HCT1LX30 user manual
Contents
1. proceed as follows Disconnect the energy source b Empty the control unit tank c Grease the moving parts which might be damaged by dust or drying out INTRODUCTION This guide has been made in order to supply the owner as well the user with the basic instructions for a correct installation operation and maintenance of the lift Read this guide carefully before using the machine and follow the instructions given by this guide carefully to grant the machine a correct function efficiency and a long service life INTENDED USE The lift has been designed and constructed for lifting vehicles with the sole purpose of performing service repairing and inspection Any other use not described is to be considered as improper and irrational and thus it will be under the whole responsibility of the operator The full rise scissor lift is suitable for lifting motor vehicles having maximum total weight of 3000kg 6600 Pounds This appliance must be only used for the purpose of which it is expressly designed It is forbidden to lift people or others not specified in this manual Any other use is to be considered improper and irrational and thus highly forbidden The constructor cannot be held responsibilities for any damage or injuries caused by an improper use or by the non observance of the following instructions The lift in its standard version is not intended for outdoor use this case it is necessary to ask the constructor2. they do not reach maximum height add oil Check and tighten bolts nuts and screws 3 _ MONTHLY MAINTENANCE Check the tightening of screws Check the hydraulic system seal and tighten the loose unions if necessary Check the greasing and wear condition of pins rollers bushes of trolley structure as well as arms and relevant extensions if necessary replace the damaged parts by original spare parts 4 YEARLY MAINTENANCE Empty the tank and check the conditions of the hydraulic fluid Clear the oil filter If the above maintenance operations are camed out there will be an advantage for the user who will find the equipment perfect condition each he restarts work OVERALL DIAGRAM I 12 SPAC E REQUIRED gt 150MM 55 600 BE 2000 3 S VEHICLE HEAD So N 13 HYDRAULIC DIAGRAM 1 MAIN CYLINDER 2 ASSISANT CYLINDER 3 MANUAL VALVE 4 ELECTROMAGNETIC BALL VALVE 5 LOWERING THROTTLE VALVE 6 MOTOR 7 GEAR PUMP 8 SINGLE WAY VALVE 9 RELIEF VALVE 10 ANTI SURGE VALVE 11 OIL FILTER HYDRAULIC CONNEC 1 MAIN CYLINDER OIL HOSE 2 3 ASSISTANT CYLINDER HOSE 7 4 5 LEVELING VALVE working status 4A 5A LEVLING VALVE LEVELING STATUS 5 6 OVERFLOW VALVE 7 ELECTROMAGNETIC UNLOADING VALVE 8 LOWERING THROTTLE VALVE 9 CHECK VALVE SINGLE WAY VALVE co
3. Installation operation and maintenance manual HC T1LX30 FULL RISE SCISSOR READ THIS ENTIRE MANUAL BEFORE INSTALLATION TO ENSURE CORRECT OPERATION AND A LONG SERVICE LIFE TECHNOLOGY GARAGE EQUIPMENT PROFESSIONALS 2 str Riga LV 1058 Latvia Phone 371 67702 665 Fax 371 67702 664 Email hctahctliv www hcttec hnology com USER S RECORD RECORD OF INSTALLATION SAFETY INSTRUCTIONS INTRODUCTION WARNING SIGNS INSTALLATION OPERATION MAINTENANCE OVERALL SIZE SPACE REQUIRED HYDRAULIC DIAGRAM HYDRAULIC CONNECTION WIRING DIAGRAM TABLE OF CONTENT GF 8 9 10 17 12 13 14 15 16 17 USER S RECORD RECORD BELOW INFORMATION WHICH LOCATED ON THE NAME PLATE ITEM NO SERIES NO DATE OF MFG The here blow listed persons have been qualified to use the machine after installation The course for use and maintenance has been carried out by a qualified technician REC ORD OF INSTALLATION MODEL NO SERIES NO CUSTOMER DATE OF INSTALLATION WE HEREBY DECLARED THAT THE ABOVE MENTIONED MACHINE HAS BEEN INSTALLED CORRECTLY ALL FUNCTIONS HAVE BEEN CHECKED AS WELL AS CORRECT OPERATING OF ALL SAFETY DEVICES WE CONSIDER THEREFORE THE MACHINE WORK IN GOOD CONDITIONS IN ALL RESPECTS Date of Installation The authorized technician SAFETY INSTRUC TIONS READ THE INSTRUCTIONS ENTIRELY BEFORE OPERATING Do not install the lift on any asphalt surface Rea
4. aff or operators shall be in a safe position when the machine raise or lower When the lift with vehicle on reaches a desired height first of all main switch must be turned off before the automobile is repaired so as to prevent non operator or unauthorized person from pressing the start switch f Always press teeth engaged button to make the locking teeth engaged then go under the vehicle Never allow anyone go under the lift when raising or lowering INSTRUC TIONS FOR USE RAISING THE LIFT 1 Make sure that you have read the operation manual before operation 2 Always lift the vehicle at the manufacturer recommended points 3 Position the vehicle right on the center of two platforms 4 Raise the lift by pressing the push button on control box until the pads touch firmly the right points and recheck if the vehicle is secure 5 Check the security of vehicle then perform maintenance or repair work LOWERING THE LIFT 1 Press down button to lower the lift 2 control unit will give alarming when the lift lowered to about 500mm to ground 3 Press button DOWN II continue lowering until reaching complete bottom MAINTENANCE Ever Eternal will give the user one year warranty of quality for the machine If something wrong with the machine within the term of service we will repair or replace the product according to the user s demand The manufacturer will not any responsibility for impro
5. d and understand all safety warning procedures before operating the lift The lift in its standard version is not designed for outdoor use Keep hands and feet away from any moving parts Keep feet clear of lift when lowering The lift may only be used by qualified staff properly trained for the specific use of the machine Do not wear unfit clothes such as large clothes with flounces tires etc which could get caught by moving parts of the machine The lift surrounding area must be free from people or objects which could be a danger for lifting operations The lift is only designed lift the entire body of vehicle having maximum weight not more than the liff capacity Always insure the safety devices are engaged before any attempt to work or near vehicle 10 The vehicle must be centered and positioned in a stable correct way with respect to the posts and following the instructions given by manufacturer 11 sure that the machine and 15 devices are working correctly according to the specific instructions for maintenance 12 Lower the lift its lowest position when service finish 13 Do not modify the machine without manufacturer s advice 14 17 the machine is not to be used any more owners are suggested to make it unusable by removing the power supply connections emptying the oil tank and disposing the liquids by right way If the lift is be unused for a long period
6. e same the other side Switch back to 5 position when done 3 Make sure the two valves are closed like 4 and 5 showing in the drawing 4 Press UP button fo raise the lift Try the above steps again if in case the two platforms still not synchronized 5 BASE FRAME AXED Fix the frame with expansion bolt 6 LOADING TEST Never try to use the lift with vehicle on without testing fist This step is very important to check if there is any leakage of hydraulic connectors or air hose Also make sure the base frame 15 fixed well If there s no abnormal noise or leakage after running two or three times Run with load never exceeding 3000kg at a low height Then raise higher gradually If two platforms are not level do the operation as in SYNCHRONIZING OPERATION WARNING DO NOT PLACE ANY VEHICLE ON THE LIFT BEFORE TRIAL OPERATION RAISE THE LIFT UP AND DOWN SEVERAL TIMES TO INSURE LATCHES CLICK TOGETHER AND AIR EXHAUSTED FROM THE CYLINDERS BEFORE OPERATION a Check all the pipelines and joints before use The machine only can be used after there is not any leakage b The lift if its safety device malfunctions shall not be used c The machine shall not raise or lower an automobile if the center of gravity of automobile is not within the supporting range of the supporting device Otherwise the manufacturer will not bear any responsibility for the consequence resulted from the operation above mentioned d The st
7. for a special version SAFETY SYSTEM We use the anti surge valve connected with cylinder and Oil hose to prevent lowered suddenly in case hydraulic hose broken SEE HYDRAULIC SYSTEM DIAGRAM FOR DETAIL TECHNICAL DATA Lifting height 1820 mm after installation Lifting capacity 3000kg Lifting time 505 Power supply 220V single phase 380V three phase Please see nameplate before connecting WARNING SIGNS All safety warning signs presented on the machine with the purpose to draw the operator s attention from dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels carefully and memorize it Warning 1 Warning 2 Warning 3 Warning 4 Warning 5 Warning 6 Warning 7 Warning 8 Warning 9 Warning 10 Warning 11 Warning 12 Warning 13 Warning 14 Waring 1 It is not allowed to stay under the being serviced vehicle during operation Waring 2 Operator and standby should not stay too close the machine but in the safety place Warning 3 When the lift lowers no auxiliary stand or wooden stick is allowed use Warning 4 Do shake the vehicle hard when still lays on the lift runways Waring 5 Only trained technician is permitted to operate the lift Warning 6 Take care of your feet when the equipment lifts and lowers Warning 7 Itis not allowed lift or lower just one side track Warning 8 Do change
8. nstallation place with effective ground circuit The electric system adjusting must be made in accordance with the nameplate showing CONNECTING You may start connect oil hose air supply and power after the above preparations 1 OILHOSE CONNECTING See the hydraulic diagram for oil hose connecting Make sure that no soil or other dirty things into the pipe 2 POWER SUPPLY CONNECTING Connect power according to the electric diagram Thee black lines are phase wire and blue line is N wire Yellow and green line is for grounding Connect air hose 10 7 provided by user with the air inlet hole of the oil spray 3 REALL THE TANK Pour 16 litres of L HM32 anti wear hydraulic oil provided by user into oil tank The highest level should be 10mm from the top of the tank and the lowest level should be 40mm from the top of the tank check with the detective ruler on the oil Pouring air cover SYNCHRONIZNG _ SEE HYDRAULIC CONNECTION DRAWING Connecting with power supply the indicator Is on Press UP button to check the rotating direction of motor Shut off power and change the phase if the motor runs at a wrong direction Exhaust the cylinders side after side 1 Switch the LEVELING VALVE 4 to 4A position to raise the corresponding platform to the extremely top and bottom at least three times then switch off to 4 position as showing in the drawing 2 Switch the LEVELING VALVE 5 to position to do th
9. on and operation experience 15 free of problems But please feel free to contact us you should run into any problems in installation and Operation your new lift or have questions on some of the parts 18
10. per installation and operation overload running wrong concrete ground that can not meet the requirements in the manual normal mechanical abrasion and insufficient maintenance The warranty will be carried out the basis of the type and serial number of the equipment Therefore the users shall provide them to the manufacturer without fail The several pieces of maintenance operations to be carried out are described below A low operating cost and a long life of the machine are from routine observation of there operations The listed intervention times are given for information and they refer to normal operating conditions They can change according to the kind of service environment frequency of use etc 1 DAILY PRE OPERATION CHECK The user should perform daily check Daily check of safety latch system 15 very important the discovery of device failure before needed could save you from expensive property damage lost production time serious personal injury even death Check safety lock audibly and visually while in operation Check hydraulic connections and hoses for leakage Check chain connections cable connections wiring and switch for damage Check bolts nut and screws and tighten Check swing arm restraints 2 WEEKLY MAINTENANCE Check the cleanness of the mobile parts Check the safety device as previously described Check hydraulic fluid level as follow let the trolleys go up completely and in case
11. red 15 JBK N1 R Ul 4 esm X WIRING DIAG RAM SING LE PHASE N PROWN 12 5 04 BLACK N2 R1 KAI 10 a ae U 0 1 TYPE AND SIZE CJX2 1210 AC24 54 24 54 24 54 24 b gt gt N N gt gt N o 00 ab gt 017 24 DC24V gt IW 16 lt WIRING DIAGRAM THREE PHASE 1 KA2 Fue S83 4 581 7 2 KAI T KA2 Ul PROWN U 12 5 BLACK FM KM 10 YV 380V THREE PHASE TYPE AND SIZE KM CJX2 1210 AC24 HH54p AC24 54 24 54 24 QTY REMARKS gt gt 1 Down Button 1 Push button LA42 1 Down Button I 5 5 Bridge retifier Motor 380V 3HP gt Fuse ad D gt Fuse Tl U FU2 gt Lw26GS 20 04 PL OSP Power switch Limit switch Q Limit switch 05 O Lamp AD17 Transformer JBK3 63VA g 4700uf SOV AC24V DC24V Capacitor Alarm buzzer Electromagnetic vaie YV We ve tried to do our very best to provide complete and detailed information so that your installati
12. safety system of the lift Warning 9 Take notice of you feet when the lift lowers Warning 10 Ensure the lifting weight balanced on two runways to avoid tilting and sliding Waring 11 Keep clean in equipment groove Warning 12 Please read carefully the operation manual before use the machine Warning 13 Keep the being serviced car parallel with the lifting runways Warning 14 High voltage in control box INSTALLATION BEFORE INSIALLATION 1 Identify the components and check for shortages Contact us immediately if shortage discovered 2 Installation adjusting and testing operations to be performed by qualified staff only 3 The must be installed on a level concrete floor having minimum thickness of 15cm and an extension of least 1 5m from anchoring points 4 The lift installation concrete surface must be relatively smoothes leveled all directions 5 After unloading the lift near the intended installation location Remove the shipping brands and packing materials from the unit Remove the packing brackets and bolts holding the two columns together SPAC E REQUIRED Prepare ground base according the SPACE REQUIREMENT DRAWING 5 thickness should be 2150mm the error of levelness should be lt 5mm when the ground condition is good ELEC TRIC AL SYSTEM Any work on the electrics must be carried out by qualified personnel only Equip the electric system of i
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