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MANUAL - Installation Pellet Boiler PES 12-32

1. PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC B0020 B0020 BRE B0020 Burner without capacitive sensor WITHOUT Burner plate cleaning System BOO20BRE Burner without capacitive sensor WITH Burner plate cleaning system z lt lt 2 wem foje s wee 6 men a wwe Eno e n z wes s sme 27 ewsrewoz m ems parme x wor S Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 041876 Hopper PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 5 2 Pellematic PES 25 32 Boiler 85 300 109 500 BTU hr Pos Article number Pos Article number O OO N o N N COIN O 9 4 N ojojo p o _ 1 18 Bre l 45 ___ 20 2 ___ 2 24 ___ 5 2 _ 2 _ 23 2 _ 59 Installation Manual 5 12 32 199 USA 2 3 Appendix MAINE EC0 PELLET HEATING LLC Installation Manua
2. 8 V v 8 Avz auo Avc N 3d v HM v g UM LV HO Ja eEM VSf Bunesy dojs KoueBueur3 pesn ON BUuJ91X3 Josues pesn Jon eunjeJeduua 0 21 3d 61 PL 19 09 6 oz LON als gant IS INS LY PE 199 USA 2 3 Installation Manual PES 12 32 Connecting to the power supply MAINE EC0 PELLET HEATING LLC III 10 2 4 Fuses boiler controller The control unit is protected against short circuits by fuses which are in the control panel under the front boiler panel on the boiler control unit card behind the coloured front boiler panel are some spare fuses Damage of property If you change microfuses ensure correct current rating EWB WR3 ABGND GND 24V BA F zav TUEB STB NOT 512 17 15 2019 6061 1314 19 17 4341 230V AC lH SLvl 6018 199 68 SM 39384 RM sz 230V v RES2 SEQELE LLL 84 49PE50 53PE54 51PE52 13 RES1 evs VH dvM MZ 1 F2 10AT zw Lzers9 ysa 92 Sz sa RA 230V AC 46PEN 1615 14PEN 161514PEN SPL 230V AC LUFT ES ZUEND MA e 6PEN321 22PEN 47PE48 F3 Safety fuse 24V area 1 25A
3. Starting up for the first time MAINE EC0 PELLET HEATING LLC Number of cleaning springs tubulators to be removed installed Boiler power ratings No of Delivery status power No of as per data plate springs rating springs 41 000 BTU h 68 300 BTU h Remove 6 turbulators 51 000 BTU h 68 300 BTU h Remove 4 turbulators 68 300 BTU h 68 300 BTU h No adjustment required 85 300 BTU h 109 500 BTU h 2 Remove 4 turbulators 109 500 BTU h meen 109 500 BTU h 20 No adjustment required 123 000 BTU h Spam x 191 000 BTU h 3 Remove 6 turbulators 164 000 BTU h 191 000 BTU h Remove 4 turbulators 191 000 BTU h 191 000 BTU h No adjustment required 68 300 BTU hr 51 000 BTU hr 41 000 BTU hr 4 tubes closed 85 300 BTU hr 4 tubes closed 191 000 BTU hr 164 000 BTU hr 123 000BTU hr Eu zi 526 4 tubes closed 6 tubes closed PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 12 1 2 Adjusting the boiler controller The boiler controller must be adjusted to match the changed boiler power rating Parameter level 200 Open the menu Pellematic at the operating device Parameter level 200 is exclusively for customer service technicians and MEco employees You access parameter level 200 by entering the code in parameter P199 The code for parameter level 200 is the sum of day plus hour e g Day 26 08 2009 an
4. cause ana Remedy motor unpuggea Plugin motor check cable connections rower oo high gt too ow adjusted motor sks oris detece rowertoo ow too motor sieks ors defective E I motor is sticking make the motor easy running 2 Table 13 12 Magnetic valve Display Magnetic valve Magnetic valve malfunction Cause and Remedy motor unplugged plug in motor check cable connections too low adjusted motor sticks or is defective power too high power ow gt too righ acted motor sieks oris defects motor defective replace motor Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Table 13 13 Boiler controlled pump Cause ard pump unplugged gt plugin pur check cable connecions ___________ gt pw pump steks or is P powertootow o high adjusted pump sticks or is defecte P mp detective pump Table 13 14 Safety temperature limiter and Low 20 F1 Display Safety T sys Safety temperature limiter has tripped Cause and Remedy safety temperature limiter connect up safety temperature limiter and check cable unplugged connections safety temperature limiter check boiler controller has tripped safety temperature limiter allow boiler to cool and reset alarm defect Display Low H2O F1 Low H20 has been actuated Cause
5. Installation Manual PES 12 32 PE 199 USA 2 3 2MEco Use only for the purpose intended MAINE EC0 PELLET HEATING LLC n 2 Use only for the purpose intended The pellet boiler is designed to heat water for central or other indirect heating systems and hot water supply for buildings It is not permissible to use the pellet boiler for any other purpose Reasonable foreseeable inadvertent uses for the pellet boiler are not known The boiler fulfils the requirements of UL 391 Standard for Safety for Solid Fuel and Combination Fuel Central and Supplementary Furnaces 2006 and CAN CSA B366 1 M91 Solid Fuel Fired Central Heating Appliances OMNI Certificate Models Pellematic PES 12 20 25 32 36 56 Pellet Fuel Fired Boiler Date Issued September 2009 Project 429 S 02 2 Issued to OkoFEN Forschungs und Entwicklungs Ges m b H Gewerbepark 1 A 4133 Niederkappel Austria Products listed to e UL 391 Standard for Safety for Solid Fuel and Combination Fuel Central and Supplementary Furnaces 2006 CAN CSA B366 1 M91 Solid Fuel Fired Central Heating Appliances The models listed above are eligible to bear the mark shown Tested amp Portland Listed By Oregon USA US OMNI Test Laboratories Inc Issued by OMNI Test Laboratories Inc 13327 NE Airport Way Portland Oregon 97230 Gerald Coles Accreditation Manager Paul E Tieg President PE 199 USA
6. MAINE ECO PELLET HEATING LLC g 1 Dear Customer MEco is specialist in pellet heating licensed by koFEN Expertise innovation and quality from a single source It is based on this tradition that MEco takes on future challenges We are delighted that also you have decided to purchase a MEco product This instruction manual is intended to help you operate the product safely properly and economically Please read this instruction manual right through and take note of the safety warnings Keep all documentation supplied with this unit in a safe place for future reference Please pass on the documentation to the new user if you decide to part with the unit at a later date During installation and or first start up the service engineer must carry out the following work The installation has to be performed by a qualified installer Please contact your authorised dealer if you have any questions MEco places great importance on the development of new products Our R amp D department continues to question accepted solutions and works continually on new improvements That is how we maintain our technological lead We have already received several awards for our products in Austria and abroad Our products fulfil European and USA requirements regarding quality efficiency and emissions Tested amp 4 Listed Portland Oregon USA OMNI Test Laboratories Inc Eeport 4 20 v 9Y
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8. Note Do not tighten the screws firmly picture 7 Tighten the screws firmly only after working step in picture 11 The ash auger engage with the gear must be so that the agitator moves freely Installation Manual PES 12 32 PE 199 USA 2 3 2MEco External de ashing system MAINE EC0 PELLET HEATING LLC 8 3 3 Installing the burner side casing with cut out and electrical connection MN 26 19 dd 19 Installation Manual 12 32 199 USA 2 3 External de ashing system MAINE ECO PELLET HEATING LLC 8 3 4 Assembling the pellet boiler and activating the ash box Note Refer to the section on bringing the pellet boiler into the boiler room for detailed instructions on assembling the hopper burner and casing components Activating the ash box 1 Switch ON the boiler 2 Open the Pellematic menu at the control unit by entering the code under parameter 199 in level 200 Then go to parameter 212 Ash box Set up the number from 0 to 1 4 Ash box is activ Installation Manual PES 12 32 PE 199 USA 2 3 Connecting up the hydraulics MAINE EC0 PELLET HEATING LLC 9 Connecting the hydraulics The hydraulic
9. 7 4 Casing parts The boiler is protected by a casing on all sides The casing parts prevent contact with hot moving and live components They also give MEco pellet boilers a unique appearance 2 Belerrerpand e __ Burner side panel same es 11 _ 3 Boler side panel without opening 9 Bumer lug without opening e Boiler front panel straight Eg PE 199 USA 2 3 Installation Manual PES 12 32 Bringing the pellet boiler into the boiler room MAINE ECO PELLET HEATING LLC 7 5 Removing the casing the hopper and the burner Dismantle the pellet boiler as far as necessary if site conditions require so that the unit can be brought safely into the building The complete dismantling of all components described here is divided into the following sections 1 Dismantling the burner casing 2 Dismantling the hopper 3 Dismantling the burner 4 Dismantling the boiler door 5 Dismantling the boiler casing 7 5 1 Dismantling the burner casing Installation Manual PES 12 32 PE 199 USA 2 3 Bringing the pellet boiler into the boiler room MAINE ECO PELLET HEATING LLC T 2 Dismantling the hopper PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 7 5 3 Dismantling the burner Installation Manual P
10. N 9 amp 8 3j T 9 lt D 5 a 2 c Oo 1 e il ej TDI a 2 5 D o oc a N x 2 2 z lt 29 m 1 ul G 9 k LP 58 N a 2 a s E c o 8 xg i Sie x S 8 2 m D 21 2 m IA em m 5 lt Bic lt lt Sic 1 Cx x x lt t ul Installation Manual PES 12 32 PE 199 USA 2 3 Connecting to the power supply MAINE EC0 PELLET HEATING LLC uiejs s y NOEZ N ZW l j 7 B j 7 7 U 7 7 _
11. Ground wire Boiler Controlled Pump Hot wire Power Supply water Cut Off Hot wire Burner Circuit Low water Cut Off Neutral wire Low water Cut Off Ground wire Low water Cut Off Hot wire boiler contact Hot wire boiler contact Hot wire Domestic hot water pump Neutral wire Domestic hot water pump 2 Dlha on Ground wire Domestic hot water pump Installation Manual PES 12 32 PE 199 USA 2 3 Connecting to the power supply MAINE EC0 PELLET HEATING LLC Bune u e JON SAO si X ITI 9NI1V3H 137134 093 3NIVW Jejioq eu u uA I I A juo 023IA C2 quna NO NO pejonuoo Jejog Ajddng OVA OLLIOWA OLLI OVAOLL OVA OLL OVA80C Installation Manual PES 12 32 RENE S NEN a _ IDEA ETUDES 2 i 7 j Ni Ie 7 HONO z 2 2 AO 216 siejoM OVASLL SIEH OWA OEZ siejoM OVA SLL ey zy jl u iz uj ev dab _ _ _ be bb b 1 d F4 ey I
12. ot Wy 9 7 210 761 pL ST 27191 DT GT yl OLEI 21 bX vl iv LV vl vc LV e e e EN EM Ll 2 Ll XQ Je 4 peti youms 1 L i ZS S DAGA wode m LON 25344 ZION N RR EPEN AEEA EE SE 52 20 EAA ENE uo AAEE A A A I S EPEE 222 402 EENE PAE Ben he CIR ee ee el A FEST EA lt mere 2 Buneeu e p JON MAINE ECO PELLET HEATING LLC 10 2 Plugs on the boiler controller The designation of the plugs must correspond with the labeling of plug in positions Designation of the plug in Voltage Name of sensors motors and pumps position famn FRT Combustion chamber sensor optional AK ZW 5 Magnetic valve only for condensing boiler RA 2 Installation Manual 5 12 32 199 USA 2 3 Connecting to the power supply 10 2 1 Illustration of sensors motors and pumps FRT ZW SD lb gue c s J b 55 ay Z SIB Installation Manual 5 12 32 199 USA 2 3 MAINE ECO PELLET HEATING LLC Note Fuel transport
13. Fes 200 300 so witnow pressure sensor _ 26 a5 as wih ow pressure sensor _ eo s witnow pressure sensor _ frase feo witniow pressure sensor __ PE 199 USA 2 3 Installation Manual PES 12 32 0 3 7 8 1 oo o ee with external de ashing s m system p fonywinFRT __ only with FRT Sid always active at auger systems fo o 416 s s PI m e o o 5 Ew MAINE ECO PELLET HEATING LLC umm 100 100 P225 100 50 _ 122 420 0 0 5 0 x 20 p 22 Jiz 420 7 P230 32 2 s2 7 P291 22 12 22 P260 0 10 0 noFRTorPi70 O P2601 0 fo P262 o fo fo P263 175 175 175 P265 15 2 36 jo fo 20 20 f 200 200 200 control 270 1 266 control 270 1 L BE r i 5 50 2 20 5 5 32 32 22 22 no FRT or P1702 0 1 175 2 3 2 2 2 200 2 7 7 5 5 6 20 0 0 P268 20 0 00 FRT control P270 1 P269 FRT control P270 1 combustion chamber sensor ton is installed P272 40 4 40 P28lager EH P273 10 110 9 p2tetargerteH ___ ___ 2 f2 P2BlmeriEH ___ _ _
14. 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC suction fan unplugged fuse on suction fan replace fuse defective storage room auger motor connect up storage room motor unplugged ab Table 13 11 Motors connect up suction fan Display Cause and Remedy motor unplugged gt pug in motor check eable connections motorower too nign gt too low adjusted motor sticks or is defectve motorpowertoolow ____ too high adjusted motor sticks or is defective E motor i stickin remove the pellets from the burner auger make the 9 motor easy running motor defective replace motor Display Suction turbine malfunction Cause and Remedy motor unplugged D plug in motor check cable connections Di motor defect replace motor fuse F1 of the suction replace fuse F1of the suction of the suction circuit circuit board is defective board fire protection system does check whether ball valve is jammed check ball valve not reach CLOSE limit switch throughway to see if foreign objects are preventing Display Fuel trans sys M it from closing Storage room auger 1 motor malfunction plug in motor check cable connections Description Cause and Remedy motor unplugged motor is jammed remove pellets from auger and make sure auger rotates freely fuse F2 of the suction replace fuse F2 of the suction circuit board circuit board is defective plug in ignition stick
15. 5 figure PLC number Pxxxxx_0 csv This is marked on the label in the CF socket and in parameter P101 The best method is to write data to the card using P238 then edit the export file in Excel or a text editor and then read the data in again You can insert comments such as the customers name and any special lines of code in front of the text Startkennung amp amp amp Exception you cannot use amp Enable and disable the outdoor sensor with parameter P242 PT1000 outdoor sensor at the place of the PT1000 RGF Sensor Input at Outside temp gt 59 F set value P263 158 F Stop temp P202 263 11 41 F lt Outside temp lt 59 F set value P263 176 F Stop temp P202 263 11 32 F lt Outside temp lt 41 F set value P263 183 F Stop temp P202 263 11 14 F lt Outside temp lt 32 F set value P263 183 F Stop temp P202 263 11 Outside temp lt 14 F set value P263 192 F Stop temp P202 263 11 The parameter Boiler Set t P264 correction factor to control temperature serves to change additionally the set value in the range of 10 to 9 move temperature curve for example outside temp 28 F and parameter P264 2 F set value 185 F 183 F 2 F Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC P250 Run time BSK P250 247 h P251 No ignition P250 283x Burner auger P260 0zs P261 Air f
16. B gt T Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Boiler size PE S PE S 12 48 R Diameterortuegeswee n s s 5 s sl r gt Boiler Weight Boiler size PE S PE S PE S 12 15 48 Weight of boiler packaged on pallet Lb 858 858 858 1003 1003 1430 1430 1430 with wooden frame Weight of boiler with casing hopper Lb 631 631 631 756 756 1120 1120 1120 and burner Weight of boiler without casing Lb 529 529 529 664 664 930 930 930 and burner Minimum clearance dimensions required Note To install the heating system properly and ensure economical operation you need to make sure that minimum clearance dimensions indicated below are observed when setting up the boiler In addition make sure that legislation in your country is complied with relating to the minimum clearance of the flue gas tube a Win of fue gas commocion wen 10 wm clearance of sie orboier c wm clarence of on men 28 a wm emanceors eottumer men 12 e wm men 75 Note Place the boiler according to the minimum clearances to the flue tube connection piece as defined in NFPA 31 distance of 18 Make sure that you also comply with local legal regulations For clearances required for floor protection see following page PE 199 USA 2 3 Installation Manual P
17. Current ignition time no P120 128s This is 0 if the ignition is not active Comb ch setpoint Combustion chamber setpoint no P124 1472 F Displayed on while combustion chamber temperature control is active and the combustion chamber sensor is connected P125 Negative draft Displays negative draft in the combustion chamber no P125 60EH P126 Analog input 2 not implemented no P126 45 P130 Minimum flue gas temperature as condition for ignition and no ign comb combustion chamber control P130 212 F Displayed only with flue gas sensor connected P131 Flue gas min The minimum flue gas temperature for the boiler controller yes 100 P131 212 F If the temperature falls below the minimum flue gas temperature the boiler increases the power independently of the boiler temperature Displayed only with flue gas sensor connected P132 Current weight Displayed only if P233 is 1 P132 74kg Display of the current weight in the FleXILO textile tank P133 Current weight Displayed only if P233 is 2 P133 74kg Display of the current weight in the storage room P134 Low weight lim Displayed only if P233 is 1 or 2 P134 0kg The threshold value the minimum weight for a warning message can be varied The warning message appears on the operating device and disappears when the filling weight is above the set minimum weight P135 Weight hopper Displayed only if P233 is 2 P135 0kg Display of the current weight in the hop
18. Emergency Stop switch must be outside of the boiler room Safety valve The hydraulic system must be equipped with a safety valve This valve opens before the pressure inside the heating system increases to max 43 P S I The safety valve must be installed at the highest point of the boiler must not be locked and must be within 3 28 ft 39 37 in of the boiler A 30 Ib sq in relief value is supplied with each boiler Safety temperature sensor The pellet boiler is equipped with a safety temperature sensor This is located on the pellet boiler If the boiler temperature exceeds 203 F then the heating system switches off Low water cut off The hydraulic system must be equipped with a low water cut off Falls the water level below a certain level the low water cut off switches off the heating system NOTICE Starting up Starting up for the first time has to be performed only by an authorized service technician Installation Manual PES 12 32 PE 199 USA 2 3 2MEco Prerequisites for installing a pellet boiler MAINE EC0 PELLET HEATING LLC vuyn a 5 5 Installation with an existing boiler A pellet fired boiler and an oil boiler can be flued only individually into an existing chimney providing the following conditions are met state and local codes permit the specific installation eElectrical Interlocks are in place to prevent simultaneous operations eA mechanical lock out device must also be in place to p
19. F2 Safety fuse for external display 0 63A F1 Safety fuse 230 208V area 6 3A F1 Safety fuse for suction turbine 10A F2 Safety fuse for pellets delivery motor 4A Spare safety fuses bmmx20mm PE 199 USA 2 3 Installation Manual PES 12 32 Operating the pellet boiler MAINE ECO PELLET HEATING LLC 11 Operating the pellet boiler The pellet heating system is an automatic heating system All pellet feed system and combustion system sequences are regulated automatically using an electronic boiler controller and heating controller 11 1 Operating the heating system NOTICE Damage caused due to incorrect operation or incorrect settings Only trained operators may use the heating system Make sure no unauthorised persons enter the central heating room Keep children away from the central heating room and storage room NOTICE Property damage The allowed temperature of the boiler controller is 40 to 122 F DANGER Fire risk Keep the ash removal door closed while the boiler is in operation 11 2 Description of the control panel The control panel is located underneath the flap above the door of the boiler Note Summer winter switch does not exist with an integrated Pelletronic heating controller Operating device Operates the boiler controller and the heating controller 1 2 Switches off the heating system including the power supply to the control panel 3 Safety Switches the heati
20. Ignition and flame supervision Display Ignition malf Flue gas minimum temperature not reached during ignition phase Cause and Remedy no pellets available fill up with pellets ignition electrode defect check ignition electrode approx 2000 replace if required ignition nozzle blocked clean burner plate and ignition tube flue gas sensor is not in flue gas tube flue gas sensor clean flue gas sensor and flue gas tube contaminated t insert flue gas sensor into flue gas tube PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC Display Flame contr malf Description Flame supervision fault minimum flue gas temperature not reached during heating up at full power Cause and Remedy no pellets available D fill up with pellets Lm flue gas sensor x clean flue gas sensor and flue gas tube contaminated 1 power is too power is toolow increase increase boiler power rating power increase boiler power rating Table 13 8 Fire protection Display Fire prot sys op Fire protection system open malfunction Cause and Remedy Fire protection motor gate Connect up fire protection system and check cable unplugged connections Fire protection motor does check ball valve to see if it is jammed 1 reach limit switch no signal although open D check cables and fire protection system Fire prot sys Fire protection system closed malfunction C
21. SETTINGS Parameter Display on Description screen Min running time Burner run time 120 min 80 min 45 min until start of next de ashing attempt Ash comp Duration of 3 min 3 min 5 min duration de ashing process Note The de ashing system compresses the ash and conveys it from the ash chamber into the ash box How frequently you need to empty the ash box depends on pellet consumption and the ash content of the pellets 8 3 Installing the de ashing system MEco recommends installing the de ashing system after the boiler has been brought in but before the boiler casing is fitted The de ashing system has to be installed before the burner casing is assembled Installation of the de ashing system is divided into the following steps Bringing in and installing the de ashing system on the base plate Installing the de ashing auger fitting the sub assembly and mounting the door plate Qs Installing the burner side casing with cut out and electrical connection 4 Assembling the pellet boiler and activating the ash box 8 3 1 Bringing in and installing de ashing system on the base plate 9 Note 5 Replace the screw with the base in a horizontal position PE 199 USA 2 3 Installation Manual PES 12 32 External de ashing system MAINE ECO PELLET HEATING LLC 8 3 2 Installing the ash auger fitting the sub assembly and mounting the door plate
22. and Remedy low 2 unplugged connect up low H2O and check cable connections low 2 button has been reset low H2O switch pressed low 2 defect replace low 2 switch fuse F1of controller replace fuse F1 of controller defective Table 13 15 Wrong system Display Wrong system The wrong program has been saved to the boiler controller Cause and Remedy wrong program upload and save the correct program to the boiler controller see appendix Table 13 16 External de ashing system optional Display Ash box full Description The alarm text Ash box full is displayed after the motor has made 3 unsuccessful attempts to reach the normal speed of the external de ashing system Cause and Remedy Ash box is full Empty ash box reset alarm text by pressing Enter The status of the boiler is displayed on screen Ash box is not securely Check position of ash box and adjust if required mounted PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 Appendix 14 1 Checklist for checking the heating system The checklist is intended to help authorised specialists perform and document a comprehensive check on the heating system Name and adress of the customer Heating device Name Type of boiler Street Rated power Place Year of build Name and adress of the seller Manufacturer s serial number Name Type of heating controller Street Type of accumula
23. ashing system uu ANAA 30 8 3 Installing iore oett ether posteo acd ex er terreas dip 31 9 Connecting up the hydraulics niece eene etienne renoncer ennt reo n nua cre Fa DR rr nua Dope Ran na 35 10 Connecting up to the power supply I 36 10 1 _ Terminal DOX E 36 10 2 Plugs on the boiler controller 38 11 Operating the pellet boiler inre rrr LLULLU Bien RS KER o KREERRRSRARMNRRKEENAERRRKARENRNKRMR 48 111 Operating the heating system ULU UI l dritte ud kasi rase RR RAE dU un Ra RAE 48 11 2 Description of the control 48 11 3 Description operating device ore ent reda ted cand ene E sada pad MISES SEE ME Rak aS CURT UL ES E Ea ER PET ANE 49 11 4 Setting language date and time m emen 50 11 5 Menu COMMOUPATION TE 52 12 Starting up Tor the first lime oth iuba ee oo ded ide vcd sw Le edema Lei ea Cepeda us 54 12 1 AdjJUSTING raU gt m 54 1
24. check cable connections too high adjusted ignition stick is defective motor defective check the resistance to see if the ignition stick is defective or not 0 400 and ignition stick is defective all other values ignition stick is not defective replace ignition stick Burner fan malfunction Cause and Remedy motor unplugged D plug in motor check cable connections PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC gt oo righ austea motor sick ori defective Fotis sticking irere ne motor casyn Foto defective cause and Remedy motor unplugged P plugin motor check cable connecions gt too ow motor sticks oris TF ronertooiow gt too righ austea moror stoks oris detece check clean the flue gas tube make the motor motor is sticking easy running cause and meorunpugged plugin motor check cable connections Foner too high ______ motor sticks oris deteve Freer tootow too righ acute motor sieks oris defective wes OOO mueve erence mor SSCS cause and Rome motor P piua i moto check cable connectors l rower too high gt adjusted motor steks oris defeoive rower toolow gt too high ated motor sieks oris defective mora
25. hlte Sprache Men Do not choose English Choose USA Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC Hauptmenu Pellematic Allgemeines Codeeingabe 03 26 16 06 07 2009 Sprachen gew hlte Sprache Men Languages Selected language USA PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Setting date and time General Date Time 11 08 50 Tuesday 06 07 2009 Date Time EE108 50 Tuesday 06 07 2009 PE 199 USA 2 3 Main Menu Outside Temperature Heating Circuit 1 General Contrast Brightness Measuring V Date Time 08 50 Tuesday 06 07 2009 Date Time 13 08 50 Tuesday 06 07 2009 Main Menu Pellematic General Code Input Date Time 11 08 50 Tuesday 06 07 2009 Date Time 08 50 Tuesday 06 07 2009 Date Time 13 08 50 Tuesday 06 07 2009 Installation Manual PES 12 32 Operating the pellet boiler MAINE ECO PELLET HEATING LLC rv s 11 5 Menu configuration The operating device is used to operate the boiler controller and the heating controller Coe e Ee Pelletronic Pellematic Heating Controller Boiler controller Note The heating controller menu levels are only enabled if a Pelletronic heating controller is installed NOTICE Damage to property and loss of warranty Do not change any of the fac
26. hopper yes 1 P210 1 on the suction system If an auger with textile tank with oscillating floor is implemented the capacitive sensor for the hopper is located on the excentric motor P211 Cap RA active Kap RA is always active at auger systems P211 0 P212 Ash box Here you can activate the de ashing system If Parameter yes 0 0 1 P212 0 212 is active Parameter 213 is not displayed If you have also an burner plate deashing system optional for PE S 12 32 it runs with the de ashing system 0 inactive 1 active Note Does not start the boiler more than five days on Friday 12 00 a m the de ashing system runs for 3 5 minutes P213 Deashing Here you can activate the burner plate deashing system yes P213 0 0 inactive 1 active If Parameter 213 is active Parameter 212 is not displayed P214 Neg draft Min If the negative draft inside the combustion chamber falls yes 32 32 45 P214 32EH below the minimum value for longer than 1 Minute P217 the system switches to fault mode Value 0 negative draft supervision inactive Displayed only with negative draft measuring connected P215 Neg draft Max Maximum negative draft in combustion chamber If this yes 300 P215 300EH is exceeded for longer than 1 minute P217 the system switches to fault mode Displayed only with negative draft measuring connected P216 Neg draft scrubber Min negative draft of scrubber system only on condensing yes 35 P216 35EH boiler systems If t
27. modulation level to measure the flue gas if P 163 flue gas measurement is active Flue gas measure If flue gas measurement is active the modulation level of the yes P163 0 boiler is switched off This can be set in P162 This remains fixed for the duration of the activation 0 inactive 1 active minimum power 17 maximum power Note After 20 minutes has expired P164 the flue gas measurement finishes automatically P164 Flue gas meas ti Max duration of flue gas measurement yes 20 P105 20m Displayed only if P163 1 Burner start Select between 2 types of burner control yes P170 0 0 Pellet boiler runs inline with the burner demand signals from the heating controller 1 Pellet boiler starts if it receives a single pulse from the heating controller and switches off when the switch off temperature is reached Malfunction output When a malfunction occurs the boiler controller triggers the yes P171 0 malfunction relay The potential free contact output SM 20 19 enables the alarms to be displayed using an external malfunction system 230V You can select the following functions 0 The contact closes when a malfunction occurs normally open 1 When a malfunction occurs the contact opens and closes in flashing pulses 1 pulse all other malfunction 2 pulses one of the sensors is defective 3 pulses one of the motors is defective 4 impulses safety temperature sensor Emergency OFF 2 If a malfunction occur
28. rene eee cena ie betes KEETA TNS EEEE deve deus ie ve Dues 8 5 Prerequisites for installing a pellet boiler U 9 5 1 Guidelines and standards for installing a pellet boiler sse 9 UM M 9 5 3 DUCENTE 10 MES IEEE 12 5 5 Installation with an existing boiler nennen ene 13 6 Prod ct deScriptiOno ss 14 6 1 The 2 51 dore RE 15 0 2 Pellet suctiori System uu uu peteret N De cbe n DE Ru pea 17 6 3 Storage syslen ssaki M e 19 Bringing the pellet boiler into the boiler room U u u nnn nnn nnn 20 Feo TET 20 7 2 Notes on bringing the unit into the nnne rre nenne 20 7 9 IM E 22 7 4 CASING MERE 23 7 5 Removing the casing the hopper and the 24 8 syste ssassaasasaaskssasssaskasaaqapassassayashasasapssskasadakssassncakasasssana 30 8 1 Description of de ashing system A aid abuse ken d ken eden 30 8 2 How the de
29. system is connected differently according to the storage system c z a 2 o 5 Oo c c o o a Bg lt na c m E Textile tank with vibration plate PE 199 USA 2 3 Installation Manual PES 12 32 Connecting to the power supply MAINE EC0 PELLET HEATING LLC 10 2 2 Cable routing Reroute cables after dismantling the casing or other system components DANGER Electric shock Isolate the entire heating system from the power supply before starting work on the pellet boiler Note the following points to ensure the cables are routed securely Cables must not be routed over moving parts over hot parts or over sharp edges Cables must be routed in the cable ducts provided and through cable leadthroughs tied together and secured with cable ties at the points provided Power cables must be routed in the right hand duct and sensor cables must be routed in the left hand duct Electric shock Check cables for damage Replace any cables that are damaged NOTICE Damage to the boiler controller Before fitting the casing components make sure that the cable plug connector codes match the socket codes PE 199 USA 2 3 Installation Manual PES 12 32 Connecting to the power supply 2MEco MAINE EC0 PELLET HEATING LLC Cable routing from the boiler cont
30. the air intake openings are partially or completely closed Contaminated combustion air can cause damage to the pellet boiler Never store of use cleaning detergents containing chlorine nitrobenzene or halogen in the room where the heating system is installed if combustion air is drawn directly from the room It is recommended that no washing or drying of laundry is done in the boiler room or where the boiler may draw air from Do not hang out washing in the boiler room Prevent dust from collecting at the combustion air intake to the pellet boiler 4 Damage due to frost and humid air The boiler room must be frost proof to ensure trouble free operation of the heating system The temperature of the boiler room must not fall below 37 F and must not exceed 90 F The air humidity in the boiler room must not exceed 70 5 Danger for animals Make sure that household pets and other small animals cannot enter the boiler room Fit mesh over any openings 6 Flooding If there is a risk of flooding switch off the pellet boiler in good time and disconnect from the power supply before water enters the boiler room You must have all components that come into contact with water replaced before you start up the pellet boiler again PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 5 3 Flue gas system The flue gas system consists of a chimney and a flue gas tube The flue gas tube connects the pellet heat
31. 2 2 Settings in the boiler controller iter cepe io Ere CR Fe PEE cR Cu dn 56 123 P 57 124 Parameterlevel 1002 Em 59 12 5 Parameter 200 2 2 2 X 65 12 6 Listoradjustable parameters neri idee sends tees 71 13 MalfUmCtiOns 73 13 1 Malfunctions what to 0 73 13 2 Malf irictiori texts crees retineret rint 73 13 3 Overview of malfunction alarm texts aaa 73 14 80 14 1 Checklist for checking the heating 80 14 2 Appendix G 5 65 901 82 14 3 Modifying the DUMEI it EE EEEE EEEE ER 83 14 4 Software program boiler controller 88 145 cale 92 14 6 gt 100 14 7 Pellet boiler cautionary 5 2 2 AAA aA 103 199 USA 2 3 Installation Manual PES 12 32 Dear Customer
32. 2 3 Installation Manual PES 12 32 Types of safety warning sign MAINE ECO PELLET HEATING LLC wmruvssa 3 Types of safety warning sign The warning signs use the following symbols and text Types of safety warning sign 1 Risk of injury 2 Consequences of risk Damage to property Heating only with pellets complying with the 3 Avoiding risk standard 1 Risk of injury Danger indicates a situation that could lead to death or DAN R life threatning injury Warning indicates a situation that could lead life threatning or serious injury Caution indicates a situation that could lead to injury Note indicates a situation that could lead to property N OTI G 2 2 Consequences of risk Effects and consequences resulting from incorrect operation 3 Avoiding risk Observing safety instructions ensures that the heating system is operated safely Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 4 Warnings and safety instructions Observing safety instructions ensures that the heating system is operated safely 4 1 Basic safety instructions Never get yourself into danger give your own safety the utmost priority Keep children away from the boiler room and storage room Observe all safety warnings on the boiler and in this user manual Observe all instructions relating to maintenance servicing and cleaning The pell
33. 32 33 34 35 36 37 switch OFF the boiler again plug in the plug ES BSK switch ON the boiler go to Pellematic push the button Enter go to Pellematic CMP push the button Enter go to Pellematic 1 push the button Enter once more push the button Enter Appendix the date and the time is displayed please note the first two numeric from the date and the two numeric from the time Sum this numeric and note it you need ist for step number 30 Code go to Parameter 199 push the button Enter enter in the Code push the button Enter go to Parameter 298 push the button Enter set up the number from 0 to 1 push the button Enter Note The number gets back to 0 that s o k push the button ESC the boiler is running on the right software version PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 5 Parts list 14 5 1 Pellematic PES 12 20 Boiler 41 000 68 300 BTU hr Aricie number Pos 2 mmm mee 2 eme Je mee 3 px mee G m r mee S 5 pas feme _ foras mee S feo o s o reve se ea 7 Installation Manual PES 12 32 PE 199 USA 2 3 MAINE ECO PELLET HEATING LLC
34. AINE ECO PELLET HEATING LLC Terms of guarantee C MEco For goods and parts of goods that become demonstrably unusable due to faulty materials or production the following terms of guarantee apply as from the date of start up For all products u 5 years and max 15 000 operating hours Apart from All moving parts electric and electronic parts flame tube and burner plate U 10 years Bearings chain pinions chains and all moving parts 2 years and max 6 000 operating hours Solar c lIect ps JLI 10 years Warranty and guarantee claims can only be occupied when from MECO delivered goods are used under from MECO predetermined foreseen operation and normal use Manufacturer MAINE ECO PELLET HEATING LLC USA Headquarter 8 Airport Road P O Box 547 Bethel Maine 04217 e mail office me pelletheating com web me pelletheating com MAINE ECO PELLET HEATING LLC Subject to modifications MAINE ECO PELLET HEATING LLC
35. CO PELLET HEATING LLC the scrubber is connected the scrubber is defective the wiring is correct the motor is defective the wiring is correct Check the ignition electrode the wiring is correct the ball valve moves easily the motor is defective the wiring is correct the boiler controlled pump is defective the burner motor is connected the burner motor rotates easily the motor is defective The system is ready for operation after all outputs motors have been throughly tested Note In order to find the sensors motors or pumps on the boiler look 10 2 Plugs on the boiler controller Installation Manual PES 12 32 PE 199 USA 2 3 MAINE PELLET HEATING LLC 12 4 Parameter level 100 You can use this parameter to adjust the function of the pellet heating system Parameter level 100 has 99 values from 100 199 Not all parameters are implemented Parameters that are not used are also not displayed on the operating device How to come to parameter level 100 Main Menu Main Menu Plant A Outside Temperature Existing boiler Version Heating Circuit 1 oR General Master Mode AUTO Actual 142 5 F Pellematic Pellematic Boiler Temp Boiler Temp Pellematic 1 Boiler T set Boiler T set Pellematic 2 Pellematic Pellematic Pellematic 3 Pellematic 4 Pellematic01 Pellematic01 Pellematic01 147 F Ignition P101 XXXXXX P100 Enter Stat
36. E ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC DO NOT ALTER THIS POWER SOURCE NOT POWER ORGINATED FROM EQUIPMENT IN ANY WAY CONTROLLED BY SUCTION A SOURCE OF POWER LOSS OF WARRANTY TURBINES MAIN OTHER THAN THIS MOTOR DISCONNECT MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC VACUUM SUCTION SYSTEMS DO NOT ia THE ONAF ONIS REMOVE THE PROTECTIVE LOSS OF WARRANTY POSSIOMWARRANTY CAP FROM THE BALL VALVE MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC A CAUTION CONTACT LOCAL BUILDING OR THE THREADED GRUB SCREW IS BONDED FIRE OFFICIALS ABOUT TO THE ECCENTRIC RESTRICTIONS AND INSTALLATION AFTER LOOSENING AND WHEN REFASTENING BOND AGAIN INSPECTION IN YOUR AREA MAINE ECO PELLET HEATING LL MAINE ECO PELLET HEATING LLC KEEP VIEWING AND ASH REMOVAL DO NOT CONNECT THIS UNIT TO A CHIMNEY FUEL SERVING ANOTHER DOORS TIGHTLY CLOSED DURING OPERATION APPLIANCE SEE LOCAL RESTRICTIONS MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC Labeling 99x34 4A CAUTION FORWARD INSTALL AND USE ONLY IN ACCORDANCE WITH INSTALLATION WATER QUALITY ACC TO VDI 2035 STANDARD AND OPERATING INSTRUCTIONS THE MEDIUM HAS TO BE FREE FROM AIR AND MUD MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC Lucr RETURN MOVING PARTS CAUSE INJURY DO NOT OPERATE WITH REMOVED WATER QUALITY ACC TO VDI 2035 STA
37. ES 12 32 MAINE ECO PELLET HEATING LLC 7 3 Flooring The boiler base or foundation must be perfectly flat and level and must be able to support boiler gross weight The floor must comply with the requirements of NFPA 31 Generally the boiler should be placed on non combustible floors However a shielding material can be placed underneath the boiler and the chimney connector in the case of a combustible floor like shown on the following drawing Boiler base plate Shielding material The spacer must be able to support the weight of the boiler and has to be non combustable The shielding material must be equivalent to a micro board with a K value of 0 49 W m K R value of 1 02 K m2 W or greater For detailed material specifications and offering contact your MEco technician DANGER The flooring needs to extend out to the clearances on the chart below Minimum clearances of shielding material required for floor protection Min clearance of the shielding material from the inch boiler back Note also the local restrictions in your area a Min clearance of the shielding material from the inch boilers left side panel b Min clearance of the shielding material from the inch boilers front panel c Min clearance of the shielding material from the inch boilers right side panel d Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC
38. ES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 7 5 4 Dismantling the boiler door PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 7 5 5 Dismantling the boiler casing Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Note Before dismantling the rear panel burner contact BR1 boiler controlled pump RES 2 emergency stop heating NOT power supply Netz must be disconnected and routed back See picture number 2 PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 8 External de ashing system MEco offers an automatic external de ashing system 1 Description of de ashing system 2 How the de ashing system works 3 Installating the de ashing system 4 Emptying the de ashing system 8 1 Description of de ashing system The de ashing system compresses the ash and conveys it from the ash chamber into the ash box The ash box enables the ash to be easily disposed off without creating dust m with agitator door plate and mounting Ash box with single hand lever e Sub assembly with extractor auger and cable Mounting frame Extended nuts to secure the sub assembly Cable duct with m
39. ES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 6 1 The pellet boiler The pellet boiler is equipped with an automatic cleaning system an ash box with ash compression system and an integrated return water temperature control The installed programmable logic controller system enables fully automatic operation and highest efficiency MEco also offers an optional automatic de ashing system for the highest level of cleanliness and comfort Pellematic types and power ratings MEco offers the Pellet boiler with the following power ratings Suction feed systems 41 000 51 000 68 300 85 300 109 500 123 000 164 000 and 191 000 BTU hr All power rating types are available with an external ash box with automatic de ashing system Note Refer to the data plate for the power rating of your Pellematic The data plate is located on the rear side of the Pellematic Here you will find the type designation manufacturer s serial number and year of build Key components of the Pellematic PE 199 USA 2 3 Installation Manual PES 12 32 e 9 Fre protection 6 Comusionchambercover 14 De ashing system s meme Burner pate clearing system Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 6 2 Pellet sucti
40. Installation Manual Please read carefully prior to installation and servicing SAVE THESE INSTRUCTIONS PELLET BOILER PES 12 32 CMP 06 2 US_VA606 ENGLISH USA MAINE ECO PELLET HEATING LLC PE 199 USA 2 3 Title Item number Number of version Version valid from Release Author Installation Manual PES 12 32 PE 199 USA 2 3 02 3 06 2011 Humberger Stephan MAINE ECO PELLET HEATING LLC USA Headquarter 8 Airport Road P O Box 547 Bethel Maine 04217 e mail office me pelletheating com web me pelletheating com MAINE ECO PELLET HEATING LLC Subject to modifications MEco MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC 1 Dear CUSTOMER 4 2 Use only for the purpose intended u ULLA a E aaa REE 5 3 Types of safety warning SIgh Jl U uuu 6 4 Warnings and safety instructionS uu U TTaa sasana asnan asan ANAA NANNA ANARAN ANNA RO caa NANANA Ret ANNANN ANANA NRTA DERE 7 CREER gt CIS NASCE Gw S SS SSSS 7 AZ Wami SIONS aar Ec 7 4 3 What todo inan emergericy oco ie ee
41. NDARD COVERING THE MEDIUM HAS TO BE FREE FROM AIR AND MUD MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC PE 199 USA 2 3 Installation Manual PES 12 32 Labeling 105 74 IN THE CASE OF A RUN AWAY FIRE NEVER PUT YOUR SELF AT RISK OF FATAL INJURY YOUR SAFETY MUST ALWAYS TAKE HIGHEST PRIORITY SWITCH OFF THE HEATING SYSTEM EXIT THE BUILDING AND CALL YOUR SERVICE CONTRACTOR AND LOCAL FIRE DEPARTMENT MAINE ECO PELLET HEATING LLC IN THE CASE OF A CONNECTING BOILER CONTACT A SERVICE TECHNICIAN FOR COMPLIANCE INFORMATION BEFORE CONNECTING THE FOLLOWING UNIT IS APPROVED FOR CONNECTING WITH THE AUTOPELLET SYSTEM MODEL NUMBER CONNECTED UNIT ITEM NUMBER CONNECTED UNIT MAINE ECO PELLET HEATING LLC HOT SURFACES AND MOVING PARTS MAY CAUSE INJURY RISK OF FIRE OR EXPLOSION DO NOT BURN GARBAGE GASOLINE DRAIN OIL OR OTHER FLAMMABLE LIQUIDS DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE MAINE ECO PELLET HEATING LLC Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC HOT SURFACES DO NOT TOUCH KEEP CHILDREN CLOTHING AND COMBUSTIBLE MATERIALS AWAY FROM MARKED CLEARANCES RISK OF FIRE DO NOT OPERATE WHILE FLUE DRAFT EXCEEDS 0 05 IN WC DO NOT OPERATE WITH DOORS OPEN DO NOT STORE FUEL OR OTHER COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES INSPECT AND CLEAN FLUE AND CHIMNEY REGULARLY MAINE ECO PELLET HEATING LLC PE 199 USA 2 3 M
42. _ pg 15 15 15 P __ P281 340 1140 P S Js js C j j Pa __ P204 2 2 2 de ashing systemisinstalled L P285 175 250 100 vacuum type system tt PI P294 o 0 0 Jauersystem I T Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 1 3 Malfunctions 13 1 Malfunctions what to do Follow the sequence described for handling malfunctions The heating system switches off automatically if a malfunction occurs The control unit display shows a malfunction alarm text You have to rectify the cause of the malfunction After rectifying the malfunction you have to reset the fault text by pressing Enter before starting the heating system again 13 2 Malfunction texts The malfunction text displayed on the screen provides information on the type time and status of the malfunction as well as help for troubleshooting Boilersens 27 lt Description of malfunction C 26 10 03 10 08 Time of malfunction Date of malfunction Status of malfunction Malfunction texts have 3 statuses 1 C New malfunction when the malfunction comes 2 G Rectified malfunction when the malfunction goes 3 Reset malfunction when the malfunction quits Being able to trace the sequence of malfunctions will help you to establish the cause of the malfunction 13 3 Overvi
43. ause and Remedy fire protection system connect up fire protection system and check cable unplugged connections fire protection system does check whether ball valve is jammed check ball valve not reach CLOSE limit throughway to see if foreign objects are preventing switch it from closing no signal although closed check cables fire protection system Display Fire prot sys Both fire protection motor limit switches are closed at the same time Cause and Remedy both limit switches activated check fire protection system check cables check connectors Table 13 9 Negative draft supervision Display Negative draft Negative draft in boiler is not achieved Cause and Remedy negative draft tube connect up negative draft tube disconnected negative draft does not check negative draft tube for leaks Check flue gas change tube for blockage negative draft pressure too close boiler door check tube to negative draft sensor low check whether boiler flue gas outlet is clear check whether condensation heat exchanger is clear Make sure flue gas fan is running Table 13 10 Suction system Display Suction system Hopper cannot be filled up even after 3 suction cycles Cause and storage room empty D fill up with pellets Ff extraction system is blocked clear extraction system extraction system not pellet bridge destroy bridge and make sure material conveying pellets flows properly Installation Manual PES 12 32 PE
44. connections are located on the rear side of the boiler DANGER Risk of explosion You may connect up the pellet boiler only after an authorised plumber has installed the hydraulic system completely with all safety devices NOTICE Water damage damage to pellet boiler Only an authorised plumber may connect up hydraulics on the pellet boiler Check the hydraulic system for leaks before starting 1 Return water temperature control The device to increase the return temperature is already integrated into the boiler You do not need to make any adjustments to this 2 Hydraulic schematics Always refer to the MEco hydraulic schematics when connecting up the pellet boiler The MEco hydraulic schematics are available from your MEco sales partner or from the MEco website 3 Connections The connections between the pellet boiler and the hydraulic system must be disconnectable 4 Drain connection When you install the pellet boiler remove the plug from the drain connection 4 and fit a 1 2 diameter shut off valve 5 Thermometer connection Installing a thermometer at location 3 submersion sleeve 3 94 in long enables you to measure the temperature of the return water after the return water temperature control Whether this is installed or not after setting up the pellet boiler you need to remove the cap and fit a 1 2 diameter closure plug at location 3 PE 199 USA 2 3 Installation Manual PES 12 32 Conn
45. d 100 the next press of the button returns the setting to 0 Exit the output test menu at the bottom of the list P204 Malfunctions Page through the malfunction fault text archive using the P204 Enter thumbwheel When the alarm text archive is full the next alarm text overwrites the oldest alarm text Press Enter to return to the parameter level P205 Maintenance month Month in which the display indicates maintenance to P205 0 performed on boiler 0 maintenance text deactivated 0 maintenance text deactivated P207 Flue gas temp Max Displays the highest flue gas temperature recorded so far P207 238 can be reset to 0 PE 199 USA 2 3 Installation Manual PES 12 32 P206 Maintenance day Day on which the maintenance message is displayed on P206 0 the boiler MAINE ECO PELLET HEATING LLC P208 FRT limit Only enabled if parameter P270 combustion chamber yes 30 P208 30 temperature control is activated If the combustion chamber temperature does not reach the setpoint the duration for the burner auger switching on is increased by a maximum of this percentage P209 FRT limit Only enabled if parameter P270 combustion chamber yes P209 8096 temperature control is activated If the combustion chamber temperature exceeds the setpoint the duration for the burner auger switching on is reduced by a maximum of this percentage P210 Cap hopper active Here you can activate the capacitive sensor for the
46. d hour 14 30 47 26 14 40 results in the code 26 14 40 Then go to parameter 265 and adjust the boiler power rating Para Display on screen Description Adjus Factory meter table setting P265 Power level Adjusting the boiler power rating yes 15 25 36 P265 level 15 Note The setting for parameter 265 is the factory setting for the boiler power rating 12 2 Settings in the boiler controller Parameters that you must adjust to the relevant boiler type P265 Adjusting the boiler power rating P263 Setting the boiler setpoint temperature default 175 F P202 Setting the switch off temperature default 185 F P212 Activating the de ashing system if installed P270 Activating the flame sensor if installed optional P213 Activating the level detection system if weighting cells are installed optional Installation Manual PES 12 32 PE 199 USA 2 3 QMEco MAINE ECO PELLET HEATING LLC 12 3 Output test The output test is designed to test all outputs connected to the system e g all motors the alarm signal relay the solenoid valve and the recirculation pump Parameter level 200 Open the menu Pellematic at the operating device Parameter level 200 is exclusively for customer service technicians and MEco employees You access parameter level 200 by entering the code in parameter P199 The code for parameter level 200 is the sum of day plus hour e g Day 26 08 2009 and hour 14 30 47 26 14 40 res
47. e Ignition State Ignition State Ignition KT 127 F RGT 507 F 147 F RGT 507 127 F RGT 507 Note There are adjustable parameters and non adjustable parameters To change adjustable parameters press Enter to go into edit mode Pressing Enter has no effect on non adjustable parameters The control unit automatically returns to the start screen if you have not made any entries for the last 10 minutes Changing a parameter Select a parameter using the thumbwheel Press Enter gt Parameter appears in brackets 4 Change the value of the parameter using the thumb wheel N gt Confirm by pressing Enter PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC Description of parameter Para Display on screen Description Adjus Factory meter table setting Exit Standard display yes P100 Ent xod Press ENTER once displays boiler temperature Press ENTER again displays day date time version of PLC program and power rating setting P101 Serial number Serial number of CMP controller no P101 00081 Continuous mode Pressing ENTER activates the continuous operation function P104 Enter First of all the fire protection system on the burner opens the fire protection flap BSK this process takes approx 2 min The burner motor then runs continuously transporting pellets to the burner plate The pellet auger also runs continuously on heati
48. e cleaning system against the cleaning shaft Press the clip on the cleaning shaft against the off set disc and switch on the cleaning motor As soon as the off set disc causes the clip to spring back switch off the motor and tighten the shaft clamp as tight as possible Use a lock nut to secure the shaft mounting Fine adjustment Ifthe cleaning system does not lift high enough loosen the mounting angle push forward in the slots and tighten again If the cleaning system stops at the limit bolt loosen the mounting angle push back in the slots and tighten again Note The motor mounting must not be able to move and the motor must rotate easily Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Installation Manual PES 12 32 PE 199 USA 2 3 14 4 Software program boiler controller The software programs are called US_VA HEX Program for suction system is Kind of system VA suction system ST auger system Ending for Hex programs 14 4 1 Software update boiler controller DANGER Risk of electrocution Only authorized specialists may perform maintenance work on electrical components NOTICE Damage of property Softwareupdate only with software UW VA6xx H86 or UW ST6xx H86 SILICON SYSTEMS T Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Main Menu Mast
49. e gas sensor short circuit measuring circuit from flue gas sensor is shorted out Cause and Remedy i measure sensor approx 1 at 32 F replace if required vll sensor sensor cable defect defect replace sensor 2 1 signal input defect D change CMP PLC 7 sensor temperature too low D sensor temperature below measuring range 14 F Table 13 3 Combustion chamber sensor Display Comb S fr Description Combustion chamber sensor fracture measuring circuit from combustion chamber sensor is open Cause and Remedy sensor not connected D connect sensor at input sensor defect Measure sensor approx 5mV at 257 F replace if required sensor cane defect sno SSCS Tensor erp too righ sensor temperature above measuring ange 2012 Description Combustion chamber sensor short circuit measuring circuit from combustion chamber sensor is shorted out Cause and Remedy ee Measure sensor approx 5 at 257 F replace if required ______ sensor cable sensor cable defect replace sensor sensor PEE signal input defect B change CMP PLC EE sensor temperature too low D sensor temperature below measuring range 14 F l sensor polarity incorrect B exchange and connections Table 13 4 Negative draft measurement Cause ana Romey signal neo gt check poany and signal 00 2 smacmiedees 7 signal input defect D change CMP PLC signal low B signal b
50. ecting to the power supply MAINE ECO PELLET HEATING LLC 10 Connecting to the power supply 10 1 Terminal box The terminal box serves for connecting up the power supply low water cut off curcuit pump an the summer winter switch Terminal box 10 1 1 Wiring diagram terminal box The wiring diagrams for the terminal box provide detailed technical information for electricians DANGER Electric shock Only an authorised service technician may connect up the pellet boiler to the power supply Isolate the entire heating system from the power supply before starting work on the pellet boiler General information for the electrician Voltage supply 208V Supply line protection 16A 10 2 4 Boiler protection control panel Fuse 5x20 10A page 47 Lightening protection as there is no possible complete protection against lightening we suggest fitting a voltage spike surpressorin the building distribution system Electrical connection USA 208 VAC 60 Hz 6A for auger delivery system 16A for vacuum suction system EU 230 VAC 50 Hz 6A for auger delivery system 16A for vacuum suction system Wiring plan Terminal Specification Hot wire L1 Black Power Supply Hot wire L2 Red Power Supply Neutral wire White Power Supply Ground wire Power Supply Hot wire Boiler Controlled Pump Neutral wire Boiler Controlled Pump
51. ection Parameter P264 2 F Reference Parameter P263 30 F Adjust the boiler power rating yes 15 25 36 1 level 3 412 BTU hr e g level 15 51 000 BTU hr Setpoint for controlling the combustion chamber yes temperature displays only with activated FRT controller P 270 1 P proportion for controlling combustion chamber yes 40 temperature displays only with activated FRT controller P 270 1 proportion for controlling combustion chamber yes 200 temperature displays only with activated FRT controller P 270 1 D proportion for controlling combustion chamber yes 20 temperature displays only with activated FRT controller P 270 1 The combustion chamber temperature controller can only yes be activated with the combustion chamber temperature sensor connected 1 active 0 inactive P proportion for negative draft control in combustion yes 40 chamber temperature displays only with connected negative draft controller Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC P273 Reset time SZ proportion for negative draft control in combustion yes 10 P273 10s chamber temperature displays only with connected negative draft controller P274 Derivative SZ D proportion for negative draft control in combustion yes 2 P274 2 zs chamber temperature displays only with connected negative draft controller P280 Run on RES2 Run on time for boiler controlled pump after burne
52. egulations to the Operating manual customer Maintenance contract Notice to the legal regulations Date Signature authorizied technician Signature customer The customer confirmes that he got enough information about operation and maintenance of the heating plant PE 199 USA 2 3 Installation Manual PES 12 32 Appendix MAINE ECO PELLET HEATING LLC 14 2 Appendix G of CAN CSA B365 M91 Functioning of safety and operating controls This Annex is not a mandatory part of this Standard but is written in mandatory language to accommodate its adaption by anyone wishing to do so The safety and operating controls shall function within the limits specified by the manufacturer for the type of equipment The following test shall be performed 1 10 11 12 13 Installation Manual PES 12 32 PE 199 USA 2 3 Check the operation of the automatic fuel_feeding interrupt device at each entrance to the floor space within which the fuel feeding device is installed Check that when the low water level control on steam and hot water boilers is operated to indicate a low water level the automatic fuel feed is interrupted Check that when the excessive pressure control on steam and hot water boilers is operated as in an excessive pressure situation the automatic fuel feed is interrupted Check that when the excessive water temperature control on steam and hot water boilers is operated to indicate e
53. elow combustion chamber leak gt check closure of boiler door Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Display Description Negative draft input short circuit measuring circuit from negative draft measurement is shorted out check polarity signal 0 10 signal cable defect D replace sensor signal input defect D change CMP PLC signal too high B signal above 10V Table 13 5 Analog input 2 Cause and Remedy signalinconrest gt check polarity and signal 010 signal cable defect repair replace cable signal input detect chenge OMP PLE fsignaltooiow Cause and Remedy signal incorrect ___ check polarity and signal 0 10V signal cable defect D repair replace cable signal input defect change CMP PLC signal too high signal above 10V Table 13 6 Controller sensor Display Control S fr Description Controller sensor fracture control system sensor on boiler control system is used as reference for combustion chamber sensor Cause and Remedy signal input defect D change CMP PLC DD temperature too high D temperature above 158 F Display Control S sh c Description Controller sensor short circuit control system sensor on boiler control system is used as reference for combustion chamber sensor Cause and Remedy signal input defect change Pe temperature too low temperature below 14 F Table 13 7
54. er Operating Mo Outside Temperature Heating Circuit 1 Code Input Code Input Code Input 0000 OK 9000 OK 14 29 58 06 07 2009 44 29 58 06 07 2009 Code Input Main Menu Domestic hot water 1 Code is active Pellematic Existing boiler General Actual 142 5 F Pellematic CMP Pellematic 1 Update Select file US_ST606 H86 Pellematic CMP Pellematic CMP Pellematic CMP Select file US VA606 H86 Programming successful PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 4 2 Wrong system vacuum suction system If the wrong software was updated the message wrong system is displayed In this case follow please exactly the guidance below switch OFF the boiler at the main switch unplug the plug ES BSK at the boiler controller CMP switch ON the boiler go to Code input push the button Enter enter the Code push the button Enter go to Pellematic push the button Enter 0 go to Pellematic CMP 11 push the button Enter ON OOF YD 12 go to Update 13 push the button Enter 14 select the file US_VA 15 push the button Enter 16 if Progress successful is displayed push the button Enter Note The message Wrong system is displayed again that s o k Installation Manual PES 12 32 PE 199 USA 2 3 MAINE ECO PELLET HEATING LLC 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
55. erequisites as well as the working sequence required 1 Transport 2 Notes on bringing the unit into the building 3 Casing parts 4 Dismantling the casing parts 7 1 Transport MEco supplies the pellet boiler on a pallet The pellet boiler is ready to be connected up The control unit for the boiler controller and the operating drvice is integrated into the control panel The ash box and the optional external ash box with de ashing system and the flue tube connections are supplied in separate packages These need to be installed on site If itis not possible to bring the boiler into the building at ground level then you can remove the casing the burner the hopper and the boiler controller This will reduce the weight of the unit and make it easier to carry NOTICE Contamination and corrosion Make sure that the pellet boiler is located under a roof if it needs to be stored outside before it is transported brought into the building 7 2 Notes on bringing the unit into the building Before bringing the unit into the building check the dimensions of all doors to ensure that the boiler has sufficient clearance and can be set up properly Minimum door width max unit dimension PE PES 12 15 20 27 1 2 inch PE PES 25 32 29 3 4 inch 36 48 56 31 1 8 inch Boiler dimensions l m Ua F rt pi D H T a V c C J le
56. et heating system may only be installed and started up for the first time by an authorised installer Professional installation and start up is the prerequisite for safe and economical operation Never make any changes to the heating system or flue gas system Never close or remove safety valves 4 2 Warning signs DANGER Risk of poisoning Make sure that the pellet boiler is supplied with sufficient combustion air The openings in the combustion air inlet must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blowers dryers or similar equipment must never be allowed to draw air from the boiler room and cause a drop in pressure The boiler must be connected tight to the chimney using a flue gas tube Clean the chimney and the flue gas tube at regular intervals The boiler room and pellet storage room must be sufficiently supplied with air and ventilated Before entering the storage room it must be ventilated with sufficient air and the heating system switched off Risk of electric shock Switch off the system before performing work on the boiler DANGER Risk of explosion Never burn petrol diesel engine oil or other explosive materials Never use liquids or chemicals to ignite the pellets Switch off the heating system before filling the storage room DANGER Do not store any flammable materials in the boiler room Do not
57. ew of malfunction alarm texts This is a list of all malfunction alarms that are displayed Table 13 1 Boiler sensor Display Boiler S fr Description Boiler sensor fracture measuring circuit from boiler sensor is open Cause and Remedy sensor not connected D connect sensor at input sensor defect measure sensor approx 2kQ at 77 F replace if required sensor cable defect replace sensor 7 signal input defect change sensor temp too high sensor temperature above measuring range 230 F Display Boiler S sh c Boiler sensor short circuit measuring circuit from boiler sensor is shorted out Cause and Remedy sensor defect measure sensor approx 2 at 77 F replace if required Sa sensor cable defect replace sensor NE signal input defect D change CMP PLC sensor temperature too low sensor temperature below measuring range 14 PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC Table 13 2 Flue gas sensor Display Flue gas S fr Description Flue gas sensor fracture measuring circuit from flue gas sensor is open Cause and Remedy sensor not connected D connect sensor at input sensor defect measure sensor approx 1 at 32 F replace if required sensor sensor cable defect defect replace sensor signal input defect D change CMP PLC sensor temp too high D sensor temperature above measuring range 752 F Display Description Flu
58. hang out any washing in the boiler room Always close the boiler door PE 199 USA 2 3 Installation Manual PES 12 32 Warnings and safety instructions MAINE ECO PELLET HEATING LLC Risk of burns Do not touch the flue spigot or the flue gas tube Do not reach into the ash chamber Use gloves to empty the ash box Do not clean the boiler until it has been allowed to cool down Risk of cut injuries due to sharp edges Use gloves for performing all work on the boiler NOTICE Damage to property Heat the Auto pellet heating system using pellets that comply with PFI premium specifications only NOTICE Damage to property Do not use the heating system if it or any of its components come into contact with water If water damage occurs have the heating system checked by an MEco service technician and have any damaged parts replaced 4 3 What to do in an emergency DANGER Risk to life Never get yourself into danger give own safety the utmost priority What to do in the event of a fire Switch off the heating system Call the fire brigade Use approved fire extinguishers fire protection class ABC What to do if you smell smoke Switch off the heating system Close the doors leading to living areas Ventilate the boiler room Installation Manual PES 12 32 PE 199 USA 2 3 Prerequisites for installing pellet boiler 5 Prerequisites for installing a pellet b
59. he value falls below the minimum negative draft then the system switches to fault mode If a value below 10 is set the scrubber switches on according to the value set in P 193 and P 194 P217 Neg draft time If the negative draft inside the combustion chamber yes P217 60s falls below the minimum value for longer than the set supervision time the system goes to fault mode and displays Negative draft P218 Neg draft setpoint If the negative draft in the combustion chamber falls below yes P218 60EH the setpoint the speed of the flue gas fan is increased If the negative draft increases then the speed of the flue gas fan is reduced again Value 0 negative draft supervision inactive Displayed only with negative draft measuring connected Installation Manual PES 12 32 PE 199 USA 2 3 QMEco MAINE ECO PELLET HEATING LLC P221 Min downtime The electronic ignition is not activated if the burner attempts yes P221 60m to start within the set duration after the last burner stop P222 Auger dur ign Running duration of burner auger during the ignition phase yes 50 P222 50zs specified in tenths of a second P223 Auger pause ign Pause duration of burner auger during the ignition phase yes 20 P223 20zs specified in tenths of a second P224 Fan rpm ign Speed of burner fan during ignition phase yes 100 P224 100 P225 Suction ign Speed of flue gas fan during ignition phase 100 P225 100 Hyst flue temp For ignition to
60. ing system to the chimney The chimney leads the flue gas from the pellet heating system out into the open 1 Design of the chimney The dimensions and design of the chimney is very important The chimney must be able to ensure sufficient draft to safely draw away the flue gas regardless of the status of the boiler Low flue gas temperatures can cause sooting and moisture damage on chimneys that are not insulated For this reason moisture resistant chimneys stainless steel or ceramic should be used An existing chimney that is not damp resistant needs to be rennovated before use Follow guidelines below Boiler size PE 12 20 25 32 PES Fue gas we diameter tateen 5 7 chimney szo min Height Recommended and UL 103HT approved chimney materials are a Selkirk sure temp b Supervent JSC c Security chimneys secure temp ASHT Use heavy gauge 26ga or better black smoke pipe to connect to existing chimney Unregulated combustion Please observe that combustion air openings and flue pipes are not reduced in size or closed Make end user aware of these guidelines and their potential danger 2 Flue gas temperature The flue gas temperatures are the same for all boiler types The dewpoint of flue gas with wood pellets max 10 water content is approx 120 F It is possible to increase the flue gas temperature to prevent condensation inside the chimney and avoid damage due to damp Onl
61. l PES 12 32 PE 199 USA 2 3 MAINE ECO PELLET HEATING LLC B0030 B0030 BRE _ B0030 Burner without capacitive sensor WITHOUT burner plate cleaning e system 3 P Burner without capacitive sensor WITH burner plate cleaning system s wn a wes s n z we e we sme 2 ewsrewoz De zorno Installation Manual 5 12 32 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 041886 Hopper 041600 was PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 6 Technical data 1200 1500 2000 2500 2200 2600 4800 5600 soo eo so 10 00 1500 170 Measurements Measurements o men seva asim ot mm rto 1150 1150 1466 1166 1297 1297 1297 Wian boler C inch 2712 27 27 v2 ssa aoa w oe mm 70 70 re rse sz 2 _ mm 110 1400 1300 1500 1500 1565 155 1556 80 mm 140 1400 1400 1600 1600 1865 1865 1855 _ mm a s so so xo 00 xo m
62. lly reset to 0 es o P297 CF card format Format a Compact Flash card Press Enter to select edit P297 0 mode Use menu scroll to set value 1 The formatting process starts After a short time 1 second value 1 returns to 0 Formatting finishes The format process deletes everything on the CF card P298 Standard param Load standard parameters default values Use the menu yes P298 0 scroll to set the value to 1 The standard parameters are loaded After a short time 1 second value 1 returns to 0 The parameter loading process finishes All parameters in levels 100 200 and 300 are now set to the factory settings P299 Level 3 passw Access level 3 level for MEco technical department enter n P299 0 password Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 12 6 List of adjustable parameters Use this list to enter all changes to factor settings plus the date the changes were made Documenting the settings provides a record of changes made to the system Parameter list mu 22227 meter setting only Parameter changes G J 12 20 25 32 36 56 date date date meom mz 22 Fugas sensora 22 zm 212 Fuesessemorismsted me LI LL 6 so neca Rao zw _ 2 ocaeca S on a vacuum type system x 7 1 _ _ witiow pessuresensor
63. low rate P261 0 P262 Draft P262 0 P263 Boiler set temp P263 175 F P264 Boiler set t P265 Power level P265 level 15 P266 FRT P266 0 F Amplify P267 40 Reset time P268 200s Derivative time P269 20zs FRT controller P270 0 Gain SZ P272 40 PE 199 USA 2 3 Setting of the heating limit of the boiler visible when P242 to 1 Default 68 F adjustable from 23 F to 95 F If the Outside temperature is higher than the heating limit no burner request Operating hours counter for fire protection system Displays the number of ignitions with electronic ignition no system Adjust the running duration of the burner motor during yes heating at full power Specified in tenths of a second displays parameter only if combustion chamber temperature controller is inactive P270 0 Adjust the speed of the burner fan during heating at full yes power Adjust the speed of the flue gas fan during heating at full yes power Adjust the boiler set point temperature The parameter P264 causes an external sensor The parameter P263 is the reference of the controlled temperature and consists of the value of the external sensor and compensation value parameter P264 With parameter P264 you can raise or lower the set point of the external sensor to 10 to 9 F that means you move the start point of the temperature curve Example Outside temperature 28 F Corr
64. m su sw sw sr ero 0 90 90 mm so sw so sos sos sos sos so Fowewm dmenens mn h 1 fa m e e mm 95 ss ss ino tmo 1320 1 130 mm 9 9 to feso wo mm feas es ee su sw roo 1o _ o ze zs ze ws s se se 20 29 so 301 gt 42 _ h o 135 0 1990 1950 Flue gas area Fire vault temperature LEM 1652 2012 Fire vault pressure Inch WC 0 0040 Installation Manual PES 12 32 PE 199 USA 2 3 MAINE PELLET HEATING LLC Draft at max min Power Flue gas temperature rated power Flue gas temperature can be adjusted Flue gas temperature partial load Flue gas temperature can be adjusted Flue gas inertia current rated power Flue gas inertia current partial load Flue gas volume rated power Flue gas volume partial load Chimney diameter Inch WC 0 03 0 01 320 _ E NEN 100 according to chimney calculation Chimney construction steel or ceramic lined withstand humidity Electrical connection Water area Water resistance at 10K Water resistance at 20K Boiler temperature Boiler input temperature minimum Operating pressure maximum Test pressure Flue gas volume rated power at flue gas temperature Flue gas volume partial load at flue gas temperature PE 199 USA 2 3 208 VAC 60 Hz 6A for auger delivery system 16A for vacuu
65. m suction system 230 VAC 50 Hz 6A for auger delivery system 16A for vacuum suction system mbar 520 150 00 22000 27626 38 0 5160 0 50 mbar 2420 600 soo 720 9500 1040 1080 1625 149 194 2 C 7 R _ m 9 mr 389 m 6 4 60 har 120 7 m e we me jns Jor ma rs According to PFI Standards Europe According to 14961 2 Standards A1 Class Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC BE Components 5 675 25 83 o F USA Internal ash pan volume External ash box volume Main Drive Drive Motor Suction Turbine Combustion Air Blower N Suction Fan Blower Electrical Ignition Cleaning Motor Motor External Ash Box Fire protection motor The data are values of the test measurement and can vary from locally measured values WB Federal Institute of Agricultural Engineering Wieselburg Address A 3250 Wieselburg Rottenhauserstraf e 1 Tel 43 7416 52175 0 Note Test reports are available at MEco Installation Manual PES 12 32 PE 199 USA 2 3 MAINE PELLET HEATING LLC 14 7 Pellet boiler cautionary markings Labeling 60x30 THE CONTAINER CAN BE BEFORE OPENING TO START THE SYSTEM TAKEN DOWN ONLY BY TURN OFF THE PRESS THE LOOSENING THE YELLOW MAIN SWITCH GREEN ON OFF BUTTON LOCKING SCREW MAIN
66. motor is running the burner plate de ashing system is switched de ashing motor on P212 AN optional for PE 12 32 the burner plate de ashing system is properly located and locked in position the burner plate de ashing system is correctly wired up Burner fan the burner fan is running the wiring is correct LUFT Note You can set 5 power levels 20 40 60 80 100 the motor is defective PE 199 USA 2 3 Installation Manual PES 12 32 Magnet valve MA the magnetic valve switches over and you can hear it click Note Condensing boiler only Flue gas fan the flue gas fan is running 52 You can set 5 power levels 20 40 60 80 100 Boil clean M the cleaning motor raises and releases the the terminal bolts on the shaft are tight leaning springs the motor is defective Malfunc relay the malfunction relay switches on and off the wiring is correct SM you can hear it clicking on and off the malfunction relay is defective Ignition ZUEND the electrode is working you can view the current draw at the control unit after it has been switched on Fire pro sys BSK the fire protection ball valve orange motor on burner opens Boiler cont P RES2 the boiler controlled pump is running Note only possible if the boiler controlled pump is connected Hopper M RES1 the hopper motor that feeds pellets from the hopper to the burner auger is running only on PES 36 56 MAINE E
67. ng system off if the boiler temperature reaches 203 F The heating temperature sensor controller remains active 4 Summer winter 0 Summer boiler operates if the connected domestic hot water thermostat is closed switch 1 Winter boiler operates on the adjusted boiler temperature Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 11 3 Description operating device The operating device operates the heating controller and the boiler controller 59 5 F 142 5 F Select and change values Used to monitor flue gas Start screen The display shows the following data during operation 06 07 2009 Outside Temp 59 5 F Boiler Temp 142 5 F Plant Auto fe rempemuecusde s Beerempraus e Heating system mode t s commendine L T PE 199 USA 2 3 Installation Manual PES 12 32 11 4 Setting language date and time Setting the language The factory setting for the language is German 08 41 40 06 07 2009 Aussentemp 23 0 Kesseltemp 67 8 Auto Version weiter mit Enter Allgemeines Datum Uhrzeit Kontrast Helligkeit Deutsch Sprachen gewahlte Sprache Note Hauptmen Betriebsart Anlage Aussentemperatur Heizkreis 1 Betr Art Auto Sprachen gew hlte Sprache Deutsch Men Sprachen gew
68. ng systems fitted with an auger fuel transport system P105 Boiler temp Current boiler temperature no P105 145 F P106 Flue gas temp Current flue gas temperature no P106 242 F P107 AGT FRT temp Combustion chamber temperature displayed only if NiCrNi no P107 1009 F flame sensor is connected P109 Controller temp Current temperature of boiler controller circuit board no P109 73 F P110 Cap hopper Capacitive sensor on hopper no P110 0 0 7 material available 1 no material available Note Displayed on vacuum type conveyor systems Optional on auger type systems Cap burner Capacitive sensor on burner no P111 2 2 material available 0 no material available P112 Burner starts Number of system burner starts no P112 345x P113 Burner run time Burner run time in hours no P113 3562h P114 Average run time Average run time per burner start no P114 127m Downtime Time expired since last burner stop This value also applies no P115 3267m to the boiler being switched off intermittently The maximum value is 65000 min P116 Run time Run time of burner auger in tenths of a second no P116 96zs P117 Rest time Rest time of burner auger in tenths of a second no P117 80zs P118 Current air flow Burner fan power in percent no rate P118 39 Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC P119 Current flue gas Flue gas fan power in percent no P119 30 P120 Current ignition
69. oiler You must fulfil the following conditions before operating a fully automatic pellet boiler 5 1 Guidelines and standards for installing a pellet boiler Overview of standards and guidelines applying to the installation of a pellet boiler Check whether you need to obtain planning permission or approval from the authorities for installing a new heating system or changing your existing system Legislation in your country must be observed 5 2 Boiler room The pellet boiler is installed in the boiler room 1 Safety instructions for the boiler room DANGER Risk of fire Do not store flammable materials or liquids in the vicinity of the pellet boiler Do not permit unauthorised persons to enter the boiler room children are to be kept out Always close the boiler door 2 Air supply and ventilation of boiler room The boiler room must be fitted with air supply and ventilation openings You must comply with state and local regulations 3 Combustion air supply The pellet boiler needs a supply of combustion air The supply of combustion air can a take place using one or more air supply and ventilation openings in the boiler room in total min 31 in b orthrough a special air supply line directly from outside where the diameter of the air supply line must be at least 4 in for type PE S 12 PE S 32 Ambient air independent operation of PES 36 56 types is also available on request Never operate the pellet boiler if
70. om suction systems in pulse mode yes P187 60s only for vacuum systems only if parameter 188 lt 0 P188 Pause RA vacuum Pause time for storage room extractor motor suction system yes P188 0s in pulse mode If pause time 0 then no pulse mode P189 Cleaning hour 1 In parameter 190 you can set an additional boiler cleaning yes P189 1h time The value to be set is the time full hour at which the boiler cleaning sequence is to be performed Example 10h additional boiler cleaning at 10 00 1h no additional cleaning sequence will be performed The value to be set is the time full hour at which the boiler cleaning sequence is to be performed Example 20h additional boiler cleaning sequence to be performed at 20 00 Cleaning hours 2 P190 20h vex Note On vacuum systems the hopper is also filled at the same time regardless of whether it is empty or not P191 Min run time RM Minimum running time hours of boiler until next cleaning P191 12h sequence P192 Cleaning duration Duration of the boiler cleaning sequence in seconds yes 120 P192 120s Min run time Minimum running time hours of boiler until next cleaning of scrubbing heat exchanger only on condensing boilers P193 6h P194 Scrubbing duration Duration of scrubbing low temperature heat exchanger only 45 P194 45s on condensing boilers Min run time ash Minimum running time of boiler until next de ashing yes 120 80 45 P195 120min procedure val
71. on system The pellet suction system consists of a pellet line an air line and a suction turbine The suction turbine in the hopper conveys pellets in the pellet line from the storage room or textile tank to the hopper Key components of pellet suction system Pellet boiler FleXILO textile tank 6 2 1 Assembly of the vacuumsystem The pellet hose and the air hose are flexible spiral hoses made out of plastic A copper braid avoids the static loading of the spiral hose Assembly guidelines Bending radius hose should be led as briefly as possible and with a few curves as necessarily Bending radius may never be smaller than 12inch Upward Max difference in height 236inch gradients Note A difference in height of up to 118inch can be overcome at one time Larger differences in height must by interrupted with a minimum 40inch long crossbar Tightness In order to keep problem free a sucking of the pellets an absolute tightness in the system must be respected All connection points must be provided with a hose clip Potenzial The hoses are provided with a copper braid those the hose keeps antistatic In order to ensure equalization the function of the anti statics those copper braid must be attached at each end to the existing grounding become Fire protection Ata wall break through to the heating room must be installed a fire protection seal in the pellet and the air hose Crossing Please make sure please that you c
72. only if P233 is 2 Set the display of the current weight to 0 by putting in the negative of the current weight of the hopper shown in P 132 Therefore you have to turn the thumbweel left PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC CF Logger Activates the data logger on the CF card This can only P236 0 be activated if a CF card is located in the relevant socket Display 1 CF card in socket 0 CF card in socket logger not active 1 CF card in socket and logger program is running Records the current status and malfunctions of KT RGT FRT ES PA LL SZ UP providing sensors are connected Displays parameters only with CF card P237 Sample time The recording interval of the data archive in seconds P237 60s displays parameters only with CF card Outputs the current parameter values of the CF card The file name is the 5 figure PLC number Pxxxxx_0 csv This is marked on the label in the CF socket Display only with CF card inserted CF Param yes P239 0 N OTI C Damage to property Do not change the format of the output file from Startkennung amp amp amp onwards You may only change the numerical values Do not enter any new lines no semi colons spaces or other characters The values are checked for plausibility not for parameter numbers Display only with CF card inserted Reads in the parameter values from the CF card The file name must be the
73. ounting bolts 8 1 pack of bio bags Note All components for the de ashing system are packaged in a separate box which is shipped together with the boiler Open the box and check that all parts are available before starting work 8 2 How the de ashing system works The de ashing system is fully automatic A dedicated motor in the sub assembly of the de ashing system drives the de ashing auger Its function is controlled and tested by the boiler controller The motor in the sub assembly of the de ashing system drives the de ashing auger and the turnstile agitator arm The agitator arm conveys the ash to the de ashing auger The de ashing auger conveys the ash from the ash chamber into the ash box When the ashbox is full then the alarm text Ash appears on the display of the boiler controller If you do not empty the ash box the completes a futher 3 de ashing sequences before failing The boiler controller then displays the alarm text Ash box full The heating system switches off The heating system switches back on again automatically after the ash box has been emptied For pellets with a very high ash content it is necessary to extend the duration of the de ashing process and possibly also reduce the time interval between de ashing processes This can be done using parameters P195 and P196 Installation Manual PES 12 32 PE 199 USA 2 3 External de ashing system MAINE EC0 PELLET HEATING LLC DE ASHING PARAMETER FACTORY
74. per P136 Pellet level Displayed only if P233 is 3 P136 0 Display of the pellet level 1 full 0 empty warning message displayed on the operating device P137 Refill capacity Displayed only if P233 is 3 P137 Okg Set the filling capacity after refilling the storage P138 Save capacity Displayed only if P233 is 3 P138 0 Save the set filling capacity By turning to 1 the filling capacity is added to the actual weight and P137 is reset to 0 P152 Motors Pressing ENTER takes you to the motors sub menu Select ja P152 Enter a motor using the thumbwheel The following data are displayed for each motor connected mA actual Volt actual mA minimum setpoint mA maximum setpoint operating hours time duration that the motor may operate outside the Min Max values before an alarm is triggered The Min Max values and time duration are adjustable PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC Fuel Corr The burner auger running duration is calculated automatically yes P160 Step 00 by the PLC depending on the rated power and the boiler setpoint temperature The burner motor is controlled accordingly You can reduce or increase the value calculated by the PLC 10 steps up or down P161 Ext Auger delay Delay of the extraction auger in compare to the burner auger P161 0 only for Auger delivery systems Modulation level Current modulation level of boiler yes 17 P162 17 You can set the
75. r venter AutoPellet boilers are approved by the manufacturer for installation with the Field Controls SWGAF power venter which is approved for wood pellet burning appliances Boiler installed with SWGAF power venters must follow all manufacturer s installations and must comply with all applicable codes from agencies having authority over the installation 5 Cleaning Clean the flue gas tube and chimney regularly DANGER Risk of chimney fire Creosote formation and need for removal Low gas flue temperature can cause creosote The creosote condense in the relatively cool chimney As a result creosote residue accumulates on the flue lining When ingnited this creosote makes a hot fire The chimney and the chimney connector should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire NOTICE Oxidation of chimney Do not use metal brushes to clean chimneys made of stainless steel Your state and local regulations must be observed PE 199 USA 2 3 Installation Manual PES 12 32 Prerequisites for installing a pellet boiler 2MEco MAINE EC0 PELLET HEATING LLC sI 5 4 Safety systems The following safety measures are the prerequisite for safe operation of your system Emergency stop switch Every heating system must be able to be switched off with an Emergency Stop switch The
76. r yes 15 P280 15m switches off in minutes P281 Boiler min temp Switch on temperature from boiler controlled pump output yes 140 P281 140 F P282 Boiler min hyst Hysterisis for boiler minimum temperature yes 5 P281 5 F es P283 Control range RES2 Control range of output from boiler controlled pump The y P283 9 F control range starts at the minimum boiler temperature with a speed of 30 and increases to the boiler minimum temperature control range to 10096 speed P284 Min speed AV Is the minimum speed of the ash auger in rounds per yes 2 P284 2 minute If the ash auger turns less than 2 rounds per minute the warning message appears on the operating device P285 Suction int setpoint Burner run time in minutes until filling hopper 175 200 100 P295 175 P293 Pellematic Boiler code for cascade connection It only changes when P293 1 2 3 or 4 Pellematic plugs are plugged in for a cascade system of pellet boilers P294 Hand filling hopper Set whether pellet boiler is installed as boiler with hand y P294 0 filling hopper 0 inactive 1 active Note This parameter is only shown with auger delivery system y no no es P295 Delete alarm You can delete the alarm archive P204 es P295 0 Note Parameter is automatically reset to 0 P296 Motor code A motor remains active until the motor detection starts es P296 0 again If a motor is connected incorrectly you can deactivate it again Note Parameter is automatica
77. revent simultaneous operations eAt any given time only one boiler can be vented into the chimney flue Allow either boiler to completely shut down and cool off before changing the venting system eThe flue must be of adequite size to handle the combustion products of either appliance NOTICE Insecure and uneconomic operation Place the boiler according to the minimum clearances to the existing boiler Insecure installation In the case of a connecting boiler existing boiler contact an MEco technician for compliance information before connecting The following unit is approved for connecting with the MEco pellet boiler Model number connected unit Item number connected unit Escape of flue gas Do not connect this unit to a chimney flue serving another appliance PE 199 USA 2 3 Installation Manual PES 12 32 Product description 2MEco MAINE EC0 PELLET HEATING LLC 6 Product description The description of the product is intended to provide an overview of the components that make up an MEco pellet heating system the parts of the pellet boiler and advice on where you can find more information The MEco pellet heating system consists of 3 components Pellet boiler Conveyor system Storage system textile tank Pellet boiler with textile tank The MEco concept features different sizes of design and type for each component These are compatible and designed to match Installation Manual P
78. roller to the components Installation Manual PES 12 32 PE 199 USA 2 3 2MEco Connecting up to the power supply MAINE EC0 PELLET HEATING LLC Cable routing from the boiler controller to the components PE 199 USA 2 3 Installation Manual PES 12 32 Connecting to the power supply 2MEco MAINE EC0 PELLET HEATING LLC BE 10 2 3 Wiring diagrams boiler controller The wiring diagrams for the boiler control unit provide detailed technical information for electricians DANGER Electric shock Only an authorised service technician may connect up the pellet boiler to the power supply Isolate the entire heating system from the power supply before starting work on the pellet boiler 9 9 c Lx ux s c 4 ire o lt 9 9 1 gt 015 t 3 4 in gt 9 L Jac os s 9 a mt P So 5 DD N 7 2590 ac wry gt EG Ss Ev 4 L 189 So aq 1 QN u
79. ross the hoses as few as possible Length of the The maximum length of the spiral hose is 1570inch spiral hose The maximum for pellets hose and air hose are 755inch PE 199 USA 2 3 Installation Manual PES 12 32 Product description Assembly Use securing clips and carrying bowls in 12in amp 3 Carrying c bowl Impact protection by swirling of the pellets Installation Manual PES 12 32 PE 199 USA 2 3 mm MAINE ECO PELLET HEATING LLC Connection of the pellet and air hose to the suction turbine 6 3 Storage systems For storing pellets MEco offers a FleXILO textile tank FleXILO textile tanks can be located inside the boiler room storage room or protected from wet and sun outside NOTICE Damage to property and loss of warranty The combination of an MEco pellet boiler with a storage and conveyor system from another manufacturer has to be permitted by Meco 6 3 1 FleXILO textile tank The whole textile tank system is included in the scope of supply MEco offers various sizes and types The textile tank supplied may vary from the example shown above Please refer to the installation instructions supplied for the textile tank Note also the instructions on setting up and filling PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 7 Bringing the pellet boiler into the boiler room This section describes the pr
80. s the contact opens normally closed 3 When malfunction Ash box full occurs a flashing pulse is signalled and all malfunction contacts closes Note If a remote maintenance system is implemented then an SMS text is transmitted for each flashing contact P172 Flashing time Flashing time for warning Ash parameter 171 must be P172 20s set to 3 P173 Flashing pulse Flashing pulse for warning Ash screen must indicate 3 for yes 1 P173 1 the fault display Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Function RES2 Output boiler controlled pump RES2 230V is used to P180 2 control a accumulator pump etc 1 release the output when minimum boiler temperature is exceeded P281 2 release the output when minimum boiler temperature is exceeded P281 and burner is requested burner runout time approx 30 minutes P280 value adjustable P181 Power RES2 Display power draw of boiler controlled pump during pulse P181 100 mode P183 Runout time Remaining burner runout time hours after malfunction text P183 6h ash box full until total switch off P184 Ash auger speed Displays speed of de ashing auger P184 0 rpm P185 Run time suction Run time minuts of burner auger until next suction interval P185 80m yes no yes no no P186 Suction time total Operating hours of suction turbine only on vacuum systems no P186 68h P187 Frequ RA vacuum Frequency for storage ro
81. st enclosed to document the start up procedure NOTICE Property damage The allowed temperature of the boiler controller is 40 to 122 F 12 1 Adjusting power rating On MEco pellet boilers the effective heat exchanger area can be changed within a unti range This involves opening or closing the heat exchanger tubes The power rating of the pellet boiler is adjusted as a result MEco supplies the pellet boilers in one type group with the power rating shown below If the condition as shipped is different from the power rating on the data plate supplied then the service technician must adjust the power rating before starting up for the first time 12 1 1 Installing the turbulators and closure plugs The heat exchanger in the pellet boiler has between 12 and 36 heat exchanger tubes depending on the size of the boiler Springs are installed inside the heat exchanger tubes to clean the tubes as well as act as turbulators Increasing the boiler power rating 1 Remove the closure plugs from the ends of the heat exchanger tubes 2 Insert the turbulators supplied into the heat exchanger tubes 3 Hook the turbulators onto the ring of the cleaning system Reducing the boiler power rating 1 Unhook the turbulators from the ring of the cleaning system 2 Remove the cleaning springs turbulators from the heat exchanger tubes 3 Close off the heat exchanger tubes using the closure plugs supplied Installation Manual PES 12 32 PE 199 USA 2 3
82. sted correctly Flue gas connection Is a chimney draft regulator barometric damper implemented LL Airation boiler room Does the boiler room have required make up air vamegae isthe nameplate piaceg on me bote J _ Electric installation and regulation Power supply Check the electcal connection _________ 2121271 Settings Boiler control Are the settings of the boiler control unit according to the unit installation manual Settings Heating Set the parameters the heating circuit program and domestic controller hot water program Boiler sensor Securing location and connection 10 2 2 Cable routing page 41 Hydraulic Connection Circuit pumps Check the switch on temperature min 140 F for boiler controlled pump Parameter P 281 Low Water Cut Off Is a low water cut off installed terminal box Test low water device Boiler connection Is the pellet boiler correctly connected Is the hydraulic system free of air Is the system filled up with water Check the pressure Safety systems Fire protection ball Check the function valve Check the installation and explain the function Safety temp sensor Securing location and connection 10 2 2 Cable routing page 41 Explanation of functions malfunctions and maintenance to the Heating up customer Heating controller Explanation of the heating controller L 1 Explanation of the operating and maintenance r
83. take place successfully the flue gas P226 50 F temperature must exceed the boiler temperature by Hyst flue gas temperature Combustion ch min Setpoint of combustion chamber temperature for successful P228 248 F ignition Combustion chamber temperature 248 F only when combustion chamber sensor is active P270 P229 Fan run on Minimum run on time seconds of burner fan after P229 420s switching off P230 AGT LL off ini i ired i P230 58 F air fan continues to run until the flue gas temperature is lower than the boiler temperature the temperature value set e g boiler temperature 169 F 58 F 227 F switch off temperature P231 AGT 57 off After the minimum run on time has expired the flue gas fan P231 22 F continues to run until the flue gas temperature is lower than the boiler temperature the temperature value set e g boiler temperature 169 F 22 F 191 F switch off temperature P233 P233 0 Activation of the level detection system Level detection system using weighing cells for FIeXILO textile tanks Level detection system using weighing cells at the hopper for storage rooms Level detection system using a capacitive sensor for storage rooms and FleXilo textile tanks P234 P234 0 kg Displayed only if P233 is 1 Set the display of the current weight to 0 by putting in the negative of the current weight shown in P 132 Therefore you have to turn the thumbweel left P235 P235 0 kg Displayed
84. the right hand side as shipped and reinstall it on the left Dismantle the casing hopper combustion chamber lid flame tube burner and burner plug Modify the burner on the left Modify the cleaning system motor and off set disc Change the direction of rotation of the cleaning motor mm d oo N gt Modify and re assemble the cleaning system 6 Route cables through cutouts to the boiler controller and connect up the plug 14 3 1 Dismantling the casing hopper combustion chamber lid flame tube burner and burner plug PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC 14 3 2 Modify the burner on the left Note Do not tighten too firm otherwise the dummy cover could become leakly Installation Manual PES 12 32 PE 199 USA 2 3 14 3 3 Modifying the cleaning system motor and off set disc MAINE EC0 PELLET HEATING LLC 2MEco Note Figure 6 Glue and tighten the hex socket nut to secure the off set disc Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC 14 3 4 Changing the direction of rotation of the cleaning motor 14 3 5 Modifying and re assembling the cleaning system Setting up the cleaning system Switch on the pellet boiler Find Output test in parameter 203 of the boiler controller for the cleaning motor Push the lever mechanism of th
85. tor NOTICE Damage to property Use the checklist to check the heating system before starting up for the first time Are the tie members installed Textile tank Textile tank Are all stayers straightened vertical Is the slot for the emercency gate valve closed with an adhesive Delivery unit tape Filling coupling Are the filling couplings correctly installed Are the plugs at the filling couplings Are the safety labels placed Caution Switch off the heating systembefore entering Are the couplings correctly grounded Exists the required aeration opening of 27 inch for the storage Aeration room Is the label Wood pellets storage room placed on the door to Caution label the storage room Check the electrical connection of the vibration motor and the capacitive sensor Vibration plate If auger delivery system is installed Drive unit Is the direction of rotation correct Is a demounting possible Is the pitch to the burner gt 45 Is the rock wool insulation fix at the wall duct Spiral hose Sound insulation Pellet boiler Adjusting power rating Is the power rating corrrectly adjusted Burner plate Is the screw fixing the burner plate tightened Installation Manual PES 12 32 PE 199 USA 2 3 2MEco MAINE EC0 PELLET HEATING LLC Flame tube Is the flame tube placed correctly Combustion chamber Are the adjusting screws for the increasing of the flue gas cover temperature adju
86. tory settings or settings in the protected parameter level Installation Manual PES 12 32 PE 199 USA 2 3 2MEco Operating the pellet boiler MAINE EC0 PELLET HEATING LLC a 7m Menu configuration i 7 BLEU p E 2 VENU LEVEL m 3 HEATING CONTROLLER Heating Controller is connected Described the Pelletronic manual Il HIN MET 1 uw 1 s BOILER FUNCTIONS Always enabled w Described in the Installation manual MENU LEVEL Code input GENERAL Always enabled Described in the Manual Pelletronic and in the Installation manual Note The heating controller functions are described in the Pelletronic Plus instruction manual PE 199 USA 2 3 Installation Manual PES 12 32 Starting up for the first time MAINE ECO PELLET HEATING LLC 12 Starting up for the first time After bringing in the boiler connecting up the hydraulics and power supply the unit can be started up for the first time Note The unit must be started up for the first time by an authorised MEco service technician Before starting up the pellet boiler the following settings must be made in the sequence specified below Adjust power rating Settings in the boiler control unit 1 2 3 Output test test all motors 4 Settings in heating controller if installed 5 Start the pellet boiler Use the checkli
87. ue adjustable parameter available only when external de ashing system is connected P196 Ash duration Duration of running time minuts of ash auger value yes 3 3 5 P196 3min adjustable parameter for external de ashing system only PE 199 USA 2 3 Installation Manual PES 12 32 MAINE ECO PELLET HEATING LLC P198 Status Status display of OUTPUTS of OUTPUTS P199 Level 2 Code Level 2 Customer service level MEco input code e 1 P199 0 P 197 Status display of inputs 0 Indication 0 OFF 0 Indication 1 ON a eese r umm s cemere o o o _ Dr mase P 198 Status display of outputs ABCDEFGH OUT 01000100 Indication 0 OFF P198 7 107 Indication 1 ON M not implemented not implemented semema mee o wmm o Stn tne id e em LL Installation Manual PES 12 32 PE 199 USA 2 3 QMEco MAINE ECO PELLET HEATING LLC 12 5 Parameter level 200 Parameter level 200 is exclusively for customer service technicians and MEco employees You access parameter level 200 by entering the code in parameter P199 The code for parameter level 200 is the sum of day plus hour e g Day 26 08 2009 and hour 14 30 47 26 14 40 results in the code 26 14 40 You can
88. ults in the code 26 14 40 Then go to parameter 203 to test all outputs Para Display on screen Description Adjus Factory meter table setting Output test Output test using the thumbwheel you can select each yes P203 Enter individual output Press Enter to switch the output on The current power draw is shown for motors Press Enter again to switch the output off The outputs for the suction fan and the air blower can be increased by 20 each time the button is pressed Once you have reached 100 the next press of the button returns the setting to 0 Exit the output test menu at the bottom of the list Outputs motors Check if If not then check if Burner motor the motor that feeds pellets to the burner the burner motor is connected ES the burner motor rotates easily the motor is defective Suction turb the suction turbine at the hopper is running the suction turbine is connected ew the fuse is defective the motor is defective Fuel tr sys M the fuel transport system motor is running the fuel transport system motor is connected RA the fuel transport system motor rotates easily the fuel transport system motor is defective De ashing motor the motor de ashing system is running the de ashing system is switched on P212 AN optional for PE 12 32 the de ashing system is properly located and locked in position the de ashing system is correctly wired up Burner plate the burner plate de ashing
89. use this parameter to adjust the function of the pellet heating system Parameter level 200 has 99 values from 200 299 Not all parameters are implemented Parameters that are not used are also not displayed on the operating device There are adjustable parameters and non adjustable parameters Press Enter to switch adjustable parameters to edit mode Note The control system automatically switches back to the standard display if you do not make any entries for 30 minutes After a further 30 minutes the backlight on the screen switches off Changing a parameter Select a parameter using the thumbwheel Press Enter gt Parameter appears in brackets 4 Change the value of the parameter using the thumb wheel Nes Confirm by pressing Enter Note Pressing Enter has no effect on non adjustable parameters Description of parameter Para Display on screen Description Adjus Factory meter table setting P200 Level 1 Press Enter to access level 1 no P200 Enter P202 Switch off temp The boiler switches off when it reaches the switch off 185 P202 185 F temperature P203 Output test Output test using the thumbwheel you can select each yes P203 Enter individual output Press Enter to switch the output on The current power draw is shown for motors Press again to switch the output off The outputs for the flue gas fan and the air blower can be increased by 20 each time the button is pressed Once you have reache
90. xcessive water temperature the automatic fuel feed is interrupted and if appropiate that one or more zone control valves open Check that if the temperature exceeds 200 F in a furnace supply plenum on hot air furnaces the automatic fuel feed is interrupted Check that if there is a failure of the fan providing combustion air the automatic fuel feed is interrupted Check that if there is a failure of the combustion air supply control mechanism to remain fully open the automatic fuel feed is interrupted Check that when the hot water circulating pump manual disconnect switch is opened the automatic fuel feed is interrupted Check that if there is a shutdown or failure of the mechanical flue gas exhauster the automatic fuel feed is interrupted Check that if there is a failure in the flue gas flow the automatic fuel feed is interrupted or the combustion air supply is shut off in manually fuelled appliances Check for the proper operation of the minimum fire maintenance controls and system or if applicable of the automatic ignition system Check for the proper operation of the controls used for normal automatic fuel feeding Check the operation of any other controls supplied on the appliance by the manufacturer or required by the authority having jurisdiction 2MEco MAINE EC0 PELLET HEATING LLC 14 3 Modifying the burner The pellet boiler is configured symmetrically If required you can remove the burner from
91. y authorised specialist personnel may increase the flue gas temperature Note The increase in flue gas temperature results in reduced efficiency and thus increases fuel consumption Installation Manual PES 12 32 PE 199 USA 2 3 2MEco Prerequisites for installing a pellet boiler MAINE EC0 PELLET HEATING LLC 3 Negative pressure of the chimney The boiler must be connected to a chimney or a vertical venting system that is capable of handling and producing a negative breeching pressure of 0 020 WC 5Pa Use a draft gauge to verify the indicated draft value adjust barometric damper as required Drill a small hole in the connection pipe at about 2 from the boiler flue outlet and use this hole as your measuring point Chimney draft The suction effect of the chimney draft must extend as far as the pellet boiler The maximum flow rate that can be drawn through the chimney limits the maximum performance of the pellet boiler The boiler performance must be reduced if the chimney does not possess the necessary cross section This may only be performend by authorised personnel NOTICE Too strong a chimney draft increases heat loss while idling and reduces the efficiency of the heating system We recommend installing a chimney draft regulator barometric damper Chimney draft regulators are installed directly into the flue gas tube or chimney Your state and local regulations must be observed 4 Powe

MANUAL - Installation Pellet Boiler PES 12-32

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