit The system will go to FAULT state stopping all opera E53 Brekber brea Indicates broken sensor condition The system will go to FAULT state stopping all operation 28 Pump Sequencer Application Software OMRON DRIVE PROGRAMMING PARAMETERS 5 5 Other relevant parameters Name Value F002 Acceleration time 1 10 00 sec F003 Deceleration time 1 10 00 sec A001 1 Control circuit terminal block A002 1 Control circuit terminal block A017 Drive Programming EAO selen 002 Aws ON A044 V F characteristics selection 0to3 fr Reduced torque UT A051 DC injection braking enable ow o Disabling AGI r T T A077 Reverse PID function ooi oDiabling A073 PID feedforward selection o2 oDi A901 meronpom o ied boos rri
10. CA 22 43 Pump sequencer auxiliary START Gideram saeni nen AAAA CAO ares OE EWA 23 AA Pump sequencer auxiliary STOP GIGOLAM wiewia O WO AG GOA 24 AD SEEDS ONE UON A oO A aces cat AE CWA 25 46 Disconnection ATEO citi ats ha tad chat OOO Ra o ion 26 5 DRIVE PROGRAMMING PARAMETERS cscsscsssercsvccesecvescccescceseccescccssccescocesoes 27 5 1 Application software parameters aaa wi hi dela tous aadindaasawuseseareneaseas 27 eZ AMPULES OULDUNS ua dO E EE T E A E E CARE ACR RA 28 FS MONOT DOVONI OT wie ROJA OO GWO NOAA OE 28 SA EITO GOJENIA OG AB E 28 Ded OME TELEVAN PANGIN CLES sRAW AAA EEC OE AREA GORE A O 29 Pump Sequencer Application Software 11 OMRON 12 Pump Sequencer Application Software OMRON Pump Sequencer Application Software 1 OVERVIEW 1 1 Introduction This users manual explains how to use the Pump Sequencer Application program for 3G3MX2 inverter Be sure to read this users manual carefully before using this Pump Sequencer Application program and keep it on hand for further reference Traditionally pump systems when reaching certain capacity require splitting the pump unit of big capacity into smaller one Then it is a simple way to keep pressure in the circuit within certain limits in steps just starting and stopping this pumps thus saving energy as the flow demand variation is big and not all the pumps are required all the time With the introduction of Variable Speed Drives the technology allow
11. Cat No I215E EN 01 Pump Sequencer Application Software Model 3G3MX2 CX Drive Version 2 7 0 14 USER S MANUAL SSS Boe NV N d gt ee NYU hg co yA LLL 0 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product OMRON 2013 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Nei
12. DC Analog reference 0 10VDC RJ45 port Optional operator port Pulse train input 24 VDC 32 kHz max USB mini B port USB power Self power Option port connector GND for analog signals Note MX2 maximum setting wiring with 3 auxiliary fix pumps PC communication port Pump Sequencer Application Software 15 OMRON Pump Sequencer Application Software 3 APPLICATION CONFIGURATION STEPS 3 1 Parameter settings and Drive Programming application Follow next steps in order to upload inverter parameter settings with CX Drive tool download the pump sequencer application case software and save the project 1 Open CX Drive 9 rove 2 Use the standard mini USB cable to connect your PC with the 3G3MX2 inverter USB Cable A miniB 3G3MX2 3 Use the CX Drive autodetect function in order to go online with the 3G3MX2 inverter Workspacel CX Drive Drivel File Edit View Drive Tools Window Help Drive Prope Connection Settings gt lt NotDete Direct COM3 4800 Even x NotDete Direct COM4 4800 Even facamxa Direct Come 4800 Even 16 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 5 After detecting the inverter automatically a new project will be created in online mode in the CX Drive Elle Edit View Drive Tools Window Help DS 2e 2 e 6a e ee ae l a s as CX
13. OMRON DRIVE PROGRAMMING PARAMETERS 5 DRIVE PROGRAMMING PARAMETERS 5 1 Application software parameters Parameter A s 2 SK Disabled Aux 50 Duty P100 AuxPump1 mode 0 to 4 Aux 100 Duty Manual test ON Manual test OFF Disabled P101 AuxPump2 mode 0 to 4 P102 AuxPump3 mode 0 to 4 P108 Fix Pump Vlv ON delay 0 0 ea se P109 Fix Pump Vlv OFF delay 0 0 NA a ee se Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF 2 2 Disabled Aux 50 Duty 2 Aux 100 Duty Manual test ON Manual test OFF 1000 Time delay for started fixed pump in front of 10 00 sec modulated pump speed saturation 1000 Time delay for stopping fixed pump in front of 10 00 sec modulated pump speed saturation This serves to adapt modulated pump changes 200 to the response times of fixed pumps It is possi 2 00 sec ble to set transition time for auxiliary pumps ON and OFF To avoid sudden underpressure on system 20 increment of modulated pump frequency when auxiliary pump goes OFF To avoid water hammer effect when auxiliary 20 pump goes ON Decrement of modulated pump frequency on auxiliary pump activation Resets one of the totalizer monitors 0 No action 1 All reset Once reset is done returns to zero eee Sleep level default to 21 Hz recommended set 2100 ARE ere a ting is a bit higher than the minimu
14. YSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Pump Sequencer Application Software 1 OMRON Pump Sequencer Application Software Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industr
15. ct in the following places e Locations subject to direct sunlight e Locations subject to ambient temperature exceeding the specifications e Locations subject to relative humidity exceeding the specifications e Locations subject to condensation due to severe temperature fluctuations e Locations subject to corrosive or flammable gases e Locations subject to exposure to combustibles e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration e Transporting installation and wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the front cover and terminal block cover but hold by the fins during transportation e Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product e Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body e Do not connect any load other than a three phase inductive motor to the U V and W output terminals e Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines e Operation and adjustment
16. ed contin uous and smooth control through closed loop pressure sensor PID control loop This provide the best circuit response and implemented means of reducing the stress in the piping system when pumps were directly started 1 2 Handling of this user s manual The contents of this users manual are subject to change without prior notice No part of this users manual may be reproduced in any form without the publisher s permission If you find any incorrect description missing description or have questions concerning the contents of this users manual please contact the publisher 1 3 Safety instruction Be sure to read this users manual inverter users manual and appended documents thoroughly before using Pump Sequencer Application pro gram and the inverter Ensure you to understand and follow all safety information precautions and operating and handling instructions for the correct use of the inverter Always use the inverter strictly within the range of specifications described in the inverter user s manual and correctly implement maintenance and inspection to prevent fault from occurring When using the inverter together with optional products also read the manual of those products Note that this users manual and the manual for each optional product to be used should be delivered to the end user of the inverter In this users manual you can find WARNING along the instruction WARNINGS indicates that incorrect han dling may cause hazardo
17. iven in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Pump Sequencer Application Software 3 OMRON Pump Sequencer Application Software Safety Precautions e Indications and meanings of safety information In this user s manual the following precautions and signal words are used to provide information to ensure the safe use of the MX2 Inverter The information provided here is vital to safety Strictly observe the precautions provided e Meanings of signal words Indicates an imminently hazardous situation which if not avoided is ZN D A N G F R likely to result in serious injury or may result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may C A U TI N result in minor or moderate injury or in property damage e Alert symbols in this document DANGER Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due
18. m speed of 21 00 Hz the pump in P108 2 00 5 00 sec 500 500 0 to 1000 P110 Fix Pump Vlv change time e 0 00 to 10 00 sec Frequency boost OFF 0 to 100 Frequency drop ON 0 to 100 Da EB P111 P112 P113 P114 Sleep frequency level 0 to max freq A004 0 to 10000 P11 iation level 0 to 1000 P11 l lay ti FF 6 Sleep delay time O 0 00 to 10 00 sec i 0 to 1000 P11 l lay ti 7 Sleep delay time ON 0 00 to 10 00 sec PID feedback disconnection 0 to 10000 P123 level 0 00 to 100 00 0 e e 5 00 sec Delay time to put the modulated pump to ON 5 00 Disconnection level for break sensor detection 0 c c c c NN Pump Sequencer Application Software 2 OMRON Pump Sequencer Application Software 5 2 Inputs outputs Digital inputs i Digital outputs 2 fo022 45 Y 01 Drive Programming MOZ AL2 ALI ALO C026 46 Y 02 Drive Programming MO3 Analog inputs With parameter A076 PV source setting it s possible to select which analog input will be the PID feedback sensor for the PID inverter func tion Pump sequencer use the inverter default setting Value O Voltage analog input Voltage analog input 0 to 10 V Pressure set point Current analog input 4 to 20 mA with parameter A103 set to 20 0 to 20 I log i O Current analog input mA with parameter A103 set to 0 Feedback sensor 5 3 Monitor parameters d0
19. n time for auxiliary pumps ON and OFF To avoid water hammer effect when auxiliary 20 pump goes ON Decrement of modulated pump frequency on auxiliary pump activation a a ON delay time for digital output terminal 12 f 00 ON delay time for digital output RY Pump Sequencer Application Software 23 OMRON Pump Sequencer Application Software 4 4 Pump sequencer auxiliary STOP diagram Parameter No 2 P109 Fix Pump Vlv OFF delay 0 Bo sec P110 P111 C131 Output 11 OFF delay time 0 0 to 100 0 C133 Output 12 OFF delay time 0 0 to 100 0 sec C141 Relay output OFF delay time 0 0 to 100 0 sec Fix Pump Vlv change time Frequency boost OFF Freq A061 ModPmp Upper limit os P110 Change Time P109 N Fix Pump Off Delay P111 sa Freq Boost A062 ModPmp Lower limit OFF Internal RUN command One Auxiliary Pump 7H Output off delay time ot P110 Change Time Other Auxiliary Pump Name 0 to 1000 0 to 100 Sec Sec Sec Sec Sec P109 1 Fix Pump Off Delay P111 Freq Boost OFF gt a jy Output off delay time 1000 Time delay for stopping fixed pump in front of 10 00 sec modulated pump speed saturation This serves to adapt modulated pump changes 00 to the response times of fixed pumps It is possi 0 00 to 10 00 sec 2 00 sec ble to set transition time for auxiliary pumps ON and OFF To avoid sudden underpressure on system 20 increment of modulated pump fre
20. or es 6 SCR ee PESE TU SEE SEJF r U WRA Pa gt do gt Sn aS S i i x UFT P i gt ag m do dia x OE a Drive4 Online 6 Press mouse right button if you want to change the Drive name A new dialog will appear Workspacel File Edit View Drive Tools Window Help nDa eWd Le MA ala ee eagla at BS Drive Type 3G 3MX2 A4015 E PRG46 734672 Connection Type Comments Type your own comment in here Pump Sequencer Application Software 17 OMRON Pump Sequencer Application Software 8 The new name will be updated in the project tree File Edit View Drive Iools Window Help naj ddg ice NBe sa a ee u af jec las 88 B jo x IkAmis Bl CAL Pump Sequencer Application Online 9 Upload inverter parameters clicking the afl icon Workspacel CX Drive Drive File Edit View Drive Tools Window Help Transfer from will overwrite the active document with the selected data from the connected drive Active document Pump Sequencer Application Indude Parameter transfer successfully completed 18 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 10 Import the Drive Programming case application software Go to File gt Import G Worspce O Die Drive JEile Edit View Drive Tools Window Help Di New a Open Close Open Workspace Close Workspace Sa
21. p ery seio O ooa or Electronic thermal characteristics selec Be b035 Rotation direction limit selection 0 Forward and reverse are enabled 6049 Dualrateselecton oor END normal duty b070 Analo g operation level at O disconnec 0 to 255 255 tion b071 ii operation level at OI disconnec 0 to 255 255 b082 Starting frequency 0 10 to 9 99 0 50 tion during deceleration Cosi i Enabled C102 Reset selection 0to3 Trip reset at power on C103 Restart frequency matching selection 0 0 Hz start Note Verify that parameter A901 Insertion point is enabled before starting the application Parameter No Pump Sequencer Application Software 2 OMRON Pump Sequencer Application Software 30 Pump Sequencer Application Software OMRON Authorized Distributor Cat No I215E EN 01 Note Specifications subject to change without notice Printed in Europe
22. quency when auxiliary pump goes OFF sec OFF delay time for digital output terminal 11 00 OF delay time for digital output terminal 12 OFF delay time for digital output RY 24 Pump Sequencer Application Software OMRON PUMP SEQUENCER APPLICATION FUNCTIONS 4 5 Sleep function Modulated pump internal run command will shut off if the output frequency monitor d001 becomes less than the sleep frequency level P114 during a specified period P116 After that if the PID deviation monitor d153 exceeds the PID deviation level value P115 during a specified period P117 the internal run command will be restarted PID Sleep Function diagrams d001 Frequency Monitor P114 Sleep Frequency level Mod Pmp Internal Run Command Run _ I P116 Delay Time to shut off internal run P115 PID Deviation level d153 PID Deviation Monitor Mod Pmp Internal Run Command CN gt P117 Delay Time to restart internal run P 2100 Sleep level default to 21 Hz recommended set Sleep frequency level 0 to max freq A004 ting is a bit higher than the minimum speed of 21 00 Hz the pump in P108 0 to 10000 200 Pll l iation level 9 Level l os eep deviation leve 0 00 to 100 00 2 00 evel to restart modulated pump 0 to 1000 500 P11 l lay ti FF Delay ti h l FF pus eep delay time O 0 00 to 10 00 sec 5 00 sec elay time to put the modulated pump to O 0 to 1000 500 P11 l lay
23. rogramming m LU Pa A new dialog will appear showing the status of the downloading process Transferring Program ja ik stopy the drive Asa Remaining 339 After downloading a new message box will appear indicating that the program has been down loaded with success Press ok button ie asd 13 After downloading the DP program press the Start j program button or set parameter A017 Drive programming EzSQ selection to 02 Always ON 14 Go to the Status gt Drive Programming section and verify that Tasks are running ft EEEE RE a Dive Programming rogram Variables Ws status of task 1 1 Running W T2L Current execution step of task 2 HE gs sisusorescee Running W T3t Current ae step of task 3 ME in Was siatmoftesk Rann ra T4L Current Sok step of task 4 a m ras _ Status oftask 4 1 Running Currentexecutionstepoftask 5 Oo m TNUM _ Numberoftasks Note This Pump Sequencer software version is using task 1 task 2 task 3 and task 4 So verify that four tasks are running 20 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 15 Save your project Go to File gt Save As option f SIr an a hol een B Workspacel CX Drive Drivel Pump Sequencer Ap El File Edit View Drive Tools Window Help Ctrl M Ctrl O Open Workspace Close Workspace Save Workspace Save As Workspace p Save Gil Save
24. t these auxiliary pumps and will not be considered in the sequence Note Take care what auxiliary fix pump is disabled in the system and verify that the auxiliary fix pumps that are wired corresponds to your auxiliary fix pumps settings To select the work mode of each auxiliary fix pump please refer to the next parameter table oe eter Disabled Aux 50 Duty P100 AuxPumpl mode 0 to 4 Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty P101 AuxPump2 mode 0 to 4 2 Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty P102 AuxPump3 mode 0 to 4 2 Aux 100 Duty Manual test ON Manual test OFF Mode descriptions e Mode 0 Disabled Setting this operation mode the auxiliary fix pump will not work in the system e Mode 1 Aux 50 Duty Setting this operation mode the auxiliary fix pump will work at 50 duty cycle e Mode 2 Aux 100 Duty Setting this operation mode the auxiliary fix pump will work at 100 duty cycle e Mode 3 Manual test ON Setting this operation mode the auxiliary fix pump will be activated e Mode 4 Manual test OFF Setting this operation mode the auxiliary fix pump will be deactivated 4 2 PID regulation adjustment Parameter list for PID regulation adjustment Parameter aon Poseen ooa o Jamba SSS
25. ther is any liability assumed for damages resulting from the use of the information contained in this publication OMRON Pump Sequencer Application Software Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANAL
26. to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Digital Operator and optional devices replace cooling fans while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal block cover during the power supply and 10 minutes after the power shutoff Doing so may result in a serious injury due to an electric shock Do not operate the Digital Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the Inverter must be conducted after the power supply has been turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shutoff function is activated 4 Pump Sequencer Application Software OMRON A N CAUTION Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not a s
27. top motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product Doing so may result in an injury Pump Sequencer Application Software 5 OMRON Pump Sequencer Application Software Precautions for Safe Use e Installation and storage Do not store or use the produ
28. try function because the machine may abruptly start when stopped by an alarm e Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start e Non stop function at momentary power interruption Do not come close to the machine when selecting restart in the non stop function at momentary power interruption selection b050 because the machine may abruptly start after the power is turned on e Operation stop command e Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed e When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal e Product Disposal e Comply with the local ordinance and regulations when disposing of the product Pump Sequencer Application Software 7 OMRON Pump Sequencer Application Software Warning labels Warning labels are located on the inverter as shown in the following illustration Be sure to follow the instructions fe RE DH MBOHTNMSORT AX WARNING Risk of electric shock eA EROMA TRR E E Site FAL o BEMRUEMREME10DUPIST0U PHI EI ENTRE e Read manual before installing e Wait 10 minutes for capacitor discharge after disconnecting power supply Warning description OO DEJA OOE AE ED A E
29. us situation which may result in serious personal injury or death Note 3G3AX EIO21 ROE extra input output option board cannot be used with this Drive Programming case software 1 4 Current problem solution When it comes to big capacity pumping using a unique big pump and inverter for smooth control becomes too expensive solution Then a hybrid solution of a modulated pump and several auxiliary fixed speed pumps with intelligent sequencing controller was found to be an opti mal solution 1 5 Features of the application software Pump sequencer software provides within the inverter logic functionalities to control a system of pumps where one pump is being controlled in speed and others are started and stopped by system pressure demand and conditions The pressure in the system is closed loop controlled and advanced PID controller also integrated in the inverter The herewith presented case software implements both PID regulation and multi ple configurable slave pumps handling to provide a compact and flexible solution for pump control systems The software described in this document allows the control of a system of up to 3 auxiliary pumps We have following pump functionality All in one Inverter houses all control Physical units Set Point and Present value readout in Modulated pump control e Starting and stopping configurable conditions from feedback pressure reading output frequency and auxiliary pump status e Minimum
30. ve Workspace Save As Workspace lel Save ll Save All i Print a Print Prewiew Page Setup Import Organize v New folder v M a Date modified Type Libraries E Documents sk Music O OMRON Pictures HH Videos L MXDP 0070 PUMP SEQUENCER APPLICATION driveprogram 09 07 2013 11 54 DRIVER JE sanrub on IABITO2 1 Z Programs C Ca Userdata D Gy Data ESNTO09 Sp IAB eu omron Sg Scans eu omre _ 4 m File name MXDP 0070 PUMP SEQUENCER APPLICATION drive All Supported Types prm p v Open w Cancel f 11 In the project tree go to the section Drive Programming with double click ol Eat Parameter Editor Pump Sequencer Application Software 19 OMRON Pump Sequencer Application Software 12 Download Drive Programming program by pressing the download icon i in the Drive Programming section Workspacel CX Dri p Sec E File Edit View Drive Tools Window Help a Ox baj ch E fi 5 ae MXDP 0070 Pump Sequencer Online New Tab lal gt 55 FH gt a go c a im o Meo BB Bz it E Us GE Parameter Editor cl Graphs a Status 4 4 Ti Man S Main Run_Mad_Pmp S Main ON_OFF_Delay_Control T Main Off_Detay_Control BA Main ON_Delay MAXIMUM FIX PUMPS WORKING DEFINITION 8 gt it indicates only 1 Fix Pump 1 a Gt indi ratar F Fiw Dummm E Drive P
31. will use 3G3MX2 inverter 2 1 Installation and power circuits This manual does not cover how to install the inverters in cabinets how to wire power supply or how to satisfy other application specific requirements Please refer to the MX2 Users Manual 1570 E2 14 Pump Sequencer Application Software OMRON PREPARATION AND SYSTEM CONFIGURATION 2 2 Connection diagram Breaker MCCB or GFI AGES I iy R MX2 U T1 Power source i O Li Um 3 phase or i I 1 phase per our Vira inverter model i L2 W m3 ZN ONO eee I ee PD 1 DC reactor r 24V z optional erminals Pai i Forward NOTE Braking For the wiring of intelligent O O RB resistor unit I O and analog inputs optional optional be sure to use twisted O O pair shielded cable Attach the shielded wire O O 3 GS1 HiHi KA1 for each signal to its 11 EDM Pi Fix pump 1 activation respective common O O 4 GS2 Reset a terminal at the inverter Fi o activati mp 2 activation end only O O 5 PTC No function al Reka Input impedance of each intelligent input is L 3 O O TH No function E No function O ALI PE Fix pump 3 activation Thermistor gt Short bar O Source type GND for logic inputs a g N B Freq Meter Termination resistor 200 Change by slide switch Serial communication port RS485 ModBus RS485 i transceiver L gt 4 4 transceiver 10 V
32. y or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof 2 Pump Sequencer Application Software OMRON Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data g
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