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Krohne IFC 300 Flow Converter Manual PDF

1. CG no Connection terminals A A A B B 0 C D D Basic I Os standard 100 lp HART passive Sp Cp passive Sp passive P Sp passive la HART active Ex i lOs option 200 la HART active Py Sy NAMUR 300 lp HART passive Py Sn NAMUR 210 I active Pyn Sn NAMUR la HART active Pyn Sn NAMUR Cp passive 310 I active Pyn Sn NAMUR HART passive Py Sn NAMUR Cp passive j 220 l passive Pyn Sn NAMUR la HART active Pyn Sn NAMUR Cp passive 320 passive Pyn Sn NAMUR HART passive Py Sn NAMUR Cp passive j 230 lln active Pyn Sn NAMUR la HART active Py Sn NAMUR Cp passive 330 lln active Py Sn NAMUR HART passive Py Sn NAMUR Cp passive 240 lIn passive Py Sn NAMUR HART active Pyn Sn NAMUR Cp passive 340 IIn passive Py Sn NAMUR HART passive Py Sn NAMUR Cp passive P 70 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS CG no Connection terminals A A he B B C D D PROFIBUS PA Ex i option DOO PA PA PA PA FISCO Device FISCO Device D10 active Px Sy NAMUR PA PA PA PA Cp passive FISCO Device FISCO Device D20 passive Py Sn NAMU
2. Figure 4 22 Connection diagram for measuring sensor 19 rack mounted housing 21 TE Electrical terminal compartment in housing of the signal converter for signal and field current cable Signal cable A Signal cable B Field current cable C Connection box of measuring sensor Functional ground FE 08 2010 4000069803 MA IFC 300 R04 en www krohne com 51 ELECTRICAL CONNECTIONS 4 6 Preparing and connecting the signal and field current cables only TIDALFLUX DANGER Cables may only be connected when the power is switched off DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists gt p e e 4 6 1 Cable lengths CAUTION The maximum allowed distance between the flow sensor and the converter is determined by the shortest cable length gt Interface cable maximum length is 600 m 1968 ft Type B BTS signal cable maximum length is 600 m 1968 ft Type A DS signal cable maximum length depends on the conductivity of the fluid Electrical conductivity Maxi
3. Figure 4 25 Prepare signal cable A connect to measuring sensor a 50mm 2 O Strip the conductor to dimension a Cut the outer shields 60 and 10 Make sure not to damage the stranded drain wires 1 and 6 Twist the stranded drain wires 6 of the outer shield and the drain wire 1 of the inner shield 10 Slide an insulating tube over the stranded drain wires 1 and 6 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wires 1 and 6 Pull the heat shrinkable tubing over the prepared signal cable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 55 ELECTRICAL CONNECTIONS 4 6 5 Signal cable B type BTS 300 construction e Signal cable B is a triple shielded cable for signal transmission between the measuring sensor and signal converter e Bending radius gt 50 mm 2 Figure 4 26 Construction of signal cable B Stranded drain wire for the inner shield 10 1 0 mm Cu AWG 17 not insulated bare Insulated wire 2 0 5 mm Cu AWG 20 with stranded drain wire 20 of shield Insulated wire 3 0 5 mm Cu AWG 20 with stranded drain wire 30 of shield Outer sheath Insulation layers Stranded drain wire 6 for the outer shield 60 0 5 mm Cu AWG 20 not insulated bare OONO 4 6 6 Preparing signal cable B connection to signal converter Field housing INFORMATION i Assembly materials and tools are not part of the d
4. Q5 0 2 measurement 1 line Specify measurement for 1st line Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive level only valid for PF partly filled C5 01 3 range 0 100 of the measurement set in Fct C5 00 2 0 xx xx ___ _ format and unit depend on the measurement C5 0 4 limitation Limitation before applying the time constant xxx range 120 120 C5 01 5 low flow cutoff Sets output value to 0 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value C5 0 6 time constant Range 000 1 100s Cb 47 format 1 line Specify decimal places Select automatic adaptation carried out automatically X none X XXXXXXXX max 8 digits C5 0 8 measurement 2 line Specify measurement 2 line only available if this 2 line is activated Select bar graph for the measurement selected in the first line volume flow mass flow not valid for PF partly filled diagnosis value flow speed counter 1 counter 2 counter 3 conductivity not valid for PF partly filled and CAP capacitive coil temperature operating hours level only valid for PF partly filled C5 0 9 format 2 line Specify decimal places Select
5. 4 5 4 Connecting the signal and field current cables 19 rack mounted housing 21 TE Figure 4 17 Connection signal cable A and field current cable Signal cable A Shield and insulated wires 2 and 3 Field current cable T O 2 O d Oo X2 O O d d Figure 4 18 Connection signal cable B and field current cable Signal cable B Shield and insulated wires 2 and 3 Field current cable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 47 ELECTRICAL CONNECTIONS 4 5 5 Connection diagram for measuring sensor field housing DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks e fa shielded field current cable is used the shield must NOT be connected in the housing of the signal converter e The outer shield of signal cable A or B in the signal converter housing is connected via the strain relief terminal e Bending radius of signal and field current cable gt 50 mm 2 e The following illustration is schematic The positions of the electrical connection terminals may vary depending on the housing version 9 8 7 9 8 7 g O lt 2 lt g 4 32l1 a 7
6. Range 0 0 10000 1 s Limitation 100 pulse rate lt 100 s Imax lt 100 mA Limitation 100 pulse rate gt 100 s lmay lt 20 mA C2 0 4 measurement Measurements for activating the output Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive level only valid for PF partly filled 2 01 5 range 0 100 of the measurement set in Fct C2 0 4 0 xx xx __ _ format and unit depend on the measurement see above C2 0 6 polarity Set polarity please note flow direction in C1 2 2 Select both polarities plus and minus values are displayed positive polarity display for negative values 0 negative polarity display for positive values 0 absolute value use for the output C2 0 7 limitation Limitation before applying the time constant XXX EXXX range 150 150 C2 0 8 low flow cutoff Sets output value to 0 X XXX X xxx range 0 0 20 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value C2 0 9 time constant Range 000 1 100s C2 01 10 invert signal Select off activated output generates a high current at the output switch closed on activated output generates a low current at the output s
7. pulse output OPt pulse shape C St pulse width CUS max pulse rate CYSt measurement ust pulse value unit value p pulse polarity St fc threshold Cust lfc hysteresis CYSt time constant invert signal C St special function phase shift w r t B Opt Cust Opt Cust status output OPt mode output A Pt output B Pt output C Pt output D Pt invert signal limit switch Pt measurement threshold hysteresis polarity time constant invert signal Opt control input mode C St invert signal counter counter 1 function C St measurement OPt Cust counter 2 lfc threshold Pt Cust fc hysteresis CPt Cust time constant Pt Cust preset value OPt Cust counter 3 Pt device device info tag C number P device serial no R3 electronic serial no P49 display language default display USt units volume flow C4St mass flow Cust flow speed C4St conductivity temperature St volume Cust mass CUSt density Cust 1 and 2 meas page 1 and 2 meas page function CUSt measurement 1 line CUSt graphic page range min C4St range max Cust limitation min limitation max lfc threshold lfc hysteresis time constant format 1 line measurement 2 line St format 2 line measurement 3 line C St format 3 line Cust Cust Cust graphic page select range range centre range time scale
8. 100 230 VAC tolerance range 15 10 e Note the power supply voltage and frequency 50 60 Hz on the nameplate e The protective ground terminal PE of the power supply must be connected to the separate U clamp terminal in the terminal compartment of the signal converter For 19 rack mounted housing please refer to the connection diagrams INFORMATION i 240 VAC 5 is included in the tolerance range 12 24 VDC tolerance range 55 30 e Note the data on the nameplate e When connecting to functional extra low voltages provide a facility for protective separation PELV acc to VDE 0100 VDE 0106 and or IEC 364 IEC 536 or relevant national regulations INFORMATION LL 12 VDC 10 Is included in the tolerance range 24 VAC DC tolerance range AC 15 10 DC 25 30 e AC Note the power supply voltage and frequency 50 60 Hz on the nameplate e DC When connecting to functional extra low voltages provide a facility for protective separation PELV acc to VDE 0100 VDE 0106 and or IEC 364 IEC 536 or relevant national regulations INFORMATION i 12 Vis not included in the tolerance range 66 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS Power supply connection excluding 19 rack mounted housing O o oM N L R FE L L FE N L 100 230 VAC 15 10 22 VA 24 VDC 55 30
9. Xyzxyzxyz EEE Ny 1 234 5 678 l Figure 6 4 Display when setting parameters 4 lines Current menu sub menu or function Number relating to Denotes factory setting Denotes permissible value range Permissible value range for numeric values Currently set value unit or function when selected appears with white text blue background This is where the data is changed Current parameter open with gt Factory setting of parameter non alterable SIGKSICICIS 6 1 4 Display when changing parameters 4 lines X Yyyyyyyy c _ D XXXXXXXXXXXXXXX gt Xyzxyzxyz Yyyyyyyyyyy a 2222222272222z Figure 6 5 Display when changing parameters 4 lines Current menu sub menu or function Number relating to Denotes the change of a parameter simple to check changed data when browsing through lists Next parameter Currently set data from Current parameter for selection press key gt then see previous chapter Factory setting of parameter non alterable SOLLOG 106 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 OPERATION amp 6 1 5 Using an IR interface option The optical IR interface serves as an adapter for PC based communication with the signal converter without opening the housing INFORMATION e This device is not part of the scope of delivery e Formore inform
10. ccccecccceeeeeeceeeeeeeeeeeeeeeeeeeeaes 31 443 Length OF signal cable A rererere deseo eei ea E eaaa e r exept eare e AEE 33 4 4 4 Signal cable B type BTS 300 COnStruction s ssssissnsisissisiisissiinrnsierisieisnarnnrnrrernrrsrnrnnt 34 4 4 5 Preparing signal cable B connection to signal converter cccceeeceeeeececeeeeeeeeeeteeseeeteeaes 34 4 4 6 Length of signal cable B ceccececceeccceceeceeeeeeeeeeceeeeeeeeceeaeeeseeeaeeeseeeaeeeseesaeeeseeeaeeesseeeseneaes 37 4 4 7 Preparing field current cable C connection to signal CONVErtel cceeeeeeeeeeeeeeeteeeees 38 4 4 8 Preparing signal cable A connection to measuring SenSor cccececeeeeeeeeeeeeeeeeteeeeeeeeees 40 4 4 9 Preparing signal cable B connection to measuring SENSOP ecccceeeeeeeeeeeeeeeeeeeeeeeeteaes 41 4 4 10 Preparing field current cable C connection to measuring Sensor ceceseeeeesereeeeeeees 42 4 5 Connecting the signal and field current cables except TIDALFLUX c cece 43 4 5 1 Connecting the signal and field current cables field housing ceccceeeeeteeeeeeeeeeeteees 44 4 5 2 Connecting the signal and field current cables wall mounted houSing s0ceeee 45 4 5 3 Connecting the signal and field current cables 19 rack mounted housing 28 TE 46 4 5 4 Connecting the signal and field current cables 19 rack mounted housing 21 TE 47 4 5 5 Connection diagram
11. empty pipe S empty pipe indication error category S measurement outside of apediiestionl Flow indication 0 when pipe empty empty pipe I empty pipe indication error category I information Flow indication 0 when pipe empty C1 3 2 limit empty pipe Only available when empty pipe activated in Fct C1 3 1 Range 0 0 9999 uS set max 50 of the lowest occurring conductivity in operation Conductivity below this value signal as empty pipe For the CAP option capacitive this value does not indicate fluid conductivity C1 3 3 act conductivity Only available when empty pipe activated in Fct C1 3 1 Actual conductivity is indicated Activation takes place only after setting mode is exited For the CAP option capacitive a value for empty pipe detection is displayed which does not refer to the fluid conductivity C1 3 4 full pipe detect Only for measuring sensors with 3 4 electrodes Select off no full pipe measurement on full pipe measurement by 3rd electrode C1 3 5 limit full pipe Only when full pipe detection activated see Fct C1 3 4 Range 0 0 9999 uS conductivity over this value signal as full pipe C1 3 6 linearity Not valid for CAP option capacitive and PF option partly filled Only if GK values GK GKL are activated with Fct C1 1 3 check carried out with 2 field currents Select off no linearity check on linearity check activated C1 3 7 act linearity Not valid for CAP option
12. range D OPt Device Status device C number 4 device serial no 4 electronic serial no P4 HART tag manufacturer R4 write protect R9 model 4 device ID universal rev R4 device rev R9 software rev R9 hardware rev R4 date R4 final assembly no 84 sensor serial no R9 Standard overview Primary variable out of limits Non primary variable out of limits Primary variable analogue output saturated Primary variable analogue output fixed Cold start Configuration changed Field device malfunction Failure device F error in device F 101 F parameter F 102 F configuration F display F sensor electronic F sensor global F sensor local F field current local F current in output A F current in output B F current output C F software user interface F hardware settings F hardware detection F RAM ROM error 101 F RAM ROM error 102 Failure application F application error F empty pipe F flow rate too high F field frequency too high F DC offset F open circuit A F open circuit B F open circuit C F over range A current F over range B current F over range C current F over range A pulse F over range B pulse F over range D pulse F active settings F factory settings F backup 1 settings F backup 2 settings Out of specification S out of specification S pipe not full S pipe empty S linearity S flow profile S electrode noise S gain error S electrode sym
13. 0 4 0 3 0 2 0 1 XS 9 10 11 12 X m s X m s flow velocity Y deviation from the actual measured value mv DN mm DN inch Accuracy Curve OPTIFLUX 5300 10 100 3 8 4 0 15 of mv 1 mm s O 150 300 6 12 0 2 of mv 1 mm s O OPTIFLUX 2300 4300 6300 10 1600 3 8 80 0 2 of mv 1 mm s OPTIFLUX 1300 10 150 3 8 6 0 3 of mv 2 mm s OPTIFLUX 2300 4300 gt 1600 gt 64 0 3 of mv 2 mm s OPTIFLUX 4300 5300 6300 lt 10 lt 3 8 0 3 of mv 2 mm s OPTIFLUX 7300 25 100 1 4 v gt 1m s 3 3 ft s 0 5 of mv v lt 1m s 3 3 ft s 0 5 of mv 5 mm s WATERFLUX 3300 25 600 1 24 0 2 of mv 1 mm s O 160 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A 8 6 Measuring accuracy only TIDALFLUX The measuring accuracy for partly filled pipes and completely filled pipes are different In these graphs it is assumed that the velocity at full scale value is at least 1 m s is also the standard value for calibration since it will result in the most accurate measurements Maximum measuring error Related to volume flow mv measured value FS Full Scale These values are related to the pulse frequency output The additional typical measuring deviation for the current output is 10 uA Partly filled v gt 1m s 3 3
14. 12 W 24 VAC DC AC 15 10 DC 25 30 22 VA or 12 W Power supply connection for 19 rack mounted housing 28 TE Ll O me L L __ PE FE 9090 2 B _ gt N L Power supply connection for 19 rack mounted housing 21 TE X2 Z 28 30 322 O m om d N L L L INFORMATION i For safety reasons the manufacturer has connected the 28d contacts internally to the 28z 30z and 32z contacts You are advised to also connect contacts 28z 30z and 32z to the external protective conductor CAUTION The protective conductor contacts must not be used to loop through the PE connection 08 2010 4000069803 MA IFC 300 R04 en www krohne com 67 ELECTRICAL CONNECTIONS 4 9 Inputs and outputs overview 4 9 1 Combinations of the inputs outputs I Os This signal converter is available with various input output combinations Basic version e Has 1 current output 1 pulse output and 2 status outputs limit switches e The pulse output can be set as status output limit switch and one of the status outputs as a control input Ex i version e Depending on the task the device can be configured with various output modules e Current outputs can be active or passive e Optionally available also with Foundation Fieldbus and Profibus PA Modular version e Depending on the task the device can be configured with various output m
15. 2 5 mm 0 08 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 2wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 60 AAT gt n Figure 4 10 Preparing signal cable A connection to measuring sensor a 50mm 2 b 10 mm 0 39 5 O Strip the conductor to dimension a 5 Trim the outer shield 60 to dimension b and pull it over the outer sheath Remove the stranded drain wire 6 of the outer shield and the inner shield 10 Make sure not to damage the stranded drain wire 1 of the inner shield Slide an insulating tube over the stranded drain wire 1 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire 1 Pull the heat shrinkable tubing over the prepared signal cable 40 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 4 9 Preparing signal cable B connection to measuring sensor i INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outer shield 60 is connected in the terminal compartment of the measuring sensor directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulation tubing 02 0 2 5 mm 0 08
16. B2 1 operating hours Display the actual operating hours exit the displayed function with key B2 2 act flow speed Display the actual flow speed exit the displayed function with key B2 3 act coil temp See also Fct C1 1 7 01 1 8 B2 4 electr temperature NE the actual electronics temperature exit the displayed function with ey B2 5 act conductivity See also Fct C1 3 1 01 3 2 With the CAP option capacitive and the PF option partly filled this measurement is only used for empty pipe detection Fct C1 1 10 B2 6 act electr noise See also Fct C1 3 13 01 3 15 B2 7 act flow profile Not valid for PF option partly filled See also Fct C1 1 10 01 1 12 B2 8 act coil resistance Display the actual resistance of the field coils depending on the current coil temperature B2 9 current input A Displays the active current value B2 10 current input B B2 11 flow fraction Only valid for PF option partly filled Display of the actual flow fraction for partly filled pipes This value is multiplied with the normal flow measurement 100 relates to fully filled pipes B2 12 level Only valid for PF option partly filled Display of the actual level for partly filled pipes B3 information B3 information B3 1 C number CG number non alterable I O version B3 2 process input Process input section LC display 1st line ID No of the circuit board 2nd line software version 3rd l
17. E FC 300 La Signal converter for electromagnetic flowmeters Electronic Revision ER 3 3 xx SW REV 3 3x The documentation is only complete when used in combination with the relevant documentation for the sensor KROHNE 08 2010 4000069803 MA IFC 300 R04 en KR o H N E BE IMPRIN T TS All rights reserved It is prohibited to reproduce this documentation or any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice Copyright 2010 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany www krohne com 08 2010 4000069803 MA IFC 300 R04 en CONTENTS E 1 Safety instructions 7 Tel SOPWARES MISTORY lt sccvcecves cess bieceedessebascenideeavanntinca sees vee viedce esvel anes EERE A E e DAEA ENTRES 7 T2 MIMEC MOCO US Ct coe cae tte ots crak reece E eeateeuue een sentanes Cen E E 9 1 3 COPFUPICATLONS oes ccdessvendudesesie wet etacavestesadeadevbawedidecanteGetedadgvineeatiactaledetaiactatenerdiacaveesbecdactesetsbacct 9 1 4 Safety instructions from the manufacturer ccececcccecceeeeceeceeeeeeeeeeeeesseeeeeeeeeeneneeeeees 10 1 4 1 Copynight and data Protection sscsizsecsassedeceeqsesedecceasideesiises eased eet a Eara E aT DEEE AEE REEAit 10 AA AAS CSG E ces T ET 10 1 4 3 Product hability and warranty secina e rna E Ene dias Sheehan led 11 1 4 4 Information concerning the COCUMENtAtION ccececeece
18. ELECTRICAL CONNECTIONS Figure 4 6 Signal cable B preparation for field housing a 80 mm 3 15 b 10 mm 0 39 Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Cut off the inner shield 10 the stranded drain wire 6 and the shields of the insulated con ductors Make sure not to damage the stranded drain wires 1 20 30 Slide the insulation tubing over the stranded drain wires 1 20 30 Crimp the wire end ferrules onto the conductors and stranded drain wires Pull the heat shrinkable tubing over the prepared signal cable EO8 ONO 08 2010 4000069803 MA IFC 300 R04 en www krohne com 35 ELECTRICAL CONNECTIONS Wall mounted housing INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The connection of the outer shield 60 is carried out in the wall mounted housing via the stranded drain wire 6 e Bending radius gt 50 mm 2 Required materials e Push on connector 6 3 mm 0 25 insulation to DIN 46245 for conductor 0 5 1 mm AWG 20 17 e PVC insulation tubing 82 5 mm 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e Awire end ferrules to DIN 46 228 E 0 5 8 for insulated conduc
19. IFC 300 ELECTRICAL CONNECTIONS A CAUTION Observe connection polarity Control input active modular I Os e Uint 24 VDC e External contact open Up nom 22 V External contact closed laom 4 MA e Switching point for identifying contact open or closed Contact open off Ug lt 10V with lhom 1 9 mA Contact closed on Ug gt 12 V with lhom 1 9 MA e X designates the connection terminals A or B depending on the version of the signal converter Figure 4 57 Control input active C Signal Control input passive modular I Os e 3V lt U 4 lt 32 VDC Imax 9 5 MA at Uext lt 24 V Imax 9 0 MA at Ueyt lt 32 V e Switching point for identifying contact open or closed Contact open off Ug lt 2 5 V with lhom 1 9 MA Contact closed on Ug gt 3 V with lhom 1 9 mA e X designates the connection terminals A or B depending on the version of the signal converter Figure 4 58 Control input passive Cp Signal 08 2010 4000069803 MA IFC 300 R04 en www krohne com 93 ELECTRICAL CONNECTIONS CAUTION Observe connection polarity Control input active Cy NAMUR modular I Os e Connection acc to EN 60947 5 6 e Switching point for identifying contact open or closed Contact open off Up nom 6 3 V with Inom lt 1 9 MA Contact closed on Ug nom 6 3 V with Inom gt 1 2 MA e Detection of cable bre
20. Imax e open lt 0 05 mA at U y 32 VDC closed Up max 0 2 V at I lt 10 mA Uo max 2 V at I lt 100 mA e The output is open when the device is de energized e X stands for the terminals B C or D The functions of the connection terminals depend on the settings refer to Function tables on page 111 xX Vext xX luo O RL Figure 4 47 Status output limit switch passive Sp Control input passive basic I Os e 8V lt U 4 lt 32 VDC e Imax 6 5 MA at Uext lt 24 VDC Imax 8 2 MA at Ueyxt lt 32 VDC e Switching point for identifying contact open or closed Contact open off Ug lt 2 5 V with lhom 0 4 MA Contact closed on Ug gt 8 V with lhom 2 8 mA e Can also be set as a status output for the electrical connection refer to status output connection diagram B sae U B 0 Vext Figure 4 48 Control input passive Cp Signal 86 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 12 4 Modular inputs outputs and bus systems i CAUTION Observe connection polarity INFORMATION e For further information on electrical connection refer to Description of the inputs and outputs on page 73 e For the electrical connection of bus systems please refer to the separate documentation for the respective bus systems Current output active only cu
21. Pass the prepared signal cable through the cable entry and connect the corresponding strand ed drain wires and conductors Connect the stranded drain wire of the outer shield Pass the prepared field current cable through the cable entry and connect the corresponding conductor Any shield that is present must NOT be connected Tighten the screw connections of the cable entry and close the housing cover INFORMATION i Ensure that the housing gasket is properly fitted clean and undamaged 08 2010 4000069803 MA IFC 300 R04 en www krohne com 45 ELECTRICAL CONNECTIONS 4 5 3 Connecting the signal and field current cables 19 rack mounted housing 28 TE 1 la B O J S m 2 3 3 9 z m im i Ob 130 22 241 Blo d d Soo iR Figure 4 15 Connection signal cable A and field current cable Signal cable A Shield and insulated wires 2 and 3 Field current cable 1 GE po b B 160 10 2 a As a ae Ors 9 z l m i m Z Dli E 22 24 BBO d d S _ 20 30 ae Figure 4 16 Connection signal cable B and field current cable Signal cable B Shield and insulated wires 2 and 3 Field current cable 46 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A
22. 13 lfc threshold CYSt 14 lfc hysteresis CUSt 15 time constant CYSt 16 special function Cust 17 rc threshold OP Cust 18 rc hysteresis OPt Cust 19 information Cust frequency output Ft 1 pulse shape St 2 pulse width Cust 3 100 pulse rate 4S 4 measurement C St 5 range min St 6 range max C St 7 polarity 4S 8 limitation min 9 limitation max C4St 10 lfc threshold Cust 11 lfc hysteresis USt 12 time constant Cust 13 invert signal C4St 14 special function OPt Cust 15 phase shift w r t B OPt Cust 16 information Cust pulse output Pt 1 pulse shape St 2 pulse width Cust 3 max pulse rate CYSt 4 measurement Cust 5 pulse value unit 6 value p pulse 7 polarity CYSt 8 lfc threshold Cust 9 lfc hysteresis CYS 10 time constant 11 invert signal C4St 12 special function 13 phase shift w r t B OPt Cust 14 information Opt Cust status output Pt 1 mode 2 output A Pt 2 output B Pt 2 output C Pt 2 output D Pt 3 invert signal 4 information limit switch Pt 1 measurement 2 threshold 3 hysteresis 4 polarity 5 time constant 6 invert signal 7 information control input Ft 1 mode YS 2 invert signal 3 information 08 2010 4000069803 MA IFC 300 R04 en www krohne com 177 DESCRIPTION OF HART INTERFACE 3 1 0 counter 1 counter 1 1 funct of counter C St 2 measurement CU
23. 182 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE HART identification manufacturer 84 model 4 device ID R4 address tag date message description write protect Rd final assembly no sensor serial no revision numbers Rd Rd universal rev 84 device rev software rev R4 hardware rev preambles request preams 4 response preams dynamic variables PVis Rd SVis TVis 4Vis HART units display formats volume flow S mass flow flow speed conductivity temperature counter 1 S counter 2 counter 3 Pt Loc diagnosis value Pt Loc Loc units volume flow mass flow flow speed conductivity temperature counter 1 counter 2 counter 3 Opt Compare and Clear Offline Status Overview Standard Primary variable out of limits Non primary variable out of limits Primary variable analogue output saturated Primary variable analogue output fixed Cold start Field device malfunction Configuration changed Failure device F error in device F101 F parameter F 102 F configuration F display F sensor electronic F sensor global F sensor local F field current local F current in output A F current in output B F current output C F software user interface F hardware settings F hardware detection F RAM ROM
24. 2 43 2 14 fel Figure 4 19 Connection diagram for measuring sensor field housing Electrical terminal compartment in housing of the signal converter for signal and field current cable Signal cable A Signal cable B Field current cable C Connection box of measuring sensor Functional ground FE 48 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 5 6 Connection diagram for measuring sensor wall mounted housing DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks e fa shielded field current cable is used the shield must NOT be connected in the housing of the signal converter e The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire e Bending radius of signal and field current cable gt 50 mm 2 e The following illustration is schematic The positions of the electrical connection terminals may vary depending on the housing version 4 3 2 1 9 8 7 lo 4 3 2 1 9 8 7 lo Figure 4 20 Connection diagram for measuring sensor wall mounted housing Electrical terminal compartment in housing of the signal converter for signal a
25. 24 VDC lt 20 mA RL lt 47 kQ open lt 0 05 mA closed Up nom 24 V at I 20 mA X designates the connection terminals A B or D depending on the version of the signal converter X m Uint juo lt He Ch L Figure 4 54 Status output limit switch active S Status output limit switch passive modular I Os Any connection polarity Ust 32 VDC I lt 100 mA RL max 47 KQ RL min U asct a Up Imax open lt 0 05 mA at U y 32 VDC closed Uo max 9 2 Vat lt 10 mA Up max 2 V at I lt 100 mA The output is open when the device is de energized X designates the connection terminals A B or D depending on the version of the signal converter X U ext Figure 4 55 Status output limit switch passive Sp 08 2010 4000069803 MA IFC 300 R04 en www krohne com 91 ELECTRICAL CONNECTIONS Status output limit switch Sy NAMUR modular I Os e Any connection polarity e Connection in conformity with EN 60947 5 6 e open laom 0 6 mA closed liom 3 8 MA e The output is open when the device is de energized e X designates the connection terminals A B or D depending on the version of the signal converter xe Figure 4 56 Status output limit switch Sy to NAMUR EN 60947 5 6 92 www krohne com 08 2010 4000069803 MA IFC 300 R04 en
26. Pt measurement Cust range min St range max polarity St limitation min CUS limitation max Cust invert signal CS special function OPt Cust phase shift w r t B OPt Cust pulse shape St pulse width C St 100 pulse rate Cust lfc threshold CUSt lfc hysteresis CYSt time constant Cust pulse output OPt Cust pulse value unit value p pulse polarity USt invert signal CUSt special function Pt Cust phase shift w r t B OPt Cust lfc threshold C St lfc hysteresis C St time constant pulse shape USt pulse width CUSt max pulse rate CUSt measurement Opt mode output A Pt output B Pt output C Pt output D Pt invert signal status output Opt measurement threshold hysteresis polarity limit switch time constant invert signal Opt control input mode St invert signal counter counter 1 function C St measurement Pt counter 2 lfc threshold Pt Opt lfc hysteresis Pt counter 3 time constant Pt preset value OPt Human machine interface local display language default display Pt 1 and 2 meas page function CYSt measurement 1 line St range min St range max CUSt limitation min limitation max lfc threshold lfc hysteresis time constant format 1 line measurement 2 line CS format 2 line C4St measurement 3 line format 3 line Cust Cust gr
27. electronics is active C simulation fieldbus Values on the Foundation Fieldbus interface are simulated C sensor option PF Test function of the measuring sensor for partly filled pipes is active 140 www krohne com 08 2010 4000069803 MA IFC 300 R04 en SL SERVICE i 7 1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions 7 2 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair technical support and training INFORMATION i For more precise information please contact your local representative 7 3 Repairs Repairs may be carried out exclusively by the manufacturer or the manufacturer authorized specialist companies 7 4 Returning the device to the manufacturer 7 4 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions it will rarely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following p
28. gt 250 Q Ohm 08 2010 4000069803 MA IFC 300 R04 en www krohne com 165 E DESCRIPTION OF HART INTERFACE 9 3 2 Multi Drop connection 2 wire connection In the case of a Multi Drop connection up to 15 devices may be installed in parallel this signal converter and other HART devices The current outputs of the devices must be passive FH x 55 YID Primary Master HART modem HART signal Other HART devices or this signal converter see also D Signal converter terminals A C Signal converter terminals A C Signal converter with address gt 0 and passive current output connection of max 15 devices slaves with 4 20 mA Secondary Master Power supply Load gt 250 Q Ohm C O 80E68 680 166 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9 3 3 Multi Drop connection 3 wire connection Connection of 2 wire and 4 wire devices in the same network In order that the current output of the signal converter is working continuously active an additional third wire must be connected to the devices in the same network These devices must be powered via a two wire loop VALA S l X xX Oll O gt Prim
29. point to point BL p p C d A Cc eo gt Figure 4 69 HART connection active I Basic I O terminals A and A Modular 1 0 terminals C and C HART communicator The parallel resistance to the HART communicator must be R gt 230 Q 101 08 2010 4000069803 MA IFC 300 R04 en www krohne com ELECTRICAL CONNECTIONS HART connection passive Multi Drop operation e l lop 24 mA e Multi Drop mode l lji 24 MA Igo Us lt 32 VDC e R gt 2300 Qe Uext i oOo i c e t a e a L Om c i T poe e Y F Figure 4 70 HART connection passive lp Basic I O terminals A and A Modular I O terminals C and C HART communicator Other HART capable devices 102 www krohne com 08 2010 4000069803 MA IFC 300 R04 en START UP A 5 1 Switching on the power Before connecting to power please check that the system has been correctly installed This includes e The device must be mechanically safe and mounted in compliance with the regulations e The power connections must have been made in compliance with the regulations e The electrical terminal compartments must be secured and the covers have been screwed on e Check that the electrical operating data of the power supply are correct T e Switching on the power 5 2 Starting th
30. standard 20 C automatic set current temperature range 40 0 200 C Set coil resistance break return with key standard setting of Fct A7 6 automatic calibration with the current resistance A7 8 target conduct Not valid for CAP capacitive Reference value for on site calibration range 1 000 50000 uS cm With the PF option partly filled this measurement is only used for empty pipe detection Fct C1 1 10 A7 9 EF electr factor For calculation of the conductivity based on the electrode impedance Fet 1 1 11 Select break return with key standard with factory setting manual set desired value automatic determines EF according to the setting in Fct A7 8 or Fct 1 1 10 With the CAP option capacitive and the PF option partly filled this measurement is only used to detect empty pipes Fct C1 1 10 A7 10 field frequency Setting as on measuring sensor nameplate line frequency x value from the following list 2 4 3 2 3 1 2 1 4 1 6 1 8 1 12 1 18 1 36 1 50 A7 11 flow direction Define polarity of flow direction forwards according to the arrow on the measuring sensor or backwards in the opposite direction to the arrow 6 3 2 Menu B test No Function Settings descriptions B1 simulation B1 simulation Displayed values are simulated B1 1 flow speed Si
31. 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 2x wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 Figure 4 11 Preparing signal cable B connection to measuring sensor a 50mm 2 b 10 mm 0 39 Strip the conductor to dimension a Trim the outer shield 60 to dimension b and pull it over the outer sheath Remove the stranded drain wire 6 of the outer shield and the shields and stranded drain wires of the insulated conductors 2 3 Remove the inner shield 10 Be sure not to damage the stranded drain wire 1 Slide an insulating tube over the stranded drain wire 1 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wire 1 Pull the heat shrinkable tubing over the prepared signal cable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 41 ELECTRICAL CONNECTIONS 4 4 10 Preparing field current cable C connection to measuring sensor INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The field current cable is not included in delivery e The shield for field current cable C can be connected to the measuring sensor e Bending radius gt 50 mm 2 Required materials e Heat shrinkable tubing e
32. 000 fro 11 12 7 8 A cfo e f 3 Bk Figure 4 36 Connection diagram Mains power neutral N Mains power live L Field current cable Interface cable GOEHGLO Connect housing to PE Protective Earth connection PE Signal cable Shown is the BTS cable In case of DS cable do not use connectors 20 and 30 08 2010 4000069803 MA IFC 300 R04 en www krohne com 63 ELECTRICAL CONNECTIONS IFC 300 Flow sensors with protection class IP 68 can not be opened anymore The cables are factory connected and labeled as follows Figure 4 37 Labeled cables for IP 68 versions Mains power 10 blank 11 blue 12 black Field current 7 white 8 green Data interface black wires C marked 1 D marked 2 E marked 3 Electrodes 1 blank 2 white 3 red 4 7 Grounding the measuring sensor 4 7 1 Classical method CAUTION There should be no difference in potential between the measuring sensor and the housing or protective earth of the signal converter The measuring sensor must be properly grounded The grounding cable should not transmit any interference voltages Do not use the grounding cable to connect more than one device to ground at the same time In hazardous areas grounding is used at the same time for equipotential bonding Additional grounding instructions are provided in the separate Ex documentation
33. 10 volume m3 l Liter hl ml gal IG in3 ft3 yd3 cf free unit set factor and text in the next two functions sequence see below C5 7 11 Text free unit For text to be specified refer to Set free units on page 133 C5 7 12 m3 factor Specification of the conversion factor based on m8 xxx xxx refer to Set free units on page 133 C5 7 13 mass kg t mg g lb ST LT oz free unit set factor and text in the next two functions sequence see below C5 7 14 Text free unit For text to be specified refer to Set free units on page 133 C5 7 15 kg factor Specification of the conversion factor based on kg xxx xxx refer to Set free units on page 133 C5 7 16 density kg l kg m3 lb cf lb gal free unit set factor and text in the next two functions sequence see below C5 7 17 Text free unit For text to be specified refer to Set free units on page 133 C5 7 18 kg m factor Specification of the conversion factor based on kg m8 xxx xxx refer to Set free units on page 133 C5 7 19 pressure Pa kPa bar mbar psi no free units possible only if current input available 132 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp C5 8 HART C5 8 HART This function is only available for devices with a HART interface C5 8 1 HART Switch HART communication on off Select on HART active current 4 20 mA off HART n
34. 2 AMS menu tree details for SettingS cccccccccccccscesecseceecscesecsseseccsecseccsesecsasseseseeseesaens 181 9 13 Appendix C HART menu tree for PDM u ecscecscsscscsscesssesecsesevseevsusevssensetstsessseeeees 185 9 13 1 Overview PDM menu tree positions in menu tree cece ccecceesecsseteccsecteecsesseeseteeesees 185 9 13 2 PDM menu tree details for settings cccccccccccsecsecseceeecseesecsseesecsecseecsecseccsetseesaseesesees 187 10 Notes 191 6 www krohne com 08 2010 4000069803 MA IFC 300 R04 en SAFETY INSTRUCTIONS 1 1 Software history The Electronic Revision ER is consulted to document the revision status of electronic equipment according to NE 53 for all GDC devices It is easy to see from the ER whether troubleshooting or larger changes in the electronic equipment have taken place and how that has affected the compatibility Changes and effect on compatibility 1 Downwards compatible changes and fault repair with no effect on operation e g spelling mistakes on display 2 _ Downwards compatible hardware and or software change of interfaces H HART P PROFIBUS F Foundation Fieldbus M Modbus X all interfaces 3 Downwards compatible hardware and or software change of inputs and outputs Current output F P Frequency pulse output Status output Control input Cl Current input X all inputs and outputs 4 Downwards compatible changes with
35. 3wire end ferrules to DIN 46 228 size according to the cable being used Figure 4 12 Field current cable C preparation for the measuring sensor a 50mm 2 5 O Strip the conductor to dimension a Remove any shield that is present Pull a shrinkable tube over the prepared cable Crimp the wire end ferrules onto the conductors 7 8 and 9 42 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 5 Connecting the signal and field current cables except TIDALFLUX gt p ee DANGER Cables may only be connected when the power is switched off DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists 08 2010 4000069803 MA IFC 300 R04 en www krohne com 43 ELECTRICAL CONNECTIONS 4 5 1 Connecting the signal and field current cables field housing e The outer shield of signal cable A and or B is connected electrically with the housing via the clip of the strain relief e fa shielded field current cable is used the shield must NOT be connected in the housing of the
36. All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Terminal A is only operable in the basic version D D B B i zi m m a O 2 4 amp 10 12 141 O dem u mm e m d Ay A A Ae G G Figure 4 42 Terminal compartment for inputs and outputs in rack mounted housing 5 e Connect the conductor to the multipolar plug according to the illustration e Press the plug into the connector 4 11 5 Laying electrical cables correctly a m m Eg Figure 4 43 Protect housing from dust and water 5 Lay the cable in a loop just before the housing Tighten the screw connection of the cable entry securely Never mount the housing with the cable entries facing upwards Seal cable entries that are not needed with a plug 08 2010 4000069803 MA IFC 300 R04 en www krohne com 81 ELECTRICAL CONNECTIONS 4 12 Connection diagrams of inputs and outputs 4 12 1 Important notes INFORMATION i Depending on the version the inputs outputs must be connected passively or actively or acc to NAMUR EN 60947 5 6 Which 1 0 version and inputs outputs are installed in your signal converter are indicated on th
37. C1 5 simulation C2 1 0 Input Output C2 1 hardware C2 0 current out X C2 0 frequency out X C2 pulse output X C2 0 status output X C2 0 limit switch X C2 0 control input X C2 01 current input X C3 1 0 counter C3 1 counter 1 C3 2 counter 2 C3 3 counter 3 C4 1 0 HART C4 1 PV is C4 2 SV is C4 3 TV is C4 4 4V is C4 5 HART units C5 device C5 1 device info C5 2 display C5 3 1 meas page C5 4 2 meas page C5 5 graphic page C5 6 special functions C5 7 units C5 8 HART C5 9 quick setup 110 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 6 3 Function tables i INFORMATION Depending on the device version not all functions are available The description PF option used in the tables only refers to the TIDALFLUX 4000 measuring OPERATION amp sensor CAP option only refers to the OPTIFLUX 7000 measuring sensor 6 3 1 Menu A quick setup No Function Settings descriptions A1 language Al language Language selection depends on the device version A2 Tag A2 Tag Measuring point identifier Tag no appears in the LC display header A3 reset A3 reset A3 1 reset errors reset Select no yes A3 2 reset counter 1 reset counter Select no yes available if activated in C5 9 1 A3 3 reset counter 2 reset counter Select no yes availabl
38. Eear e ieee e Ea Ea Aae EEES 77 4 11 Electrical connection of the inputs and outputs cece eee eeeeeeeeeeeeeeeeeeeeeeeeeeteeeeees 78 4 11 1 Field housing electrical connection of the inputs and outputs sssssssssessesrrressrrneesrrreee 78 4 11 2 Wall mounted housing electrical connection of the inputs and outputs eeee 79 4 11 3 19 rack mounted housing 28 TE electrical connection of the inputs and outputs 80 4 11 4 19 rack mounted housing 21 TE electrical connection of the inputs and outputs 81 4 11 5 Laying electrical cables COrrectly cecccceceeeececeeecececeeeaeeeceeaeeeeescaeeeeeeceeeeesneeeeeseeeeeeaes 81 4 www krohne com 08 2010 4000069803 MA IFC 300 R04 en CONTENTS E 4 12 Connection diagrams of inputs and Outputs oe eee cc ee ceete eee eeecececeeeeeeeeeeeeeeeeeeeees 82 ANZ V aae oleen ano t doch ele eia blocs os rece hedsbleebedeiedtis slated inecdiensndtinend Meshnabhond qeteoeces gacdees 82 4 12 2 Description of the electrical symbols cccccceeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeesenseeteesaees 83 4123 Basic inputs Outputs asnes rinena e tems a gene aee S aiaee aban ipii 84 4 12 4 Modular inputs outputs and bus SyStemMS cccecceccecesceseeseeceeecaeeseeeceeeeeseeeeeseeeeseeseeseees 87 4 12 5 Exi inputs outputs a Ses ud aedsctpesedacouaeiees eenaleska osasseetocngcol ese eect 96 A126 HARM GOMMECH OM sis scctuahes sect alae A A ANE E A E AT E T
39. GDC adapter can be connected to the LC display If approximately 60 seconds pass without a connection being established or after the adapter is removed then the function is exited and the optical keys are active once again Select break exit function without connection activate the IR interface adapter and interrupt the optical keys 08 2010 4000069803 MA IFC 300 R04 en www krohne com 131 B OPERATION C5 7 units C5 7 units C5 7 1 volume flow m3 h m3 min m3 s Vh l min Vs l litres ft3 h ft3 min ft3 s gal h gal min gal s IG h IG min 1G s cf h cf min cf s free unit set factor and text in the next two functions sequence see below C5 7 2 Text free unit For text to be specified refer to Set free units on page 133 C5 7 3 m3 s factor Specification of the conversion factor based on m s xxx xxx refer to Set free units on page 133 C5 7 4 mass flow kg s kg min kg h t min t h g s g min g h b s lb min lb h ST min ST h ST Short Ton LT h LT Long Ton free unit set factor and text in the next two functions sequence see below C5 7 5 Text free unit For text to be specified refer to Set free units on page 133 C5 7 6 kg s factor Specification of the conversion factor based on kg s xxx xxx refer to Set free units on page 133 C5 7 7 flow speed m s ft s C5 7 8 conductivity uS cm S cm C5 79 temperature C F K C5 7
40. Keys see table below for function and representation in text Interface to the GDC bus not present in all signal converter versions Infrared sensor not present in all signal converter versions INFORMATION e The switching point for the 4 optical keys is located directly in front of the glass It is recommended to activate the keys at right angles to the front Touching them from the side can cause incorrect operation e After 5 minutes of inactivity there is an automatic return to measuring mode Previously changed data is not saved without acceptance of data Key Measuring mode Menu mode Sub menu or function Parameter and data mode mode gt Switch from measuring Access to displayed Access to displayed sub For numerical values mode to menu mode menu then 1st menu or function move cursor press key for 2 5s submenu is displayed highlighted in blue one Quick Start menu is position to the right then displayed e Reset of display Return to measuring Press 1 to 3 times Return to sub menu or mode but prompt return to menu mode function data saved whether the data should data saved be saved Yor t Switch between display Select menu Select sub menu or Use cursor highlighted pages measured function in blue to change value 1 2 trend page number unit setting and status pagels and to move the decimal point Esc gt T Return to menu mode Return to sub menu or function with
41. Reproduction processing dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 4 2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product including but not limited to direct indirect incidental punitive and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limi
42. automatic adaptation carried out automatically X none X XXXXXXXX max 8 digits C5 01 10 measurement 3 line Specify measurement 3 line only available if this 3 line is activated Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive counter 1 counter 2 counter 3 operating hours level only valid for PF partly filled current input A current input B 130 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Cs OPERATION amp C5 01 11 format 3 line Specify decimal places Select automatic adaptation carried out automatically X none X XXXXXXXX max 8 digits C5 5 graphi c page C5 5 graphic page Graphic page always shows trend curve of the measurement of the 1 meas page 1 line see Fct C5 3 2 C5 5 1 select range Select manual set range in Fct C5 5 2 automatic automatic depiction based on the measured values Reset only after parameter change or after switching off and on C5 5 2 range Set the scaling for the Y axis Only available if manual is set in C5 5 1 XXX xxx range 100 100 1st value lower limit 2nd value upper limit condition 1st value lt 2nd value C5 5 3 time scale Set the time scaling
43. capacitive and PF option partly filled Only available when linearity test on activated in Fct C1 3 6 The conductivity measurement must also be activated see Fct C1 3 1 Activation takes place only after setting mode is exited C1 3 8 gain Automatic test switched off on C1 3 9 coil current selectooft an C1 3 10 flow profile Not valid for CAP option capacitive and PF option partly filled Automatic test switched off on Select off on 118 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp C1 3 11 limit flow profile Not valid for CAP option capacitive and PF option partly filled Only with flow profile switched on see Fct C1 3 10 Range 0 000 10 absolute values above this threshold generate an error of category S C1 3 12 act flow profile Not valid for CAP option capacitive and PF option partly filled Only available when flow profile on activated in Fct C1 3 10 Activation takes place only after setting mode is exited C1 3 13 electrode noise Automatic test switched off on Select off on C1 3 14 limit electr noise Only with electrode noise activated see Fct C1 3 13 Range 0 000 12 m s noise above this threshold generates an error of category S C1 3 15 act electr noise Only available when electrode noise on activated in Fct C1 3 13 Activation takes place only a
44. com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 SAFETY INSTRUCTIONS p 1 2 Intended use The electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive liquid media DANGER AN For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING A N f the device is not used according to the operating conditions refer to chapter Technical data the intended protection could be affected 1 3 Certifications CE marking CE The device fulfils the statutory requirements of the following EC directives e Low Voltage Directive 2006 95 EC e EMC Directive 2004 108 EC as well as e EN 61010 e EMC specification acc to EN 61326 A1 e NAMUR recommendations NE 21 and NE 43 The manufacturer certifies successful testing of the product by applying the CE marking DANGER A For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation 08 2010 4000069803 MA IFC 300 R04 en www krohne com 9 SAFETY INSTRUCTIONS 1 4 Safety instructions from the manufacturer 1 4 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copyright Contributions from third parties are identified as such
45. confirm query for changed configuration If device configuration unchanged defective replace electronic unit F hardware detection Existing hardware cannot be identified Defective or unknown modules Replace electronic unit 08 2010 4000069803 MA IFC 300 R04 en www krohne com 135 B OPERATION Messages on the display Description Actions Status F Operational fault in device mA output lt 3 6 mA or set fault current depending on the seriousness of the fault status output open pulse frequency output no pulses Repair necessary F RAM ROM error 101 F RAM ROM error 102 A RAM or ROM error is detected during the CRC check Defective replace electronic unit or input output module 1 0 module F Fieldbus Malfunction of the Fieldbus Profibus or FF interface Modbus or Ethernet interface malfunction can also appear with some Profibus or FF errors F PF sensor error Malfunction reported by the level sensor F PF sens communication Communication error to the level sensor Either the connection is interrupted or the measuring sensor is not powered up Application error Messages on the display Description Actions Status F Application fault device OK but measured values affected Application test or operator action necessary F application error Application dependent fault but device is OK Grou
46. device when it is returned Date Signature Stamp 7 5 Disposal CAUTION Disposal must be carried out in accordance with legislation applicable in your country 142 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A 8 1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field This magnetic field is generated by a current flowing through a pair of field coils Inside of the fluid a voltage U is generated U v k B D in which v mean flow velocity k factor correcting for geometry B magnetic field strength D inner diameter of flow meter The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate q A signal converter is used to amplify the signal voltage filter it and convert it into signals for totalising recording and output processing Induced voltage proportional to flow velocity Electrodes Magnetic field Field coils 08 2010 4000069803 MA IFC 300 R04 en www krohne com 143 E TECHNICAL DATA 8 2 Technical data INFORMATION fH e The following data is provided for general applications If you require data that is more relevant to your specific application please contact us or your local representative e Additional information certificates special tools software and complete product documentation ca
47. documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 4 2 Important notes on electrical connection A DANGER Electrical connection is carried out in conformity with the VDE 0100 directive Regulations for electrical power installations with line voltages up to 1000 V or equivalent national regulations CAUTION e Use suitable cable entries for the various electrical cables e The sensor and converter are configured together in the factory For this reason please connect the devices in pairs Ensure that the sensor constant GK GKL see type plates are identically set e f delivered separately or when installing devices that were not configured together set the converter to the DN size and GK GKL of the sensor refer to Function tables on page 111 08 2010 4000069803 MA IFC 300 R04 en www krohne com 27 ELECTRICAL CONNECTIONS 4 3 Electrical cables for remote device versions notes 4 3 1 Notes on signal cables A and B INFORMATION i The signal cables A type DS 300 with double shield and B type BTS 300 with triple shield ensure proper transmission of measured values Observe the fo
48. e g h 202 120 155 260 IS AD F 202 120 155 295 8 277 5 7 W 198 138 299 2 4 R 142 28 TE 129 3 HE 195 1 2 107 21 TE 129 3 HE 190 0 98 Dimensions and weights in inch and lb Version Dimensions inch Weight Lb a b c d e g h C TIS 4 75 6 10 10 20 5 40 9 30 F 7 75 4 75 6 10 11 60 10 90 12 60 W 7 80 5 40 11 80 5 30 R 5 59 28 TE 5 08 3 HE 7 68 2 65 4 21 21 TE 5 08 3 HE 7 48 2 16 156 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A 8 3 2 Mounting plate field housing Dimensions in mm and inch mm inch a 60 2 4 b 100 3 9 c 09 00 4 8 3 3 Mounting plate wall mounted housing Dimensions in mm and inch mm inch a 09 00 4 b 64 2 5 16 0 6 d 6 0 2 e 63 25 f 4 0 2 g 64 2 5 h 98 3 85 08 2010 4000069803 MA IFC 300 R04 en www krohne com 157 EB TECHNICAL DATA 8 4 Flow tables Flow rate in m s and m h Q100 in m3 h v m s 0 3 1 3 12 DN mm Min flow Nominal flow Max flow DB 0 005 0 02 0 05 0 21 4 0 01 0 05 0 14 0 54 6 0 03 0 10 0 31 122 10 0 08 0 28 0 85 3 39 15 0 19 0 64 aA 7 63 20 0 34 1 13 3 39 13 57 25 0 53 EE 5 30 21E 32 0 87 2 90 8 69 34 74 40 1 36 452 135
49. for measuring sensor field HOUSING cc ccceceeseeeeseeteeeeeeeeeeeeeeees 48 4 5 6 Connection diagram for measuring sensor wall mounted houSing c cceeeeeeeees 49 4 5 7 Connection diagram for measuring sensor 19 rack mounted housing 28 TE 50 4 5 8 Connection diagram for measuring sensor 19 rack mounted housing 21 TE 51 4 6 Preparing and connecting the signal and field current cables only TIDALFLUX 52 A a A B O 0 Ao 1 gt eee ce ee le E eee 52 4 6 2 Signal cable A type DS 300 construction Lo ccecccececcscseccsecseecseseeceesaeeseeseccaecseceascsecsaeseeeas 53 4 6 3 Preparing signal cable A connection to signal Converter cccccceeeeeeceeeeeeeeeeeeeeeeeeaes 54 4 6 4 Prepare signal cable A connect to measuring SENSOF cecccceeeeeeceeeeeeeceeeeeeeeeetteeeeeeeeaes 55 4 6 5 Signal cable B type BTS 300 COMStrUCTION ce cccecccccceeccsecseecsesseeceessecseeseceaeeseceascaeesaesaeeas 56 4 6 6 Preparing signal cable B connection to signal converter cccceccceeeeeeceeeeeeeeeeeeseeeeteeaes 56 4 6 7 Preparing signal cable B connection to measuring SENSOP cecceceeeeeeeeeeeeeeeeeeeeeeeeteeees 58 4 6 8 Preparing field current cable C connection to signal CONVErtel ccccceeeeeeeeeeeteteeeeees 59 4 6 9 Preparing field current cable C connection to measuring SENSOF ceeeeeeeeeeeseteeeeeees 60 BO MO Mer iaC
50. install a sun shade if necessary e Signal converters installed in control cabinets require adequate cooling e g by fan or heat exchanger e Do not expose the signal converter to intense vibration The flowmeters are tested for a vibration level in accordance with IEC 68 2 3 08 2010 4000069803 MA IFC 300 R04 en www krohne com 21 INSTALLATION 3 5 Mounting of the compact version INFORMATION H The signal converter is mounted directly on the measuring sensor For installation of the flowmeter please observe the instructions in the supplied product documentation for the measuring Sensor 3 6 Mounting the field housing remote version INFORMATION H Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives 3 6 1 Pipe mounting Figure 3 1 Pipe mounting of the field housing 5 Fix the signal converter to the pipe i Fasten the signal converter using standard U bolts and washers Tighten the nuts 22 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 INSTALLATION 3 6 2 Wall mounting Figure 3 2 Wall mounting of the field housing 5 Prepare the holes with the aid of the mounting plate For further information refer to Mounting plate field housing on page 157 Use the mounting material and tools in compliance with the applicable occupa
51. interface cable Figure 4 33 Preparing the interface cable a 100mm 4 b 10mm 0 4 5 O Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Crimp the wire end ferrules onto the conductors 1 2 and 3 Connect the shielding at both sides of the cable via the special cable gland Connecting shielding via special cable gland 2mm 3 32 a D D Figure 4 34 Connecting the shield within the cable gland Wires Isolation Shielding Isolation Feed cable through dome nut and clamping insert and fold shielding over clamping insert Make sure that the braided shield overlaps the O ring by 2 mm 3 32 Push clamping insert into body Tighten the dome nut S va a ay NW i E YV WANA y J i 62 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 6 11 Connection of cables Figure 4 35 Electrical connection Unscrew the cover to reach the connectors Unscrew the cover to reach the connectors Field current cable Interface cable Signal cable DS or BTS Connection diagram Hae wee Lp pI Kan db PPR
52. level only valid for PF partly filled C2 0 6 range 0 100 of the measurement set in Fct C2 01 5 0 xx xx __ _ format and unit depend on the measurement see above C2 01 7 polarity Set polarity please note flow direction in C1 2 2 Select both polarities plus and minus values are displayed positive polarity display for negative values 0 negative polarity display for positive values 0 absolute value use for the output C2 0 8 limitation Limitation before applying the time constant XXX EXXX range 150 150 C2 0 9 low flow cutoff Sets output value to 0 X XXX X xxx range 0 0 20 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value C2 01 10 time constant Range 000 1 100s C2 00 11 special function Select off switched off automatic range range is changed automatically extended lower range only makes sense together with a status output external range change by control input extended lower range control input must also be activated C2 0 12 threshold Appears only when Fct C2 L1 11 threshold is activated between extended and normal range The automatic range function always changes from the extended to the normal range when the 100 current is reached The upper 100 value of the hysteresis is then 0 The threshold is then the hysteresis value instead of threshold hysteresis as shown in the display Range 9 0 80 1st value switchi
53. may change depending on the version of the signal converter Abbreviations of the following tables e Opt Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc ocal affects only DD host views 174 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE E 9 11 1 Overview Basic DD menu tree positions in menu tree 1 dynam variable 1 measured values 2 10 Inputs Outputs 2 quick setup 1 language 2 tag 3 reset 4 analogue outputs 5 digital outputs 3 test 1 simulation 2 information 4 setup 1 process input 1 calibration 2 filter 3 self test 4 information 5 sensor limits 2 1 0 1 hardware 2 terminals A 3 terminals B 4 terminals C 5 terminals D 3 I O counter 1 counter 1 2 counter 2 3 counter 3 Pt 41 0 HART 1 PVis Rd 2 SV is 3 TV is 4 4V is 5 D A trim 6 apply values 7 HART units 5 device 1 device info 2 display 3 1 meas page 4 2 meas page 5 graphic page 6 special functions 7 units device 8 HART 9 circuit board info 08 2010 4000069803 MA IFC 300 R04 en www krohne com 175 E DESCRIPTION OF HART INTERFACE 9 11 2 Basic DD menu tree details for settings 1 dynam variable 1 measured valu
54. of the terminal compartment e All current inputs are electrically isolated from each other and from all other circuits e All operating data and functions can be adjusted e Passive mode external power supply required Uext lt 32 VDC e Active mode use of the internal power supply Vint nom 24 VDC e For information on the adjustable operating states refer to Function tables on page 111 INFORMATION For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144 DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation E gt me 08 2010 4000069803 MA IFC 300 R04 en www krohne com 77 ELECTRICAL CONNECTIONS 4 11 Electrical connection of the inputs and outputs INFORMATION H Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives 4 11 1 Field housing electrical connection of the inputs and outputs DANGER IN All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate e For frequencies above 100 Hz shielded cables are to be used in order to reduce radiation from electrical interferences EMC e Terminal A is only operable in the basic version aa a 4b Ah Ah Ah
55. output generates a high current switch closed on activated output generates a low current switch open C2 00 6 information Serial no of the I O board software version no and production date of the circuit board C2 01 7 simulation Sequence see B1 L limit switch X C2 L control input X C2 control input X X stands for connection terminal A or B stands for Fct no C2 2 A C2 3 B C2 01 1 mode off control input switched off hold all outputs hold current values not display and counters output Y hold current values all outputs to zero current values 0 not display and counters output Y to zero current value 0 all counters reset all counters to 0 counter Z reset set counter 1 2 or 3 to 0 stop all counters stop counter Z stops counter 1 2 or 3 zero outp stop Cnt all outputs 0 stop all counters not the display external range Y control input for external range of current output Y also make this setting on current output Y no check if current output Y is available error reset all resettable errors are deleted C2612 invert signal Select off control input is activated when a current is applied at the input by voltage to passive inputs or a low value resistor to active inputs on control input is activated when no current is applied at the input low
56. reference with wall housing voltage is permitted between PE FE of the converter and the measuring sensor Thresholds for measuring operation with the virtual reference Size gt DN10 gt 3 8 Electrical conductivity gt 200 uS cm Signal cable use only A type DS 300 Signal cable length lt 50m lt 150 ft 4 8 Power supply connection A AA DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation e The protection category depends on the housing versions IP65 67 to IEC 529 EN 60529 or NEMA4 4X 6 e The housings of the devices which are designed to protect the electronic equipment from dust and moisture should be kept well closed at all times Creepage distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2 Supply circuits are designed for overvoltage category Ill and the output circuits for overvoltage category Il e Fuse protection I lt 16 A for the infeed power circuit as well as a separator switch circuit breaker to isolate the signal converter must be provided close to the device The separator must conform to IEC 60947 1 and IEC 60947 3 and must be marked as the separator for this device 08 2010 4000069803 MA IFC 300 R04 en www krohne com 65 ELECTRICAL CONNECTIONS
57. signal converter e Bending radius gt 50 mm 2 Figure 4 13 Electrical connection of the signal and field current cables field housing 5 Remove the locking screw and open the housing cover i Pass the prepared signal and field current cables through the cable entries and connect the corresponding stranded drain wires and conductors Secure the field current cable using the clip Any shield that is present must NOT be connect ed Secure the signal cable using the clip This also connects the outer shield to the housing Close the housing cover and secure it with the locking screw INFORMATION i Each time a housing cover is opened the thread should be cleaned and greased Use only resin free and acid free grease Ensure that the housing gasket is properly fitted clean and undamaged 44 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 5 2 Connecting the signal and field current cables wall mounted housing e The outer shield of signal cable A and or B is connected via the stranded drain wire e fa shielded field current cable is used the shield must NOT be connected in the housing of the signal converter e Bending radius gt 50 mm 2 s 2 20 1 9 8 7 o poe 406 Figure 4 14 Electrical connection of the signal and field current cables wall mounted housing 5 D Open the housing cover
58. the cable entry and connect them to the supplied connector plugs Connect the shield if necessary Route the connector plugs with the clamped conductors into the sockets provided for that pur pose Close the housing cover INFORMATION Ensure that the housing gasket is properly fitted clean and undamaged 08 2010 4000069803 MA IFC 300 R04 en www krohne com 79 ELECTRICAL CONNECTIONS 4 11 3 19 rack mounted housing 28 TE electrical connection of the inputs and outputs DANGER A N All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Terminal A is only operable in the basic version S1 S2 D b A A A wernt Ea i Ob b O dem mm d C C B B l Figure 4 41 Terminal compartment for inputs and outputs in rack mounted housing Shielding 5 e Connect the conductor to the multipolar plug according to the illustration e The signal cable shield is connected to the Pin S e Press the plug into the connector 80 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 11 4 19 rack mounted housing 21 TE electrical connection of the inputs and outputs DANGER IN
59. the inner shield 10 1 0 mm Cu AWG 17 not insulated bare Insulated wire 2 0 5 mm Cu AWG 20 Insulated wire 3 0 5 mm Cu AWG 20 Outer sheath Insulation layers Stranded drain wire 6 for the outer shield 60 30 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 4 2 Preparing signal cable A connection to signal converter i Field housing INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outside shield 60 is connected in the field housing directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulation tubing 2 5 mm 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 2x wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 Figure 4 2 Signal cable A preparation for field housing a 80 mm 3 15 b 10 mm 0 39 D Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Cut off the inner shield 10 and the stranded drain wire 6 Make sure not to damage the stranded drain wire 1 Slide an insulating tube over the stranded drain wire 1 Crimp the wire end fer
60. tube 2 5 mm 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 2 wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 Figure 4 24 Signal cable A preparation for field housing a 80 mm 3 15 b 10 mm 0 39 5 Strip the conductor to dimension a i Trim the outer shield to dimension b and pull it over the outer sheath Cut off the inner shield 10 and the stranded drain wire 6 Be sure not to damage the strand ed drain wire 1 Slide an insulating tube over the stranded drain wire 1 Crimp the wire end ferrules onto the conductors 2 3 and stranded drain wire Pull the heat shrinkable tubing over the prepared signal cable 54 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 6 4 Prepare signal cable A connect to measuring sensor i INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives Required materials e PVC insulation tubing 02 0 2 5 mm 0 08 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the twisted stranded drain wires 1 and 6 e 2x wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3
61. via FSK modem This way all of the connected devices can communicate digitally with one another via the HART protocol while simultaneously transferring the analogue signals When it comes to the field devices and manual control units the FSK or HART modem is integrated With a PC however communication takes place via an external modem which must be connected to the serial interface There are also other connection variants as shown in the following connection diagrams 9 2 Software history INFORMATION i n the table below x is a placeholder for possible multi digit alphanumeric combinations depending on the available version Release date Electronic SW REV UIS SW REV MS HART Revision Device DD Revision Revision 2 X X 1 X X 1 1 only AMS 2 X X 1 x X 1 2 2008 05 13 3 2 0x 3 X X 2 x x 3 x x 2 1 HART identification codes and revision numbers Manufacturer ID 69 0x45 Device 227 0xE3 Device Revision 2 DD Revision 1 2 HART Universal Revision 5 FC 375 475 system SW Rev gt 1 8 AMS version gt 7 0 PDM version gt 6 0 FDT version gt 1 2 08 2010 4000069803 MA IFC 300 R04 en www krohne com 163 E DESCRIPTION OF HART INTERFACE 9 3 Connection variants The signal converter is a 4 wire device with 4 20 mA current output and HART interface Depending on the version the settings and the wiring the current ou
62. 0 mA and other 7 R is the internal resistance of the measuring point including the cable Ri resistance Uext DC voltage source U external power supply any connection polarity DC voltage source U 4 observe connection polarity according to connection diagrams Internal DC voltage source Controlled internal power source in the device Electronic or electromagnetic counter At frequencies above 100 Hz shielded cables must be used to connect the counters Ri Internal resistance of the counter Button NO contact or similar Table 4 1 Description of symbols 08 2010 4000069803 MA IFC 300 R04 en www krohne com 83 ELECTRICAL CONNECTIONS 4 12 3 Basic inputs outputs CAUTION Observe connection polarity Current output active HART basic I Os Vint nom 24 VDC nominal e lt 22 MA e RLS1KQ Figure 4 44 Current output active la Current output passive HART basic I Os Vint nom 24 VDC nominal Use lt 32 VDC e lt 22 mA Up gt 1 8V RLS ext Uo Imax Figure 4 45 Current output passive 84 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A INFORMATION i e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Compact and field housing versions S
63. 21 linear mass flow 22 linear conductivity 24 linear coil temperature 23 linear counter 1 C 6 totalizer Valid for Basic I O option only counter 1 B 13 totalizer ya for Modular I O and Ex i I O options only counter 2 D 14 totalizer counter 3 A 12 totalizer Mal for Modular I O and Ex i I O options only diagnosis value 25 linear Function and availability depends on diagnosis value setting 168 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE For the dynamic variables connected to the linear analogue outputs for current and or frequency the assignment of the device variables takes place by selecting the linear measurement for these outputs under the appropriate function of the signal converter It follows that the dynamic variables connected to current or frequency outputs can only be assigned to the linear HART device variables The HART dynamic variable PV is always connected to the HART current output which is for example assigned to the volume flow A totalizer device variable can thus not be assigned to the dynamic variable PV because the PV is always connected to the HART current output Such correlations do not exist for dynamic variables not connected to linear analogue outputs Both linear and totalizer device variables can be assigned The totalizer device variables can only be assigned to the dynamic variables SV TV and 4V if the connected output is no
64. 22 5 Vat 1 mA Up nom 21 5 Vat I 10 mA Uo nom 19 V at I 20 mA e Ifthe following maximum load resistance R max is exceeded the load resistance R must be reduced accordingly by parallel connection of R f lt 100 Hz RL max 47 KQ f lt 1 kHz RL max 10 kQ f lt 10 kHz RL max 1 KQ e The minimum load resistance R min is calculated as follows RL min Uext g Uo Imax e X designates the connection terminals A B or D depending on the version of the signal converter Figure 4 51 Pulse frequency output active P 88 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS INFORMATION i For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC Pulse frequency output passive modular I Os Ug lt 32 VDE fmax in the operating menu set to fmax lt 100 Hz I lt 100 mA open lt 0 05 mA at Usyt 32 VDC closed Up max 0 2 V at I lt 10 mA Up max 2 V at lt 100 mA fmax in the operating menu set to 100 Hz lt fnax lt 10 kHz open lt 0 05 mA at Uext 32 VDC closed Up max 1 5 Vatl lt 1mA Up max 2 5 Vat 1 lt 10 mA Up max 5 Vat I lt 20 mA If the following maximum load resistance RL max is exceeded the load resistance R must be reduced accordingly by parallel connection of R f lt 100 Hz RL max 47 KQ f l
65. 7 54 29 50 2 12 7 07 21 21 84 82 65 3 58 11S 35 84 143 35 80 5 43 18 10 54 29 217 15 100 8 48 28 27 84 82 339 29 125 13 25 44 18 132 54 530 15 150 19 09 63 62 190 85 763 40 200 33 93 113 10 339 30 1357 20 250 53 01 176 71 530 13 2120 52 300 76 34 254 47 763 41 3053 64 350 103 91 346 36 1039 08 4156 32 400 135 72 452 39 1357 17 5428 68 450 WZT 572 51 1717 65 6870 60 500 212 06 706 86 2120 58 8482 32 600 S0513 1017 90 3053 70 12214 80 700 415 62 1385 40 4156 20 16624 80 800 542 88 1809 60 5428 80 21715 20 900 687 06 2290 20 6870 60 27482 40 1000 848 22 2827 40 8482 20 33928 80 1200 1221 45 3421 20 12214 50 48858 00 1400 1433 52 4778 40 14335 20 57340 80 1600 2171 46 7238 20 21714 60 86858 40 1800 2748 27 9160 9 27482 70 109930 80 2000 3393 00 11310 00 33930 00 135720 00 2200 4105 50 13685 00 41055 00 164220 00 2400 4885 80 16286 00 48858 00 195432 00 2600 5733 90 19113 00 57339 00 229356 00 2800 6650 10 22167 00 66501 00 266004 00 3000 7634 10 25447 00 76341 00 305364 00 158 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Flow rate in ft s and US gallons min Qioo in US gallons min v ft s 1 3 3 10 40 DN inches Min flow Nominal flow Max flow 1 10 0 02 0 09 0 23 0 93 1 8 0 06 0 22 0 60 2 39 1 4 0 13 0 44 1 34 5 38 3 8 0 37 1 23 3 73 14
66. 94 1 2 0 84 2 82 8 40 33 61 3 4 1 49 4 98 14 94 59 76 1 293 Hes 23 34 93 36 1 25 3 82 12 77 38 24 152 97 15 5 98 19 90 59175 239 02 2 9 34 31 13 93 37 373 47 25 15 78 52 61 159273 631 16 3 23 90 79 69 239 02 956 09 4 S5 124 47 373 46 1493 84 5 58 35 194 48 583 24 2334 17 6 84 03 2D GY 840 29 3361m 8 149 39 497 92 1493 29 5975 57 10 233 41 777 96 2334 09 9336 37 12 336 12 1120 29 3361 19 13444 77 14 457 59 15254115 4574 93 18299 73 16 597 54 1991 60 5975 44 23901 76 18 756 26 2520 61 7562 58 30250 34 20 933 86 3112 56 9336 63 37346 53 24 1344 50 4481 22 13445 04 53780 15 28 1829 92 6099 12 18299 20 73196 79 32 2390123 7966 64 23702229 95609115 36 3025 03 10082 42 30250 34 121001 37 40 3734 50 12447 09 37346 00 149384 01 48 5377 88 17924 47 53778 83 215115 30 56 6311 60 21038 46 63115 99 252463 94 64 9560 65 31868 51 95606 51 382426 03 72 12100 27 40333 83 121002 69 484010 75 80 14938 92 49795 90 149389 29 597557 18 88 18075 97 60252 63 180759 73 723038 90 96 21511 53 71704 38 215115 30 860461 20 104 25245 60 84151 16 252456 02 1009824 08 112 29279 51 97597 39 292795 09 1171180 37 120 336193 112038 64 336119 31 1344477 23 08 2010 4000069803 MA IFC 300 R04 en www krohne com 159 E TECHNICAL DATA 8 5 Measuring accuracy except TIDALFLUX Reference conditions e Medium water e Temperature 20 C 68 e Pressure 1 bar 14 5 psi e Inlet section gt 5 DN Y 1 0 0 9 0 8 0 7 0 6 0 5
67. 9803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 10 3 Status output and limit switch INFORMATION i Depending on the version the status outputs and limit switches must be connected passively or actively or according to NAMUR EN 60947 5 6 Which 1 0 version and inputs outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment e The status outputs limit switches are electrically isolated from each other and from all other circuits e The output stages of the status outputs limit switches during simple active or passive operation behave like relay contacts and can be connected with any polarity e All operating data and functions can be adjusted e Passive mode external power supply required Uext lt 32 VDC lt 100 mA e Active mode use of the internal power supply Unom 24 VDC I lt 20 mA e NAMUR mode passive in accordance with EN 60947 5 6 e For information on the adjustable operating states refer to Function tables on page 111 INFORMATION For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144 DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation E gt me 08 2010 4000069803 MA IFC 300 R04 en www krohne com 75 ELECTRICAL CONNECTIONS 4 10 4 Control input INFORMATION i Depending on the version t
68. Ah bld UW UW vv v A A A B B C C om BRERREA Figure 4 39 Terminal compartment for inputs and outputs in field housing 5 O Open the housing cover Push the prepared cable through the cable entry and connect the necessary conductors Connect the shield if necessary 5 e Close the cover of the terminal compartment e Close the housing cover INFORMATION i Each time a housing cover is opened the thread should be cleaned and greased Use only resin free and acid free grease Ensure that the housing gasket is properly fitted clean and undamaged 78 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 11 2 Wall mounted housing electrical connection of the inputs and outputs A DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate e For frequencies above 100 Hz shielded cables are to be used in order to reduce radiation from electrical interferences EMC The shield must be electrically connected using 6 3 mm 0 25 push on connectors insulation to DIN 46245 in the I O terminal compartment e Terminal A is only operable in the basic version A A es eo 8 A B B o i ji i i tot Figure 4 40 Connection of inputs and outputs in wall mounted housing Open the housing cover Push the prepared cables through
69. C IR interface A7 process input A7 1 device serial no v A7 2 zero calibration A7 3 size A7 4 GK A7 5 GKL A7 6 coil resistance Rsp A7 7 calib coil temp A7 8 target conduct A7 9 EF electr factor A7 10 field frequency A7 11 flow direction Lt Lt Lt Tie 108 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp Press gt 2 55 B test B1 simulation B1 1 flow speed B1 2 volume flow B1 0 current out X B1 0 pulse output X B1 0 frequency out X B1 0 control input X B1 C limit switch X B1 0O status output X B1 0 current input X B1 7 flow fraction B1 8 level B2 actual values B2 1 operating hours B2 2 act flow speed B2 3 act coil temp B2 4 electr temperature B2 5 act conductivity B2 6 act electr noise B2 7 act flow profile B2 8 act coil resistance B2 9 current input A B2 10 current input B B2 11 flow fraction B2 12 level B3 information B3 1 C number B3 2 process input B3 3 SW REV MS B3 4 SW REV UIS B3 6 Electronic Revision ER 08 2010 4000069803 MA IFC 300 R04 en www krohne com 109 B OPERATION Press gt 2 55 C setup C1 1 calibration C1 2 filter C1 3 self test C1 4 information C1 process input
70. D C4 1 PV is Current output primary variable C4 2 SVis secondary variable C4 3 TV is tertiary variable C4 4 4V is 4th variable C4 5 HART units Changes units of DVs dynamic variables in the display Break return with key HART display copies the settings for the display units to the settings for DVs Standard sets factory defaults for DVs 4 0 1 current out X Shows the current analogue measured value of the linked current output The measurement cannot be changed C4 0 1 frequency out X Shows the current analogue measured value of the linked frequency output if present The measurement cannot be changed C4 L1 1 HART dynamic var Measurements of the dynamic variables for HART Linear measurements volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive level only valid for PF partly filled Digital measurements counter 1 counter 2 counter 3 operating hours No Function Settings descriptions C5 device C5 1 device info C5 1 device info Grouping of all functions that have no direct effect on the measurement or any output C5131 Tag Settable characters max 8 digits A Z a 2 0 9 5 1 2 C number CG number non alterable input output versions C5 1 3 device serial no Serial no of the system C5 1 4 electronic serial no Serial no of the
71. DIN 46 228 wire end ferrules size according to the cable being used Length and cross section of field current cable C Length Cross section Ap Cu omg ORAZ 3x 0 75 Cu 3x 18 150 300 492 984 3x 1 50Cu 3x14 300 600 984 1968 3x 2 50 Cu Ix 12 Cu copper cross section 38 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS In the wall mounted housing version the connection terminals are designed for the following cable cross sections e Flexible cable lt 1 5 mm AWG 14 e Solid cable lt 2 5 mm2 AWG 12 Figure 4 9 Field current cable C preparation for the signal converter a 80 mm 3 15 5 O Strip the conductor to dimension a 7 Remove any shield that is present Pull a shrinkable tube over the prepared cable Crimp the wire end ferrules onto the conductors 7 8 and 9 08 2010 4000069803 MA IFC 300 R04 en www krohne com 39 ELECTRICAL CONNECTIONS 4 4 8 Preparing signal cable A connection to measuring sensor INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outer shield 60 is connected in the terminal compartment of the measuring sensor directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulating tube 02 0
72. Device Load To PG PC Set Address Test simulation current output frequency output A Pt Cust simulation current output frequency output B Pt Cust simulation current output COPt Cust simulation frequency output D Opt Cust reset lt reset errors gt lt reset configuration changed flag gt lt master reset gt lt warmstart gt lt reset counter 1 gt Cust lt set counter 1 gt Cust lt reset counter 2 gt Cust lt set counter 2 gt Cust lt reset counter 3 gt Pt Cust lt set counter 3 gt Pt Cust calibration autom zero calibration Cust D A trim Cust apply values Cust HART preambles request preams 4 response preams dynamic variables settings PV is 84 SV is TV is AV is 08 2010 4000069803 MA IFC 300 R04 en www krohne com 187 E DESCRIPTION OF HART INTERFACE Menu View display volume flow mass flow flow speed conductivity coil temperature diagnosis value device status counter counter 1 Pt counter 2 Pt counter 3 Pt Yt diagram volume flow Pt mass flow Pt outputs current output frequency output A Pt measured value Pt A OPt range A CPt current output frequency output B Pt measured value Pt B OPt range BOPt current output C OPt measured value Pt c Ort y range C Pt frequency output D OPt measured value Pt poy
73. E 101 5 Start up 103 5 1 Switching OM the POWER sssisiodiisaniann an a a aa AEAEE 103 5 2 Starting the Signal Converter seercensenrrioe uoi ga O EEA EE E EEEE EERE 103 6 Operation 104 6 1 Display and operating elements siisii ennn e aara aE ERE 104 6 1 1 Display in measuring mode with 2 or 3 measured values ceccceeeeeeeeeeseeeeeeteeeeeeeeaes 105 6 1 2 Display for selection of sub menu and functions 3 LINGS ececeeeeeseeeeeeeeeeeeeeteeeetseees 105 6 1 3 Display when setting parameters 4 LINGS 2 0 eeccceeeeceeeeneeeeeeceeeeeaeeeeaeeceseeenaeeneaeeseaeeseaas 106 6 1 4 Display when changing parameters 4 LINES eceececeesecceeeececeeceeeeeeeseeeeeeeeeseeeeseestseeeeeeees 106 6 1 5 Using an IR interface Option cccecceccccecceseesecesesseeseeeeeeeseeeeceesecseceeceeesteeeseesesaesaeeaeteeneens 107 6 2 TASS CGS Rs ape spendin cee ches serene ane seca deg eaae E eE AGa 108 63 Function a ES tia rok Teire aa Eai rA gc ccna Some aedh cece ANA A PEER 111 6 3 1 Menu A quick SCtUD ccccccceeeeeceeecececeeeceeeeeeeeaeeeeeecaeeeesesaeeeseaaeeeseeaeeeeecceeeeeecneeeeeesteeeeenaees 111 Or3e2 IMOMUUB A GSI 3 2522 eos E A E E OEE E E S LEE OEA E E SA 113 6 3 3 Menu C Setup sisses eea acre a EE aea ae r Ee EE a E E EEN SE 115 634 Set free UNIS nerin E EEE A E E 133 6 4 Description of TUNGOR Sonen a a eee 134 6 4 1 Reset counter in the menu quick SCtUP ceeceseceeeseceeeeeeeeeceecaeeeseeaeeeeee
74. E E EN Ei 23 3 6 3 Turning the display of the field housing version sss ssssssrssssrrnsssrrrnstrrnrerenrertnrnrerrnnnrrn rnnt 24 3 7 Mounting the wall mounted housing remote version sss s sssssssrrrressrrrrrnrrrerrrrrerrrrrrr 25 3 A Pipe MOUNN Gecici ennenen e e era He Se es eee 25 32 NAUMUM Gieterse aa aeieea Enere canes eat ecnsaaclaeasactpacensaceasanueata SEERE erini niaii 26 4 Electrical connections 27 4 1 Safety INStrUCtIONS vere cccesaseodcccesswevesoaedsa were aeaa aaa EA E 27 4 2 Important notes on electrical connection ccccccceeeceeeeeeeceececneceeeeeeeeeeceeeeeesesteeeeeeeeeees 27 4 3 Electrical cables for remote device versions NOLES ceeceeeececccseececesececuuceeceueeeeeaeeeeaness 28 4 3 1 Notes on signal cables A and Bou eeeeecceeeeseeceeceeeeeeeeeeeeeeeeeeeeeeeeeeeceeeeeeaaeeeeaeesesaeeeeateneaeeseas 28 4 3 2 Notes on field current Cable Cu ceecececeeccececeeeceeeceeeeeeceeeeeeeceaeeeseceeeseseceeeeeeeceeeeeeneeeeeeeeeats 28 4 3 3 Requirements for signal cables provided by the CUStOMED ceseeeeeteeeeeeeseeeeeeteeeeeeteeees 29 08 2010 4000069803 MA IFC 300 R04 en www krohne com 3 E CONTENTS 4 4 Preparing the signal and field current cables except TIDALFLUX cccceeeeeeee 30 4 4 1 Signal cable A type DS 300 construction Lo cccccececesceeccsecseeceesseeceessecseeseceascseceascseesaeseeeas 30 4 4 2 Preparing signal cable A connection to signal Converter
75. EB 24 VDC amp standard display modular 1 0 l amp P3 S and optional module P S amp lp Description of abbreviations and CG identifier for possible optional modules on terminals A and B Abbreviation Identifier for CG No Description li A Active current output lp B Passive current output Pa J S4 C Active pulse frequency status output or limit switch changeable Py Sp E Passive pulse frequency status output or limit switch changeable Pn SN F Passive pulse frequency status output or limit switch according to NAMUR changeable Active control input Cp Passive control input CN Active control input to NAMUR Signal converter monitors cable breaks and short circuits acc to EN 60947 5 6 Errors indicated on LC display Error messages possible via status output lina P Active current input Ing R Passive current input 8 No additional module installed 0 No further module possible 08 2010 4000069803 MA IFC 300 R04 en www krohne com 69 ELECTRICAL CONNECTIONS 4 9 3 Fixed non alterable input output versions This signal converter is available with various input output combinations e The grey boxes in the tables denote unassigned or unused connection terminals e Inthe table only the final digits of the CG no are depicted e Connection terminal A is only operable in the basic input output version
76. Process Variables process values counter outputs device HART Scan Device Calibration Management 180 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE Diagnostics and Test Calibrate Reset Basic Configuration Rename Unassign Assign Replace Audit Trail Record Manual Event Drawings Notes Help 9 12 2 AMS menu tree details for settings Configure quick setup device language tag current output A C measurement A C Ut unit A C Cust time constant A C St range max A C Cust range min A C C St lfc threshold Cust lfc hysteresis Cust pulse output D measurement D Pt Cust pulse value unit CPt Cust value p pulse OP Cust Lfe threshold OPt Cust lfc hysteresis Pt Cust sensor limits for volume flow upper snsr limit 84 mass flow lower snsr limit 84 rr Rd flow speed minimum span conductivity coil temperature input calibration zero calibration St size CUSt GK selection CUSt GK GKH Pt Cust GKL OPt Cust coil resistance Rsp C St density CYSt target conduct Cust EF electr factor 4St num of electrodes US field frequency St select settling US settling time Pt CUSt line frequency Cust input filter limitation min C4S limitation max C4St flow direction Cust time constant C4St pulse filter CYSt p
77. R PA PA PA PA Cp passive FISCO Device FISCO Device D30 lIn active Py Sy NAMUR PA PA PA PA Cp passive FISCO Device FISCO Device D40 In passive Py Sy NAMUR PA PA PA PA Cp passive FISCO Device FISCO Device FOUNDATION Fieldbus Ex i option E00 V D V D V D V D FISCO Device FISCO Device E10 active Py Sy NAMUR V D V D V D V D Cp passive FISCO Device FISCO Device E20 lp passive Py Sn NAMUR V D V D V D V D Cp passive FISCO Device FISCO Device E30 lIn active Py Sy NAMUR V D V D V D V D Cp passive FISCO Device FISCO Device E40 lIn passive Py Sy NAMUR V D V D V D V D Cp passive FISCO Device FISCO Device function changed by reconnecting changeable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 71 ELECTRICAL CONNECTIONS 4 9 4 Alterable input output versions This signal converter is available with various input output combinations e The grey boxes in the tables denote unassigned or unused connection terminals e Inthe table only the final digits of the CG no are depicted e Term connection terminal CGno Connection terminals A A A B B C C D D Modular lOs option 4 max 2 optional modules for term A B HART active P S active 8 max 2 optional modules for term A B b HART passive P S active On max 2 optional modules for term A B HA
78. RT active P Sp passive B__ max 2 optional modules for term A B b HART passive P Sp passive Tan max 2 optional modules for term A B HART active Py Sn NAMUR Co max 2 optional modules for term A B b HART passive Py Sn NAMUR PROFIBUS PA option D max 2 optional modules for term A B PA 2 PA 2 PA 1 PA 1 FOUNDATION Fieldbus option E__ max 2 optional modules for term A B V D 2 V D 2 V D 1 V D 1 PROFIBUS DP option F_0 1 optional module for Terminati RxD TxD RxD TxD Terminati RxD TxD RxD TxD term A on P P 2 N 2 on N P 1 N 1 Modbus Option G__ max 2 optional modules for term A B Common Sign B Sign A D1 DO H__ max 2 optional modules for term A B Common ma B nor A D1 DO changeable not activated bus terminator activated bus terminator 72 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 10 Description of the inputs and outputs 4 10 1 Current output i E gt me 08 2010 4000069803 MA IFC 300 R04 en INFORMATION The current outputs must be connected depending on the version Which 1 0 versions and inputs outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment All outputs are
79. St 2 counter 2 3 select measurement Pt Cust 4 lfc threshold Cust 5 lfc hysteresis CYSt 6 time constant Cust Opt 3 counter 3 P 7 preset value Pt Cust 8 reset counter OPt Cust 9 set counter Pt Cust 10 information 41 0 HART 1 PVis R4 2SVis 3TVis 44Vis 5 D A trim St 6 apply values Cust 5 device 1 device info 1 tag 2C number R4 3 device serial no P4 4 electronic serial no 84 5 SW REV MS 6 circuit board info 2 display 1 language 2 default display 3 SW REV UIS 3 1 meas page 1 function C4St 2 measurement 1 line CUSt 4 2 meas page Cust 3 range min 4St 4 range max 5 limitation min 6 limitation max 7 lfc threshold 8 lfc hysteresis 9 time constant 10 format 1 line 11 measurement 2 line C St 12 format 2 line 13 measurement 3 line St 14 format 3 line Cust Cust 5 graphic page 1 select range 2 range centre 3 range 4 time scale 6 special functions 1 list errors 2 reset errors 3 warmstart 7 units device 1 volume flow C St 2 mass flow Cust 3 flow speed YS 4 conductivity Cust 5 temperature CYSt 6 volume Cust 7 mass St 8 density Cust 8 HART 1 address 2 message 3 description 4 units HART 1 volume flow 5 formats HART 2 mass flow 3 flow speed 4 conductivity 5 temperature 6 counter 1 7 counter 2 8 counter 3 Pt 9 diagnosis value 178 www krohne
80. TIFLUX 2000 F 25 150 1 6 20 B3 200 2000 8 80 20 B4 OPTIFLUX 4000 F 2 02 20 1 10 1 6 10 B1 10 150 3 8 6 1 B3 200 2000 8 80 1 B4 OPTIFLUX 5000 F 2 5 1 10 10 B1 4 15 1 6 1 2 5 B2 25 100 1 4 1 B3 150 250 6 10 1 B4 OPTIFLUX 6000 F 2 5 15 1 10 1 2 10 B1 25 150 1 6 1 B3 WATERFLUX 3000 F 25 600 1 24 20 B1 D z a so SS SSS B4 B3 B2 100 300 10 30 1 5 10 100 1000 6000 O Figure 4 8 Maximum length of signal cable B Maximum length of signal cable B between the measuring sensor and signal converter m Maximum length of signal cable B between the measuring sensor and signal converter ft Electrical conductivity of the medium being measured uS cm 08 2010 4000069803 MA IFC 300 R04 en www krohne com 37 ELECTRICAL CONNECTIONS 4 4 7 Preparing field current cable C connection to signal converter DANGER IN A non shielded three wire copper cable is sufficient for the field current cable If you nevertheless use shielded cables the shield must NOT be connected in the housing of the signal converter INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e Field current cable C is not part of the scope of delivery e Bending radius gt 50 mm 2 Required materials e Shielded 3 wire copper cable with suitable heat shrinkable tubing e
81. V in Ex application 9 24 V Bus interface with integrated reverse polarity protection Link Master function LM supported Tested with Interoperable Test Kit ITK version 5 1 Function blocks 3 x analogue Input 2 x integrator 1 x PID Output data Volume flow mass flow velocity coil temperature conductivity electronics temperature Modbus Description Modbus RTU Master Slave RS485 Address range 1 247 Supported function codes 03 04 16 Broadcast Supported with function code 16 Supported Baudrate 1200 2400 4800 9600 19200 38400 57600 115200 Baud 154 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Approvals and certificates CE certifies that these requirements have been met by applying the CE marking The device fulfils the statutory requirements of the EC directives The manufacturer Electromagnetic compatibility EMC 2004 108 EC in conjunction with EN 61326 1 A1 A2 European Pressure Equipment Directive PED 97 23 only for compact versions Non Ex Standard Hazardous areas Option only version C ATEX Il 2 GD Ex d ia IIC T T3 Il 2 GD Ex de ia IIC T6 T3 Il 2 GD Exe ia IIC T6 T3 Il 3 G Ex nA nL IIC T4 T3 Option only F version except TIDALFLUX ATEX Il 2 GD Ex de ia IIC T6 Il 2 1 GD Ex de ia IIC T6 NEPSI Ex
82. ak Up 8 1 V with I lt 0 1 mA e Detection of cable short circuit Ug lt 1 2 V with gt 6 7 mA e X designates the connection terminals A or B depending on the version of the signal converter x J o a r g l Vint 1 juo xe eo Figure 4 59 Control input active Cy to NAMUR EN 60947 5 6 94 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS Current input active modular I Os Vint nom 24 VDC lt 22 mA Imax lt 26 mA electronically limited Up min 19 Vat 1 lt 22 mA no HART X designates the connection terminals A or B depending on the version of the signal converter Figure 4 60 Current input active IIn Signal 2 wire transmitter e g temperature Current input passive modular I Os Unt lt 32 VDC lt 22mA Imax lt 26 MA Up max 5 Vat lt 22 mA X designates the connection terminals A or B depending on the version of the signal converter ra Figure 4 61 Current input passive IIn Signal 2 wire transmitter e g temperature 08 2010 4000069803 MA IFC 300 R04 en www krohne com 95 ELECTRICAL CONNECTIONS 4 12 5 Ex i inputs outputs DANGER A For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation INFORMATION i For further information on electrical connection r
83. aphic page select range range centre range time scale units device unit for Cust volume flow C St mass flow flow speed conductivity temperature volume Yst mass St density Cust units HART volume flow mass flow flow speed conductivity unit for coil temperature counter 1 counter 2 counter 3 Opt formats HART format for Loc volume flow mass flow flow speed conductivity coil temperature L counter 1 counter 2 L counter 3 Pt Loc diagnosis value Loc Opt Loc 190 www krohne com 08 2010 4000069803 MA IFC 300 R04 en NOTES ii 08 2010 4000069803 MA IFC 300 R04 en www krohne com 191 KROHNE 08 2010 4000069803 MA IFC 300 R04 en Subject to change without notice KROHNE product overview e Electromagnetic flowmeters e Variable area flowmeters e Ultrasonic flowmeters e Mass flowmeters e Vortex flowmeters e Flow controllers e Level meters e Temperature meters e Pressure meters e Analysis products e Measuring systems for the oil and gas industry e Measuring systems for sea going tankers Head Office KROHNE Messtechnik GmbH Ludwig Kr
84. ary Master HART modem HART signal 2 wire external devices slaves with 4 20 mA addresses gt 0 powered by current loop Signal converter terminals A C Signal converter terminals A C Connection of active or passive 4 wire devices slaves with 4 20 mA addresses gt 0 Load gt 250 Q Ohm Secondary Master Power supply OCEO 8808 08080 08 2010 4000069803 MA IFC 300 R04 en www krohne com 167 E DESCRIPTION OF HART INTERFACE 9 4 Inputs outputs and HART dynamic variables and device variables The signal converter is available with various in output combinations The connection of the terminals A D to the HART dynamic variables PV SV TV and 4V depends on the device version PV Primary Variable SV Secondary Variable TV Third Variable 4V Fourth Variable Signal converter version HART dynamic variable PV SV TV 4V Basic I O connection terminals A D Modular I O and Ex i I O connection terminals C D A B The signal converter can provide up to 10 measured values The measured values are accessible as so called HART device variables and can be connected to the HART dynamic variables The availability of these variables depends on the device versions and the settings Code device variable code Device variables HART device variable Code Type Explanations flow speed 20 linear volume flow
85. ation about activation with the functions A or C5 6 6 refer to Function tables on page 111 ARIZ CO ZZZZZZZZZZZZZ YYYYYYYYYYYYYY gt ZZZZZZZZZZZZZ LED Figure 6 6 IR interface Glass panel in front of the control and display panel IR interface LED lights up when IR interface is activated Suction cups Time out function Following activation of the IR interface in Fct A6 or C5 6 6 the interface must be properly positioned and attached to the housing with the suction cups within 60 seconds If this does not happen within the specified time period the device can be operated using the optical keys again Upon activation the LED lights up and the optical keys no longer function 08 2010 4000069803 MA IFC 300 R04 en www krohne com 107 B OPERATION 6 2 Menu structure INFORMATION H Note the key function within and between the columns Measuring mode Select 4 Select menu and or sub menu Select menu t lt function and set data LT gt Press gt 2 55 A quick setup gt A1 language gt d a A2 Tag A3 reset gt A3 1 reset errors all A3 2 counter 1 A3 3 counter 2 A3 4 counter 3 A4 analogue outputs A4 1 measurement A4 2 unit A4 3 range A4 4 low flow cutoff A4 5 time constant A5 digital outputs A5 1 measurement A5 2 pulse value unit A5 3 value p pulse A5 4 low flow cutoff A6 GD
86. ce for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons 08 2010 4000069803 MA IFC 300 R04 en www krohne com 11 SAFETY INSTRUCTIONS 1 4 5 Warnings and symbols used Safety warnings are indicated by the following symbols DANGER This information refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important informa
87. ceecsecseseeecsecaecaecateeseeeneees 160 8 6 Measuring accuracy only TIDAL PLR ssscas cascsssutesesosncsdiveceaceie ccactxtiviedeantandudderuecsiuesan 161 9 Description of HART interface 163 9 1 General AESCRIPTION essiensa nni E EEEE AEAEE 163 9 2 SOMWare MSTO errena aE EE ned ca A ERE AEE E E Ei 163 9 3 Connection Ve IANS sssrseissisr iii ainiaan ieina iae Eaa Raa K ETER 164 9 3 1 Point to Point connection analogue digital MOdC ceseseceeeseceesesceeeeeetseetereetereatees 165 9 3 2 Multi Drop connection 2 wire connection eecceccscseccsessecsseseccsecseecseesecseesecesecseeeaeeatesaes 166 9 3 3 Multi Drop connection 3 wire connection ecececcccseccseesecssceccsecseccsesseeseesecesecseceaseseesees 167 9 4 Inputs outputs and HART dynamic variables and device variables 168 9 5 Parameter for the basic CONFIQUrATION ceceececeeceeeeceeeeeeeeeeeeeeteeceeeeeeeeeeesenteeeeeeeeeas 169 9 6 Field Communicator 375 475 FC 375 475 cas indncsiedsd ass stcoundennnecnordlatee tein odevnatecteeee 170 TOA eala esae A E N 170 9 622 Operat Mise a e aa e S E EA 170 9 6 3 Parameter for the basic configurati seiesima nnani eea ae 170 9 7 Asset Management Solutions AMS isceccestcccutiesiassnsntadescsacunesonmehetaasnadsGoenemelsaassiadians 171 A e a E A A A E E N A N A E 171 DTZ Operati Maissa er e En r ir ao eiii Eea Ea Ean a E ERESSE ESR OOPER EEEa EES 171 9 7 3 Parameter for the basic CONFIQUIATION ceceecece
88. com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE E 6 device info 1 manufacturer R4 Rd 2 mode 3 device ID R4 4 tag 5 date 6 write protect md 7 final assembly no 8 sensor serial no 9 revision no 1 universal rev 2 device rev R 3 software rev 4 hardware rev Rd Rd Rd 7 preambles 1 request preams 4 2 response preams 8 master reset 9 prepare download 9 circuit board info 08 2010 4000069803 MA IFC 300 R04 en www krohne com 179 E DESCRIPTION OF HART INTERFACE 9 12 Appendix B HART menu tree for AMS Abbreviations of the following tables e Pt Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc Local AMS affects only AMS views 9 12 1 Overview AMS menu tree positions in menu tree configuration quick setup sensor input calibration input filter self test info 1 0 terminals current output A B C D frequency output pulse output status output limit switch control input counter counter 1 counter 2 counter 3 device 1 meas page graphic page 2 meas page HART HART units Compare Clear Offline Status Overview Failure device Failure application Out of specification Check request amp Information
89. d 2 wire insulated copper cable e Insulating tube size according to the cable being used e Heat shrinkable tubing e DIN 46 228 wire end ferrules size according to the cable being used Figure 4 30 Preparation of field current cable C a 125mm 5 b 10 mm 0 4 5 O Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Crimp wire end ferrules onto both conductors 60 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS At flow converter side Connecting shielding under clamp in connection box of converter ii Figure 4 31 Clamping of shields Field current cable Signal cable At flow sensor side Connecting shielding via special cable gland 2mm 3 32 Figure 4 32 Connecting the shield within the cable gland Wires Isolation Shielding Isolation Feed cable through dome nut and clamping insert and fold shielding over clamping insert Make sure that the braided shield overlaps the O ring by 2 mm 3 32 Push clamping insert into body Tighten the dome nut Ge 68O68 08 2010 4000069803 MA IFC 300 R04 en www krohne com 61 ELECTRICAL CONNECTIONS 4 6 10 Interface cable The data interface cable is a shielded 3 x 1 5 mm LIYCY cable The standard length 10 m 32 8 ft is included in the delivery Preparing the
90. de ia IIC T6 Option only C and F version except TIDALFLUX FM CSA Class Div 2 Group A B C and D Class Il Div 2 Group F and G SAA in preparation Aus Ex zone 1 2 TIIS in preparation Zone 1 2 Custody transfer except TIDALFLUX amp OPTIFLUX 7300 C None Standard Option Cold drinking water OIML R 49 KIWA K618 MI 001 liquids other than water OIML R 117 1 MI 005 VdS only OPTIFLUX 2300 C F and W VdS Use in fire and safety equipment Only valid for nominal diameters DN25 250 1 10 Other standards and approvals Shock and vibration resistance IEC 68 2 3 NAMUR NE 21 NE 43 NE 53 08 2010 4000069803 MA IFC 300 R04 en www krohne com 155 E TECHNICAL DATA 8 3 1 Housing IFC 300 8 3 Dimensions and weights a b c Compact version C Field housing F remote version Wall mounted housing W remote version 19 rack mounted housing 28 TE R remote version 19 rack mounted housing 21 TE R remote version Dimensions and weights in mm and kg Version Dimensions mm Weight kg a b c d
91. display for positive values 0 absolute value use for the output C2 01 8 low flow cutoff Sets output value to 0 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value C2 01 9 time constant Range 000 1 100s C2 00 10 invert signal Select off activated output generates a high current at the output switch closed on activated output generates a low current at the output switch open C2 01 11 phase shift w r t B Only available when configuring the A or D terminal and only if output Bis a pulse or frequency output If setting in Fct 2 5 6 is Both polarities the phase shift is prefixed by a symbol e g 970 and 90 Select off no phase shift 0 phase shift between outputs A or D and B inversion possible 90 phase shift between outputs A or D and B inversion possible 180 phase shift between outputs A or D and B inversion possible 08 2010 4000069803 MA IFC 300 R04 en www krohne com 123 B OPERATION C2 3 11 special functions This function is only available at the pulse output of terminal B At the same time 2 pulse outputs must be available 1st output at terminal A or D 2nd output at terminal B The B output is operated as a slave output controlled and set using master output A or D Selection off no phase shift phase shift w r t D or A sla
92. e 0 0 10 m s 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value 08 2010 4000069803 MA IFC 300 R04 en www krohne com 117 B OPERATION C1 3 self test C1 3 self test Grouping of all functions related to self test of measuring sensor electronics C1 3 1 empty pipe detect Not valid for CAP option capacitive and PF option partly filled Switch conductivity measurement off and on measurement of the electrode resistance Select Off no electrode resistance measurement conductivity measurement or empty pipe indication conductivity only conductivity measurement cond empty pipe F conductivity measurement and empty pipe indication error category F application Flow indication 0 when pipe empty cond empty pipe S conductivity measurement and empty pipe indication error category S measurement out of specification Flow indication 0 when pipe empty cond empty pipe I conductivity measurement and empty pipe indication error category Mimon ani Flow indication 0 when pipe empty C1 3 1 empty pipe detect Only valid for CAP option capacitive and PF option partly filled Select Off no electrode resistance measurement or empty pipe indication empty pipe F empty pipe indication error category F application Flow indication 0 when pipe empty
93. e e E E E A A E N E A isuctates fededes AT 62 4 62 11 Connection Of cables coisnncsi Radteastteavened etedeugedSacaeseleeo 63 4 7 Grounding the measuring Sensor rerenrst iea e e a e E E E 64 Le PW Classical melodia a sate ane pwensp seed eee eo ot 64 4 7 2 Virtual reference not valid for TIDALFLUX 4000 amp OPTIFLUX 7300 C ceeeeeeeeeeeeees 65 4 8 Power Supply CONNECTION ssssesssesseertrtsttttttttttttt ttt ttt Ettn EEEE tAE EEEE EEE EAEE EEE EEEE EE EEn EEEE EEEa 65 4 9 Inputs and outp ts OVErVIEW scssssissiirrrseiiiserissivsdire cesia e anaa isa EEEE ii 68 4 9 1 Combinations of the inputs outputs 1 OS isiishie serseri erisia 68 4 9 2 Description of the CG NUMDED c cceeceeeeeeeneeeeceeeeeee sees eeeeeeeeeeseceaeceeeceeeeeeeeneeeeeeeseeeeeaes 69 4 9 3 Fixed non alterable input output VErSions ccecceccesescesceeeeseeeeeeceeseeseeseceeeseseeseceeseeeeees 70 4 9 4 Alterable input output Versions ccceccceccesceseesesceseesesseseseeesecsecaeceesacsecueceeseecseseeeaeesteeatees 72 4 10 Description of the inputs And OULDUES sssaaa eaaa 73 A VOU Current Out Ut coronarse todd ea sere i eE eaa praeri Ee rii Tria ia ari 73 4 10 2 P ls and frequency outputs senises Eara ara ie ee RGR 74 4 10 3 Status output and Limit SWItCH 00 0 cece cee ceecceee cece cece ceeeeeeeeeeeeeeeeeeeeseeeeseeeceeeseeeeneeeeeeseeeeeees 75 410 4 Control input 2 42535 4 sie emne eit es Re ee 76 A VOS Current Mputa eana e r eee a
94. e factory calibration 08 2010 4000069803 MA IFC 300 R04 en www krohne com 127 B OPERATION No Function Settings descriptions C3 1 0 counter C3 1 counter 1 Set function of counter O stands for 1 2 3 counter 1 2 3 C3 2 counter 2 The basic version standard has only 2 counters C3 3 counter 3 These functions are only available for HART devices C3 00 1 function Select sum counter counts positive and negative values counter counts only the positive values counter counts only the negative values off counter is switched off C3 00 2 measurement Selection of the measurement for counter O Select volume flow mass flow not valid for PF partly filled Select volume flow mass flow C3 0 3 low flow cutoff Sets output value to 0 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value C3 0 4 time constant Range 000 1 100s C3 preset value If this value is reached positive or negative a signal is generated that can be used for a status output at which preset counter X has to be set Preset value max 8 digits x xxxxx in selected unit see C5 7 10 13 C3 00 6 reset counter Sequence see Fct A3 2 A3 3 and A3 4 C3 00 7 set count
95. e if activated in C5 9 2 A3 4 reset counter 3 reset counter Select no yes available if activated in C5 9 3 A4 analogue outputs only for HART A4 analogue outputs Applicable to all current outputs terminals A B and C frequency outputs terminals A B and D limit switches terminals A B C and or D and the 1st display page line 1 A4 1 measurement 1 Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive level only valid for PF partly filled 2 Use for all outputs also use this setting for Fct A4 2 A4 5 Setting no applies only to the main current output yes applies to all analogue outputs A4 2 unit Selection of the unit from a list depending on the measurement A4 3 range 1 Setting for main current output range 0 100 Setting 0 x xx format and unit depending on measurement see A4 1 and A4 2 above 2 Use for all outputs Make setting see Fct A4 1 above A4 4 low flow cutoff 1 Setting for main current output sets output value to 0 Setting x xxx x xxx range 0 0 20 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value 2 Use for all outputs Make setting see Fct A4 1 above A4 5 time constant 1 Setting for main current output applicable to all flow measuremen
96. e mode the measurements for counters and diagnosis values can be changed by using the appropriate methods in the basic configuration menu These parameters are read only in offline mode 08 2010 4000069803 MA IFC 300 R04 en www krohne com 171 E DESCRIPTION OF HART INTERFACE 9 8 Field Device Manager FDM A Field Device Manager FDM is basically a PC program from Honeywell used to configure HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the FDM 9 8 1 Installation If the signal converter Device Description has not yet been installed on the FDM system the Device Description is required in binary format and is available for download from the website or on CD ROM See the section regarding Managing DDs in the FDM User Guide for information on installing the Device Descriptions in binary format 9 8 2 Operation INFORMATION i For more detailed information see Appendix A Menu tree for Basic DD Operating the signal converter via the Field Device Manager is very similar to manual device control using the keyboard Limitation The Service Menu parameters for the device are not supported and a simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display Parameter protection for custody transfer is the same as on the device s local display Other specific protec
97. e signal converter The measuring device consisting of the measuring sensor and the signal converter is supplied ready for operation All operating data have been set at the factory in accordance with your order specifications When the power is switched on a self test is carried out After that the device immediately begins measuring and the current values are displayed ACT A 7 12345 6 x y 123 45 123 Y ee noe 2 ARAD Z Figure 5 1 Displays in measuring mode examples for 2 or 3 measured values x y and z denote the units of the measured values displayed It is possible to change between the two measured value windows the trend display and the list with the status messages by pressing the keys and 4 For information about possible status messages their meaning and cause refer to Status messages and diagnostic information on page 135 08 2010 4000069803 MA IFC 300 R04 en www krohne com 103 B OPERATION 6 1 Display and operating elements i ji A ae l 3088 0 v amp 6666 SX Figure 6 1 Display and operating elements Example flow indication with 2 measuring values Indicates a possible status message in the status list Tag number is only indicated if this number was entered previously by the operator Indicates when a key has been pressed 1st measured variable in large representation Bargraph indication
98. e sticker in the cover of the terminal compartment e All groups are electrically isolated from each other and from all other input and output circuits e Passive operating mode An external power supply is necessary to operate activation the subsequent devices U e Active operating mode The signal converter supplies the power for operation activation of the subsequent devices observe max operating data e Terminals that are not used should not have any conductive connection to other electrically conductive parts DANGER A For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation Description of used abbreviations la lp Current output active or passive Pa Py Pulse frequency output active or passive Py Pulse frequency output passive acc to NAMUR EN 60947 5 6 4 Sp Status output limit switch active or passive Sn Status output limit switch passive acc to NAMUR EN 60947 5 6 C Cp Control input active or passive Cn Control input active acc to NAMUR EN 60947 5 6 Signal converter monitors cable breaks and short circuits acc to EN 60947 5 6 Errors indicated on LC display Error messages possible via status output lina ling Current input active or passive 82 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 12 2 Description of the electrical symbols mA mA meter 0 20 mA or 4 2
99. e value pulse limitation for the total time pulse width This filter allows a faster signal tracking for slowly changing flow values Pulse filter automatic The raw flow values are collected into a buffer covering two times the pulse width values This filter is called median filter This filter allows a better suppression of pulse shaped disturbances particles or air bubbles in very noisy environment C1 2 5 pulse width Length of interference and delays to be suppressed on sudden changes in flow Only available if pulse filter Fct C1 2 4 is on or automatic xx x S range 0 01 10s C1 2 6 pulse limitation Dynamic limitation from one measured value to the next only effective if pulse filter Fct C1 2 4 is on xx x s range 0 01 100 m s C1 2 7 noise filter Suppresses noise at low conductivity high solids content air and gas bubbles and chemically inhomogeneous media Select off without noise filter on with noise filter C1 2 8 noise level Range within which changes are evaluated as noise and outside of which changes are evaluated as flow only with noise filter switched on Fet C1 2 7 xx xx m s range 0 01 10 m s C1 2 9 noise suppression Set noise suppression only when noise filter switched on Fct C1 2 7 Range 1 10 noise suppression factor min 1 max 10 C1 2 10 low flow cutoff Sets output value of all outputs to 0 x xxx x xxx m s ft s rang
100. eeeeseseeeeeteaees 134 6 4 2 Deleting error messages in the Menu quick SCtUP ccececeeceeseeeeceeeeeeeeeeeeeeeeeteeeeeesaees 134 6 5 Status messages and diagnostic Information ccccccccececeeeeceeeeeeeeeeeeeeeeseseeeeeeeeeees 135 7 Service 141 7 1 Spare parts availa Dily roseis ea aa e ara ara eias 141 J2 AAVA la DIIY Of SEVICE Sease neet nin E Ee E Ea ee a NEE 141 Lo Repar Sereen aa T E E E 141 7 4 Returning the device to the ManufactUrel cecccecceeceeeeceeceeceeeeceeceeceeeeeeeceeeeeteeeeeenees 141 TAT General mionmalo Mssp ase A evans doeeians 141 7 4 2 Form for copying to accompany a returned CeVICE ccceececcscseccsecsecesecseeesesseesecsaeeaseseens 142 PDS posa lm a E ee ta ace ee 142 8 Technical data 143 8 1 MEASUMING PRINCIPLE criias ipie aden cedavedsdiceesves wuced dwbassiadeceenss R OE Cara EERE 143 8 2 Technical datas e niian ioaea eeN Ee eE Ere NEE EE Ea 144 08 2010 4000069803 MA IFC 300 R04 en www krohne com 5 m CONTENTS 8 3 DIMENSIONS ANd WEIGHS csse aaa aaaea aE aE AREA 156 SE A E KOLUTEO o ee ge TE 156 8 3 2 Mounting plate field housing ccecccceeceeeceeeeeceeee cee ceceeeeeeeeeeneeeeesecaeeeseseaeeeeeceeeeteeteseeeees 157 8 3 3 Mounting plate wall mounted NOUSING ececceeeeeeeeeeeeeeeeceeeeeeceeecaeeeeeeeetaeeeeeeseneeetaeeees 157 Me APO a Soc cae E eee de E eeadcces ocene 158 8 5 Measuring accuracy except TIDALFLUX 0 cccccccccecseeeese
101. efer to Description of the inputs and outputs on page 73 Current output active only current output terminals C C have HART capability Ex i 1 0s e Observe connection polarity Vint nom 20 VDC e lt 22 mA e R lt 4500 e X designates the connection terminals A or C depending on the version of the signal converter x lt Y Vint juo By X A Q R Figure 4 62 Current output active Exi Current output passive only current output terminals C C have HART capability Ex i I Os e Any connection polarity e Ust lt 32 VDC e lt 22 mA e Up24V RL min U ext o Uy Imax e X designates the connection terminals A or C depending on the version of the signal converter ex A IO L By X luo Uext Figure 4 63 Current output passive lp Exi 96 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A documentation INFORMATION e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Compact and field housing versions Shield connected via the cable terminals in the terminal compartment Wall mounted version Shield connected using 6 3mm 0 25 push on connectors insulation to DIN 46245 in the terminal compartment DANGER mn For devices used in hazardous areas additional safety no
102. electrically isolated from each other and from all other circuits All operating data and functions can be adjusted Passive mode external power U lt 32 VDC at lt 22 mA Active mode load impedance R lt 1 kQ at lt 22 mA R lt 450 Q at lt 22 mA for Ex i outputs Self monitoring interruption or load impedance too high in the current output loop Error message possible via status output error indication on LC display Current value error detection can be adjusted Automatic range conversion via threshold or control input The setting range for the threshold is between 5 and 80 of Qiggy 0 5 hysteresis corresponding ratio from smaller to larger range of 1 20 to 1 1 25 Signaling of the active range possible via a status output adjustable Forward reverse flow measurement F R mode is possible INFORMATION For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144 DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation www krohne com 73 ELECTRICAL CONNECTIONS 4 10 2 Pulse and frequency output INFORMATION i Depending on the version the pulse and frequency outputs must be connected passively or actively or according to NAMUR EN 60947 5 6 Which 1 0 version and inputs outputs are installed in your signal converter are indicated on the sticker in the cover of the termina
103. electronic assembly cannot be changed 65 1 5 SW REV MS Serial no of the circuit board version no of the main software production date of the circuit board C5 1 6 Electronic Revision ER Reference identification number electronic revision and production date of the device includes all hardware and software changes 08 2010 4000069803 MA IFC 300 R04 en www krohne com 129 B OPERATION C5 2 display C5 2 display C5 2 1 language Language selection depends on the device version C5 2 2 contrast Adjust display contrast for extreme temperatures Setting 9 0 9 This change takes place immediately not just when setting mode is exited C5 2 3 default display Specification of the default display page that is returned to after a short delay period Select none the current page is always active 1 meas page show this page 2 meas page show this page status page show only status messages graphic page trend display of the 1st measurement C5 2 4 self test Not available at this time C5 2 5 SW REV UIS Serial no of the circuit board version no of user software production date of the circuit board C5 3 and C5 4 1 meas page and 2 meas page C5 3 1 meas page stands for 3 meas page 1 and 4 meas page 2 C5 4 2 meas page C5 0 1 function Specify number of measured value lines font size Select one line two lines three lines
104. elivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outside shield 60 is connected in the field housing directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulating tube 02 0 2 5 mm 0 08 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 4Awire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 and 3 and the stranded drain wires 20 30 56 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 30 Figure 4 27 Signal cable B preparation for field housing a 80 mm 3 15 b 10 mm 0 39 Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Cut off the inner shield 10 the stranded drain wire 6 and the shields of the insulated con ductors Make sure not to damage the stranded drain wires 1 20 30 Slide the insulation tubing over the stranded drain wires 1 20 30 Crimp the wire end ferrules onto the conductors and stranded drain wires Pull the heat shrinkable tubing over the prepared signal cable EO8 OVO 08 2010 4000069803 MA IFC 300 R04 en www krohne com 57 ELECTRICAL CONNECTIONS 4 6 7 Preparing signal cable B connection to measuring sensor INFORMATION i A
105. emens All DTMs and drivers are available free of charge from the manufacturer s website Display functions Operating menu Setting the parameters using 2 measured value pages 1 status page 1 graphics page measured values and graphics are freely adjustable Language display texts as language package Standard English French German Dutch Portuguese Swedish Spanish Italian Eastern Europe English Slovenian Czech Hungarian Northern Europe English Danish Polish China English German Chinese Russia English German Russian Units Metric British and US units selectable as required from lists for volume mass flow and counting flow velocity electrical conductivity temperature pressure Measuring accuracy Reference conditions Depending on the measuring sensor version Refer to technical data for the measuring sensor Maximum measuring error 0 15 of the measured value 1 mm s depending on the measuring sensor For detailed information and accuracy curves refer to chapter Accuracy Current output electronics 5 pA Repeatability 0 06 acc to OIML R117 Not valid for WATERFLUX 3000 OPTIFLUX 7000 and TIDALFLUX 4000 08 2010 4000069803 MA IFC 300 R04 en www krohne com 145 EB TECHNICAL DATA Operating conditions Temperature Process temperature Refer to technical data
106. en or closed Contact open off Ug lt 3 5 V with I lt 0 5 mA Contact closed on Ug gt 5 5 V with gt 4 mA e X designates the connection terminals B if available G Figure 4 66 Control input passive Cp Exi Signal 08 2010 4000069803 MA IFC 300 R04 en www krohne com 99 ELECTRICAL CONNECTIONS Current input active Ex i I Os Uint nom 20 VDC e lt 22 mA e Up min 14V at I lt 22 mA e Inthe event of a short circuit the voltage is cut off e X designates the connection terminals A or B depending on the version of the signal converter Figure 4 67 Current input active IIn Signal 2 wire transmitter e g temperature Current input passive Ex i I Os e Us lt 32 VDC e lt 22 mA e Uo max 4Vatl lt 22 mA e X designates the connection terminals A or B depending on the version of the signal converter A 0 Figure 4 68 Current input passive IIn Signal 2 wire transmitter e g temperature 100 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS IFC 300 4 12 6 HART connection INFORMATION i e n the basic I O the current output at connection terminals A A A always has HART capability e For modular I O only the current output module for the connection terminals C C has HART capability HART connection active
107. ency in Fct C1 1 13 acc to signal converter nameplate F DC offset ADC over ranged by DC offsets No measurement can be performed the flow is set to zero No message if empty pipe For remote signal converters check the connection of the signal cable F open circuit A F open circuit B F open circuit C Load on current output A B C too high effective current too low Current not correct mA output cable has open circuit or load too high Check cable reduce load set lt 1000 ohm 136 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp Messages on the display Description Actions Status F Application fault device OK but measured values affected Application test or operator action necessary F over rangeA F over range B F over range C The current or the corresponding measured value is limited by a filter setting F over rangeA F over range B F over range C The pulse rate or the corresponding measured value is limited by a filter setting Or the demanded pulse rate is too high Check with Fct C2 1 hardware or sticker in terminal compartment which output is connected to the terminal If current output extend Fct C2 x 6 range and Fct C2 x 8 limitation If frequency output extend values in Fct C2 x 5 and Fct C2 x 7 F active settings Error during the CRC check of the active sett
108. er 2 or FB3 with Profibus The counter has stopped counter 3 stopped This is counter 3 or FB4 with Profibus The counter has stopped If counter to continue counting activate yes in Fct C2 y 9 start counter power fail The device was not in operation for an unknown period of time because the power was switched off This message is for information only Temporary power failure Counters did not run during it control input A act control input B act This message appears when the control input is active This message is for information only over range display 1 over range display 2 1st line on page 1 2 of display limited by filter setting Menu display Fct C4 3 and or C4 4 select 1st or 2nd meas page and increase values in functions C4 z 3 range and or C4 z 4 limitation backplane sensor The data on the backplane are not usable because they have been generated with an incompatible version backplane settings The global settings on the backplane are not usable because they have been generated with an incompatible version backplane difference The data on the backplane differ from the data in the display If the data are usable a dialogue is indicated in the display optical interface The optical interface is being used The keys on the local display are not in operation The keys are ready for operation again approx 60
109. er Set counter L to the desired value Select break exit function set value opens the editor to make the entry Query set counter Select no exit function without setting the value yes sets the counter and exits the function C3 0 8 stop counter Counter O stops and holds the current value Select no exits the function without stopping the counter yes stops the counter and exits the function 03 0 9 start counter Start counter L after that counter is stopped Select no exits the function without starting the counter yes starts the counter and exits the function C3 00 10 information Serial no of the I O board software version no and production date of the circuit board 128 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp No Function Settings descriptions C4 1 0 HART C4 1 0 HART Selection display of the 4 dynamic variables DV for HART The HART current output terminal A basic I Os or terminal C modular Os always has a fixed link to the primary variables PV Fixed links of the other DVs 1 3 are only possible if additional analogue outputs current and frequency are available if not the measurement can be freely selected from the following list in Fct A4 1 measurement stands for 1 2 3 or 4 X stands for connection terminals A
110. ermissible electronic temperature has been exceeded Ambient temperature too high direct solar radiation or for C version process temperature too high S coil temperature Upper limit for the permissible coil temperature has been exceeded No message if coil broken bridged Process and ambient temperature too high S overflow counter 1 This is counter 1 or FB2 with Profibus Counter has overrun and started again at zero S overflow counter 2 This is counter 2 or FB3 with Profibus Counter has overrun and started again at zero S overflow counter 3 This is counter 3 or FB4 with Profibus Not available without 102 Counter has overrun and started again at zero S backplane invalid The data record on the backplane is invalid The CRC check has revealed a fault No data can be loaded from the backplane when replacing electronics Save the data to the backplane again Service S error current A S error current B Error current at current input S less 10 level The level sensor reports a low level inside the pipe 138 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp Information Messages on the display Description Status Information current measurement OK Actions counter 1 stopped This is counter 1 or FB2 with Profibus The counter has stopped counter 2 stopped This is count
111. error 101 F RAM ROM error 102 Failure application F application error F empty pipe F flow rate too high F field frequency too high F DC offset F open circuit F open circuit B F open circuit C F over range A current F over range B current F over range C current F over range A pulse F over range B pulse F over range C pulse F active settings F factory settings F backup 1 settings F backup 2 settings Out of specification S out of specification S pipe not full S pipe empty S linearity S flow profile S electrode noise S gain error S electrode symmetry S field coil broken S field coil bridged S field current deviation S field frequency too high S electronic temperature S coil temperature S overflow counter 1 S overflow counter 2 S overflow counter 3 S backplane invalid Check request amp check request C checks in progress C test sensor Information information counter 1 stopped counter 2 stopped counter 3 stopped power fail control input A active control input B active over range display 1 over range display 2 backplane sensor backplane settings backplane difference optical interface 08 2010 4000069803 MA IFC 300 R04 en www krohne com 183 DESCRIPTION OF HART INTERFACE Process Variables process values volume flow mass
112. es 1 volume flow 2 mass flow 3 flow speed 4 conductivity 5 coil temperature 6 counter 1 9 t 7 counter 2 Pt 8 counter 3 Pt 9 diagnosis value Pt 2 Inputs Outputs 1A Pt 2 range A Pt 3 B OPE 4 range B OPt 5 c CPt 6 range C Pt 7 D Pt 8 range D OPt 2 quick setup 1 language 2 tag 3 reset 1 reset errors 2 reset counter 1 Pt 3 reset counter 2 P 4 reset counter 3 Pt 4 analogue outputs 1 measurement A C St 2 unit St 3 range min A C C St 4 range max A C C4St 5 lfc threshold US 6 lfc hysteresis CUSt 7 time constant Cust 5 digital outputs 1 measurement D Pt Cust 2 pulse value unit CPt Cust 3 value p pulse D Pt Cust 4 lfc threshold Pt Cust 5 Lfe hysteresis OPt Cust 3 test 1 simulation 1 simul current frequency A t 2 simul current frequency B Pt 3 simul current C 9Pt 4 simul frequency D 2 information 1 C number 2 info process input 3 info device 4 info display 4 setup 1 process input 1 calibration 1 autom zero calib CYSt 2 zero calibration Cust 3 size CUSt 4 GK selection Cust 5 GK GKH Opt Cust 6GKL Opt Cust 7 coil resistance Rsp C S 8 density 9 target conduct St 10 EF electr factor Cust 11 num of electrodes 12 field frequency Cust 13 select settling CYSt 14 settling time OPt Cust 15 line frequency Cust Cust 2 filter 1 limitation min CYSt 2 limi
113. eseceeeeeeeeeeceecaeeeeeecaeeeseeaeeeseeaeeeteeeeteees 171 9 8 Field Device Manager FDM eiisccesice cists coun Aimsetnobevacu cea mulshcnn ap ctaulusentaiocmsuostaebouiseetatensenee 172 78 1 tastallation sisccecesccee tied ees acta caees uectie creda E E EEA EEE eee eee 172 G82 OperatiO Meis mien aroe E e EEE E e Se a E E E aE E EE e 172 9 9 Process Device Manager PDM ccccsccssssscsseseecsscseeseecaecaecssesseeecsesseseseeseeseeeees 172 991 nstallata es E E E ER E E E autre 172 9 92 Oper ti M osere ren ene aE eaa F E Ea EEA Rage ees needs Sie 173 9 9 3 Parameter for the basic configuration cceeceeeeceeseceeeeeeceeceeeaeeeceeeaeeeseneaeeeseaeaeeeeeeeeetene 173 9 10 Field Device Tool Device Type Manager FDT DTM cccecccccsccccseeeseesesseeseeeaees 174 O MIAStAWQUON s cccnn E E E E E T N T E E eases 174 910 2 Operati Msro pig a Settee eddie ee te ee ee ee 174 9 11 Appendix A HART menu tree for BaSic DD ou cecssesscesssetsesssesessesstsetstestsseseeseseeseen 174 9 11 1 Overview Basic DD menu tree positions in menu tree eee ccceecseeteeseeteceseceeceeeeesees 175 9 11 2 Basic DD menu tree details for SettingS cccccccccsseseccsecseccsessecssceeccseeseccsetseessetesesees 176 9 12 Appendix B HART menu tree for AMS u c cccceccsesscsesseseestsestessssetstsetsnsevseevseeteenees 180 9 12 1 Overview AMS menu tree positions in menu tree ou eee cccececesececessceeccseceecsesecsseteeesees 180 9 12
114. eseeeeceeeeeeeeeeseeeeeeeceeeeesseeeesentteeeeees 11 1 4 9 Warnings and Symbol WS d x cc sseecic acne cebeseleneeecidees assets ic a aeees ep eng ee 12 1 5 Safety instructions for the Operator s scisti iaa eE Eia 12 2 Device description 13 2 1 Scope of COlIVGRY xcs caccteretinctan a oie ens Gh tke ert 13 2 2 Device CESCrIPLION 00 2 tenra a ae ae a Tea en ke aA E aE a E ARE T REER 15 re IEVELG MOUSING A E E E cf yas s0eabbeduanccanba cate ov E E 16 22 2 Wall mounted NOUSIN aeoiee iiie A ed ie ie de ee 17 2 3 Nameplate S fosccicesh i cs c3 stad canes fod esse ena seeded eee ieee 18 2 3 1 Compact version example cccccccccccccsccssecsecseecsessecsscseccaessecsuessecsessecaecsescessascsecsaseaseseeeses 18 2 3 2 Reiriote Version example rnini niaar aene a eei na ie aaaea 19 2 3 3 Electrical connection data of inputs outputs example of basic version s sseisessriseeen 20 3 Installation Z 3 1 Notes ominstallation irgi enini a a ea aeaea E EESE 21 ZS Or E area E E E E EE E N N 21 33 Transport serea EEEE EE E E EEEE E E EEEE 21 3 4 MStallation SPECINIGAtlONS eeii eae a ce 21 3 5 Mounting of the compact version ccceececeeceeceeceeeeceeceeeeeeeeeeeeceseeeeaeeeeesesesueeeeeesseteeeeees 22 3 6 Mounting the field housing remote version ccccccceesececeeeeceneeceeeeeeseseeeeeeeeeeteaeeeeeees 22 Gell PUSS OU MENG a shes siete cies oes hes E r A Ta aaa aa aa aE E 22 30 2 Wall MOUNTING Aee aE E EA
115. esignation serial number and manufacturing date GK GKL values measuring sensor constants size mm inches field frequency Power supply Materials of wetted parts Field coil resistance Approvals related data e g accuracy class measuring range temperature thresholds pressure thresholds and vis cosity thresholds SELLES 08 2010 4000069803 MA IFC 300 R04 en www krohne com 19 A DEVICE DESCRIPTION 2 3 3 Electrical connection data of inputs outputs example of basic version 20 CG 3x xxxxxx S N XXXXXXXX o A Q A Active P Passive NC Not connected PULSE OUT STATUS OUT Imax 100 mA f lt 10 Hz 20 mA f lt 12 kHz Vo 1 5 V 10 mA Umax 32 VDC STATUS OUT Imax 100 mA Vmax 32 VDC STATUS OUT CONTROL IN Imax 100 mA Von gt 19 VDC Voff lt 2 5 VDC Vmax 32 VDC CURRENT OUT HART Active Terminals A amp A RLmax 1 kohm Passive Terminals A amp A Vmax 32 VDC 2 A 2 e gt Q z Figure 2 7 Example of a nameplate for electrical connection data of inputs and outputs Power supply AC L and N DC L and L PE for gt 24 VAC FE for lt 24 VAC and DC Connection data of connection terminal D D Connection data of connection terminal C C Connection data of connection terminal B B Connection data of connection terminal A A A only operable in the basic version ODAO A active mode the sig
116. flow flow speed conductivity coil temperature diagnosis value Opt counter counter 1 Pt counter 2 Pt counter 3 Pt outputs A Pt range A Pt B OPt range B OPt c OPt range C Pt D Pt range D Pt device tag R4 description 4 HART polling address Rd device ID R9 Scan Device Calibration Management Diagnostics and Test simulation A Pt Cust simulation B OPt Cust simulation COPE Cust simulation D OPt Cust circuit board info Calibrate autom zero calibration C St D A trim Cust apply values Cust Reset reset errors reset configuration changed flag master reset warmstart reset counter 1 C4St set counter 1 CYSt reset counter 2 CYS set counter 2 CYSt reset counter 3 Cust set counter 3 Cust Basic Configuration select measurement counter 1 select measurement counter 2 select measurement counter 3 Pt select diagnosis value Rename Unassign Assign Replace Audit Trail Record Manual Event Drawings Notes Help 184 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9 13 Appendix C HART menu tree for PDM Abbreviations of the following tables e Opt e Rd Read only Optional depending on device version and configuration e Cust Custody lock protection e Loc Local PDM affects only PDM views 9 13 1 Overview PDM menu tree pos
117. fmax lt 100 Hz lt 100 mA RL max 47 KQ RL min Use Uo limax open I lt 0 05 mA at Uext 32 VDC closed Up max 9 2 V at I lt 10 mA Ug max 2V at lt 100 mA fmax IN operating menu set to 100 Hz lt fmax lt 10 kHz lt 20 mA RL max 47 KQ RL min 7 Uext K Uo Imax open lt 0 05 mA at Usy 32 VDC closed Up max 1 9Vatl lt 1mA 0 max 2 5 Vat lt 10 mA Up max 5 0 V at lt 20 mA NAMUR Passive to EN 60947 5 6 Passive to EN 60947 5 6 open open lhom 0 6 MA lhom 0 43 mA closed closed lhom 3 8 MA liom 4 9 MA U 30 V l 100 mA P 1W C 10 nF Li 0 mH Low flow cut off Function Switching point and hysteresis separately adjustable for each output counter and the display Switching point Current output frequency output 0 20 set in increments of 0 1 Pulse output Unit is volume flow or mass flow and not limited Hysteresis Time constant Function The time constant corresponds to the elapsed time until 63 of the end value has been reached according to a step function Settings Set in increments of 0 1 0 100s 150 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Status output limit switch Function and settings Adjustable as automatic measuring range conversion display of flow direction counter overflow error switching point or empty pipe detec
118. for the X axis trend curve Xxx min range 0 100 min C5 6 specia l functions C5 6 special functions C5 6 1 reset errors reset errors Select no yes C5 6 2 save settings Save current settings Select break exit function without saving backup 1 save in storage location 1 backup 2 save in storage location 2 Query continue copy cannot be done afterwards Select no exit function without saving yes copy current settings to storage backup 1 or backup 2 C5 6 3 load settings Load saved settings Select break exit function without loading factory settings load in state as delivered backup 1 load data from storage location 1 backup 2 load data from storage location 2 load sensor data factory settings of calibration datal Query continue copy cannot be done afterwards Select no exit the function without saving yes load data from the selected storage location C5 6 4 password quick set Password required to change data in the quick setup menu 0000 to Quick Setup menu without password xxxx password required range 4digit 0001 9999 C5 6 5 password setup Password required to change data in the setup menu 0000 to Quick Setup menu without password xxxx password required range 4digit 0001 9999 C5 6 6 GDC IR interface After this function has been activated an optical
119. for the measuring sensor Ambient temperature Depending on the version and combination of outputs It is a good idea to protect the converter from external heat sources such as direct sunlight as higher temperatures reduce the life cycle of all electronic components 40 465 C 40 149 F Ambient temperatures below 25 C 13 F may affect the readability of the display Storage temperature 50 70 C 58 158 F Pressure Medium Refer to technical data for the measuring sensor Ambient pressure Atmosphere Height up to 2000 m 6561 7 ft Chemical properties Electrical conductivity Standard All media except for water gt 1 uS cm also refer to the technical data for the measuring sensor Water gt 20 uS cm TIDALFLUX 4000 All media gt 50 uS cm also refer to the technical data for the measuring sensor OPTIFLUX 7000 All media except for water gt 0 05 pS cm also refer to the technical data for the measuring sensor Water gt 1 uS cm Physical condition Conductive liquid media Solid content volume Can be used up to lt 70 for OPTIFLUX and TIDALFLUX measuring sensors The greater the solid content the less accurate the measurements Gas content volume Can be used up to lt 5 for OPTIFLUX and TIDALFLUX measuring sensors The greater the gas content the less accurate the measurements Flow For detailed information refer to chapter Flow tables Other c
120. formation see Appendix A Menu tree for Basic DD Operating the signal converter via the Field Communicator is very similar to manual device control using the keyboard Limitation The service menu parameters for the device are not supported and a simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display Parameter protection for custody transfer is the same as on the device s local display Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART The Field Communicator always saves a complete configuration for the exchange with AMS see Appendix A However in the offline configuration and when sending to the device the Field Communicator only takes into account a partial parameter set like the standard configuration of the old HART Communicator 275 9 6 3 Parameter for the basic configuration In online mode counter measurements and the diagnosis value can be set using special methods see Appendix A In offline mode these parameters are read only However when transferring the offline configuration this data is also written to the device 170 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9 7 Asset Management Solutions AMS The Asset Management Solutions Device Manager AMS is a PC program from Emerson Pr
121. frequency output pulse output status output limit switch 120 www krohne com 08 2010 4000069803 MA IFC 300 R04 en CE OPERATION amp C2 L current out X C2 current out X X stands for one of the connection terminals A B or C stands for Fct no C2 2 A C2 3 B C2 4 C C2 0 1 range 0 100 Current range for the selected measurement e g 4 20 mA corresponds to 0 100 XX X XX X MA range 0 00 20 mA condition 0 mA lt 1st value lt 2nd value lt 20 mA C2 00 2 extended range Defines the min and max limits XX X XX X MA range 03 5 21 5 mA condition 0 mA lt 1st value lt 2nd value lt 21 5 mA C2 0 3 error current Specify error current xx x mA range 3 22 mA condition outside of extended range C2 0 4 error condition The following error conditions can be selected Select error in device error category F application error error category F out of specification error category S C2 0 5 measurement Measurements for activating the output Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive
122. ft s at Full Scale lt 1 of FS Fully filled v gt 1m s 3 3 ft s lt 1 of mv v lt 1m s 3 3 ft s lt 0 5 of mv 5 mm s 0 2 inch s Minimum level 10 of inner diameter Fully filled pipes Y 10 0 20 40 60 80 100 Q Figure 8 1 Maximum measuring error of measured value 08 2010 4000069803 MA IFC 300 R04 en www krohne com 161 E TECHNICAL DATA Partly filled pipes Y 10 Ts 0 20 40 60 80 100 Q Figure 8 2 Maximum measuring error of measured value Advised working area 162 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9 1 General description The open HART protocol which can be used freely is integrated into the signal converter for communication Devices which support the HART protocol are classified as either operating devices or field devices When it comes to operating devices Master both manual control units Secondary Master and PC supported workstations Primary Master are used in for example a control centre HART field devices include sensors converters and actuators The field devices range from 2 wire to 4 wire to intrinsically safe versions for use in hazardous areas The HART data are superimposed over the analogue 4 20 mA signal
123. fter setting mode is exited C1 3 16 settling of field Automatic test switched off on Select off on C1 3 17 diagnosis value Not valid for CAP option capacitive and PF option partly filled Select diagnosis value for testing the various analogue outputs Select off no diagnosis electrode noise activate Fct C1 3 13 flow profile activate Fct 1 3 10 linearity activate Fct C1 3 6 terminal 2 DC electrode DC voltage terminal 3 DC electrode DC voltage C1 3 17 diagnosis value Only valid for CAP option capacitive Select diagnosis value for testing the various analogue outputs Select off no diagnosis electrode noise activate Fct C1 3 13 C1 3 17 diagnosis value Only valid for PF option partly filled Select diagnosis value for testing the various analogue outputs Select off no diagnosis electrode noise activate Fct C1 3 13 terminal 2 DC electrode DC voltage terminal 3 DC electrode DC voltage C1 4 information C1 4 information Grouping of all functions related to information with respect to measuring sensor and sensor electronics C1 4 1 liner Shows material of the liner C1 4 2 electr material Shows material of the electrodes C1 4 3 calibration date Not available at this time C1 4 4 serial no sensor Shows serial no of the measuring sensor C1 4 5 V no sensor Shows the order number of the measuring sensor C1 4 6 sensor electr info Sows serial number of circuit board software version number a
124. g requirements regarding the electrical values of the signal cable must be observed Electrical safety e To EN 60811 Low Voltage Directive or equivalent national regulations Capacitance of the insulated conductors e Insulated conductor insulated conductor lt 50 pF m e Insulated conductor shield lt 150 pF m Insulation resistance e Rigg gt 100 GQ x km Umax lt 24V e Imax lt 100 mA Test voltages e Insulated conductor inner shield 500 V e Insulated conductor insulated conductor 1000 V e Insulated conductor outer shield 1000 V Twisting of the insulated conductors e Atleast 10 twists per meter important for screening magnetic fields 08 2010 4000069803 MA IFC 300 R04 en www krohne com 29 ELECTRICAL CONNECTIONS 4 4 Preparing the signal and field current cables except TIDALFLUX INFORMATION H Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives The electrical connection of the outer shield is different for the various housing variants Please observe the corresponding instructions 4 4 1 Signal cable A type DS 300 construction e Signal cable A is a double shielded cable for signal transmission between the measuring sensor and signal converter e Bending radius gt 50 mm 2 Figure 4 1 Construction of signal cable A Stranded drain wire 1 for
125. g of Fct C1 1 7 automatic calibration with the current resistance C1 1 9 density Not valid for PF option partly filled Calculation of mass flow with constant density of product range 0 1 5 kg l C1 1 10 target conduct Reference value for on site calibration range 1 000 50000 uS cm With the CAP option capacitive and the PF option partly filled this measurement is only used for empty pipe detection Fct C1 1 10 C1 1 11 EF electr factor For calculation of the conductivity based on the electrode impedance Select break return with key standard with factory setting manual set desired value automatic determines EF according to the setting in Fct C1 1 10 With the CAP option capacitive and the PF option partly filled this measurement is only used for empty pipe detection Fct C1 1 10 C1 1 12 num of electrodes Selection see measuring sensor nameplate 2 electrodes no full pipe electrode available 3 electrodes with full pipe electrode but no grounding electrode available 4 electrodes full pipe and grounding electrode available Not valid for CAP option capacitive and PF option partly filled C1 1 13 field frequency Setting as on measuring sensor nameplate line frequency x value from the following list 2 4 3 2 3 V2 1 4 1 6 1 8 1 12 1 18 1 36 1 50 C1 1 14 select settling Select settling special function Select standard fixed allocation manual manual time setting for the settlin
126. g sensor and signal converter INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e Field current cable C is not part of the scope of delivery e Bending radius gt 50 mm 2 Required materials e Shielded 2 wire copper cable with fitted heat shrinkable tubing e DIN 46 228 wire end ferrules size according to the cable being used Figure 4 29 Preparation of field current cable C a 80 mm 3 15 b 10mm 0 4 D Strip the conductor to dimension a Trim the outer shield to dimension b and pull it over the outer sheath Crimp wire end ferrules onto both conductors Pulla shrinkable tube over the prepared cable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 59 ELECTRICAL CONNECTIONS 4 6 9 Preparing field current cable C connection to measuring sensor INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The field current cable is not part of the scope of delivery e The shield is connected in the terminal compartment of the converter directly via the shield and a clip e The shield is connected in the sensor via the special cable gland e Bending radius gt 50 mm 2 Required materials e Shielde
127. g time for the field current C1 1 15 settling time Only when manual selected in Fct C1 1 14 range 1 0 250 ms C1 1 16 line frequency Set line frequency automatic measuring amp setting for DC systems fixed setting 50 Hz Select 50 Hz or 60 Hz fixed setting C1 1 17 act coil resistance Display of the actual resistance of the field coil for calculation of the temperature 116 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp C1 2 filter C1 2 filter Grouping of all functions related to filter of measuring sensor electronics C1 2 1 limitation Limitation of all flow values before smoothing by time constant affects all outputs Settings xxx x xxx x m s condition 1st value lt 2nd value Range 1st value 100 0 m s lt value lt 0 001 m s Range 2nd value 0 001 m s lt value lt 100 m s C1 2 2 flow direction Define polarity of flow direction forwards according to the arrow on the measuring sensor or backwards in the opposite direction to the arrow GT 23 time constant For all flow measurements and outputs xxx x s range 0 0 100 s C1 2 4 pulse filter Suppresses noise due to solids air gas bubbles and sudden changes in pH Select off without pulse filter on with old pulse filter automatic with new pulse filter Pulse filter on The change from one measurement value to the next one is limited to th
128. ged www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 DEVICE DESCRIPTION 2 2 2 Wall mounted housing Figure 2 4 Construction of wall mounted housing Cover for terminal compartments Terminal compartment for measuring sensor Terminal compartment for inputs and outputs Terminal compartment for power supply with safety cover shock hazard protection Cable entry for signal cable Cable entry for field current cable Cable entry for inputs and outputs Cable entry for power supply 5 Turn lock to the right and open the cover 08 2010 4000069803 MA IFC 300 R04 en www krohne com 17 A DEVICE DESCRIPTION 2 3 Nameplates INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 2 3 1 Compact version example Altometer Dordrecht NL 3313 LC 2 GD EEx da la I C T6 T3 KEMA 04 ATEX 2077 X T85 150 C Tamb 40 60 C Do not open when energized XXXXXXX yy00 C EEx CG30011100 S N A05R5613 0344 Manufactured 200X After de energizing delay before opening the converter housing T6 gt 35 min T5 gt 10 min www krohne com Docu CD 730952xx00 GK 3 7183 GKL 7 3528 DN 40 mm 1 1 2 inch f field f line 6 Non IS circuits A B C D Vn lt 32 V In lt 100 mA Vm 253 V 100 230 VAC 15 10 48 63 H
129. grated Load gt 250 Q at HART test point Note maximum load for current output Multi Drop operation Yes current output 4 mA Multi Drop address adjustable in operation menu 1 15 Device drivers Available for FC 375 475 AMS PDM FDT DTM Registration HART Communication Foundation Yes Pulse or frequency output Output data Pulse output volume flow mass flow Frequency output volume flow mass flow diagnostic value flow velocity coil temperature conductivity Function Adjustable as pulse or frequency output Pulse rate frequency Adjustable final value 0 01 10000 pulse s or Hz Settings Pulses per volume or mass unit or max frequency for 100 flow Pulse width setting automatic symmetric or fixed 0 05 2000 ms Operating data Basic I Os Modular I Os Ex i I Os Active z U 24VDC nom fmax In operating menu set to fmax lt 100 Hz 1 lt 20 mA open lt 0 05 mA closed Uo nom 24 V at 20mA fmax In operating menu set to 100 Hz lt fmax lt 10 kHz lt 20 mA open lt 0 05 mA closed Up nom 22 5 V atl 1 mA Up nom 21 5 V atl 10 mA Up nom 19 V at 20 mA 08 2010 4000069803 MA IFC 300 R04 en www krohne com 149 E TECHNICAL DATA Operating data Basic I Os Modular I Os Ex i I Os Passive Uext lt 32 VDC fmax IN operating menu set to
130. he control inputs must be connected passively or actively or according to NAMUR EN 60947 5 6 Which 1 0 version and inputs outputs are installed in your signal converter are indicated on the sticker in the cover of the terminal compartment e All control inputs are electrically isolated from each other and from all other circuits e All operating data and functions can be adjusted e Passive mode external power supply required Uext lt 32 VDC e Active mode use of the internal power supply Unom 24 VDC e NAMUR mode in accordance with EN 60947 5 6 Active control input to NAMUR EN 60947 5 6 signal converter monitors cable breaks and short circuits acc to EN 60947 5 6 Errors indicated on LC display Error messages possible via status output e For information on the adjustable operating states refer to Function tables on page 111 INFORMATION For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144 DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation E gt me 76 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 10 5 Current input INFORMATION i Depending on the version the current inputs must be connected passively or actively Which I O version and inputs outputs are installed in your signal converter are indicated on the sticker in the cover
131. hield connected via the cable terminals in the terminal compartment Wall mounted version Shield connected using 6 3 mm 0 25 push on connectors insulation to DIN 46245 in the terminal compartment e Any connection polarity Pulse frequency output passive basic I Os e Us 32 VDC e frmax in operating menu set to fmax lt 100 Hz lt 100 mA open lt 0 05 mA at Uext 32 VDC closed Uo max 0 2 Vat I lt 10 mA Up max 2 V at I lt 100 mA e fmax in the operating menu set to 100 Hz lt fnax lt 10 kHz lt 20 mA open lt 0 05 mA at Uext 32 VDC closed Up max 1 5 Vatl lt 1mA Up max 2 9 Vat lt 10 mA Uo max 9 0 Vat lt 20 mA e Ifthe following maximum load resistance R max is exceeded the load resistance R must be reduced accordingly by parallel connection of R f lt 100 Hz RL max 47 KQ f lt 1 kHz RL max 10 kQ f lt 10 kHz RL max 1 KQ e The minimum load resistance R min is calculated as follows RL min U ext Uo lmax e Can also be set as status output for the electrical connection refer to status output connection diagram Figure 4 46 Pulse frequency output passive Pp 08 2010 4000069803 MA IFC 300 R04 en www krohne com 85 ELECTRICAL CONNECTIONS INFORMATION i e Any connection polarity Status output limit switch passive basic I Os Us lt 32 VDC e lt 100 mA e RL max 47 kQ RL min Usxt g Uo
132. inal compartment in housing of the signal converter for signal and field current cable Signal cable A Signal cable B Field current cable C Connection box of measuring sensor Functional ground FE 50 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 5 8 Connection diagram for measuring sensor 19 rack mounted housing 21 TE DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks e fa shielded field current cable is used the shield must NOT be connected in the housing of the signal converter e The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire e Bending radius of signal and field current cable gt 50 mm 2 e The following illustration is schematic The positions of the electrical connection terminals may vary depending on the housing version X1 6 4 2 16118120 x1 6 6 4 4 2 16 18 20 djdjd Zaza ez zid dj zid zA EZAZ 30 T 20 1 pl 1 O 60 lt gt 60 gt amp AE 2 1 7 8 9 p 4 3 2 1 7 8 9 p
133. ine production date B3 3 SW REV MS Electronics and HART software LC display 1st line ID No of the circuit board 2nd line software version 3rd line production date 114 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp No Function Settings descriptions B3 4 SW REV UIS User interface LC display 1st line ID No of the circuit board 2nd line software version 3rd line production date B3 5 bus interface Only appears with Profibus Modbus and FF LC display 1st line ID No of the circuit board 2nd line software version 3rd line production date B3 6 Electronic Revision ER Shows ID no electronic revision no and production date Contains all hardware and software changes 6 3 3 Menu C setup No Function Settings descriptions C1 process input C1 1 calibration C1 1 calibration Grouping of all functions related to measuring sensor calibration C1 1 1 zero calibration Display of actual zero calibration value Query calibrate zero Setting break return with key standard with factory setting manual display last value set new value range 1 00 1 m s range 1 00 1 m s automatic shows the current value as the new zero calibration value C1 1 2 size Select from size table C1 1 3 GK selection No
134. ings Upload backup 1 or backup 2 settings check and adjust if necessary F factory settings Error during the CRC check of the factory settings F backup 1 settings F backup 2 settings Error during the CRC check of the backup 1 or 2 settings Save active settings in backup 1 or 2 F wiring A Open or short circuit of control input A B ae Only available if used as an active NAMUR F wiring B input F wiring A The current at the current input is less than za 0 5 mA or greater than the limit switch of F wiring B 23 mA Measurements out of specification Messages on the display Description Actions Out of specification measurement continues accuracy possibly less Maintenance required S uncertain measurement Device maintenance necessary measured values only conditionally usable Group message when errors as described below or other influences occur S pipe not full Only for measuring sensors with 3 or 4 electrodes Full pipe electrode has no contact with medium Measured values are still supplied but they are too high Measuring pipe not filled function dependent on Fct C1 3 5 Check installation Or electrodes completely insulated e g by oil film Clean S empty pipe 1 or 2 measuring electrodes are not in Filling level of EMF less than 50 or contact with the medium measured value is electrodes completely insulated If 0 t
135. isplay Parameter protection for custody transfer is the same as on the device s local display Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART 9 9 3 Parameter for the basic configuration The counter measurements and the diagnosis values can be set directly in the PDM offline table The dependent unit parameters are automatically updated However automatic updating is not possible in online dialogues of the PDM parameter table 08 2010 4000069803 MA IFC 300 R04 en www krohne com 173 E DESCRIPTION OF HART INTERFACE 9 10 Field Device Tool Device Type Manager FDT DTM A Field Device Tool Container FDT Container is basically a PC program used to configure HART PROFIBUS and Foundation Fieldbus devices To adapt to different devices an FDT container uses a so called Device Type Manager DTM 9 10 1 Installation If the Device Type Manager for the signal converter has not yet been installed on the Field Device Tool Container setup is required and is available for download from the website or on CD ROM See the supplied documentation for information on how to install and set up the DTM 9 10 2 Operation Operating the signal converter via DTM is very similar to manual device control using the keyboard See also local device display 9 11 Appendix A HART menu tree for Basic DD INFORMATION i The numbering in the following table
136. itions in menu tree Overview Menu Device Communication Path Load To Device Load To PG PC Set Address Test Reset Calibration HART Overview Menu View display display counter Yt diagram outputs current output frequency output A OPt current output frequency output B OPt current output C OPt frequency output D Pt Device Status Device HART Standard overview Failure device Failure application Out of specification Check request Information Circuit board info Toolbar Status Bar Update 08 2010 4000069803 MA IFC 300 R04 en www krohne com 185 E DESCRIPTION OF HART INTERFACE Overview PDM parameter table identification operation unit device input calibration filter self test information measuring limits volume flow mass flow flow speed conductivity coil temperature 1 0 A Opt B Opt C Opt D Opt counter 1 counter 2 counter 3 Pt Human machine interface local display 1 and 2 meas page graphic page units device units HART formats HART 186 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE E 9 13 2 PDM menu tree details for settings Menu Device Communication Path Load To
137. l compartment e All outputs are electrically isolated from each other and from all other circuits e All operating data and functions can be adjusted e Passive mode External power supply required U lt 32 VDC lt 20 mA at f lt 10 kHz override up to fmax lt 12 kHz lt 100 mA at f lt 100 Hz e Active mode Use of the internal power supply Uhom 24 VDC lt 20 mA at f lt 10 kHz override up to fmax lt 12 kHz lt 20 mA at f lt 100 Hz e NAMUR mode passive in accordance with EN 60947 5 6 f lt 10 kHz over range up to fmax lt 12 kHz e Scaling Frequency output in pulses per time unit e g 1000 pulses s at Q100 Pulse output quantity per pulse e Pulse width Symmetric pulse duty factor 1 1 independent of output frequency automatic with fixed pulse width duty factor approx 1 1 at Qygq0 or fixed pulse width adjustable as required from 0 05 ms 2 s e Forward reverse flow measurement F R mode is possible e All pulse and frequency outputs can also be used as a Status output limit switch CAUTION At frequencies above 100 Hz shielded cables must be used to prevent radio interference INFORMATION For further information refer to Connection diagrams of inputs and outputs on page 82and refer to Technical data on page 144 DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation E gt me gt 74 www krohne com 08 2010 400006
138. l converter Signal cable only for remote version 08 2010 4000069803 MA IFC 300 R04 en www krohne com 13 DEVICE DESCRIPTION Possible scope of delivery for signal converter measuring sensor Measuring sensor Measuring sensor signal converter IFC 300 Compact Remote field housing Remote wall mounted housing Remote rack mounted housing R 28 TE or 21 TE OPTIFLUX 1000 OPTIFLUX 1300 C OPTIFLUX 1300 F OPTIFLUX 1300 W OPTIFLUX 1300 R OPTIFLUX 2000 OPTIFLUX 2300 C OPTIFLUX 2300 F OPTIFLUX 2300 W OPTIFLUX 2300 R OPTIFLUX 4000 OPTIFLUX 4300 C OPTIFLUX 4300 F OPTIFLUX 4300 W OPTIFLUX 4300 R OPTIFLUX 5000 OPTIFLUX 5300 C OPTIFLUX 5300 F OPTIFLUX 5300 W OPTIFLUX 5300 R OPTIFLUX 6000 OPTIFLUX 6300 C OPTIFLUX 6300 F OPTIFLUX 6300 W OPTIFLUX 6300 R OPTIFLUX 7000 OPTIFLUX 7300 C WATERFLUX 3000 WATERFLUX 3300 C WATERFLUX 3300 F WATERFLUX 3300 W WATERFLUX 3300 R TIDALFLUX 4000 TIDALFLUX 4300 F www krohne com 08 2010 4000069803 MA IFC 300 R04 en DEVICE DESCRIPTION 2 2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive liquid media Your measuring device is supplied ready for operation The factory settings for the operating data have been made in accordance with your order specificatio
139. l the heat shrinkable tubing over the prepared signal cable 32 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 4 4 3 Length of signal cable A i INFORMATION For temperatures of the medium above 150 300 a special signal cable and a ZD intermediate socket are necessary These are available including the changed electrical connection diagrams ELECTRICAL CONNECTIONS Measuring sensor Nominal size Min electrical Curve for signal conductivity cable A DN mm _ inch uS cm OPTIFLUX 1000 F 10 150 3 8 6 5 A1 OPTIFLUX 2000 F 25 150 1 6 20 Al 200 2000 8 80 20 A2 OPTIFLUX 4000 F 2 5 190 1 10 6 1 Al 200 2000 8 80 1 A2 OPTIFLUX 5000 F 2 5 100 1 10 4 1 Al 150 250 6 10 1 A2 OPTIFLUX 6000 F 2 5 150 1 10 6 1 Al WATERFLUX 3000 F 25 600 1 24 20 A1 z 600 1800 A2 Al 100 H 300 10 30 1 5 10 100 1000 6000 Figure 4 4 Maximum length of signal cable A Maximum length of signal cable A between the measuring sensor and signal converter m Maximum length of signal cable A between the measuring sensor and signal converter ft Electrical conductivity of the medium being measured uS cm 08 2010 4000069803 MA IFC 300 R04 e
140. llowing notes e Lay the signal cable with fastening elements e It is permissible to lay the signal cable in water or in the ground e The insulating material is flame retardant to EN 50625 2 1 IEC 60322 1 e The signal cable does not contain any halogens and is unplasticized and remains flexible at low temperatures e The connection of the inner shield is carried out via the stranded drain wire 1 e The connection of the outer shield is carried out via the shield 60 or the stranded drain wire 6 depending on the housing version Observe the following notes e The signal cable type B cannot be used with options with virtual reference 4 3 2 Notes on field current cable C DANGER A N All versions except TIDALFLUX A non shielded three wire copper cable is sufficient for the field current cable If you nevertheless use shielded cables the shield must NOT be connected in the housing of the signal converter Only TIDALFLUX A shielded two wire copper cable is used as the field current cable The shielding MUST be connected in the housing of the measuring sensor and signal converter INFORMATION The field current cable is not part of the scope of delivery 28 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A 4 3 3 Requirements for signal cables provided by the customer INFORMATION i f the signal cable was not ordered it is to be provided by the customer The followin
141. lt 22 mA 1 lt 22mA Up max 4 Vat lt 22 mA limax lt 26 mA No HART electronically limited U 30 V Up max 9 V l 100 mA atl lt 22mA P 1W C 10nF No HART L O mH No HART 08 2010 4000069803 MA IFC 300 R04 en www krohne com 153 EB TECHNICAL DATA PROFIBUS DP Description Galvanically isolated acc to IEC 61158 Profile version 3 01 Automatic data transmission rate recognition max 12 MBaud Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input 3 x totaliser Output data Volume flow mass flow volume counter 1 2 mass counter velocity coil temperature conductivity PROFIBUS PA Description Galvanically isolated acc to IEC 61158 Profile version 3 01 Current consumption 10 5 mA Permissible bus voltage 9 32 V in Ex application 9 24 V Bus interface with integrated reverse polarity protection Typical error current FDE Fault Disconnection Electronic 4 3 mA Bus address adjustable via local display at the measuring device Function blocks 5 x analogue input 3 x totaliser Output data Volume flow mass flow volume counter 1 2 mass counter velocity coil temperature conductivity FOUNDATION Fieldbus Description Galvanically isolated acc to IEC 61158 Current consumption 10 5 mA Permissible bus voltage 9 32
142. metry S field coil broken S field coil bridged S field current deviation S field frequency too high S electronic temperature S coil temperature S overflow counter 1 S overflow counter 2 S overflow counter 3 S backplane invalid check request C checks in progress C test sensor 188 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE Information counter 1 stopped counter 2 stopped counter 3 stopped power fail control input A active control input B active over range display 1 over range display 2 backplane sensor backplane settings backplane difference optical interface Circuit board info Toolbar Status Bar Update PDM parameter table identification operation unit tag description message device C number R4 device serial no 4 electronic serial no 84 manufacturer R3 model R4 device ID 84 universal rev 84 device rev 84 software rev R4 hardware rev R4 date final assembly no sensor serial no input calibration zero calibration CUSt size CYSt GK selection CYSt GK GKH OPt Cust GKL Opt Cust 7 density S target conductivity CYSt EF electr factor USt num of electrodes St field frequency C4St select settling CYSt settling time Pt Cust Line frequency Cust filter process input limitation min CYS limi
143. mulation of the flow speed Select break exit function without simulation set value range 12 12 m s unit selection in Fct C5 7 7 Query start simulation Settings no exit function without simulation yes start simulation B1 2 volume flow Volume flow simulation sequence and settings similar to B1 1 see above X stands for one of the connection terminals A B C or D stands for Fct no B1 3 1 6 B1 current out X simulation X X stands for one of the connection terminals A B C or D B1 pulse output X Sequence and settings similar to B1 1 see above B1 frequency out X For pulse output a set number of pulses are output in 1s B1 control input X B1 limit switch X B1 status output X B1 current input X 08 2010 4000069803 MA IFC 300 R04 en www krohne com 113 B OPERATION No Function Settings descriptions B3 4 flow fraction Only valid for PF option partly filled Simulation of the flow fraction for partly filled pipes This value is multiplied with the normal flow measurement 100 relates to fully filled pipes Sequence and settings similar to B1 1 see above B1 8 level Only valid for PF option partly filled Simulation of the level for partly filled pipes Sequence and settings similar to B1 1 see above B2 actual values B2 actual values Display the current values exit the displayed function with key
144. mum length uS cm m ft 50 120 394 100 200 656 200 400 1312 2400 600 1968 Field current cable The cross section of the cable determines the maximum length Cross section Maximum length 2xX10 75 2x18 150 492 2x15 2x14 300 984 2X2 9 2x12 600 1968 52 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 6 2 Signal cable A type DS 300 construction e Signal cable A is a double shielded cable for signal transmission between the measuring sensor and signal converter e Bending radius gt 50 mm 2 Figure 4 23 Construction of signal cable A Stranded drain wire 1 for the inner shield 10 1 0 mm Cu AWG 17 not insulated bare Insulated wire 2 0 5 mm2 Cu AWG 20 Insulated wire 3 0 5 mm Cu AWG 20 Outer sheath Insulation layers Stranded drain wire 6 for the outer shield 60 08 2010 4000069803 MA IFC 300 R04 en www krohne com 53 ELECTRICAL CONNECTIONS 4 6 3 Preparing signal cable A connection to signal converter Field housing INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outside shield 60 is connected in the field housing directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulating
145. n Actions Status F Operational fault in device mA output lt 3 6 mA or set fault current depending on the seriousness of the fault status output open pulse frequency output no pulses Repair necessary F error in device Fault or failure of device Parameter or hardware error No measurement possible Group message when one of the following or some other severe error occurs F101 Error operational fault in I0 1 Parameter or hardware error No measurement possible F parameter Error operational fault of data manager electronic unit parameter or hardware error Parameters no longer usable F102 Error operational fault in I0 2 Parameter or hardware error No measurement possible Load settings Fct C4 6 3 backup 1 backup 2 or factory settings If status message Still does not disappear replace electronic unit F configuration also when changing modules Invalid configuration display software bus parameter or main software do not match existing configuration This error also occurs when a module has been added or removed without confirming the configuration change After module change confirm query for changed configuration If device configuration unchanged defective replace electronic unit F display Error operational fault in display Parameter or hardware error No measurement possible Defective replace electronic unit F sensor elect
146. n www krohne com 33 ELECTRICAL CONNECTIONS 4 4 4 Signal cable B type BTS 300 construction e Signal cable B is a triple shielded cable for signal transmission between the measuring sensor and signal converter e Bending radius gt 50 mm 2 Figure 4 5 Construction of signal cable B Stranded drain wire for the inner shield 10 1 0 mm Cu AWG 17 not insulated bare Insulated wire 2 0 5 mm Cu AWG 20 with stranded drain wire 20 of shield Insulated wire 3 0 5 mm Cu AWG 20 with stranded drain wire 30 of shield Outer sheath Insulation layers Stranded drain wire 6 for the outer shield 60 0 5 mm Cu AWG 20 not insulated bare OONO 4 4 5 Preparing signal cable B connection to signal converter Field housing INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The outside shield 60 is connected in the field housing directly via the shield and a clip e Bending radius gt 50 mm 2 Required materials e PVC insulation tubing 2 0 2 5 mm 0 08 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e Awire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 and 3 and the stranded drain wires 20 30 34 www krohne com 08 2010 4000069803 MA IFC 300 R04 en
147. n be downloaded free of charge from the website Download Center Measuring system Measuring principle Faraday s law of induction Application range Continuous measurement of current volume flow flow velocity conductivity mass flow at constant density coil temperature of the measuring sensor Design Modular design The measuring system consists of a measuring sensor and a signal converter Measuring sensor OPTIFLUX 1000 DN10 150 3 8 6 OPTIFLUX 2000 DN25 3000 1 120 OPTIFLUX 4000 DN2 5 3000 1 10 120 OPTIFLUX 5000 Flange DN15 300 12 12 Sandwich DN2 5 100 1 10 4 OPTIFLUX 6000 DN2 5 150 1 10 6 OPTIFLUX 7000 Flange DN25 100 1 4 Sandwich DN25 100 1 4 This capacitive flowmeter is only available as compact version OPTIFLUX 7300 C WATERFLUX 3000 DN25 600 1 24 TIDALFLUX 4000 DN200 1600 8 64 This sensor for measurements in partly filled pipelines is only available as a remote field housing version TIDALFLUX 4300 F With the exception of the OPTIFLUX 1000 TIDALFLUX 4000 and WATERFLUX 3000 all measuring sensors are also available as Ex versions Signal converter Compact version C OPTIFLUX x300 C x 1 2 4 5 6 7 or WATERFLUX 3300 C remote version Field housing F IFC 300 F remote version Wall mounted housing W IFC 300 W C
148. nal converter supplies the power for connection of the subsequent devices e P passive mode external power supply required for operation of the subsequent devices e N C connection terminals not connected www krohne com 08 2010 4000069803 MA IFC 300 R04 en INSTALLATION 3 1 Notes on installation INFORMATION nspect the cartons carefully for damage or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Check the packing list to check if you received completely all that you ordered INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate me mie mo 3 2 Storage e Store the device in a dry dust free location e Avoid continuous direct sunlight e Store the device in its original packing e Storage temperature 50 70 C 58 158 F 3 3 Transport Signal converter e No special requirements Compact version e Do not lift the device by the signal converter housing e Do not use lifting chains e To transport flange devices use lifting straps Wrap these around both process connections 3 4 Installation specifications INFORMATION i The following precautions must be taken to ensure reliable installation e Make sure that there is adequate space to the sides e Protect the signal converter from direct sunlight and
149. nal output data see below output C activated by the status of output Y additional output data see below output D activated by the status of output Y additional output data see below off switched off empty pipe when pipe empty output activated contains the low level detection for PF option partly filled error in device when error output activated C2 current out Y Only appears if output A C is set under mode see above and this output is a current output Select polarity is signalled over range is signalled automatic range signals lower range C2 frequency out Y and pulse Only appears if output A B or D is set under mode see above and this output Y output is a frequency pulse output Select polarity is signalled over range is signalled C2 status output Y Only appears if output A D is set under mode see above and this output is a status output Same signal like other connected status output signal can be inverted see below C2 limit switch Y and control Only appears if output A D input A or B is set under mode see above input Y and this output input is a limit switch control input Status off is always selected here if status output X is connected with a limit switch control input Y G2 off Only appears if output A D is set under mode see above and this output is switched off C2 invert signal Select off ac
150. nd calibration date of circuit board C1 4 7 option PF info Only valid for PF option partly filled Shows serial number of circuit board software version number and calibration date of circuit board for partly filled pipes 08 2010 4000069803 MA IFC 300 R04 en www krohne com 119 B OPERATION C1 5 simulation C1 5 simulation Grouping of all functions for simulating measuring sensor values These simulations have effect on all outputs including counters and display C1521 flow speed Sequence see Fct B1 1 C1 5 2 volume flow Sequence see Fct B1 2 C1 5 3 flow fraction Only valid for PF option partly filled Sequence see Fct B1 3 C1 5 4 level Only valid for PF option partly filled Sequence see Fct B1 4 No Function Settings descriptions C2 1 0 Inputs Outputs C2 1 hardware C2 hardware Assignment of connection terminals dependent on signal converter version active passive NAMUR C2 1 1 terminal A Select off switched off current output frequency output pulse output status output limit switch control input current input C2 1 2 terminal B Select off switched off current output frequency output pulse output status output limit switch control input current input C2 1 3 terminal C Select off switched off current output status output limit switch C2 1 4 terminal D Select off switched off
151. nd field current cable Signal cable A Signal cable B Field current cable C Connection box of measuring sensor Functional ground FE 08 2010 4000069803 MA IFC 300 R04 en www krohne com 49 ELECTRICAL CONNECTIONS 4 5 7 Connection diagram for measuring sensor 19 rack mounted housing 28 TE DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks e fa shielded field current cable is used the shield must NOT be connected in the housing of the signal converter e The outer shield of the signal cable is connected in the signal converter housing via the stranded drain wire e Bending radius of signal and field current cable gt 50 mm 2 e The following illustration is schematic The positions of the electrical connection terminals may vary depending on the housing version 24 22 20 20 32 32 32 24 24 22 22 20 20 32 32 32 ziz zid b zid d z zi d zid b zid cei on 10 10 7 topi E popit ZD amp Ze amp 4 3 2 1 9 87 lo 4 3 2 1 9 8 7 Bo Figure 4 21 Connection diagram for measuring sensor 19 rack mounted housing 28 TE Electrical term
152. nd tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives 3 7 1 Pipe mounting Figure 3 4 Pipe mounting of the wall mounted housing 5 Fasten the mounting plate to the pipe with standard U bolts washers and fastening nuts 3 Screw the signal converter to the mounting plate with the nuts and washers 08 2010 4000069803 MA IFC 300 R04 en www krohne com 25 INSTALLATION IFC 300 3 7 2 Wall mounting Figure 3 5 Wall mounting of the wall mounted housing 5 Prepare the holes with the aid of the mounting plate For further information refer to Mounting E plate wall mounted housing on page 157 Fasten the mounting plate securely to the wall Screw the signal converter to the mounting plate with the nuts and washers Mounting multiple devices next to each other a gt 240 mm 9 4 26 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 1 Safety instructions A A A aX i DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex
153. new functions Incompatible changes i e electronic equipment must be changed 08 2010 4000069803 MA IFC 300 R04 en www krohne com li SAFETY INSTRUCTIONS i INFORMATION n the table below x is a placeholder for possible multi digit alphanumeric combinations depending on the available version Release date Electronic Revision Changes and Documentation compatibility 2006 12 12 ER 3 1 0x SW REV 3 10 2 21 2007 02 07 ER 3 1 1x 1 2 MA IFC 300 R02 SW REV 3 10 2 21 2007 03 12 ER 3 1 2x 1 2 H 3 l MA IFC 300 R02 SW REV 3 10 2 21 2007 05 25 ER 3 1 3x 1 3 l MA IFC 300 R02 SW REV 3 10 2 21 2008 05 13 ER 3 2 0x 1 2 X 3 X 4 MA IFC 300 R03 SW REV 3 20 3 00 2008 07 25 ER 3 2 1x 1 MA IFC 300 R03 SW REV 3 20 3 03 2008 08 29 ER 3 2 2x 1 MA IFC 300 R03 SW REV 3 20 3 03 2008 10 30 ER 3 2 4x 1 MA IFC 300 R03 SW REV 3 20 3 03 2009 05 15 ER 3 2 5x 2 F MA IFC 300 R03 SW REV 3 20 3 03 2009 12 07 ER 3 2 6x 1 MA IFC 300 R03 SW REV 3 20 3 03 2009 11 02 ER 3 2 7x 1 MA IFC 300 R03 SW REV 3 20 3 03 2009 12 07 ER 3 2 8x 1 MA IFC 300 R03 SW REV 3 20 3 03 2010 ER 3 3 0x 1 2 H 2 F 3 X 4 MA IFC 300 R04 SW REV 3 30 3 04 INFORMATION H For the measuring sensors TIDALFLUX 4000 and OPTIFLUX 7000 the software version ER 3 3 0x and higher SW REV 3 30 3 04 is valid 8 www krohne
154. ng point 2nd value hysteresis condition 2nd value lt 1st value C2 01 13 information Serial no of the 1 0 board software version no and production date of the circuit board C2 0 14 simulation Sequence see B1 L current out X 08 2010 4000069803 MA IFC 300 R04 en www krohne com 121 B OPERATION C2 01 15 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration Used for HART setting C2 01 16 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores the factory calibration Used for HART setting C2 L frequency out X C2 frequency out X X stands for one of the connection terminals A B or D stands for Fct no C2 2 A C2 3 B C2 5 D C2 E 1 pulse shape Specify the pulse shape Select symmetric about 50 on and 50 off automatic constant pulse with about 50 on and 50 off at 100 pulse rate fixed fixed pulse rate setting see below Fct C2 0 3 100 pulse rate C2 00 2 pulse width Only available if set to fixed in Fct C2 01 1 Range 0 05 2000 ms Note max setting value Tp ms lt 500 max pulse rate 1 s gives the pulse width time where the output is activated C2 0 3 100 pulse rate Pulse rate for 100 of the measuring range
155. ns The following versions are available e Compact version the signal converter is mounted directly on the measuring sensor e Remote version electrical connection to the measuring sensor via field current and signal cable Figure 2 2 Device versions Compact version Measuring sensor with connection box Field housing Wall mounted housing 19 rack mounted housing 08 2010 4000069803 MA IFC 300 R04 en www krohne com 15 DEVICE DESCRIPTION 2 2 1 Field housing me Figure 2 3 Construction of the field housing Cover for electronics and display Cover for power supply and inputs outputs terminal compartment Cover for for measuring sensor terminal compartment with locking screw Cable entry for measuring sensor signal cable Cable entry for measuring sensor field current cable Cable entry for power supply Cable entry for inputs and outputs Mounting plate for pipe and wall mounting G8HE68080 CAUTION The design of the TIDALFLUX field housing is different to the standard version shown here There is an additional bush for the interface cable For detailed information refer to Connection of cables on page 63 INFORMATION Each time a housing cover is opened the thread should be cleaned and greased Use only resin free and acid free grease Ensure that the housing gasket is properly fitted clean and undama
156. o be set to zero Measurement continues indicated when pipe is empty activate in Fct C1 3 1 cond empty pipe F The two empty pipe messages cannot appear at the same time The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe The sensor electronics will use one or the other function setting to zero or further measurement depending on a selection made by the user S linearity Measured values at both field current levels Very strong external magnetic fields or are not equal Measured values are still supplied defect in sensor s magnetic circuit or in signal processing S flow profile Measured value is not zero in the case of a non homogenous magnetic field Measured values are still supplied Unimpeded inlet and outlet runs of the measuring sensor are too short pipe not full measuring tube liner damaged 08 2010 4000069803 MA IFC 300 R04 en www krohne com 137 B OPERATION Messages on the display Description Actions Status S Out of specification measurement continues accuracy possibly less Maintenance required S electrode noise Noise on the electrodes too high Measured values are still supplied No message if empty pipe a Electrodes extremely soiled b Conductivity too low activate noise or pulse filter Fct C1 2 4 C1 2 7 c Gas bubbles solids or chem reactions in medium activate noise o
157. ocess Management which is designed to configure and manage HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the AMS 9 7 1 Installation Please read the readme txt which is also contained in the Installation Kit If the signal converter Device Description has not yet been installed on the AMS system a so called Installation Kit HART AMS is required It is available for download from the website or on CD ROM For installation with the Installation Kit refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality Device Configurations Installing Device Types Procedures Install device types from media 9 7 2 Operation INFORMATION i For more detailed information see Appendix B Menu tree for AMS 9 7 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display Parameter protection for custody transfer is the same as on the device s local display Other specific protective functions such as the passwords for the quick setup menu and the setup menu are not supported with HART In onlin
158. odules Bus systems e The device allows intrinsically safe and non intrinsically safe bus interfaces in combination with additional modules e For connection and operation of bus systems please note the separate documentation Ex option e For hazardous areas all of the input output variants for the housing designs C and F with terminal compartment in the Ex d pressure resistant casing or Ex e increased safety versions can be delivered e Please refer to the separate instructions for connection and operation of the Ex devices 68 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 9 2 Description of the CG number CG3_ Do 00 000 Figure 4 38 Marking CG number of the electronics module and input output variants ID number 0 ID number 0 standard 9 special Power supply option measuring sensor option Display language versions Input output version 1 0 1st optional module for connection terminal A D 2nd optional module for connection terminal B The last 3 digits of the CG number and indicate the assignment of the terminal connections Please see the following examples Examples for CG number CG 300 11 100 100 230 VAC amp standard display basic 1 0 l or lp amp Sp Cp amp Sp amp P S CG 300 11 7FK 100 230 VAC amp standard display modular I O I amp Py Sy and optional module Py Sy amp Cy CG 300 81 4
159. ohne Str 5 D 47058 Duisburg Germany Tel 49 0 203 301 0 Fax 49 0 203 301 10389 infofakrohne de The current list of all KROHNE contacts and addresses can be found at www krohne com
160. oints e Dueto statutory regulations on environmental protection and safeguarding the health and safety of our personnel manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION f the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralizing that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 08 2010 4000069803 MA IFC 300 R04 en www krohne com 141 A SERVICE E 7 4 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flushed out and neutralized all cavities in the device We hereby confirm that there is no risk to persons or the environment through any residual media contained in the
161. ompact and field housing versions are also available as Ex versions 19 rack mounted housing R remote version IFC 300 R 144 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Options Outputs inputs Current incl HART pulse frequency and or status output limit switch and or control input or current input depending on the I O version Totalizer 2 optional 3 internal counters with a max of 8 counter places e g for counting volume and or mass units Verification Integrated verification diagnostic functions measuring device process measured value empty pipe detection stabilization Communication interfaces Foundation Fieldbus Profibus PA and DP Modbus HART Display and user interface Graphic display LC display backlit white Size 128 x 64 pixels corresponds to 59 x 31 mm 2 32 x 1 22 Display can be rotated in 90 increments Ambient temperatures below 25 C 13 F may affect the readability of the display Operating elements 4 optical keys for operator control of the signal converter without opening the housing Infrared interface for reading and writing all parameters with IR interface option without opening the housing Remote control PACTware incl Device Type Manager DTM HART Hand Held Communicator from Emerson Process AMS from Emerson Process PDM from Si
162. onditions Protection category acc to C compact version amp F field housing IEC 529 EN 60529 IP66 67 acc to NEMA 4 4X 6 W wall mounted housing IP65 66 acc to NEMA 4 4X R 19 rack mounted housing 28 TE or 21 TE IP20 acc to NEMA 1 Use Indoor only level of pollution 2 and relative humidity lt 75 Installation conditions Installation For detailed information refer to chapter Installation conditions Inlet outlet runs Refer to technical data for the measuring sensor Dimensions and weights For detailed information refer to chapter Dimensions and weights 146 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Materials Signal converter housing Standard Version C and F die cast aluminium polyurethane coated Version W polyamide polycarbonate Version R 28 TE Aluminium stainless steel and aluminium sheet partially polyester coated Version R 21 TE Aluminium and aluminium sheet partially polyester coated Option Versions C and F Stainless steel 316 L 1 4408 Measuring sensor For housing materials process connections liners grounding electrodes and gaskets refer to technical data for the measuring sensor Electrical connection General Electrical connection is carried out in conformity with the VDE 0100 directive Regulations for electrical power installati
163. ons with line voltages up to 1000 V or equivalent national regulations Power supply Standard 100 230 VAC 15 10 50 60 Hz 240 VAC 5 is included in the tolerance range Option 1 12 24 VDC 55 30 12 VDC 10 is included in the tolerance range Option 2 24 VAC DC AC 15 10 50 60 Hz DC 25 30 12 V is not included in the tolerance range Power consumption AC 22 VA DC 12 W Signal cable Only for remote versions DS 300 type A Max length 600 m 1968 ft depending on electrical conductivity and measuring sensor version BTS 300 type B Max length 600 m 1968 ft depending on electrical conductivity and measuring sensor version Type LIYCY only FM Class 1 Div 2 Max length 100 m 328 ft depending on electrical conductivity and measuring sensor version Interface cable only TIDALFLUX Type LIYCY Max length 600 m 1968 ft 3 x 0 75 mm shielded cable Cable entries except TIDALFLUX Standard M20 x 1 5 8 12 mm for C F and W version Terminal strip for R version Option NPT PF for C F and W version Cable entries only TIDALFLUX Standard Converter 2 x M20 x 1 5 metal 1 x M20 x 1 5 EMC metal Sensor 2 x M20 x 1 5 plastic 1 x M16 x 1 5 EMC metal Option NPT 08 2010 4000069803 MA IFC 300 R04 en www krohne com 147 EB TECHNICAL DATA Inputs and outputs General All
164. ot active current 0 20 mA C5 8 2 address Set address for HART operation Select 00 point to point operation current output has normal function current 4 20 mA 01 15 Multi Drop operation current output has a constant setting of 4 mA C5 8 3 message Set required text A Z3a 2 0 9 4 C5 8 4 description Set required text A Z a 2 0 9 C5 9 quick setup C5 9 quick setup Activate quick access in quick setup menu default setting quick setup Is active yes Select yes switched on no switched off C5 9 1 reset counter 1 Reset counter 1 in quick setup menu Select yes activated no switched off C5 9 2 reset counter 2 Reset counter 2 in quick setup menu Select yes activated no switched off C5 9 3 reset counter 3 Reset counter 3 in quick setup menu Select yes activated no switched off C5 9 4 process input Activate quick access to the important process input parameters Select yes activated no not activated 6 3 4 Set free units Free units Sequences to set texts and factors Texts Volume flow mass flow and density 3 digits before and after the slash xxx xxx max 3 digits before after the slash Volume mass xxx max 3 digits Permissible characters A Z a 2 0 9 09 00_ Conversion factors Desired unit unit see above conversion factor Con
165. out acceptance of data Table 6 1 Description of key functionality 104 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp 6 1 1 Display in measuring mode with 2 or 3 measured values ARJA AL i 12345 6 xy fps 7 gt 1234 56 z Figure 6 2 Example for display in measuring mode with 2 or 3 measured values Indicates a possible status message in the status list Tag number is only indicated if this number was entered previously by the operator 1st measured variable in large depiction Bargraph indication Depiction with 3 measured values 6 1 2 Display for selection of sub menu and functions 3 lines i i AR TEE XXXXXX gt Yyyyyy _ 2zzzzz Figure 6 3 Display for selection of sub menu and functions 3 lines Indicates a possible status message in the status list Menu sub menu or function name Number relating to Indicates position within menu sub menu or function list Next menu sub menu or function _ __ signalise in this line the end of the list Current menu sub menu or function Previous menu sub menu or function ___ signalise in this line the beginning of the list Ge OOOO 08 2010 4000069803 MA IFC 300 R04 en www krohne com 105 B OPERATION 6 1 3 Display when setting parameters 4 lines i i XXXXXXXXXXXXXXX O
166. outputs are electrically isolated from each other and from all other circuits All operating data and output values can be adjusted Description of used abbreviations U external voltage R load resistance U terminal voltage lhom nominal current Safety limit values Ex i U max input voltage max input current P max input power rating C max input capacity L max input inductivity Current output Output data Volume flow mass flow diagnostic value flow velocity coil temperature conductivity Settings Without HART Q 0 0 15 mA Q 100 10 20 mA Error identification 3 22 mA With HART Q 0 4 15 mA Q 100 10 20 mA Error identification 3 5 22 mA Operating data Basic I Os Modular I Os Exil Os Active Vint nom 24 VDC Uint nom 20 VDC lt 22 mA lt 22 mA RL lt 1kQ RL lt 450 Q Ug 21V lg 90 mA Po 0 5 W Cy 90nF Lg 2mH Cy 110 nF Lo 0 5 mH Linear characteristics Passive Uext lt 32 VDC Uext lt 32 VDC 1 lt 22 mA lt 22 mA Ug 2 1 8 V Ugo2 4V RL s ext z Uo Imax RL ext Uo Imax U 30 V l 100 mA P 1W Cj 10 nF Li 0 mH 148 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A HART Description HART protocol via active and passive current output HART version V5 Universal HART parameter completely inte
167. p message when errors as described below or other application errors occur F empty pipe 1 or 2 measuring electrodes are not in contact with the medium measured value is set to zero No measurement possible Measuring pipe not filled function dependent on Fct C1 3 2 Check installation Or electrodes completely insulated e g by oil film Clean The two empty pipe messages cannot appear at the same time The difference lies in whether the measured value is also set to zero upon the detection of an empty pipe The sensor electronics will use one or the other function setting to zero or further measurement depending on a selection made by the user F flow exceeding limit Measuring range exceeded filter setting limits measured values No message if empty pipe Limitation Fct C1 2 1 increase values If this limit occurs sporadically in processes with air pockets solid contents or low conductivity then either the limit has to be increased or a pulse filter used so as to quell the error messages and also reduce the measurement errors F field frequency too high Field frequency is not reaching steady state a measured flow value is still being supplied but may have errors Measured values are still supplied but they are always too low No message if coil broken or bridged If Fct C1 1 14 settling time is set to manual increase value in Fct C1 1 15 If standard is set set field frequ
168. perating data Basic I Os Modular I Os Exil Os Active z U nt 24 VDC Ext contact open Up nom 22 V Ext contact closed Iom 4 MA Contact closed on Ug2 12V with Inom 1 9 mA Contact open off Up lt 10V with Inom 1 9 mA Passive 8 V lt Us lt 32 VDC 3 V lt Uext lt 32 VDC Uext lt 32 VDC Imax 6 5 MA Imax 9 5 MA 1 lt 6 mA at Us 24 V at Uext lt 24 VDC at Uet lt 24 V 1 lt 6 6 mA at Ust 32V Imax 8 2 MA Imax 9 5 MA at Uext lt 32 VDC at Uext lt 32 V On Ugo 25 5Vorl gt 4mA Contact closed on Contact closed on Up 28V Ugo 2 3V Off with Inom 2 8 mA with Inom 1 9 mA Ug lt 3 5 V or lt 0 5 mA U 30V Contact open off Contact open off 100 mA Up lt 2 5 V Up lt 2 5 V P W with lhom 0 4 mA with lhom 1 2 mA C 7 10 nF L 0 mH NAMUR Active to EN 60947 5 6 152 www krohne com 08 2010 4000069803 MA IFC 300 R04 en TECHNICAL DATA A Current input Function The following values can be delivered from the measuring sensor to the current input temperature pressure or current Operating data Basic I Os Modular I Os Ex i I Os Active i Uint nom 24 VDC Uint nom 20 VDC lt 22 mA lt 22 mA Imax lt 26 MA Up min 14 V at lt 22 mA electronically limited No HART Up min 19 V atl lt 22 mA Up 24 5 V Ip 99 mA No HART Po 0 6W Co 75nF Lo 0 5 mH No HART Passive 3 Uet lt 32 VDC Uet lt 32 VDC 1
169. pulse shape Specify the pulse shape Select symmetric about 50 on and 50 off automatic constant pulse with about 50 on and 50 off at 100 pulse rate fixed fixed pulse rate setting see below Fct C2 0 3 100 pulse rate C2 01 2 pulse width Only available if set to fixed in Fct C2 01 1 Range 0 05 2000 ms Note max setting value Tp ms lt 500 max pulse rate 1 s gives the pulse width time where the output is activated C2 01 3 max pulse rate Pulse rate for 100 of the measuring range Range 0 0 10000 1 s Limitation 100 pulse rate lt 100 s lmay lt 100 mA Limitation 100 pulse rate gt 100 s lmay lt 20 mA C2 0 4 measurement Measurements for activating the output Select volume flow mass flow not valid for PF partly filled C2 pulse value unit Selection of the unit from a list depending on the measurement C2 value p pulse Set value for volume or mass per pulse xxx xxx range in U or kg volume or mass for current output C2 0 6 At max pulse rate see above C2 L1 3 pulse output C2 01 7 polarity Set polarity please note flow direction in C1 2 2 Select both polarities plus and minus values are displayed positive polarity display for negative values 0 negative polarity
170. r pulse filter Fet 01 2 4 1 2 7 d Electrode corrosion if message also appears when flow is zero use sensor with suitable electrode material S gain error Preamplifier not equal to the calibrated value check calibration Measured values are still supplied Defective replace electronic unit S electrode symmetry Impedance of the two measuring electrodes not equal Measured values are still supplied Deposits in measuring tube or electrode short circuit to ground Clean and check measuring tube S field coil broken Field coil resistance too high S field coil bridged Field coil resistance too low Check field coil connections to the electronic module for remote versions field current cable for open circuit short circuit S field current deviation Measured field current not equal to the calibrated value Check calibration Measured values are still supplied No message if coil broken or bridged Check field current connections If OK defective replace electronic unit S field frequency too high The ratio of the two measuring windows is not equal to 1 the magnetic field is not properly in steady state Measured values are still supplied If Fct 1 1 14 settling time is set to manual increase value in Fct C1 1 15 If standard is set set field frequency in Fct C1 1 13 acc to measuring sensor nameplate S electronic temperature Upper limit for the p
171. ronic Error operational fault in sensor electronics Parameter or hardware error No measurement possible Defective replace electronic unit F sensor global Data error in the global data of the measuring sensor electronic equipment Load settings Fct C5 6 3 backup 1 backup 2 or factory settings If status message Still does not disappear replace electronic unit F sensor local Data error in the local data of the measuring sensor electronic equipment Defective replace electronic unit F field current local Data error in the local data of the field current supply Defective replace electronic unit F current in output A F current in output B Error operational fault in current output or output for terminals A B Parameter or hardware error No measurement possible Defective replace electronic unit or input output module 1 0 module F current output C Error operational fault in current output for terminal C Parameter or hardware error Measurement not possible Defective replace electronic unit or output module I O module F software user interface Fault revealed by CRC check of operation software Replace electronic unit F hardware settings also when changing modules The set hardware parameters do not match the identified hardware A dialogue appears in the display Answer queries in dialogue mode follow directions After module change
172. rrent output terminals C C have HART capability modular I Os e Uint nom 24 VDC e lt 22 MA e RLS1KQ e X designates the connection terminals A B or C depending on the version of the signal converter X Figure 4 49 Current output active Current output passive only current output terminals C C have HART capability modular I Os e Usyt 32 VDC e 1 lt 22mA e Ug21 8 V RL lt Usyt Up Imax e X designates the connection terminals A B or C depending on the version of the signal converter Figure 4 50 Current output passive lp 08 2010 4000069803 MA IFC 300 R04 en www krohne com 87 ELECTRICAL CONNECTIONS INFORMATION i e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Compact and field housing versions Shield connected via the cable terminals in the terminal compartment Wall mounted version Shield connected using 6 3 mm 0 25 push on connectors insulation to DIN 46245 in the terminal compartment e Any connection polarity Pulse frequency output active modular I Os Unom 24 VDC e frmax in operating menu set to fmax lt 100 Hz lt 20 mA open lt 0 05 mA closed Uo nom 24 V at I 20 mA e fmax in the operating menu set to 100 Hz lt fmax lt 10 kHz lt 20 mA open lt 0 05 mA closed Uo nom
173. rules onto the conductors 2 3 and stranded drain wire Pull the heat shrinkable tubing over the prepared signal cable 08 2010 4000069803 MA IFC 300 R04 en www krohne com 31 ELECTRICAL CONNECTIONS Wall mounted housing INFORMATION i Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives e The connection of the outer shield 60 is carried out in the wall mounted housing via the stranded drain wire 6 e Bending radius gt 50 mm 2 Required materials e Push on connector 6 3 mm 0 25 insulation to DIN 46245 for conductor 0 5 1 mm AWG 20 17 e PVC insulation tubing 82 5 mm 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the stranded drain wire 1 e 2x wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 Figure 4 3 Signal cable A preparation for wall mounted housing a 80 mm 3 15 5 O Strip the conductor to dimension a Cut off the inner shield 10 and the outer shield 60 Make sure not to damage the stranded drain wires 1 and 6 Slide the insulation tubing over the stranded drain wires Crimp the push on connector onto the stranded drain wire 6 Crimp the wire end ferrules onto the conductors 2 3 and stranded drain wire 1 Pul
174. sec after the end of the data transfer removal of the optical interface write cycles overfl The maximum number of write cycles of the EEPROM or FRAMS on the Profibus DP PCB has been exceeded baudrate search The baudrate of the Profibus DP interface is searched for no data exchange There is no data exchange between the signal converter and the Profibus conductivity off Conductivity measurement switched off Changing of settings in Fct C1 3 1 diagnosis channel off Diagnosis value switched off Changing of settings in Fct C1 3 17 empty pipe 1 or 2 measuring electrodes are not in contact with the medium measured value is set to zero No measurement possible Measuring pipe not filled function dependent on Fct C1 3 2 Check installation Or electrodes completely insulated e g by oil film Clean 08 2010 4000069803 MA IFC 300 R04 en www krohne com 139 B OPERATION Simulation of the measured values Messages on the display Description Actions Status C_ Output values partially simulated or Maintenance required fixed C checks in progress Test mode of the device Measured values Message depending on the situation via are possibly simulated values or values with HART or FDT Depiction via display if fixed settings outputs are held by control input or set to zero C test sensor Test function of the measuring sensor
175. ssembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives Required materials e PVC insulation tubing 2 0 2 5 mm 0 08 0 1 e Heat shrinkable tubing e Wire end ferrule to DIN 46 228 E 1 5 8 for the twisted stranded drain wires 1 and 6 e 2x wire end ferrules to DIN 46 228 E 0 5 8 for the insulated conductors 2 3 Figure 4 28 Preparing signal cable B connection to measuring sensor a 50mm 2 5 D Strip the conductor to dimension a Cut the outer shields 60 10 the shields around the insulated conductors 2 3 and the stranded drain wires 20 30 Make sure not to damage the stranded drain wires 1 and 4 Twist the stranded drain wires 6 of the outer shield and the drain wire 1 of the inner shield 10 Slide an insulating tube over the stranded drain wires 1 and 6 Crimp the wire end ferrules onto conductors 2 and 3 and the stranded drain wires 1 en 6 Pull the heat shrinkable tubing over the prepared signal cable 58 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS 4 6 8 Preparing field current cable C connection to signal converter A i DANGER A shielded two wire copper cable is used as the field current cable The shielding MUST be connected in the housing of the measurin
176. t 1 kHz RL max 10 kQ f lt 10 kHz RL max 1 KQ The minimum load resistance R min is calculated as follows RL min 7 U ext Ug limax Can also be set as status output refer to status output connection diagram X designates the connection terminals A B or D depending on the version of the signal converter Figure 4 52 Pulse frequency output passive Py 08 2010 4000069803 MA IFC 300 R04 en www krohne com 89 ELECTRICAL CONNECTIONS INFORMATION i e For frequencies above 100 Hz shielded cables are to be used in order to reduce effects from electrical interferences EMC e Compact and field housing versions Shield connected via the cable terminals in the terminal compartment Wall mounted version Shield connected using 6 3 mm 0 25 push on connectors insulation to DIN 46245 in the terminal compartment e Any connection polarity Pulse and frequency output passive Py NAMUR modular 1 0 e Connection in conformity with EN 60947 5 6 e open laom 0 6 mA closed laom 3 8 MA e X designates the connection terminals A B or D depending on the version of the signal converter Me Figure 4 53 Pulse and frequency output passive Py to NAMUR EN 60947 5 6 90 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS Status output limit switch active modular I Os Observe connection polarity Uint
177. t a current or frequency output 9 5 Parameter for the basic configuration There are parameters such as counter 1 2 optional 3 and a selection of the diagnosis values that require a warm start for the device following data changes in order to update for example dependent unit parameters before other parameters may be written Depending on the characteristic of the HART host system e g online offline mode these parameters are treated differently See the following section for more detailed information 08 2010 4000069803 MA IFC 300 R04 en www krohne com 169 DESCRIPTION OF HART INTERFACE 9 6 Field Communicator 375 475 FC 375 475 The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the Field Communicator 9 6 1 Installation The HART Device Description for the signal converter must be installed on the Field Communicator Otherwise only the functions of a generic DD are available to the user and the entire device control is not possible A Field Communicator Easy Upgrade Programming Utility is required to install the DDs on the Field Communicator The Field Communicator must be equipped with a system card with Easy Upgrade Option For details consult the Field Communicator User s Manual 9 6 2 Operation INFORMATION i For more detailed in
178. t valid for PF option partly filled Select the field current and the active GKx values select GK value see nameplate of the measuring sensor Select GK amp GKL both values possible linearity test GK 250 mApp only GK values possible GKL 125 mApp only GKL values possible GKH 250 mApp only GKH values possible C1 1 4 GK Depending on the selection in Fct C1 1 3 Fct C1 1 4 appears Set value acc to nameplate range 0 5 12 20 C1 1 5 GKL Not valid for PF option partly filled Depending on the selection in Fct C1 1 3 Fct C1 1 5 appears Set value acc to nameplate range 0 5 12 20 C1 1 6 GKH Not valid for PF option partly filled Depending on the selection in Fct C1 1 3 Fct C1 1 6 appears Set value acc to nameplate range 0 5 12 20 C1 1 7 coil resistance Rsp Field coil resistance at 20 C range 10 00 220 Q 08 2010 4000069803 MA IFC 300 R04 en www krohne com 115 B OPERATION No Function Settings descriptions CALS calib coil temp The coil temperature is derived from the coil resistance at the reference temperature Set coil temperature break return with key standard 20 C automatic set current temperature range 40 0 200 C Set coil resistance break return with key standard settin
179. tation max C S flow direction CYSt time constant pulse filter CUSt pulse width Pt Cust pulse limitation Pt Cust noise filter CUSt noise level Pt Cust noise suppression Pt Cust Lfe threshold CYSt lfc hysteresis CUS self test empty pipe C S t limit empty pipe Pt Cust full pipe OPt Cust Limit full pipe CPt Cust linearity Cust gain Cust coil current C4St flow profile Cust limit flow profile Pt Cust electrode noise CUS limit electr noise Pt Cust settling of field CUSt diagnosis value information liner electr material serial no sensor 4 V no sensor R Measuring limits for volume flow upper sensr limit R3 lower sensr limit R minimum span R4 a mass flow flow speed conductivity coil temperature 08 2010 4000069803 MA IFC 300 R04 en www krohne com 189 E DESCRIPTION OF HART INTERFACE 1 0 1 0 terminals A C St terminals B CUSt terminals C C St terminals D Cust A B C D Ft Opt current output range 0 St range 100 Cust extended range measurement C St range min CUSt range max polarity C4St limitation min CUS limitation max min extended range max 4St error current CYS error condition Cust Cust Cust Cust lfc threshold USt lfc hysteresis CYSt time constant CUSt special function USt rc threshold Pt Cust re hysteresis Opt Cust frequency output
180. tation max CUSt 3 flow direction 4st 4 time constant 5 pulse filter CYS 6 pulse width Pt Cust 7 pulse limitation OPt Cust 8 noise filter CUSt 9 noise level Pt ust 10 noise suppression 11 lfc threshold CUSt 12 lfc hysteresis Cust Opt Cust 3 self test 1 empty pipe Cust 2 limit empty pipe Opt Cust 3 full pipe OPt Cust 4 limit full pipe Pt Cust 5 linearity USt 6 gain Cust 7 coil current C4 8 flow profile 9 limit flow profile Pt Cust 10 electrode noise 11 limit electr noise 12 settling of field USt 13 diagnosis value P4 14 select diagnosis Cust Cust Opt Cust 176 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 4 information 1 liner 2 electr material 3 serial no sensor R4 4 V no sensor R4 5 sensor electr info 5 sensor limits 1 volume flow 1 upper snsr limit Rd 2 mass flow 2 lower snsr limit 84 Rd 3 flow speed 3 minimum span 4 conductivity 5 coil temperature 2 1 0 1 hardware 1 terminals A C4St 2 terminals B Cust 3 terminals C C4St 4 terminals D Cust a current output Pt ZC 1 range 0 C St 2 range 100 Cust 5D 3 extended range min St 4 extended range max CUSt 5 error current C4St 6 error condition Cust 7 measurement St 8 range min Cust 9 range max C St 10 polarity Cust 11 limitation min C St 12 Limitation max
181. tation of certain damages you may if such law applies to you not be subject to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes 10 www krohne com 08 2010 4000069803 MA IFC 300 R04 en SAFETY INSTRUCTIONS 1 4 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 4 4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local offi
182. tes apply please refer to the Ex e Any connection polarity Pulse and frequency output passive Py NAMUR Ex i I Os e Connection acc to EN 60947 5 6 e open laom 0 43 mA closed lhom 4 0 MA e X designates the connection terminals B or D depending on the version of the signal converter Vext ex A y l yt e ars Figure 4 64 Pulse and frequency output passive Py as per NAMUR EN 60947 5 6 Exi 08 2010 4000069803 MA IFC 300 R04 en www krohne com 97 ELECTRICAL CONNECTIONS INFORMATION i e Any connection polarity Status output limit switch Sy NAMUR Ex i I Os e Connection acc to EN 60947 5 6 e open laom 0 43 mA closed lhom 4 5 MA e The output is closed when the device is de energized e X designates the connection terminals B or D depending on the version of the signal converter x k y l Jt Figure 4 65 Status output limit switch Sy to NAMUR EN 60947 5 6 Exi 98 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 ELECTRICAL CONNECTIONS A DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex A documentation INFORMATION e Any connection polarity Control input passive Ex i I Os e 5 5V lt Us lt 32 VDC Imax 6 MA at Uo lt 24V Imax 6 5 MA at Uet lt 32 V e Switching point for identifying contact op
183. tion Valve control with activated dosing function Status and or control ON or OFF open Inom 0 6 MA closed liom 3 8 MA Operating data Basic I Os Modular I Os Ex i I Os Active Uint 24 VDC 1 lt 20mA open 1 lt 0 05 mA closed Uo nom 24 V at 20mA Passive Uext lt 32 VDC Uext 32 VDC lt 100 mA lt 100 mA RL max 47 KQ RL max 47 KQ RL min Uext 7 Up lax RL min 7 Uext Ug Imax open open lt 0 05 mA at 1 lt 0 05 mA Uext 32 VDC at Uext 32 VDC closed closed Up max 9 2 V Uo max 9 2 V at lt 10mA at lt 10mA Up max 2 V Up max 2 V at lt 100 mA at lt 100 mA NAMUR Passive to EN 60947 5 6 Passive to EN 60947 5 6 open lhom 0 43 mA closed Inom 4 9 MA U 30V 100 mA P 1W Ci 10 nF L 0mH 08 2010 4000069803 MA IFC 300 R04 en www krohne com 151 EB TECHNICAL DATA Control input Function Hold value of the outputs e g for cleaning work set value of the outputs to zero counter and error reset range change Start of dosing when dosing function is activated Terminals open Uo nom 8 7 V Contact closed on Up nom 6 3 V with Inom gt 1 9 mA Contact open off Up nom 6 3 V with Inom lt 1 9 mA Detection of cable break Up 8 1 V with lt 0 1 mA Detection of cable short circuit Ug lt 1 2 V with gt 6 7 mA O
184. tion for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards e HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence gt RESULT This symbol refers to all important consequences of the previous actions vee gt gt gt Pe Pe 1 5 Safety instructions for the operator WARNING A N n general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device 12 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 DEVICE DESCRIPTION 2 1 Scope of delivery moj mo fe INFORMATION Inspect the cartons carefully for damage or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Check the packing list to check if you received completely all that you ordered INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate Figure 2 1 Scope of delivery Device in the version as ordered Documentation calibration report Quick Start CD Rom with product documentation for measuring sensor and signa
185. tional health and safety directives Fasten the housing securely to the wall Mounting multiple devices next to each other a 2 600 mm 23 6 b gt 250 mm 9 8 08 2010 4000069803 MA IFC 300 R04 en www krohne com 23 INSTALLATION 3 6 3 Turning the display of the field housing version IEA 0000 N Eom LA y an A 8 E Figure 3 3 Turning the display of the field housing version 5 The display of the field housing version can be turned in 90 increments Unscrew the cover from the display and operation control unit Using a suitable tool pull out the two metal puller devices to the left and right of the display Pull out the display between the two metal puller devices and rotate it to the required position Slide the display and then the metal puller devices back into the housing Re fit the cover and tighten it by hand CAUTION The ribbon cable of the display must not be folded or twisted repeatedly INFORMATION Each time a housing cover is opened the thread should be cleaned and greased Use only resin free and acid free grease Ensure that the housing gasket is properly fitted clean and undamaged mo gt 24 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 INSTALLATION 3 7 Mounting the wall mounted housing remote version INFORMATION H Assembly materials a
186. tivated output supplies a high current switch closed on activated output supplies a low current switch open C2 information Serial no of the I O board software version no and production date of the circuit board C2 simulation Sequence see B1 L status output X 08 2010 4000069803 MA IFC 300 R04 en www krohne com 125 B OPERATION C2 L limit switch X C2 limit switch X X stands for one of the connection terminals A B C or D stands for Fct no C2 2 A C2 3 B C2 4 C C2 5 D C2 01 1 measurement Select volume flow mass flow not valid for PF partly filled diagnosis value flow speed coil temperature conductivity not valid for PF partly filled and CAP capacitive level only valid for PF partly filled C2 0 2 threshold Switching level set threshold with hysteresis Xxx x x xxx format and unit depend on the measurement see above 1st value threshold 2nd value hysteresis condition 2nd value lt 1st value C2 0 3 polarity Set polarity please note flow direction in C1 2 2 Select both polarities plus and minus values are displayed positive polarity display for negative values 0 negative polarity display for positive values 0 absolute value use for the output C2 0 4 time constant Range 000 1 100s C2 invert signal Select off activated
187. tive functions such as the passwords for the quick setup menu and the setup menu are not supported with HART 9 9 Process Device Manager PDM The Process Device Manager PDM is a Siemens PC program designed to configure HART and PROFIBUS devices Device Descriptions DDs are used to integrate different devices into the PDM 9 9 1 Installation If the signal converter Device Description has not yet been installed on the PDM system a so called Device Install HART PDM is required for the signal converter This is available for download from the website or on CD ROM floppy disk For installation under PDM V 5 2 see PDM manual section 11 1 Install device Integrate device into SIMATIC PDM with Device Install For installation under PDM V 6 0 see PDM manual Section 13 Integrating devices Please also read the readme txt which is also contained in the Installation Kit 172 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 DESCRIPTION OF HART INTERFACE 9 9 2 Operation INFORMATION i For more detailed information see Appendix C Menu tree for PDM Due to PDM requirements and conventions there are differences when operating the signal converter with PDM and operating using the local keyboard Service menu parameters are not supported and a simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the device s local d
188. to the LC display If approximately 60 seconds pass without a connection being established or after the adapter is removed then the function is exited and the optical keys are active once again Select break exit function without connection activate the IR interface adapter and interrupt the optical keys A7 process input A7 1 device serial no Serial no of the system The following process input parameters a device quick setup re only available if the quick access has been activated in the menu setup A7 2 zero calibration Display of actual zero calibration value Query calibrate zero Setting break return with standard factory setting manual display last value set new value range 1 00 1 m s range 1 00 1 m s automatic shows the current value as the new zero calibration value A7 3 size Select from size table A7 4 GK Depending on the selection in Fct A7 4 A7 5 the Fct C1 1 0 5 or 6 appears ATS GKL Set value acc to nameplate range 0 5 12 20 A7 6 coil resistance Rsp Field coil resistance at 20 C range 10 00 220 Q 112 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp A7 7 calib coil temp The coil temperature is derived from the coil resistance at the reference temperature Set coil temperature break return with key
189. tors 2 and 3 and the stranded drain wires 20 30 30 Figure 4 7 Signal cable B preparation for wall mounted housing a 80 mm 3 15 5 Strip the conductor to dimension a Cut off the inner shield 10 the outer shield 40 and the shields for the conductor 2 3 Make sure not to damage the stranded drain wires 1 6 20 30 Slide the insulation tubing over the stranded drain wires Crimp the push on connector onto the stranded drain wire 6 Crimp the wire end ferrules onto the conductors and stranded drain wires 1 20 30 Pull the heat shrinkable tubing over the prepared signal cable 36 www krohne com 08 2010 4000069803 MA IFC 300 R04 en IFC 300 4 4 6 Length of signal cable B INFORMATION For temperatures of the medium above 150 300 a special signal cable and a ZD intermediate socket are necessary These are available including the changed electrical connection diagrams ELECTRICAL CONNECTIONS Measuring sensor Nominal size Min electrical conductivity Curve for signal cable B DN mm _ inch uS cm OPTIFLUX 1000 F 10 150 3 8 6 5 B2 OP
190. tput can operate as passive or active output e Multi Drop Mode is supported In a Multi Drop communication system more than 2 devices are connected to a common transmission cable e Burst Mode is not supported In the Burst Mode a slave device transfers cyclic pre defined response telegrams to get a higher rate of data transfer INFORMATION For detailed information about the electrical connection of the signal converter for HART see the Electrical connection section There are two ways of using the HART communication e as Point to Point connection and e as Multi Drop connection with 2 wire connection or as Multi Drop connection with 3 wire connection 164 www krohne com 08 2010 4000069803 MA IFC 300 R04 en DESCRIPTION OF HART INTERFACE 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device may be active or passive aon 0 EERS Tie i Primary Master FSK modem or HART modem HART signal Analogue display Signal converter terminals A C Signal converter terminals A C Signal converter with address 0 and passive or active current output Secondary Master Power supply for devices slaves with passive current output Load
191. ts Setting xxx x s range 000 1 100 1 2 Use for all outputs Make setting see Fct A4 1 above 08 2010 4000069803 MA IFC 300 R04 en www krohne com 111 B OPERATION A4 station address only for PROFIBUS A4 station address Setting of device address A4 slave address only for MODBUS A4 slave address Setting of device address A5 digital outputs only for HART A5 digital outputs Valid for all pulse outputs terminals A B and or D and counter 1 A5 1 measurement 1 a measurement volume flow mass flow not valid for PF partly filled 2 Use for all outputs also use this setting for Fct A5 2 A5 4 Setting no only for pulse output D yes for all digital outputs A5 2 pulse value unit Selection of the unit from a list depending on the measurement A5 3 value p pulse 1 Setting for pulse output D volume or mass value per pulse Setting xxx xxx in l s or kg s 2 Use for all outputs Make setting see Fct A5 1 above A5 4 low flow cutoff 1 Setting for pulse output D sets output value to 0 1st value switching point 2nd value hysteresis condition 2nd value lt 1st value 2 Use for all outputs Make setting see Fct A5 1 above A GDC IR interface A GDC IR interface After this function has been activated an optical GDC adapter can be connected
192. ulse width C St pulse limitation Cust noise filter CUSt noise level CYSt noise suppression OPt Cust lfc threshold C St lfc hysteresis Cust self test info self test empty pipe C S limit empty pipe OPt Cust full pipe OPt Cust Limit full pipe CPt Cust linearity St gain Cust coil temperature St flow profile limit flow profile OPt Cust electrode noise Cust limit electr noise settling of field Cust diagnosis value Rd Cust Opt Cust information liner electr material serial no sensor 84 V no sensor 84 08 2010 4000069803 MA IFC 300 R04 en www krohne com 181 E DESCRIPTION OF HART INTERFACE 0 terminals current output OPt range 0 C4St range 100 Cust ABID extended range min St extended range max error current St error condition CUSt measurement 4St range min Cust range max C St polarity Cust limitation min St Limitation max lfc threshold C St lfc hysteresis CUSt time constant St special function Cust rc threshold OPt Cust re hysteresis Pt Cust Cust Cust frequency output Pt pulse shape C St pulse width CUst 100 pulse rate St measurement Cust range min 4St range max Cust polarity St limitation min limitation max C4St lfc threshold Cust lfc hysteresis CUSt time constant CUSt invert signal C St special function OPt Cust phase shift w r t B Opt Cust Cust
193. ve output is B and master output is D or A C2 00 12 information Serial no of the 1 0 board software version no and production date of the circuit board C2 01 13 simulation Sequence see B1 L pulse output X 124 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp C2 L status output X C2 status output X X Y stands for one of the connection terminals A B C or D stands for Fct no C2 2 A C2 3 B C2 4 C C2 5 D C2 mode The output shows the following measuring conditions out of specification output activated signals application error or error in device refer to Status messages and diagnostic information on page 135 application error output activated signals application error or error in device refer to Status messages and diagnostic information on page 135 polarity flow polarity of the current flow over range flow over range of the flow counter 1 preset activates when counter X preset value is reached counter 2 preset activates when counter X preset value is reached counter 3 preset activates when counter X preset value is reached output A activated by the status of output Y additional output data see below output B activated by the status of output Y additio
194. version factor Max 9 digits Shift decimal point to the left and J to the right 08 2010 4000069803 MA IFC 300 R04 en www krohne com 133 B OPERATION 6 4 Description of functions 6 4 1 Reset counter in the menu quick setup t may be necessary to activate resetting of the counter in the menu quick setup H INFORMATION Key Display Description and setting quick setup Press and hold for 2 5 s then release the key language reset reset errors counter 1 counter 2 counter 3 Select desired counter Counter 3 is optional reset counter no Jor t reset counter yes a counter 1 2 or 3 Counter has been reset CD Measuring mode 6 4 2 Deleting error messages in the menu quick setup INFORMATION i For the detailed list of the possible error messages refer to Status messages and diagnostic information on page 135 Key Display Description and setting gt quick setup Press and hold for 2 5 s then release the key gt language 2x4 reset gt reset errors gt reset no ort reset yes reset errors Error has been reset 3xe Measuring mode 134 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp 6 5 Status messages and diagnostic information Operational faults in device Messages on the display Descriptio
195. voltage to passive inputs or a high value resistor to active npe CZ ELS information Serial no of the I O board software version no and production date of the circuit board C2 0 4 simulation Sequence see B 1 0 control input X 126 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Cs OPERATION amp C2 Ll current input X C2 current input X X stands for connection terminal A or B stands for Fct no C2 2 A C2 3 B C2 range 0 100 Fixed current range 4 20 mA for the assigned value range The range indicated cannot be changed C2 extended range Adjustable extended linear range goes from 3 6 21 0 mA Error ranges 0 5 lt 3 6 mA gt 21 0 23 0 mA lt 0 5 mA open circuit gt 23 0 closed circuit C2 measurement The connected sensor delivers the values to the current input possible values temperature pressure or current C2 range Measuring range from 0 100 in the corresponding unit C2 time constant Range 000 1 100s C2 information Serial no of the I O board software version no and production date of the circuit board C2 simulation Sequence see B 1 0 current input X C2 4mA trimming Trimming of the current at 4 mA Reset to 4 mA restores the factory calibration C2 20mA trimming Trimming of the current at 20 mA Reset to 20 mA restores th
196. which are only supplied together with hazardous duty equipment The measuring sensors are connected to ground by means of a functional grounding conductor FE Special grounding instructions for the various measuring sensors are provided in the separate documentation for the measuring sensor The documentation for the measuring sensor also contain descriptions on how to use grounding rings and how to install the measuring sensor in metal or plastic pipes or in pipes which are coated on the inside 64 www krohne com 08 2010 4000069803 MA IFC 300 R04 en ELECTRICAL CONNECTIONS 4 7 2 Virtual reference not valid for TIDALFLUX 4000 amp OPTIFLUX 7300 C i For pipelines which are electrically insulated on the inside e g have an inner liner or are made completely out of plastic it is also possible to measure without additional grounding rings or electrodes The signal converter s input amplifier records the potentials of both measuring electrodes anda patented method is used to create a voltage which corresponds to the potential of the ungrounded medium This voltage is then the reference potential for signal processing That means there are no interfering potential differences between the reference potential and the measuring electrodes during signal processing Ungrounded use is also possible for systems with voltages and currents in the pipelines e g electrolysis and galvanic systems INFORMATION f there is a virtual
197. witch open C2 0 11 phase shift w r t B Only available when configuring the A or D terminal and only if output B is a pulse or frequency output If setting in Fct 2 5 6 is Both polarities the phase shift is prefixed by a symbol e g 970 and 90 Select off no phase shift 0 phase shift between outputs A or D and B inversion possible 90 phase shift between outputs A or D and B inversion possible 180 phase shift between outputs A or D and B inversion possible 122 www krohne com 08 2010 4000069803 MA IFC 300 R04 en Es OPERATION amp C2 3 11 special functions This function is only available at the terminal B frequency output At the same time 2 frequency outputs must be available 1st output at terminal A or D 2nd output at terminal B The B output is operated as a slave output controlled and set using master output A or D Selection off no phase shift phase shift w r t D or A slave output is B and master output is D or A 2 00 12 information Serial no of the 1 0 board software version no and production date of the circuit board C2 01 13 simulation Sequence see B1 L frequency out X C2 L pulse output X C2 pulse output X X stands for one of the connection terminals A B or D stands for Fct no C2 2 A C2 3 B 2 5 D C2 01 1
198. z 22 VA Wetted materials PFA Ta IP66 67 Nema type 4x 6 enclosure PED 97 23 EC _____ PS1 40 bar TS1 lt 40 C PS2 32 bar TS2 180 C PT 60 bar TT 20 C FT 2004 Figure 2 5 Example of a nameplate for compact version Approvals related thresholds cosity thresholds 8068 AONO Approvals related pressure and temperature thresholds Power supply protection category materials of wetted parts GK GKL values measuring sensor constants size mm inches field frequency Product designation serial number and manufacturing date Approvals related information Ex approval EC type test certificate hygienic approvals etc Approvals related connection data of the inputs outputs Vm max power supply Approvals related data e g accuracy class measuring range temperature thresholds pressure thresholds and vis www krohne com 08 2010 4000069803 MA IFC 300 R04 en DEVICE DESCRIPTION A 2 3 2 Remote version example Altometer Dordrecht NL 3313 LC XFC 300 F EExCG300 11100 SIN A05R6513 Manufactered 2005 www krohne com Doku CD GK 3 7183 f field f line 6 ckt 7 3528 DN40mm 1 1 2 inch 100 230 VAC 15 10 48 63 Hz 22 VA Wetted materials PFA Ta IP66 67 Rooi 66 Ohm FT 22004 Figure 2 6 Example of a nameplate for remote version Manufacturer Product d

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