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1. Figure 2 10 Auxiliary Contact Order Code and Installation The Auxiliary Contact Location as shown in Figure 2 11 ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 13 Location Auxiliary Contact Mounting Location II Auxiliary Contact Mounting Figure 2 11 Auxiliary Contact Location Definition The installation procedures are as follows 1 With the auxiliary contact screw holes facing outward snap the 4 claws into the corresponding 4 square holes on the transfer switch side plate and then force it into position as shown in Figure 2 12 Pay special attention to the direction of the screw hole faces below Screw hole face upward Screw hole face downward Figure 2 12 Auxiliary Contact Installation to Side Plate 2 When mounting an additional auxiliary contact on top of another contact remove the sticker located in the center of the contact that is being mounted then like before with the screw holes facing outward snap the 4 claws into the corresponding 4 square holes on the previously installed auxiliary contact and then force it into position as shown in Figure 2 13 If installing an additional auxiliary contact on top of another need to remove sticker on the b2. aria dir do aban eesti ee tense 6 2 Wil MStAl atoh cer cette tata a A at 7 241 1 Installation of TransfemSwite Wisi i 2 ecerseckset besceesezecgteaebeadavguesagtsidatastvscnccnepaienpi Ages EA o pa ARTER ea Tania iie 7 2 12 Witing Power Terminals disari iviena iia Wie eee eek eet ea ee 8 2 423 Terminal SAUS cuerda a tddi 8 2 1 4 Optional Accessory InstallatiOM oonnoonnnnnnnininnnnnccnnnccnnnccnnnrnnnrn cn nrn corn r nn nr 9 2 2 Operan n ro a iio ll ia eri 15 A ES O E 15 2 2 2 Auto Operation dl a aa 16 22 O tn decease e Senta tea ede Res note tee 17 Chapter 3 Maintenance and Troubleshooting coooccincccinnccnnoccnoncconnncnnncnnnncn conc n nac cnn nar natnn carac rra r nn r nar an nr nn aran ncnnnanns 19 3 StarrUp Function Testa ai ais 19 3 2 MAIMienancO ita ia isa 21 3 3 Common Troubleshootino ien E ct 21 Appendix 1 Surge Protection D VICC eecceeseesseeeeeeeeeeeeeeeaeetaeessaeessaeessaeeseaeesaeesaeaseaeesueeseaeeseaeeeeaeeseseeseaeeteeeseeeteaees 22 Appendix 2 GlOSSary c2cceis5 os o Riad 23 Chapter 1 Overview Chapter 1 Overview ASCO Series 230 B2ADTL transfer switch is a professional PC class dual power transfer switch It adopts a reliable mechanism and an electric design built on a modular concept and is suitable for various electric continuity applications All Series 230 transfer switch products meet EN60947 6 1 and IEC60947 6 1 requirements This chapter will introduce the model description appea
3. end of the SPD for AC power supply The MCB should have the C tripping characteristic 4 The power supply should be cut off when installing SPD s Live installation is prohibited All the wires must be connected properly and using correct wires 5 While the SPD does not need special maintenance it is recommended that one periodically checks whether the indicators of the SPD are functioning normally and to make sure the modules are not loose 6 If either of the following situations appear the SPD has failed and needs to be replaced 1 The SPD indicator turns red 2 The SPD remote signal contact becomes an open circuit 7 The Wiring method show in Appended Figure 3 is forbidden If SPD is wired similar to Appended Figure 3 the wiring needs to be modified to Appended Figure 1 or Appended Figure 2 H Connection Wiring Series230 ll R Connection Wiring Series23 NE Lenth gt Im Sourc s 12 E F Transfer Te cis z Transfer y Switch N t Swite MCB or poe 4 MCB or Fuse b Surge Protection Load Surge Protection Load Wain Gireurt to o Hain Circuit to Main Circuit to Ma Grand lenth lt 0 5m Grand lenth lt 0 5m Class C Surge Class C Surge S A Protection Device ore P
4. 1 When the window initially displays OFF Center off Position do the following operations as needed ASCO Series 230 B2ADTL Transfer Switch User Manual 16 Chapter 2 Installation And Operation O f you need to switch to Position Normal Source rotate the handle 90 degrees counter clockwise After hearing a click and the window displays I it indicates that the position has been successfully switched to Position f you need to switch to Position II Emergency Source rotate the handle 90 degrees clockwise After hearing a click and the window displays Il it indicates that the position has successfully switched to Position II 2 When the window initially displays I Normal Source do the following operations as needed e f you need to switch it to the Position OFF Center Off Position rotate the handle 90 degrees clockwise After hearing a click and the window displays OFF it indicates that the position has successfully switched to Position OFF O f you need to switch it to Position II Emergency Source rotate the handle 180 degrees clockwise After hearing a click and the window displays Il it indicates that the position has successfully switched to Position Il 3 When the window initially displays Il Emergency Source do the following operations as needed e f you need to switch it to the OFF Position Center off Position rotate the handle 90 degrees count
5. 2B 132BA 132BB 132BC Auxiliary Contact NO LAP1F10 16021426 1 2 3 0r 4 132C 132CA 132CB 132CC Auxiliary Contact NC LAP1F01 16021427 2 4 6 or 8 132D 132DA 132DB 132DC Auxiliary Contact NC LAP1F01 16021427 1 2 3 or 4 132E 132EA 132EB 132EC Auxiliary Contact NC LAP1F01 16021427 1 2 3 0r 4 132F 132FA 132FB 132FC Auxiliary Contact NO LAP1F10 16021426 2 4 6 or 8 Note The optional accessories are an additional order item ASCO Series 230 B2ADTL Transfer Switch User Manual 1 4 1 5 Chapter 1 Overview Panel Description For the transfer Switch panel description see Figure 1 2 INE 2 7 Source Line Side ei Load Side N W wa E Y A OAN WR al Nameplate Label Indication Source II Line Side Auxiliary Contact Side Plate Terminal Shrouds Drive Box DIN Rail pl Load Side 0 e E pr ASCO Position py nn OFF Indicator Window Autoceraic Transter Swtich fi a Manual jo aaa E Operation li NH Waitoa Vatis SOON x Hole Kee ThA kw t0kA 1008 IS Up Y GUADA A ENONIGI moe noo Y AUTO MANUAL Came neneteer nae LOCK eL A Position Mark Pad Lock Pull Tab Figure 1 2 Panel Description Application Environment e Altitude 2000 meter or less e Temperature 5 C to 40 C e Humidity Within 95 e Degrees of protection e Pollution Class Class No condensation
6. 3 DIN35 Rail Mounting Snaps ounting Snaps Pull out before mounting Push back in after mounting 151 EE yu E y y i piian TCE SE LY To 105 4 Ah L EBBE ES il int mo iat D AL naw f ae gt slot f l Y ie te fA TT 126 o N r D 8B oO 7 36 1 YY 1 r AR D L H ND o o W O l CHU U C J A TH By nN 27 1 27 1 27 O 1414 27 27 21 I pms Rail Figure 2 1 Mounting Dimensions unit mm Product appearance 4 poles with Terminal Shrouds and Bridging Busbar shown in Figure 2 2 185 E A E 110 E 112 5 L 110 T 29 1 T 126 x Ed Le Ls Ts Te S J T ASCO Series 230 B2ADT
7. ASCO SERIES 230 B2ADTL Transfer Switch User Manual Version V1 6 Revision Date Feb 25 2013 BOM Code 31012636 Emerson Network Power provides customers with technical support Users may contact the nearest Emerson Network Power sales office or service center Copyright 2012 by Emerson Network Power Co Lid All rights reserved The contents in this document are subject to change without any prior notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China Website www emersonnetworkpower com Customer Service Hotline 4008 876 510 E mail support emersonnetwork com cn Contents Chapter Oven T Iii 1 1 1 Model Description and Order Information ooconccninnccincccnoncnnoccnnonnnnnnnnnoncnnnncnnonnnnnnc cnn cnn nc cnn cana narran arar nc nann nana 1 11 1 Model DescripliO siii aa A eee A ie 1 1 1 2 Configuration Description and Number of Pol8S ooooncccinnccnncccnocccnocccnonncnoncnnnn canon cn ronca narrar rca nc 2 1 1 3 Accessory Model Description and Order Information oooonnnccinncnnnccnnnccnnccnnonccnannn ronca nac cnnrcarnnc crac 2 1 2 AppearanCe iii iia a ia 3 A eel auton och ee zcesslaceadaseeiacassdnsaiscasteseasagsaaadeaatessussinte passe tenets 3 ls Panel DeScniption siiiidiv eee es Aa a ee ee e 4 1 5 Appiication ENVIO MEN iio eee 4 A Parameters ccc lt cchciistegseachihes E E AE 5 Chapter 2 Installation And Ope ration ise iuris
8. ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 15 5 Auxiliary Contact Specifications a Ratings Rated thermal Rated insulation Rated impulse withstand Degree of Pollution Maximum cable EAO voltage voltage rotection Class cross section Ith A v Uimp kV P 16 690 4 IP20 3 2 5mm b Additional Information AC 15 DC 12 DC 13 Ue V le A Ue V lk A P W lo A P W 230 6 24 10 240 2 48 400 4 72 4 288 0 8 58 690 2 125 2 250 0 55 69 250 0 55 138 0 27 68 A CAUTION In order to obtain higher reliability the auxiliary contact circuit should meet the requirments Current gt 5mA 2 2 Operation 2 2 1 Manual Operation The procedures are as follows 1 Turn the AUTO MANUAL LOCK to MANUAL position as shown in Figure 2 16 T gt Ta R AUTO MANUAL LOCK i S switch Indication E ___ Position A Ay of Mark 7o MANUAL Y Kf 1a o SI ee Sisal eee Figure 2 16 Switching the AUTO MANUAL LOCK to MANUAL A CAUTION Make sure AUTO MANUAL LOCK SWITCH lines up with the correct indication position mark 2 Insert the operating handle into the handle hole and rotate the handle according to the position and direction shown in the position indicator widow The handle must be fully inserted into hole or switch will not operate correctly
9. Auro ot Position MANUAL E Mark Figure 2 19 Switching AUTO MANUAL LOCK to LOCK 1 If the transfer switch is not in OFF position the AUTO MANUAL LOCK switch can t be turned to LOCK position 2 If the AUTO MANUAL LOCK switch is not in LOCK position the padlock pull tab cannot be pulled up 2 Pull the padlock pull tab out and lift up to expose the lock hole Then insert the proper padlock into the hole to lock it As shown in Figure 2 20 ASCO Series 230 B2ADTL Transfer Switch User Manual 18 Chapter 2 Installation And Operation Figure 2 20 Padlock lift up A CAUTION The specified diameter of the B2ADTL transfer switch padlock must be 3mm to 4mm ASCO Series 230 B2ADTL Transfer Switch User Manual 3 1 Chapter 3 Maintenance and Troubleshooting 19 Chapter 3 Maintenance and Troubleshooting This chapter describes the transfer switch installation commissioning and common faults and maintenance methods Start Up Function Test 1 To Test Manual Operation Two power supply Sources must be disconnected before manual testing can begin Refer to chapter 2 2 1 to run Manual Operation mode Operate the transfer switch from position to II position and turn back to position with handle The operation should be smooth without interruption If so switch is operating correctly in manual mode 2 To Verify Voltage Detection First make sure the rated vol
10. CE NOTICE is used in this manual to comments or suggestion of a fault situation which if not avoided could result in fault An experienced licensed electrician must install the ATS Each automatic transfer switch contains a rating label Name plate to define the loads Ampere rating Refer to the label on the transfer switch for specific values Do not exceed the values on the rating label Exceeding the rating can cause personal injury or serious equipment damage ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation See the corresponding controller user manual for controller installation details 7 The Automatic transfer switch is connected to an electronic circuit with a power supply that is vulnerable to overvoltage damage therefore it is recommended that users install Class C Surge Protection Devices when using automatic transfer switches and the right wiring methods See Appendix 1 Surge Protection Device for additional 2 1 Installation 1 Connect with the controller 2 Connect Surge Protection Device details and recommended wiring methods 2 1 1 Installation of Transfer Switch The B2ADTL transfer switch dimensions are shown in Figure 2 1 It must be installed in DIN35 Rail to the cabinet First pull out the DIN35 Rail Mounting Snaps of transfer switch Assemble transfer switch to DIN35 rail and then push the DIN35 Rail Mounting Snaps into place The transfer switch has
11. IP20 II e Mounting Method Horizontal or Vertical Product Standards Met EN60947 6 1 and IEC60947 6 1 Environmental Standards Met ROHS and WEEE ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 1 Overview 1 6 Technical Parameters For the technical parameters see Table1 4 Table 1 4 Technical Parameters Item Parameter f 220 230 240 2 poles Rated Operating Voltage Ue Vac 380 400 415 3 poles 4 poles yeas 230 240 380 0 7 4 2 X Ue Operating Voltage Range V Ue 415 0 7 1 15 X Ue Utilization Category AC 33B Rated Insulation Voltage Ui V 800 Rated Impulse Withstand Voltage Uimp kV 8 Rated Short time Making Capacity Icm peak kA 17 Rated Short circuit Withstand Current Icw kA 0 1s 10 Rated Conditional Short circuit Current Iq rms kA 65 Operating Transfer Time s lt 3 5 ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation Chapter 2 Installation And Operation DANGER is used in this manual to warn of a hazard situation which if not avoided will result in death or serious injury A WARNING WARNING is used in this manual to warn of a hazardous situation which if not avoided could result death or serious injury A CAUTION CAUTION is used in this manual to warn of a hazardous situation which if not avoided could result in minor or moderate injury NOTI
12. If fuse is blown out damaged then replace it using an equivalent rated fuse For more information go to Table 1 2 Finally close the fuse housing cover 4 After new fuse has been replaced and if the operator wants to use Auto Mode then switch the AUTO MANUAL LOCK switch back to the AUTO Position 1 Only a professional electrician should operate to check and replace the the fuse Such a person MUST be equiped with insulated rubber boots insulated gloves and insulated tools 2 Before removing the damaged fuse the operator MUST switch the AUTO MANUAL LOCK switch to the MANUAL Position ASCO Series 230 B2ADTL Transfer Switch User Manual Appendix 1 Appendix 1 Surge Protection Device 1 In order to run the Automatic Transfer Switch reliably SPD s are needed before connecting the Automatic Transfer Switch to Source and Source Il It is recommended that the SPD wire connections use V shape wiring method shown in Appended Figure 1 When limited by practical conditions and if it is difficult to adopt V shape wiring one can also use routine direct parallel connection method shown in Appended Figure 2 The connection wire should be as short as possible less than 0 5m when using direct parallel connection method to achieve better protective performance 2 The connection wires should be multi core copper wire with a cross sectional area greater than 10mm AWG6 3 Appropriate MCB or Fuse should be serial connected to the front
13. L Transfer Switch User Manual 8 Chapter 2 Installation And Operation Bridging BusBar Optional Figure 2 2 Mounting Dimension with accessories unit mm Dimensions of Ain Figure 2 1 and Figure 2 2 is shown in Table 2 1 Table 2 1 A Dimensions 2 Pole 3 Pole 4 Pole A mm 241 349 349 2 1 2 Wiring Power Terminals 1 Remove the label cover and terminal shrouds 2 Loosen the screw of wire plate using Hex Tool Allen 4 3 Insert the end of the cable wire into power terminal using a six sided Hex Key Tool rotating clockwise as shown in Figure 2 3 The cross sectional area of the cable wire used to connect the transfer switch should not exceed 70mm Tighten in M clockwise direction Hex Tool Allen Size4 97 3lb in 11Nm 20mm 0 79 2 5 to 70mm 13 to 00 AWG Figure 2 3 Wiring A WARNING The transfer switch inlet and outlet shall be properly connected If a power is emergency power such as a generator or a battery emergency power supply should be connected to the Source Il Cable ends bare wire length of 20 2mm cannot be too long or too short It is essential to tighten all the power terminals using screw torque M8 11Nm 2 1 3 Terminal Shrouds The terminal shrouds are used to isolate and insulate the poles and ensure electrical safety The installation procedures are as follows 1 After wiring insert the terminal shrouds in the sl
14. ase auxiliary contact otherwise do not remove sticker to protect auxiliary contact from dust debris ASCO Series 230 B2ADTL Transfer Switch User Manual 14 Chapter 2 Installation And Operation Square Hole Remove the sticker SEI e O IT WE eet WY AAN AN IN KEIR Y AN rl VARER AVAD N AY NN E A LON Y EKAA V SIAE Y S v Wc WAV Y Figure 2 13 Auxiliary Contact Installation on Top of Another Contact NOTICE 1 The center sticker on the auxiliary contact that is in direct contact with the side plate must be removed before installation of the additional auxilary contact on top of it 2 Keep the center sticker on the outer most auxiliary contact in place to avoid any debris or dust from getting inside 3 The maximum auxiliary contacts that can be used on each side plate are 4 contacts or 2 contacts per slot location There are 4 total slot locations 2 per side plate 3 Next insert the cable clamps into the small round holes on the transfer switch side plate See figure 2 14 There should be 2 clamps packaged together with each optional auxiliary contact Figure 2 14 Cable Clamp 4 After wiring the auxiliary contacts affix the corresponding cable with the closest cable clamp using a cable tie to facilitate and optimize the wiring layout as shown in Figure 2 15 Insert Cable Clamp Figure 2 15 Schematic Diagram for Cable Routing
15. e indicate this when ordering Series 230 Products ASCO Series 230 B2ADTL Transfer Switch User Manual 2 Chapter 1 Overview 1 1 2 Configuration Description and Number of Poles Line and Neutral ACVoltage V B2ADTL B3 250 H ae E E AA Olea ee eal f ef fro fe o L2e _ Ne 1 1 3 Accessory Model Description and Order Information Auxiliary Contacts Optional Accessory AA Auxiliary Contact Quantity Blank 1 Contact A 2 Contacts B 3 Contacts C 4 Contacts Function Code See Diagram Below 132A 132F Auxiliary Contact Auxiliary Contact For example 132BA means 2 contacts closed when the ATS transfer to source II position The Auxiliary Contact Code Definitions 132A 132C The auxiliary contacts can be used to indicate positions with the CLOSE contact see Schematic 1 132D 132F The auxiliary contacts can be used to indicate positions with the OPEN contact see Schematic 2 aes 4 coe Lunction sase Position of Auxiliary Contact Function Code The transfer 1320 132E 132F Swich switch L o 0 y e gt E A Y EA AOS Qa co Ea Schematic 1 132A 132C Diagram Schematic 2 132D 132F Diagram ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 1 Overview 3 1 2 Appearance The appearance of the transfer switch is shown in Figure 1 1 Four poles transfer switch Two poles transfer switch Figure 1 1 Appearance 1 3 Prod
16. er clockwise After hearing a click and the window displays OFF it indicates that the position has successfully switched to the Position OFF O f you need to switch it to Position Normal Source rotate the handle 180 degrees counter clockwise After hearing a click and the window displays I it indicates that the position has successfully switched to Position I The detailed handle rotation positions are shown in Figure 2 17 Oy 04 OFF VOM ws aaa A Je Do 20 A 90 I Normal source pe OFF Center off Position Il Emergency Source If Initial Position is Position OFF If Initial Position is Position OFF If Initial Position is Position OFF Figure 2 17 Switch Rotation Diagram A CAUTION If the AUTO MANUAL LOCK switch is not in the right position MANUAL the handle cannot be inserted If the handle is not inserted into the handle hole the handle will not operate The manual handle operation torque should more than 5Nm Due to high torque of the handle during operation the operator should be careful to avoid from getting injured from touching the AUTO MANUAL LOCK switch and padlock pull tab objects 2 2 2 Auto Operation 1 Remove the operating handle from the handle hole 2 Turn the AUTO MANUAL LOCK switch to AUTO Position as sho
17. er will be reset to complete ok system will be reset the set ASCO Series 230 B2ADTL Transfer Switch User Manual 20 Chapter 3 Maintenance and Troubleshooting Once you successfully set up the manual control mode the Auto LED on the controller panel will blink 1 Electric Operation Test The transfer switch can now transfer and return The operation should be smooth Description of the operation is as follows 7 Manu Control Menu Operation Description anu Action Enter button Scrolling the main menu to S Manu Control Manu Control and press 7 1 Switch Ctrl Next Scrolling the menu to Action Switch Ctrl Switch Control and press Then Scrolling the menu to the target location such as the Enter button Operate the switch again it can be tansferred to Location l Location ite ransfer switch is in location i ae a ee i aes ee OFF or Location II If the switch is in sol Switch Ctrl Pectoling the menu to 2 Location I scrolling the menu to X gt fos and press Enter button the I and pies Enter the switch will not switch should be transferred to p tranfer Location Il 2 Return To The Original Control Mode After completing the electric operation test you can return to the original control mode by using the menu settings Using C1000 Controlle
18. fer switch uses a bridging busbar must first install bridging busbar and cable wire and then install terminal shrouds and label cover Terminal Shrouds when load side is installed with bridging busbar When load side is to be installed using a bridging busbar the terminal shrouds must be installed as follows 1 The terminal shrouds have knock out blocks When using the bridging busbar need to remove knock out blocks as shown in Figure 2 9 Will need to use Industrial Grade Scissors to cut off along the edge to remove knock out blocks May need to clean edge with a knife Figure 2 9 Terminal Shrouds 2 After finished installing bridging busbar and cable wiring install terminal shrouds as indicated in chapter 2 1 3 Auxiliary Contacts Optional Accessory There are many different optional auxiliary contact configurations available for the B2ADTL TS unit See the Figure 2 10 below for what options exists ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation
19. ng is routed correctly Check if the power supply meets the rated voltage range Check if the fuse is properly installed and or destroyed No response in auto mode The handle cannot be inserted in order to Check if the AUTO MANUAL LOCK switch is in MANUAL Position operate the switch manually Check if the transfer switch has been locked Check if the handle is turning in the correct direction based on Chapter 2 2 1 Check if operator is applying enough force to handle recommend operating torque is greater than5N m but less than 16 N m Once handle is inserted one cannot operate the handle Check to make sure the handle has been removed from the handle hole Check to make sure the padlock pull tab has been pushed all the way down to the original unlocked position The AUTO MANUAL LOCK switch cannot be set to AUTO Position Check if OFF is displayed in the position indicator window E I The padlock pull tab cannot be pulled up gt Sheck to make sure the AUTO MANUAL LOCK switch is in LOCK Position For all other issues please contact Emerson Network Power Check and Replace Fuse 1 Before checking the condition of the fuse the operator MUST switch the AUTO MANUAL LOCK switch to the MANUAL Position 2 Then the operator can open the fuse housing cover take out the fuse and check the fuse resistance by ohmmeter or multi meter to determine if fuse is blown out or not 3
20. ots between arc chambers from top to bottom Make sure the terminal shroud hook slides all the way down to the bottom of the arc chamber beam See inset drawing on Figure 2 4 ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 9 Terminal Shroud Insert Termina Shroud along the slot Terminal Shroud Hook SOSA Pes o eto RRT a 222 oS 950 0 Beam on bottom of arc chamber y slot Figure 2 4 Mounting Terminal Shrouds 2 When finished snap each label cover back into its original position Make sure that the correct label LINE versus LOAD is showing on the correct side See Figure2 5 AA a E E EA He d AE O AI ee im oa fro enoa uo DS E FE ES ce MI S A E Figure 2 5 Label Cover Position Description A CAUTION is showing on the correct side See Figure 2 5 Make sure that the correct label LINE versus LOAD 2 1 4 Optional Accessory Installation Bridging Busbar Optional Accessory It is used to connect the switch and II load side terminals together ASCO Series 230 B2ADTL Transfer Switch User Manual 10 Chapter 2 Installation And Operation Source Load Terminal Arc Chamber Source II Load Terminal Figure 2 6 Installation of Bridging Busbar The installation procedures are as follows 1 Identify the transfer switch load side terminals 2 As shown in Figure 2 6 firs
21. r 1 According to The 230 Series Automatic Transfer Switch C1000 Intelligent Controller User Manual the DIP 7 8 is set to ON ON the run LED will blink and one of the switch s Position Indication LED s will blink The controller is now in manual control mode RUN ALARM Source Source ll O Transfer Switch Position 2 The blinking LED is the target position that the switch will transfer to Press the key less than 3 seconds the position indication LED will blink alternately to show which position is target transfer Choose a transfer target position 3 Press the key 3 Sec and the switch will transfer to the target position 4 The switch can transfer and return by this method and the operation should be smooth 5 According to The 230 Series Automatic Transfer Switch C1000 Intelligent Controller User Manual the DIP 7 8 is set to automatic or remote Mode and the controller will exit manual control mode ASCO Series 230 B2ADTL Transfer Switch User Manual 3 2 3 3 Chapter 3 Maintenance and Troubleshooting 21 Maintenance To ensure consistent reliability of the transfer switch to make sure it is operating normally regular maintenance testing should be conducted Itis recommended to do so once every three months Common Troubleshooting Table 3 1 Troubleshooting Guideline Troubleshooting Issues Recommended Action Check if the AUTO MANUAL LOCK switch is in AUTO Position Check if the wiri
22. rance product composition application environment mechanical and electrical parameters of this transfer switch 1 1 Model Description and Order Information 1 1 1 Model Description Taking B2ADTLB30160HD00 as an example the model description is shown in Table 1 1 Table 1 1 Model Description and Order Information B2ADTL B3 0160 H D 0 0 a Description D soles 230 B2ADTL transfer B2ADTL Series 230 B2ADTL ansia switen switch Center off three position design B1 2 Poles Sigle Phase 220V 240V 2 Wire with Neutral Line 02 2 Poles Two Phase 220V 240V 2 Wire without Neutral Line Number of poles configuration B2 3 Poles Two Phase 220V 240V 3 Wire with Neutral Line 03 3 Poles Three Phase 380V 415V 3 Wire without Neutral Line B3 4 Poles Three Phase 380V 415V 4 Wire with Neutral Line 0016 16A 0020 20A 0025 25A 0032 32A 0040 40A Rated operating current code 0050 50A 0063 63A 0080 80A 0100 100A 0125 125A 0160 160A D 220V E 230V Rated operating voltage F 240V code H 380V J 400V K 415V Controller D C1000 Standard Controller E C2000 Standard Controller 0 No accessory Accessory Xx With accessory Such as Auxiliary Contact 132A 132F and Bridging Busbar 132J Enclosure 0 No enclosure Notes Default frequency setting is 50Hz If application frequency requires 60Hz pleas
23. ransfer Switch NC Normally Closed NO Normally Open ASCO Series 230 B2ADTL Transfer Switch User Manual
24. rotection Device ul Connection Wiring L1 Connection Wiring f Lenth Im ene Lenth gt 1m Source 12 Source 3 m B Is N MCB or Fuse teen MOB or Fuse Surge Protection L Grouding Cable Surge Protection Grouding Cable Device Wiring from Lenth lt 0 2m Device Wiring from Controller Lenth lt 0 2m Main Circuit to Controller Main Circuit to c Grand lenth lt 0 5m Siete Grand lenth lt 0 5m cable Line lt 2m G gt Class C Surge T Class C Surge Protection Device Appended Figure 1 V Shape Wiring Method i Connection Wiring Series230 Tenth gt Im Souree 12 Transfer gt Switch MCB or Fuse all BUCO Ne Surge Protection Device Wiring from Main Circuit to Grand lenth lt 0 5m Class C Surge Protection Device F Connection Wiring Load Lenth Im L1 Source 12 Ir B N MCB or Fuse Surge Protection Device Wiring from Main Circuit to Grand lenth lt 0 5m Class C Surge Protection Device ey Cable Line lt 2m E Controller Grouding Cable Lenth lt 0 2m Appended Figure 3 Wrong Connection Method Protection Device Appended Figure 2 Direct Parallel Connection Method ASCO Series 230 B2ADTL Transfer Switch User Manual Appendix 2 23 Appendix 2 Glossary ATS Automatic T
25. t remove the label cover and terminal shrouds then insert the bridging busbar between the Source load side terminal and the Source II load side terminal In order to install the bridging busbar one might need to loosen each wiring plate seeing Figure 2 7 in the power terminal using the Hex Tool Because there is a spring inside each power terminal one will need push the wiring plate down using a screw driver or Hex Tool to expose an opening to insert the bridging busbar into the slot insert see Figure 2 8 This will need to be done one power terminal at a time starting from far left or far right power terminal When all eight Bridging Busbar terminals are inserted then tighten each wiring plate in each Power Terminal 11Nm Shown in Figure 2 6 and Figure 2 7 the bridging busbar is inserted between the static contact and power terminal Bridging Bar PTA CAE Wiring Plate IIA ATA Static Contact e Copper plate ZAN SU Power Terminal 4 Arc Chamber SP A AW He IND DAA J When push the wire plate y down an opening occurs to insert the bridging busrbar into Figure 2 8 The View Bridging Busbar inserted ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 11 A WARNING 1 The bridge busbar can only be used for the LOAD SIDE of the switch 2 Recommended torque to be used for tightening the wiring plate M8 11N m 3 When trans
26. tage of the transfer switch on the nameplate is the same as the dual power supply rated voltages Next review the C2000 or the C1000 controller to make sure the power is being supplied to transfer switch Source and Source II Auxiliary Indication LED lights are on green This should indicate your wiring is correct If using the C2000 controller Double check and measure the dual supply voltage to make sure voltages are consistent to what is indicated on the C2000 controller Source Source Il When measuring Voltage pay attention to not touch the terminals and copper bars otherwise it could result in death or serious injury 3 To Test Electric Operation This is used to test the controller in electric operation mode and operate the transfer switch electrically Using C2000 controller Menu Setting 2 Settings eer trol Menu Operation Description Scrolling the main menu to Settings Setting and press Enter button 2 4 Control Mode SL priar Scrolling the Setting menu to The Control Mode Menu will display Control Mode Control Mode and press the last settings for example the Enter button default control mode is S1 Prior 2 4 Control Mode Manual Control Scrolling the Control Mode menu Must press the Enter button when to Manual Control and press the Control Mode is setted the Control Mode e a Enter button and then setting is contorll
27. uct Composition Series 230 automatic transfer switch includes one transfer switch and one controller The B2ADTL Size has multiple ampere rating options Series 230 B2ADTL transfer switch unit can work with either the C1000 or C2000 controller The following accessories are included as standard in the Series 230 B2ADTL automatic transfer switch package see Table 1 2 Table 1 2 Series 230 B2ADTL Transfer Switch Standard Accessories Accessories Name Model and Specification Part Number 2 Pole 3 Pole 4 Pole Terminal Shrouds two poles LDZ1F0160 2 63201585 4 pcs Terminal Shrouds four poles LDZ1F0160 4 63201502 4 pcs 4 pcs Handle LHS2F 21501781 1 pcs 1 pcs 1 pcs Connection Cable Power Cable amp Signal Cable 04119032 1 set 1 set 1 set Fuse 0215 500MXP UDA 500 19040344 2 pcs 2 pcs 2 pcs User Manual en ee aa Transtar Switch 31012636 1 copy 1 copy 1 copy The following accessories are included as optional in the Series 230 B2ADTL automatic transfer switch package see Table 1 3 Table 1 3 Series 230 B2ADTL Transfer Switch Optional Accessories Function Code Accessories Name Model and Specification Part Number Quantity 132JA Bridging Busbar two poles LBS1F0160 2 02356097 1 132JB Bridging Busbar three poles LBS1F0160 3 02357091 1 132JC Bridging Busbar four poles LBS1F0160 4 02355942 1 132A 132AA 132AB 132AC Auxiliary Contact NO LAP1F10 16021426 1 2 3 0r 4 13
28. wn in Figure 2 18 ASCO Series 230 B2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 17 ES gt Z PON AUTO MANUAL LOCK r aa o Switch Indication Position Mark e J A N O o J r Soe Ha Figure 2 18 Switching AUTO MANUAL LOCK to AUTO Make sure AUTO MANUAL LOCK switch lines up with the correct indication position mark 3 Once AUTO MANUAL LOCK switch is in the AUTO Position the switch will automatically transfer to the position that is currently set in the controller For a description of how to set the positions in the controller refer to the Series 230 C1000 Controller User Manual or Series 230 C2000 Controller User Manual 1 If the handle has not been removed the AUTO MANUAL LOCK switch cannot be switched to the AUTO Position 2 After the manual operation the operator must ensure that the AUTO MANUAL LOCK switch moves back to the AUTO Position and the Auto Manual Lock switch lines up with the AUTO Position indicator mark Otherwise the transfer switch will not work in Automatic Mode 2 2 3 Padlock In order for the Padlock Pull Tab to function properly one must ensure that the switch is in Manual Mode AND the handle is in the Position OFF To do this do the following in this order 1 Ensure that the AUTO MANUAL LOCK switch is in LOCK position as shown in Figure 2 19 Indication
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