QuickLock BIG User Manual
Contents
1. e The sleeve must always be installed perpendicular to the axis of the pipe When using a spirit level the pipe slope must be adjustable Attaching and securing the clamping tools e The clamping tools on the left and right sides are identical e However the clamping tools are aligned differently on the left and right one of them points up and the other points down e Attach the two parts of each clamping tool as close together as possible e Tighten the spindles to hold the clamping tools in place Expanding the sleeve e Start on one side e Loosen the locking screws e Tighten the spindle to about half way until the sleeve is pressed against the pipe e When expanding the sleeve make sure it opens up evenly The easiest way to do this is to look at the holes on the left 1 and right 2 e Continue on the other side e Loosen the locking screws here too e Tighten the spindle to about half way Version 04 24 2014 14 Aligning to the marking e Just before the sleeve is pressed to the pipe align it once again to the marking or the axis of the pipe Repositioning the clamping tools e Tighten the locking screws e Loosen the spindles e Reposition the two parts of each clamping tool as close together as possible e Fasten them with the clamping screws Clamping e Keep working on both sides of the sleeve alternately e Loosen the locking screw e Tighten the two clamping screws evenly2. 04 24 2014 20 w 0UO O OJ OJ UI W W WwW 0 m oO oO oO
3. Use the holes as a guide Tapping in e While you are doing this occasionally tap all the way round the sleeve with the mallet so that the tension is evenly distributed Note The spindle is only designed for expanding the sleeve The sleeve is clamped using the two clamping screws on the left and right of the tool Version 04 24 2014 15 Compressing to 12 mm 13 mm e Keep clamping until the added material rubber jacket metal is less than e 12mm for DN 800 DN 1300 e 13mm for more than DN 1300 9 0 gt E Er YY Im zZ D ha E e Measure all the way round lt 12 mm 13 mm Eccentric expansion if necessary e For minor joint misalignments bends or persisting leaks the sleeve can be expanded eccentrically using the second clamping screw Note If the sleeve is expanded too eccentrically the tools can become jammed e Use the holes as a guide Tightening the locking screws e Make sure that the sleeve has reached its final state e Tighten the locking screws using the ratchet Version 04 24 2014 16 Removing the clamping tools A e Loosen the clamping screws of the tools e Remove the tools e he QuickLock BIG sleeve now forms a tight and reliable seal Version 04 24 2014 17 TAUSCH 3 4 Serial installation For longer areas of damage serial installation is sometimes possible e We can supply a 25 cm wide rubber overlap with each half between the actual seal and th
4. manual you have any questions or concerns please contact Rausch USA Version 04 24 2014 2 Contents 1 ADOUCTRIS dO CUM 4 151 Regulation Saa iS certian ty do 4 2 Description of the QuickLock BIG SySteM ooocccoccconccocococcccncncocanocnconaronanenancnannos 5 21 Mende ds av 5 ZZ Components and UNCION S Ss elle 6 2 3 Description of the system and procedure occonccccccoccocnconcocnconconnnoncnnnnanonnnnnnnonononcononones T 2 4 Sullability and MaterlalS Used ed e 8 3 HOWTO USE ING SYSTEM ecaa e Eee een wer 9 3 1 Prepara series 9 Solel INSPECING the Dira steinerne 9 3 1 2 Preparing the damaged areaQ cooccccccocncoconocncoconcncnconnnnnnonannnnonancnronnnnnnnnnnnninanons 9 3 2 EQUIPMERL and mater Sisa tas ba 10 3 3 MASANE QUIEK LOC BIC een 12 3 SenaliistalatlON sicarios 17 30 TOOL MalntenancO it Elan 18 4 Appendix 1 Technical data Shee t oococcccnconnoncccccnaconcocccnncnaronconncanrnarnanennnnannnnns 20 Version 04 24 2014 3 TAUSCH 1 About this document These instructions supplement the basic QuickLock user manual They specifically describe how to use the QuickLock BIG system Please observe the aforementioned user manual with its general instructions on using the QuickLock system 1 1 Regulations Regulations vary on a state by state basis Version 04 24 2014 4 TAUSCH 2 Description of the Quick Lock BIG system 2 1 Intended use 12 cm 20 cm Pq y Cross
5. tighter than the diameter of the pipe to be repaired Two toothed strips are punched into the sleeve on the left and right e In each toothed strip there is a lock e The lock is for clamping the steel sleeve e The lock can only move in one direction and stops the sleeve from contracting once it has been expanded The lock moves along the toothed strip to the left as shown here This means that the steel sleeve can only expand in one direction The lock prevents it from contracting again The increments are only 0 65 mm which means that the Sleeve is almost infinitely adjustable How it works The middle gear wheel is on a spring and acts as a ratchet for the others Version 04 24 2014 7 TIUSCH 2 4 Suitability and materials used 2 4 1 Properties of the pipe to be repaired QuickLock BIG can be used to repair all common types of pipe Vitrified clay pipes Concrete pipes PVC pipes Glass reinforced PVC pipes Cast iron pipes Steel pipes 2 4 2 Stainless steel The QuickLock BIG sleeve is made of 316L stainless steel of grade 1 4404 This grade of stainless Steel is characterized by its high corrosion resistance e QuickLock BIG is designed for use in municipal wastewater systems e For use with industrial wastewater or where the wastewater contains high levels of chloride salts the required corrosion resistance must be ascertained e 316L stainless steel of grade 1 4404 may be used up to a chloride conce
6. Generally we do not recommend it Recommended mineral mortars Sealt Tec P Ergelit S100 Ombran MHP 15 Flowing water infiltration always poses problems e Therefore stop the infiltration in advance using plugging mortar e Even out any corroded porous inner pipe surfaces in the area to be sealed using special mortar Version 04 24 2014 9 TAUSCH 3 2 Equipment and materials Installation tools Supplied by Rausch USA e Four clamping tool sections e 2x with screw unit e 2x with seat 1 Spindle For pre tensioning the sleeve 2 Clamping screws For clamping the sleeve and pressing it in place 3 Retaining lug For attaching the tool to the sleeve Depending on the pipe diameter the retaining lugs 3 on the installation tool may have to be changed These parts are supplied with the tools The retaining lugs must be mounted as illustrated 3 DN 800 900 gt DN 1000 Version 04 24 2014 10 TIUSCH Required accessories Make sure you have the necessary tools If necessary we can provide the tools for sale or hire u 7 _ dl JTVL FULL LGL 140d WHAT e Lubricant e Ruler or tape measure e 8mm Allen key e 17mm socket e Crayon e Interchangeable socket wrench or 17 mm ratchet wrench e Plastic or rubber mallet e Talcum powder e Laser for measuring the damaged area optional not shown e Pneumatic socket wrench optional fo
7. QUICK amp LOCK QuickLock BIG User Manual Version 04 2014 TIUSCIT Rausch Electronics USA LLC 4757 Innovation Way Chambersburg PA 17201 Service 717 263 8093 Office 717 709 1005 Fax 717 709 1009 www repipetech com reusa rauschusa com TIUSCH IMPORTANT DISCLAIMER This manual is subject to change without notice Updates can be obtained online at www repipetech com This manual does not guarantee the product will work properly Contact aRAUSCH Certified Installer to ensure proper installation The following are important disclaimers to consider before using the QuickLock BIG system 1 QuickLock BIG installations are to be performed only by trained and qualified personnel using adequate and safe equipment 2 Read and follow the instructions as described in this manual before attempting installation 3 Prior to beginning the installation verify that all the equipment and components involved are undamaged and in proper working condition 4 QuickLock BIG is designed for and must only be used in municipal sewer storm sewer and potable water environment For all other applications please consult Rausch prior to use 5 Do not use QuickLock BIG in broken pipes with protruding objects 6 Verification of lines inner diameter I D must be known as accurate as possible in order to ensure the correct sleeve is used Refer to the Technical Data Sheet at the end of this manual l If after reading this
8. e pipe wall e The distance between the sleeves should be at least 40 mm in order to leave enough space for the clamping tools e When two BIG sleeves are installed in series the tapered rubber edge on each one faces outwards e f more than two sleeves are installed in series the tapered rubber edge must be trimmed off on the middle ones Version 04 24 2014 18 TAUSCH 3 5 Tool maintenance Maintenance e The spindles and clamping screws must be treated with high pressure lubricant Metaflux lubricating metal after each use e Damaged retaining lugs can be replaced with the aid of the two socket screws DN 800 900 gt DN 1000 Version 04 24 2014 19 TIUSCH 4 Appendix 1 AAA Technical data sheet Walls ATI Wall thickness 316L S Diameter 316L da DA Dg QUICK Y LOCK System Total Dg inc seal Min max pipe ID a Total Tapered rubber edge Suitable for pipes from to Stainless steel sleeve Rubber jacket Total diameter Pipe ID Pipe ID 316L pipe Max expanded Rubber Height of peas Total rolled min max rolled da diameter DA thickness seals weight QuickLock BIG sleeve DN seals mm mm mm mm m m m m mm e m o IRE SCs Sd tet o o oo fs os HE TE o f as ao s o o pa aos a a ap us eo o moss a ET ae po ass so IEC IC E as IE ET o E IE IES ICI mo E IC E Version
9. ntration of 600 mg l 2 4 3 EPDM rubber Like the steel sleeve the thermoset polymer EPDM jacket is designed for municipal wastewater systems EPDM is characterized by its excellent physical properties and its resistance to aging ozone weathering and environmental effects alkalis and various chemicals EPDM is unsuitable or only suitable with restrictions for Solvents Ethers esters ketones methylene chloride Animal and vegetable fats oils fuels Concentrated fruit juice oxidizing acids 2 4 4 Industrial use QuickLock is also suitable with certain restrictions for industrial use depending on the properties of the fluids Note Before using QuickLock in industrial non municipal wastewater systems the corrosion resistance of the 316L stainless steel and the EPDM sleeve must be verified Version 04 24 2014 O TAUSCH 3 How to use the system 3 1 Preparation 3 1 1 Inspecting the pipe Before using QuickLock BIG the pipe must be inspected to ascertain whether it can be repaired with the system See the main user manual 3 1 2 Preparing the damaged area Before installing the QuickLock BIG sleeve the damaged area must be prepared as follows e Manually remove all protruding obstacles seals roots e Manually even out any joint misalignments of more than 0 5 cm using special mortar In some circumstances using epoxy resin for reprofiling may only be possible when the concrete is wet but not soaked through
10. r rapid installation 11 Version 04 24 2014 TIUSCH 3 3 Installing QuickLock BIG Installation Bringing in the sleeve e Do not assemble the sleeve e Bring in the sleeve via the manhole entrance Putting the sleeve together e Join the sleeve sections together so that the tracks punched out of them are on the outside e Place the sliding blocks in the tracks e Secure the sliding blocks with the locking screws e Adjust the sleeve to the smallest diameter and tighten the locking screws Applying talcum powder to the rubber jacket e Apply talcum powder to the inside of the rubber jacket Version 04 24 2014 12 Preassembling the sleeve e Pull the jacket over the sleeve until the tapered rubber edge lies on the steel sleeve e The preassembled sleeve is rolled so tightly that it can be taken into the pipe and turned around there Marking out the position e On one side of the damage at a distance of 10 cm from the center the sleeve length is 20cm mark out the position of the sleeve all the way around the circumference of the pipe Kau mo As Positioning the sleeve e Position the sleeve so that the tapered edge of the rubber faces against the direction of flow Direction of flow Version 04 24 2014 13 Aligning the sleeve e Align the sleeve to the marking in the pipe e Turn the sleeve so that the locking screws are roughly level on the left and right sides of the pipe
11. section The QuickLock BIG sleeve is a product for permanently and tightly sealing leaking pipe joints radial cracks and longitudinal cracks in large pipes and manholes of DN 800 and larger e The sleeve is 20 cm wide e The sealed area between the circumferential seals is approximately 12 cm The distance between the circumferential seals is approximately 14 cm However these are pulled together when the jacket is expanded so that the sealed area is 12 cm wide The system is made from AISI 316L stainless steel of grade 1 4404 and an EPDM compression seal e The materials used are permanently resistant in municipal wastewater systems e Their suitability must be ascertained for use in industrial or polluted wastewater Version 04 24 2014 5 TAUSCH 2 2 Components and functions System components e Stainless steel sleeve consisting of two or more sections e Locking screws 4x e Sliding blocks 4x e Rubber jacket 1x Version 04 24 2014 6 TAUGE ELECTRO N CS U S A 2 3 Description of the system and procedure QuickLock BIG consists of e A 316L stainless steel sleeve e An EPDM rubber jacket e The damaged section is repaired and sealed by permanently clamping the steel sleeve in place e This exerts a pressing force which compresses the rubber jacket against the inside of the pipe e The area between the circumferential seals 1 Is completely sealed When the steel sleeve is manufactured it is rolled
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