User manual
Contents
1. Substrate bin Clean the machine daily when using clay or aggressive sticky substrate See the section Empty substrate bin Safety components Test the safety circuit See section Test safety circuit Pictograms Check readability and replace if necessary Drill unit Lubricate see section Lubricate drill unit Drill shaft Clean with benzine Drill Rods adjustable drill Month Spray with oil Pottrack chain Paddlewheel Cleaning See section paddlewheel cleaning Version 2014 1 2 21 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 7 3 Paddlewheel cleaning Procedure 1 Turn off the machine and remove plug from socket 2 Open cover A with the key provided 3 Clean the blades with compressed air or a dry brush 4 Install the protective cover on the machine 7 4 Empty substrate bin Do not use a sharp tool in order to prevent damage to the tire Do not clean with water Procedure 1 Turn the machine off and remove cover A 2 Turn paddlewheel until the bin is empty 3 Turn off the machine and remove plug from socket 4 Remove substrate residues from the paddlewheel housing 7 5 Test safety circuit Procedure 1 Start the machine Press the emergency stop button The machine is now disabled Pull the Emergency Stop button The machine remains off Press the reset button emergency stop circuit All possibly connected conveyors start moving Start the machine2. 3 Description of the machine 3 1 Machine overview Substrate bin paddlewheel Drill Pottrack Pot erector Conveyor optional Mm OO W D gt 3 2 Outline drawing with main dimensions Super Super Mega Version 2014 1 2 User Manual Javo Super Super Mega Le Le Le 1840 1840 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 3 3 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications o 4 meter 5x1 5 cable incl 16A plug 900965 eee 900966 Number of potholders Super 24 distance between pots 200 16 distance between O O E Nameer of potos siper Me aaga Pm 2 20 canes berween pots 300 Pottrack extension See separate list of options Mesh pottrack chain 200mm 24h max 19cm 300mm 16h max 29cm Outlet double next to each other Max dimension 200 2x9cm_250 2x12cm_300 2x14cm Osmocote dispenser ST90 13 J O Brush Unit after drilling BM20 Brush Unit before drilling BM 204 eaw air wheels fromt Jsou yO Min Speed min 25 max Speed plus 20 Min Speed min 25 max speed plus 20 Height exit conveyor Cid SMM 7BOMM S O Drill bush motor axis 19mm Drilaxis19mm From drill 16cm 1000 revolutions drill motor motor axis 1 1 KW Use for large drills 24mm Drill bush motor axis 24mm Drill axis 14mm upto drill 15cm Dril
3. Cable length too large causing voltage loss Reduce cable length Voltage fluctuations by other devices on the same _ Ensure the correct voltage Turn off other group that requests power devices A second machine in line is not ready Clear second machine in line Amount of soil Soilslide is set too low Set the soil slide higher provided is not Soilslide is set too low and a tunnel is build up above Set the soil slide higher enough the soil conveyor belt slipping Check conveyor tension 7 8 Pottrack pawl Make sure the pawl A can move freely and remove obstacles if necessary lf the pottrack pawl skips the free stroke of the pawl may be too small The free stroke is reduced by wear of the chain because the chain is longer when worn To increase the free stroke you reassemble the rod which allows for movement of the pawl one hole higher see photo This increases the stroke slightly Please contact Javo BV Version 2014 1 2 24 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 7 9 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 10 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts
4. a a The machine must not be used when going through the above process the machine responds differently than described above Warn directly Javo BV 7 6 Lubrication drill unit Procedure 1 Lubricate the drill arm of the drilling unit with thin grease after every 40 hours 2 Clean the two chromed shafts of the drilling unit with a mild liquid after every 320 hours of operation 3 Spray the drill rods with light oil after every 320 hours of operation Version 2014 1 2 22 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 7 7 Fault list Problem Possible cause Motor fault mains voltage deviates more than 10 of the rated motor voltage oo high cooling air temperature Poor cable connection Blown fuse Drilling cable broken Too little cooling air caused by a clogged cooling air passage Action Solution Provide the correct voltage Provide cool air check the cable connection and repair if necessary Replace fuse Replace drilling cable Ensure proper inlet and outlet of the cooling air The motor hums Defect winding Repair or replace the motor winding and takes too Loose wire much power Lock wire Fuses are blown Short circuit in wiring or motor or switches turned off Rectify the short circuit Mechanical blockage of pottrack elevator or boron Remove blockages Motor is connected incorrectly Connect the motor correct The substrate Check motor and drive mechanism conveyor does n
5. The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 11 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and to request an account JavoNet 7 12 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2014 1 2 25 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A Ce Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Super Super Mega Typ
6. the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must be properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this 400Volt 50Hz 3 N PE 16A 5pole 1x 16A 5 pole 2 95 kW Super 1100 kg Super Mega 1300 kg 870 mm Super 4110 x 1500 x 1840 mm Super Mega 4955 x 1500 x 1840 mm 3 120 p p hour 1 440 p p hour 5 5 cm 24 cm 250mm Super 19 distance between pots 250 Super Mega 24 distance between pots 250 1100 Litre Drill shaft 14 mm up to drill 15 cm See type plate As agreed in the order confirmation CE S E Partner in Growing Westeinde 4 2211 XP Noorwijkerhout Nederland www javo eu info javo eu Machinene JC Bouwjaar JO Iv kw Opa Ca Em iat Version 2014 1 2 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parties can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Until proper CE Marking of the li
7. the paddlewheel The paddlewheel takes over the soil and transfers it onto pots which have been placed on the pottrack The pottrack is adjustable in height and width so that it is applicable to different pot sizes The pottrack move the pots to the drill which makes holes in the ground The hole depth and diameter are adjustable After making a drill hole the pots are transferred over the pottrack to a conveyor belt The machine is equipped with 2 wheels and two fixed supports 3 5 Machine workstations This machine has operator places at the pottrack Version 2014 1 2 10 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 3 6 Controls The motor is controlled with the control panel The control panel consists of the following buttons A Stop button B Start button C Reset button o D Emergency stop button At the electrical cabinet of the machine these buttons and connectors are placed A Drill off on B Pottrack off on C Paddlewheel off on D Stopped Error indication E Main switch F Dispenser continuous not continuous G Timer off on H Substrate conveyor off on Continuous power IN J Switched power OUT Max 6A K Continuous power OUT Max 6A The pottrack chain and paddlewheel can be controlled by frequency converters which control the speed of motors The potentiometers are mounted on a control panel Frequency inverter pottrack chain Fr
8. 7 3 2 Outline drawing with main GIMENSIONS ccccessccccceseccecesececeusecccauseccccueeceeeusecessuececeueeceesensecesauecetsuneceetenes 7 3 3 OPON ersan E EE aneereueaanctionsuntaar 8 3 4 SY ON OEI E PAE E EE PAPE EIE E EEE E PE NE EAE P AEE E E E EE 10 3 5 MACHINE NOK ION e a E E A E N E 10 3 6 CONTO e Ga E vases 11 Oe PANS E EENE EE E EEE TE RP 12 Mounting installation and commissioning cscscsccscscsccccccscsccccccscsceccccscucscsseccecscececcecscsceccecscuceceecececeees 13 5 1 AEE EAE E EEE sia eas EEE EEE E AE EE EAE E EEE E EEEE E E E E S 13 5 2 FACIES CO take care ol D ne USET ss nda a E AE 13 5 3 Mountihe ORNS CUMS ese cere donga sanidade E a O ea 13 5 4 Blaise ro OTONO 6 6 q ARDER SRT RO SIRER E RS RR NNE MRS OR SR 14 5 5 CRS CK aro ato Greco 5d NSE E A 14 5 6 Center te Cs gi gi 15 5 7 SE EINS ZOO 15 5 8 Check substrate CONVEY OF TENSION is inciicvicnssssccseesnnnnsecnesassudhiobdadsatsesandanuadecansvaanes sadio AESTATE S 15 5 9 Check pottrack chain USING ON Masato tee sas asd de gee et vee OU sessed ada ia E Ga nd 16 5 10 Checkpaddlewheel pelts tensi se siextcosescecccaiacecrsnaged asvosnetsogaateteoauteessneceinanseseddaaosetesceiaetsaesgaudnesoenesieoseseeeoaes 16 511 Setihesubstrate conveyor SPECO icri E ESTE E ET E EEE N E TS 17 SAI TP 8 p 6 lc lt 0 a A A E 17 dal Changeover potholdelSssscserear srie gatas Didi dd og OE ao ora a AA 18 Selo SELScraper PEER assado en dE TO eee a UG dn dn 18 Sado
9. ES UMIC ssa ad a enonseeatannena tee sssuacadiiecs eeonusaaieeeeateonns auees 19 OSU 6 q aaa rasa cee set ceca saan esc sats sas POR DOES ene ease twas REAR SAN TR OS 20 6 1 SOU g ices sere ec fogs A E rere seine DR REAR E A TRA ea egret eevee eon see eect Gage RR RR 20 6 2 OD sare casctes petece ns dente ie E ei o toi ea 20 6 3 EMC E CNC SO Dis oie cis er A actos que ge O A neue amen E A CO E aa Da a ns 20 7 Mam enan E sussusascamnioscaiaitoidabesincaa E ide god asas dido cala Pss ais anda dndids sa Cacau alias asia Cana du a aniddc 21 7 1 Reg ired tools and eguipmMe Nt ech ce sos isa sado LEO S 21 7 2 Proventive TVA A 6 ANDA SRP DRE RO SRD O RO UR O RR RE RE rene 21 7 3 Paddicwhec kce anie RR RD RODO MRE RN DEDE RR ee 22 Version 2014 1 2 2 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 7 4 EMP U ge E e E E ce ne ln 22 7 5 OS Vy C e E E E soisauaesoneiatocteadeumnnee stan 22 7 6 ERES LO ni r e E E E E ste E E E O E OE NS 22 7 7 PUIG E cree ate N tu E E US everett 23 7 8 POE eC DAW e E E E E Ea ds ia nie sUa tac 24 7 9 Bre ce ES E 0 0 r E E O E E E E E A A A E E OAE E E A E T 25 A SAV DAR e a T A S E E EN 25 Pal SAN OI ge ccc E E E E E 25 Fa CONT UOO a T aY C E aE EEE E E E EE 25 8 Disposal of machine or machine parts sessssessssesessesessesssseossseosssesssoscssoesssososeoesssoesssoscssoessssesseoesssossssoseee 25 9 EG conformity Statemenl sei oie podia ODE ds CEU EEE ER Se a dad aeaiia 26 Versio
10. Partner in Growing User Manual Original document version 2014 1 2 Super Super Mega Machine nr cccccscccsccssccsscecscessecesees Javo BV PO Box 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu WWW javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if not directly supplie
11. Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can operate the emergency stop gt gt gt gt PE 7 1 Required tools and equipment A set of keys is included with the machine consisting of Allan key 4 mm Door key Spanner 24 27mm Spanner 17 19mm Spanner 10 13mm moO BW D 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Machine Day Check that moving parts are functioning properly and not stuck and or broken parts or damaged in such a way that the operation is adversely no affected Have damaged parts repaired for use Day Chains and belts Check tension See section Mounting installation and commisioning
12. d by Javo f BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2014 1 2 1 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega Table of contents 1 Technical specifications and tolerances ssssesessessssesessesesseossssosscesssoesssossssossssoesssoesssoesssossssossoesssosssssesssseo 4 1 1 TYPE E c E E E S E A EE I ETE E E E E E EE ETA 4 2 SA V EA E E E RS 5 2 1 FP HO WISN WIG eera E oi auca nas racer E E E EEEE E ideas 5 2 2 Safety devices onthe Mach asse ct sensetaeenatcscacnnaseeuci honda Sos nd da Sad 6 2 3 Explanation Or Icons ana SVO Ss sssaisgo ssse iondateasincedaioncserdanebotsudaacesnncnneavenasounvereessd dtwecieswieutasar eecesarpeniecshisedaesesoeians 6 3 Description of the machine ssssesessesessesessssesoscecssoesssossoecssossssosossoecssssossseossssossssossossesossesossssossssossssoesssoese 7 3 1 Machine OVS PEN EEO
13. e Potmachine is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized Harmonized ee definition definition European standard European standard NEN EN ISO eatery ot machinery Basic Goncepts papo Saieay ol madine Riskassessm nt Pait2 principles f ign Part 1 12100 2010 A E Eid a rae 2 2010 Practical guidance and examples of methods Basic terminology methodology Safety of machinery Safety distances NEN EN ISO 13857 to prevent hazard zones being reached NEN EN 13850 by the upper and lower limbs Safety of machinery Parts of Control NEN EN ISO 13849 1 Systems with a safety function Part 1 NEN EN IEC 60204 1 General principles for design Safety of machinery Emergency stop Principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester October 2014 Director Version 2014 1 2 26
14. e the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities air power substrate etc needs to be present within 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be Keep hands hair loose clothing and or jewellery away from moving parts of th
15. e machine Wear A used when all protective devices and safety related facilities are available and ready for use Version 2014 1 2 13 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 5 4 Check rotation direction Check the rotation direction of the paddlewheel before you start working with the machine Procedure 1 Connectthe power cable 2 Start the paddlewheel a Turn offthe main switch b Press the reset button emergency stop circuit c Start the paddlewheel with the paddlewheel button Check the direction of rotation of the paddlewheel Stop the paddlewheel by turning the paddle wheel switch button off Switch te main switch off When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel oe Se ff The rotation direction of the paddlewheel should always be checked after moving to another wall socket 5 5 Check drill rotation direction Check the rotation direction of the drill before you start working with the machine Procedure 1 Connect the power cable 2 Start the drill a Turn on the main switch b Press the reset button emergency stop circuit c Start the drill with the drill button 3 Check the direction of rotation of the drill a The desired rotation direction is shown in this picture 4 Stop the drill by turning the dr
16. equency inverter paddlewheel Information about inverters is added to this manual seperately Version 2014 1 2 11 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be traveled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity should not be too high so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2014 1 2 12 TAVO wy Partner in Growing User Manual Javo Super Super Mega 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one lin
17. ight 5 10 Check paddlewheel belts tension Check the paddlewheel belts tension before you start working with the machine Procedure 1 Check the paddlewheel belts tension There should be approximately 2 mm clearance between the rollers and the paddlewheel 2 If necessary adjust the belts tension The tension can be adjusted by the two tightening nuts located on both sides of the paddlewheel housing under the pottrack a Loosen nut A and tighten the nuts B on both sides equally b Tighten nut A The tension of the belts should not be too tight Version 2014 1 2 16 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 5 11 Set the substrate conveyor speed Set the substrate conveyor speed before you start working with the machine Procedure 1 Check the substrate conveyor speed Set the substrate conveyor in such a way that the pots filled sufficiently before they reach the scraper 2 When the speed needs to be adjusted a Turn wheel i CCW the speed of the conveyor is increased ii Clockwise conveyor belt running slower 5 12 Set pottrack speed Set the pottrack speed before you start working with the machine Procedure 1 Check the pottrack conveyor speed Set the pottrack conveyor in such a way that the pots filled sufficiently before they reach the scraper AN Only adjust the pottrack speed when the motors are running 3 When the speed needs t
18. ight before you start working with the machine The scraper controls the amount of substrate on top of the pot Procedure 1 Loosen clamp A 2 Set scraper B by moving it up or down a Wiper up gt firmer substrate in the pot b Wiper down gt loosened substrate in the pot Drilling unit Brush scraper should be in the highest position Make sure the pottrack can be started the pottrack should be able to run free of obstacles Version 2014 1 2 18 7TAVa wy Partner in Growing User Manual Javo Super Super Mega 5 15 Set the funnel Set the funnel before you start working with the machine The funnel is positioning the substrate in the pot Procedure 1 Both funnel parts can be set independently from each other Loosen screws A a Position adjustment for two pots in a row i 1 funnel upwards ii 1 funnel down Version 2014 1 2 19 TAVO Partner in Growing User Manual Javo Super Super Mega 6 Operation Follow all instructions described in this manual in particular chapter safety clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when
19. ill switch off Switch off the main switch 6 When rotation direction is incorrect a Remove the plug from the socket b Open the plug and switch 2 of the 3 phases in the plug This should only be carried out by suitably qualified personnel do The rotation direction of the drill should always be checked after moving to another wall socket Version 2014 1 2 14 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 5 6 Center the drill Check the centring of the drill before you start working with the machine Procedure 1 Make sure that the centering of the drill is correct Center the drill in such a way that the hole is drilled in the desired position of the pot 2 Ifthe alignment is incorrect a Adjusting transverse i Loosen clamp A and slide the drill motor in the right direction b Depth Adjustment i Loosen clamp bolt B and push the drill motor up down c Adjusting angular i Loosen clamp C and slide the drill motor in the right direction 5 7 Set drillsize Set the drillsize before you start working with the machine The drill size depends on the plug size of the plants Drill B is mounted in the drillshaft of the drillmotor with two screws A The drillshaft screws have to be mounted to the flat side of the drill sleeve Drill plate C has a drill hole with a diameter of approximately 10 mm larger than the drill This drill plate is to be mounted to the bo
20. l bush motor axis 24mm o Drill axis 19mm from drill 16cm up Operation on electrical cabinet Using 1000 rpm drill motor is recommended for large drills for big plants Air consumption at 3000 strokes hour LPO Cylinder 32 200 1 set controlled blowers 250NL min Ask your dealer for advice on options Version 2014 1 2 8 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega Pottrack extensions Super option Number of holders per chain dd am E mg extension 150 305 410 510 610 815 915 1015 1140 1220 1525 1830 in mm For a Super with a mesh of 200 the centre of the 1st potholder is at 100 mm behind the paddlewheel housing Note that this distance is reduced at the wear of the chain Pottrack extensions Super Mega option Number of holders per chain Mesh IT zo ss aa 35 36 38 39 40 4 a extension 150 305 410 510 610 815 915 1015 1220 1525 1830 in mm Version 2014 1 2 9 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 3 4 Operation The Javo Super Super Mega is intended to be used for filling pots automatically with substrate only The filled pots are then drilled with a hole in which a plant can be placed on the pottrack or exit conveyor The process of the machine starts with the soilbin which is filled with substrate By using the soil conveyor belt and return belt the soil is transferred to
21. n 2014 1 2 3 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 1 Technical specifications and tolerances This machine is intended to be used for filling pots automatically with substrate only This machine is meant for processing pots substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation cannot take responsibility for this machine used gt gt gt gt machine is prohibited Specifications Voltage Machine connection Switched socket Power consumption Weight Height conveyor Length x Width x Height Max speed pulley 118 fan belt B33 Min speed pulley 118 fan belt B33 Minimum pot diameter Maximum pot diameter Standard distance pottrack between pots Number of potholders Content substrate bin Drillbush motor shaft size 19 mm Year of construction Type product 1 1 Type plate The type plate is placed onto the main cabinet door This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be Do not use the machine for purposes other than
22. ne is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents This machine is not suitable to be used outside Electrical components are only splash proof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewellery away from moving
23. o be adjusted a Loosen clamp b Turn wheel i CCW pottrack is running slower ii Clockwise the speed is increased c Tighten clamp after setting the desired speed AN Only adjust the substrate conveyor speed when the motors are running Adjust the speed of the substrate conveyor as slowly as possible Enter no more substrate than necessary Version 2014 1 2 17 TAVO 7 Partner in Growing User Manual Javo Super Super Mega 5 13 Changeover potholders Before operating the machine Assemble the correct potholders The machine must be turned off before exchanging potholders Procedure 1 Stop the machine Remove potholders that are accessible from the operator position Start the machine start the pottrack for a few tact s and stop the machine Remove the remaining potholders Set all settings to the highest setting AE a Drilling unit Brush scraper should be in the highest position Make sure the pottrack can be started the pottrack should be able to run free of obstacles 6 Set the outfeed arm at the smallest potsize 7 Install new potholders with the machine switched off 8 Start the machine start the pottrack for a few tact s and stop the machine 9 Place the remaining potholders with the machine switched off 10 Adjust all settings for the new potholders There are several potholders available 5 14 Set scraper height Q Set the scraper he
24. ot move The motor or mechanical drive is not functioning Substrate conveyor tension is too low belt slipping Reset belt tension V belt slipping Pottrack is not moving Decrease speed change over V belt Align belt drives pulleys Clean belt drives Pottrack pawl skips Drillmotor stops Electrical problem with motor or cable when drilling Drillhole is too Adjustment not OK shallow Ensure that the pawl moves freely and remove obstructions See Section 7 8 Call a qualified mechanic Adjust the drill depth Power Drill Tang springs is insufficient replace springs Drill column does not slide properly Lubricate with thin grease The paddlewheel Obstacles in the paddlewheel Verwijder obstakels does not rotate substrate stucks in the paddlewheel Remove frontplate and remove excess substrate from the paddlewheel Version 2014 1 2 23 TAVO wy Partner in Growing User Manual Javo Super Super Mega Action Solution Machine does not Door safety switch is open Close door and reset the safety circuit by start pressing the reset button Emergency stop button is not pulled Pull Emergency Stop button and reset the safety circuit by pressing the reset button Emergency stop button not reset Reset the safety circuit by pressing the reset button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem
25. parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personnel only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional person who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning p
26. roperly Machine and or parts must be disposed in accordance with local laws and regulations Version 2014 1 2 5 7TAVa 7 Partner in Growing User Manual Javo Super Super Mega 2 2 Safety devices on the machine Caps and doors are screening moving parts Always place back caps and close doors before the machine is turned on Caps and doors should remain closed while operating the machine The motors of the machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and or jewellery nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2014 1 2 6 Java wy Partner in Growing
27. the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate 6 1 Start Start procedure 1 Turn on the main power at the electrical cabinet E 2 Turn on the drill potttrack and paddlewheel with switches F G H at the electrical cabinet gt 3 Press the blue reset button C 4 Press the green button B on the control panel to start the machine 6 2 Stop Stop procedure 1 Press the red stop button A on the control panel 6 3 Emergency stop Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved Close all doors and covers Pull the red emergency stop button to reset Press the reset button Press the green button on the control panel to start the machine o a Version 2014 1 2 20 TAVO Partner in Growing User Manual Javo Super Super Mega 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine
28. ttomside of rods D with 2 locknuts The depth of the hole depends on the position of the drill which is adjustable Adjust the depth by placing drill B in drillshaft A Recommended distance of drill point under the drill plate is 1 2 cm 5 8 Check substrate conveyor tension Check the substrate conveyor belt tension before you start working with the machine Procedure 1 Check the substrate conveyor belt tension The correct tension is obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B to the block bearings b The tension can be adjusted by simultaneously turning both sides of the ground belt A c Tighten the four screws B to the block bearings Version 2014 1 2 15 7TAVa wy Partner in Growing User Manual Javo Super Super Mega 5 9 Check pottrack chain tension Check the pottrack chain tension before you start working with the machine Procedure 1 Check the chain tension of the pottrack The correct tension is obtained when the chain can move 10mm in the middle 2 If necessary adjust the chain tension a The tension can be adjusted by two bolts A at the front of the pottrack b When the pottrack is adjusted the cover plate B needs to be slid into the correct position so that it is in line and close to the chain A The tension of the chain should not be too t
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