TB6560HQT4-v3 4 AXIS DRIVER USER MANUAL
Contents
1. 1 n A T Y ge TT d ee Stepper motor A A B B connection AP AM BP BM of board port 8 The limit switch port connection g s A avis limit switch axis limit switch Sch Yaxis limit switch SH A axis limit switch COM Il cnc parts ru 9 The 5 aixs expansion port connection aM output PU CK Pulse GW Direction EN Enable GND 10 Drive board and motor match The driver can drive two or four phase stepper motors motor drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque cnc parts ru 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value2. CA mee TE Fig 11 23
3. 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor in parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire motor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor 13 cnc parts ru temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 11 MACHS3 software use introduction 11 1 Mach3 activate PRESSIONI Profile Current Profiles ee Create Profile Machamill EES i nat Delete Profile IE gn Cancel Figl open MACH3 Shown in Figl open the MACH3 software and then select mach3 MILL then OK cnc parts ru E Mach3 CNC Controller File Config Function Cfg s View wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 k Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 File NoFileloaded OOOO No No File Loaded TT
4. Reset a Block Delete m 9 Lt id OG Sei Next Une M1 Optional Stop ke RE Roch Line 0 Flood Ctrl F 8 Auto Tool Zero FRO BR RPM 0 _Run From Here Remember Return Gei S ov Sod ess Reset Emerg 2 3 persero Units Min Spindle Speed G Codes M M Codes 20 000 0 00 Units Rev ald Histo Clear Fig3 mach3 setting menu Shown in Fig3 open the CONFIG menu under the PORT amp PIN menu 16 cnc parts ru Xx UUU M 1 0000 I DODO _ Scale mm 1 Le Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup Mill Options Port Setup and Axis Selection Input Signals Qutput Signals Port 1 Port 2 MaxHC Mode Iw Port Enable d Port Enable Max CL Mode enabled 0x378 Port 0x278 Port Max NC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 9 Program restart Pins 2 9 as inp Sherline 1 2 Pulse mo e i gas d 1 ModBus InputOutput Suppo File No File Load i i A5000Hz C 60000hz ModBus PlugIn Supported C amp 5000hz Mhz 100khz TCP Modbus support Note Software must be restarted and motors kernel speed is Event Driven Serial Co Servo Serial Link Feedb SE Restart if changed E Remember Return l aa ae cn _ HO 8 Frarse4 00 00 00 a On Off j rgency Mode Active Z inhibit Jog OWOFF Ctri Att J Units Min G Codes M Codes 0 000 Units Rew Histo Clear Fa macha no co Fig 4 frequency setting Circle 1 is for setting the fundamental freque
5. Bun i E P Load G Code gela Block Delete 8 FRO 6 00 Line 0 Flood Ctrl F Auto Tool Zero l RPM G _Run From Here From Here E Il CW Mode Remember Return l Feedrate eres EE Elapsed TT j Z Inhibit Reset _ e Codes M Codes 0 000 History Clear Jog ONOFF Ctrl Alt 3 ON OFF Jog ON OFF Ctrl Alt J EI Macha c 1 w 9 BE Ei TRIED e Macrome E 8 FoF G vm ASIA Click Load G code then open the file which contain the MACH3 sofware lDMachi click G code file 15C0d2 o chose a G code as Fig 9 21 cnc parts ru Program Run Aft 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings AIt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Le 7 ad Scale mm ___ 0 0000 e es Pe x sie 1 O GC ode Ki ball tap balld tap Ki Cross tap Ki NestCircle tap imiroadrunner tap E Shapes tap File No File Loaded Edit G Code TFA N roadrunner TFM T D tap e M HLH R Remember Return pE ono Eagssi 00 00 00 mell s Reset Emergen 7 Inhibit Jog ON OFF Ctr Alt J Units Min 20004 SE G Codes M Codes 0 000 Units Rev 222000 History Clear Statusi ReConfiguration Estop rronite iMachaMill Fig 9 Open MACH3 with self G code testing procedures Sis Config View Sied Operator Help Dregtam Pan An RIDI AG Teathuth Ae Oieee ANS Settings Ame Diagn
6. in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay 1s the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay 1s a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 6 2 microstepping setting Board marked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution OFF OFF 1 4 Remark For motor run smoothly please try to select high segments such as 1 16 microstepping cnc parts ru 6 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting 50 2 5A 75 2 5A 100 2 5A 7 The connection of kinds of stepper motors 4 lead wires stepper motor cnc parts ru no E n A w Ki a d _ d ni aT ma KT w i 6 lead wires stepper motor A Su 1 J Te ia S Ki rea meer l i d fa f K 8 Ba w i Ki A d TT TT TT i i Y Li y MO COMMECT 8 lead wires stepper motor 10 cnc parts ru F N D d 5 i vi Be xw ail
7. low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support cnc parts ru 2 supports a variety of stepper motor selection customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs
8. Loaded Load Wizards Last Wizard Conversational Conversational SEa Edit G Code Rewind Ctrl W Recent File Single BLK Alt N SC Close G Code Reverse Run L Tool a ee tend G Codaii Dia 10 000 lt SDC gt 3 Block Delete fi Set Next Line l M1 Optional Stop L Line 0 Flood Cake M Auto Tool Zero ETRO RPM QU _Run From Here CV Mode Remember Return S ov Sel e Codes M Codes __ 0 000 0 00 UnitsfRev DI eech History Clear 2 JPG BE FA machs cnc co Fig 2 mach3 main table Open the MACH3 as Fig2 there are some common buttons then let us set up it 15 cnc parts ru 11 2 Mach3 software setting A Mach3 CNC Controller File Config Function ous View Wizards Operator PlugIn Control Help P d XAIt2 ToolPath Alt4 Offsets Ats Zem BS Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Motor Tuning Scale tn JF 1 0000 General Config System Hotkeys Homing Limits ToolPath i SE D Slave Axis dE 1 0000 Backlash Fixtures leese ToolTable i d 1 0000 Config Plugins Spindle Pulleys Safe_2 Setup Save Settings ler Eege RS E File Loaded Edit G Code Rewind Ctrl W Recent File Single BLK Alt N P Close G Code Reverse Run 8 Load Wizards Wizards Last Wizard bn OverRidden FRO Geen 100 I Spindle op JI spinae cwrs 100 4 Load G Code
9. and production costs both declined 3 TB6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows 1 it can drive four axis The 5 axis expansion to facilitate your needs 5 axis machining when working 2 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 3 Spindle relay output easy to use software such as mach3 to control spindle start and stop 4 Semi flow control functions and effective to stop the motor when the current is reduced to a minimum 5 Interface with a fan you can add fan under your choice 6 With 4 way 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 7 Standard parallel port interface support for MACH2 KCAMA4 series software 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 4 1 16 cnc parts ru 10 12 36V single switching power supply microchips to use as a SV power supply stable and heat small 4 TB6560T4V1 Appearance Relay port 24 36V DC power supply port The Sth expand yd ae i axis port er Sal cc Limit switch for A axis SEE ir ER house any two pins me curie ile want D Mk a 5 Inter
10. cnc parts ru TB6560HQT4 v3 4 AXIS DRIVER USER MANUAL I Si D i Di U H tht LU Lk vu 8 1 e D di BE 2 Zo 0eeage Gi B ill ery Ze Catalogue 2 TB6560AHQ advantag 2 1 At low speed operation System Advantages i 2 2 In high speed operation System Advantages TB6560T4VI Driver Board Introduction i TB6560T4VI connection drawing The definition of interface pins 2 E The setting of current microstepping decay mode 0 15 CHINESE 7 cnc parts ru Den INICFOSISPPMNSSCHINO lella aaantazi 8 7 The connection of kinds of stepper Motors a E AR OAR 9 Ge ENESCO COM Eege ee Eege Il 9 The connection of 4 expand axiS i 12 10 The match between driver board and stepper motors 12 11 MACH 3 software user introduction i 14 ld bs ehre ope N eena T 14 Ke tree A 16 11 3 The limit switch setting in MACH een 19 Doles Ee the ee EE 20 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels log
11. face and its definition 1 i Pin code OT Mic ay bg WK Parallel port 25 pin parallel port control is defined as follows cnc parts ru DB25 control pin PIN The pin of the drive board 3 DIRX X First axis direction of the Signal Second axisulse signal 5 DIRY Y Second axis direction of the signal 7 DIRZ Z Third axis direction of the signal ster AGFonrthezi pats de DIRA A Fourth axis direction of the signal e a i e a 17 DIRB B Fifth axis direction of the signal cnc parts ru 6 The setting of current microstepping and current decay mode adjustable di NO Microstepping setting M1 M2 Decay mode setting D1 D2 6 1 Current decay mode setting Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay D1 D2 ON ON 100 ON OF 25 OF ON 50 OF OF 0 DI D2 Working mode cnc parts ru OFF OFF Slow decay Q The stepper motor driver board the specific role of current decay What 1s this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown of perspective The motor at different speeds
12. iatica AR T Mil G18 Gi G1 Gad G20 G90 G44 G44 G49 GX Toold Job Display Geet GO X0 0845 Y0 0341 F5000M3 F5000G1 X0 0936 Y 0 0037 G1 X0 1034 Y 0 0416 Gi X0 1130 Y 0 0795 G1 X0 1232 Y 0 1175 Load Wizards e poa e SE E Lasi wm d H lach3 eCode Cross ap Wica Dip G Coda Rovelnel Cristi J Recent File Single BLK ATH D Close G Code Reverse Rum Bi Load Late Block Delete BH Fat Maxi Lina M1 Optional Stop P d S he Line S Flood Cote 8 fusto Tool Zero MIMO HH ci lara D Rua Froen Hara SES A TE s DON hcrement Et ee om PR Devel Remember Bean fUntames a000 Elesed 00 00 01 lo __ HMultiPass Loop 0 Times on M20 fog SUORE AR Lower z inhibitty AOLIEK on each pass 22 cnc parts ru Fig 10 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run If you want to run yourself G code the way is same to find yourself G code file then open the code is ok Also if you need to manual then you can press TAB key to open the manual control panel as Me 11 Load Wirinia __ Edit GCarke _ Rewimi Carlie Recent File Single OLH Am M Rn Closa GCoda Roraima Rum in _ Load G Code Block Delete E Set Rest Lina d MA Optional Siop E i E d Flood Cmi F 8 mees rom He Covell cv Mode
13. il ela Program Run aita MDI AR TooiPatn atta Offsets ang Settings ano R Engine Configuration Forts amp Pins EncodersMFG Spindle Setup l Mill Options Fort Setup and Axis Selection Motor Outputs Qutput Signals wu Fin Humber Active Low HotKey 1 0 0 1 0 a 1 0 0 1 TTI HINN pop OAA O OO OO O Q ef x a 7 x a ef a a Pins 10 13 and are inputs Unly these 5 p Block Delete Le Set Next Line M1 Optional Step Une Flood Ctri F 8 Fig 7 11 4 G Code run G code is the instruction of CNC procedures mach3 sofware self with G code for customer testing machine easier click menu File as Fig 8 20 cnc parts ru A Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help i Load G Code eg Szeen eebe MIDI Alt2 ToolPath Alt4 Offsets AKS Settings Alt6 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s Exit _ Scale mmm _ Scale na F60 000000 E GO X0 000000 Y0 000000 Z0 200000 M3 560 000000 G43H5 GO X0 000000 YO 000000 Z0 200000 ud DE GO X1 179950 4 004260 Z0 200000 Tre G1 X1 179950 Y4 004260 Z 0 100000 Load Wizards Last Wizard Conversational M44 17008 YA N0AN2N 7 D AAAAAN GE Cee II D Mach3 GCode roadrunner DiMach3iGCoderroadrunnertap TT Edit G Code Rewind Ctrl W Recent File _ Single BLK Alt N Close G Code Reverse
14. ncy this parameter affect the motor rotation speed Set up and select Circle 2 then will shown in below Fig5 to set up the Pulse and Direction 17 cnc parts ru pplication 1 Alt ToolPath Alt4 Offsets ANS Settings Ate Diagnostics Alt 7 Mill G15 G80 G17 G40 G20 G ae n ei d 8 La F b E i O E x n D Ei a H s I n J J bes L 4 F a D a m m t e m la D U I L b Wm Engine Configuration Ports amp Pins Encoder MPG x Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Untput Signals Step Pins Dir Pin Dir LowActive Step Love E ep Port YAS H gen di Dote B Axis LC Date Spindle Fig 5 The pin setting of Dir Step Pls click output signals as below Fig6 after set up the Dir and Step to set up the En and Relay 18 cnc parts ru Gli application MDI ai Longen At Offsets AtS Settings Alt Diagnostics aR 7 Mil gt G15 G80 G17 G40 G20 G Engine Configuration Fi Encoder MPo s Spindle Setup Port Setup and Axis Selection Motor Outputs CELLA CELLE Fine L 14 16 and IT are output pink Bo other pin H Flood DLE Auto Tool Zero na SES ll Eese 00 00 00 uddfaen ll d nmn Fig 6 En and spindle relay Pin setting 11 3 Limit switch mach3 setting Click input signal setting as Fig7 19 cnc parts ru a dich ili ieri e
15. o numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 4 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACHS3 Series software support KCAM4 Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice cnc parts ru 2 TB6560AHQ advantage 2 1 At low speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation i
16. s too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration
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