User Manual 500A-BS-K
Contents
1. 3 The Disposer works in the temperature range 5 C 40 C 1 Installation material needed but not incl in standard delivery are e main electrical safety switch e flexible hose R77 for cold flush water e backflow preventer for flush water e water trap for connection to disperator outlet e torque protection bar for fixating the disposer Can be ordered from DISPERATOR 2 For connection to start stop unit including contactor and overload protector IP66 placed on wall bulkhead Start stop unit to be connected to main electrical safety switch see 1 Dok ref User manual 500A BS Rev C DISPERATOR AB M larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 Torque protection bar see 1 Disposer outlet to be connected to a water trap see 1 Slope of drain pipe 2 100 to 5 100 inar Motor cable outlet and 2 m cable see 2 520A 500 1 5 3 6 3 5 3 5 10A 36 32 151 583 583 763 40 Female 253 204 Back flow preventer vacuum valve 1 2 BSP Male see 1 Reinforced flexible hose 12 for flushing water see 1 Line strainer 12 BSP Female CN Solenoid valve IP65 12 BSP Female see 2 Top view A A Assembly for welding a flange below sink outlet ea 530A 550A 700 850 2 2 4 0 5 2 3 6 5 0 7 5 4 6 7 2 1 ph 220 240V 50 60Hz also available for models 510 and 5152. For marine installation the same as motor voltage For land installation 230V 50Hz 16A 49 45 176 560 see 4 560 740 see 4 75 2 310 236 16A 52 48 176 560 see 4 560 740 see 4 75 BSP 310 236 10 33 Disposer inlet diam 80mm To suit drain connection disposer with outlet can be turned and positioned in any direction Welding seam under sink BS nipple 3 BSP Male BS flange 3 BSP Female Disposer hood 575A 1000 5 5 11 5 10 0 9 6 16A 58 54 176 655 655 835 75 Female 310 236 3 3 ph unit without legs as standard Legs available as option and then with same measurement b c and g as for model 520 1 ph unit with legs as standard and with same measurement b c and g as for model 520 4 Short version b 525 mm and c 525 705 mm and long version b 655 mm and c 655 835 mm available as option 5 User manual with installation and service instructions wiring diagram laminated operating instructions and laminated safety instructions included in delivery E mail info disperator se Web page www disperator se 11 33 disperator 4 Storage and Transport User manual in Original 4 1 Storage If the disposer is to be stored before the installation it should be handled as follows e Store the disposer in a dry and clean area where the relative humidity does not exceed 60 e Storage temperature should be minimum 20 C and maxim
3. iriserai Tn N TTT 14 6 1 1 Mounting of the Disposer with a BS Assembly smnmossserssserersrrrrsrrrrerrrrrrsrrrrrrrrrrrrrrrrsrrrrn renen sr rn 14 6 1 2 Mounting and Support against Floor Floor plate esee 14 6 1 3 CCS Ol DIS OSC oek EE E E EE 16 6 1 4 Protective Lid Connected to a Safety Interlock Switch ssseersssrersrrrsorrrerrrereorererrre 16 C FORNE NO aE E ee eee 17 6 2 1 WAGE PIPE I p KT K 17 6 2 2 Line Strainer and Solenoid Valve 7 ccccccccsssssssseecccccscaeesseeeccccssaeeeseeececeesauaasseseseeeenaaas 17 6 2 3 Flushing Nozzle in Sink or Flush Pipe Tower with Air Gap to Sink esee 17 6 2 4 Reinforced Flexible Hose 77 for Flushing Water ccccccceseccecessececeesececseeeceeseeseeecseneces 17 6 2 5 Vacuum Valve back flow preventer 2 inmsnmxsssssssssrreessrrrrrrrrrrrrrrrrrerrrrrrrerrs rr rer sr rr rr rss rr ers nns 17 63 Water Trap and Drain PIPE essensie EE E EE 18 6 3 1 TINS US TOUS e E OT 18 6 3 2 Depthand Threshold or Water Trap sm siseespisssst stssssassssosst ssn vsosstansssostsopenssinsvstastesespensiases 18 6 3 3 Curvesaid Belts E A E E E EE A AEE Me E E A EE E EA 18 6 3 4 LEVE DINE CICS E T OD 18 6 3 5 SIO OS OF Di AP NOS coa T 18 6 3 6 vacuum EVA C WACO ERE Loo oo TES 18 Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Swed
4. which is of use to society User manual in Original With over 60 years of experience in the field of production and development our dedication has resulted in the unique dependability which is needed within the marine industry Furthermore our innovativeness has provided commercial kitchens on land with an alternative approach to handle food waste separation at source complying with modern demands and being economically reasonable Our assortment is unique Disperator is the only manufacturer that offers all types of installation possibilities in a kitchen Our basic range consists of six different sizes of waste disposers which may be combined with 12 different mounting assemblies Further the advantage of the basic model s design is that the waste disposers may easily be integrated into other manufacturer s mounting assembly or furnishings without difficulty Thereby designing each workplace in a kithen or galley to its specific requirements regarding function ergonomics and economy 3 Product Description and Technical Specification 3 1 Food Waste Disposer 500A BS EXCELLENT SERIES for Installation in Sink and Dishwashing Line Disperator food waste disposers are used in kitchens and galleys around the world providing an efficient and immediate removal of food waste whenever the need arises and thereby improving hygiene in the working environment eliminating bad odors and bacteria formation and minimizing manual handling Ou
5. All replacement motors delivered by Disperator have premade drainage holes User manual in Original Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 10 5 1 E 10 11 12 13 14 15 16 17 18 19 27 33 User manual in Original Assembly of Disposer Clean all components carefully Wipe the surface of the motor 14 and the shaft Make sure that there is no dust or grease residue Make sure that the key 14 03 is in the correct possition Apply a thin layer of Disperator special grease 04 on the motor shaft Wipe the carrier 18 clean of recidue on the inside and outside Mark the depth of the hole in the carrier 18 onto the motor axle The depth is 38mm for models 510A 515A 48mm for model 520A and 58mm for models 530A 575A Carefully press the carrier 18 onto the motor axle all the way down to the mark If hand power is not sufficient use the axle screw 07 as a mounting tool Use the rotary shredder 03 as a handle if needed Wipe the inside of the hole on the end shield 13 clean of residue Place the washer 03 00 in the end shield 13 with the flange facing towards the motor Grease the sealing face of end shield 13 with special grease 04 To avoid damageing the seals 03 02 2pcs press each seal one at the ti
6. Web page www disperator se 24 33 disperator 10 3 Maintenance and Service of Assembly For below designations within brackets see exploded view of the disposer in section 10 2 User manual in Original The following checks must be done in accordance to section 10 6 Service and Maintenance Intervalls e make sure the torque protection bar 28 V is fixed securely on the disposer and wall bulkhead e make sure all screws and nuts 22 are properly tightend and in good condition 10 4 Dismantling of Disposer For below designation within brackets see enclosed wiring diagram and exploded view of the disposer in section 10 2 1 Usethe main electrical safety switch to disconnect electrical supply and lock it with a padlock or a cable tie 2 Disconnect the disposer cable from the star stop unit 3 Disconnect the drain pipe from the end shield 13 outlet connection 4 Putatrolley under the disposer Disconnect the disposer from the mounting assembly 6 screws and 6 nuts 22 and also from the torque protection bar 28 V 5 Turn the disposer upside down to remove the housing 15 Unscrew the 2 screws 26 Loosen the cable gland and push the cable inside the housing 6 Mark the position of the strap 17 on the end shield 13 and then remove it by loosening the 2 nuts 25 Turn the disposer back to an upright position Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail in
7. legs for support At installation site the speratly delivered 3 legs must be fixed to the 3 clamps in the disposer bottom t od Proceed as follows when mounting legs e Measure the height X mm between the flange of the mounting assembly and the floor e Measure the height Y mm of the disposer without legs including the 3mm rubber seal e Lay down the disposer carefully on its side Slide the three legs into respective clamp Each leg should protrude X Y 2mm e Tighten the clamps Make sure that the legs are fixated and that their position not have changed during the tightening of the screw e Place the disposer so that it stands on its legs Move the disposer carefully into position under the flange of the mounting assembly e Using the six screws with nuts fixate the disposer onto the flange with the 3mm rubber seal in between Tighten the screws alternately and evenly until the rubber seal is compressed approximately 1mm e Use a jack or a leaver to push the disposer towards the flange of the mounting assembly e While this upward pressure is maintained untighten each leg and pull it downwards Make sure that all legs are firmly pressed against the floor Tighten the clamps using a torque of 17Nm As this is a critical matter a torque wrench should be used If no torque wrench is available use a leaver of approxematly 30cm and a force of 6kg Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info d
8. the maximum compensation shall never exceed USD 2 million In this provision Det Norske Veritas shall mean the Foundation Det Norske Veritas as well as all its subsidiaries directors officers employees agents and any other acting on behalf of Det Norske Veritas DET NORSKE VERITAS AS Veritasveien 1 NO 1322 H vik Norway Telephone 47 67 57 99 00 Telefax 47 67 57 99 11 Org No NO 945 748 931 MVA Form No 40 91a Issue January 2008 5 33 disperator User manual in Original Index Me PORE EY g ezl dere ENT 7 MEE A Up mem 7 1 2 Personnel Qualifications and Tralhih2 sseeesserersrrrrerererrrrrrerrererrrrrrrrrrrrrrrrrrr nennen nenne nnne nenne 8 Ze COD AY die Mtm m 9 3 Product Description and Technical Specification ssrererrrrrerrrrrerrrrrsrrrrrerrrrerrrrrrrrrrrrrrrrrrsrrrrn rr sa 9 3 1 Food Waste Disposer 500A BS EXCELLENT SERIES for Installation in Sink and DERA MAE Le oeaecoonederanveiemvEs quam Ete E E vM Mid tM NAN 9 3 2 Technical SpecincatO EET 10 de ST TAR SONG TITANS O a nen enero ene Cement e enee EL Lem UD LUE tre 11 n MM 8 2 24 EE en be EEEE E ENE EE A rr a eee EEE eee E E eer 11 Dik MEE d indoogd Em 11 SEE lareo zo I DeO RETE 12 S IO CUPS ON ec Ghia tactics Senn eee er co ec ee ect mu REID NU case UM iPods cepaU etu oa ara oU DeEbs 12 D2 ee Edere PR en eee ee ee oe oe eee 12 6 Metalation NS UC ONS NR E EUST DUET EUR 14 Gl Assembly OT DISBOSO
9. ISPERATOR AB M larv gen 9 SE 141 71 Segeltorp Sweden User manual in Original 26 Screw and washer housing assembly 2pcs 35 Complete solenoid valve with coil cable plug and fixating washer 1pc 36 Coil for solenoid valve 1pc 38 1 Contactor with coil 1pc Tel 46 8 724 0160 Fax 46 8 724 6070 33 33 29 Adjustable legs 3pcs 37 Line strainer 1pc 38 2 Auxiliary contact 1pc E mail info disperator se Web page www disperator se
10. OT TUV RR nstaaairecesancasiaciganessa vnwac sare neaseuarionas toca A A 23 10 2 Exploded VIEW OL DISDOSE I eere E ito Si uEU PURUS 23 10 3 Maintenance and Service of Assembly sees 24 10 4 Dismantling OF DISDOS I iot ttd E S Un P LES III VEO md tor 24 10 5 Assemb de DIS e ecc MET EE TER 27 10 6 Service and Maintenance Intervalls m sssmsssssrsersssssssrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr nennen eene nnne nnns 29 10 7 PEP I este grasa cdo a eremi dedita ou sinc aden tede beri vadu cumin e NANNA bERI SM EVER 30 TOG EE uu o 1D io CNRC 30 10 7 2 Identification Guide for 500A EXCELLENT SERIES Spare Parts eee 31 Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 7 33 disperator 1 Safety Precautions This manual contains basic instructions which must be observed when installing operating and servicing the disposer It is therefore essential for the installer user or responsible technician to read the manual thoroughly prior to installation and operation User manual in Original A copy of the manual must always be at hand where the disposer is being used In addition to the general safety instructions listed in this main section it is necessary to observe the special safety rules included in other sections of the manual 1 1 Safety Signs The following safety
11. SPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 14 33 disperator 6 Installation Instructions User manual in Original 6 1 Assembly of Disposer 6 1 1 Mounting of the Disposer with a BS Assembly The drain opening of the sink dishwashing line must be 80mm 3 15 in in diameter Screw the BS flange on to the nipple 3 BSP Male in order to be able to weld the nipple at the correct horizontal angle The nipple shall point towards the drain opening of the sink dishwashing line remove the BS flange after welding Screw on the BS flange to the nipple make sure that it is sealed Mount the disposer onto the BS flange If a 3 ball valve has been ordered as an optional accessory between the sink and disposer an extra nipple 3 BSP Male will be included in delivery The nipple is needed to connect the lower outlet of the ball valve to the BS flange and disposer 6 1 2 Mounting and Support against Floor Floor plate Mounting of models 510A and 515A delivered without legs as standard The weight of disposer models 510A and 515A allows them in most cases to be hung vertically under the mounting assembly e g under a sink The standard delivery of these models will therefore not include legs However if they are to be placed standing on the floor floor plate e g beside a peeling machine dishwasher these models must be fi
12. compound Fit the washer 06 and tighten the axle screw 07 The torque should be 9 3Nm for models 510A 515A 22Nm for model 520A and 44Nm for models 530A 575A Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 20 21 22 23 24 25 26 27 28 33 User manual in Original Apply a thin continuous string of rubber sealing compound 09 in the seat of the end shield 13 Carefully position the stationary shredder 01 with the large tooth at the outlet of the end shield 13 Tap the stationary shredder 01 with a plastic hammer to fix it in the end shield 13 and make sure that the stationaty shredder is in the correct place Secure the stationary shredder to the end shield by hammering 6 punch marks around the joint between these two articles Wipe the surface of the hood 16 that faces the rubber seal clean Carefully fit the hood 16 so that its outside arrow mark is positioned centrally to the waste outlet on the end shield 13 Secure the hood with 2 nuts 25 and 2 washers 25 1 on the two non hilighted positions see section 10 4 step 6 The torque should be 9 5Nm for models 510A 520A and 21Nm for models 530A 575A Outside arrow mark on hood 28 Turn the disposer upside down 29 Secure the strap 17 using the two r
13. de from factory and the electrical connection to be done at installation is shown in the enclosed wiring diagram User manual in Original 6 4 1 Supply Voltage Check that the supply voltage corresponds to the specified voltage on the disposer s serial number plate which is placed on the disposer housing 6 4 2 Mains Fuses Check that the supply voltage for the delivered disposer is fused as specified in section 3 2 of this manual 6 4 3 Main Electrical Safety Switch A separate main electrical safety switch must be connected The electrical switch is not included in standard delivery but is available as an option from Disperator 6 4 4 Cable Dimension Use connection cable having 1 5mm wires for disposers having a rated current up to 14A For disposers having a current rated above 14A use 2 5mm wires The rated voltage and current is specified on the disposer s serial number plate which is placed on the disposer housing 6 4 5 Cable Protection All electrical cables must be protected against damage by being securely fastened for example to the wall bulkhead If there is a risk that the cables can be damaged for example by passing trolleys then the cables must be protected by a flexible sleeve or conduit The cables must never be kept on the floor floor plate 6 4 6 Earth Wire and Ground Fault Circuit Breaker The earth wire must be longer than the main voltage wires when connecting to the cable terminal b
14. ded view in section 10 2 02 Rotary shredder 1pc 03 00 Washer for V ring seal 1pc 03 02 Axle seal with stainless spring 2pcs 03 03 Locking ring 1pc User manual in Original 01 Stationary shredder 1pc 03 01 V ring seal 1pc 04 Special grease for seals and carrier 1pc 05 Seal for stationary shredder 1pc 06 Axle washer 1pc 08 Seal for hood flange 1pc 09 Rubber sealing compound 1pc 07 Axle screw 1pc Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 32 33 disperator User manual in Original 10 Key for carrier 1pc 13 End shield 1pc 14 Motor with drainage holes 1pc 14 01 Axle seal motor 14 02 Motor bearing 14 03 Key for motor shaft 1pc 15 Housing 1pc 16 Hood 1pc 17 Strap for housing 1pc 18 Carrier 1pc 22 Screw and nut for mounting the 23 End shield mounting screw 4pcs disposer 6pcs Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator e oO 25 Nut and washer for hood assembly 4pcs 31 Jam release wrench for rotary shredder 1pc 38 Start stop unit including contactor with motor overload protector 1pc 38 3 Motor protector 1pc Dok ref User manual 500A BS Rev C D
15. disperatof m USER MANUAL FOOD WASTE DISPOSER 500A BS EXCELLENT SERIES FOR SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service DISPERATOR AB M larv gen 9 SE 141 71 Segeltorp Sweden Tel 46 8 724 0160 Fax 46 8 724 6070 info disperator se www disperator se Dok ref User manual 500A BS Rev C SKM 13 0060 DNY DET NORSKE VERITAS DECLARATION OF COMPLIANCE This is to declare that the food waste disposer equipment for installation as garbage handling equipment on ships and floating platforms DISPERATOR models 510 515 520 530 550 amp 575 manufactured by Disperator AB are in compliance with applicable sections of MARPOL consolidated edition 2011 2012 ANNEX V REGULATIONS FOR THE CONTROL OF POLLUTION BY GARBAGE FROM SHIPS Regulation 4 Discharge of garbage outside special areas 1 Subject to the provisions of regulations 5 6 and 7 of this Annex discharge of the following garbage into the sea outside special areas shall only be permitted while the ship is en route and as far as practicable from the nearest land but in any case not less than I 3 nautical miles from the nearest land for food wastes which have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 5 Special requirements for discharge of garbage from fixed or floating platforms 2 Food waste
16. emaining hexagonal nuts 25 and washers 25 1 The torque should be 9 5Nm for models 510A 520A and 21Nm for models 530A 575A wee mU Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 29 33 disperator 30 Pull the motor cable trough the cable gland of the housing 15 31 Make sure that the folded lugs on the upper rim of the housing are placed correctly inside the hood User manual in Original 32 Secure the housing with two screws and washers 26 on the bottom 33 Turn the disposer to an upright position Using plier pull the seal for stationary shredder 05 to verify that it is properly fixated 34 The disposer is now ready to be refitted use a trolley as support For alternative ways to hoist the disposer see section 6 1 2 A 35 Make sure that the seal for the hood 08 is placed correctly before you move the disposer into place Use 6pcs of screws and nuts 22 See section 6 1 2 for the correct procedure 36 Reconnect drain piping according to section 6 3 Make sure that the disposer is securely fixated so it can withstand the start torque and the tourge which occurs if the disposer ever gets stuck see section 6 1 3 Connect the electricity according to section 6 4 37 Start up the disposer according to the startup procedure described in section 6 5 10 6 S
17. en Fax 46 8 724 6070 Web page www disperator se 6 33 disperator User manual in Original BA FCCC ONNE CH ON Me 19 6 4 1 SUPPLY OS E estetsstostestirsgatnrssennkokdsstpss E apu eU Rehd 19 6 4 2 Mist cm C sen syste 19 6 4 3 Main Electrical Safety SWRC ssessses utes pastus ied nn 19 6 4 4 SI EO UT 19 6 4 5 API POE O aa E 19 6 4 6 Earth Wire and Ground Fault Circuit Breaker smmssssssssssssrrrrrrsrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr rss rr rr rr rr na 19 6 4 7 Direction of Rotation for the DISPOSED sseersrrrrersrrrrrrrrerrrrrrrrrrerrrrrerrrrrrrrrrrr rr rss rer rr rr rn s rn 19 65 Start Upsand Final ic 6 PENES 20 6 5 1 TINGET CREC oraraa E E E E ERN ME NR E UMS 20 6 5 2 Checks DBTOTO TOTT eea E E eee eee 20 5 5 3 SUCI cM T E E ES 20 de NUN OTG IRE 20 8 SMC METUO RR 21 9 cODSIQUHE MSEC TIONS aisre r E 21 S R aA OD m 21 SM MEET Aet erosion cy cee aise ene pee ecient cece eee eee 21 3 Toue 010 in Rm 22 9 3 1 Disposer Reduces Speed stops or does not Stalt sseesserrresrresrrerrrsrrerrersrrrrrerrrrrrrr sa 22 9 3 2 The Disposer starts but there is no Flushing Water eee 22 9 3 3 The Disposer does not start and makes no Sound ssssrossreersrrrrrrsrrrrrrrrerrerrrrrrerrrrsrerrrrn 22 10 SONCE IN STP UC CO TT nue ne 23 10 1 M TTE
18. ervice and Maintenance Intervalls Maintenance Interval Comments user Manual then when needed user Manual then when needed user manual Preventive maintenance After approx 3000 hours Service pack 1 of use or latest after 5 years Replacement of parts due to wear After approx 9000 hours Service pack 2 of use TT When needed MEE Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 30 33 disperator 10 7 Spare Parts User manual in Original 10 7 1 Service Packs Always state the serial number of the disposer when ordering spare parts Below mentioned reference numbers refer to the exploded view in section 10 2 All parts of Service Pack 1 are also included in Service Pack 2 Service pack 1 Name 0 o8 Jsealforhoodflange lie o9 Rubber sealing compound ipe Service Pack 2 Reference number Name AG o1 a og Seal for hood flange ipe o9 Reberselingeompound ipe ewmeremoalsrew E Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 31 33 disperator 10 7 2 Identification Guide for 500A EXCELLENT SERIES Spare Parts Below mentioned reference numbers refer to the explo
19. fo disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 10 11 17 13 25 33 User manual in Original Remove the hood 16 by loosening the remaining 2 nuts 25 These 4 nuts 25 must be changed before reassembly as they are lock nuts Remove the seal 05 from the stationary shredder This seal must allways be replaced before assembly Pry the stationary shredder 01 loose from the end shield 13 using a crowbar that levers against the large tooth on the inside rim and is supported by the rotary shredder 02 close to one of the two shredder blades See foto below Loosen the axle screw 07 If the rotating shredder 02 keeps turning and can not be held still manually use a pipe whench to hold one of its shredder blades Remove the rotary shredder 02 by placing two crowbars opposite one another under the rim of the shredder supported by the side of the end shield 13 f Remove the V ring seal 03 01 and loosen the 4 fixing screws 23 of the end shield 13 Remove the end shield 13 Inspect the washer 03 00 for possible wear caused by the V ring seal and replace the washer if necessary gt oS a a STR TEEN Turn the end shield 13 upside down and remove the locking ring 03 03 by means of a circlip pliers With some adequate protection in between apply pressure to the washer 03 00 in order to get the two axle
20. he sink with water until clean Use the main electrical safety switch to connect the electrical supply Press the green button 1 to start and empty the disposer Press the red button 0 the disposer and the flushing water will stop within 5 seconds po os v m de Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 9 3 Trouble Shooting User manual in Original 9 3 1 Disposer Reduces Speed stops or does not start A humming sound might be heard from motor 1 Press the red button 0 a 2 Use the main electrical safety switch to disconnect electrical supply Lock the switch with a padlock or a cable tie if you need to leave the disposer temporarily before step 9 is completed 3 Use protective gloves Check if something is jammed in the disposer 4 Check if something is jammed in the disposer If so place the jam release wrench on the center washer See picture below 5 Release the grinder by rotating the wrench backwards and forwards until the shredder rotates freely in both directions If needed extend the bar on the wrench and hit the bar with a hammer 6 Remove the jam release wrench 7 Remove any non grindable objects for example cutlery 8 Check fuses breakers Change reset if needed 9 Use the main electrical safety switch to connect the electrical su
21. isperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 6 1 3 Fixating of Disposer User manual in Original e The disposer must be fixed with a torque protection bar fitted to the wall or bulkhead as per the figure below When starting or stopping quickly e g if cutlery jams the grinding unit the torque of the motor will cause the disposer to turn This may move the drain pipe water trap from its position causing water leakage The torque protection bar is not included in standard delivery but is available as an option If a torque protection bar is not suitable because of the distance to the bulkhead weld the feet directly to the floor plate Also torque protection clamps for floor plate mounting are available as option from Disperator which facilitates service work as no welds around the legs need to be cut loose Torque protection bar 6 1 4 Protective Lid Connected to a Safety Interlock Switch The disposer must have a protective lid over the inlet to comply with Machine Directive and be eligible for CE marking This lid shall be connected to a safety interlock switch Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 17 33 disperator 6 2 Flushing Water Connection of the flushing cold water to the delivered disposer must be d
22. ling the disposer must be trained as an industrial mechanic technician The electric connection must be performed by trained and certified electricians Start up and Maintenance Personnel responsible for start up and maintenance of the disposer must be familiar with its design and functions They must understand the operating principle of the disposer and have read the manual and the safety instructions before commencing work Operation All persons who operate the disposer must be aware of the risks associated with the operation of the disposer which are described in this manual Service and Repair Personnel responsible for service and repair of the disposer must have training as or equivalent to industrial mechanics technicians They must also have knowledge of and be aware of the specific details of the disposer as described in this manual Unskilled personnel must be trained and any repair work undertaken must be checked by the owner Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 9 33 disperator 2 Company Profile Disperator s business idea is to provide innovative and adaptable waste disposal equipment for kitchens on land as well as at sea and for the food industry Our disposers produce finely ground food waste which can be anaerobically digested and is also suitable for composting
23. lock This gives earth protection in case the voltage wires become unfixed in the cable nipple allowing them to be pulled from their terminals Installation of a separate ground fault circuit breaker not included in the standard delivery from Disperator has to be done 6 4 7 Direction of Rotation for the Disposer The disposer operates correctly irrespective of the motor s rotational direction It is therefore irrelevant in which sequence the electrical phases are connected to the motor Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 20 33 disperator 6 5 Start Up and Final Testing Before starting the disposer secure the laminated operation and safety instructions enclosed to the wall bulkhead in a position where they are easily seen by the operator User manual in Original 6 5 1 Grinder Check Switch off the current at the main electrical safety switch and lock it with a padlock or a cable tie if you need to leave the disposer before you have completed section 6 5 Check that the rotary shredder of the grinder in the inlet opening of the disposer turns freely in both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks before Start Up Start the disposer and determine that the rotary shredder re
24. me into position useing a tool that has the same outer diameter as these seals The seals shall be placed with the groove and stainless spring upwards towards the washer 03 00 The seals are fixated by fitting the locking ring 03 03 into the groove in the end shield 13 Tap on this ring to ensure that it is seated properly in the groove in the end shield Grease the axle seals 03 02 and pack the space between the two seals with special grease 04 e a soft brush Apply a thin layer of special grease 04 on the carrier 18 Use a soft brush Fit the end shield 13 with the outlet facing in the same direction as the connection box on the motor Care should be taken not to damage the lips of the axle seals Tighten all four screws 23 The torque should be 50Nm for models 510A 520A and 81Nm for models 530A 575A Grease the V ring seal 03 01 and washer 03 00 using special grease 04 Fit the V ring seal over the carrier 18 with the seal lip against the washer 03 00 Fix the carrier key 10 with grease Wipe the axle hole in the rotay shredder 02 clean Also make sure that the mateing surfaces on the end shield 13 and the stationary shredder 01 are clean Fit the rotary shredder 02 on the carrier 18 Wipe the carrier 18 clean from excess grease Apply a layer of rubber sealing compound 09 over the joint between shredder and carrier axle Make sure that the thread is free from sealing
25. n in figure below a reinforced flexible hose 7 must be fitted between the incoming water pipe mounted on the wall bulkhead and the connection for flushing water on the disposer assembly The hose absorbs the compressive push in the pipe when the flushing water is turned on and absorbs any small vibrations which may occur during the grinding process of the disposer The hose is not included in standard delivery but is available as an option from Disperator 6 2 5 Vacuum Valve back flow preventer When a flushing nozzle is fitted in a sink washing line or other type of assembly a vacuum valve must be installed at the top of a lyre shaped incoming water pipe as shown in figure below This protects the water pipe from re suction during a possible overflow in the sink The vacuum valve is not included in standard delivery but is available as an option When a flush pipe tower with air gap to sink washing line or other type of assembly is fitted no vacuum valve is needed if not stated for other reasons and or specified in national local regulations m Vacuum valve Incoming cold water pipe with solenoid valve and strainer Reinforced flexible hose The picture above shows the positioning of a vacuum valve above a standard disposer sink assembly Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www dispera
26. of MARPOL consolidated edition 2011 2012 ANNEX V for disposal of ground food waste into the open sea Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 3 2 Technical Specification Flush pipe with air gap to sink 1 2 BSP Male optional Flushing nozzle for clamp connection of hose 1 2 Side view User manual in Original min 30 Removable food waste feeder and cutlery trap min 300 900 Disposer housing stainless steel EN 1 4301 AISI304 Motor IP55 see table Air inlet in bottom plate for motor cooling min 15mm clearance All measurements in mm Technical specification Normal capacity kg hr Electrical power kW Rated current A for 400V 3 ph 50 Hz 440V 3 ph 60 Hz 480V 3 ph 60 Hz Other 3 ph voltages available Control voltage Fuse rating slow Gross net weight kg Measurement a Measurement b Measurement c Measurement d Measurement e Measurement f Measurement g legs m Adjustable legs 3 pcs for model 520 530 550 and 575 Optional for model 510 and 515 see 3 510A 300 0 75 2 1 Zl 1 9 10A 30 26 151 460 see 3 See 3 40 Da 253 See 3 515A 400 1 1 2 6 2 4 2 6 10A 31 27 151 460 see 3 See 3 40 BSP 253 See
27. one by an authorized User manual in Original installer of water supply and in accordance to valid local regulations 6 2 1 Water Pipe In order to allow a free flow of water to the disposer the incoming water pipe incl accessories in the piping system such as vacuum valve cut off valve etc must have the same dimension as the connection to the disposer assembly i e at least through out No throttling may exist up to the solenoid valve 6 2 2 Line Strainer and Solenoid Valve 1 The line strainer must be mounted before the solenoid valve in the flow direction on the cold flushing water feed Make also sure that the line strainer and the valve are mounted in the correct flow direction see arrow on these components and that the nut on the strainer to be opened when cleaning the strainer is directed downwards 6 2 3 Flushing Nozzle in Sink or Flush Pipe Tower with Air Gap to Sink When a flushing nozzle is fitted in a sink washing line position the nozzle as high up as possible and above the spillway Place the flushing nozzle as far from the inlet to the disposer as possible This will allow for a larger flushing area in the bottom of the sink basin For further information see section 6 2 5 Vacuum Valve If required by local regulation a flush pipe or flush tower with air gap to the sink can be ordered fom Disperator as an optional extra 6 2 4 Reinforced Flexible Hose 72 for Flushing Water As show
28. pply 10 Press the green button 1 to start and empty the disposer 9 3 2 The Disposer starts but there is no Flushing Water 1 Is the stop valve in the water supply pipe open If not open stop valve 2 Isa clicking sound heard when activating the solenoid valve If not change the coil 3 Is the line strainer clogged Turn off water supply open strainer and clean Close strainer carefully without damageing the seal and make sure it is thight when disposer is restarted 9 3 3 The Disposer does not start and makes no Sound 1 Check the main electrical safety switch make sure that it is in an ON position 2 Check fuses breakers Change reset if needed If the fault cannot be remedied please contact authorized service personnel or Disperator AB local representative Always provide the disposer s serial number when contacting Disperator Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 23 33 disperator 10 Service Instructions User manual in Original 10 1 Authority Dismantling and assembly of the disposer to flushing water drain pipe and electrical services must be done by authorized personnel and in accordance to local regulations 10 2 Exploded View of Disposer Stationary shredder Rotary shredder Washer for V ring seal V ring seal Axle seal with stainless
29. r product range is designed with the user s needs in focus and meets today s requirements for handling of food waste The high quality grinder of specially alloyed steel together with the unique and well proven sealing design between the grinder and motor provides the user with many years of operational reliability and low maintenance cost The disposer s life span is extended further by the outer housing of stainless steel EN 1 4301 AISI 304 and protection class IP55 for electrical components as standard The wide range of disposer sizes makes it easy to adjust any installation to fit any workplace in a galley or kitchen A BS assembly is welded into the existing drain outlet of a sink The BS flange is mounted onto the nipple and the grinder is then bolted onto the BS flange Standard delivery includes a complete start stop unit with contactor and motor overload protector a flushing nozzle for installation in sink wall or flush pipe tower and a complete solenoid valve with line strainer These items are to be installed on site Cold water will automatically flow when the disposer starts flushing the food waste into the grounding chamber and then into the sewer system or a storage tank Also included is a feeder and cutlery trap to be placed in the inlet of the disposer during operation Food waste disposers within the Disperator Excellent Series have the Declaration of Compliance issued by DNV verifying compliance with applicable sections
30. re it may emit a noise level of more than 70 dB A Disperator recommends that hearing protection is used when grinding bones and other types of hard food waste 9 Operating Instructions The disposer is intended for disposal of food waste only e Food waste that is difficult to grind such as vegetables with long fibers fish skins and sinewy meat should be divided into pieces of 3 5cm 1 2 inch and mixed with other food waste before being ground e Dry and sticky waste such as steamed rice pasta mashed potatoes and bread should soak in water before being ground e Disposers having a motor power of 2 2kW or more have the capacity to grind larger meat bones as well Ec oc 92 S 9 1 Start and Stop 1 Pressthe green button 1 the disposer and flushing water starts 2 Feed food waste into the disposer in an even and continuous manner 3 When the grinding is completed the motor s idle sound is heard 4 Wait 15 seconds Press the red button 0 the disposer and the flushing water will stop within 5 seconds 9 2 Daily Cleaning 1 Pressthe green button 1 the disposer and flushing water starts Flush clean 2 Pressthe red button 0 the disposer and flushing water will stop within 5 seconds 3 Usethe main electrical safety switch to disconnect electrical supply Lock the switch with a padlock or a cable tie if you need to leave the disposer temporarily before step 6 is completed Use protective gloves Flush t
31. s may be discharged into the sea from fixed or floating platforms located more than 12 nautical miles from the nearest land and from all other ships when alongside or within 500 m of such platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passing through a screen with openings no greater than 25 mm Regulation 6 Discharge of garbage within special areas 1 Discharge of the following garbage into the sea within special areas shall only be permitted while the ship is en route and as follows Ad Discharge into the sea of food wastes as far as practicable from the nearest land but not less than 12 nautical miles from the nearest land or the nearest ice shelf Food wastes shall be comminuted or ground and shall be capable of passing through a screen with openings no greater than 25 mm Food wastes shall not be contaminated by any other garbage type For Det Norske Verirtas AB AnnaBerglund i P Digitally Signed By Berglund Anna Senior Surveyor ar Location DNV Stockholm Signing Date 2013 06 11 If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas then Det Norske Veritas shall pay compensation to such person for his proved direct loss or damage However the compensation shall not exceed an amount equal to ten times the fee charged for the service in question provided that
32. seals 03 02 out Make sure that the surface of the washer is in good condition Examine the contact surface of the carrier 18 for wear caused by the axle seals There should only be two small symmetrical tracks on the carrier if it has been running correctly Replace the carrier if necessary Terminate dismantling here when only replacing the stationary and rotary shredders Start the reassembling from section 10 5 5 The V ring seal 03 01 and the two axle seals 03 02 with special grease 04 together with Stationary seals 05 and 08 must be replaced with every overhaul Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 20 33 disperator 14 Remove the carrier 18 carefully If it is stuck usethe supplied carrier removal screw on the top of the carrier and screw it down This will remove the carrier from the motor axle If needed use the rotary shredder 02 as a handle to prevent the motor axle from rotating 15 When changing the motor 14 make sure that the new motor has the same classification and quality as the original The motor must have holes to allow for ventilation and drainage of water condensation see picture below and original motor If drilling holes in the motor it is important to drill at the right angle so that there is no damage to the motor or any of its parts
33. signs are used in this manual and on the disposer Faliure to comply with safety precautions may cause personal injury or damage the disposer Read the User Manual before use Risk of electric shock Danger to general public Risk of mutilation rotating parts Warning plates located on or close to the disposer must always be observed and kept legible Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se disperator 1 2 Personnel Qualifications and Training All personnel operating performing maintenance inspecting or installing the disposer must be properly trained and qualified Areas of responsibility scope of authority and staff supervision must be defined by the owner If personnel do not have the necessary qualifications they must receive training and instructions Training can be provided by the supplier manufacturer It is the responsibility of the owner of the disposer to make sure that all users read and understand this User Manual User manual in Original Transportation Personnel responsible for transporting the disposer must be familiar with accident prevention regulations for any hoisting gear and lifting accessories to be used Handlers should be given appropriate instructions prior to undertaking transportation hoisting and lifting Installation Personnel responsible for instal
34. spring 2 pcs Locking ring SgH Seal for stationary shredder Axle washer Axle screw Seal for hood flange Key for carrier End shield Motor with drainage holes Axle seal 1 pcs motor drive side 1 pcs motor fan side Bearing 1 pcs motor drive side 1 pcs motor fan side Key for motor shaft Housing Hood Strap for housing Pia NN Carrier Qs 1 Screw and nut for mounting the disposer 6 pcs Endshield mounting screw 4 pcs Nut and washer for hood assembly 4 pcs Screw and washer housing assembly 2 pcs Adjustable leg 3 pcs 520A 575A only 29 01 Screw for leg clamp 3 pcs 520A 575A only Spare parts not shown in drawing Special grease for seals and carrier Rubber sealing compound Torque protection bar for fixing disperator to the wal bulkhead Jam release wrench for rotary shredder Solenoid valve 72 BSP Female incl coil cable plug and fixating washer Coil for solenoid valve Line strainer BSP Female Start stop unit including contactor with motor overload protector LH ALWAYS STATE THE SERIAL NUMBER OF THE DISPOSER WHEN ORDERING SPARE PARTS al x Joe cS NOTE All nuts and screws must have the correct T iu _ quality and strength l 26 Disperator can not guarantee the safety if other screws than those ordered from us are used Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070
35. st be at least equal to the inner drain pipe diameter i e 2 for disposer models 510A 520A and 2 for models 530A 575A 6 3 5 Slope of Drain Pipe The slope of the drain pipe measurement f in figure below must not be less than 2 100 When the rate of flow of food waste is large and or where the distance from the disposer to the floor drain is great a slope of but not exceeding 5 100 should be maintained Installation of horizontal drain pipes must be avoided at all times dlg 6 3 6 Vacuum Evacuation For installations where the disposer is evacuated by means of a vacuum a water trap must not be connected to the outlet of the disposer Instead the disposer is connected directly to the collection tank of the vacuum system It is important that the drain pipe between the disposer and the collection tank has a ventilation pipe that is always open as shown in the figure below A ventilation pipe must be fitted even if the collecting tank has automatic airing Ventilation pipe which must alwavs be open Collection tank Pt Vacuum exhaust valve Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 19 33 disperator 6 4 Electrical Connection The electrical connection of the delivered disposer must be done by an authorized electrician and in accordance to local regulations The wiring ma
36. tor se 18 33 disperator 6 3 Water Trap and Drain Pipe The drain connection of the delivered disposer must be done by an authorized installer of sewer supply and in accordance to valid local regulations The water trap is not included in standard delivery but is available as an option User manual in Original 6 3 1 Dimensions The water trap and the drain pipe must have the same dimensions as the outlet flange of the disposer i e 2 for models 510A 520A and 2 for models 530A 575A in order to allow free waste water flow from the disposer No throttling in the water trap and drain pipe may exsist Larger dimensions must also be avoided as this will reduce the speed of the waste water flowing from the disposer 6 3 2 Depth and Threshold of Water Trap The depth of the water trap measurement d in figure below must be as small as possible in order to obtain the best possible flow with the largest amounts of food waste The water trap must also be deep enough so that the water threshold d1 is approximately 80mm for models 510A 520A and 160mm for models 530A 575A 6 3 3 Curves and Bends The water trap and all bends in the drain pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120mm for models 510A 520A and 130 150mm for models 530A 575A 6 3 4 Level Difference The level difference measurement n in figure below mu
37. tted with legs If legs have been ordered it is specified on the delivery note To minimize the risk of injuries two persons shall always be present when the disposer is installed Below describes three different approaches depending on the availability of tools at the installation site Place the disposer tightly against the flange of the mounting assembly by using one of below mentioned hoist methods make sure that the rubber seal is correctly placed Tighten the six screws with nuts evenly the rubber seal should be compressed approximately 1mm Hoist alternative 1 Trolley see picture below Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 15 33 disperator Hoist alternative 2 Use a firm and well balanced jack with a support disk to hoist the disposer into position under the mounting flange User manual in Original Hoist alternative 3 If no hoisting tools are available place the disposer on a solid object of the proper height for example a wooden crate and push it in under the mounting flance To get the proper height of this object measure the space between the floor and the mounting flance and then subtract the height of the disposer and the rubber seal 3mm Mounting of models 520A 530A 550A and 575A delivered with legs as standard The weights of models 520A 575A require
38. um 60 C 4 2 Transport The disposer must not be handled manually It is recommended to use a trolley when moving the disposer Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 12 33 disperator 5 Included in Delivery User manual in Original 5 1 Documentation e This User Manual e Wiring diagram bill of material and component layout e Safety instructions laminated e Operating instructions laminated 5 2 Disposer and Assembly Disposer with motor size and voltage according to the delivery note BS flange and nipple 3 BSP Female Start stop unit including contactor with motor overload protector According to the delivery note Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 13 33 disperator User manual in Original Complete solenoid valve 77 BSP Female including cable plug and coil with control voltage according to the delivery note Flushing nozzle with hose connection Line strainer BSP Female Jam release wrench for freeing rotary grinder if non grindable object gets jammed 3pcs of adjustable legs for disposer models having motor power of 1 5kW or more Dok ref User manual 500A BS Rev C DI
39. volves and that flushing water flows automatically Check assembly flushing water connections and plumbing connections for possible leaks 6 5 3 Final Mesures If the disposer fails to operate see section 9 3 Trouble shooting in this manual Instruct the personnel responsible for the disposer in the kitchen galley about the operation of the disposer before handing over the remaining documentation and the jam release wrench 7 Wiring Diagram A wiring diagram and bill of material together with a component layout is delivered with the disposer Dok ref User manual 500A BS Rev C DISPERATOR AB Tel 46 8 724 0160 E mail info disperator se Malarvagen 9 SE 141 71 Segeltorp Sweden Fax 46 8 724 6070 Web page www disperator se 21 33 disperator 8 Safety Instructions Read these Safety Instructions prior to using the disposer User manual in Original Rotating disc under disposer inlet Do not insert hands Disperator recommends usage of safety goggles when grinding bones and other types of hard food waste 3 Immediately press the red stop button if e g cutlery is found in the waste or if unfamiliar noices coming from the disposer is heard See section 9 3 Trouble shooting 4 The main electrical safety switch must be locked in the Off position with a padlock or cable tie during all maintenance and service work 5 Depending on how the disposer is mounted and assembled to the suronding kitchen furnitu
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