User Manual VME64x 7U
Contents
1. Dimensions Height 310 3mm idth 482 6mm Depth front card cage for Boards 160mm Depth subrack 283 1mm Weight ME64x Basic 7U 10 8kg ME Basic 7U 9 9kg AC Power Supply Input 90 264 VAC CPCI Frequency 47 63 Hz Output Power 400 450W AC Power Supply Input 85 264 VAC Open Frame 120 350 VDC Frequency 47 440 Hz Output Power 400 W DC Power Supply ptional Cooling 3 x DC fans 119 x 119 x 38 mm 180m3 h 49 dB A Temperature perating 0 C to 40 C Storage 30 C to 70 C Transport 30 C to 70 C Humidity Operating 5 to 80 non condensing Storage 5 to 80 non condensing ransport 5 to 80 non condensing Shock MIL STD 810F 1 Jan 2000 Annex C U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 Vibration DIN EN 61373 1999 Figure 2 Category 1 Class B MIL STD 810F 1 Jan 2000 Annex C Shipboard Figure 514 5C 15 EMC Emissions EN 61000 6 3 Immunity EN 61000 6 1 Safety Test voltages according to EN 60950 1 Electromagnetic Typ 40 dB at 1 GHz with front panels Shielding Regulatory Compliance EN60950 1 www hartmann elektronik de 23 Rev 1 02. C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company List of Figures Figure 3 1 VME64x Basic 7 U 84 HP 5 tert here PE beer ende 5 Figure 3 2 VME Basic 7 U 84 EP ette O E 6 Figure 3 3 Backplane VME 6U 21 Slot rear enne nnns 8 Figure 3 4 Backplane VME 6U 21 Slot front sssssssssssssseeee eene 8 Figure 3 5 Backplane Sample VME64x 6U 12 Slot front sssssssssseeeeeennnes 9 Figure 3 6 Backplane VME64x 6U 17 Slot 2 slot P47 front 9 Figure 3 7 Power Entry Module rrrnnvnnnnrnnvnnenrnnvnnenrnnvnnensnnnnnenennnnnenrnnennenennnnnensnnnnnenennennenennnnnensnnnnnenen 10 Figure 3 8 Power Connection sample VME64x Basic 7U rrrnrnnnnnrnnnnrnnrnrrnnnnrnnrnrrnnenrnnrnrernrnrenrnrneennr 11 Figure 3 9 CPCI Power Supply 400W 6U 8HP rrrrnnnrnnnnvnnnnvrnnrnrennrnrnnenrnnrnrnnnrnrenennrenenrnnenrnersnresennneennn 13 Figure 3 10 Open Frame Power Supply 400W sssssssssssseseseeee nennen enne nennen 16 Figure 3 11 Alt FIOW Serea E E EENE een 16 Figure 4 1 AC Input sample VME64x Basic 7U rnrrnnnnvnnrnrrnnnnrnnnnvrennnrnnrnrrnnrnrnnennrnnenrenenrenrrrenrnnneennn 19 Rev 1 0 Il www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 1 Applicability System name Order number VME Basic 7 U 84 HP Depth 283 mm LMH0000150 VME64x Basic 7 U 84 HP Depth 283 mm LMHO0000160 1 1 Background Information e User Manual Hartmann VME Backplanes e T
3. 40 000h Survival rate 90 at 60 C rated voltage and continuously run in a free air state Frame Plastics Flammability UL94V 0 Impeller Plastics Flammability UL94V 1 Ambient temperature 40 Ambient temperature 30 C 0 48A 0 23A 5 75W 2 76W 2600min 1300min 102 4 cfm 2 9 m3 min 49 4 cfm 1 4 m3 min 64 7Pa 16 2Pa 39dB A 24dB A 17 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 4 Installation This section provides set up information and operation for the subrack e Subrack Components e Inspecting the Components e Protection Against Electromagnetic Interference e Preparing the Subrack 4 1 Subrack Components The subracks comes equipped with the following components e One power entry module with IEC 320 C14 connector switch fuse and filter e One VME backplane compliant with VME64x Standard ANSI VITA 1 1 1997 and ANSI VITA 1 1994 specification VME64x Basic 7U e VME64x card rack 7U 84HP 283mm deep e 17 slot front and 17 RTM slots e Two CPCI power supplies 400W AC e Voltage monitoring with reset generator and AC fail detection e Three thermal controlled DC Fans 120 x 120 x 38 mm VME Basic 7U e VME card rack 7U 84HP 283mm deep e 2i slot front e One open frame power supply 400W AC e Three DC Fans 119 x 119 x 38 mm 4 2 Inspecting the Subrack Components During the course of handling shipping and assembly pins shrouds mounting screws fans and other items can
4. Subrack system LMH0000150 will be delivered with fuse 5x20mm 250V 6 3A T m UL CSA Subrack system LMH0000160 will be delivered with fuse 5x20mm 250V 10A T m UL CSA Rev 1 0 10 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 4 2 Grounding Protective Earthing The system contains gaskets at the subrack and board level to guard against electromagnetic interference EMI Each of the subrack s individual components make contact with the gaskets The guide rails in the VME64x Basic System are also fitted with electrostatic discharge ESD contacts for each blade and RTM These ESD contacts ensure that the boards are fully discharged to prevent static caused by static as they are plugged into the subrack Caution A The subrack is designed in accordance with protection class1l It must therefore be operated with protective earth GND connection Use only a three conductor AC power cable with a protective earth conductor that meets the IEC safety standards 100 240V AC 47 63Hz Figure 3 8 Power Connection sample VME64x Basic 7U www hartmann elektronik de 11 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 4 3 CPCI Power Supply The power supply has the following main features Technical data INPUT SPECIFICATION Input Voltage Input On Off switch Power Factor Correction Input Connector Input Frequency Inrush Current Input Current Dielectric
5. Protected for continuous short circuit Recovery is automatic upon removal of short Overvoltage protection measured at sense connection Single output modules 2 5 5 V 122 134 6 60 V 110 120 Dual output module 2 6 V 122 134 8 28 V Rev 1 0 14 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 110 120 Recycle the AC input voltage to reset OVP circuit Reverse voltage protection 100 of rated output current Thermal protection All outputs disabled when internal temp exceeds safe operating range gt 5 ms warning AC OK signal before shutdown Remote sense Up to 0 5 V total drop Single wire parallel Current share to within 2 of total rated current DC OK 2 to 8 of nominal for any monitored output Minimum load Not required on single output modules 10 required on main of dual output modules Housekeeping bias voltage 5 VDC 1 0A mA max present whenever AC input is applied Module inhibit TTL isolated singles and dual both outputs only Switching frequency 250 kHz Output Output isolation gt 1 Megohm VME signal option board POR signal amp quad external DC OK Hold up module HUP 1 slot module providing an additional 34mSec 60mSec total hold up amp 600W loading Environmental Operating temperature 20 C to 50 C start 0 C derate each output linearly to 5
6. Rated Speed Air Flow Static Pressure Noise Bearing Operating Temperature Storage Temperature Life Expectancy Material 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Motor Protection Auto Restart Polarity Protection Isolation Resitance 10M Q or over with a DC500V Megger Dielectric Withstand Voltage 700VAC 1s Ambient Temperature Range 10 C 70 C Operating 119mm x 119mm 38mm thick 12V 6 0 13 8V 0 55A 6 6W 2950min 108 cfm 3 7 m3 min 68 2Pa 0 27 inchH2O 42 5dB A Ball Bearing 10 70 40 C to 70 C 50 000h 25 C Casing Plastic black 94V 0 Impeller Plastic black 94V 0 Lead Wire UL1007 AWG24 red black 3 5 2 Fans VME64x Basic 7 U General Specification e Thermally speed controlled fan with built in thermistor e Motor Protection System Current cut system with reverse connection protection e Isolation Resitance 10MQ or more at 500VDC megger between lead conductor and frame e Dielectric strength 500VAC 1 minute between lead conductor and frame e Operation Temperature Range 10 C 60 C non condensing Technical data Dimensions Rated Voltage Operating Voltage Operating Temperature Storage Temperature Life Expectancy Material Rated Current Rated Input Rated Speed Air Flow Static Pressure Noise www hartmann elektronik de 120mm x 120mm 38mm thick 12V 10 3 13 8V 10 C 60 C non condensing 30 C to 70 C
7. Withstand Transient Protection EMI Hold up Time Earth Leakage Remote ON OFF Power Fail Signal Status LED Thermal Protection OTP OUTPUT SPECIFICATION Output Voltage Output Current Output Wattage Output Connector Line Regulation Load Regulation Noise amp Ripple OVP Adjustability Output Trim Remote Sensing Hot Swap N 1 Redundancy Current Sharing DC OK Signal Power OK Signal Over Current Protection OCP Overload Protection OLP Rev 1 0 400W 6U x 8HP Meet IEC 61000 3 2 harmonic correction Internal OR ing diodes for N 1 redundancy Hot swappable Third wire currant sharing EMI meet EN 55022 FCC class B CE marking compliance Fully compliant with PICMG Typ 90 264Vac Option Meet Harmonic Correction IEC 61000 3 2 Power Factor typ 0 99 Positronic 47 pin PCIH47M400A1 47 63Hz Typ 30Arms 9 230Vac active 5 1A 115Vac 2 6A 230Vac Meet IEC 60950 1 regulation MOV withstands transient as specified by EN 61000 4 4 level 3 Meet EN 55022 FCC Class B 30ms 115Vac 34ms 230Vac Less than 0 5mA 230Vac Available at INH amp EN pins Available at FAL pin lt Green gt means valid input voltage lt Amber gt means a critical fault Installed NTC and thermostat for thermal sensor at DEG pin 5V 3 3V 12V 12V 5V 33 0A 3 3V 33 12V 6A 12V 1 5A Typ 400 450W continuous Positronic 47 pin PCIH47M400A1 Typ 0 1 VO1 typ 1 0 VO
8. become damaged and or loose IN WARNING Before utilizing the subrack perform a thorough inspection to ensure the subrack and its components are not damaged e To inspect the subrack 1 Visually inspect the subrack to ensure that all of the connector pins are straight screws are tight and so on 2 Check to ensure none of the EMI gaskets are damaged 4 3 Protection Against Electromagnetic Interference The subrack contains gaskets at the shelf and board level to guard against electromagnetic interference EMI Ensure that the subrack is grounded and that each of the subrack individual components make contact with the gaskets Follow the proper grounding and ESD handling procedures Rev 1 0 18 www hartmann elektronik de 44 HARTMANN ELEKTRONIK 4 4 Preparing the Subrack Side flanges are provided to allow the shelf unit to be mounted in a 19 482 6 mm cabinet In preparing the subrack perform the following e Mounting the Subrack e Powering the Subrack e Installing Boards e Installing Filler Panels 4 4 1 Mounting the Subrack This subrack system can be installed in 19 equipment racks or cabinets e Ensure that the rack or cabinet is constructed to support the weight and dimensions of the system e Incorrect system installation can cause the rack or cabinet to topple over additional stabilization might therefore be required e Single system installations should be mounted at the bottom of th
9. does not exceed the operating temperature given in the environmental requirements in this guide and allow room for proper air flow for cooling Voltage Hazards The system is powered with a power supply the mains voltage is 115 230VAC Voltage range 85VAC to 265VAC This voltage is considered hazardous System Overheating The boards are cooled by forced air convection through three DC axial fans from bottom to top Ensure that other equipment below or on top of the subrack do not obstruct the airflow through the systems The subrack ambient temperature may not exceed 40 C www hartmann elektronik de 3 Rev 1 0 2 4 7 2 4 8 A 2 4 9 A Rev 1 0 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Mounting Considerations During the course of handling shipping and assembly parts could become loose or damaged Do not operate a shelf in this condition as this may cause damage to other equipment Electrical Hazards The caution label on the system s rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered hazardous High leakage current can cause injuries Ensure that the system is properly grounded at all times the following conditions shall be met This equipment shall be connected directly to the AC supply system earthing Board Installation Electrostatic discharge and incorrect board installation or remova
10. fuseholder 1 pole and Mains Switch 2 pole Technical Data Ratings IEC Ratings UL CSA Leakage Current Dielectric Strength Allowable Operation Temp Climatic Category Degree of Protection Protection Class Terminal Panel Thickness s Material Housing Appliance Inlet Outlet Fuseholder Rated Power Acceptance Ta 23 C Power Acceptance Ta gt 23 C Mains Switch Line Filter MTBF Fuseholder IEC Inlet C14 1 10A Q Ta 40 C 250 VAC 50 Hz 1 8A 9 Ta 40 C 250 VAC 60 Hz standard 0 5 mA 250 V 60 Hz 1 7 kVDC between L N gt 2 7 kVDC between L N PE Test voltage 1 min 50 Hz 25 C to 85 C 25 085 21 acc to IEC 60068 1 from front side IP 40 acc to IEC 60529 Suitable for appliances with protection Class 1 acc to IEC 61140 Quick connect terminals 6 3 x 0 8 mm Screw on mounting max 8 mm Thermoplastic black UL 94V 0 C14 acc to IEC EN 60320 1 UL 498 CSA C22 2 no 42 for cold conditions pin temperature 70 C 10 A Protection Class 1 1 pole Shocksafe category PC2 acc to IEC 60127 6 for fuse links 5 x 20 mm 5 x 20 2 W 1 pole 1 6 W 2 pole per pole Admissible power acceptance at higher ambient temperature see derating curves Rocker switch 2 pole non illuminated acc to IEC 61058 1 Standard Version IEC 60939 IEC 60601011 UL 1283 UL 544 EN 133 200 CSA C22 2 no 8 gt 2 000 000 h acc to MIL HB 217 F Switch Filter Figure 3 7 Power Entry Module
11. termination ADC Automatic Daisy Chain filter 3 Openframe power supply unit 400 W with 6 3xDC Fans 119 x 119 x 38 mm 180m9 h wide range input 85 264 VAC with PFC 49 dB A Figure 3 2 VME Basic 7 U 84 HP Rev 1 0 6 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 2 Subracks The VME and VME64x subrack made of chromated aluminum Cover and bottom plate perforated At the VME64x subrack are IEEE guide rails and ESD clip mounted at the bottom 3 3 Backplanes General and technical Information The VMEbus based on the IEEE 1014 and IEC 821 standards has become an established industrial standard worldwide All Hartmann VMEbus boards are based on the HIGH SPEED DESIGN concept Low reflection is achieved by means of uniform signal line surge impedance Shielding of each individual signal line assures minimal coupling and therefore guarantees trouble free operation even when expanded to the 64 bit mode with the 2e protocol 160 MByte s The VME64 represents an extension of the VME family according to ANSI VITA 1 1994 and permits 64 bit data traffic The VME64x extends the VME family according to ANSI VITA 1 1 1997 and is available with the optional 95 133 pin 2 mm connector JO VME64 and VME64x use 160 pins connectors This system is downward compatible so that assemblies with 96 pin connectors to DIN 41612 can still be used Termination In order to prevent interference on signal li
12. 0 at 70 C 20 C to 40 C max with rear air option Shock Vibration Mil Hdbk 810E Humidity 9596 non condensing Storage temperature 40 C to 85 C Temperature coefficient 0 02 per C Cooling Internal DC fan or customer provided air option Safety UL UL1950 CSA CSA22 2 No 234 Level 5 IEC IEC950 Class 1 VDE EN60950 BABT Compliance to EN 60950 BS 7002 CB Certificate and report CE Mark Output Current 45V 12V 12V Min Typ Max Typ Max Min Typ Max 0A 60 0A 60 0A 10 0A 10 0A 0A 4 0A 4 0A Total load at 12V and 12V together should not to exceed 144 W www hartmann elektronik de 15 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Figure 3 10 Open Frame Power Supply 400W 3 5 Cooling The operating temperature is from 0 C to 40 C The front boards at VME Basic 7U and VME64x Basic 7U are cooled by forced air convection through three DC axial fans 119 x 119 x 32 mm The rear I O boards are cooled by heat dissipation through convection Figure 3 11 Air Flow Caution A To ensure proper air flow within the system make sure that all slots are populated with either boards or filler panels Rev 1 0 16 www hartmann elektronik de 3 5 1 Fans VME Basic 7 U General Specification Technical data Dimensions Rated Voltage Operating Voltage Rated Current Rated Input
13. 2 typ 1 5 VO typ 3 0 VO4 typ 3 0 Typ 1 peak to peak or 50mV whichever is greater Built in at all outputs Available at VO1 2 amp 3 Electrical trim available at VO1 VO2 ADJ Available at VO1 VO2 amp VO3 Available Installed with internal OR ing diodes at all outputs and third wire current sharing method for N 1 redundancy operation Third wire current sharing at VO1 2 amp 3 Available for all output Available for all output Installed at each rail Fully protected against output 12 www hartmann elektronik de GENERAL SPECIFICATION Efficiency Switching Frequency Circuit Topology Transient Response Safety Standard Construction Operating Temperature Storage Temperature Temperature Coefficient Cooling Power Density Output Current 5V Min Typ Max Min Remark 3 3v Typ 2 0A 40 0A 55 0A OA 20 0A 55 0A OA C44 HARTMANN ELEKTRONIK A Phoen x Mecano Company overload or short circuit Typ 120 130 max load Consult the factory for special OLP setting Typical 120 max load Typ 76 81 96 120K Hz Forward circuit Peak transient less than 250mV and returns to within 196 less than 1 0mS for 25 load change IEC 60950 1 Class I Eurocard 6U X 8HP X 160mm CompactPCI format 0 to 50 C at full load with specified air flow Derates linearly to 50 at 70 C 40 to 85 C Typ 0 04 C At least 20 CFM 600 LFM moving air is required to a
14. HARTMANN ELEKTRONIK A Phoenix Mecano Company User s Manual VME Basic 7U 84HP VME64x Basic 7U 84HP www hartmann elektronik de Rev 1 0 Rev 1 0 44 HARTMANN ELEKTRONIK Rev R1 0 08 06 2010 Borutta Impressum Hartmann Elektronik GmbH MotorstraBe 43 D 70499 Stuttgart Weilimdorf Telefon 49 711 1 39 89 0 Telefax 49 711 8 66 11 91 E mail info hartmann elektronik de Internet www hartmann elektronik de Hartmann Elektronik is a longstanding partner of the embedded industry and has a variety of different backplanes With our wide selection of backplanes and enclosure you can build your perfect system platform Copyright O 2010 All rights and technical modifications reserved A Phoenix Mecano Company www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Table of Contents 1 Appleby NES ST 1 1 1 Background Information accus aeae aa eaii ae eed cete te tei epe eo he need URB Ennis 1 2 Safety E aeaiiai ia 2 2 1 Intended AppliCatiOn incited ormer E a eN AAEE adie tients EA ERRETENA 2 2 2 SEI CES EHE 2 2 3 General Safety Precautions sssssssssssssssssesesseeeeeeeenee nennen neret nnne enne 2 2 4 Safety Instr ctlons cte roster aae e Ceo PUR de eee 3 2 4 1 Protection Against Electromagnetic Interference EMI rrnrnnnnvrnnnnnnvrnnnnnnvrnnnnnnvrnnnennnnnn 3 2 4 2 Electrostatic Discharge Precautions rsrrrnnnn
15. KTRONIK A Phoenix Mecano Company Description VME64x card rack made of chromated aluminum cover and bottom plate perforated with IEEE guide rails and ESD clip mounted at the bottom VME64x backplane 6U J1 J0 J2 17 slot ADC Automatic Daisy Chain active termination Two CPCI PSU slot 8HP with P47 connector CompactPCI power supply unit 400W with wide range input 90 264 VAC 3 3V 20A 5V 40A 12V 10A 12V 3A with PFC with P47 connector incl 6U 8HP front panel Power Entry Module with IEC 320 C14 connector Switch fuse and filter DC Fans 119 x 119 x 38 mm 180m3 h 49 dB A Rear panel 84HP 6U with EMC gaskets and cutout for power entry module Partial rear panel 8HP 6U with EMC gaskets and cutout for power entry module Partial front panel 8HP 6U with EMC gaskets VME card rack made of chromated aluminum cover and bottom plate perforated VME backplane 6U J1 J2 21 slot ADC Automatic Daisy Chain active termination Open frame power supply 400 W with wide range input 90 264 VAC 5V 60A 12V 10A 12V 4A with PFC Power Entry Module with IEC 320 C14 connector Switch fuse and filter DC Fans 119 x 119 x 38 mm 180m9 h 49 dB A Rear panel 84HP 6U with EMC gaskets and cutout for power entry module 22 www hartmann elektronik de 5 4 Subrack Specifications 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company
16. ackplane Utility connector The special signals to the power supply unit and external LEDs are brought out to a separate connector on the backplanes Depending on the backplane type a 7 pin a 10 pin or a 14 pin connector with a contact spacing of 2 54 mm is used www hartmann elektronik de 7 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company Live Insertion Live Insertion does not require additional modules these have already been integrated in the backplane 3 3 1 VME 6U 21 Slot This VME backplane 6U J1 J2 21 slot is used in the VME Basic 7U order no LMH0000150 Figure 3 4 Backplane VME 6U 21 Slot front Rev 1 0 8 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 3 2 VME64x 6U 17 Slot plus 2 Slot P47 This VME64x Backplane 6U J1 J0 J2 17 slot 2 slot P47 is used in the VME Basic 7U order no LMH0000160 Figure 3 5 Backplane Sample VME64x 6U 12 Slot front The VME64x Backplane 6U 17 2 slot consists of a 17 slot VME64x J1 J0 J2 area in the middle with a P47 slot 8HP for one 6U CPCI power supply on the left side and on the right side Figure 3 6 Backplane VME64x 6U 17 Slot 2 slot P47 front www hartmann elektronik de 9 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 4 Electrical Connection and Power Supply 3 4 1 Power Entry Module The power input module is provided with an IEC 320 C14 connector integrated Filter
17. age 85 264 VAC 120 350 VDC Frequency 47 440 Hz Inrush current 40 A peak max soft start Efficiency 70 80 typ full case load Power factor 0 99 typ meets EN61000 3 2 Turn on time AC on 1 5 sec typ Inhibit Enable 150 ms typ EMI filter standard CISPR 22 EN55022 Level B EMI filter low leakage option CISPR 22 EN55022 Level A Leakage current standard 2 0 mA max 240 VAC Leakage current low leakage option 300 pA max 240 VAC Radiated EMI CISPR 22 EN55022 Level B Holdover storage 20 ms minimum independent of input VAC AC OK gt 5 ms early warning min before outputs loose regulation Full cycle ride thru 50 Hz Harmonic distortion Meets EN61000 3 2 Isolation Meets EN60950 Global Inhibit Enable TTL Logic 1 and Logic 0 Input fuse internal 10A Warranty 2 years Output Adjustment range 10 min all outputs Margining 4 6 nom 1 Overall reg 0 4 or 20 mV max 36 W modules 4 max Ripple RMS 0 1 or 10 mV whichever is greater Pk Pk 1 0 or 50 mV Dynamic response lt 2 or 100 mV with 25 load step Recovery time To within 1 in lt 300 usec Overcurrent protection Single main of dual output module 105 120 of rated output current Aux output of dual output module 105 140 of rated output current Short circuit protection
18. cal support and Return for Service Assistance Please return the complete subrack system For all product returns and support issues please contact your Hartmann sales distributor or www hartmann elektronik de Please use the original packing material Shipping without the original packing material might void the warranty 5 2 Declaration of Conformity The HARTMANN VME VME64x system platform Basic subracks are developed and manufactured according to EN 60950 1 The HARTMANN VME VME64x system platform Basic subracks are not end products with independent functionality according the EMC regulations therefore CE marking is not required Not before VME VME64x boards are plugged into the subrack the systems fulfill the requirements in accordance with EMC Directive 2004 108 EG and Low voltage Directive 2006 95 EG With the EMC optimized enclosure design and the high quality power input filters for the mains connection offers HARTMANN VME VME64x systems serve an ideal base for system Integrators which comply with the limits of EN 6100 6 3 and EN 61000 6 2 A functionality test and protective earth test is carried out on each system The included power supplies are in accordance with EN 60950 1 EN 55022 FCC Class A IEC 61000 3 2 HARMONIC www hartmann elektronik de 21 Rev 1 0 5 3 Scope of Delivery Subrack Quantity VME64x Basic 7U 1 1 2 1 3 1 1 1 VME Basic 7U 1 1 1 1 3 1 Rev 1 0 44 HARTMANN ELE
19. chieve full rating power 400W in a confined area 3 98 Watts Cubic Inch 12V 12V Typ Max Pk Min Typ Max Pk 10 0A 14 0A 15A OA 3 0A 4A 5 0A Max Min Peak load less than 60sec with duty cycle lt 10 Max load is the continuous operating load of each rail But the max load of each rail can t be drawn from all outputs at the same time Total max power of VO1 and VO2 should be less than 300W For DC Power Supply please ask Hartmann Elektronik CompactPCr HARTMANN ELEKTRONIK Figure 3 9 CPCI Power Supply 400W 6U 8HP www hartmann elektronik de 13 Rev 1 0 C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 4 4 Open Frame Power Supply The power supply has the following main features e Current share on all outputs with ratings of 10 A or greater e Remote sense on all outputs with ratings greater than 2 A e Overload protection on all outputs e Voltage adjustment on all outputs e Margining on all single output modules e Input OK signal and status indicator LED e Global DC OK signal and status indicator LED e Global and individual module inhibits enable e Forced air cooling field replaceable fan e Isolated 5 V bias voltage e Power factor correction e EN61000 3 2 harmonic distortion compliance e CISPR 22 EN55022 Curve B conducted radiated EMI e European CE Mark requirements e Optional VME timing and system DC OK module e EN61000 immunity standards Input Input volt
20. e rack or cabinet In multi system installations the bulk of the weight should be concentrated in the lower part of the rack or cabinet 4 4 2 Powering the Subrack Before inserting boards power the shelf to ensure that it is operating properly The power connections and the mains switch are located on the rear of the shelf e Ensure that the AC switch is set to the off O position e Connect the mains AC cable C14 10 Amp not supplied to the AC inlet e Turn the AC switch to the on 1 position 100 240V AC 47 63Hz Figure 4 1 AC Input sample VME64x Basic 7U 4 4 3 Installing Boards The shelves are compliant with VME64x Standard ANSI VITA 1 1 1997 and they are accepting boards compliant with the VME64x Standard ANSI VITA 1 1 1997 and ANSI VITA 1 1994 specification www hartmann elektronik de 19 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company N WARNING Boards should slide easily when installing or removing them from the shelf Forcing the boards may cause damage to the interface connector pins 4 4 4 Installing Filler Panels Filler panels consists of a front panel with or w o air baffles EMC gasket and mounting Screws WARNING UN Close all empty subrack slots with filler panels The filler panel prevents fan air from escaping out open slots Rev 1 0 20 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 5 Service 5 1 Techni
21. echnical Data Hartmann VME Backplanes e User Guide Hartmann VME Backplanes e IEC 60297 3 101 e ANSI VITA 1 1994 e ANSI VITA 1 1 1997 e IEC 1000 4 4 Electromagnetic Compatibility Part 4 Section 4 Electrical fast transient burst immunity test e EN60950 1 e Shock o MIL STD 810F 1 January 2000 Annex C U S highway truck Figure 514 5C 1 vertical Shock test Sawtooth Figure 516 5 10 e Vibration o DIN EN 61373 1999 Figure 2 Category 1 Class B o MIL STD 810F 1 January 2000 Annex C Shipboard Figure 514 5C 15 www hartmann elektronik de 1 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 2 Safety 2 1 Intended Application The VME64x System Platform Basic subracks is intended as a platform for a microcomputer system based on the VME Standard ANSI VITA 1 1994 and VME64x Standard ANSI VITA 1 1 1997 VME VME64x System Platform Basic subracks are not end products so there is no valid approval for this unit In Order to enable stand alone functionality additional elements are required An operational system is achieved only by way of appropriate VME VME64x boards The completion and final testing of the units have been carried out or at least supervised by qualified technicians These instructions are directed exclusively to these qualified technicians i e engineers trained and qualified electricians etc Make sure that the finished system complies with the safety regulations currently applicable in
22. en Frame Power Supply sse ener enne nennen enne 14 3 5 eret m P 16 3 5 Fans VME Basic 7 U cei a esee rep tede Rente entres 17 3 5 2 Fans VME64x Basic 7 U nrnnnennnrnnnnnnvrnnnrrnnrnnnrnnvrnnsrnnernnernnvrnnernnvrnnsrnnvrnnsrrnnrnnsssnnrrnnsennnnn 17 4 WPS tA AMON e 18 4 1 Subrack Components sssssssssseseseeseseenene enne nnne eines enne nnns n rennes 18 4 2 Inspecting the Subrack Components sssssssssssseseeene eene enne 18 4 3 Protection Against Electromagnetic Interference sseeenn 18 4 4 Preparing the SUDrack mr reo reke REEF POR A Eia RRRE 19 4 4 4 Mounting the Subrack sessssssssssssssessees nennen enne nennen tenente sent s entren nnns nn 19 AA Powering the SUDrFack erred rane Ee a RE aii PAR iaaea 19 44 3 Installing Boards Aarre E enn 19 44 4 Installing Filler Panels eet rrr et ire rre Eran ten bp eae 20 5 SONICO EE EE EE 21 5 1 Technical support and Return for Service Assistance rrrrrrsnrnnnrrsnrvnrrrrnvrnrrrrnrnnrrrrnrnnrrrrnnn 21 5 2 Declaration of Conformily ener tette rere endure er veta Rete se Er PP aee iux 21 5 3 Scope of DSMUVENY fsx 22 5 4 Subrack Specifications is ioo m needed xc er cR DR Pa SER anti 23 www hartmann elektronik de II Rev 1 0
23. l can damage circuits or shorten their life Before touching the boards rear transition module or electronic components make sure that you are working in an ESD safe environment Boards should be inserted and removed using their handles do not force the board by applying pressure to the front panel 4 www hartmann elektronik de 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 Product Description 3 1 System Overview 3 1 1 VME64x Basic 7 U 84 HP 7 3 1 VME64x card rack 7 U 84 HP 5 Power entry module with switch fuse and filter 2 VME64x backplane 6 U J1 J0 J2 17 2 6 Filler panel 8HP 6U with EMC gasket slots with ADC Automatic Daisy Chain with 2x P47 connectors for 6 U CompactPCl power supply units 3 CompactPCI power supply unit 400 W with 7 3x DC Fans 119 x 119 x 38 mm 180m9 h wide range input 90 264 VAC with PFC 49 dB A 4 Partial rear panel 8 HP 6 U with EMC gasket with cutout for power entry module Figure 3 1 VME64x Basic 7 U 84 HP www hartmann elektronik de 5 Rev 1 0 44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 3 1 2 VME Basic 7 U 84 HP 1 VME card rack 7 U 84 HP 4 Rear panel 84 HP 6U with EMC gasket with cutout for power entry module 2 VME backplane 6 U J1 J2 21 slot active 5 Power entry module with switch fuse and
24. nes which might result from reflection at open line ends these lines must be terminated on the VMEbus ON IN board on the backplane or OFF board external termination is possible A distinction is made between passive and active termination The advantage of active termination is reduced closed circuit current consumption Passive termination features better frequency response and a wider temperature range Daisy chain wiring A distinction is made between manual daisy chaining and automatic daisy chaining Automatic daisy chaining works without jumpers i e the user does not need to bother with plugging in and removing jumpers CHASSIS GND connection There is a solid electrically conductive chassis GND surface in the backplane to card rack mounting area This guarantees EMC tight mounting of the bus board on the card rack HF coupling of card rack and system ground is implemented for VME64 and VME64x by capacitors 10nF 200 V in each slot Static charges are discharged via a resistor 2 1 MQ A combination element M4 screw and Faston 2 8 or 6 3 x 0 8 mm is provided for the chassis ground connection Power connections The main operating voltage of 5 V 3 3 V and GND is supplied via terminal bars with M6 screw connections The auxiliary operating voltages are supplied via dual Fastons with an additional M4 thread Optimal daughter board supply and troublefree operation are ensured by the arrangement of the feed modules on the b
25. nnvrnnnrnnvrnnnnnnvrnnnennvrnnnrnnnrnnnernnrnnnernnrnnssennnnne 3 2 4 3 Installation PER 3 24A ao og EE EE 3 2 4 5 Voltage Hazards soesto claret noe nen Lea Eua cere Pea Lua e Pee ge Lua Pea 3 2 4 6 System Overheating cccccceccecescecseneeceneeeeeeeeeeeeeeaeeeeeaeeseaeeseaeeeseaeeseeeeseaeeseaeesseaeesseeesees 3 2 4 7 Mounting Considerations sessssssssssssseseeeeeeenenee nnne nnne nnns enne entrent nennen 4 2 4 8 Electrical Hazards uiii nne cene Dore OD eed uersu Led ues 4 2 4 9 Board Installation dme eee eor eet Dreier eae rib E ER ed e den 4 3 Product DESENPUON ERE 5 3 1 EIE TII W ssteissi 5 3 1 1 VME64x Basic 7 U 84 HP ie rd eset tnnc teet eere o tee Al ere peer 5 3 1 2 VME Basic 7 U 84 HP iai eerte cet ett bred z tete tabe eo t bae aiaa ta uds 6 3 2 illeriecce m eerie 7 3 3 isfz e de 7 Bidet VME 6U 21 SIOE iier tee ite eter eet naim tr etu Al bees ba ved et enu code 8 3 3 2 VME64x 6U 17 Slot plus 2 Slot P47 rusnrnnrnvrnnnrvnnnnvnnnnnrenenvenrnrnnnsnrenrrnrenenrnnenrrrrsnrnerenrenennn 9 3 4 Electrical Connection and Power Supply 10 3 41 Power Entry Module eritis batis sanket eens diaries 10 3 4 Grounding Protective Earthing essent nnne nnne 11 3 4 3 CPCI Power Supply s s imis seirinin aia nenne entrent aa aa a tenen nnns nn 12 3 4 4 Op
26. s specific area of office telecommunication industry and industrial control It shall not be used in safety critical applications life sustaining appliances or in aircraft Only trained personnel or persons qualified in electronics or electrical engineering are authorized to install operate or maintain the product This section provides safety information about Protection Against Electromagnetic Interference EMI Electrostatic Discharge Precautions System Installation Protection Against Electromagnetic Interference EMI The product has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules EN 55022 Class A To ensure proper EMC shielding operate the subrack only with all free slots populated with filler panels Ensure that all EMI gaskets make correct contact Electrostatic Discharge Precautions Electronic components can easily be destroyed by electrostatic discharge which can occur between subrack components and a person Before working on the rack make sure that you are working in an ESD safe environment Installation To avoid subrack damage verify that the system environment meets the environmental and power requirements given in this guide before installation consider these guidelines Location Locate the system in a stable area free of excessive movement and jarring dust smoke and electrostatic discharge ESD Make sure that the temperature
27. the country it is going to be used 2 2 Safety Symbols Hazardous voltage AN Familiarise yourself with the danger of electrical voltages and the safety precautions before starting to work with parts that carry dangerous voltages Caution This symbol indicates a condition where damage of the equipment or injury of the service personnel could occur To reduce the risk of damage or injury follow all steps or procedures as instructed Danger of electrostatic discharge Static electricity can damage sensitive components in a system To avoid damage wear ESD wrist straps or at regular intervals touch blank enclosure parts 2 3 General Safety Precautions I J Warning AN Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and trained service personnel only This equipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Rev 1 0 2 www hartmann elektronik de C44 HARTMANN ELEKTRONIK A Phoenix Mecano Company 2 4 Safety Instructions 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 2 4 6 The intended audience of this User s Manual is system Integrators and hardware software engineers The product has been designed to meet relevant standard industrial safety requirements It must not be used except in it
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