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Appendices - UAV Engine Test Stand

1. A 5 Pressure Sensor Motorola MPX4115A Integrated S licon Pressure Sensors Page 67 MOTOROLA Freescale Semiconductor Inc DEE SEMICONDUCTOR TECHNICAL DATA by MPX4115A D Integrated Silicon Pressure Sensor for Manifold Absolute Pressure ie Altimeter or Barometer Applications SERIES On Chip Signal Conditioned Temperature Compensated and Calibrated INTEGRATED PRESSURE SENSOR Motorola s MPX4115A MPXA4115A series sensor integrates on chip bipolar amp 15 to 115 kPa 2 2 to 16 7 psi circuitry and thin film resistor networks to provide a high output signal and temperature 0 2 to 4 8 Volts Output compensation The small form factor and high reliability of on chip integration make the Motorola pressure sensor a logical and economical choice for the system designer The MPX4115A MPXA4115A series piezoresistive transducer is a state of the art monolithic signal conditioned silicon pressure sensor This sensor combines advanced UNIBODY PACKAGE micromachining techniques thin film metallization and bipolar semiconductor processing to provide an accurate high level analog output signal that is proportional to applied pressure Figure 1 shows a block diagram of the internal circuitry integrated on a pressure C sensor chip Features e 1 5 Maximum Error over 0 to 85 C MPX4115A e Ideally suited for Microprocessor or Microcontroller CASE 867 Based Systems e Temperature Compensated from
2. mn Front Plate Dynamometer Mount UNITS ARE IN INCHES 6 19 4X D 53 THRU 1 00 2X 1 12 BM See 45 THRU 1 2 20 UNF y 75 Back Plate Dynamometer Mount Units are in inches 5 40 4 60 m rm m m 00 oO cO cO 2 Q O 4 447 Brent Minchew 250 B 29 Feb 2008 Project Unknown MT 4X 45 0 531 SCALE 1 4 38907 SCALE 1 4 2 000 AX D 256 AX R 256 2215 AX R 750 2X R1 500 AX 125 A 1 750 2 000 20X R 048 UNLESS OTHERWISE SPECIFIED NAME DATE DIMENSIONS ARE IN INCHES DRAWN B MINCHEW 29 FEB 08 CHECKED TITLE ANGULAR 05 ONE PLACE DECIMAL 015 WO PIACE DECIMAL solo ENG MOUNT ENGINE THREE PLACE DECIMAL 005 MFG APPR 7 N 7OT E R R 498 INTERPRET GEOMETRIC Q A TOLERANCING PER ee MATERIAL 4340 STEEL SZE DWG NO REV FINISH A A DO NOT SCALE DRAWING SCALE 1 2 WEIGHT SHEET I OF 1 5 4 3 2 1 Dynamometer Mount Assembly 1 2 20 X 7 1 2 20 X 3 4 APPENDIX C SMALL TO MID SIZE UAV ENGINE SPECS C 1 Limbach L550E C 2 Rotax 912 ULS S C 3 Rotax 582 Mod 99 UEL AR801R C 5 UEL AR741 Page 74 C 1 Limbach L550E Page 75 Data may change without prior notice LIMBACH L 550 E Flugmotoren Four cylinder horizontally opposed air cooled two cycle engine with solid state magne
3. 10 to 40 DegC ambient temperature range Humidity to 9596 non condensing Chapter 1 Specifications 2 4 2 5 2 6 2 7 2 8 2 9 1 2 Power Fail Protection NICAD battery backed DC DC power supplies allow throttle return to idle and orderly system shutdown Actuator Assembly Housing Dimensions 8 L x 3 1 4 D x 3 8 Wall cylinder Foot mounted 3 1 2 x 2 bolt pattern Drip Proof for Wash Down protection Actuator DC Servo Motor Gearhead Encoder assembly Actuator Stroke Maximum Stroke Length 4 Minimum Stroke Length 1 Maximum Stroke Angle 70 Maximum Stroke Torque 2 5 Ib ft standard 5 00 Ib ft and 10 00 Ib ft optional Closed Loop Control Highly adaptive optimum response for all engine conditions Position control digital to 0 196 of stroke Torque control digital to 10 000 Ib ft RPM control digital to 25 000 RPM Programmable PPR Factor Manifold vacuum 0 to 29 In Hg or MAP control 0 to 150 00 kpa 96 regulation and drift from set point RPM and torque feedback and logic signals available from Dyn Loc or customer sources Closed loop control coefficients programmable in setup mode 16 sets Function Keys Four programmable function keys may be used from Dyn Loc basic programs or as Dyne Systems customized keys Remote Operators Control e In 7 x 9 4 Nema 12 enclosure Provides upper and lower limit set up jog PB an
4. 3 Model 407119A Version 5 0 October 2005 Meter Description Sor Xue gt Be A LES FP PAS L3 Pa pa SN ue Gu Display POWER button HOLD and ESC button REC and ENTER button UNIT ZERO and A up arrow button Function and Y down arrow button AVG START CLEAR and right arrow button AREA SET button Tilt stand Battery compartment Cover Tripod mount LCD contrast adjustment pot System reset switch RS 232 Output terminal DC9V power adaptor Y N Model 407119A Version 5 0 October 2005 Operation Initialization and Zero procedures please follow these steps before use Important Note The meter s probe locking switch must TOP VIEW OF METER be in the locked position with the probe inserted for the meter to turn on and operate correctly Refer to the accompanying diagram or the diagram at the top of the meter for switch orientation LOCKED Position For the best accuracy and for proper operation the following steps must be performed 1 Connect the sensor to the input jack on top of the meter by first unlocking the sensor jack and then inserting the sensor plug Lock the sensor jack after the probe is inserted UNLOCKED Position 2 Press the POWER button to turn on the meter The meter will perform a self test during which the display will count down from 9999 to 0000 3 Select the air velocity function using the FUNCTION button
5. 9 BOSCH Lambda Sensor LSU 4 9 This sensor is designed to measure the oxygen content and A value of exhaust gases in automotive engines gasoline or Diesel The wide band lambda sensor LSU 4 9 is a planar ZrO dual cell limiting current integrated heater Its monotonic output signal in the range of 0 65 to air makes the LSU capable of being used as an universal sensor for 1 sensor with measurement as well as for other A ranges The connector module contains a trimming resistor which defines the characteristic of the sensor The LSU operates only in combination with a special LSU IC used in most Bosch Motorsport ECUs and lambda control boxes LTA Application Application 0 65 Fuel Fuel Diesel Exhaust Gas Pressure lt 4 bar Exhaust Gas Temperature Range Operating lt 930 C Exhaust Gas Temperature Range Maximum lt 1030 C Hexagon Temperature lt 600 C Cable and protective Sleeve Temperature lt 250 C Connector Temperature lt 140 C Storage Temperature Range 20110220 Max Vibration stochastic peak level lt 100 g 31 Oct 07 Mechanical Data Weight w o Cable 120g Length 84 mm Thread M18 x 1 5 Wrench Size 22mm Tightening Torque 40 60 Nm Electrical Data Power Supply H Nominal MSN System Supply Voltage H min 10 8 V Heater Power steady state 7 5 W Heater Control Frequency gt 100 Hz Nominal Resistance of Nernst Cell 300 Ohm Max Current load for Ne
6. 177 542 T 1 T III II 2 UR 1 1 11711 A 127 11 UI DC CH l N 1 139 342 1 1 heal sink optional 05518 21 340 1 C3 i LET Fuel line connector optional engine mount altaches fo this plane 269 2512 296 5228 1 11845 CG location wit pH Hi fee out starter 30032 only with optional starter N M6 6 places solid fuel Line optionally available 600 00 60 00 500 00 Thr 50 00 400 00 40 00 I 300 00 30 00 LL 200 00 20 00 100 00 10 00 0 00 0 00 4000 4500 5000 5500 6000 6500 7000 7500 rpm Limbach Flugmotoren Kotthausener Stra e 5 GmbH amp Co KG D 53639 K nigswinter Sassenberg Tel 49 2244 9201 0 Fax 49 2244 9201 30 E Mail sales limflug de www limflug de Power HP Torque Nm Power HP Bali Torque Nm Ge SFC g HPh Starter optionally available Ring gear only supplied wilh starter Data may change without prior
7. 404 R 584 635 650 61 U 231BSC D CASE 867B 04 ISSBE F PRESSURE SIDE PORTED AP GP Motorola Sensor Device Data For More Information On This Product 7 Go to www freescale com MPX4115A MPXA4115A fiifagecale Semiconductor Inc ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 UNIBODY PACKAGE DIMENSIONS CONTINUED NOTES 1 DIMENSIONING AND TOLERANCING PER ANSI Y14 5M 1982 2 CONTROLLING DIMENSION INCH MN MAX A 0 690 0 720 17 53 18 28 B 0245 0255 6 22 648 C 0780 0 820 19 81 20 82 D 0 027 0 033 0 69 0 84 E 0 178 0 186 452 472 F 0048 0 064 122 163 G 0100BSC 254 5 J 0014 0 016 0 36 0 41 K 0345 0 375 876 953 N 0300 0 310 7 62 7 87 S 0 220 0 240 559 6 10 PRESSURE P1 STYLE 1 PIN 1 Vour 2 GROUND CASE 867E 03 ISSUE D PRESSURE SIDE PORTED AS GS 8 For More Information On This Product Motorola Sensor Device Data Go to www freescale com Freescale SemiconductogyJAf 5Aa MPXA4115A SERIES ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 Motorola reserves the right to make changes without further notice to any products herein Motorola makes no warranty representation or guarantee regarding the suitability of its products for any particular purpose nor does Motorola assume any liability arising out of the application or use of any product or circuit
8. 79 1 0 29 8 01 PIN 1 IDENTIFIER HA CASE 482 01 ISSUE O D 8 PL NOTES 1 DIMENSIONING AND TOLERANCING PER ANSI 4 0 25 0 010 Y14 5M 1982 CONTROLLING DIMENSION INCH DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION MAXIMUM MOLD PROTRUSION 0 15 0 006 ALL VERTICAL SURFACES 5 TYPICAL DRAFT PIN 1 IDENTIFIER CASE 482 01 ISSUE A For More Information On This Product Motorola Sensor Device Data Go to www freescale com Freescale Semiconductor JAf 5A MPXA4115A SERIES 5 ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 UNIBODY PACKAGE DIMENSIONS NOTES 9 DIMENSIONING AND TOLERANCING PER ANSI Y14 5M 1982 M TI 10 CONTROLLING DIMENSION INCH 11 DIMENSION A IS INCLUSIVE OF THE MOLD STOP RING MOLD STOP RING EXCEED B A N v 16 00 0 630 PIN 1 SEATING i PLANE POSITIVE PRESSURE P1 Dep STYLE 1 STYLE 2 PIN 1 PIN 1 OPEN OPEN 2 2 GROUND GROUND 3 3 VOUT VOUT 4 4 VSUPPLY VSUPPLY 5 5 NOUT VOUT 6 6 OPEN OPEN CASE 867 08 ISSUE BASIC ELEMENT NOTES 1 DIMENSIONS ARE IN MILLIMETERS SEATING PLANE 2 DIMENSIONS AND TOLERANCES PER ASME Y14 5M 1994 R pe MILLIMETERS MIN A 29 08 29 85 B 174 1816 C 775 826 D 068 084 F 122 163 G 254850 _ 036 041 1765 1842 N 1067 11 18 P 389 4 04 91 389
9. WR id opeed Torque WR Model rpm ft b in2Ib on rpm ft Ib in lb 101 401 110 30000 32 33 23 180 oreo 160 2500 EE 101 060 250 20 000 75 61 23 OPERATING RANGE OPERATING RANGE 020 cer I 111111 HH EE HL 7II T See See oe e e EZ HA 4 41 4444 4 5 11711177 7 7 E rH 111111 et HN oH SHE ee _ I IT TA CAPACITY hp o Fer SES amp E 2 6 Y f HERA as 1 1 1 41 16 73 7 II I 1 d V _ 4 AT DA TAS EXER 1 AH PHHH I 1 HEREIN HH A E 1411 14111 1000 2 10 00 5 00 7 8 9 1000 5 6 7 8 9100000 SPEED rpm SPEED rpm LOAD CONTROL SYSTEM SERIES 513 Portable control console with built in 4 2 torque gage self powered analog speed indicator and water inlet control valve Torque is measured by a hydraulic load cell compression only Magnetic speed pickup outlet valve seal water valve Connecting cables 10 feet 3 0m long Filled with hydraulic fluid and calibrated in the factory Standard ranges 600 ft 10 000 rpm System
10. 39 49 5 06 246 24 0 51 0 020 Glass Braid 33 43 _ 5TC GG 30 30 0 25 0 010 Glass Braid 33 o 9 20 9 20 081 0032 PFA 50 70 5 2447 24 0 51 0020 39 49 5 3047 30 025 0010 44 64 _ 9 36 9 36 0 13 0 005 PFA 50 70 STC TT 40 40 0 08 0 003 PFA 60 80 _ 5 20 20 0 81 0 032 71 99 STC KK 24 24 051 0020 Kapton 55 69 30 0 25 0 010 Kaptom 85 113 Insert calibration J K T or E Specify length insert 36 for 1 m or 72 for 2 m length Note For GG or TT wire add 5 per additional 300 mm 12 per package of 5 Model TAP roll of 100 adhesive labels For wire add 8 per additional 300 mm 12 per package of 5 28 shown smaller than actual size Ordering Example 5TC TT K 36 36 5 each PFA insulated thermocouples Type K calibration CHROMEGA ALOMEGA 36 AWG 1 40 long stripped lead termination 50 A 21 Thermocouple Adhesive Labels secure wire probes to surfaces TAP adhesive labels have a thickness of 0 064 mm 0 0022 and can be used at a maximum temperature of 180 C 356 F They are made of a polymide film with a silicone pressure sensitive adhesive Please see page F 16 for additional details and ordering information
11. 4 To clear erase all of the currently stored readings and start again press and hold the AVG button until the meter beeps twice Note that the counter resets to 0 and that the meter is ready to start another averaging session 5 Use the FUNCTION button to exit this mode of operation Data Hold Feature 1 While taking measurements press the HOLD button to freeze a reading 2 The HOLD indicator will appear on the LCD when the display is in Data Hold mode 3 Press HOLD again to return to normal operation Maximum MAX and Minimum MIN Recording The MAX MIN Record Recall feature allows the user to record and view the highest and lowest readings during a measurement session 1 Press the REC button once The REC indicator will appear on the display and the meter will begin keeping track of the MAX and MIN values 2 To view the MAX reading press REC again The MAX indicator along with the maximum reading will appear on the LCD display 3 Press REC again to view the minimum value the MIN indicator along with the minimum reading will appear on the LCD display 4 To return to normal operation press and hold the REC button for approx 3 seconds until the meter beeps The display indicators REC MAX and MIN will disappear Note Auto Power Off is disabled in the RECORD mode Auto Power Off To save battery life the meter will automatically shut off after approximately 15 minutes of operation To temporarily disable th
12. 9 Model 407119A Version 5 0 October 2005 Battery Replacement When the battery icon appears on the lower left corner of the LCD display the four 4 AA batteries must be replaced 1 Remove the rear Phillips head screw 2 Slide off the rear battery compartment 3 Replace the batteries 4 Secure the battery compartment Calibration and Repair Services Extech offers repair and calibration services for the products we sell Extech also provides NIST certification for most products Call the Customer Service Department for information on calibration services available for this product Extech recommends that annual calibrations be performed to verify meter performance and accuracy Support line 781 890 7440 Technical support Extension 200 E mail support extech com Repair amp Returns Extension 210 E mail repair extech com Product specifications subject to change without notice For the latest version of this User s Guide Software updates and other up to the minute product information visit our website www extech com Extech Instruments Corporation 285 Bear Hill Rd Waltham MA 02451 Copyright 2005 Extech Instruments Corporation All rights reserved including the right of reproduction in whole or in part in any form 10 Model 407119A Version 5 0 October 2005 Useful Equations and Conversions Area equation for rectangular or square ducts Height H Width W Area A Width W x Height H A
13. Contact the factory for information regarding media compatibility in your application For More Information On This Product 3 Go to www freescale com MPX4115A MPXA4115A fiifagecale Semiconductor Inc ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 Transfer Function MPX4115A MPXA4115A Nominal Transfer Value Vout Vs 0 009 x P 0 095 Pressure Error x Temp Factor x 0 009 x Vs Vs 5 1 0 25 Vdc Temperature Error Band MPX4115A MPXA4115A Series Break Points Temp Multiplier 40 3 0 to 85 1 125 3 Temperature Error Factor 40 20 0 20 40 60 80 100 120 140 Temperature in C NOTE The Temperature Multiplier is a linear response from 0 C to 40 C and from 85 C to 125 C Pressure Error Band 3 0 Error Limits for Pressure Pressure in kPa Pressure Error kPa Pressure Error Max 15 to 115 kPa 1 5 kPa ORDERING INFORMATION UNIBODY PACKAGE Serie Options MPKSeiesOdes _ ORDERING INFORMATION SMALL OUTLINE PACKAGE Basic Element Absolute Element Only MPXA4115A6U MPXA4115A Absolute Element Only MPXA4115A6T1 Tape and Reel MPXA4115A Ported Element Absolute Axial Port 482A MPXA4115AC6U MPXA4115A Absolute Axial Port 482A MPXA4115AC6T1 Tape and Reel MPXA4115A 4 For More Information On This Product Motorola Sensor Device Data Go to www freescale com Freescale Semiconductor 15 MPX
14. Information 2 POWER dsi ortae ER ea 2 2 Mechanical Installation of the Actuafor 2 2 Connecting DTC to Actuator 2 2 Connecting the Remote 2 4 Connecting the DTC to the Dyn Loc 2 4 Connecting for Stand Alone Operation 2 4 DS305C DIP Switch Settings eer ed crt RE RR sak uwa 2 4 Chapter 1 Specifications 1 0 Introduction The DTC 1 controls throttle position RPM TQ MAP or manifold vacuum to 1 unit accuracy providing zero regulation and drift of digital setpoints 16 sets of PID parameters allow the DTC 1 to be adjusted to variations in engine under test or in engine operating point Teamed with Dyne Systems Dyn Loc IV dynamometer controller all provisions are made for reference and feedback data instrumentation and automation control The DTC 1 may also be used in a stand alone situation 2 0 Specifications 2 1 Control Enclosure e Dimensions 19 x 7 x 13 rack or bench mounted enclosure Weight 20 pounds Input Power 120VAC amp 2 2 Control Output 20VDC 3A max Actuator Servo Motor drive Amplifier has instantaneous current limit and over temperature shutdown Digital Encoder Excitation 5 VDC 50 ma This feeds only Dyn Loc s actuator which is considered part of the DTC 1 2 3 Environmental
15. National Instruments products refer to the appropriate location Help patents in your software the patents txt file on your CD or ni com patents Copyright 2006 National Instruments Corporation All rights reserved Document Version 25 Flexibility with over 40 Measurement Modules Because many data acquisition systems have fixed functionality they can connect only to specific sensor types Other systems are modular but are capable of measuring only low speed and static signal such as DC voltage and temperature NI CompactDAQ can measure dynamic signals such as sound vibration pressure and electrical transients at up to 50 kS s per channel in addition to static signals such as DC voltage and temperature Other modules provide single point and waveform output capability at rates up to 100 kS s channel or digital I O at rates up to 10 MHz Because NI CompactDAQ is a modular system additional measurement types and channels can be added to the system by simply plugging in additional modules All modules are automatically synchronized and a single NI CompactDAQ system can simultaneously stream high speed analog input analog output digital input and digital output over a single USB connection For a complete list of available modules please refer to the C Series I O Modules family page won Rame Res Description Rate _ NI 9206 10 V 16 bit 500 V 250 kS s isolation II Thermocouple 148 NI 9215 NI 9217 NI 9221 NI
16. The LCD will display the most recently selected unit of measure for air velocity 4 To change the temperature units of measure C F use the advanced programming mode discussed later in this manual 5 Momentary presses of the UNIT button changes the air velocity units The LCD will reflect the selection Place the sensor cover in the up ZERO position see diagram below Open the telescoping sensing antenna to a convenient length Place the sensor in the area to be measured and allow a short time for it to stabilize to the ambient temperature 9 To Zero the meter display press and hold the ZERO button until the second beep 9 e Air Velocity Sensor cover in position gt DO NOT TOUCH Temperature Sensor Sensor cover in DOWN MEASURE EN position A 01 id 201 Measurement Position Zero Position Warning Do not touch the air velocity or temperature thermistors inside the sensor head while moving the sensor cover 5 Model 407119A Version 5 0 October 2005 Air Velocity Measurements 1 dee m Follow the Initialization and Zeroing procedures above before continuing Open the antenna to the desired length Slide the air velocity sensor cover down Press the POWER button to turn the meter on Place the sensor in the air current to be measured Have the air flow meet the sensor head in the direction of the white dot as shown in diagram Air Direction View the air veloc
17. accuracy 2 ES for torque and 196 ES for speed CALIBRATION SYSTEM SERIES 504 Including calibration arm 36 long weight hanger ad justable counter weight Max ten slotted weights 20 lbs each per National Bureau of Standards Class C DIGITAL READOUT SYSTEM SERIES 511 Portable instrument console 912 wide with digital display of torque and speed Built in strain gage con ditioner with mV V reference standard Calibrated in in Ib ft Ib or Nm Easy to recalibrate Universal strain gage load cell tension and compression magnetic speed pickup connecting cables 30 feet 9 14m long Power requirements 120V 50 60 Hz 35 Watts System accuracy 0 2 FS for torque and 0 196 ES for speed In conjunction with Series 503 pneumatic control valves No 1799A Printed in U S A A 2 Remote Throttle Control Dynesystems DTC 1 Digital Throttle Controller Page 64 DyneSystems Midwest amp Dynamatic Dynamometers DTC 1 Digital Throttle Controller User s Manual Revised November 2001 O 2001 Dyne Systems Co LLC AII Rights Reserved DyneSystems Co Contact Information Shipping Address W209 N17391 Industrial Drive Jackson WI 53037 Mailing Address P O Box 18 Jackson WI 53037 Toll Free Phone 800 657 0726 Fax 262 677 9308 Web www dynesystems com No part of this manual may be reproduced or transmitted in any form or by any means including photocopying recor
18. and adjustable auto power off to conserve bat tery We are so proud of the accuracy of the HM28 that we provide a cer tificate of calibration with the unit at no additional cost Depending on your application the HM28 can be used as a secondary calibration standard for your other pressure instrumentation INPUT RANGES RANGE US RANGE METRIC OVERPRESSURE auge underpressure and differential pressure 10 in H O 28 0 7 kPa 80 120 200 H O 4 5 1 0 50 14 5 psi 29 100 145 245 psi 2700 kPa 390 psi for Gauge media compatible with 18 8 SS DIN 1 4305 14 5 psi 29 psi 100 psi 1400 kPa 203 psi 145 psi 3400 kPa 493 psi 245 psi 1700 kPa 3400 kPa 493 psi 435 psi 3000 kPa 1000 psi 7000 kPa Accessories HM28 0 1 8 Adaptor 2 pieces HM28 1 Communication Software amp Cable HM28 2 Universal Power Adaptor Handheld Digital Manometer High Accuracy 0 2 0 1 or 0 05 Differential Gage or Absolute C a e d LOVE CONTROLS SPECIFICATIONS Pressure Connection Hose 4 6 mm or 1 8 Accuracy includes linearity hysteresis and repeatability per order code 0 20 full scale 1 digit 0 10 full scale 1 digit 0 05 full scale 1 digit Measuring Media Instrument Air or Inert Gases For HM28G3XXXXX Any material
19. and specifically disclaims any and all liability including without limitation consequential or incidental damages Typical parameters which may be provided in Motorola data sheets and or specifications can and do vary in different applications and actual performance may vary over time All operating parameters including Typicals must be validated for each customer application by customer s technical experts Motorola does not convey any license under its patent rights nor the rights of others Motorola products are not designed intended or authorized for use as components in systems intended for surgical implant into the body or other applications intended to support or sustain life or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur Should Buyer purchase or use Motorola products for any such unintended or unauthorized application Buyer shall indemnify and hold Motorola and its officers employees subsidiaries affiliates and distributors harmless against all claims costs damages and expenses and reasonable attorney fees arising out of directly or indirectly any claim of personal injury or death associated with such unintended or unauthorized use even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part Motorola and M are registered trademarks of Motorola Inc Motorola Inc is an Equal Opportunity Affirma
20. in signal conditioning and A D converters Fool Proof Sensor Measurements NI CompactDAQ can measure the most common sensor types such as thermocouples strain gages and accelerometers in addition to voltage and current The NI DAQmx software included with NI Compact DAQ contains DAQ Assistant a guided wizard utility that automatically scales measured signals into engineering units such as degrees Celsius for thermocouple measurements This feature eliminates manual scaling with complex formulas and look up tables Easy PC Connectivity with Hi Speed USB USB has greatly simplified PC based test and measurement Because USB is a plug and play bus the NI CompactDAQ chassis and all I O modules are automatically detected and configured when connected to a USB port Unlike legacy GPIB and serial devices that require an interface board NI CompactDAQ connects directly to the USB port through a standard USB cable This cabling feature eliminates another hidden cost associated with traditional instruments With simple USB cabling you can easily move an NI CompactDAQ system from one PC to another 4 wWww ni com Hi Speed USB 2 0 provides a 40X increase in bandwidth from the earlier USB 1 1 standard At 480 Mb s it is almost 5X faster than the 100BaseT Ethernet connection on most PCs Thus NI CompactDAQ has sufficient bandwidth to easily stream data directly to and from the PC rather than buffering it in onboard memory It also has lower latency times
21. liquid between V jewel bearings Rotor movement is sensed when notches in the rotor interrupt an infrared light beam between an LED and phototransistor The vapor venting design requires that the transducer be positioned with the wires pointing up Turbulence caused by valves or sharp elbows mounted close to the transducer inlet can affect the sensor s K Factor and should be minimized PERFORMANCE SPECIFICATIONS Model Number Flow Range Gasoline 2 Diesel Approximate K Factor Pulses Gallon 16 GPH Gasoline 2 Diesel Pressure Drop Gasoline 2 Diesel Repeatability Working Pressure Temperature Range Bearing Life Expectancy C SF45 A001 0 3 30 GPH 2 0 30 GPH 32 000 33 000 0 6 psi 15 GPH 2 4 psi 30 GPH 0 8 psi 15 GPH 3 0 psi 30 GPH 16 GPH 200 psi 65 100 C 10 000 hr min Page 1 C SF45 A002 0 6 60 GPH 3 0 60 GPH 28 000 31 000 28 000 1 2 psi Q 30 GPH 4 8 psi 60 GPH 1 5 psi 30 GPH 6 0 psi 60 GPH 16 200 psi 65 100 C 10 000 hr min C SF45 A003 2 0 80 GPH 8 0 80 GPH 24 000 25 000 1 4 psi Q 40 GPH 5 8 psi 80 GPH 1 8 psi Q 40 GPH 7 2 psi Q 80 GPH 16 200 psi 65 100 C 10 000 hr min C SF45 A SERIES FLOW SENSOR INSTALLATION Sensors must be placed in a horizontal section of fuel line at a low point in the fuel system Fuel should travel Up hill when exiting the sensor Its outlet should
22. provide any XCP on Ethernet driver functionality LabVIEW driver Q1 2008 Ordering Information Order Name Short Name Order Number Lambda Module 1 CH ES430 1 F 00K 105 922 Optional Accessories Lambda Sensor Cable for LSU4 9 with RB150 Plug Code 1 1451 1 3 F 00K 105 926 with analog output connector 22mc 6fc 3 m 9 8 ft Lambda Sensor Cable LSU4 9 with RB150 Plug Code 1 1452 1 3 F 00K 106 127 without analog output connector 22mc 6fc 3 m 9 8 ft Lambda Sensor LSU4 9 SRA LSUS 49 0 258 017 025 Cap to protect unused Souriau sockets CAP SOURIAU 8STA F 00K 105 303 For ES400 system cables and accessories please refer to the ETAS Product and Service Catalog ETAS MKT61_Sar 02 2008 A 4 Thermocouples Omega 5TC Ready made Insulated Thermocouples Page 66 Heady Made Insulated D Thermocouples u with Stripped Leads SES MEGA page A 9 OMEGACAL AVAILABLE See Section MADE IN Available from Stock in Convenient 5 Packs Kapton or Glass Braid Insulation 20 24 30 36 and 40 AWG Wires L 1 and 2 m 40 and 80 Lengths Standard NIST Calibration Available or ERROR SLE OEM Quantities Available fe l Labels __ MOST POPULAR MODELS HIGHLIGHTED To Order Specify Model Number tia 204 Model AWG Diameter 2m ANSI Color Code Gage mm in 40 80 0 81 0 032 Glass Braid
23. reduction drive standard ratio 1 93 with alternative ratios m TEL 44 b 1 543 4181810 range 1 6 to 2 2 FAM 44 0 1543 481353 o uk NOTE www awe gina co uk Certain design features of the engine are covered by British LIS and other foreign patents E CHI ALI ST PROPULSION SYSTEMS APPROX EXTERNAL DIMENSIONS mm 25 e a 2 kw type generalor 133 340 4 MBx 10 MOUNTING HOLES 4 MB x 1 0 ps MOUNTING HOLES CH 363 SPECIALIST PROPULSION 5S YSTEMS C 5 UEL AR741 Page 79 AH741 38 BHP FOR SMALL SURVEILLANCE UAVs ENGINES The AR741 has an outstanding power to welght ratio combined with much longer life and better SFC than any altemative engine IE has been developed from the mature ARI target drone engine to meet the needs of small survedianco type The engine has successfully completed a 150 hour Far 33 type endurance test DESIGN FEATURES Excepronaliv light power to weight ratio Economical fuel consumption Low cross sectional area Low levels of vibration Long life Engine Type Single rotor Wankel type rotary engine Capacity 20600 chamber size Power Output 3Bbhp imaximum at 7 800 rpm Walgnt 23 5965 TO 7 without generator Fuel Consumption 0 57 Ib bhp hr at maximum power 052 Ib bhplhr at cruise Vibration Level Zero radial vibration Peak instantaneous torque 155 4 ti
24. than Ethernet or serial so commands to and from the PC are transmitted in less time 100000 PCI Express USB 10000 Ethemel PC Buses mn PCI 32 33 Gigabil Ethernet un 2 100 Mb Ethernet 400 e 3 on 10 10 Mb Ethemet 1 l di 5 di b P SZ d d FE GS US FL Year Figure 3 Hi Speed USB is 40X faster than the preceding USB 1 1 and has 5X the bandwidth of 100 Mb s Ethernet Instant Measurements with NI CompactDAQ Flexible Software Turnkey Data Logging LabVIEW Visual Studio NET and C C Every NI CompactDAQ chassis is shipped with the FREE data logging software package National Instruments LabVIEW SignalExpress LE With this ready to run software you can acquire data from multiple devices that run NI DAQmx and log the data to file or export the data to a spreadsheet With USB plug and play data acquisition and NI LabVIEW SignalExpress you can connect NI CompactDAQ to a PC or laptop and start measuring data within three clicks of your mouse For more advanced data logging features such as alarming timed logs analysis and reporting there is LabVIEW SignalExpress a full featured nonprogramming development environment that works with all devices that run NI DAQmx including NI CompactDAQ See Table 2 for a feature comparison between LabVIEW SignalExpress LabVIEW SignalExpress LE For greater flexibility NI CompactDAQ also includes NI DAQmx driv
25. with AP 50 Fit ting Seals or Copper Conical Sealing Washer Connie Seals MATERIAL SPECIFICATIONS Flow Sensor Body Die cast Aluminum Cadmium Plated Dichromate Finish Rotor Nylon 6 12 Rotor Pivot Stainless Steel Carpenter 420 Phototransistor SD 1440 Light Emitting Diode SE 1450 Connectors 22 Gauge Wire Leads 3 ELECTRICAL SPECIFICATIONS 12 to 15 VDC between RED wire and BLACK wire 30 to 50 mA at 12 VDC Page 2 SIGNAL SPECIFICATIONS Open collector transistor output on WHITE wire Sensor will pull down to 1 0 volt with 10 15k ohm pull up resistor installed DIMENSIONS Inlet Outlet Threaded NPT Inlet Outlet Threaded NPT 1 20 TE TOP VIEW SIDE VIEW TEST THE FLOW SENSORS At the readout disconnect the RED switched 12 VDC wire from the switched source and temporarily connect it to an un switched source so the instrument is powered even when the engine is OFF All other wires are as per the wiring diagram FINDING SUCTION LEAKS IN FUEL SYSTEMS By far the most common complaint received is FLUCTUATING GPH READINGS or HIGH READINGS caused by a suction leak somewhere between the fuel tank and the inlet of the fuel pump The symptom of a suction leak shows up on the GPH reading as a fluctuation The more severe the leak the greater the fluctuation will be Typically the fluctuation is around 2 4 GPH This also affects the totalizer reading and usually shows a 15 30 hi
26. 0 tooth shaft mounted gear Entire rotor assembly dynamically balanced BEARINGS LUBRICATION AND SEAL Two ABEC 5 or ABEC 7 precision ball bearings Spring loaded to reduce vibration Grease packed or oil mist lubricated Oil mist lubricated units with one removable oil injector per bearing Including wall mounted oil mist system with air pressure regulator filter and lubricator Lubricating Oil MIL L 7808 or Mobil DTE 24 Oil Reservoir Capacity 19 oz 56 Air Requirements max 20 scfm dry air Air Supply Pressure 50 100 psig 3 5 7 0 bar Stationary carbon face seal with chrome plated mating ring Continuously cooled with water to prevent distor tion and cracking of the carbon ring Any water leakage across the carbon face seal is discharged by a rotat ing flinger into a drain cavity HOUSING AND TRUNNION MOUNT Lightweight aluminum housing supported by two grease packed trunnion bearings Trunnion mount with AND 10266 10262 mounting flange Rotor chamber lined with hardened stainless steel stator plates Built in vacuum breaker to maintain atmospheric pressure in the rotor chamber T 9 6 9 1 Perforated Disc Rotor 2 Shaft 3 Housing 6 Shaft Bearings 7 Trunnion Bearings 8 Carbon Face Seal 4 Endcap 9 60 tooth Gear 5 Trunnion Mount SERIES 101 SERIES 101 GENERAL PURPOSE HIGH SPEED DYNAMOMETERS DYNAMOMETERS SPECIFICATIONS SPECIFICATIONS Max Max Max Max Max Max i opeed lorque
27. 3 21 Time e ES Thermocouple 8 max gt _ gt _ ___ n HA Y ii AF lt I I I I I I I I 01 57 35 01 57 40 01 57 45 01 57 50 01 57 55 01 58 00 01 58 05 01 58 10 01 58 13 Limit Test gt ES Thermocou Temp 001 e test passed bs limit test result rms Temp 001 deg C 27 0482 rms Temp OO1 rms Temp 002 deg C 27 2190 29 753 max cDAQ2Mod1_ai0 deg 27 1209 max cDAQ2Mod1 deg C 27 2763 25 e I rms Temp 002 deg C Idle 15 _ 15 00 10 Logs 2 lt p 12 28 2006 11 21 49 PM 10 00 20 00 5 Sy 1 2 2007 1 57 30 Snapshots 5 00 25 00 _ test passed Figure 4 LabVIEW SignalExpress UI example You can directly convert both LabVIEW SignalExpress and LabVIEW SignalExpress LE into LabVIEW graphical code for advanced programming and data acquisition capabilities LabVIEW SignalExpress LE LabVIEW SignalExpress Ability to perform simple continuous data logging 6 www ni com Acquisition from more than one device Multiple UI indicators Autolaunch for USB devices NI DAQmx support Getting started guide spreadsheet Ability to load saved data Multiple log files More than 200 analysis functions Alarms triggers Dynamic report generation Table 2 LabVIEW SignalExpress Comparison More Channels Less Space Benchtop space is valuable and large dat
28. 40 to 125 C e Durable Epoxy Unibody Element or Thermoplastic PPS Surface Mount Package Application Examples SMALL OUTLINE PACKAGE e Aviation Altimeters e Industrial Controls e Engine Control e Weather Stations and Weather Reporting Devices MPX4115AP Vs MPXA4115A6U CASE 867B CASE 482 F THIN FILM GAIN STAGE 2 TEMPERATURE AND SENSING COMPENSATION 1 GROUND ELEMENT AND REFERENCE _ GAIN STAGE 1 SHIFT CIRCUITRY LL MPXA4115AC6U MPX4115AS CASE 482A PINS 1 5 6 7 AND 8 ARE NO CONNECTS CASE 867E FOR SMALL OUTLINE PACKAGE DEVICE GND PINS 4 5 AND 6 ARE NO CONNECTS FOR UNIBODY DEVICE Figure 1 Fully Integrated Pressure Sensor Schematic NOTE Pins 4 5 and 6 are internal device connections Do not connect _ 1 5 6 to external circuitry or ground Pin 1 u by the notch in the lead connect to external circuitry or ground Pin 1 is noted by the notch in REV 4 the lead M MOTOROLA Motorola Inc 2001 For More Information On This Product Go to www freescale com 4115 MPXA4115A fiifagecale Semiconductor Inc ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 MAXIMUM RATINGS NOTE Ws Storage Temperature 40 to 125 NOTE Exposure beyond the specified limits may cause permanent damage or degradation to the device OPERATING CHARACTERISTICS Vs 5 1 Vdc Ta 25 C unless otherwise noted P1 gt P2 Decoup
29. 9229 NI 9233 NI 9237 NI 9239 9263 9265 60 24 bit Ch to ch 50 kS s ch isolation 25 mV V Strain bridge 50 kS s ch 10 V 24 bit Ch to ch 50 kS s ch isolation s 2 wWww ni com sc svym po mm 6 sway a om Nom s xv o mm Nom s moov pe ao NI 9423 24 to 30 V DI sink 1 MHz NI 9472 24 V DO source 10 kHz NI 9474 s Lasel DO source 1 MHz s James _ For a complete list of available modules please refer to the C Series I O Modules family page NI CompactDAQ Advantages Future Ready Flexibility NI CompactDAQ is much more flexible than traditional instruments at adapting to changes in test requirements Traditional instruments pack processors memory software and displays into a fixed functionality box that can quickly become obsolete Instead NI CompactDAQ uses the speed power and data storage capability of your PC If you need more data storage or faster data processing you can upgrade your PC memory instead of buying a new higher end instrument And adding a new type of measurement or expanding channel count is as easy as plugging in an additional module into the NI CompactDAQ chassis Unlike other data acquisition systems NI CompactDAQ does not use electromechanical relays to switch analog input signals Relays wear out over time potentially causing failure of th
30. A4115A SERIES RCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 INFORMATION FOR USING THE SMALL OUTLINE PACKAGE CASE 482 MINIMUM RECOMMENDED FOOTPRINT FOR SURFACE MOUNTED APPLICATIONS Surface mount board layout is a critical portion of the total fottprint the packages will self align when subjected to a design The footprint for the surface mount packages must solder reflow process It is always recommended to design be the correct size to ensure proper solder connection inter boards with a solder mask layer to avoid bridging and short face between the board and the package With the correct ing between solder pads 0 100 TYP 8X 0 660 2 54 16 76 0 060 TYP 8X CES 1 52 Tow 8800 7 62 _ 0 100 8 inch 9 54 mm SCALE 2 1 Figure 5 SOP Footprint Case 482 Motorola Sensor Device Data For More Information On This Product 5 Go to www freescale com MPX4115A MPXA411 sa fifagescale Semiconductor Inc ARCHIVE D BY FREESCALE SEMICONDUCTOR INC 2005 SMALL OUTLINE PACKAGE DIMENSIONS 1 DIMENSIONING AND TOLERANCING PER ANSI Y14 5M 1982 CONTROLLING DIMENSION INCH DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION MAXIMUM MOLD PROTRUSION 0 15 0 006 ALL VERTICAL SURFACES 5 TYPICAL DRAFT m mE MIN MAX MIN A 0415 0425 10 54 10 79 B 0415 0425 10 54 10 79 C 0212 0230 5 38 584 D 0 038 0 042 0 96 1 07 G 0100BSC 254BSC Dep 091 72
31. APPENDIX A HARDWARE AND SENSORS Dynamometer A 2 Remote Throttle Control A 3 0 Sensors A 4 Thermocouples A 5 Pressure Sensor A 6 Ambient Temperature and Humidity Monitor A 7 Hot Wire Anemometer A 8 Digital Manometer A 9 Fuel Flow Meter A 10 DAQ System Page 62 A 1 Dynamometer Kahn 101 80 Dynamometer Page 63 PORTABLE KAHN SERIES GENERAL PURPOSE DYNAMOMETERS KAHN INDUSTRIES INC KAHN SERIES 101 GENERAL PURPOSE DYNAMOMETERS FOR LOAD TESTING OF SMALL GAS TURBINES GASOLINE ENGINES AUXILIARY POWER UNITS ELECTRIC AND HYDRAULIC MOTORS HIGH SPEED GEARBOXES BELT AND CHAIN DRIVES FEATURES m Easy to install and to operate m Lightweight portable units with standard AND 10266 10262 mounting flange Hardened stainless steel power elements providing superior resistance to cavitation and corrosion m Straightforward design permitting quick overhaul m Spring loaded precision ball bearings grease packed or oil mist lubricated m Water cooled quality carbon face seal m Built in 60 tooth gear for use with magnetic speed pickup m Full power absorption in either direction of rotation OPERATING PRINCIPLE A single perforated disc rotates in a housing between perforated stators Cold water enters the rotor chamber at the center The water is accelerated by the rotating disc and thrown outwards From the outer diameter of the rotor chamber inwards the water forms an annulus which rotates at a
32. a acquisition systems often take up more than their fair share of it NI CompactDAQ packs up to 256 channels of I O in a 25 by 9 by 9 cm chassis that weighs less than 1 kg In fact a NI CompactDAQ chassis takes up less than 25 of the benchtop space required for a typical box data acquisition system such as the Agilent 34970 NI CompactDAQ is ideal for applications that require portability It fits easily in a laptop bag and be powered by DC sources for in vehicle and other applications where AC wall power is not available wWww ni com Figure 5 NI CompactDAQ is shown beside an existing data acquisition system to demonstrate the dramatic size difference Improved Safety and Accuracy with Digital Isolation All but one of the NI CompactDAQ modules NI 9233 are digitally isolated from the chassis and from other modules Isolation prevents harmful signals from electrostatic discharge ESD lightning and power surges from damaging the carrier other modules and the host PC Most I O modules feature up to 2 300 Vms isolation withstand and 250 Vrms isolation continuous Each component comes with a variety of international safety electromagnetic compatibility EMC and environmental certifications and ratings Digitally isolated NI CompactDAQ modules also break error causing ground loops Ground loops occur when the system or device under test shares the same ground as the data acquisition system and there is a potential differenc
33. al can be put out as analog voltage The ES430 operates the LSU 4 9 sensor at a constant temperature to ensure measure ment accuracy To prevent damage or degrada tion of the sensor element the ES430 provides for heating of the sensor even during standby mode Standby is automatically entered when the module is disconnected from the host PC application Functions at a Glance Supports LSU 4 9 Lambda Sensor Measures lambda 1 lambda air fuel ratio fuel air ratio oxygen content and pump current 2 Linearized analog output Easily configurable to support different fuels or combustion types Automatic detection of sensor or wiring failures Operating temperature from 40 C to 120 C 40 F to 248 F Rugged waterproof and dustproof housing IP67 Very small form factor and smart stacking concept Scalable daisy chained measurement setups Open protocol XCP on Ethernet In addition a mechanism is provided to identify the type of sensor connected via the splitter cable This eliminates potential errors due to the use of incorrect characteristic parameters Open Integration The standardized XCP on Ethernet protocol is used for data transfer Configuration and inte gration tools provide for an easy integration of the ES430 Lambda Module into measurement and development tools A LabVIEW driver as well as a C based library are available for inte gration into software applications that don t provide any XCP on Ethernet d
34. ation of the flow sensor can not be emphasized enough All flow sensors come with the inlet and outlet distinctly marked IN OUT This signifies fuel flow direction and is imperative for the sensor to work correctly in the system There is an additional arrow on the body of the flow sensor This will either be a label clearly marked or stamped onto Page 4 the body of the sensor itself It is crucial that this single arrow points up Please be careful to install the sensor in the proper orientation Before installing the sensor s familiarize yourself how the sensor s is to be installed LOW RPM OPERATION At idle under no load conditions it is not uncommon for the GPH reading to fluctuate by as much as 2 3 GPH This fluctuation is caused by the engine governor fluctuating the fuel flow to maintain engine RPM Page 5 A 10 DAQ System National Instruments CompactDAQ Page 72 NATIONAL INSTRUMENTS NI CompactDAQ Overview Simple Complete USB Data Acquisition NI CompactDAQ provides the plug and play simplicity of USB to sensor and electrical measurements on the benchtop in the field and on the production line By combining the ease of use and low cost of a data logger with the performance and flexibility of modular instrumentation NI CompactDAQ provides fast accurate measurements in a small simple and affordable system With the flexible NI software options you can easily use NI CompactDAQ to log data for simple
35. be at least 1 or 2 inches lower than the fuel pump inlet or priming bulb Placing the sensor at least 12 upstream of the fuel pump improves system accuracy To prevent the sensor from clogging it is recommended that the sensor s be installed down stream of a coarse fuel filter or water separator For applications not equipped with an off engine filter we suggest installing a model ILA 02 Flow Ezy filter w 238 micron screen directly to the inlet of the flow sensor Caution Never Plumb Flow Sensor s Downstream of an Engine Mounted Fuel Filter The sensors ports are marked with IN and OUT They must be installed with the proper orienta tion and with the wires up Minimize the number of 90 elbows and pipe fittings Excessive use may create a high vacu um fuel restricting pressure drop across the fuel system Whenever possible use a large ra dius hose bend instead of elbows Refer to the engine owner s manual for maximum fuel pump vacuum A vacuum gauge can be used to confirm that the system is within limits DO NOT OVER TIGHTEN FITTINGS Torque pipe thread fittings to a maximum of 15 ft LB 180 inch Lb or two full turns beyond hand tight Whichever comes first FloCat recommends that a fuel proof pipe thread sealant be used when installing fittings into the flow sensors LockTite PST Rector Seal Leaklok Permatex Jomar etc NEVER USE TEFLON TAPE If swivel fittings are used JIC or SAE their mating surfaces should be sealed
36. compatible with 18 8 stainless steel Temperature Limits 23 to 122 F 5 to 50 Storage Temperature 4 to 140 F 20 to 60 Humidity 30 to 9596 rH non condensing Display 2 line 16 character dot matrix LCD with switchable display Sizes Battery 9V alkaline included Can operate from external power sup ply of 7 to 14 VDC Current Consumption 9 mA Memory 964 measured values Recording intervals adjustable from manual 1 5 10 20 30 seconds 1 2 3 5 10 30 60 minutes Case Protection IP 54 Case Dimensions 6 x 3 27 x 1 34 in 152 x 83 x 34 mm Weight 9 5 oz 270 g Maximum Measurement Rates Stand alone 2 1 2 readings sec 0 196 and 0 05 ratings 5 readings sec 0 2 rating Output to RS 232 20 measurements sec 0 296 rating 10 measurements sec 0 196 and 0 05 ratings RS 232 Baud Rate Adjustable 1200 2400 4800 or 9600 baud Agency Approvals CE MODELS M28D3B10000 M28D3C10000 M28D3F10000 M28D3H10000 0 14 5 psi 100 kPa Error limit 0 05 F S for gage underpressure and differential pressure 0 0 28 in H20 7 kPa M28D3F30000 0 120 in H2O 30 kPa M28D3H30000 0 14 5 psi 100 kPa M28D3K30000 0 100 psi 700 kPa M28D3M30000 0 245 psi 1700 kPa or Absolute pressure 28 3110000 0 15 9 pisa 0 2 ES 110 kPa abs 1 Delta Park Blvd 12 Brampton ON L6T 5G1 er Tel 905 457 6322 or 1 800 794 5883 INSTRUMENTS LIMITED Fax 905 457 4716 or 1 800 830 7122 sal
37. d DTC soft shutdown opecifications MAN DTC1 00001 Chapter 1 Specifications 2 10 Computer Control Programming language Dyn Loc Basic Computer control over RS232 serial link with or without the Dyn Loc IV control Serial link parameters are settable in DTC setup mode Automatic stand alone control using internal battery ram 64K NVRAM Analog reference option includes parallel mode control 2 11 Dyn Loc Basic Programs may be downloaded over serial link at up to 19 2K baud for stand alone operation 2 12 Auxiliary UO Customer emergency stop input Customer soft shutdown close throttle input logic Analog feedback input may be used for torque or RPM feedback Magnetic pickup input Analog reference input 0 to 10VDC 12 bit conversion optional card 8 bit digital I O to DS302 PCB optical logic power control optional card Buffered expansion bus for new custom VO 0 to 10 VDC analog output representing actuator position optional card can be used for electronic throttles 2 13 Fault Control All fault conditions except amplifier over temperature serviced with HELP screen Software stall detection and shutdown prevents motor damage All critical device connectors interlocked Unloaded engine overspeed trip programmable RPM Dyno control DTC mode conflicts are trapped and displayed MAN DTC1 00001 Specifications 1 3 A 3 0 Sensors Bosch Lambda Sensor LSU 4 9 ETAS ES430 Lambda Module Page 65
38. ding or using information storage and retrieval systems for any purpose other than the purchaser s own use without the express written permission of Dyne Systems Co LLC 92001 by Dyne Systems Co LLC All Rights Reserved Any other product names and services identified in this manual are trademarks or registered trademarks of their respective owners No such uses or the use of any trade name is intended to convey endorsement or other affiliation with Dyne Systems Co LLC Revision History Item MAN DTC1 00001 May 2001 Initial Version Table of Contents Chapter 1 Specifications 5066 069 005 di ao a A e ege Ge 1 1 ae RL EE 1 1 Control Output 2 2 rog md arco a AAA 1 1 Environm s zac ot 1 1 Power Fail PrOtectiOll ato ii dee eer de do 1 2 Actuator sy 23 54 24 2455 dos ed ana 1 2 Actuator SITORG Lo bp duris actore der d adobe der d ge 1 2 Closed Toop on 1 2 1 2 Remote Operators Control _ 1 2 Computer data iaa les 1 3 PV OCs rr 1 3 1 3 Fault Controls ERR ARR RENE See TRES ID RE SE BREUI 1 3 Chapter 2 Installation Instructions ana osa ee Ti 1 7 17 72 T 2 MS Connectors General Information 2 Sub D Type Connectors General
39. e between the two devices Because isolated NI CompactDAQ modules do not use the external power connection as a ground reference the possibility of inaccuracies due to ground loops is eliminated Trusted National Instruments Quality Since 1976 National Instruments has been trusted for reliable products future compatibility and quality support In 2005 customers installed more than 6 million National Instruments measurement channels and 95 of Fortune 500 manufacturing companies used National Instruments products for test and control All NI CompactDAQ systems include a full 1 year warranty on manufacturing defects Startup and troubleshooting assistance from applications engineers is also available free by Web e mail or phone Frequently Asked Questions 8 www ni com A consolidated and growing list of frequently asked questions can be found at NI CompactDAQ FAQs Related Links www ni com compactdaq Out of box Getting Started with NI CompactDAQ video NI CompactDAQ Virtual Tour NI CompactDAQ Configuration Advisor Request an NI CompactDAQ On site Demonstration NI CompactDAQ Webcast on Demand NI CompactDAQ Under the Hood Three Technologies That Drive USB Performance 9 www ni com APPENDIX B ENGINE TEST STAND DRAWINGS Page 73 UAV EIS Stand Assembly Units are in inches Slider Rail Dynamometer Truss Dynamometer Water Pump Shaft Coupler Engine Mount Base Frame Dual Truss Engine Test stand
40. e system and test Relays are also limited to switch rates of about 1000 S s Instead NI CompactD AQ uses solid state multiplexers that do not wear out over time and can switch input channels at rates up to 250 thousand times per second for accurate and reliable high speed measurements Connectors Signal Conditioning and DAQ in a Single Package Assembling a data acquisition system often involves cabling signal conditioning and connector blocks to a separate device to digitize input signals These cables and connector blocks add cost and can contribute to noise and error in the system NI CompactDAQ combines signal connectors signal conditioning and analog to digital converters in a single package This feature eliminates the time and guesswork associated with cabling together multiple components and 3 wWww ni com reduces the number of components that can contribute to noise or failure NI CompactDAQ modules include connectors matched to the measurement capability of the module For example general purpose voltage input modules have removable screw terminals while modules for dynamic and trans ent signals have BNC connectors By matching the connectors with the measurement capability of the modules NI CompactDAQ simplifies sensor and signal installation and further reduces the potential for error by eliminating wire cutting stripping and crimping Figure 2 C Series modules for NI CompactDAQ include sensor specific connectors with built
41. ensing chip in the basic chip carrier Case 482 TRANSFER FUNCTION Vout Vs 009 P 095 Error Vs 5 1 TEMP 0 to 85 C OUTPUT Volts 5 V OUTPUT 470 pF 1 0 uF 0 01 uF Figure 3 Recommended power supply decoupling and output filtering For additional output filtering please refer to Application Note AN1646 Figure 3 shows the recommended decoupling circuit for interfacing the output of the integrated sensor to the A D in put of a microprocessor or microcontroller Proper decoup ling of the power supply is recommended SL H y H H E H p LLL _ E IV 75 80 85 90 95 00 05 Pressure ref to sealed vacuum in kPa Figure 4 Output versus Absolute Pressure Figure 4 shows the sensor output signal relative to pres sure input Typical minimum and maximum output curves are shown for operation over 0 to 85 C temperature range The output will saturate outside of the rated pressure range A fluorosilicone gel isolates the die surface and wire bonds from the environment while allowing the pressure signal to be transmitted to the silicon diaphragm The Motorola Sensor Device Data MPX4115A MPXA4115A series pressure sensor operating characteristics internal reliability and qualification tests are based on use of dry air as the pressure media Media other than dry air may have adverse effects on sensor perfor mance and long term reliability
42. er and measurement services software for NI LabVIEW LabWindows CVI C C and Visual Studio NET In addition to basic driver functionality NI DAQmx includes a configuration management and testing utility the DAQ Assistant wizard utility and high performance features such as multithreading and data compaction LabVIEW is an industry leading graphical programming and development environment for designing test measurement and control systems It combines the flexibility of a programming language with built in tools designed specifically for test measurement and control to create applications ranging from simple temperature monitoring to sophisticated control systems To learn more about data logging software from National Instruments see the Three Levels of Data Logging Software from National Instruments tutorial 5 WWW nl com 4 C Documents and Settings Temp seproj LabVIEW SignalExpress a File Edit View Tools AddStep Data View Window Help addstep Record Reset all Add Display Dock Show Help AAN Monitor Record v Data View Recording Options 4 Connection Diagram 5 Event Log Project Documentation 33 32 i E Thermocouple 305 29 2 28 It Amplitude and Levels 27 gt 5 Thermocouple 26 a dc 25 8 rms 23 ZZ I I I I 1 ai Statistics 01 57 50 000000 01 58 00 000000 01 58 13 9
43. es mod tronic com www mod tronic com A 9 Fuel Flow Meter FloCat C SF45 A001 Hydrocarbon Flow Meter Page 71 LOGAT Flow meters applications assistance and technical support C SF45 A Series Instruction Manual C SF99 B001 rLOGAT 2200 South Street Racine WI 53404 www flocat com Phone 888 356 9888 Fax 800 775 3179 e mail sales flocat com DESCRIPTION C SF45 A series turbine flow sensors measures the flow of hydrocarbon fuels such as gaso line kerosene 2 diesel fuel and other light transmitting non corrosive liquids of similar vis cosity Typical fuel flow applications include aircraft fuel monitoring systems gasoline diesel and gas turbine engine test stands and industrial furnaces The transducers give repeatable signals on gasoline across a 100 to 1 flow range down to 0 3 GPH The higher viscosity of diesel fuel reduces signal repeatability at flow rates below 2 GPH Pressure drops are very low compared to other turbine flow sensors The sensor s bearing system is rated for continuous operation at the upper end of the flow range The sensor produces a current pulse signal from an opto electronic pickup with a preamplifier PRINCIPAL OF OPERATION Liquid enters the flow chamber tangentially follows a helical flow path and exits vertically thereby venting any entrained vapor bubbles The rotational velocity of the liquid is directly pro portional to flow rate A neutrally buoyant rotor spins with the
44. experiments or to develop a fully automated test or control system The modular design can measure up to 256 channels of electrical physical mechanical or acoustical signals in a single system In addition per module analog to digital converters and individually isolated modules ensure fast accurate and safe measurements Figure 1 NI CompactDAQ packs USB DAO signal conditioning and sensor connectivity for up to 256 channels in a 25 by 9 by 9 cm system Go to the CompactDAQ homepage www ni com compactdaq More Performance Lower Price NI CompactDAQ takes advantage of technology from National Instruments industry standard M Series data acquisition devices and highest performance CompactRIO control systems to optimize both performance and price NI CompactD AQ uses the same C Series I O modules as other NI measurement and control platforms so production costs are minimized through high volume economies of scale The modules use commercially available components and circuitry from vendors such as Analog Devices and Texas Instruments which provide measurement resolution as high as 24 bits more resolution than a 6 1 2 digit DMM at prices much lower than custom designed components used in other data acquisition systems LabVIEWTM National Instruments and ni com are trademarks of National Instruments Corporation Product and company names mentioned herein are trademarks or trade names of their respective companies For patents covering
45. gher reading than what you ve put into the tank Suction leaks occur with both gasoline and diesel engines and will not affect engine performance except in severe cases Page 3 If you have fluctuating readings but the totalizer reading is close to what you ve put into the tank 6 something is causing the fuel to flow through the system that way The most likely causes are an anti siphon valve set too stiff or a sticky or misadjusted float valve on the gasoline engine s carburetor Repair or replace as needed Finding suction leaks can be a tedious and time consuming chore but properly approached it can be repaired in a minimum amount of time The two most common places for suction leaks to occur are at the primary fuel filter water separator and or from a loose valve stem packing gland nut First remove the filter housing Coat any o rings or gaskets you find with a coating of light grease not machine oil or diesel oil and reassemble Gently tighten all valve stem packing gland nuts Do not over tighten valve should turn freely Tighten all hose clamps and compres sion fittings do not over tighten Run the engine for 5 10 minutes and observe readings If you ve found the problem the fluctuations should reduce to less than 72 GPH of the reading If this does not cure the problem the next step is to temporarily insert a clear piece of fuel resistant tubing For gasoline engines install it to the inlet of the fuel pump For diese
46. gt 47 impedance Connections Standard banana plug common ground connector for both outputs Y AAA N for Accuracy and MECHANICAL E AS Repeatability Dimensions 349 _ 180 x 81 x 60 mm Specifications 7 1 x 3 2 x 2 4 Basic Unit leia Probe 12 7 mm x 76 2 mm 0 5 x 3 Weight 400 g 14 02 Display 11 mm 0 42 LCD readout 3 digit temperature 2 digit humidity indication custom indicators for measurement units RH F C min max reset display hold and low battery Meter Ambient Conditions 10 to 40 C 50 to 104 F 0 90 RH non condensing Power 9 V battery included and 110 Vac adaptor included Battery Life 100 h alkaline battery Sleep Mode Unit shuts off after 15 minutes if no buttons are pushed HUMIDITY MEASUREMENT Range 2 to 98 RH Accuracy 3 25 C between 20 and 90 of range 5 25 below 20 or above 90 Sensor Resistive polymer Response Time 30 seconds for a 30 to 80 step change Display Resolution 1 RH TEMPERATURE MEASUREMENT Range 17 to 48 C 2 to 120 F Accuracy 0 5 C 1 F Sensor Solid state Response Time 3 m for 63 step change Display Resolution 1 C 1 F E 1 9 U S Patented D316 053 4 949 274 4 864 226 Canada 1 288 818 Germany DE3879889T2 Italy 0318549 Japan Pending UK0318549 To Order Specify Model No Model No Price Descript
47. hing digit Press the REC Enter button and then the AREA SET button to save the new area value After the area has been entered the new area value will be shown on the lower left of the LCD display in ft or m If the unit of measure is CFM the area will be shown in square feet If the unit of measure is CMM the area will be shown in meters squared Press the ESC button to abort the programming at any time Place the probe in the area under test The main LCD digits will indicate the air flow in CFM or CMM If the CFM or CMM reading exceeds 99999 use the displayed X10 multiplier to calculate the reading 10 To turn the meter off press and hold the POWER button until the meter switches off 6 Model 407119A Version 5 0 October 2005 AVERAGE Feature for the Air Flow Mode Inthe Average mode up to 20 readings can be stored and averaged 1 Inthe Air Flow Mode discussed earlier press the FUNCTION button momentarily until the AVG icon and a zero appears on the lower LCD display line 2 Press the AVG START button to record the current reading A 1 will appear on the lower LCD line indicating that one reading has been stored 3 Press the AVG START for up to a total of 20 measurements The number on the lower LCD line will increment with each press of the AVG START button letting the user know how many readings are currently being averaged Note that only the averaged reading is shown while in this mode not the actual reading
48. ing antenna for easy grill and diffuser access e Air Velocity Air Volume and Air Temperature measurements e 20 Reading Average feature e Zero adjustment e Data Hold and Record Recall Max Min features e Auto Power OFF e PC Interface RS 232 with optional software and cable for data acquisition Applications Environmental testing air conveyors flow hoods clean rooms air balancing fans motors blowers furnace velocity paint spray booths and others 2 Model 407119A Version 5 0 October 2005 Specifications General Specifications Display Dual function 5 digit LCD Measurement units Air Velocity m s km h ft min knots mph Air Flow CMM m min and CFM ft min Temperature C and F Data hold Freezes displayed reading Sampling rate Display update rate 1 second approx Sensors Air velocity and temperature sensors Thermistor type Dimensions Main instrument 7 9 x 3 0 x 1 5 200 0 x 76 2 x 36 8mm Telescoping Sensor 0 5 12 7mm diameter head Min length of sensor 8 260mm Max length 37 0 94m with 5 5 1 7m cable Range Specifications Air Velocity Resolution Accuracy of rdg m s meters per second km h kilometers per hour ft min feet per minute mph miles per hour knots nautical miles per hour Air Flow Measurements CMM cubic meters per min CFM cubic feet per minute Air Temperature 32to122F QFIC 1 5 F 0 8 C 0 to 50
49. ion uu 349 Temperature Rel Humidity Indicator RH411 supplied with handheld temperature humidity sensor with 5 cable 9 V battery 110 V ac adaptor and operator s manual Ordering Example RH41 1 digital temperature humidity indicator 349 Max Reading Min Reading Power Reset Min Max On Off Display Hold Low Battery Display Temp Hold Display C Relative a Temperature Humidity ENS Display Max Reset Display RH and Display Min RH Min Max Temperature Temperature and Temperature Storage Display D 151 A 7 Hot Wire Anemometer Extech Instruments Heavy Duty Hot Wire CFM Thermo Anemometer Page 69 EX TE CH Experience the ee xtech CO M PLA N Y Advantage PRODUCT DATASHEET Heavy Duty Hot Wire CFM Thermo Anemometer Accurately measures Air Flow CFM CMM or Air velocity plus F C Temperature Using the telescoping probe that extends up to Sft 9940m long Features e Air velocity measurements as low as 40ft min e Telescoping probe is ideal for use in ducts and ventilating systems extends up to 3ft 940mm long e Measures air volume in CFM ft min and CMM m min plus Temperature simultaneously Air Flow displayed in 2 modes as an instantaneous value or up to 20 point average e Record Recall MIN and MAX readings e Super large 1 4 LCD display e Data Hold plus Auto Power Off Built in RS 232 PC interface with optional Data Acquisition software a
50. is feature until the meter s power is cycled press the REC button and enter the RECORD mode Alternatively go to the advanced programming section later in this manual for instructions on how to disable it long term 1 Model 407119A Version 5 0 October 2005 Advance Programming Mode From the Air Velocity mode of operation press and hold the SET button until the meter beeps and a 1 is displayed The advanced programming mode is now accessed The Auto Power OFF Enable Disable and the Temperature Units selections are available in the advanced programming mode Use the ESC button to exit this mode at any time Auto Power Enable Disable The first parameter in the advanced mode is the Auto Power OFF enable disable Use the up and down arrow keys to select the desired value 0 defeats the Auto Power OFF feature 1 enables the Auto Power OFF feature Momentarily press the SET button to move to the next parameter temperature units see below Temperature Units selection C F The second parameter in the advanced mode is the Temperature Units selection Use the up and down arrow keys to select the desired value 0 selects degrees C 1 selects degrees F Press the ESC button to exit the advanced programming mode System Reset If the meter s display locks up and or the button presses do not cause the display to change try a system reset To reset the meter use one of the following methods 1 Move the probe lock
51. istic Ip meas Ua AWS 1 016 0 007 Accuracy lambda 0 8 0 80 0 01 Accuracy lambda 1 7 1 70 0 05 IP UA V Lambda 1 243 0 192 0 750 0 927 0 525 0 800 0 800 0 658 0 822 0 652 0 814 0 850 0 405 1 074 0 900 0 183 1 307 0 950 0 106 1 388 0 970 0 040 1 458 0 990 0 000 1 500 1 003 0 015 1 515 1 010 0 097 1 602 1 050 0 193 1 703 1 100 0 250 1 763 1 132 0 329 1 846 1 179 0 671 2 206 1 429 0 938 2 487 1 701 1 150 2 710 1 990 1 385 2 958 2 434 1 700 3 289 3 413 2 000 3 605 5 391 2 150 3 762 7 506 2 250 3 868 10 119 LSU 4 9 B 261 209 356 LI 2 2 ES430 Lambda Module Rugged Lambda Measurement The robust ES430 Lambda Module has been designed to be installed in close proximity to the lambda sensor The ES430 is capable of with standing the environmental conditions which are typical for exhaust system installations The ES430 Lambda Module provides lambda 2 as well as 1 2 air fuel ratio A F fuel air ratio F A oxygen content O and pump current Ip measurements through the use of the Bosch LSU 4 9 lambda sensor The measurement values are calculated from the sensor signal using a sensor and combustion specific characteristic curve linearization The sampling rate of the signal is software configurable in the range from 0 5 Hz to 2 kHz The ES430 provides the host system with multiple types of digital mea surement signals simultaneously In addition one linearized sign
52. ity and temperature readings on the LCD Display The large main LCD display shows the Air Velocity reading The lower LCD sub display shows the temperature reading left and the unit of measure right To turn the meter off press and hold the POWER button until the meter switches off Air Flow Volume Measurements CMM CFM NOTE Temperature is not displayed while the meter is in the Air Flow mode 1 2 Follow the steps in the Initialization and Zeroing section before continuing Select the air flow mode using the Function button The LCD will display CMM cubic meters per minute or CFM cubic feet per minute when Air Flow is selected Press the UNIT button momentarily to select the desired air flow units CMM or CFM The LCD display will reflect the selection Calculate the area of the duct or vent under test refer to the Useful Conversions and Equations section in the back of this manual for assistance Be sure to compute the area of the vent or duct in square feet or meters If you have the area in inches convert inches to feet before programming the meter with the area value Press the AREA SET button to begin entering the area in m or ft The left digit will begin flashing Follow the steps below to enter the area of the duct or vent in question Use the button to select a digit to change digit will flash Use the A button increase the value of the flashing digit Use the Y button to decrease the value of the flas
53. l engines install it after the return flow sensor Run the engine and watch the clear tubing for signs of a constant stream of small bubbles or an occasional larger bubble Sometimes shining a light through the clear tube makes it easier to see Have someone observe the clear tube while you move any flexible hose s in the fuel system If the amount of bubbles observed continually increase or decreases as you do this you have found the area causing the leak Repair or replace as needed If it is a one time occurrence you probably dislodged some air trapped in the fuel line If you haven t found it yet the last step is to inspect each pipe joint in the system You should be able to see joint compound all the way around the joint If you do not that joint is suspect and needs to be resealed You should now see the clear tube running with solid fuel and free of any bubbles You may need to run the engine for a few minutes to purge any air that was in the system If you still see bubbles in the clear tubing you missed the leak somewhere and need to check back over your work Remove the clear tube and restore the fuel system to its normal condition FUEL FILTERS A dirty fuel filter or one that is too fine 1 5 micron may cause cavitation drawing vapor out of the fuel Replace the filter with a new one in the 10 20 micron range or larger depending on engine manufacturers recommendations FLOW SENSOR ORIENTATION The importance of proper orient
54. lied Pressure Hysteresis Output deviation at any pressure within the specified range when this pressure is cycled to and from minimum or maximum rated pressure at 25 C e TcSpan Output deviation over the temperature range of 0 to 85 C relative to 25 C TcOffset Output deviation with minimum pressure applied over the temperature range of 0 to 85 C relative to 25 C 6 Response Time is defined as the time for the incremental change in the output to go from 10 to 90 of its final value when subjected to a specified step change in pressure 7 Warm up Time is defined as the time required for the product to meet the specified output voltage after the pressure has been stabilized 8 Offset Stability is the product s output deviation when subjected to 1000 cycles of Pulsed Pressure Temperature Cycling with Bias Test MECHANICAL CHARACTERISTICS Weight Basic Element Case 867 Weight Small Outline Package Case 482 2 For More Information On This Product Motorola Sensor Device Data Go to www freescale com Freescale SemiconductogJAf 5A MPXA4115A SERIES ARCHIVED BY FREESCALE SEMICONDUCTOR INC 2005 FLUORO SILICONE STAINLESS GEL DIE COAT y STEEL N P1 fi WIRE BOND _ THERMOPLASTIC LEAD in FRAME 283 A j m Li x 11 E AN E a DIE BOND SEALED VACUUM REFERENCE Figure 2 Cross Sectional Diagram SOP not to scale Figure 2 illustrates the absolute s
55. ling circuit shown in Figure 3 required to meet Electrical Specifications Femme Re 6 m w _ Supply Current Supply et hb 70 n Minimum Pressure Offset 2 0 to 85 C Vott 0 135 0 204 0 273 Vdc Vs 5 1 Volts Full Scale Output 3 0 to 85 C Veso 4 725 4 794 4 863 Vdc Vs 5 1 Volts Full Scale Span 0 to 85 C Vess 4 521 4 590 4 659 Vdc O Vs 5 1 Volts Output Source Current at Full Scale Output 23 Warm Up Time Offset Stability 8 NOTES 1 Device is ratiometric within this specified excitation range 2 Offset Vor is defined as the output voltage at the minimum rated pressure Full Scale Output VFso is defined as the output voltage at the maximum or full rated pressure 4 Full Scale Span VFss is defined as the algebraic difference between the output voltage at full rated pressure and the output voltage at the minimum rated pressure 5 Accuracy is the deviation in actual output from nominal output over the entire pressure range and temperature range as a percent of span at 25 C due to all sources of error including the following e Linearity Output deviation from a straight line relationship with pressure over the specified pressure range e Temperature Hysteresis Output deviation at any temperature within the operating temperature range after the temperature is cycled to and from the minimum or maximum operating temperature points with zero differential pressure app
56. mes mean LYNN LANE SHENSTONE Ignition System Electronic contact less magneto suppressed LICHFIELD 195143 007 HT system UNITED NUN SEU SN Generator Provision for mounting GEC Plessey 28 volt 900 TEL 44 011543 481818 or 1500 watt or alternatives FAA 14115542 co uk NOTE cath Certain design features of the engine are covered by British U S and other foreign patents SS P E L IST PROPULSION 5 AR741 ENGINE FOR UAVs APPROX EXTERNAL DIMENSIONS mm 280 exa FH Eu te 2 ht ENGINE MOUNTS MB x 10 4 X ME 215 HOLES ON i PCD 600 126 4 ENGINE MOUNTS Mix 10 1 20 8 238 20 e gt gt Y Sa T E N APPENDIX D TEST PROCEDURE Page 80
57. nd cable e Complete with telescoping probe with 5 5ft 167 6cm cable and four AA batteries REC Enter Optional Data Acquisition Software Optional Battery Operated Datalogger Specifications Range Resolution Accuracy rdg digits ft min 40 to 3346ft min 1ft min 5 5 digits MPH 0 5 to 38 0MPH 0 1MPH knots 0 4 to 33 0knots 0 1 knots m s 0 2 to 17 0m s 0 1 m s km h 0 7 to 61 2km h 0 1km h Temperature 32 to 122 F 0 1 F SIE 0 to 50 C 0 1 C 0 8 C Range Resolution Area CMM meter min 0 to 36 000m min 0 001 to 1m min 0 001 to 30 0 m CFM feet min to 1 271 200ft min 0 01 to 100ft min 0 001 to 322 91 ft Ordering Information 407119 Heavy Duty Hot Wire CFM Thermo Anemometer 407119 NIST 407119 with NIST Certificate 407001 Data Acquisition program and cable 380340 Battery Operated Datalogger www extech com 3 28 08 R1 User s Guide EXTECH INSTRUMENTS Heavy Duty Hot Wire CFM Thermo Anemometer Model 407119A CFM A Wine Warranty EXTECH INSTRUMENTS CORPORATION warrants this instrument to be free of defects in parts and workmanship for three years from date of shipment a six month limited warranty applies to sensors and cables If it should become necessary to return the instrument for service during or beyond the warranty period contact the Customer Service De
58. notice C 2 Rotax 912 ULS S Page 76 C 3 Rotax 582 Mod 99 Page 77 4 UEL 801 Page 78 ARSOHTR 51 BHP ROTARY ENGINE FOR UAVs ENGINES The ARBOIA is a tested and proven ght weight single rotor liquid cooled engine With integrated reduction drive It has been designed and developed specifically Tor existing and future UAVs requiring 35 to 55 bhp DESIGN FEATURES Exceptionally high power to weight ratio Reduction drive giving high propeller efficiency Low levels of vibration Economical fuel consumption TECHNICAL SPECIFICATION Engine type Single Rotor Wankel type rotary engine Capacity Single rotor 284cc Power 40 bhp at 6 000 rpm Alternatively 51 bhp at 3 000 rpm Weight 56b 25 4kg as inciuding 2kw generator Installed weight with cooling system around 29 5kg Direction of Rotation Anti clackwise looking at face of prop flange lqnition System Electronic CO type with magnetic triggering 12 or 28 volt option Fully duplicated system firing spark plugs Fuel Type Regular grade min 92 Mogas lead or unieaded or Avgas 100LL specific Fuel Consumption 0 52 l6b bAp hr at 70 cruise typically 2 0 Imp gallon nr 2 4 US gall or 9 1 lites vibration Nominally zero 20cm gm radial imbalance LYNN LAME SHENSTONE Peak to mean Instantaneous torque fluctuation is LICHFIELD WSis 4 approx UMITED KINGDOM Reduction Drive Integrated lightweight belt
59. partment at 781 890 7440 ext 210 for authorization or visit our website www extech com for contact information A Return Authorization RA number must be issued before any product is returned to Extech The sender is responsible for shipping charges freight insurance and proper packaging to prevent damage in transit This warranty does not apply to defects resulting from action of the user such as misuse improper wiring operation outside of specification improper maintenance or repair or unauthorized modification Extech specifically disclaims any implied warranties or merchantability or fitness for a specific purpose and will not be liable for any direct indirect incidental or consequential damages Extech s total liability is limited to repair or replacement of the product The warranty set forth above is inclusive and no other warranty whether written or oral is expressed or implied Introduction Congratulations on your purchase of the Extech 407119A Thermo Anemometer The 407119A measures air velocity air volume and air temperature It uses a telescoping probe antenna to allow convenient access to grills and diffusers Careful use of this meter will provide years of reliable service The Model 407119A features are listed below Features e Combination hot wire probe for air velocity and thermistor sensor for temperature deliver rapid and precise measurements even at low air velocity values e Slim probe design with telescop
60. pproximately half of the angular disc speed The centrifugal pressure resulting from this process forces the hot water out of the rotor chambers Power is absorbed and converted into heat by water vortices generated in rotor and stator holes The resulting drag applies a resistance to rotation and tends with an equal effort to turn the dynamometer housing in the trunnion bearings The housing is re strained from turning by a load cell which is mounted to the torque arm at a fixed distance from the center line of the dynamometer The amount of power absorbed by the dynamome ter is a function of water level size of rotating water annulus and speed The water level is modulated with the inlet and outlet control valves At a given speed maximum power is absorbed when the rotor chambers are completely filled with water WATER SUPPLY REQUIREMENTS Hydraulic dynamometers convert mechanical energy into heat The heat is dissipated by a continuous flow of water through the dynamometer The flow rate is pro portional to the amount of power absorbed Water Flow 6 gal hr hp 30 l hr kW Supply Pressure 50 psig 3 5 bar Max Inlet Temperature 90 F 32 C Max Outlet Temperature 140 F 60 C Filtration 40 mesh screen Seal Water Flow 0 1 gal min 0 4 l min at delta t 50 F 28 C ROTOR ASSEMBLY Single perforated disc mounted on shaft by means of an involute spline Shaft and disc made from hardened stainless steel 6
61. rea equation for circular ducts Area A Tx r Where T 3 14 and r radius x radius Cubic equations CFM ft min Air Velocity ft min x Area ft CMM 3 Air Velocity m sec x Area m x 60 NOTE Measurements made in inches must be converted to feet or meters before using the above formulae Unit of Measure Conversion Table 1 ft min 0 00508 0 00987 0 01829 0 01138 1 knot 0 5144 101 27 1 8519 1 1523 1 MPH 0 4464 87 89 0 8679 1 6071 11 Model 407119A Version 5 0 October 2005 A 8 Digital Manometer LOVE Series HM28 Handheld Digital Manometer Page 70 gt gt D Series HM28 C LOYE STANDARD FEATURES e Microprocessor based Differential Gage or Absolute e High Accuracy 0 2 0 1 or 0 05 with Calibration Certificate Selectable Scales Resolution to 0 000 of Selected Unit Peak and Valley Indication Hold Function Programmable Display Memory for up to 964 Readings Output for Optional Printer or Computer Interface The Series HM28 Digital Hand Held Manometer is a precision instrument designed to measure a wide range of pressures to a very high accuracy The unit incorporates a variety of features in an easy to use format that makes it useful in a wide variety of applications Features include measurement in all common pressure ranges dis play resolution to 0 001 differential or relative measurement two line liquid crystal display
62. river functionality Time Synchronous Data The 100 Mbit s Ethernet link can transfer mea surement data from several ES400 modules with a sampling rate of up to 10 kHz All modules in a measuring system whether an 65400 chain multiple ES400 chains or a configuration includ ing ES600 measurement modules are synchro nized with an accuracy of 1 us In combination with an ETAS ECU and bus interface such as an ES590 module Lambda sensor and ECU data can be acquired easily and synchronized accurately I V Technical Data Item General Environment Power supply Host interface Sensor connection Analog output Characteristics Dimension HxWxD Weight Temperature range Protection class Altitude Tested for Operating voltage Power consumption at 12 V Connection and protocol IP address Measurement signal types signals can be provided concurrently to host system for each input channel Channels Supported sensor types Sensor connection Sampling rate Heater control Measurement range Channels Range Signal types Output impedance Features 51 x 40 x 139 mm 2 0 x 1 6 x 5 5 in 37 x 40 x 124 mm 1 5 x 1 6 x 4 9 in tapered rear 350 g 0 77 Ib 40 C to 120 C 40 F to 248 F operation 40 C to 125 C 40 F to 257 F storage IP67 with cables connected Up to 5000 m 16 400 ft Mechanical shock vibration fall temperature shock temp erature al
63. rnst Cell 250 HA motorsport bosch com 1 2 9 BOSCH Connector AS 6 07 35PN Connector Loom AS 6 07 355 Pin 1 Uh Pin 2 Uh Pin 3 APE Pin 4 IPN Pin 5 RE Pin 6 R Sleeve Fiber Glas Silicone coated Cable Size 22 Cable Length L 30 100 cm Application Hint The LSU4 9 can be connected to all Bosch Motorsport ECUs MS 4 MS 5 MS 15 and lambda control units like LT4 The lambda sensor should be installed at point which permits the measurement of a representative exhaust gas mixture which does not exceed the maximum permissible temperature Install at a point where the gas is as hot as possible Observe the maximum permissible temperature As far as possible install the sensor vertically cable upwards The sensor is not to be fitted near to the exhaust pipe outlet so that the influence of the outside air can be ruled out The exhaust gas passage opposite the sensor must be free of leaks in order to avoid the effects of leak air Protect the sensor against condensation water The sensor is not to be painted nor is wax to be applied or any other forms of treatment Use only the recommended grease for lubricating the thread Please find further application hints in the offer drawing http www bosch motorsport com 21510 15248 20 210 4 8 22 6 HIBx1 5 Be 81 wa M M 31 Oct 07 CH Un LI L Signal Output Accuracy lambda 1 motorsport bosch com Character
64. switch from the ON to the OFF to the ON position again Turn the meter on 2 While powering the meter press the RESET switch side compartment using the point of a paper clip 8 Model 407119A Version 5 0 October 2005 PC Interface The 407119A is equipped with a 3 5mm jack side compartment for connection to a PC for data acquisition purposes The meter s data output is a 16 bit data stream To obtain PC interface cabling and Windows data acquisition software contact Extech Instruments Instructions for use are provided with the software The PC interface cable schematic data stream protocol and RS 232 communication settings are provided below PC Interface Cable schematic Meter PC 3 5mm jack DB 9 pin Center pin Pin 4 Ground Shield Pin 2 2 2 Resistor Pin 5 Protocol for 16 bit data stream Displayed reading D1 LSD D8 MSD For example For a displayed reading of 1234 D8 through D1 is 00001234 Decimal point right to left 0 no decimal 1 1 place 2 2 places places Polarity 0 positive 1 negative D11 amp 012 Displayed unit of measure 01 C 02 F 08 m s 09 knots 10 km hr 11 ft min 12 MPH 84 CMM 85 CFM OA Square meter area OB Square feet area 15 _ LCD display digits 2 Lower LCD display digits ms Startword 02 RS 232 Settings Baud rate 9600 Parity No parity Data bits 8 Stop bits 1
65. teration storage in humidity salt fog attack impact from flying rocks according to DIN EN 60068 res ISO 16750 5 V to 50 V DC 40 C 85 C 6 V to 50 V DC 85 C 120 C 2 0 W typ operation 200 mW typ standby 100 Mbit s Base T Ethernet Full Duplex required XCP on UDP IP Dynamic via INCA or config tool default 192 168 40 44 Lambda A 1 2 air fuel ratio A F fuel air ratio F A oxygen content O and pump current of the A sensor Ip For diagnostic purposes internal resistance of the A sensor Ri 1 Robert Bosch LSU 4 9 automatically detected via splitter cable RB150 Code 1 0 5 Samples s to 2 kSamples s R is measured with 2 Samples s Included configurable to keep sensor in operation also in module standby mode 0 6 to 16 1 A 1 67 to 0 0625 A F 8 5 to 200 F A 0 118 to 0 005 0 to 25 96 Ip 2 5 mA to 5 mA R 0 Ohm to 1950 Ohm 1 electrically isolated to any supply OVto 10V A 17 F A O or Ip configurable by software Virtually 0 Ohm short circuit protected against external voltage of up to 28 V Technical Data are rated for 25 C unless otherwise noted All accuracy specifications valid for the first year after delivery Software Supported by INCA V5 4 1 and up via add on part of ES430 delivery INTECRIO V3 x ES400 configura tion and integration tool for XCP applications C based library available for integration into software applications that don t
66. tive Action Employer How to reach us USA EUROPE Locations Not Listed Motorola Literature Distribution JAPAN Motorola Japan Ltd SPS Technical Information Center 3 20 1 P O Box 5405 Denver Colorado 80217 1 303 675 2140 or 1 800 441 2447 Minami Azabu Minato ku Tokyo 106 8573 Japan 81 3 3440 3569 Technical Information Center 1 800 521 6274 ASIA PACIFIC Motorola Semiconductors H K Ltd Silicon Harbour Centre 2 Dai King Street Tai Po Industrial Estate Tai Po N T Hong Kong 852 26668334 HOME PAGE http www motorola com semiconductors M MOTOROLA For More Information On This Product Q Go to www freescale com MPX4115A D A 6 Ambient Temperature and Humidity Monitor Omega Thermo Hydrometer RH411 Page 68 THERM O HYGROM ETER VERY HIGH PERFORMANCE WARRANTY 217114 DISPLAY FUNCTIONS Indication Continuous for both temperature and humidity Min Max Storage of high and low readings for both temperature and humidity user reset to clear stored values at any time 3 Year Warranty Unique Dual Display for Simultaneous Indication of BOTH Temperature and Relative Humidity Dual Simultaneous Analog Outputs for Temperature and Relative Humidity Vv CNN C F Switchable ANALOG OUTPUTS Types 10 mV F and Display Hold 10 mV RH continuous Min Max Storage Sleep Mode to Prolong Battery Life Digital RH and Temperature Calibration output connected to
67. to ignition mixture lubrication Suitable for pusher and tractor installations Performance 37 kW 50 HP at 7500 rpm Bore 66 mm 2 60 inch Stroke 40 mm 1 57 inch Displacement 548 cm 33 44 cub inches Crankcase Aluminum casting Crankshaft Drop forged seven piece Pistons Cam ground casted aluminum alloy Cylinders Casted aluminum alloy with nicasil coated barrel Ignition system Solid state magneto ignition Firing Order Two opposing cylinders simultaneously 180 deg offset Carburators 4 diaphragm all position carburators Limbach Flugmotoren Kotthausener Stra e 5 GmbH amp Co KG D 53639 K nigswinter Sassenberg Tel 49 2244 9201 0 Fax 49 2244 9201 30 E Mail sales limflug de www limflug de Starter without Generator without Dry weight approx 16 kg Fuel AVGAS 100LL or 90 RON mixed with a suitable oil to the ratio of 1 25 or 1 50 with synthetic oil Cylinders with additional heat sinks 1 2 kg Shielded ignition system Exhaust stacks Starter 12 24 V 0 3 KW Generator 28 V 1200 W Optional Equipment 8010 2 N 7 gt C 9440 2 This surface must be polished to Ra 0 4 min with concentric grooves Hub dimensions for aux PIO H8 24 deep places Bolt pattern for engine mount N wi 410 182 363 632 with optional heat sinks 313 2 without heat sinks

Appendices - UAV Engine Test Stand

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