FQ2 Smart Camera
Contents
1. Optical 46 1 44 axis rc 4 i 45 E iliifililili ow LEON 67 5 90 Depth 6 z 09 20 9 25 1 4 20UNC Depth 6 11 38 20 57 18 38 42 pan Mounting hole dimensions eu Two 4 5 dia g 20 0 1 Tightening torque 1 2 N m C mount FQ2 S30 13 S35 13 S30 13M S35 13M Wide View Long distance FQ2 S10100F S15100F FQ2 S20100F S25100F FQ2 S30100F 08 S35100F 08 S30100F 08M S35100F 08M Wide View Short distance FQ2 S10100N S15100N FQ2 S20100N S25100N FQ2 S30100N 08 S351 00N 08 S30100N 08M S35100N 08M Optical 46 44 axis rl 4 N 45 000000 a 1 epth 67 5 j b 32 108 2 20 25 i 1 4 20UNC t Depth 6 3 38 8 20 49 18 38 42 pan Mounting hole dimensions Two 4 5 dia Or 20 0 1 Tightening torque 1 2 N m 4 M3 Depth 4 Mounting hole dimensions D Aa 26 Optical 9 78 12 5 38 29dia 4 M3 Depth 4 3 5 69 5 6 M3 Depth 4 Mounting Base FQ XLC included with Sensor 2 M3 Depth 4 Four 3 4 dia Mounting screw recommended tightening torque 0 54N m The shape of op2. 0 100 200 300 400 500 600 700 800 900 1000 Sensors with C mount lens onochrome Lighting Examples The Sensors with C mount lens enable freedom of lens selection for long Backlighting Low angle Lighting distances over 1 m and narrow fields of view under 1 mm that are not cov ered by our integrated Sensors This type of Sensor is also useful when you want to use external illumination Long Distance 7 10 m max 2 External Shape Inspections Defect and Foreign Matter Inspections Narrow Field of View EO al 11mm min 65mm Note Acommercially available telecentric lens is required for narrow field of view applications CS A Communication Interfaces The Sensor includes communication interfaces for compatibility with a wide range of host devices This helps reduce the design work required for data communications between the Sensor and a PLC PLC Link PLC link greatly reduces the amount of time and work that is required to create ladder programs FINS OMRON s exclusive FINS TCP communications interface can be used to connect to low cost OMRON PLCs With this communications interface no communications con trols are required to process the sending and receiving of complex TCP packets You get faster simpler connections to OMRON PLCs EtherNet IP EtherNet IP communications a standard widely used in communications systems in factories around the wo
3. 54 1 2 Optical Chart for C mount Camera FQ2 S30000 130 High resolution Low distortion Lenses 3Z4S LE SV LILILILIH FZ LEH Series Camera installation distance mm Camera installation distan
4. Note 1 This value is only a guideline No guarantee is implied The value will be affected by operating conditions 2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60 of the initial capacity No guarantee is implied The value will be affected by the operating environment and operating conditions System Requirements for PC tool for FQ The following Personal Computer system is required to use the software Microsoft Windows XP Home Edition Professional SP2 or higher 32 bit 64 bit version ee Microsoft Windows 7 Home Premium or higher 32 bit 64 bit version CPU Core 2 Duo 1 06 GHz or the equivalent or higher RAM 1GB min HDD 500 MB min available space See note Monitor 1 024 x 768 dots min Note Available space is also required separately for data logging Windows is registered trademarks of Microsoft Corporation in the USA and other countries Other company names and product names in this document are the trademarks or registered trademarks of their respective companies 20 Dimensions Unit mm Sensor Integrated Sensor Narrow View FQ2 S10010F S15010F FQ2 S20010F S25010F FQ2 S30010F 08 S3501 0F 08 S30010F 08M S35010F 08M Standard View FQ2 S10050F S15050F FQ2 S20050F S25050F FQ2 S30050F 08 S35050F 08 S30050F 08M S35050F 08M The mounting bracket
5. Lighting XW2Z 500S V Accessories Application Name Model Mounting Bracket included with Sensor a Mounting Bracket FQ XL2 sold separately For Sensor F EE ounting Base for C mount type i eo oi included with Sensor PANE Polarizing Filter Attachment a included with Sensor on Panel Mounting Adapter FQ XPM AC Adapter FQ AL for AC DC battery model See note For Touch Bait Finder altery i for AC DC battery model PISATI Touch Pen enclosed with Touch Finder POAT A Strap FQ XH 7 BRR Note AC Adapters for Touch Finder with DC AC Battery Power Supply Select the model for the country in which the Touch Finder will be used Type Model Plug Type Voltage Certified standards Model 3Z4S LT Series Refer to 3Z4S LT LE Series Catalog Q164 PSE FQ AC1 125 V max CSA FO AC FL Series Refer to FL Series Catalog Q181 A UL Q AC2 250 V max CCC mark FQ AC3 n n n 250 V max FQ AC4 Industrial Switching Hubs Recommended BF 250 V max FQ AC5 Number Failure Current C 250 V max za FQ AC6 Hele EBUELES of ports detection consumption Modal f 3 None 0 22 A W4S1 03B None W4S1 05B 5 0 22A Supported W4S1 05C Lenses for C mount Camera Refer to the optical chart on p 22 for selection of a lens High resolution Low distortion Lenses 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE Model SV 0614H SV 0814H SV 1214H SV 1614H SV 2514H4 Sv 35
6. enclosed polarizing filter is used High power Lighting Polarizing Filter Light is reflected The overall image is dark Overall image contrast is maintained inspection becomes unstable and only reflections are eliminated Useful Onsite Utilities Real time Threshold Adjustment The FQ2 smart camera allows fast and easy real time parame ter adjustment Eliminating the need to stop the machine for fine tuning and optimisation of settings resulting in zero ma chine downtime Continuous inspection a G A F N f Judgement conditions can be adjusted on the Touch Finder Inspection History Logging Historical results logging is very useful for testing a new line Samples are fed down the line and inspection results are logged The logged data can be checked on a time scale in graph form and used to adjust judgement conditions File Log ging is convenient during operation Large inspection history can be saved on SD cards and used later for traceability Recent Results Logging File Logging REA M SD card Up to 10 million measurement n values or more for a 4 GB SD card Up to 10 000 images or more for a 4 GB SD card Displays the most recent 1 000 inspection results in graph form Auto Detection When multiple sensors are connected to the touch finder the display automatically switches to the image of the sensor which has produced an NG result This allows dynamic visuali sation of r
7. item This type of search is used can be counted and measures their positions the width between edges to detect items like labels identi fy shapes or positions OK NG Detection of Promotional Stickers Area Measurements Color Measurements and Defect amp Foreign Matter Detection Labeling Area Color Data This inspection item counts how This inspection item measures Inspections can be performed that com You can also inspect for defects many labels there are of the spec the area and center position of pare the difference in color between the and foreign matter by looking ified color and size and measures the specified color workpiece and a registered image of a at the color deviation color de the area or center position of the good product to detect objects and for viation specified label eign GUNA color value OUTPUT RUN Utility Items 360 Rotational Position Compensation Image Filters Calibration The correct position of workpieces with an inconsistent A total of 11 different image filters are pro If the dimensions or position of a work orientation can be measured through automatic detec vided including background suppression piece is difficult to determine in a pixel tion of the offset of the workpiece in relation to a regis to help eliminate patterns that can result in display you can convert the display unit tered standard model unstable measurements as well as dila so that it is e
8. package type Vision System provides effective solution for a wide range of both high end inspection capabilities and vision applications excellent processing speed Note Do not use this document to operate the Unit Functionality and processing speed PC Vision System An easily customizable PC based image processing system Authorized Distributor
9. position edge pitch edge width and labeling Number of simultaneous 1 32 measurements Tae Position compensation Supported 360 Model position compensation Edge position compensation Number of registered 8 32 scenes Calibration Supported Image processing a thod Real color Monochrome Real color Monochrome Image filter High dynamic range HDR image adjustment polarizing filter attachment and white balance Sensors with Color Cameras only 1 2 inch 1 2 inch Image elements 1 3 inch color CMOS 1 2 inch color CMOS Monochrome CMOS 1 2 inch color CMOS Monochrome CMOS sh Shutter Built in lighting ON 1 250 to 1 60 000 Built in lighting not OFF 1 1 to 1 60 000 1 1 to 1 60 000 752 x 480 928 x 828 1280 x 1024 resolution Partial input function Supported horizontally only Supported horizontally and vertically mn Lighting method Pulse Lighting Lighting color White Data Measurement data In Sensor 1 000 items If a Touch Finder is used results can be saved up to the capacity of an SD card logging Images In Sensor 20 images If a Touch Finder is used images can be saved up to the capacity of an SD card Auxiliary function Math arithmetic calculation functions trigonometric functions and logic functions External trigger single or continuous Communications trigger Ethernet TCP no protocol Ethernet FINS TCP no protocol EtherNet IP or PLC Link 7 signals Input sig
10. 14H sv 5014H FZLEH75 FZ LEH100 oP op D Appearance bN EN G ja DN O N 42 dia M 39 dia eel 30 dia 06 0 44 dia SF 7 36 dia DTA 42 dia Focal length 6mm 8mm 25mm 50mm 75mm 100mm Brightness F1 4 F1 4 F1 4 F1 4 F1 4 F1 4 F1 4 F2 5 F2 8 Filter size M40 5 P0 5 M35 5 P0O 5 M27 P0 5 M27 P0 5 M27 P0 5 M35 5 P0 5 M40 5 P0 5 M34 0 P0 5 M40 5 PO 5 Extension Tubes Model 3Z4S LE SV EXR Set of 7 tubes Contents 40 mm 20 mm 10 mm 5 mm 2 0 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Do not use the 0 5 mm 1 0 mm and 2 0 mm Extension Tubes attached to each other Since these ExtensionTubes are placed over the threaded section of the Lens or other Extension Tube the connection may loosen when more than one 0 5 mm 1 0 mm or 2 0 mm Extension Tube are used together Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration Ratings and Performance Mf Sensor Item eae EDR Standard models High resolution models rane NPN FQ2 S1000OOO FQ2 S20000O0O FQ2 S30LIILILI 08 FQ2 S30LILILILI 08M FQ2 S30 13 FQ2 S30 13M Field of view Select a lens according to the field of vision Refer to Ordering Information on p 15 Tolerance field of vision 10 max and installation distance Installation distance Refer to the optical chart on p 22 Inspection items Search shape search Il sensitive search area color data edge
11. OMRON FQ2 Smart Camera The New Standard for Image Inspection Omron OK lt ETENI O Sceneo ape Search Wop Advanced inspection in a compact housing Expanded performance and functionality Camera Communications Software Tools and Much More reaLlrzing SL introducing the Smart Heavyweight Inspection capabilities camera options and communication options this power ful heavyweight has itall This Vision Sensor provides all of the best selling features found in high end models without the need for a separate controller This new Smart Camera was designed to entice all potential customers to try out the FQ2 Series Hian o a ieee Megapixel Real speed capacity color image processor mea e h HDR processing toning IPOT E IP O Missing Pill Monochrome inspection image camera position wide DAP items filters expansion compensation field of view ela DD PLC AION Rs PLC F N S 34 1 0 232C Password inversion Package Insert Detection Misalignment Three Improvements for Smoother Device Design _ yh All in one Vision Sensor All in one compact size that is perfect for use in tight Spaces or as an aftermarket option Compared to more advanced Vision Sensors with mul tiple components this Sensor boasts a much more ef ficient hardware design Easily Perform Both Inspection and Positioning This Sensor contains all of
12. OMRON s inspection algo rithms in one compact package Try out the Smart Camera Extended a care i to experience many inspection and positioning features Functions found on more expensive Vision Sensors There is no need to use different Vision Sensors for different process es which greatly reduces the amount of time required to select the right Vision Sensor for the job A Lineup That Fits a Wide Range of Equipment Diverse Expanded inspection menu camera variations and com Lineup munication interfaces with the same pricing level as our pre vious FQ Series This Sensor lineup provides a wide range of options that en ables application as a standard image inspection device C J a Hot melt Detection Tape Detection and Character Detection All in one Vision Sensor All You Need in One Package Image Processor Although previous Vision Sensors placed the image pro cessor in a separate Controller now we have built the processor into the camera unit High power Lighting The Sensor includes high power lighting capable of evenly lighting across a wide field of view This provides sufficient lighting even when the en closed polarizing filter is used Adjustable lens The focus of the lens can be adjusted to take clear images for the specific field of view and installation dis tance you need Focus adjustment screw 1 0 Power Supply Connector The externa
13. S30050F 08 FQ2 S30100F 08 FQ2 S30100N 08 FQ2 S30 13 eoor PNP FQ2 S35010F 08 FQ2 S35050F 08 FQ2 S35100F 08 FQ2 S35100N 08 FQ2 S35 13 Monoch NPN FQ2 S30010F 08M FQ2 S30050F 08M FQ2 S30100F 08M FQ2 S30100N 08M FQ2 S30 13M rome PNP FQ2 S35010F 08M FQ2 S35050F 08M FQ2 S35100F 08M FQ2 S35100N 08M FQ2 S35 13M Field of vision Installation distance Sensor Data Unit FQ2 S3 only Type Output type visio Model FQ SDU10 Field of n Type Parallel Interface Note Refer to the System Configuration to select cables required to use the Sensor Data Unit FQ SDU15 RS 232C Interface Refer to the optical chart on p 22 Appearance Output type Model NPN FQ SDU20 PNP FQ SDU25 Touch Finder DC power supply FQ2 D30 AC DC battery FQ2 D31 Cables Type Cable Model length 2m FQ Ethernet Cables connect Sensor to Touch 5m Finder Sensor to PC om 20m 2m I O Cables om 10m Sensor Data Unit Cable 10m Parallel Cable for FQ SDU1 See note 10m Parallel Cable for FQ SDU2 See note 2m RS 232C Cable for FQ SDU2 FQ WN002 FQ WN005 FQ WN010 FQ WN020 FQ WD002 FQ WD005 FQ WD010 FQ WD020 FQ WU002 FQ WU005 FQ WU010 FQ WU020 FQ VP1002 FQ VP1005 FQ VP1010 FQ VP2002 FQ VP2005 FQ VP2010 XW2Z 200S V 5m Note Use two FQ VP Cables when using all signals External
14. TED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to lif
15. and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS CATALOG ARE NOT SAFETY RA
16. asier to see tion and erosion With Background Without Background sar puji i il 150 pixels An You Got Chance 10 NS Fruit mix Sensor We offer a diverse lineup of Sensors so that you can choose the one with the perfect field of view and installation distance for your needs Integrated Sensor onochrome Note Monochrome is FQ2 S3 Series only e Seamless Field of View Variations All in one Sensors tend to be limited in field of view variations but we offer a lineup ranging from 7 5 mm up to 240 mm to meet your needs Unit mm I 240 Wide View Long distance Sensor 214 Narrow View Sensor Standard View Sensor Note This represents the field of view and installation distance of FQ2 S3 series Sensors 0 100 200 300 400 900 600 700 800 900 1000 e Wide View Sensors Perfect for Tight Spaces A side view wide angle camera takes images and performs inspections across a wide area even if the camera is close to the workpiece This makes this type of Sensor perfect for when you need to mount the camera in locations with limited space This also enables the Sensor to be installed alongside an assembly line without protruding in order to perform inspections from the side of the conveyor belt Inspection for Presence of Markings Inside a Vertical Form fill sealing Machine
17. ce mm 10000 3Z4S LE SV 0614H SV 0814H SV 1214H 1000 SV 1614H SV 2514H SV 3514H SV 5014H Extension tube Examples t0 Extension tube is not required t5 A 5 mm extension tube is required Y axis of field of view mm 10000 10 100 1000 FZ LEH75 FZ LEH100 Extension tube Examples t0 Extension tube is not required 1000 t5 A 5 mm extension tube is required 1 10 100 Y axis of field of view mm Meaning of Optical Chart The X axis of the optical chart shows the field of vision mm See Note and the Y axis of the optical chart shows the camera installation distance mm Note The lengths ofthe fields of vision given in the optical charts are the lengths of the Y axis Camera Extension tube t_ mm Camera lens Camera installation distance mm Measurement object l lt __ gt Field of view mm Related Manuals Man No Z326 FQ2 Model number Manual User s Manual 1000 READ AND UNDERSTAND THIS CATALOG Please read
18. e or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolera
19. eject conditions Automatically NG sensor image is displayed Note When 32 sensors are connected the most recent NG sensor of 8 sensors selected for display is displayed 8 180 Inverted Image Display Invert images by 180 when an image can only be taken in the incorrect orientation due to the position that the Sensor was mounted in The image is displayed in the direction opposite of the actual travel direc tion which makes the po sition difficult to adjust The image is displayed in _ cnet a the same direction as it is actually traveling Password Protection A password can be set to prevent changes to settings during operation by restricting the ability to change from Run Mode to Setup Mode Cance Cancel Shortcuts Shortcuts to Setup Menu items that are changed frequently can be added to the Run Mode display This enables the user to quickly perform adjustments when a problem occurs during operation ae Directly access frequently used functions 4 System Configuration Ethernet EtherNet IP No protocol or PLC Link Connection p PLC Touch Finder FQ2 D or PC Tool Switching Hub F W4S1 e Standard 2 Standard Ethernet Cable Ethernet Cable Sancer DG24V FQ2 S1 S2 S3 FQ Ethernet Cable FQ WN RJ 45 of the FCC regulations Parallel Interface Connection Connection with Standard Parallel Interface of the Vision Sensor Touch Finder FQ2 D or PC T
20. fferences inspection compared to binary level processing but amount of data and enables high speed process to be captured with high accuracy slight changes in color cannot be detected with this ing method Previous Image Processing OMRON FQ2 Series HDR Sensing High dynamic range minimizes the effects of lighting such as halation and allows highly precise inspections HDR image Dynamic range of the upper image Dynamic range after HDR processing Underexposure al Industry s highest hind dynamic range nome Max 5000 times higher than Dynamic range previous models iii of the lower image Defects Undetectable Due to Overexposure or Underexposure Jaia e W Ee I EE e S ea Snes The surface of the workpiece is accurately reproduced and detected even with overexposure or underexposure Any spot outside the dynamic range is blurred by halation or shadow Polarizing Filter High power Lighting Lighting is required for stable image inspection but shiny surfaces can reflect light resulting in incorrect judgements You can use a polarizing filter to reduce specular reflection but the entire image will be darker which can result in insufficient image contrast The FQ2 Series is equipped with OMRON s own high power lighting DR optical system for effective use of LED power This system provides sufficient lighting for inspection even when the
21. l compound I O connector Lead free heat resistant PVC Narrow View Standard View Approx 160 g Approx 160 g without base Wide View Approx 150 g Approx 185 g with base Mounting Bracket FQ XL 1 Mounting Base 1 Polarizing Filter Attachment FQ XF 1 1 Mounting Screw M3 x 8mm 4 Instruction Manual Quick Startup Guide Instruction Manual Quick Startup Guide Member Registration Sheet Warning Label Member Registration Sheet 150 m s 3 times each in 6 direction up down right left forward and backward IEC 60529 IP40 Cover Zinc plated steel Thickness 0 6 mm Case Aluminum diecast alloy ADC 12 Mounting base Polycarbonate ABS Weight Accessories LED class 2 Class 2 Applicable standards IEC 60825 1 1993 A1 1997 A2 2001 EN 60825 1 1994 A1 2002 A2 2001 and JIS C 6802 2005 EN standard EN 61326 and EC EN 61326 1 2006 and IEC Ape gee silme eise Directive No 2004 104 EC 61010 1 18 Touch Finder Type Model with DC power supply Model with AC DC battery power supply Item Model FQ2 D30 FQ2 D31 Number of sensors that can be recognized switched 32 max number or sensor that can displayed on Number of connectabl nsor umber of connectable Senso monitor o max Types of measurement displays Last result display Last NG display trend monitor histograms Types of display images Through frozen zoom in and zoom out images Main functions yP stad g g g Data logging Measureme
22. l output line for inspection results the input line for changing the setup and the power supply line are all combined into one connector Ethernet Connector Commands can be input from a PLC to control the FQ2 and inspection results and measurement results can be output from the FQ2 to a PLC You can also transfer images to a computer IP67 Water Resistance Flexible Cables r Smart Click Connectors The sensor still be used in wet All cables from the camera are flexible Connection is made quick and easy with a environments This allows the Sensor to be used safely clear on moving parts nism definitive click into place mecha a Quick and Easy Design and Installation Easy Product Selection All you need to do is select the camera based on the field of view and installation distance that you require There is no need to select and purchase additional lighting or lenses Furthermore the time required to wire everything has been drastically reduced due to the low number of components Vision Systems FQ2 series Smart Cameras E Camera w E b Lens lt gt Lighting Sensor Monitoring and Setup Tool Touch Finder or PC Tool Controller Console Power supply of lighting Easy Installation The camera and lighting have been integrated into a single unit so only one camera mounting bracket is required The Sensor comes with a multi directional mounting bracket tha
23. ming Keep a wide field of view and trim to only the sections that are required for inspection in each scene to reduce processing time High speed Image Processor Problems with a Standard Digital Zoom Camera input is performed for all images and only a portion is shown en larged so this does not decrease the amount of time required for camera input Note DAP processing is available only on FQ2 S3 series Sensors Partial Input Enlarged Display Partial input allows you to input only the portion of You can enlarge the display of the partial input image an image that is required for inspection by changing sad UU scenes without having to change the field of view Workpiece A Field of View Y Partial Input X Field of View X Workpiece B omean M eg d p ixe C M OS Se n S O r 4 Times the Pixels x 1 000 Times the Display Resolution Comparisons to previous OMRON models Precision 1 3 Megapixel Camera Would you like a little more positioning accuracy Do you need a wider field of view We hear you and that is why we have greatly im proved the resolution of our camera The 1 3 megapixels maintain precision and accuracy Megapixel CMOS Sensor while also enabling a wider field of view 350 000 pixels 1 3 megapixels i 1 3 Megapixels 760 000 Pixels i nochrome ynochrome Sensor with C mount Integrated Sensor Sub pixel Processing The number of pixels of Previously positi
24. n offset of the chip a Number of pins and pitch inspections Incomplete characters Foreign matter Uses the inspection data for calculations and judgements Outputs the measurement values _ Outputs the judgements of inspections to individually Q Inclination a A Incorporating the Best selling Inspection Items from High end Vision Systems Searching Shape Search Il Grea minkessmacclsicclam darclameaccnalele komsx t l cena iats4 Sensitive Search General searches have a difficult time with overlap or Multiple searches can be performed simultaneous Through automatic division and match 360 rotation but this Sensor achieves high speed ly which enables the inspection of the number of ing of the model image tiny differ stable searching of any shapes that match the model items in a pallet or picking applications ences that cannot be detected with a normal search can be detected with Worenieceerre r large numerical differences detectable even H B 1 if they are rotated up to 360 a Ki Workpieces 1a B te are detectable even if there Workpieces are detectable even with different amounts Deformed faulty products are judged is overlapping as NG of light Searching Edge Measurements Search Edge Pitch Edge Position Edge Width This is a standard search inspec The number of edges in a region This inspection item detects edges This inspection item measures tion
25. nals e Single measurement input TRIG e Control command input INO to IN5 3 signals e Control output BUSY e Overall judgement output OR Measurement trigger Output signals O e Error output ERROR specificati Note The assignments of the three output signals OUTO to OUT2 can be changed to the individual judgements of the inspection ons items the image input ready output READY or the external lighting timing output STGOUT BUNGEE 100Base TX 10Base T specifications Ethernet TCP no protocol Ethernet FINS TCP no protocol EtherNet IP or PLC Link I O expansion E ere Possible by connecting FQ SDU1_ Sensor Data Unit 11 inputs and 24 outputs RS 232C eS ke Possible by connecting FQ SDU2_ Sensor Data Unit Power supply 21 6 to 26 4 VDC including ripple Ratings including ple Current consumption 2 4 A max 0 3 A max Ambient Operating 0 to 50 C temperature Storage 25 to 65 C range with no icing or condensation ue u ey Operating and storage 35 to 85 with no condensation Environme Ambient atmosphere No corrosive gas ntal Vibration EN are immunity resistance ae etal ios 0 35 mm X Y Z directions destruction Shock resistance destruction Degree of IEC 60529 IP67 Except when Polarizing Filter Attachment is mounted protection or connector cap is removed Sensor PBT PC SUS Mounting Bracket PBT Materials Polarizing Filter Attachment PBT PC Ethernet connector Oil resistance viny
26. nces are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety LED Safety AN WARNING Displaying LED Labels The Sensor emits visible light which may adversely affect the eyes in rare Attached the enclosed warning instances label in a readily visible location Do not look directly into the light emitted from the Sensor When the subject near the product such as on the is a specular reflective object protect your eyes from reflected light cable Vision Series Lineup The lineup covers everything from low cost Smart Cameras to highly customizable PC based image processing systems Choose the best combination for your budget and needs Cost Smart Camera Vision System These integrated cameras provide a cost This
27. nnected with FQ WUOOCO OMRON interface Number of connected Sensors 1 Sensor interface Power supply voltage 21 6 to 26 4 VDC including ripple Ratings Insulation resistance Between all DC external terminals and case 0 5 MQ min at 250 VDC Current consumption System 2 5 A max Ambient temperature range Operating 0 to 50 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Environmental Ambient atmosphere No corrosive gas immunity Vibration resistance destruction 10 to 150 Hz single amplitude 0 35 mm X Y Z directions 8 min each 10 times Shock resistance destruction 150 m s 3 times each in 6 directions up down right left forward and backward Degree of protection IEC 60529 IP20 Materials Case PC ABS PC Weight Approx 150 g Accessories Instruction Manual 19 Battery Item Model FQ BAT1 Battery type Secondary lithium ion battery Nominal capacity 1 800 mAh Rated voltage 3 7 V Operating 0 to 40 C pmb iont tom petaiure trange Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Charging method Charged in Touch Finder FQ2 D31 AC adapter FQ ACL is required Charging time See note 1 2h Usage time See note 1 1 5h Battery backup life See note 2 300 charging cycles Weight 50 g max
28. nt Flow accuracy 1 Pitch inspections i Number of pins 3 z a ao io PE od 2 ha l z a s O hr a s th 2 Width measurements 2 Incomplete 3 Foreign matter characters Chip position offset Component Positioning The Sensor can measure angles of rotation and other position information so it can also be used for positioning Inspections can also be performed for the number and size of holes along with the position information Measurement Flow Image Filters Tr Y Inspections and Measurements Shape Search Il tserte Component incline and position Labeling rete eee eee 2 Number of holes and hole sizes Y Calculations and Outputs Calculation lt seses Calculates data for external output Data Output e eee eee Outputs the position information and incline Purpose 2 Number and Sizes of Holes Adjusts the image so that it is easier to inspect Image Filters sees Vv Position compensation i TET Y Inspections Edge Count lt ccccccc settee Sensitive search se 3 G COolorDala e aT s 4 Edge Position v cc cceees ae Width measurements Y Calculations and Outputs Calculation ec eee e eee Data Output Se AAE o 5 Individual Judgement Output Purpose Adjusts the image so that itis easier to inspect Compensates for the positio
29. nt results measured images Menu language English German French Italian Spanish Traditional Chinese Simplified Chinese Korean Japanese Display device 3 5 inch TFT color LCD Pixels 320 x 240 Display colors 16 7 million Indications Life expectancy See note 1 Brightness adjustment Provided 50 000 hours at 25 C Backlight Screen saver Provided Method Resistance film Operation Touch interface screen Life expectancy See note 2 1 000 000 touch operations Ethernet 100BASE TX 10BASE T External iniartace sDeard SDHC compliant Class 4 or higher recommended DC power connection 21 6 to 26 4 VDC DC power connection 21 6 to 26 4 VDC including ripple Power supply voltage AC adapter manufactured by Sino American Japan eS Co Ltd connection 100 to 240 VAC 50 60 Hz Ratings Battery connection FQ BAT1 Battery 1cell 3 7 V Continuous operation on Battery _ 15h See note 3 DC power connection 0 2 A max Charging battery 0 4 A max Operating 0 to 50 C when mounted to DIN Track or Operating 0 to 50 C panel Ambient temperature range Storage 25 to 65 C Operation on Battery 0 to 40 C with no icing or condensation Storage 25 to 65 C with no icing or condensation Power consumption DC power connection 0 2 A max Environmental Ambient humidity range Operating and storage 35 to 85 with no condensation immunity Ambient atmosphere N
30. o corrosive gas Vibration resistance destruction Nast pce a pues 0 35 mm X Y Z directions Shock resistance destruction 150 m s 3 times each in 6 direction up down right left forward and backward Degree of protection IEC 60529 IP20 when SD card cover connector cap or harness is attached Weight Approx 270 g without Battery and hand strap attached Materials Case ABS Accessories Touch Pen FQ XT Instruction Manual Note 1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity The life of the backlight is greatly affected by the ambient temperature and humidity and will be shorter at lower or higher temperatures 2 This value is only a guideline No guarantee is implied The value will be affected by operating conditions 3 This value is only a guideline No guarantee is implied The value will be affected by the operating environment and operating conditions Sensor Data Units FQ2 S3 only Item Parallel Interface RS 232C Interface NPN FQ SDU10 FQ SDU20 Model PNP FSU FO SDU25 Connector 1 16 outputs DO to D15 6 inputs INO to IN5 Parallel I O 11 inputs TRIG RESET INO to IN7 and DSA 2 inputs TRIG and RESET Connector 2 8 outputs GATE ACK RUN BUSY OR ERROR 7 outputs ACK RUN BUSY OR ERROR STGOUT and SHTOUT STGOUT and SHTOUT RS 232C 1 channel 115 200 bps max 1 0 specifications FQ2 S3 co
31. on information could only be FQ2 S1 S2 is 350 000 output on a per pixel basis but now you can output at a resolution even higher than the number of avail able pixels This provides finer measurement values for travel distances and helps to improve positioning accuracy l Sub pixel Processing 1 pixel 0 001 pixel increments increments The position of the edge The position of the edge is cannot be detected accurately detected with greater accuracy Three Key Technologies for Crystal Clear Images Real color Sensing Real color processing is an image processing technology that performs high speed processing of full color images with a total of 16 7 million colors 256 tones per RGB channel This means that image processing can be performed with the same color information that is visible to the human eye and stable measurements can be performed under lighting that closely resembles natural light Real color image processing Color Image Processing Binary image processing E E G N F tween 16 million wy yy different colors can Ei ee be captured without E l A any color loss Dark Bright Dark Black White Black P 255 The camera image is processed as is without any Captured images are converted to a 256 shade mono Captured images are converted to a black and white loss of quality chrome image and processed This enables more stable two color image and processed This reduces the This enables even the slightest of color di
32. ool _ amp Ethernet Cable FQ WN Sensor FQ2 S1 S2 S3 I O Cable FQ WD Connection through a Parallel Interface Sensor Data Unit FQ2 S3 only Ts The I O control PLC gt Trigger sensor I O Cable FQ WD FL STC FL series Lighting Controller External Lighting e IS TH P Sensor ae PLC I O control PLC FL series External Lighting Trigger sensor FL STC Lighting Controller Touch Finder FQ2 D Sensor Parallel Interface Sensor Data Unit CH P or PC Tool FQ2 S3 FQ SDU1 Trigger sensor Sensor control PLC I O control PLC FQ Sensor Data Ethernet Cable Unit Cable Parallel Cable FQ WN FQ WU for FQ SDU1 FL STC FL series DC24V FQ VP1 Lighting Controller External Lighting REELT EE EAE FQ2 S3 only Touch Finder FQ2 D Sensor or PC Tool FQ2 S3 ane Sensor Data Ethernet Cable Unit Gable FQ WN FQ WU Connecting More Than One Sensor Touch Finder FQ2 D or PC Tool Switching Hub Ww4s1 Standard Ethernet Cable RJ 45 of the FCC regulations RS 232C Interface Sensor Data Unit FQ SDU2 Sensor control PLC I O control PLC Trigger sensor Parallel Cable for FQ SDU2 FQ VP2 k RS 232C Cable FL STC FL series XW2Z CI00S V Lighting Controller External Lighting iS TH P Sensor control PLC Sensors 32 max FQ2 S1 S2 S3 Special Ethernet Cable FQ WN The Setup Tool can connect to up to 32 Sensors and it can display up to eight Sensors at the same
33. our standard 1 3 m drop test PC Tool The Setup Tool provides the same functions as those on the Touch Finder but on a PC The software can be downloaded for free by any customer with the purchase of a Sensor Refer to the member registration sheet that is enclosed with the sensor for details On screen Messages in Nine Languages English German Traditional Chinese French Simplified Chinese Italian Korean Spanish Japanese Hardware Advancements High speed Image Processor 3X Faster than Previous Models 20 Inspection Items per Second Processing Time With our new high speed image processor we are able to achieve a processing time of 50 ms or less for all primary in Spection items Processing may take longer than 50 ms depending on the settings Search Inspection Speed Comparison 110 ms 100ms _ 80ms 60ms 1 3 1 5 40ms 30 ms 22 ms 20ms HORS FQ2 S FQ2 S Color Image Color Image Monochrome Image Note This comparison was conducted with a 752 x 480 pixel image with no rotational compensation Partial Input with DAP Dual Axis Partial Processing Processing time can be further reduced by limiting the camera input to only the area that is required for inspec tion Previous models allowed trimming only in the Y di rection but now you can specify a range across both the X and Y axes for trim
34. posite side similar Mounting hole dimensions Two 3 4 dia Four 4 5 dia 16 3 0 1 20 2 0 1 Mounting screw recommended tightening 3 torque 0 54N m Unit mm 2 Touch Finder FQ2 D30 D31 Panel Mounting Adapter FQ XPM 116 85 y Panel Cutout Dimensions 111 1 A Panel 11421 See note f Note Provided with FQ D31 only Sensor Data Unit FQ SDU10 SDU15 FQ SDU20 SDU25 51 3 42 8
35. rld is also supported This communication interface enables simple and easy connections to a wide range of EtherNet IP devices including OMRON PLCs I O Expansion Units Our expansion units enable expansion to up to three times the number of I O connections This enables the output of individual judgement results for each inspec tion a feature that has been highly requested RS 232C Communications Unit This Sensor Data Unit supports standard RS 232C com munications setup Tools r a G 2 r r EtherNet IP OMRON PLCs CS CJ and NS Series Com pati ble Models Mitsubishi Electric Q Series o OMRON PLCs CP1L Series Compatible Models OMRON PLCs CJ Series OMRON Com patible Models NJ series Machine Programmable Controllers Inputs 11 Outputs 24 Inputs 7 Outputs 3 la FQ SDU1FQ I O FQ WU Sensor Data Unit Cable S Data Unit ensor Data Uni Inputs 8 Outputs 7 RS 232C FQ SDU2 RS 232C FQ WU Sensor Data Unit Cable Sensor Data Unit The Sensor Data Units can be connected only to the FQ2 S3 Series We provide two tools for configuration and monitoring of inspection images the Touch Finder which can be used onsite to change settings and which can be installed on a control panel and the PC Setup Tool which can be used from a computer Touch Finder This is a Small monitor with a touch panel It s durable rugged design is shock resistant and portable It has passed
36. t can be attached on any of the four sides of the Camera Axis alignment is also not required be cause the lighting and the camera are integrated into a single unit Standard Vision Cameras The optical axis must be adjusted because of two components are mounted FQ2 series Smart Cameras Multi directional Mounting Bracket Only one mounting bracket W W Easy Expansion Up to 32 Cameras Just install the Cameras where you need them No control panels are required to house the controllers Triggers can be input for each Camera so new Cameras can be added whenever required without having to worry about timing input design Up to 32 Cameras can be set up from a single Touch Finder so you also do not need to worry about adding new monitors when you need more Cameras This also allows you to smoothly respond to user requests for additional features Current Vision Systems FQ2 series Smart Cameras A separate controller is needed to add a new camera Connect up the 32 Cameras and remove them as required after setup You can combine multiple inspection items to perform external inspections positioning and other tasks all from a single Sensor External Inspection External inspection of ICs can be completed with a single Sensor The position offset of the entire pallet before inspection can be adjusted on the image itself which reduces the amount of work required to increase mechanical positioning Measureme
37. time Note If you register as a member after purchasing a Sensor you can download free setup software that runs on a PC and can be used in place of Touch Finder Refer to the member registration sheet for details Ordering Information 15 Sensor Single Function Models FQ2 S1 Series Field of vision Narrow View View y Number of pixels NPN FQ2 S10010F Color Standard View FQ2 S10050F pup Fon sisnior rasan Field of vision Installation distance Standard Models FQ2 S2 Series Field of vision Narrow View Number of pixels NPN FQ2 S20010F Color 2e PNP FQ2 S25010F Standard View FQ2 S20050F FQ2 S25050F Wide View Long distance 350 000 pixels FQ2 S10100F FQ2 S15100F 220 53 Field of vision 9701 153 SL 240 Wide View Long distance 350 000 pixels FQ2 S20100F FQ2 S25100F Wide View Short distance FQ2 S10100N FQ2 S15100N Field of vision Wide View Short distance FQ2 S20100N FQ2 S25100N Field of vision Installation distance High Resolution Models FQ2 S3 Series Field of vision Narrow View Appearance Number of pixels Standard View Wide View Long distance 760 000 pixels Same as Single Function Models FQ2 S1 series Refer to the above figures Wide View Short distance C mount 1 3 million pixels NPN FQ2 S30010F 08 FQ2
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