1608S-UM001A-EN-P - Rockwell Automation
Contents
1. Nominal Voltage Configu rations Table 4 Nominal Voltage Configurations shipped standard with 480V L L Your Voltage Nominal Channels Mains Wiring Power Supply Volts per Wires Diagram Jumper JP1 Channel See Table 2 Any single phase voltage lt 240V nominal 1 2 S1 White wires 100 L N for 100 200V split phase 100 2 3 S2 White wires 105 L N for 105 210V split phase 105 2 3 S2 White wires 110 L N for 190Y 110V 3 phase 110 3 4 L White wires 115 L N for 200Y 115V 3 phase 115 3 4 L White wires 115 L N for 115 230V split phase 115 2 3 S2 White wires 120 L N for 208Y 120V 3 phase 120 3 4 LN White wires 120 L N for 120 240V split phase 120 2 3 S2 White wires 125 L N for 216Y 125V 3 phase 125 3 4 L White wires 127 L N for 220Y 127V 3 phase 127 3 4 L White wires 133 L N for 230Y 133V 3 phase 133 3 4 L White wires 139 L N for 240Y 139V 3 phase 139 3 4 L White wires 190 L L for 190Y 110V 3 phase 190 3 3 LL White wires 200 L L for 100 200V split phase 200 1 2 S1 White wires 208 L L for 208Y 120V 3 phase 208 3 3 LL White wires 210 L L for 105 210V split phase 210 1 2 S1 White wires 216 LL for 216Y 125V 3 phase 216 3 3 LL White wires 220 LL for 380Y 220V 3 phase 220 3 3 LL White wires 230 LL for 230Y 133V 3 phase 230 3 3 LL White wires 230 LN for 400Y 230V 3 phase 230 3 4 L White wires 240 L L for 120 240V split phase 240 3 3 LL White wires 240 LN for 415Y 240V 3 phase 240 3 4 L White wires 254 LN for 440Y 254V 3 p2. 1 Inspect the monitor for shipping damage If any damage is seen contact the shipper 2 Record the Serial Number The S N label is located on the bottom of the unit it will be needed to register use this monitor 3 Register the monitor Go to www igrid com Login or follow the online instructions to register as an i Grid user Follow the online instructions to register your new monitor The monitor subscription is included with purchase Future renewals will be required to continue accessing data 4 Configure the monitor hardware to match your nominal voltage Find your Nominal Voltage Table 4 on page 16 and record Voltage Settings and Type here Type 1608S 3V480K 3 channel 1608S 6V480K 6 channel Voltage Wiring S1 Single Phase S2 Split Phase Power Supply Plug JP1 White lt 250V Red gt 250V Remove the right side cover two Phillips screws top and bottom Verify that plug JP1 is installed correctly for your voltage Table 5 on page 18 Verify that INPUT jumper wires are installed according to your wiring diagram Table 5 on page 18 Rockwell Automation Publication 1608S UM001B EN P November 2015 7 Chapter 1 Quick Start and Introduction Introduction 5 Configure the software and communication according to Chapter 2 This step may be performed either before o
3. Startup Confirmation Blink At power up and to confirm a push button operation both status indicators will blink rapidly for a few seconds Table 6 Green NORMAL Status Indicator Flash Codes Flash Meaning Rate Off No Power 1 OK 2 Voltage events captured waiting to transmit 3 Voltage deviation event detected voltage has not yet returned to normal PQ event in progress 4 Establishing connection to the i Grid servers 5 Connected to the i Grid servers uploading PQ event data Constant Not operating properly Push RESET button Rockwell Automation Publication 1608S UM001B EN P November 2015 21 Chapter4 Operation Maintenance and Troubleshooting Table 7 Red ERROR Status Indicator Flash Codes Flash Rate Meaning Possible Causes Off OK 1 Communication error on the last attempt to contact the i Grid servers Will retry the connection after a period of time 2 Ethernet interface is not configured and connected to a network Ethernet interface is initializing Network cable is unplugged Note Only in Ethernet mode 3 Voltage is low The monitor has not detected an AC signal above 90 nominal on each of the enabled voltage channels 4 Both Ethernet and event detection are not initialized yet combination of status 2 and 3 Note Only in Ethernet mode Reset Communication If Ethernet port communication fail the monitor has an assigned IP address that may be incompatible with your current L
4. circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipme
5. or other individual sending the message and the telephone number of the machine or such business other entity or individual The telephone number provided may not be a 900 number or any other number for which charges exceed local or long distance transmission charges e Advisory notice It is suggested that the customer use a surge arrestor on the AC power lines to which this device is connected Telephone companies report that electrical surges typically lightning transients are very destructive to customer terminal equipment connected to AC power sources This has been identified as a major nationwide problem Industry Canada Notice IMPORTANT Applicable to catalog numbers 1608S 3V480K and 1608S 6V480K only e This product meets the applicable Industry Canada technical specifications This is confirmed by the registration number The abbreviation IC before the registration number signifies that registration was performed based on a Declaration of Conformity indicating that Industry Canada technical specifications were met It does not imply that Industry Canada approved the equipment Le present materiel est conforme aux specifications techniques applicable d Industrie Canada e The Ringer Equivalence Number REN for this terminal equipment is 0 0 The REN assigned to each terminal equipment provides an indication of the maximum number of terminals allowed to be connected to a telephone interface The termination on an interfa
6. 29 Chapter6 Standards Compliance and Certifications Notes 30 Rockwell Automation Publication 1608S UM001B EN P November 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure th
7. IN001 Description Provides information to install and do basic configurations i Sense Power Quality Monitors Product Profile publication 1608 PP001 Brief description and features and benefits information on the i Sense voltage monitor Power Quality The Overlooked Productivity Variable publication Power BRO11 Description of Allen Bradley power quality product offering Automotive Industry Solution Power Quality Application Profile publication 1608 AP001 Overview of how power quality products can contribute to uptime and protect Integrated Architecture investments Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com You can view or download publications at Provides declarations of conformity certificates and other certification details http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 1608S UM001B EN P November 2015 5 Preface Notes 6 Rockwell Automation Publication 1608S UM001B EN P November 2015 Chapter 1 Quick Start and Introduction Getting Started Before you begin installation of your i Sense voltage monitor complete the steps below
8. that has the format US 3A4MMO0BTM The digits shown after MM are the REN without decimal point for example 00 is a REN of 0 0 Rockwell Automation Publication 1608S UM001B EN P November 2015 27 Chapter6 Standards Compliance and Certifications e Ifthis equipment causes harm to the telephone network the telephone company will notify you in advance that temporary discontinuance of service may be required If advance notice isn t practical the telephone company will notify the customer as soon as possible Also you will be advised of your right to file a complaint with the FCC if you believe it is necessary If the equipment is causing harm to the telephone network the telephone company may request that you disconnect the equipment until the problem is resolved The telephone company may make changes in its facilities equipment operations or procedures that could affect the operation of the equipment If this happens the telephone company will provide advance notice in order for you to make the necessary modifications to maintain uninterrupted service e The Telephone Consumer Protection Act of 1991 makes it unlawful for any person to use a computer or other electronic device including fax machines to send any message unless such message clearly contains in a margin at the top or bottom of each transmitted page or on the first page of transmission the date and time it was sent and an identification of the business or other entity
9. 16 Communication Connections sssessrrssrs rss ss eeees 19 Final G heck yc toss nd E dic Ha br bar E ea dee taker nei 19 External Power Supply ssesseeserrserserererrrrrrrrrrrr rr ere ra 19 Initial Battery Charge Time ssssseesersrerrrrrrrrrrrrr reser rr rst 19 Chapter4 User Controls and Indicators ssssersersrerrrrrrr ee eee rr sera 21 Status Indicators ssssesrerrrrrrrrrrr rr rss rss rer ror rss 21 Reset Omar CA L R s aaen hr ccc cece eee eee eeeeeeeeees 22 Had Reset ire edie Roar Set A Sek a RR 22 Planned Shutdown 0 cece cece cece cece ers rer ror rea 22 Battery Replacement ssereeeserrrsrrserrrererrerrer rer rr deh rara 23 Chapter 5 RA IEE E E EEE A T E aa 26 Chapter 6 Compliance Information seerseereserrrrrrrrrrrrrrrrrrr ere rar 27 FEC sPART 68 trora aaa aa ss tate eds lia dk 8 pil Soni 27 Industry Canada Notice 2 425438ei43 vides bb vere blooms ets 28 FCC Part 15 Class A Digital Equipment dict ceieesetancea eee pacers 29 GURDT Statements el hie celle ete ae ec goes chelate Stars 29 Rockwell Automation Publication 1608S UM001B EN P November 2015 3 Table of Contents Notes 4 Rockwell Automation Publication 1608S UM001B EN P November 2015 Additional Resources Preface These documents contain additional information concerning related products from Rockwell Automation Resource i Sense Voltage Monitor Installation Instructions publication 1608S
10. AN Reset the monitor IP address to the default value by simultaneously pressing the RESET and HeartbeatY buttons for 10 seconds This will also reset the security user name and password to their default values The Ethernet connection will restart after 5 seconds Then follow the Ethernet Communication Setup on page 10 to assign a new IP address and change username and password from default values Hard Reset If the monitor fails to respond press and hold the RESET buttons for 4 seconds to perform a hard reset This will not erase stored event data but will cause a power up event to be recorded Planned Shutdown The monitor will normally record an interruption event whenever mains power is disconnected It is often preferable to exclude maintenance shutdowns from your site s power data record To shut down the monitor without recording an interruption event push and hold the Heartbeat 9 button for 10 seconds until the Status Indicator blinks rapidly The monitor will automatically restart the next time power is cycled or when the button is held for another 10 seconds SHOCK HAZARD Do not remove the right cover while main voltage is applied The middle cover should never be removed there are no user serviceable parts inside 22 Rockwell Automation Publication 1608S UM001B EN P November 2015 Battery Replacement Operation Maintenance and Troubleshooting Chapter 4 type Rechargeable NiMH size AA 1 2V 2000 to 3000mAh
11. Obey polarity WARNING To reduce risk of explosion or fire replace only with same battery markings The monitor uses rechargeable batteries to allow continued operation during power interruptions The batteries will last for several years in normal operation but will need to be replaced at some point Battery health is shown on the i Sense Management Console The battery cover is located on the bottom surface of the monitor Battery replacement may be safely performed while main power is applied To replace or check batteries Loosen two Phillips screws and remove the battery cover to access the battery holder Carefully disconnect the battery plug and pull the battery holder straight out Replace or check batteries Use only the same type rechargeable battery Nickel metal hydride NiMH 1 2V AA size rated 2000mAh to 3000mAh Do not use any other battery type Important be sure that battery polarity matches the markings on the battery holder and Replace battery holder straight into the unit Carefully reconnect he battery plug Be certain leads are not pinched Replace cover Tighten screws X Waste batteries should be separated from the normal municipal waste stream and collected separately for local recycling Rockwell Automation Publication 16085 UM001B EN P November 2015 23 Chapter4 Operation Maintenance and Troubleshooting Notes 24 Rockwell Automation Publication 1608S UM001B EN P No
12. User Manual Allen Bradley i Sense Voltage Monitor Bulletin Number 16085 a i ut Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information
13. ady set to Use the following IP address then those settings should be recorded for later restoration The i Sense Management Console Connect to the monitor by typing http 192 168 1 200 replace with the actual IP address into the web browser address bar The i Sense management console will prompt for a valid username and password The factory default user credentials are Username admin Password password Change the username and password from the default values during initial setup Click on the Security menu item to change the default values If the username or password is lost or the monitor is not able to communicate with the i Grid website you will need to reset the user credentials and networking options back to their default values using the push buttons See Management Reset to Factory Defaults on page 13 for more details Management Select Communication Method Ethernet or Telephone Modem To send data to the i Grid servers over Ethernet select Ethernet in the pull down list on the Ethernet Settings page To send data to the i Grid servers via the modem select Modem in the pull down list on the Modem Settings page See Telephone Modem Communication Setup on page 14 for modem configuration instructions Test the connection to i Grid servers initially and whenever any of the networking or communication settings have changed This will ensure that voltage data will be uploaded and preserv
14. at they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 Icerenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Cor
15. ce may consist of any combination of devices subject only to the requirement that the sum of the Ringer Equivalence Numbers of all the devices does not exceed five 28 Rockwell Automation Publication 1608S UM001B EN P November 2015 Standards Compliance and Certifications Chapter 6 Lifindice df equivalence de la sonnerie IES sert a indiquer le nombre maximal de terminaux qui peuvent etre raccordes a une interface telephonique La terminaison d une interface peut consister en une combinaison quelconque de dispositifs a la seule condition que la somme d findices d fequivalence de la sonnerie de tous les dispositifs nfexcede pas S FCC Part 15 Class A Digital e Operation of this device is subject to the following two conditions Equipment This device must not cause harmful interference This device must accept any interference received including interference that may cause undesired operation e This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules This equipment generates uses and can radiate radio frequency energy If not installed and used in accordance with the instructions it can cause harmful interference to radio communication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause interference to radio or television reception which can be determined by turning the equipment o
16. d with the monitor Final Check e Check all connections e Replace left and right side covers External Power Su pply s The external 9V DC power supply not provided is used only during configuration it should not be used in normal operation Remove the left side cover to access the 9V DC jack Initial Battery Cha rge Time The rechargeable batteries may become discharged after some time on the shelf Allow 30 minutes charge time after power up before the monitor is ready to record voltage interruption events Rockwell Automation Publication 1608S UM001B EN P November 2015 19 Chapter3 Installation Notes 20 Rockwell Automation Publication 1608S UM001B EN P November 2015 User Controls and Indicators Chapter 4 Operation Maintenance and Troubleshooting The left side cover may be removed at any time to access the communication ports These user controls and indicators are available e Thei Sense Management Console requires an Ethernet connection to monitor e The www igrid com website available from any web browser e Red and Green status indicators see 6 and 7 below e RESET push button located inside left cover e Heartbeat 9 push button located inside left cover Status Indicators The status indicators will flash to indicate status the flash codes are listed in the tables below Additional status information is available by connecting to the i Sense Management Console via the Ethernet port
17. ds the monitor will fall back to the last used manual static networking settings Once the desired networking settings are entered the auto sensing feature can be disabled Even when the network settings will be manually entered Refer to Manual Configuration Ethernet or Direct Connection to a Personal Computer on page 11 the monitor can be temporarily connected to a network that supports DHCP to more easily acquire those settings The desired static IP address can then be entered prior to installation To connect your web browser to the i Sense Management Console over the local network the monitor IP address must be known And if you are using DHCP the IP address might not be evident Rockwell Automation Publication 1608S UM001B EN P November 2015 Configuration Chapter 2 Manual Configuration Ethernet or Direct Connection to a Personal Computer To manually configure the monitor with a static IP address The following network information is needed When the monitor initially powers up it will attempt DHCP configuration then default to these values listed below Table 1 i Sense Monitor Default Network Settings i Sense Monitor Network Setting Default Value Static IP Address 192 168 1 200 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 1 Primary DNS Server 192 168 1 201 Secondary DNS Server 192 168 1 200 A standard Ethernet cable is required for static IP address configuration via direct connect
18. e F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1608S UM001B EN P November 2015 DIR 10000704248 Supersedes Publication 1608S UM001A EN P July 2013 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
19. ed To test the connection select Test i Grid Communication on system status page Any connection errors will be displayed on the page Rockwell Automation Publication 1608S UM001B EN P November 2015 Configuration Chapter 2 Management Ethernet After connecting to the monitor select the Ethernet left menu item The top section of the page displays the active Ethernet settings The following settings are displayed e Configuration Mode shows how the Ethernet settings were last configured Table 3 Configuration Mode Configuration Mode Description Auto Sense Automatic DHCP Configured by DHCP auto sensing was enabled Auto Sense Manual static No DHCP server was found Previous static IP address is used auto sensing was enabled Automatic DHCP Configured by DHCP auto sensing was disabled Manual static Manually configured auto sensing was disabled e Active Networking Settings IP Address Subnet Mask Default Gateway Preferred DNS Server Alternate DNS Server MAC Address e Settings The auto sensing feature is initially enabled to simplify the configuration process Auto sensing can be disabled in which case selection must be made either to always use DHCP or to use static settings DHCP Configuration Select Obtain an IP address automatically to use automatic configuration viaa DHCP server To override the DHCP server assigned DNS addresses select Use the followi
20. ff and on the user is encouraged to try to correct the interference by one or more of the following measures If it can be done safely try to reorient or relocate the receiving antenna Increase the separation between the modem and the receiver Connect the modem to an outlet on a different circuit from the receiver Pe IG UN a Consult the dealer or an experienced radio T V technician for help environment This product is not intended to be installed in a residential commercial or light industrial environment it may cause radio interference in these environments i ATTENTION This is a class A product that is intended for use in an industrial CTR21 Statement IMPORTANT Applicable to catalog numbers 1608S 3V480K and 16085 6V480K only This equipment has been approved to Council Decision 98 482 EC CTR 21 h for pan European single terminal connection to the Public Switched Telephone Network PSTN However due to differences between the individual PSTN s provided in different countries the approval does not of itself give an unconditional assurance of successful operation on every PSTN termination point In the event of a problem you should contact your equipment supplier in the first instance Contact your local Rockwell Automation sales office or Allen Bradley distributor for use in other locations not specified in the compliance information listed above Rockwell Automation Publication 1608S UM001B EN P November 2015
21. gs The following configuration information must be entered e Country Select your country from the pull down list of supported countries Please contact your local Rockwell Automation Sales office or Allen Bradley distributor if your country is not present e i Grid Communication Method Select the Modem in the pull down list 14 Rockwell Automation Publication 1608S UM001B EN P November 2015 Pre installation Environmental Conditions Mounting Electrical Connections Chapter 3 Installation A V N Inspect the device for shipping damage Record the i Sense monitor serial number See Getting Started on page 7 Register the monitor at www igrid com See Getting Started on page 7 Configure the monitor hardware for the service voltage See Getting Started on page 7 Configure the communication software using the Ethernet port this can be done after installation and power up and right side cover is replaced Installation must be performed by an WARNING Do not apply power to the monitor until the wiring is completed electrician in accordance with all local and national codes The monitor is rated for installation in the following environment Indoor use only no conductive pollution Altitude up to 2000 m 6500 ft Temperature range 0 40 C 32 104 F Maximum relative humidity 95 non condensing Provide 10 inches 250 mm clearance around the monitor for co
22. hase 254 3 4 L Red wires 277 LN for 480Y 277V 3 phase 277 3 4 L Red wires 346 LN for 600Y 346V 3 phase 346 3 4 L Red wires 346 LL for 346Y 200V 3 phase 346 3 3 LL Red wires gt Nominal 254V source must operate normally at gt 240V 95 of nominal gt gt Maximum 480V per channel 575Y 332V and 600Y 346V systems must use the 346 L N configuration 690Y 400V systems must use the 346 L N configuration 16 Rockwell Automation Publication 1608S UM001B EN P November 2015 Installation Chapter 3 Table 4 Nominal Voltage Configurations shipped standard with 480V L L Your Voltage Nominal Channels Mains Wiring Power Supply Volts per Wires Diagram Jumper JP1 Channel See Table 2 380 L L for 380Y 220V 3 phase 380 3 3 LL Red wires 400 L L for 400Y 230V 3 phase 400 3 3 LL Red wires 400 L N for 690Y 400V 3 phase 400 3 4 LN Red wires 415 L L for 415Y 240V 3 phase 415 3 3 LL Red wires 440 L L for 440Y 254V 3 phase 440 3 3 LL Red wires 440 L L for 220 440V split phase 440 3 3 LL Red wires 460 L L at point of use 460 3 3 LL Red wires 480 L L for 480Y 277V 3 phase 480 3 3 LL Red wires 600 L L 3 phase not allowed No No No No No 690 L L 3 phase not allowed No No No No No Nominal 254V source must operate normally at gt 240V 95 of nominal Maximum 480V per channel 575Y 332V and 600Y 346V systems must use the 346 L N conf
23. iguration 690Y 400V systems must use the 346 L N configuration 1 Select your voltage configuration from Table 4 and follow the instructions in the corresponding wiring diagram from Table 5 2 Use the appropriate wiring diagram and jumper wire positions The monitor is shipped with jumper wires in the LL configuration The LL and LN diagrams are also shown inside the monitor cover Move or remove jumper wires as needed O NORMAL O ERROR IMPORTANT There should be no more than one wire installed at each terminal block position e Maximum 480V per channel e 575Y 332V and 600Y 364V systems must use the 346 L N configuration 690Y 400V systems must use the 400 L N configuration Rockwell Automation Publication 1608S UM001B EN P November 2015 17 Chapter3 Installation Table 5 Wiring Diagrams Source Type Wiring Diagram L1 N or L2 GND 1 channel sensing 2 wires ground required No jumper wires Use 0 50 2 5 mm AWG 14 22 600V AC conductors Tighten screws to 0 9 Nem 8 Ibsin Tighten ground stud nut to 3 4 Nem 30 Ib in The ground stud is 10 32 S1 Single phase UPPLefsfef7Tep 2 channel sensing 3 wires ground required Jumper pins 3 5 Use 0 50 2 5 mm AWG 14 22 600V AC conductors Tighten screws to 0 9 Nem 8 Ib in Tighten ground stud nut to 3 4 Nem 30 Ibsin The ground stud is 10 32 S2 Split phase 3 channel se
24. ion to a personal computer an Ethernet cross over cable may be required with older personal computer network interface cards To communicate with the monitor in the default mode the networking settings on the personal computer must be changed temporarily to the values listed Table 2 Computer Network Settings Computer Network Settings Value IP Address 192 168 1 201 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 1 Primary DNS Server 192 168 1 201 Secondary DNS Server 192 168 1 200 The Microsoft Windows Internet Protocol TCP IP Properties configuration window below is typical Figure 1 Typical Microsoft Windows Internet Protocol TCP IP Properties window Internet Protocol Version 4 TCP IPv4 Properties x General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 1 201 Subnet mask 255 255 255 0 Default gateway 192 168 1 1 Use the following DNS server addresses Preferred DNS server 192 168 1 201 Alternate DNS server 192 168 1 200 Validate settings upon exit Advanced Pi il oc cancel Se ass IR Rockwell Automation Publication 1608S UM001B EN P November 2015 11 Chapter2 12 Configuration If the personal computer was alre
25. k LAN as described on page 10 Chapter2 Configuration Ethernet Communication Setup 10 There are several ways to configure the monitor for networking Contact your IT department or System Administrator to discuss the optimal configuration method for your network Network Security and Firewall Requirements Ethernet to Internet The monitor sends measurement data to the i Grid servers over the Internet on port 80 via the HTTP protocol The site firewall must allow outbound HTTP traffic from the IP address assigned to the monitor This is the same requirement needed to open a personal computer s web browser and access www igrid com There are no additional firewall requirements If a personal computer with an assigned IP address can access www igrid com then the monitor can use that IP address as well The monitor always initiates the outbound connection to the i Grid servers via Ethernet or modem to exchange configuration information and upload voltage event data The i Grid servers cannot initiate communication to the i Sense monitor Default Auto Sensing Configuration Ethernet The monitor requires an IP address and related information see below for details The process of assigning an IP address is simplified by an Auto Sensing process The monitor will first attempt to contact a DHCP server for an IP address Ifa DHCP server responds with networking settings the monitor will use those settings If no DHCP server respon
26. ng DNS server addresses Manual Static Configuration Select Use the following IP address to configure with static settings Update the IP Address subnet mask default gateway preferred DNS server and alternate DNS server with the values provided by your IT department or System Administrator Click the Restart Ethernet button to use the new Ethernet settings If the IP address has changed update the IP address in the browser s address bar to reconnect to the monitor Management Reset to Factory Defaults Press both RESET and Y push buttons located beneath left side cover for 10 seconds to reset the networking and security username and password to the default values Both LEDs green and red will blink rapidly for 2 seconds when the settings are reset The Ethernet interface will be restarted after a few seconds web Rockwell Automation Publication 1608S UM001B EN P November 2015 13 Chapter2 Configuration Telephone Modem Communication Setup IMPORTANT Applicable to catalog numbers 16085 3V480K and 16085 6V480K only If the modem is the desired method of i Grid communication this option must be selected and configured appropriately First connect to the i Sense Management Console page 12 The modem configuration values can be found on the Modem page The Ethernet port must be used to access the i Sense Management Console where the modem settings can be configured Required Modem Configuration Settin
27. nsing 4 wires ground required Jumper pins 3 5 amp 6 8 Use 0 50 2 5 mm AWG 14 22 600V AC conductors Tighten screws to 0 9 Nem 8 Ib in Tighten ground stud nut to 3 4 Nem 30 Ibsin The ground stud is 10 32 LN 3 phase 4 wire 3 channel sensing 3 wires ground required Jumper pins 1 6 amp 3 7 amp 4 9 Use 0 50 2 5 mm AWG 14 22 600V AC conductors Tighten screws to 0 9 Nem 8 Ib in Tighten ground stud nut to 3 4 Nem 30 Ibsin The ground stud is 10 32 LL 3 phase 3 wire IMPORTANT See The i Sense Management Console on page 12 to set the nominal voltage 18 Rockwell Automation Publication 1608S UM001B EN P November 2015 Installation Chapter 3 Communication Connections 1 Remove the left side cover two Phillips screws at the top and bottom 2 Conduit entry available from top or bottom 3 Install the appropriate communication cable See Configure Communication Settings on page 9 8P8C RJ45 modular Ethernet cable Pass the Ethernet cable through the included RF filter core and close the core securely as shown in Figure 2 Failure to install the cable filter may result in RF emissions beyond the standards of the European Union s electromagnetic compatibility EMC directive RJ11 telephone line analog PSTN applicable to catalog numbers 1608S 3V480K and 1608S 6V480K only Figure 2 Ethernet cable filter installation The clip on filter core is supplie
28. nt PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt gt Allen Bradley i Grid i Sense Rockwell Software and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface Quick Start and Introduction Configuration Installation Operation Maintenance and Troubleshooting Technical Specifications Standards Compliance and Certifications Table of Contents Additional Resources sseserrrrrerrrrrrrrrrr ror rer rss rr rs rea 5 Chapter 1 Getting Started ssa onc cn asus dudes ae rswancadon sg rdr FAR RN AR TREE FER 7 INtroduction sssereserrrsrrrrrrrrs rer rr sr ers rr rr rr rr rr sea 8 Chapter2 Configure for Your Nominal Voltage sssesesrerserrrrere reser rea 9 Configure Communication Setting s ssesererrsererrererrrrr res 9 Ethernet Communication Setup sseersserrserrsrsrrerrerrrrr a 10 The i Sense Management Console Fria as a LR NR 12 Telephone Modem Communication Setup rssesessers 14 Chapter3 PEN St lla ti Ota dee eect bes cet AST ake ee ged 15 Environmental Conditions ssssesrrsrerrrrrerr rr rer ror rea 15 MOUNDE oeae eee et ee r Eda As ene ree eee a 15 Electrical Connections 0 cece cece eee e cent eee rr rss or sr ra 15 Nominal Voltage ConfigurationS ssssssrsererrererrrrrr eran ra
29. oling and access Remove the left and right covers four Phillips screws two at the top and two at the bottom Mount the monitor to a vertical surface using the four mounting holes Two of the four mounting screws should penetrate into studs at least 1 in 25 mm Mounting screws 1 5 in 38 mm long are recommended Install branch protection upstream fuse or circuit breaker protection rated 20A or less is required Protection rated less than 5 A is not recommended Conduit entry available from the top or bottom Connect the Ground Earth wire to the 10 32 stud near the bottom knock out Connect mains line to the INPUT 1 terminal block according to the proper wiring diagram from Table 5 For the 6 channel version only if the INPUT 2 terminal block is present wire the second 3 phase set using the same wiring diagram Rockwell Automation Publication 1608S UM001B EN P November 2015 15 Chapter3 Installation 5 Verify that the JP1 plug is properly configured per Table 4 The plug with RED wires must be installed if the channel voltage is greater than 250V AC WARNING This unit is not rated for 600V AC or 690V AC L L installations 600Y 346V installations require 4 wire L N wiring method The neutral must be connected as shown in Table 5 6 Replace the right side cover and tighten the two screws
30. ons cTUVus OSHA NRTL listed Tested to UL and CSA safety standards CE mark Safety and EMC RoHS compliant FCC part 68 Telephone Equipment FCC part 15 Emissions Industry Canada CS 03 Telephone Equipment European Union CTR21 Telephone Equipment IMPORTANT Applicable to catalog numbers 1608S 3V480K and 16085 6V480K only This equipment complies with Part 68 of the FCC rules and the requirements adapted by the ACTA The finished product containing this equipment must display a product identifier in the format US 3A4MMOO0BTM If requested this information must be provided to the telephone company This equipment uses the USOC jacks RJ11C A plug and jack used to connect this equipment to the premises wiring and telephone network must comply with the applicable FCC Part 68 rules and requirements adopted by the ACTA This equipment is designed for connection to a compatible modular jack that is also compliant See installation instructions for details The REN is used to determine the number of devices that may be connected to the telephone line Excessive REN on the telephone line may result in the devices not ringing in response to an incoming call In most but not all areas the sum of the REN should not exceed five 5 0 To be certain of the number of devices that may be connected to a line as determined by the total REN contact the local telephone company The REN for this product is part of the product identifier
31. r 6 channel i Sense monitor models the INPUT_1 and INPUT_2 terminal blocks must be configured identically It is important that the power supply jumper JP1 and the INPUT jumper wires be connected correctly Follow the instructions in Table 4 and Table 5 exactly Finally connect to the i Sense Management Console as explained on page 12 to set your nominal voltage level In the U S common nominal service voltages are 480V and 208V 3 wire LL three phase 277Y 480V and 120Y 208V 4 wire LN three phase and 120V single phase or 120 240V split phase Ifa neutral 4th wire is available it should be used The monitor is pre configured for Ethernet based communication even so network settings may need to be entered to make connection to the Internet Additionally if a telephone modem connection is desired the Ethernet port is initially used to enable that option Refer to Telephone Modem Communication Setup on page 14 An on board web server the i Sense Management Console is the interface for quick configuration using your web browser Internet Explorer Firefox Safari Chrome application To get started either 1 connect directly from a personal computer to the monitor using an Ethernet cross over cable or regular Ethernet cable if the personal computer s network interface card supports Gigabit Ethernet cable cross over cable may be required with older personal computers or 2 connect the monitor to a local area networ
32. r after installation Needed supplies A supply of power for the monitor either A the external power supply not provided plugged into the 9V DC jack or B AC mains power after installation In normal operation the monitor is powered by the mains connection at INPUT_1 A laptop personal computer or workstation with Ethernet network card and web browser Standard Ethernet Cat 5e cable Ethernet cross over cable may be required for direct connection to older personal computer network interface cards Phillips screwdriver Information from your IT department Refer to Ethernet Communication Setup on page 10 Install the monitor according to Installation on page 15 Electrical installation must be performed by a qualified electrician or technician in an appropriate environment See Technical Specifications on page 25 Choose a communication method either Ethernet LAN or analog PSTN telephone line Follow the installation instructions See Communication Connections on page 19 Perform step 5 if skipped earlier Verify communication push the 9 button to generate a Heartbeat event Verify that the event is logged at www igrid com The i Sense voltage monitor captures and records voltage disturbances on the electric power service as well as long term voltage trends Voltage disturbances are the most common power quality PQ problems and may include voltage sags dips swells or inte
33. rruptions and outages Many different mains voltages are used internationally and the monitor can be easily configured to operate with most of them The monitor is an integral part of the i Grid voltage monitoring network that enables the reporting and alerting service Operation of the monitor requires daily communication with the i Grid servers via the Internet Instructions for setting up an Internet connection are included in this guide TIP The latest setup and support information is available at www igrid com Rockwell Automation Publication 1608S UM001B EN P November 2015 Configure for Your Nominal Voltage Configure Communication Settings Rockwell Automation Publication 1608S UM001B EN P November 2015 Chapter 2 Configuration The monitor performs simultaneous measurements on three or six voltage channels Typically these will be the three line to line LL or three line to neutral LN voltages of the three phase AC mains The monitor can also measure single phase or split single phase systems A few settings must be performed to assure safe operation and to properly record the measurements Select your voltage and 3 wire or 4 wire settings then configure as shown in Table on page 16 If your voltage is not shown contact Rockwell Automation All monitor channels will be configured for the same nominal voltage Remove the right side cover to access the AC input terminals two Phillips screws top and bottom Fo
34. vember 2015 Chapter 5 Technical Specifications Table 8 Electrical Specifications Attribute Nominal Voltage Value User selectable 100V 480Vrms 1 Phase or 3 Phase Immune to voltage fluctuation up to 10 of nominal and transient over voltages typically present on mains supply impulse withstand Category II of IEC 60364 4 443 Frequency 45 65 Hz auto sensing Measurement inputs 1 to 3 channels Cat No 10685 3V480K 3 channel Up to 6 channels Cat No 1068S 6V480K 6 channel RMS voltage measurement accuracy 0 2 typical 2 maximum of full scale True rms Sample rate 5760 sample second Waveform capture rate 32 samples cycle Time Stamp 0 1 seconds typical accuracy Real time clock synchronized to UTC NIST standard daily via i Grid and SNTP protocol Data Storage Non volatile event storage gt 300 events Memory cleared after automatic up load to i Grid Voltage Deviation Event detection trigger 1 2 cycle rms voltage lt 87 or 211596 of set nominal Adaptive waveform deviation detection of transient events Voltage Deviation Event Storage 8 cycles waveform data 1 3 cycles at event start and 3 1 cycles at the event end Continuous rms voltage trend up to 2 minutes Periodic PRMS Data Logging Minimum Maximum and Average rms voltage recorded for each 10 minute period Min Max are lowest highest sliding 1 2 cycle rms period Power suppl
35. y and battery backup Powered from Channel 1 L1 L2 or L1 N lt 25VA load 9VDC external power supply not provided for configuration only Rechargeable batteries enable measurement amp communication during power interruptions for up to 2 minutes Table 9 Mechanical and Environmental Specifications Attribute Value Enclosure NEMA 1 IP20 Indoor use only Only non conducting pollution degree I Dimensions 11 4 H x 9 7 W x 3 0 D 291 mm H x 247 mm W x75 mm D Weight 8 5 Ib 3 6 kg Operating Temperature 0 40 C 32 104 F Storage Temperature 40 75 C 40 167 F Relative Humidity 0 95 non condensing Altitude 2000 m 6 562 ft at 40 C Rockwell Automation Publication 1608S UM001B EN P November 2015 25 Chapter 5 26 Technical Specifications Table 10 Communication Specifications Attribute Internet Communication Over port 80 via HTTP protocol Outgoing only Value Ethernet IEEE 802 3 10 Base T 10 Mb s 8P8C RJ45 modular connector Modem optional PSTN analog telephone RJ11 modular connector Most global phone systems supported Indicators Red and green front panel LEDs i Sense Management Console On board web server for configuration and status password protected Rockwell Automation Publication 1608S UM001B EN P November 2015 Compliance Information FCC PART 68 Chapter 6 Standards Compliance and Certificati
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