HYDRAULIC DIAMOND SAW
Contents
1. ____ ______ ote 30306 Diamond Ultra 32 Sealed Chain for 15 inch 56801 Diamond Pinnacle 32 Sealed Chain for 15 inch 56803 Diamond Ultra 37 Sealed Chain for 18 inch sss II Ime meme teer remite peteret prion 56802 Diamond Pinnacle 32 Sealed Chain for 18 inch Bar 58632 010 m 39496 Water Pump 12 DOMOS DCP30100 Water Pump 12 VDC Battery npn Cua nOn aide eee DCP30101 20 DS11 User Manual STANLEY DS11 PARTS ILLUSTRATION 5 PXO Oe 9 De re b No STANLEY DS11 User Manual 4 21 0511 PARTS LIST PART ITEM NO QTY DESCRIPTION 1 MOTOR ASSY LAND MODEL DS115000 L zsrse t MODEL 0911500 1 00208 8 CAPSCREW 1 4 20 1 3 4 CAPSCREW U W DS115000 REAR GEAR HOUSING 31899 1 REAR GEAR HOUSING U W DS1150000 4 06838 DRIVE GEAR Brive GEAR IDLER SHAFT 06854 IDLER SHAFT U W DS115000 06855 IDLER GEAR U W DS115000 s one o eur FRONTBEANNGHOUSNG Ho P O RING osno m eee2. me 1 Hs oro 1 RETANNGRNG Lu 8227 1 NEEDLE ROLLER 05119000 ose 1 NEEDLE ROLLER 05175000 1 i moror SHAFT 05115000 He ous _ os 1 KEEPER SEALE BEARING ono RETAINNG RING m on forne zen 22 1 SPACER SEALRAGE T omo 1 _ zs o 2r 1 TORSION SPRING 99 27 sm 1 ROLL PIN TA 2S TAWUESS mm _ Rs om 1 ONOFFVAWESPRGER Go _ s2 os PIPE PLUG BEFORE 2005 _ 1 Sa PLUG 2008 AND LATER _ rea wes fauve gt 22 0511 User Manual QTY DESCRIPTION CAPSCREW 1 4 20 x 1 1 4 DS113000 1 OAPSCREN 114 20 x 1 14 08115000 18 NCH 08116000 ar osr 1 fucosus owe 1 COL SPRING T WATER HOSE ASSY 05110000 _ mss t WATER HOSE ASSY 0515000 _ fs sr arts 1 CHANSAWADAPTOR 52 moo 1 ss omm T ORNG207BRI mas
3. ___ M 35 or 38 inches 89 or 97 cm On D 9 inches 23 Lubrication eR dco anna Internal Water Channels in Bar POU eee E 8 SAE O ring CONNECCION 3 8 inch Flush Face Quick Disconnect Coupler OS D na ee nes en Yes Sound Power Level OR se 108 Sound Pressure Levels Operator 1 meter ISO 3744 95 dBa a 3 7m sec ACCESSORIES COR SG a _ _ _ __ ___ _____ 6__ 20857 Diamond Chaini Repair de eee es 20858 Diamond Chain Repair Kit includes 20857 amp 20858 20856 Wall Walker Standard Equipment on Newer Models 23176 DVE ee gt 20470 Replacement Nose Sprocket T 22800 ROCK CE VV ONC E 23517 3 0 n n Flush Face Coupler E a 03971 1 2 inen FS ieee CORPS 03974 25 feet 1 2 inch Dual Hose with Flush Face Couplers ccccceccccssccceeeeceeceeseeeseeeeseeeeseeesegeeseuseseueeseneessas 31972 50 feet 1 2 inch Dual Hose with Flush Face Couplers LR 31848 19 inch Bar ING SO MERE 30305 18 inen Bar Sprocket INO
4. Make sure the chain breaker and rivet spinner are securely mounted on flat clean work surfaces Check the mounting screws bolts often Exposure to crystalline Silica sometimes called silica dust as a result of breaking drilling or hammering of rock concrete asphalt or other materials may cause Silicosis a serious lung disease silicosis related illnesses cancer or death Respiratory protection is highly recommended when working with materials containing Silica Dust Always wear a respirator approved for protection against crystalline silica 6 DS11 User Manual TOOL STICKERS amp TAGS 12535 Circuit E Decal D8115000 Only 11207 Circuit D Decal DS113000 Only 28409 Composite Decal 40 LPM 138 BAR EHTMA CATEGORY 30 LPM 138 B AR EHTMA CATEGORY 03786 12412 12535 11207 Sticker DS113000 Warning Decal 03790 GPM Sticker DS115000 71073 CE Tool Plate tanl Hydraulic Tool ES Milwaukie O1 ul ka 29530 Sound Level Decal Failure to use hydraulic hose labeled and as non conductive when using hydraulic tools on or near electric lines may result In death or serious Injury For proper and safe operation read owners
5. 0511 HYDRAULIC DIAMOND SAW STANLEY SAFETY OPERATION AND MAINTENANCE USER MANUAL 2010 Stanley Black amp Decker Inc New Britain CT 06053 U S A 211 12 2010 Ver 4 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY BEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD Hydraulic Tools DICHIARAZIONE DI CONFORMITA the undersigned Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit da erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Concrete Cutting Chainsaw Hydraulic Kategorie Cat gorie Categoria Categoria 2 Stanley 3 DS113000 DS115000 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement Numero de serie del equipo dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stat
6. rv 5 eu e 52 15 esou oi neJp U y Aue pesn jou 5 pue joo 5100 Inep H uo peseq 00 104 pesn SI yeyo siu joo 2 e 5 oJnssaJd d89y epueuuuloo8J 2594 Jed sed uo peseq 9504 sJejeuleip 2504 SMOUS 1 ou yey 941 9SOH N92119 03 JOO DS11 User Manual 9 REQUIREMENTS TOOL CATEGORY Jf 30Lpm at 138ba N CATEGORY HYDRAULIC SYSTEM fosse REQUIREMENTS TYPE I TYPE Il TYPE Ill TYPE RR FLOW RATE 4 6 gpm 11 13 gpm 9 10 5 gpm 15 23 Ipm 26 34 Ipm 42 49 Ipm 34 40 Ipm TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi At the power supply outlet 145 155 bar 138 bar 138 bar 138 bar SYSTEM RELIEF VALVE SETTING 2100 2250 psi 2100 2250 psi 2100 2250 psi 2200 2300 psi At th
7. Only use replacement bars and chains specified by Stanley or the equivalent Make sure the chain guard is in place before operat ing the chain saw Remove or control the water slurry to prevent your self or others from slipping while cutting Provide adequate ventilation in closed areas when operating a gas or diesel hydraulic power source Do not operate a hydraulic power source or a hy draulic diamond saw in an explosive atmosphere DS11 User Manual 4 5 SAFETY PRECAUTIONS e Always be well rested and mentally alert before op erating the chain saw Do not allow bystanders near the chain saw when starting or cutting e Do not start cutting until you have a clear work area and secure footing e Keep all parts of the body away from the chain saw during operation including loose clothing and long hair e the chain saw with the tool de energized and the bar and chain to the rear of your body Check all chain breaker and rivet spinner compo nents regularly for wear and general condition Avoid contact with the saw bar rails as they can be come very sharp during use Provide adequate lighting when operating the saw in a darkened area or at night Always keep critical tool markings such as labels and warning stickers legible Always replace stick ers and decals that have become worn or damaged Be observant of hydraulic and water hoses that lay about the work area especially in tren
8. ss mus SPRING _ ss HOXOWREXRUG 57 T existe ss mem 1 DRIVE SPROCKET se T TRANTORQUE ADAPTOR _ e mmn owe WANDLEBARRETANER ss oes NEOPRENEWASHER 1 HANDLESTRUTASSY HANDLEBAR DSTS00 0511 PARTS LIST 00178 O RING 12175 WASHER 5 16 mm 78 22715 CAPSCREW 5 16 18 x 625 00669 QUAD RING 79 03786 GPM STICKER DS113000 03790 GPM STICKER DS115000 ES SENS EE BAR SEE ACCESSORIES ie LE EE CHAIN SEE CHAIN APPLICATIONS play SRE 82 20721 CORD STOCK lt 03971 N N N COUPLER SET 3 8 CIONS COUPLER SET 1 2 03847 23517 _ NIN NIO SPROCKET WRENCH NOT SHOWN 01605 91 12412 1 DANGERSTICKER PART OF SEAL KIT O0 O0 O0 O0 DIAMOND CHAIN APPLICATIONS PINNACLE 32 15 INCH 56803 VERY HARD AGGREGATE CONCRETES FLINT CHERT GRANITE ETC HEAVY PINNACLE 37 18 INCH 08632 STEEL REINFORCING 5 8 INCH 16 MM DIAMETER AND LARGER MEDIUM HARD AGGREGATE CONCRETES GRANITE QUARTZ RIVER ROCK ETC MODERATE STEEL REINFORCING WIRE MESH 3 8 1 2 INCH 10 12 MM DIAMETER SOFT AGGREGATE CONCRETE CONCRETE BLOCK MASONRY GREEN CONCRETE HIGHLY ABRASIVE CONDITIONS ULTRA 32 15 INCH 56801 MEDIUM HARD AGGREGATE 5 GRANITE QUARTZ RIVER ROC
9. RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS Bre FOOT HAO AND HEAD PRO PRESSURE MAY CAUSE A LEAK OR BURST 7 9 GPM 26 34 LPM 10 14 GPM 38 53 LPM DO NOT EXCEED 2000 PSI 140 BAR DO EXCEED 2000 PSI 140 BAR DO EXCEED SPECIFIED FLOW OR PRESSURE USE DO NOT EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR MAINTENANCE PORTS IMPROPER HANDLING USE OR MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST CAN TOOL FAILURE CONTACT AT A LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY PERSONAL INJURY TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE CHECK TOOL HOSE COUPLERS AND CONNEC CR ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST 03786 DS113000 03790 DS115000 YOUR HANDS CONTACT WITH A LEAK MAY RESULT RI Ep IN SEVERE PERSONAL INJURY IMPORTANT IMPORTANT READ OPERATION MANUAL AND READ OP
10. local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt 0511 User Manual SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The DS11 Concrete Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage e Establish a training program for all operators to en sure safe operation e The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Do not operate the chain saw unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear breathing head protection leg protection gloves snug fitting clothing and
11. of this manual and ask for a Customer Service Representative STANLEY DS11 User Manual 43 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment A DANGER NOTICE IMPORTANT This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in dam age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any
12. safety shoes at all times when operating the chain saw Do not overreach Maintain proper footing and bal ance at all times e Do not inspect or clean the chain saw while the hy draulic power source is connected Accidental en gagement of the chain saw can cause serious injury Always connect hoses to the chain saw hose cou plers before energizing the hydraulic power source Make sure all hose connections are tight Do not operate the chain saw at fluid temperatures above 140 F 60 Operation at higher tempera tures can cause higher than normal temperatures at the chain saw which can result in operator dis comfort Do not rely exclusively upon the safety devices built into the chain saw As a chain saw user several steps must be taken to keep your cutting jobs free from accident or injury a With a basic understanding of kickbacks you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents b Keep a good firm grip on the chain saw with both hands the right hand on the rear handle and the left hand on the front handle when oper ating the chain saw Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip helps reduce kickbacks and maintains control of the chain saw Do not let go c Make sure the area in which you are cutting is free of obstructions d Cut at rated operating speeds gpm e Do not overreach or cut above shoulder height f
13. ERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR The safety tag p n 15875 at right is attached to PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE the tool when shipped from the factory Read and OPERATION MANUAL OPERATION MANUAL understand the safety instructions listed on this tag TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY before removal We suggest you retain this tag and TOOL OPERATOR TOOL OPERATOR attach it to the tool when not in use SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY DS11 User Manual 47 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather res
14. INNER OIEING CHAMBER ms 17 TOOEPROTEC HONS CARE 5 5 4 54 ee eee 18 O18 _ _______ ________ 19 SECTOR 20 20 Bud PRE ____________ _ _ __ _____ __ 21 ae eee ___________________ 22 DIAMOND CHAINAP PLICATON 11 23 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY DIAMOND CHAIN SAW This manual contains safety operation and routine mainte nance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine main tenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back
15. K ULTRA 37 18 INCH 56802 ETC MODERATE STEEL REINFORCING WIRE MESH 3 8 1 2 INCH 10 12 MM DIAMETER SOFT AGGREGATE GREEN HIGHLY ABRASIVE CONDITIONS STANLEY DS11 User Manual 4 23 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty
16. NT G dec lt lt lt 10 FIGURE 2 MAXIMUM a ee 11 FIGURES es _______ _ 11 RO 11 FIGURE e iege T 12 mier IN INR ee eee a eee 12 FIGURE 6 TYPES OF CUTS CHAIN GUARD REMOVED FOR nest 12 MAINTENANCE DOS MEN 14 mc F RAIE NE races ecco ec 14 FOURE POCEN ae en 1 ee ee 14 FIGURE S EXPOSED DRIVE LINK ENS ___ _______ 14 FIGURE 10 CHAIN BREAKER MOUNTING c 15 FIGURE TILISEMOVABLE 4 __ ________________________ 15 FIGURE 12 INSERTING THE CHAIN ras a cg ass Sn gad ants vec San _____ 15 FOURE REMOVING Mic 15 FIGURE T4 REMOVING THE FUNCH cre 16 FIGURE To REPLACING TEHIBTPDNGED i eo a N 16 FIGURE RIVE T SPINNER ee ee 16 FIGURE 17 POSITIONING THE CHAIN ES ______________ _ _ _ __ _ _ ___ gt 16 FOURE TS SECDURING TAE a do E tens 16 FIGURE TS CENTERING THE RIVE THUE oo eee 17 MS S md tA cro _____ ________ ______ 17 FIGURE Z FORMING A RIVET HEAD se en nener 17 FIGURE OF
17. ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ee OTHER SIDE SEE OTHER SIDE OVL SIHL LON 2 I gt c Shown smaller than actual size 8 gt 0511 User Manual STANLEY o 2 q P a LL x o L suonoeuuo eoid RETURN HYDRAULIC CIRCUIT PRESSURE lt lt lt gt gt gt 0 8 g dn 09 0 O GL 06 0 00 00L O 6L 901 9 G 7 dn dn SYOLONGNOD 1VOIWH1I2313 YVAN ASN LON 19q 4 40 pIEJg 9JIM 9850H sy n L 3113 104 19414 2S0H 9Aljonpuo2 uoN ounssaJgd 9PISUI PRESSURE 1 9 AWS Aq yoy 195 se suoneoysods
18. ULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE TO COUFLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OYL SIHL LON SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK
19. a costruita in conformit con Directive Standards Richtlinie Standards Pr fung durch Directives Normes Organisme agr Directriz Los Normas Aprobado Direttiva Norme Collaudato 12100 1 2009 12100 2 2009 3744 2009 20643 2005 10726 1992 Machinery Directive 2006 42 EC 2006 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 4 11 Signature Unterschrift Signature Firma Firma n Position Position Fonction Cargo Posizione Engineering Manager 1 4 2011 2 gt 0511 User Manual STANLEY TABLE OF CONTENTS DECLARA THON OF CONFORMITY ee 2 NOR EN T EA AANE E E T N TT 4 ee E m 5 TOOL SHOCKER Se T gt 8 RECOMMENDATION T 30 4 ee ee 9 9 FIGURE 1 MOSE CONNEC ONG a ee re 9 FATMA REQUIRE ME
20. ard garden hose connect the DS11 to a city or auxiliary water supply 2 Holding the saw away from your body turn the saw on and read the water pressure at the water gauge Water pressure must be at least 35 psi 2 4 bar to avoid damage to the saw bar and chain If you plan on operating the chain saw in freezing weather make sure you purge all the water from the system after each use 4 fthe water pressure is below 35 psi 2 4 bar make the required adjustments to the water supply If the required pressure cannot be achieved you must use the Stanley Electric Water Pump Kit Part Number 26020 or the Power Unit Water Pump Kit P N 29361 STANLEY CHECK CHAIN AND BAR ADJUSTMENT 1 Check the chain tension often during operation es pecially during the first 1 2 hour when using a new chain Adjust the chain accordingly when it becomes loose Follow the procedures contained in the Main tenance and Adjustments section of this manual 2 Make sure the chain does not exceed a clearance of 1 4 in 6 mm from the bar see Figure 2 Exceeding the maximum clearance increases the chance of the chain being dislodged from the bar groove Figure 2 Maximum Chain Clearance 3 Make sure the bar attaching nuts are fully tightened and the chain guard is in place CHECK CHAIN SEGMENT WEAR 1 Using adjustable calipers measure several chain segments as illustrated in Figure 3 Figure 3 Chain Segment Wear 2 f the averag
21. are wiped clean before con nection The hydraulic circuit control valve must be in the position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar 18 DS11 User Manual Do not exceed the rated flow and pressure See opecifications page in this manual for correct flow rate and rated pressure Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended TROUBLESHOOTING PROBLEM CAUSE REMEDY Excessive vibration and cuts rough Retension the chain Excessive feed force Reduce feed force Chain saw wi
22. ches where they can be hidden from view due to liquids that Do not operate a chain saw that is damaged im have accumulated within the space properly adjusted or not completely and securely assembled Make sure the chain stops moving Keep parts of the body away from the cleats that when the control trigger is released are attached to the saw as these are sharp and can e Keep the handle dry clean and free of hydraulic be a puncture hazard fluid e Improper handling use or maintenance can result in an oil leak or burst Do not contact an oil leak as e Do not use the chain saw near energized transmis high pressure oil can cause injection into the sion lines e Never stand in the path of the discharge as ejection of material from the work piece can cause personal injury e Turn off the power source or move the hydraulic control valve to neutral before setting the chain saw down e Never use the saw in a potentially explosive atmo sphere e WARNING Hydraulic fluid under pressure could cause skin injection injury If you are injured by hydraulic fluid get medical attention immedi e avoid personal injury or equipment damage ately chain saw repair maintenance and service must only be performed by authorized and properly trained personnel Use a guide bar scabbard when transporting the chain saw e Know the location of buried or covered utilities be fore starting work
23. e measurement is less than 1 16 inch 1 6 mm then the chain must be replaced Refer to your Service Manual for chain replacement pro cedures CHECK THE WATER SUPPLY IMPORTANT Chain and bar damage will occur if the chain saw operates without the proper water supply 1 Always have water running before starting the chain saw 2 Water flow must be 4 gpm 15 lpm at 50 psi 3 5 bar minimum DS11 User Manual lt 11 OPERATION OPERATING PROCEDURES NEW SAW 1 Always make sure the bar and sprocket are in good condition Turn on the water supply 3 Operate the chain saw for two minutes away from the intended cut and then check the chain tension 4 Adjust accordingly using the procedures contained in the Maintenance and Adjustments section of this manual NOTE The chain is designed to only operate in one direc tion Make sure the chain is installed so the bumper guard proceeds each diamond segment See Figure 4 Incorrect Figure 4 Chain Direction CUTTING TIPS NOTICE The following are general cutting procedures and techniques Differences in the terrain and the type of material being cut will make this information more or less valid for particular areas For advice on specific cutting problems or techniques consult your local Lynx Representative He she can often provide information that will make your work safer and more productive PLAN THE CUT 1 Plan your c
24. e power supply outlet 145 155 bar 145 155 bar 145 155 bar 145 155 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi At tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu At min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE Sufficient heat rejection capacity to limit max fluid temperature to At max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE Do not operate the tool at oil temperatures above 140 F 60 Operation at higher temperatures can cause operator discomfort at the tool FILTER Min full flow filtration 25 microns 25 microns 25 microns 25 microns Sized for flow of at least 30 gpm 30 gpm 30 gpm 30 gpm For cold temp start up and max dirt holding 114 Ipm 114 lpm 114 Ipm 114 Ipm Capacity HYDRAULIC FLUID 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu Petroleum based 20 82 centistokes Premium grade anti wear non conductive VISCOSITY At min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of opera
25. g assembly and the chain saw adaptor Chain saw cuts slow Insufficient hydraulic fluid flow low Adjust proper hydraulic fluid flow to proper relief valve setting gpm For optimum performance adjust relief valve to 2100 2250 psi 145 155 bar Back pressure too high Should not exceed 250 psi 17 bar 9 gpm 34 Ipm measured at the end of the chain saw s operating hoses Loss of diamond segment side Replace the chain clearance Hydraulic fluid mixed in water supply Check motor for leaks Chain segment dulled because of Redress segment by cutting in abrasive continuous use in hard material or material i e concrete build block etc rebar NOTE This indicates that the wrong chain is being used Wrong chain for application Scale down to a lower numbered chain Excessive vibration and cuts rough Segment s broken or missing from Remove and repair broken segment or chain replace chain STANLEY DS11 User Manual lt 19 SPECIFICATIONS Cutting M 15 or 18 inch 38 or 46 NS nn ed P HI 15 or 18 inch 38 or 46 cm Input Flow Range DS HU 7 9 gpm 26 34 Ipm BARI 12 gpm 45 Ipm lt gt SR ae 2000 psi 140 bar CA EE a eee eee 3 8 inch Pitch MPVS MT CM eee 26 lbs 11 8 kg OO a
26. hing it forward until the bottom connecting link is flush with the far side of the slot Figure 12 ANNB Top connecting link Clamping screw Drive link Breaker plate Breaker block Bottom connecting link Figure 12 Inserting the Chain Position the rivet head you want removed directly under the chain breaker punch and then pull the handle down far enough to remove the rivet Figure 13 Do not use excessive force 7 77 Figure 13 Rivet 0511 User Manual 15 MAINTENANCE amp ADJUSTMENTS REPLACING THE CHAIN BREAKER PUNCH If the chain breaker punch 22801 becomes worn or damaged use the following procedures for replace ment 1 Remove the punch by loosening the set screw Fig ure 14 Figure 14 Removing the Punch 2 nsert a new punch into the holder and push it up until it is fully seated Figure 15 Secure the punch to the chain breaker holder by fully tightening the set screw Rivet Spinner Figure 15 Replacing the Punch SPINNING RIVETS The following procedures explain how to spin rivets us ing Stanley s bench mounted rivet spinner P N 20857 Figure 18 Securing the Chain to assembly the chain qx VE 4M ML M 77 4 v its Figure 17 Positioning the Chain RS 2 7 7 Figure 16 Rivet Spinner Mounting 2 Lay the chain acr
27. istant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW 15 ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRA
28. ll not cut straight Operator feed force not applied Move left hand closer to centerline of saw directly over centerline of saw bar Accumulated saw bar wear and Turn the saw bar over and dress rails uneven chain segment profile wear square Replace the saw bar and chain Loss of power Drive sprocket slipping on Adjust and tighten Trantorque adapter Trantorque adapter 35 ft 165 47 Nm Chain saw does not run Power source not functioning Check power source for proper flow and pressure 7 9 gpm 26 34 Ipm 2000 psi 140 bar Coupler or hoses are blocked Remove obstruction Mechanical failure Disassemble the chain saw and inspect for damage Chain saw runs backwards Pressure and return hoses reversed Connect for proper flow direction Motor shaft must rotate clockwise Trigger is hard to press Pressure and return hoses reversed Connect to proper flow direction Motor shaft must rotate clockwise Back pressure too high Should not exceed 250 psi 17 bar 9 gpm 34 Ipm measured at the end of the chain saw s operating hoses Fluid leakage around drive sprocket Motor shaft seal failure Replace as required Fluid leakage between the rear gear Motor face seal failure Replace as required housing and the chain saw adaptor Fluid leakage between the valve Oil tube seal failure Replace as required handle and the extension housing Fluid leakage between the extension Oil tube seal failure Replace as required housin
29. manual R R and mwke sure that you have been properly ELECTROCUTION tralned In correct procedures required for work HAZARD or around electric lines 1 FAILURE USE HYDRAULIC HOSE LABELED AND CER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE DO NOT USE KINKED TORN OR TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE 12412 DEATH OR SERIOUS INJURY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON BEFORE USING HOSE LABELED AND CERTIFIED AS NON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE NECTED TO TOOL IN PORT SYSTEM RETURN HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR MUST ALWAYS BE CONNECTED TO TOOL OUT PORT RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY REVERSING CONNECTIONS MAY CAUSE REVERSE DEPARTMENT INSTRUCTIONS TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED RERO MURS OR CAUSE OTHER SEVERE CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY ee OR PRESSURE MAY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED
30. o viscous or thick STANLEY DS11 User Manual 4 13 MAINTENANCE amp ADJUSTMENTS GENERAL MAINTENANCE TIPS Several simple maintenance tasks which if performed can keep a chain saw operating at a high level of ef ficiency Routine maintenance also keeps replacement costs down on the parts of the chain saw which occa sionally wear out If any chain saw disassembly is required refer to the Service Manual SAW BAR RAIL A quick check can be made to determine if saw bar rail or chain segment wear exists Figure 6 shows a worn saw bar rail REMOVE WIRE EDGE WITH FLAT FILE Figure 7 Rail Wear If the saw bar rails are worn use a flat file and dress each one until it is flat and square with the side of the saw bar Figure 7 Also make sure the saw bar is perfectly straight If bows or bends are present in the saw bar it must be replaced before dressing any rail ROTATING THE SAW BAR Maximum saw bar life can be achieved by occasionally turning the bar over so the top and bottom bar surfaces wear evenly Refer to the saw bar disassembly proce dures in the Service Manual for further details 14 gt 0511 User Manual TENSION ADJUSTMENT Correct chain tension is very important throughout the life of the chain Check the chain tension often during use when the chain saw is stopped and the saw bar and chain have cooled off The chain should move easily around the saw bar when pulled by hand To adjust
31. oss the plastic chain supports and then rotate the supports so the rivet head is cen tered between the take up handle pocket and the anvil Figure 17 3 Turn the take up handle until the chain is tight against the spinner anvil Figure 18 Take up Handle 4 Turn the rivet spinner crank few times to center the 1 Mount the rivet spinner flush with the side or front of rivet hub in the spinner anvil Figure 19 a flat clean work surface Figure 16 16 DS11 User Manual MAINTENANCE amp ADJUSTMENTS Rivet Spinner Take up Handle Figure 19 Centering the Rivet Hub 5 Apply a few drops of oil to the rivet hub Figure 20 i Ur A WU 22 Figure 20 Applying the Oil 6 Turn the spinner crank while slowly running the take up handle inward approximately one full revolution until the rivet head is formed Figure 21 NOTE The take up handle provides pressure while the spinner anvil forms the rivet head Figure 21 Forming a Rivet Head NOTE The rivet spinner is equipped with oiling chambers and should be maintained periodically with a light weight oil Figure 22 pent 3 LBM Figure 22 Spinner Oiling Chambers DS11 User Manual lt 17 TOOL PROTECTION amp CARE NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers
32. the chain tension 1 Turn off the water and power supplies 2 Loosen the two saw bar attachment nuts Item 62 Parts Illustration 3 Using the saw bar adjustment screw Item 65 Parts Illustration tighten the chain until you are still able to rotate it one full revolution by hand Figure 8 Figure 8 Pulling the Chain 4 Using hand and finger protection pull the chain around the saw bar to make sure it properly fits the sprocket and saw bar The chain should be easily pulled 5 Fully tighten the two saw bar attachment nuts NOTE Adjust the chain tension each time the drive link tang hangs fully exposed from the groove at the bot tom of the saw bar Figure 9 Figure 9 Exposed Drive Link Tang MAINTENANCE amp ADJUSTMENTS SERVICING THE CHAIN The following procedures explain how to break a chain using Stanley s bench mounted chain breaker P N 20858 to remove a worn or damaged segment 1 Mount the chain breaker flush with the side or front of a flat clean work surface Figure 10 Figure 10 Chain Breaker Mounting NOTE The Stanley chain breaker is only designed to re move rivet heads from the connecting links not from a chain segment The rivet heads shown in the shaded areas of Figure 11 are the only ones that can be removed Figure 11 Removable Rivet Heads 2 Place the chain the portion that you want broken into the slot of the anvil pus
33. ting temperatures SSU Saybolt Seconds Universal 10 0511 User Manual STANLEY OPERATION PREOPERATION PROCEDURES CHECK THE POWER SOURCE 1 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 9 gpm 26 34 lpm at 2000 psi 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar CONNECT HYDRAULIC HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections If necessary use a light weight penetrating oil in a spray can to clean the hose couplers before each connection 2 Connect the hoses from the hydraulic power source to the chain saw fittings or quick disconnects It is a good practice to connect return hoses first and dis connect them last to minimize or avoid trapped pres sure within the chain saw 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female cou pler on the chain saw is the inlet pressure coupler 4 Move the hydraulic circuit control valve to the ON position to operate the chain saw NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together CONNECTING TO A WATER SUPPLY 1 Using a stand
34. uts to prevent injury to yourself and to keep from pinching the saw bar and chain as a re sult of falling pieces of concrete brick etc 12 0511 User Manual 2 Make your cuts in the order shown in Figure 5 start ing with cut 1 base horizontal cut and proceeding with the remaining three cuts Figure 5 Making Cuts 3 Outline the concrete area with a permanent marker for a visual guide 4 Know what kind of material and how much reinforc ing you are going to cut TYPES OF CUTS The DS11 can be operated using the types of cuts shown in Figure 6 When making cuts PLUNGE CUT Figure 6 Types of Cuts Chain guard removed for clarity 1 Do not use a cutting force in excess of 45 Ibs 20 kg Excessive force causes the chain to slow down or stall and causes premature wear of the saw bar and chain STANLEY OPERATION 2 Always maintain a high chain speed High chain speeds produce the best results 3 Avoid aggressive heavy plunge forces Aggressive plunge force creates spalling of the concrete when the saw bar and chain exits and causes premature bar and chain wear COLD WEATHER OPERATION If the saw is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is to
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