Old Style Manual SSI5R-HS SSI5R-HS-2 (4861640)
Contents
1. Replacement Parts Part 115V 220V Part 115V 220V Adjustable feet 2700500 2700500 Motor Circulation 4880527 4880528 Alarm Display Vertical 1750681 1750681 Outlet Interior 4200518 6100531 Counterweight Single 5071329 5071329 Platform Sample Tray 9750758 9750758 Door Gasket 3450562 3450562 Power Cord 1800516 1800537 Element Coil 9570703 9570738 Refrigeration Unit 7010521 7010541 Flask Clamps 1 Liter 9530532 9530531 Safety Thermostat 1750862 1750862 Flask Clamps 125ml 9530530 9530530 Shelf 5100531 5100531 Flask Clamps 250ml 9530531 9530531 Shelf Clips 1250512 1250512 Flask Clamps 500ml 9530526 9530526 Switch Door 7850578 7850578 Fluorescent Lamp 4650528 4650528 Switch RPM Timer 7850579 7850579 Fuse 16A 250V TYPE T 3300513 N A Light Fuse 10A 250V TYPE T N A 3300516 UNICI OWE 8309 0 seen en Fuse Holder 3300501 3300501 Temp Display Board 1750791 1750791 Knob Safety Thermostat 4450506 4450506 Timer Display Board 1750687 9 1730679 Inlet 4200505 4200505 C re 8350508 8350508 Light Ballast 4660501 4660506 Light Cover 9510502 9510502 Light Cover Gasket 3450538 3450538 Light Holder 4660502 4660502 19 SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Specifications All Models Temperature Unit Range 10 C 5 C min above Ambient to 60 C Uniformity 0 8 C at 37 C Accuracy 0 1 C Alarms Visual Safety Lamps Capacity Volume 156 m 5 5 cu ft Shelves Supplied 2 stainless steel2. Recalibrate the Main Temperature Controller See page 11 If this doesnt solve the problem Be sure your reference thermometer is certified If this is not the problem Turn the OTP fully clockwise If this doesnt solve the 14 SHEL SSI5R HS and SSI5R HS 2 Shaking Incubator Operational Manual What is the problem Possible Causes To solve the problem problem Call customer service The Main Temperature Control displays LO Probe has shorted out Call customer service The unit will not heat up to set point The amperage and voltage of the unit s power source do not match the unit s requirements E Or B Over Temperature Protection OTP is set too low Make sure the power source matches the data plate ie voltage hz etc If this does not solve the problem Turn the OTP clockwise until the heating light or safety light turns on The unit will not heat at all The OTP is not set high enough Or Temperature Controller failure Or z Element failure For diagnostics purposes turn the OTP fully clockwise See OTP section Call customer service The indicated temperature inside the chamber is fluctuating more than 0 1 o C The unit has not had time to stabilize to ambient conditions E Or Temperature sensor not positioned properly B Or zi The temperature sensor is faulty zs Or 2 Electrical noise If you
3. 11 To set the safety temperature thermostat 1 For best results calibrate your unit before you set the safety thermostat See Calibrating the Main Temperature Control on page 11 2 Be sure the temperature within the chamber has stabilized at the set point for several hours 3 Using a screw driver or a small coin turn the Safety Temp knob counterclockwise until the Temp alarm light turns on and off which designates that the OTP has been activated The light will cycle on and off as the element is trying to energize on and off 4 Turn the Safety Temp knob slightly clockwise until the Temp alarm light turns off NOTE Temp Alarm will only sound when the temp exceeds the set point by more than 1 C The OTP is now set at approximately 1 C above the main temperature set point If for any reason the chamber temperature rises to the safety thermostat setting the Temp alarm will go off and the heating element will not raise the chamber temperature any further Adding or Removing Counterweights To allow the smoothest operation of the shaker you should adjust the number of counterweights used based on the weight of the load To add or remove counterweights 1 Unplug the unit from its power source When the shaker mechanism comes to a complete halt remove the sample tray 2 Rotate the counterweight platform until the counterweight s appear Remove the securing nut and add or remove counterweights You shou
4. 2 Shaking Incubator Operational Manual Operating the Unit Control Panel Overview Before turning the incubator on for the first time take a moment to familiarize yourself with its controls and features Following is an overview of the control panel 1 Main temperature control Displays current chamber temperature e Controls temperature set point and calibration 2 Shaker Speed RPM Control Displays shaker platform speed Controls the rotational speed RPM of the shaker mechanism 3 Oscillation timer Permits timed shaking at a preset RPM 4 Over Temperature Protection Provides backup protection for the main temperature control Keeps the chamber temperature from inadvertently rising above the set point 5 Alarms Error status lights and an audible alarm immediately alert you to deviations of temperature RPM or time 6 RPM Switch Activates and deactivates the shaker platform 7 Light Switch Controls the fluorescent light inside the chamber 8 Timer Switch Activates and deactivates the timer 9 Power Switch Controls all power to the unit The Switch is lit by a green light when the power is on Getting the Unit Ready for Use WARNING This equipment is NOT intended for the processing of Flammable materials Use the following guidelines to prepare the unit for regular use The guidelines illustrate how to use all the features of your incubator Your laboratory
5. Shelf Dimensions 47 x 47 cm 18 5 x 18 5 in Total Shelf Capacity 10 kg 22 Ibs Dimensions Interior Width x Depth x Height 48 3 x 48 9 x 59 7 cm 19 x 19 25 x 23 5 in Exterior Width x Depth x Height 72 4 x 73 6 x 106 7 cm 28 5 x 29 x 42 in Shaking Mechanism Motor Brushless DC 60 to 850 rpm 10 rpm Speed Sample 1 rpm increments Controller Microprocessor Digital LED Stroke Length 4 3 mm 0 170 in Orbit Diameter 4 3 mm 0 170 in Shaking Capacity stroke limited 5 5 kg 12 lbs Door Switch Yes Platform Dimensions 44 x 44 x 1 9 cm 17 25 x 17 25 x 75 in Refrigeration Compressor Type 1 6 HP Refrigerant R 134A 6 5 oz Electrical Watts Amps 110 120V 1100 watts 11 5A Watts Amps 220 240V 1100 watts 6 5A Cycle Phase 50 60 Hz Single Phase Certifications CE 220V only Weight Net Weight 114 kg 250 Ibs Shipping Weight 136 kg 300 Ibs 20 Copyright 2010 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual WIRE DIAGRAM SSI5R HS SIGR HS 110V 9851461 2800502 EMI FILTER 120V 240V TO 90V STEP DOWN 6350909 7850553 l 1 l 1 l il TRANFORMER 1 l i l l SWITCH YELLOW l 1750679 O BARRAR Mw uu CONTROL 1750790 MOTORN page ORC B
6. have just turned the unit on wait 24 hours for the incubator to stabilize at a warmer temperature If this is not the problem If you have just opened the unit s door wait for the temperature to stabilize If this is not the problem Stabilize ambient conditions If this is not the problem Call customer service Cannot adjust set points or calibration This is a controller failure Turn entire unit off and then on to reset the unit This may temporarily solve the problem but controller may be faulty If this does not solve the problem Call customer service Refrigeration SI6R models only The unit will not cool The evaporator has too much ice built up on it ES Or e The unit is not calibrated correctly B Or A There is not enough space between the unit and adjacent walls or partitions z Or The door seal does not work properly For diagnostics purposes turn the OTP fully clockwise See OTP section If this does not solve the problem Recalibrate the Main Temperature Controller See on page If this does not solve the problem a Be sure there is 5 cm 2 in of space between the rear and sides of the unit and any walls or partitions that can obstruct free airflow 15 SHEL SSI5R HS and SSI5R HS 2 Shaking Incubator Operational Manual What is the problem Possible Causes To solve the problem Ice built up in the chamber The doo
7. in Check to see what other loads are on the same circuit as the unit We recommend that you plug your incubator into a circuit separate from other equipment The front panel displays fail to turn on but the rest of the unit receives power Controller failure Call customer service The Main Temperature Controller is locked up Controller failure Turn entire unit off and then on to reset the unit This may correct the problem but the controller may still be faulty Call customer service Mechanical The door is not sealing The door gasket does not function properly E Or The door latch bolts are not Check the gasket visually Make sure it s secure and smooth and free from rolls or tears which would interfere with the magnetic seal 16 SHEL SSI5R HS and SSI5R HS 2 Shaking Incubator Operational Manual What is the problem Possible Causes To solve the problem tightened enough Or e The hinges are not adjusted properly Or e The door has been twisted Or e The unit has been damaged and the body is not square If this does not solve the problem 2 Tighten the door latch bolts with a screwdriver If this does not solve the problem 3 To tighten hinges use wrench to adjust and to check if the bolts are tight If this does not solve the problem 4 Call customer service The shaker motor squeals continuously with a constant pitc
8. inspect the package for damage If the package is damaged report the damage to the carrier service that delivered the unit e If the carton is not damaged open the crate and remove its contents Verify that all of the following equipment is included with the unit e 1 shelf 5100531 e 1 sample tray 9750758 e 4 shelf clips 1250512 e 15 counter weights 5071329 e 4 leveling feet 2700506 e Carefully check all packaging before discarding Save the unit s shipping crate until you are sure all is well If you need to return your unit for any reason see Getting Your Unit Serviced on Page 19 Recording Data Plate Information Once you have determined the unit is free from damage locate the data plate at the back of the unit The data plate indicates your unit s model number and serial number Record this information on the space provided on page 19 Getting Your Unit Serviced for easy future reference SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Installing the Unit Installation Overview To install your unit you need to 1 Select a suitable operating location for the unit Level the unit Sterilize the unit Install the sample tray a BR oN Plug the unit into a power source Selecting a Location for the Unit The operating location of your unit has a significant impact on your unit s performance and how often it must be cleaned and disinfected Use the following guid
9. 9 minutes Upon completion of the timing cycle the TIMER alarm LIGHT will turn ON and an alarm will sound You can interrupt the timer if you need to access the shaking platform before the timer completes To start a timed shaking process 1 Turn the TIMER switch to the ON I position 2 Press the set timer up or down arrow key once The display starts to blink off and on and shows the current set time Press the up or down arrow to select the desired time Approximately five seconds after you release the Up or Down arrow keys the display stops flashing and the timing interval begins To interrupt a timed shaking process e Turn the TIMER switch and the RPM switch to the OFF O position CAUTION Wait for the mechanism to come to a complete stop before entering the chamber To restart an interrupted timed shaking process e Turn the RPM and TIMER switch to the ON I position Setting the Safety Temperature Alarm You can prevent the chamber temperature from inadvertent over heating by using the units Over Temperature Protection OTP which consists of e Athermostat independent of the main temperature control e A knob marked Safety Temp to set the safety temperature threshold The numbered scale around the knob is for reference only and does not correspond to any temperature points An alarm marked Temp that sounds if the temperature exceeds the user defined temperature threshold
10. ERISIS EAB SSI5R HS SSI5R HS 2 Orbital Shaking Incubator Operational Manual 4861640 Revised 12 2013 Formerly designated as SIGR HS SI6R HS 2 SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Table of Contents Interiot Accessory Outlet acier Db oto labeo dto sedit Oued Maintaining the Unit Disinfecting Your Unit nisso iisisti ede e Ru en eae A Typical Decontamination Procedure eeeeee Control Maintenanee ded eode tesa tee teat Bebe utu Beebe Troubleshooting Solving Pro DISS e eerte te 1p iie ne EHI tni p tn ep E Ed T raperdtute eus vee edv ini Eod ee E A Refrigeration SIGR models only ia ip Hb rep bc petenda Oe NICHE UITIUM UII Getting Your Unit Serviced Cxetttg ASSIS ANCE iod ooa aestus t uuo e beue tur duda RU e eae eae Obtaining Nameplate Information essen eene Returning Your Unit iseer bc GR En ERREUR RR RERRN IAN ERN RTRRK UE DRNIR ANNE SHEL LAB Contact Information eeseseseseeeeeeeeeeeeee eene eene Replacement Parts and Accessories Replacement Parts 20 55 hee cepe ditate aid ict keine angered Specifications SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Using the Unit Safely Introduction Thank you for choosing a SHEL LAB shaking orbital incubator SHEL LAB sets the standard for quality and reliability Your unit is backed by over 30 years of design and manufacturing excellence in t
11. OARD 1750787 SWITCH ORANGE 3 a RPM SWITCH 7850553 ALARM BOARD BODINE 1750681 MOTOR 4880514 0860503 ORANGE OL 1750862 CHAMBER FAN 17 10 800W 4880569 POWER INDICATOR BROWN 4650554 BLUE BROWN BLUE UTLET 4200518 LIGHT SWITCH BROWN 7850553 BLUE Lp A 4660528 LAMP HOLDERS 4660502 HIGH LIMIT 1 CUT OFF 42 C 1750862 COMPR SSOR REFRIGERATION fa T CONDENSING l UNIT 7010521 BROWN Oo BROWN 1 BLUE 4 2 1 L I 21 Copyright 2010 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual SSI5R HS 2 SIGR HS 2 220V 9851462 2800502 EMI FILTER INLET 4200505 BROWN BLACK YELLOW 120V 240V TO 90V BLACK WHITE BLACK VIOLET I I STEP DOWN TINE TRANFORMER 1 SWITCH 8350509 i 0S YELLOW i o YELLOW i l RPM DISPLAY MARRAN A MAIN T CONTRO 1750791 1750790 MOTOR BROWN ORANGE BOARD y 1750787 SWITCH ORANGE 0578 o o RPM SWITCH 7850553 1750679 OTP Hey TER ALARM BOARD 1750681 BODINE MOTOR 4880514 0860503 ORANGE OTL 1750862 CHAMBER FAN 68 40 750W 4880570 B
12. ROWN X BLUE POWER INDICATOR BROWN A 4650554 e BLUE BROWN BLUE OUTLET 6100532 LIGHT SWITCH L BROWN 7850553 BLUE joteeuepeec tege eee HIGH LIMIT i CUT OFF 42 C i 3E REFRIGERATION _1750862_ i CONDENSING F 4 UNIT 7010543 22 Copyright 2010 Sheldon Manufacturing All rights reserved All specifications and features for this product are subject to change without notice
13. alling Sample Tray Your unit comes with a sample tray as standard equipment To install the sample tray 1 Enclose all corners of the shaking mechanism within the lips of the sample tray This can be done easily by positioning the front two corners and then setting the rest of the tray down 2 Shake the tray by its handles to confirm that it is firmly in place Plugging the Unit into a Power Source We recommend that you plug your incubator into a circuit separate from other equipment This prevents damage or destruction of the incubator caused by overloading or failure of other equipment on the same circuit The electrical supply circuit to the incubator must conform to all national and local electrical codes The voltage supplied to your unit should not vary more than 10 WARNING For your own safety do not plug the unit into a power source until you have read and understood the safety and operational instructions in this manual To connect the unit to a power source 1 Be sure the plug and the cord are in good condition If the power cord is worn cut or damaged in any way do not use it Contact customer service for a replacement power cord For information on contacting customer service see page 20 2 Plug the service cord firmly into a grounded electrical outlet If the plug does not fit the outlet have a proper outlet installed by a qualified electrician hd Lad SHEL LAB SSI5R HS and SSIBR HS
14. cult to control What s wrong What is the problem Possible Causes To solve the problem The temperature indicated by the Controller is calibrated too high 1 Calibrate the Main Temperature Main Temperature Control is higher Controller See page 11 than my reference thermometer 2 Call customer service Display reads HI or 400 Probe is unplugged 1 Be sure the temperature probe is properly plugged in Or If this doesn t solve the roblem Wire to the probe is broken P 2 Call customer service Or 2 Probe is plugged in backwards Chamber temperature spikes over the Unit is not calibrated properly 1 Calibrate the Main Temperature Set point Controller See page 11 The temperature indicated by the Main Temperature Control is lower than my reference thermometer The temperature inside the unit ig has not yet stabilized after the door has been opened E Or PA The temperature inside the unit has not yet stabilized after the unit has been turned off or a power failure Or Controller is calibrated too low 2 Or Over Temperature Protection OTP is set too low E Or E Heating element failure Wait for the temperature indicated by the Main Temperature Controller to stabilize If you have just turned the unit on wait 24 hours for the incubator to stabilize at a warmer temperature A fluctuation of no more than 0 1 C is normal If this is not the problem
15. displays are easy to read Digital keypad operation allows calibration of the main temperature controller to a reference thermometer A fluorescent light allows you to see all that s going on An interior electrical outlet and a one inch hermetically sealed double paned glass viewing window Unit exteriors are formed of cold rolled steel finished with corrosion resistant powder coat paint Chamber interiors and shelves are made of polished stainless steel which provides excellent durability and an easy to clean surface An interlock switch stops the shaking mechanism if the door is opened These units refrigerate using a 1 6 horsepower motorized compressor that does not use CFCs or HCFC SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Receiving Your Unit Unpacking and Inspecting Your Unit Before leaving our factory all units are packaged in high quality shipping materials designed to provide protection from transportation related damage Once a unit leaves our factory however safe delivery becomes the responsibility of the carrier who is liable for loss or damage to your unit Damage sustained during transit is not covered under your unit warranty When you receive your unit inspect it for concealed loss or damage to its interior and exterior Should you find any damage to the unit follow the carriers procedure for claiming damage or loss Inspection Guidelines e Carefully
16. elines to select the best location for your unit CAUTION DO NOT MOUNT YOU UNIT TO A FLAMMABLE SURFACE e Operating Conditions For optimum performance use your incubator at room temperatures between 18 and 25 C 65 and 77 F and at no greater than 80 relative humidity at 25 C If you intend to operate the unit in conditions outside of these limits contact your customer service representative e Exposure Avoid exposing the unit to the following e Direct sun e High air movement such as air vents heating and cooling ducts doors and other heavy traffic areas e Extreme heat from steam radiators Stoves ovens autoclaves or other sources of heat e Level Surface The unit must be located on a solid flat and level surface e Space requirements Allow a minimum of 20 cm 8 in between the rear and sides of the unit and any walls or partitions that can obstruct free airflow Allow enough room so that the door can swing opens at least 90 degrees Do not block access to the power cord circuit breaker or fuses e Cleanliness Good laboratory quality control practice is the most efficient and reliable way to keep your unit free from contamination If it is important that the interior of your unit remain sterile always pay attention to the following guidelines e Keep the air in the laboratory as clean as possible e Keep the floor around the unit clean e f the unit must be placed at the floor l
17. emperature Use only a Certified NIST temperature measuring device to calibrate your unit To verify that your unit needs calibration 1 Be sure the temperature within the chamber has stabilized at the set point for several hours 2 Insert a certified reference thermometer through the access porthole To attain the best calibration place the thermometer as close to the location of 10 the samples Be sure the thermometer is not touching any shelving 3 Allow the reference thermometer to stabilize until it displays a constant value for one hour 4 Compare the temperatures displayed by the incubator and reference thermometer If they match you do not need to calibrate your unit for that temperature If they do not match you need to calibrate your unit To calibrate your unit 1 Simultaneously press and hold the Set Temp Up and Down arrow keys After approximately 5 seconds the temperature reading will blink off and on Release the Up and Down arrow key 2 While the display is blinking press the Up or Down arrow keys to select the temperature that matches your reference thermometer When you hold an arrow key the display scrolls through the temperature settings The incubator accepts the new temperature reading after you release the arrow pads for 5 seconds At that time the display stops blinking 3 For best results recheck the calibration after the unit has remained on for 24 hours and its temperatu
18. erature in the chamber using the main temperature controller which consists of a digital display and UP and DOWN arrow pads marked Set Temp To set the chamber temperature To set temperature press and release either up or down key and display will blink Then press and hold either up or down key to scroll up or down for set point When you press either the Up or Down arrow key the display starts to blink from bright to dim and shows the temperature set point which is the temperature to which the unit will stabilize The incubator accepts the new set point after you release the arrow pads for 5 seconds At that time the display stops blinking and indicates the present chamber temperature After setting the chamber temperature wait at least 1 hour for the chamber temperature to stabilize to ambient conditions To achieve maximum temperature stability wait 24 hours before you begin using the unit Calibrating the Main Temperature Control Calibrating your unit ensures that the temperature inside the incubator matches the temperature reading of a certified reference thermometer We recommend that you calibrate your unit once it has been installed in its working environment and the chamber temperature has been stable at the set point for several hours You should calibrate your unit at or as close to the temperature set point as possible To maximize your results calibrate the unit each time you operate the unit at a new t
19. evel use a platform such as a caster platform This facilitates movement of the unit during cleaning and allows for easier access to the back of the unit e Minimize the number of times access is made to the chamber during normal operation Each time the door is opened room air is drawn in and can lead to contamination of the unit After deciding on the location for your unit follow the installation instructions below Leveling the Unit The unit must sit level from side to side and from front to back While the unit does not have to be absolutely level each of the four feet should be in firm contact with the surface on which the incubator is to be run Install the four leveling feet in the four holes in the bottom of the unit When the feet are installed you can raise or lower a corner of the unit by turning its foot clockwise or counterclockwise respectively To level the incubator 1 Insert a leveling foot into each of the four holes at the bottom of the unit 2 Adjust the foot at each corner until the unit stands level and solid without rocking If you move the incubator to a different location be sure to re level the incubator at the new location Sterilizing Your Unit The interior of your incubator was cleaned at the factory but is not sterile For information on SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual sterilizing your unit see Disinfecting Your Unit on page 14 Inst
20. h Changes in intensity only when rpm varies Stops when the oscillate switch is turned off Sound appears to be coming directly from the motor not the mechanism Motor cable plugs not seated properly B Or E e May have motor bearing failure 1 May need to replace motor Perform a visual inspection on motor to decide If this does not solve the problem 2 Call customer service Contamination The chamber is contaminated e Your unit is not cleaned and decontaminated often enough Or e If your unit becomes contaminated even after you follow an appropriate maintenance regimen the source of the contamination is probably not the incubator 1 See Maintaining the Unit on page 14 for recommendations and instructions on decontaminating your unit If this does not solve the problem 2 There are many sources of contamination such as water baths hoods autoclaves reagents disposables incubators and personnel If your unit becomes contaminated even after you follow an appropriate maintenance regimen the source of the contamination is probably not the incubator 3 Call customer service 17 SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Getting Your Unit Serviced Getting Assistance Your incubator will provide years of trouble free operation Should you require assistance however SHELLAB customer service and support is available to ass
21. he scientific research and medical equipment industries Your unit is a general purpose incubator designed for professional industrial or educational use where e the preparation or testing of materials is done at approximately atmospheric pressure and no flammable volatile or combustible materials are being heated These units are not intended for use at hazardous or household locations Before you use the unit read this entire manual carefully to understand how to install operate and maintain the unit in a safe manner Your satisfaction with the unit will be maximized as you read about its safety and operational features Keep this manual on hand so it can be used by all operators of the unit Be sure all operators of the unit are given appropriate training before you put the unit in service Use the unit only in the way described in this manual Failure to follow the guidelines and instructions in this manual may be dangerous and illegal General Safety Considerations Your incubator and its recommended accessories have been designed and tested to meet strict safety requirements For continued safe operation of your incubator always follow basic safety precautions including e Read this entire manual before using the incubator e Be sure you follow any city county or other ordinances in your area regarding the use of this unit e Use only approved accessories Do not modify system components Any alterations o
22. ist you If your unit is still covered under warranty repair or replacement will be made at no cost to you according to the warranty given at the back of this manual If the warranty for your unit has expired you can still return the unit for repair If the unit proves to be beyond repair we will promptly inform you of its condition and if you want return the unit to you Obtaining Nameplate Information Before you contact customer service obtain the following information about your unit from the data plate at the back of the unit Use the spaces below to record the information Model Number e Serial Number 18 Returning Your Unit If you need to return your unit for any reason first contact your customer representative for return authorization number RA Be sure to print the RA clearly on the package in which you ship your unit No return is accepted without e prior authorization by SHEL LABS e a clearly visible RA on the package SHEL LAB Contact Information Please allow at least 24 hours from the time that you contact our service manager for service to be scheduled Contact Information Sheldon Manufacturing Inc P O Box 627 Cornelius Oregon 97113 Phone 503 640 3000 Toll free 1 800 322 4897 Fax 503 640 1366 Email tech Shellab com Internet http www Shellab com Shellab SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Replacement Parts and Accessories
23. ld have one 1 counterweight per loaded 96 deep well plate and its clamping hardware 3 Replace the securing nut and sample tray SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Interior Accessory Outlet This unit features an accessory outlet to provide power for equipment such as magnetic stirrers rockers etc The weight of this equipment should not exceed 25 pounds 55 125 kg per shelf This equipment may provide additional heat that could affect the temperature range of this incubator We recommend testing the incubator and any accessory equipment to ensure that the desired operating conditions can be met Caution This incubator operates at conditions that might damage accessory equipment Verify that your accessory equipment is capable of operating under the same conditions as the incubator The outlet is located inside the incubator in the upper right rear of the chamber The voltage available at the accessory outlet is the SAME as the voltage supplied to the incubator For example a 120 vac incubator will have 120 vac at the accessory outlet and a 240 vac incubator will have 240 vac at the accessory outlet DO NOT exceed 500 va rating of the accessory outlet 12 SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Maintaining the Unit The only regular maintenance required for your unit is to keep it clean and free from contamination Use the guidelines and in
24. mber 6 Wash and disinfect all interior surfaces 7 Let the chamber dry out fully before replacing the removed parts or reattaching the unit to a power supply Control Maintenance The main temperature controller over temperature protection thermostat and main temperature probe do not require any maintenance If the unit appears to be having trouble maintaining a temperature see Troubleshooting on page 14 SHEL SSI5R HS and SSI5R HS 2 Shaking Incubator Operational Manual Troubleshooting Solving Problems Should the proper function of your unit come into question use this section to help you determine what the problem is and how to fix it Check if your question is similar to those listed below Then follow the guidelines found in that section e The temperature control inside the unit does not appear to be working correctly What s wrong The refrigeration of my unit does not appear to be working correctly What s wrong Temperature WARNING Replacing fuses with wrong type and value can result in serious damage to the equipment and property ONLY Replace fuses with the same type and amperage indicated on the replacement fuse labels There are no user serviceable components inside the unit Potentially lethal voltages exist Do not attempt to service your unit beyond the procedures described here See Getting Your Unit Serviced on page 21 The temperature inside the unit is diffi
25. nit should be recycled Not disposed of in land fill SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Features of Your Unit Product Description Your shaking orbital incubator provides Controlled environment For continuous growth of biological organisms Vibration free operation A unique adjustable counterbalance system provides vibration free operation regardless of load Large chamber A large six cubic foot chamber facilitates throughput Shelves in the top provide space for static incubation during shaking sessions Refrigeration All models are refrigerated which supports insect cell culture and entomology studies Load Flexibility Our unique counterbalance weighting system is adjustable to accommodate off center loads varying capacities and stroke lengths which in turn allows smoother running Sample protection All major functions temperature RPM and time have audio and visual alarms that immediately alert you to deviations from set parameters Over temperature protection Provided by a safety thermostat that is independent of the main temperature controller Guards your samples from inadvertent overheating Key Features A brushless DC motor offers quiet and maintenance free orbital shaking motion A PID microprocessor controller provides precise uniformity The rotation platform is included with each unit and is self centering for easy installation Large LED
26. not move the incubator while it is plugged into the power source o Remove all moving parts such as shelves and trays before you move the unit Make sure the door is securely shut o Useatleast four people to lift the incubator o Liftthe unit from its bottom surface only o Do not use doors handles or knobs to lift or stabilize the unit o Keep the unit from tipping Servicing Your Unit Only qualified personnel should service your unit Faulty service may be dangerous and will invalidate the unit s warranty Do not operate the unit if any parts are damaged or missing Maintenance Unplug the unit from its power source before attempting any maintenance SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Meanings of Symbols About this Manual In this manual and on labels attached to the product graphic Throughout this manual the words WARNING symbols have the following meanings and CAUTION have the following meanings Symbol Indcation You should consult this manual for a WARNING ps her a hee us A potentially hazardous situation that if not avoided could result in serious injury or i Temperature death CAUTION Pa Over Temperature Safety A potentially hazardous situation that if not avoided may result in minor or moderate oC Degrees Centigrade injury or damage to the equipment m AC Power 2 Manual Adjustable Components vu Oscillator D Timer a Light Indicates U
27. protocol will determine your actual use of these features 1 Turn the unit on See Turning the Unit On below on this page 2 Set the chamber to the desired temperature and wait for the chamber temperature to stabilize See Setting the Chamber Temperature on page 11 3 Calibrate the main temperature control At any time use the following features when appropriate e Turn the shaking mechanism on and adjust the speed of the shaking mechanism e Set the Over Temperature Protection OTP to guard your samples from inadvertent over heating e To account for the weight of different sample loads you will need to adjust the number of counterweights being used e To adjust the movement of the shaking mechanism from vigorous to gentle you will need to adjust the shaking stroke and counterweight position SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Turning the Unit On The unit is equipped with an On OFF switch that controls power to the entire unit The switch is lit by a green light when the power is on To turn the unit on Be sure the unit is plugged in 2 Push the Power switch to the On I position 3 When you turn the unit on for the first time use a screwdriver or coin to turn the Safety Temp knob fully clockwise to its maximum position This deactivates the Over Temperature Protection OTP feature Setting the Chamber Temperature You raise or lower the temp
28. r gasket leaks The door is opened too often There s an open container letting moisture collect inside the chamber 1 2 3 Check door seal Try to limit door opening closing Seal the container Power The unit will not turn on Power cord not firmly plugged into the outlet Or The unit or wall fuse circuit breaker has blown Or The outlet is defective Or The unit is plugged into a circuit that already has too many electrical loads Be sure the voltage and frequency specifications of the outlet are within the range stated on the power rating overlay at the rear of the unit If this does not solve the problem Check the power cord at the electrical outlet for proper fit Make sure the unit is plugged in firmly If this does not solve the problem Replace fuse circuit breaker in the unit or wall as necessary If this does not solve the problem Make sure the outlet is in proper working condition Replace if defective If this does not solve the problem Check to see what other loads are on the same circuit as the unit We recommend that you plug your incubator into a circuit separate from other equipment Call customer service The unit fuse circuit breaker blows often Wrong fuse installed Wire is shorting out Check fuse for right amperage Call customer service The wall fuse circuit break blows often Too many things may be plugged
29. r modifications to your incubator may be dangerous and will void your warranty e Always plug the unit s power cord into a grounded electrical outlet that conforms to national and local electrical codes If the unit is not grounded parts such as knobs and controls may conduct electricity and cause serious injury Do not connect the unit to a power source of any other voltage or frequency beyond the range stated on the power rating overlay at the rear of the unit Do not modify the power cord provided with the unit If the plug does not fit an outlet have a proper outlet installed by a qualified electrician Avoid damaging the power cord Do not bend it excessively step on it place heavy objects on it A damaged cord can easily become a shock or fire hazard Never use a power cord after it has become damaged Precautions for Your Unit Observe the following additional safety guidelines for your unit Operating Conditions For optimum performance use your incubator at room temperatures between 18 and 25 C at no greater than 80 relative humidity at 25 C If you intend to operate the unit in conditions outside of these limits contact customer service Installing the Unit Installation of the unit can be performed by the end user Lifting and Handling The incubator is heavy and should be moved by a lifting device such as pallet jack If you must lift the device by hand always observe the following guidelines o Do
30. re has remained stable Setting the Shaker Speed Your unit is equipped with a shaker mechanism that provides maximum oxygenation of your samples You control the shaking mechanism using the shaker control which consists of a digital display that shows RPM rotations per minute in increments of 1 and UP DOWN arrow pads marked Set RPM and the RPM switch To turn the shaking mechanism on 1 Be sure the door is completely closed 2 Push the RPM switch to the On lI position The shaker mechanism will increase the speed up to the current set point which is the speed at which the unit will rotate per minute Note that the shaker motor runs continuously as long the RPM switch is On I To adjust the shaker speed RPM 1 Press either the Up or Down arrow key once The display starts to blink from bright to dim and shows the RPM set point 2 Press the Up or Down arrow keys to select the desired RPM The incubator accepts the new set point after you release the arrow pads for 5 seconds At that time the display stops blinking and indicates the present RPM Even if you turn the RPM switch off O the controller remembers the last RPM value used SHEL LAB SSI5R HS and SSIBR HS 2 Shaking Incubator Operational Manual Using the Timer Using the incubator s timer you can run the shaker platform at a preset RPM for a preset time The timer can be set at intervals of one 1 minute up to a maximum of a 999 16 hours 3
31. structions in this section to maximize the life of your incubator and help prevent contamination of your samples WARNING Do NOT Use Flammable Cleaning Detergents Do NOT store Flammable materials In On or Near this equipment Disinfecting Your Unit Although your operating conditions and related protocol should determine the actual decontamination procedures you use always keep the following guidelines in mind when decontaminating your unit Use cleaning materials known to be compatible with your unit If any questions arise about compatibility issues contact Customer Service see page 21 Clean and disinfect the incubator interior on a regular basis If the inside of your incubator smells strangely or contains rust mold or dirt you need to clean your incubator more frequently Dust the outside walls of the incubator at least every two months For incubators placed on the floor move the incubator every two months to clean and disinfect the floor below e Clean all gaskets and hinges every month e Do not use chlorine based bleaches or cleaners with abrasives as they will corrode and pit the interior of you incubator and any other stainless steel surfaces Use only non abrasive cleaners Do not use spray cleaners that might leak through openings and cracks and get on electrical parts These cleaners may also contain solvents that will harm the coatings Do not use hard tools such as me
32. tal wire brushes or steel wool Use only soft tools such as plastic brushes e Do not depend on the use of antibiotics to maintain completely sterile conditions as this is an inadequate technique for sterilization Instead use the aseptic techniques described in this section to maintain sterile conditions in the incubator You can use an autoclave to decontaminate stainless steel parts by following the manufacturer s instructions Otherwise wash all parts and surfaces with Soap and water to remove any organic material 13 Disinfect the parts with a 70 alcohol solution Rinse with distilled water and wipe dry with a soft cloth A Typical Decontamination Procedure Following is decontamination procedure that will suit most situations WARNING Regardless of which decontamination procedure you follow always turn the unit off and disconnect the service cord from its power supply Before you reattach the unit to its power supply be sure all cleaners are evaporated and dry To decontaminate the unit 1 Unplug the unit from its power source 2 Remove all interior parts including shelves and shelf clips 3 Remove all gaskets and hinges Clean and disinfect all mounting grooves for the door gaskets 4 Clean and disinfect all rubber or plastic tubing as well as the fan and fan housing 5 Clean and disinfect all access ports shaft holes electrical pass throughs and any other passages into the cha
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