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SELWOOD SPATE PD100 - Emco Oilfield Services

1. 1 37 10 10 PD100 Lombardini LDW702 Skid Chassis Assy Build No 0408265000 39 Safety Precautions 1 2 10 11 PD100 Hydraulic Motor 0410293000 43 1 GENERAL 4 11 Lombardini LDW702 wiring diagram 44 1 1 Installation ee 4 1 2 REPE 4 13 4 1 4 02 4 1 5 Electric 22 222 4 1 6 Spate PD100 Standard Data 5 2 ROUTINE 5 3 LUBRICATION AND FASTENING TORQUES 6 Pump Eubrication ett sehen 6 Engine SUMP 1 1 1 1 1 1 ener 6 4 INSTALLATION COMMISSIONING amp OPERATION 4 1 MiTo e clic 4 2 4 21 Commissioning Period 4 2 2 After Commissioning Period 6 4 3 Fastening Torques eee 7 5 CONDITIONS OF WARRANTY 7 6 GENERAL OPERATION 6 1 Em 6 2 Suction 6 3 Securing and Joining Hoses 7 64 Oil Handling 8 6 5
2. y 9 8 L 9 A F9 59 89 ZI X ZS A 2 8 6 o NIA LG A 6t ASt A GF CI 8 v 99 v 8 8 TL 86 8 X l 98 19 LEG A EC A TC y 19 X 55 32 A Selwood Spate PD100 Manual 10 7 PD100 Lombardini LDW702 Site Chassis Assy c w Chalwyn valve and spark arrestor build No 0407340000 From Serial No 422d ITEM No DESCRIPTION PART No QUANTITY 4 PD100 Pump Body Unit 0004940200 1 5 4 Wheel Site Chassis 105 Litre Tank 0406047000 1 6 Drive Shaft Extension 0004505760 1 7 Fuel Line Tank To Lift Pump 0406060000 1 8 Fuel Line Return 1092071000 1 9 Baseplate Guards 0406061000 1 10 Ehaust heat blanket 0407341000 1 11 Lombardini LDW702 Chalwyn amp Sp Arrestor kit 92700 0272 1 12 Lombardini LDW702 Diesel Engine 92010 0004 1 13 Gearbox RM20R BD110 15 i 92611 0003 1 14 F80 Tyre 9601080048 1 15 F80 H Flange 9601080003 1 16 F80 F Flange 9601080002 1 17 Lock Bush Code 2517 38 Bore 9631201238 1 18 Taper Lock Bush Code 2012 30 Bore 9631201230 1 19 Radiator Guard 1305265000 1 20 Coupling Guard RH 0406048000 1 21 Coupling Guard LH 0406049000 1 22 Pump Mounting Bracket 0890014000 1 23 Pump Mounting Bracket 0890015000 1 24 Lifting Eye 0406050000 1 25 Manufacture Label 0015071000 1 26 Strainer not il
3. surcar ana 8 6 6 High Pressure and Jetting 8 6 7 _ 1 8 7 FIELD SERVICING eene 9 7 1 Dismantle Pump Cylinder 9 7 2 Examination and Replacement of Flexible Comiponehts ra 9 721 Priming Annulus A11 9 7 2 2 Connecting Rod Cylinder Seal A50 7 2 3 Actuator Seal A13 7 24 Pressure Regulator Assembly A1 8 WORKSHOP SERVICING 11 8 1 Dismantle Pump Drive Mechanism 11 8 2 Assemble Pump Driver Mechanism 12 9 FAULT FINDING GUIDE 15 10 PARTS LIST ite anne nnns 19 19 1 Pump Parts 0 ctc 19 10 2 Drive Mechanism and Extension Drive 21 10 3 Coupling Assembly and Gearbox Drive Lombardini LDW702 23 10 4 4 Wheel Site Chassis 0406047000 25 10 5 Plastic fuel tank assembly 1502478000 27 10 6 PD100 Lombardini LDW702 Site Chassis Assy 0406055000 29 1 1 1 Selwood Spate PD100 Manual GENERAL INFORMATION Installation The pump unit and its associated baseplate or trolley mounting should be positioned on a firm horizontal platform and in the
4. 00 04 790000 Stud Tubes Press Tool Pt No 00 04 785000 Pt No 00 04 786000 Sn Side Plate Pt No 00 04 795000 Support Base Pt No 00 04 794000 Attach the sideplates Pt No 0004795000 and Pt No 0004796000 to the pump body by sliding them on to the pump body cylinder studs A04 ensuring that the location pins on the bottom edge of the sideplates are facing away from the pump body and pointing in the same direction as the pump s suction spigot The angled edge of the sideplate must be towards the suction spigot Place the stud tubes Pt No 0004786000 on to the cylinder studs A04 to act as spacers and secure with the cylinder head nuts A21 Screw the centre peg Pt No 0004797000 into the centre of the support base Pt No 0004794000 to its lowest point Lift the pump body with the attached sideplates on to the support base with the pump suction spigot facing down locating the sideplate pins into the holes in the support base and the centre peg into the hole below the pump s suction spigot The pump suction spigot should be away from the operator for the assembly of the drive mechanism into the drive mechanism housing Centre Peg Pt No 00 04 797000 T Stud Tubes P Pt No 00 04 786000 12 10 11 12 13 Selwood Spate PD100 Manual Place the rear main bearing 01 over the bearing recess in the drive mechanism housing posit
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6. We earnestly advise users to ensure that at least the following actions are taken 1 Check these oil levels daily a Engine b Gearbox oil chamber 2 In cold weather when there is a possibility of frost always drain water from the pump particularly where the pump may experience long periods of inactivity During these conditions drain the following areas a Pump b Delivery manifold and pipework A CAUTION Failure to drain the pump body and delivery line in these conditions could result in the pumped product residue freezing and cracking the casing and manifold 3 Do NOT run the pump if significant quantities of water escape through the bearing frame drain hole This indicates failure of the inner neck seal and must be repaired before running can continue Refer to servicing instructions for further advice 4 Do NOT run the pump if malfunction is suspected in any of its parts 5 A hose strainer should always be fitted to the free end of the suction line if there is a possibility of oversized solids entering the pump The dimensions of rocks pebbles etc must not exceed 16mm Refer to Selwood Ltd if in need of advice in this connection 6 As loss of prime and indeed loss of on stream performance can easily arise as the result of leaking pipework joints we recommend that all line fittings associated with the pump should be checked periodically for air tightness 7 Itis most Important to us
7. 5m 18ft H20 can cause water hammer problems in manifold Refer to Output and Head are less than Published Figures Action 5 for data Negative delivery heads are only permissible if the pump is fitted with a snifter valve Refer to Selwood Ltd for advice The pump is coupled to its driver by means of a pin and bush coupling It is important that the rubber bushes should be in good condition If a strainer is not fitted over sized solids can pass into the pump Maximum permitted size 16mm 0 62in The problem could be due to a loose actuator nut or to failure of the drive shaft or eccentric bearings PUMP MECHANISM IS SEIZED AND CANNOT BE ROTATED BY HAND ACTION 1 Check that ice has not formed in pump body Check for over size solids in pump Check that drive shaft bearings have not seized COMMENT This condition can easily arise in cold weather if the pump is stationary and has not been drained Absence of a strainer can lead to unacceptably large solids entering the pump and obstructing the actuators Bearing seizure can arise if the pump has been operated for long time periods with a failed connecting rod seal Refer to Selwood Ltd if the above advice does not solve your problem Anne ESE Selwood Spate PD100 Manual THIS PAGE INTENTIONALLY BLANK 17 Selwood Spate PD100 Manual Oat T ane Y O 0 ANO Qu A32 A24 1 Y N 8 O 20 M 9
8. A24 BA gt gt GRUT Selwood Spate PD100 Manual 10 PARTS LIST 10 1 Pump Parts ITEM DESCRIPTION PART NUMBER QTY A01 PD100 Spigot 0004401000 1 PD100 Bogy Electric Spigot 0491026000 1 PD100 Bogy 4 BSP Female thread 0497065000 1 PD100 Electric 4 Female thread 0400355000 1 A02 Drain Tap 9520003000 3 A03 Rubber Plug 0004447000 1 A04 Cylinder Stud 0004440000 8 A05 Connecting Rod Cylinder Seal 0004416000 2 A10 Suction Port Plate 0004415000 2 A11 Priming Annulus 0004420000 4 A12 Oylinder Body Ring 0004423000 2 A13 Actuator Seal 0004437000 2 A14 Actuator 0004419000 2 A15 Actuator Washer 9030610359 6 A16 Actuator Nut 0004422000 2 A17 Actuator Valve 0004421000 2 A18 Delivery Port Plate 0004424000 2 A19 Oylinder Head Assy 0004425000 2 A20 Flat Washer 5 8 0004428000 8 A20a Taper Washer 9030160306 4 A21 Cylinder Nut 5 8 BSW 0004412000 8 A23 Spring Washer 5 8 0004433000 8 A24 Full Nut 5 8 BSF 0004430000 12 A25 Induction Connector Rubber 0004436000 2 A26 Induction Connector Selclamp 0004453000 2 A27 Flood Prime Manifold 0004414100 1 A28 Manifold Bracket L H 0004426000 1 A29 Manifold Bracket R H 0004427000 1 A30 Body Manifold Bracket Bolt 5 8 BSF x 2 0004429000 4 A31 Manifold Manifold Bracket Bolt 5 8 BSF x 1 1 2 0006742000 4 A32 Manifold Flange Joint 00144x9000 1 A33 Delivery Connector Spigot 0004474000 1 Delivery Connector 4 BSP Male 0497062000 1 A34 27
9. Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Pumps and engines may be fitted with seals or O rings manufactured from VITON or similar material When temperatures reach 400 C 720 a corrosive acid is produced which cannot be removed from the skin If signs of material decomposition are evident or if in doubt always wear disposable heavy duty gloves Selwood Spate PD100 Manual SAFETY PRECAUTIONS WARNING ALL ITEMS IN THIS SECTION IF NOT STRICTLY OBSERVED COULD RESULT IN SEVERE PERSONAL INJURY OR LOSS OF Use only lifting equipment of suitable capacity for the size and weight of the equipment being lifted The equipment must always be lifted using safe working practices and in accordance with any local and national guidelines or statutes If in doubt consult Selwood Pumps or a local lifting expert Whilst lifting the unit keep personnel well away and never allow people underneath Personnel working on the pump must always wear clean correctly fitting clothing and safety footwear Clothing impregnated with oil or fuel can constitute a health hazard through prolonged contact with the skin and may also constitute a fire hazard Check the type of liquid that the pump has been employed on before working on them Residues could be hazardous to your health If in doubt flush thorough
10. case of portable units restrained from accidental movement If the pump is fitted with push on type suction and delivery spigots the hoses must firmly secured on these spigots with heavy duty clamps or clips capable of withstanding the system operating pressure The integrity of the hose clamping arrangements should be checked at regular daily intervals in the case of static installations or whenever the pump is repositioned in the case of portable units Similar precautions should be taken with clamps securing multiple lengths of hose on installation where long delivery and suction lines are involved Delivery hose and any associated pipework should be capable of withstanding the maximum system operating pressure Suction hose should be of non collapsible variety Where used with rigid pipework at least 2M of flexible pipe should be used on both suction and delivery connections 1 2 Operation di A CAUTION The pump should only be operated within the speed and pressure limits detailed in the operating handbook for the model in question If there is a danger of freezing the fluid normally retained within the pump between operating cycles should be drained off through the drain taps provided A WARNING Positive displacement pumps of the PD100 type should not be run against a closed valve on the delivery side If there is a danger of high system pressures developing because of closed delivery valves or some other reason
11. clearances large there is no tendency for high abrasive wear 6 6 High Pressure and Jetting Delivery pressures up to 2 1bar 30psi or 21 3m 70ft water head may be pumped For jetting in wellpoints water pressures up to 3 4bar 50psi may be applied for short periods With high water pressures and high air capacity of 11 8l s 25cfm the pump is ideal for wellpoint de watering jetting and operating the wellpoints 6 7 Frost and To prevent ice damage in cold weather remove the suction and delivery hoses open the drain taps in the Pump cylinders and continue to run the pump until all water has been expelled Selwood Spate PD100 Manual 7 FIELD SERVICING 7 1 Dismantle Pump Cylinder 1 Slacken the flood prime manifold connector clamp A26 and undo the four flood prime manifold securing bolts A31 Remove the flood prime manifold A27 Remove the pump cylinder head nuts A21 and the cylinder head A19 Remove the outer priming annulus A11 and delivery port plate A18 Remove the actuator nut A16 with actuator valve A17 Remove the three actuator washers A15 from the connecting rod A38 Q C A A11 A12 A13 A14 7 2 Examination and Replacement of Flexible Components Actuator Valve A17 Priming Annulus A11 These flexible mouldings of synthetic rubber are oil resisting and are not expected to fail in normal use Look for splits due to excess pressure or distortion
12. cylinder rings 10 Check that actuators reciprocate freely when pump shaft is turned 11 Check that drain tap is not open OUTPUT AND HEAD ARE LESS THAN PUBLISHED FIGURES ACTION 1 Check strainer and suction pipework for blockages Also check that air is not being pulled through a vortex created in the supply reservoir 2 Check sizes of suction and delivery hoses 3 Check condition of annular valves and flexing seals 4 Check for solids trapped in pump body and manifold 5 Check pump speed 15 flow resistance thus increasing the head against which the pump has to operate and reducing output Entry of air through faulty pipe joints will have a similar effect Reduction also occurs if air is entrained through a vortex to eliminate increase strainer s submergence Use wire reinforced hose for suction system Length should be minimised and pump sited as close to supply reservoir as possible Unnecessary bends and fittings should not be incorporated in either the suction or delivery pipework systems Stop valves downstream of the pump must never be closed when pump is running When at rest the priming annuli should touch their seats Flexing seals should be free from cracks and perforations Blockages are most unlikely to occur if the correct strainer is fitted Normal operating pump speed is 1000 rev min Selwood PD100 Manual FLUID ESCAPING FROM PUMP UNIT ACTION 1 If fluid is leaking from dra
13. shaft short shaft end first through the uppermost connecting rod bearing press the eccentric shaft until it is fully home and remove the support tool Pt No 0004798000 The connecting rods should now be within 0 75 to 1 0mm of the centre in each connecting rod seal housing in the pump body casting Extend the centre peg Pt No 0004797000 in the support base by screwing it up until it firmly rests under the end of the positioned eccentric shaft Fill the mechanism housing with a suitable lithium based high melt point grease Shell Alvania 3 suitable for the United Kingdom and similar climates to the level of the upper surface of the uppermost connecting rod 13 Alignment Tool Drive Mechanism Housing Connecting Rod Side Plate Connecting Rod Support Tool Centre Peg Stud Tubes Side ate Pt No 00 04 796000 Support Base Position of the Pump for the insertion of the drive mechanism assembly NOTE The pumps suction spigot is away from the assembler for the complete assembly operation Connecting Rod Upper Connecting Rod Lower Connecting Rod Support Tool Positioning for the Connecting Rod Support Tool Selwood Spate PD100 Manual Carefully position the front main bearing housing assembly 01 and 08 on to the eccentric shaft ensuring that one of the two slots in its outer edge is in line with the drain hole in the pump body casting 14 Plac
14. 0 Stud Tubes 4 0004789000 Press Tool 1 0004790000 Steady Ring 1 0004792000 Support Tube 1 0004794000 Support Base 1 0004795000 Side Plate 1 0004796000 Side Plate 1 0004797000 Centre Peg 1 0004798000 Connecting Rod 1 Support Tool 0004440000 Cylinder Studs 2 0004412000 Nuts for Studs 2 Bolts 7 BSW 3 Ig 2 The drive mechanism components in order of assembly into the pump body lowest illustration 01 first Selwood Spate PD100 Manual 9 FAULT FINDING GUIDE Proceed in the sequence in which the Actions are given PUMP WILL NOT PRIME OR LOSES PRIME HAVING PUMPED PRODUCT FOR A BRIEF PERIOD OF TIME ACTION 1 Check that pumping chambers contain liquid COMMENT The pump s priming ability will be greatly increased if the chambers are filled This pump is capable of priming to a maximum vertical height of 8 5m 28ft H20 Priming problems are VERY often caused by faults in supply pipework Air must NOT be allowed to pass into the system across couplings etc Do not use un reinforced hose Always fit a strainer of correct size and type either to the submerged end of the hose or into the pump s suction spigot Selwood Ltd provide special strainers for this purpose they are easy to clean but difficult to remove As viscosity rises pump speed must be reduced Refer to Selwood Ltd for advice in connection with specific fluid and duty requirements Occasionally solids become trapped and so prevent the v
15. 100 Lombardini LDW702 Site Chassis Assy 0406055000 42 Stud M10 9001050 03 2 43 Socket HD Capscrew M6x8 9005060080 6 44 Hex HD Setscrew M6x12 9000060121 4 45 Hex HD Setscrew M6x20 9000060201 8 46 Hex HD Setscrew M6x25 9000060250 2 47 Hex HD Setscrew M10x16 9000100161 1 48 Hex HD Setscrew M16x45 9000160451 4 49 Hex HD Setscrew 5 16 UNCx1 9050101001 6 50 Hex HD Setscrew M12x35 9000120351 1 51 Hex HD Bolt M10x40 9001100401 2 52 Hex HD Setscrew M8x18 9000080181 4 53 Hex HD Bolt M16x60 9001160601 8 55 Hex Self Locking Nut M10 9025100344 4 56 Hex Self Locking Nut M6 9025060344 4 57 Hex Self Locking Nut M16 9025160344 4 58 Hex Self Locking Nut 3 8 BSF 0003233800 8 59 Hex Self Locking Nut M12 9025120344 1 60 Hex Plain Nut M6 9025060004 2 61 Hex Plain Nut M16 9025160004 8 62 Hex Self Locking Nut M8 9025080344 2 63 Spring Washer M6 9030060229 14 64 Spring Washer M10 9030100229 5 65 Spring Washer M12 9030120229 1 66 Spring Washer M16 9030160229 8 67 Spring Washer 5 16 0003396000 6 68 Spring Washer M8 9030080229 2 69 Plain Washer M6 9030060024 4 70 Plain Washer M12 9030120004 1 71 Plain Washer M16 9030160024 4 72 Plain Washer 3 8 0003393000 8 73 Plain Washer M10 9030100024 4 74 Shakeproof Washer 0003378000 1 75 Taper Washer M16 9030160306 4 76 Hammer Drive Screw 9045002259 4 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 31 Selwood PD100 Manual t a U 18 487 k 2
16. 5000 ITEM No DESCRIPTION PART No QUANTITY 1 PD100 Lombardini Skid Base 0408254000 1 2 PD100 Lombardini Sub Chassis 0408255000 1 4 PD100 Pump Body 0004940200 1 6 Drive Shaft Extension 0004505760 1 7 Fuel Line Tank To Lift Pump 0406060000 1 8 Fuel Line Return 1092071000 1 9 Baseplate guards 0406061000 1 10 Radiator Guard 1508250000 1 11 Fuel Tank Assy 105 Ltr Plastic Tank 1502478000 1 12 Lombardini LDW702 Diesel Engine 92010 0004 1 13 Gearbox RM20R BD110 15 i 92611 0003 1 14 F80 Tyre 9601080048 1 15 F80 H Flange 9601080003 1 16 F80 F Flange 9601080002 1 17 Lock Bush Code 2517 38 Bore 9631201238 1 18 Taper Lock Bush Code 2012 30 Bore 9631201230 1 19 Engine Guard Kit 1305265000 1 20 Coupling Guard RH 0406048000 1 21 Coupling Guard LH 0406049000 1 22 Pump Mounting Bracket 0890014000 1 23 Pump Mounting Bracket 0890015000 1 24 Lifting Eye 1508249000 1 25 Manufacture Label 0015071000 1 26 Strainer 0004435000 1 27 Battery Tray 0008201000 1 28 Battery Box 0008509520 1 29 Battery 12V 40AH 9296121900 1 30 Clamp Bracket 0008509550 2 31 Battery Lead Positive 0008981000 1 32 Battery Lead Negative 0008980000 1 33 Terminal Boot 0006712000 2 34 Grommet 9705005000 1 35 Cable Tie 9705004000 2 36 Cable Clip Self Adhesive 9705003000 1 37 A V Mount 9680M00044 4 38 Blanking Grommet 9700 00001 1 39 Adaptor Plate 0406053000 2 40 Label Rating Plate 1594154000 1 39 EEE Selwood Spate PD100 Manu
17. Connector Flange Bolt 5 8 BSF x 1 0004444000 4 B06 Connecting Rod Collar 0004482000 2 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 19 Selwood Spate PD100 Manual E p LA 3 QN 0 ggg Selwood Spate PD100 Manual 10 2 Drive Mechanism and Extension Drive Shaft From Serial No 151 ITEM DESCRIPTION PART NUMBER QTY 801 Bearing 9300631332 2 B02 Main Bearing Spacer 0004498000 1 B03 Drive Shaft 0004403000 1 B04 Connecting Rod Bearing 0004404000 2 B05 Connecting Rod 0004405200 2 Connecting Rod Collar 0004482000 2 B07 Connecting Rod Spacer 0004499000 1 B08 Main Bearing Housing 0004417000 1 B09 Pump Half Coupling 0004408000 1 B10 Pump Half Coupling Key 3 8 x 1 4 x 12 0004407000 1 B11 Coupling Rubber 0004411000 2 B12 Engine Half Coupling Key 7 16 x 9 32 x 1 0004418000 1 B13 Engine Half Coupling 0004406000 1 B13 Motor Coupling Electric Drive 0496177000 1 B14 Bearing Housing 0004505741 1 B15 Hex Head Bolt 7 16 BSF x 2 lg 0004491000 6 B16 Plain Washer 7 16 Dia 0004473000 6 B17 Nyloc Nut 7 16 BSF 0004472000 2 B18 Key 10 x 8 56 lg one end round 9041105613 1 B19 Drive Shaft 0004505750 1 B20 Ball Bearing 6309 2RS 9300630932 1 B21 Ball Bearing 6208 2RS 0003204000 1 B22 Internal Circlip 100 2 Housing 9401001001 1 B23 External Circlip 40 8 Shaft 9401000401 1 B24 External Circlip 45 Shaft 9401000450 1 B25 Coupling Space
18. Selwood Spate PD100 Manual SELWOOD SPATE PD100 Operating amp Service Manual The products of Selwood Limited are designed developed and produced in the company s Chandler s Ford factory Many features are covered by world wide patents Product names such as Spate Simplite and Seltorque are registered trade marks As all products are subject to continuous development the company reserves the right to alter the specifications and information given in this manual without prior notice Whilst every care has been taken in the preparation of this publication the information it contains must not be regarded as binding Amendments to this publication will only be issued to cover those design changes which fundamentally alter the build or operation and servicing procedures They will be distributed through the company s dealers and agencies Your attention is drawn to the following symbols used throughout this manual CAUTION This caution symbol draws attention to special instructions or procedures that if not correctly followed may result in damage to or destruction of equipment WARNING This warning symbol draws attention to special instructions or procedures that if not strictly observed may result in personal injury WARNING A WARNING SYMBOL WITH THIS TYPE OF TEXT DRAWS ATTENTION TO SPECIAL INSTRUCTIONS OR PROCEDURES WHICH IF NOT STRICTLY OBSERVED MAY RESULT IN SEVERE PERSONAL INJURY OR LOSS OF LIFE Addi
19. T NUMBER DESCRIPTION OF PART 23 Selwood Spate PD100 Manual 10 4 4 Wheel Site Chassis 0406047000 ITEM DESCRIPTION PART NUMBER QTY 1 Fuel Tank Assembly 105 Litre Plastic 1502478000 1 2 Chassis Frame 0406062000 1 3 Front Axle 1502158000 1 4 Rear Axle 1502159000 1 5 Pivot 1502167000 1 6 Drawbar Pivot Pin 0015053000 1 7 Pivot 0015054000 1 8 Axle Pivot Pin 0015055000 1 9 Drawbar 1502156000 1 10 Wheel 405 Pneumatic Tyre 9620440525 4 11 Grease Nipple straight 1 8 BSP 9580P00101 1 12 Hex Head Bolt M16x55 LG 9001160551 4 13 Hex Head Setscrew M12x30 LG Wedglok 9000120302 1 14 Hex Head Setscrew M12x35 LG 9000120351 6 15 Hex Self Locking Nut M16 9025160344 4 16 Hex Self Locking Nut M12 9025120344 6 17 Plain washer 1 Dia 0003382000 6 18 Plain washer 114 Dia 0006666000 2 19 Split Pin Y x 1 LG 0006667000 8 20 Plain Washer M12 9030120024 6 21 Split Roll Pin 4mm Dia x 14 LG 9042040140 1 22 Plain Washer M16 9030160024 8 23 Lock washer M12 9030120504 1 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 25 EEE EEE Selwood PD100 Manual 14 26 Selwood Spate PD100 Manual 10 5 Plastic fuel tank assembly 1502478000 ITEM DESCRIPTION PART NUMBER QTY 1 Plastic Fuel Tank 105 Ltr 1502503000 1 2 Fuel Tank Inspection Cover 1503405000 1 3 Fuel Tank Inspection Cover Gasket 1503406000 1 4 Fuel Tank Feed Filter Assy 0006671000 1 5 Fuel Tank F
20. W Electric On Static Chassis Build 0496179000 ITEM No 5 8 9 10 11 12 13 15 16 17 18 21 23 24 25 28 29 31 34 35 DESCRIPTION PD100 Pump Unit Electric Electric Static Chassis 0132 400V 3PH 50Hz 6 Pole 1000rpm Pump Mounting Bracket Pump Mounting Bracket PD100 Coupling Spacer PD100 Electric Coupling Anti Vibration Mount Pump Identification Plate Hammer Drive Screw Rating Plate Stud M16 Hex HD Bolt M12 x 45 Hex HD Bolt M16 x 60 Hex HD Setscrew M16 x 30 Taper Washer M16 Spring Washer M16 Plain Washer M12 Plain Nut M16 Hex Self Locking Nut M12 PART No 0493057000 0493051000 92205 0003 0890014000 0890015000 0496178000 0496177000 9680007000 0015071000 9045002259 1594154000 0493058000 9001120451 9001160601 9000160301 9030160306 9030160229 9030120024 9025160004 9025120344 QUANTITY 1 1 4 RP BP po poo E 10 9 PD100 5 5kW Electric Site Chassis parts NOT ILLUSTRATED Build No 0497008000 ITEM DESCRIPTION PART NUMBER QTY 8 Site Chassis Assy 0497006000 1 Lifting Eye 0008058100 1 For all other parts see static electric and substitute site chassis for item 8 static chassis When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 37 EEE Selwood Spate PD100 Manual 38 A Selwood PD100 Manual 10 10 PD100 Lombardini LDW702 Skid Chassis Assy Build No 040826
21. accidental contact by operators the exhaust system should be lagged or screened and the outlet directed away from operators or other persons likely to be nearby Direct contact with flammable materials of all types must be avoided The importance of adequate ventilation to ensure removal of exhaust fumes when engines are operated in enclosed or covered accommodation cannot be overstressed Engines should not be run in hazardous explosive atmospheres Access and Operation Ensure that the operator can start control and stop the engine easily by making all controls readily accessible Fit remote controls if access is difficult Follow the instructions laid down in the engine manufacturer s Operators Handbook for starling operating and stopping procedures Fuel In addition to the fire hazard associated with fuel and lubricating oils preventative action is necessary with respect to leakage contamination and bodily contact Electrical Connections It is essential that earth terminals are connected with an absolutely sound earth point and care should be taken to ensure that the correct sized conductors are selected to suit the current and distance it is to be carried 1 5 Electric Motors 1 All electrical connections should be made with adequately rated conductors and starters Isolators and other associated switchgear should be of adequate capacity for the imposed power loadings electrical equipment should be adequat
22. al Selwood Spate PD100 Manual PD100 Lombardini LDW702 Skid Chassis Assy Build No 0408265000 41 Hex Hd Setscrew 3 8 UNC x 1 0006692000 8 42 Stud M10 9001050 03 2 43 Socket HD Capscrew M6x8 9005060080 6 44 Hex HD Setscrew M6x12 9000060121 4 45 Hex HD Setscrew M6x20 9000060201 8 46 Hex HD Setscrew M6x25 9000060250 2 47 Hex HD Setscrew M10x16 9000100161 1 48 Hex HD Setscrew M16x45 9000160451 4 49 Hex HD Setscrew 5 16 UNCx1 9050101001 6 50 Hex HD Setscrew M12x35 9000120351 11 51 Hex HD Bolt M10x40 9001100401 2 52 Hex HD Setscrew M8x18 9000080181 4 53 Hex HD Bolt M16x60 9001160601 12 54 Hex Hd Setscrew M12x45 9001120451 8 55 Hex Self Locking Nut M10 9025100344 4 56 Hex Self Locking Nut M6 9025060344 4 57 Hex Self Locking Nut M16 9025160344 8 58 Hex Self Locking Nut 3 8 BSF 0003233800 8 59 Hex Self Locking Nut M12 9025120344 15 60 Hex Plain Nut M6 9025060004 2 61 Hex Plain Nut M16 9025160004 8 62 Hex Self Locking Nut M8 9025080344 2 63 Spring Washer M6 9030060229 14 64 Spring Washer M10 9030100229 5 65 Spring Washer M12 9030120229 5 66 Spring Washer M16 9030160229 8 67 Spring Washer 5 16 0003396000 6 68 Spring Washer M8 9030080229 2 69 Plain Washer M6 9030060024 4 70 Plain Washer M12 9030120004 15 71 Plain Washer M16 9030160024 8 72 Plain Washer 3 8 0003393000 8 73 Plain Washer M10 9030100024 4 74 Shakeproof Washer 0003378000 1 75 Taper Washer M16 9030160306 4 76 Hamme
23. als For full terms and conditions please contact Selwood Ltd 6 GENERAL OPERATION 6 1 Self Priming In normal practice the Spate PD100 pump remains primed after initial use even when the hoses are removed and it is out of service When priming a new pump or after draining for any reason maximum self prime lift of 8 5 9 1 28 30ft will only be obtained if the flood prime manifold is filled with water through the delivery connection or if fluid is introduced through the suction spigot with the pump running Suction lifts and hoses should be kept as short as possible to avoid cavitation 6 2 The Suction Strainer Always use the high capacity Spate hose strainer supplied with the pump Make sure that it is firmly secured to the suction hose by using heavy duty clamps or clips illustrated Failure to secure the strainer firmly may result in its loss and consequential blockage of the hose and pump by excessive solids 6 3 Securing and Joining Hoses The pump is fitted with push on type suction and delivery spigots and the hoses must be firmly secured to these spigots with heavy duty clamps or clips When pumping at high pressure to high heads or compressing air the SELCLAMP Patented heavy duty hose clamp which is designed to withstand pressures up to 6 91bar 100psi is recommended The clamp can be hand tightened and does not require tools Hoses of various lengths can be joined together by the push on method usi
24. alves sealing Fluids containing a high proportion of abrasive solids can cause seat erosion which likewise impairs valve efficiency Contact with non permitted chemicals can sometimes cause the rubber to swell When at rest the valves should contact their seats These components guide the actuator and also seal the pumping chambers It is essential that they should not be split or perforated in any way Fluids containing a high percentage of abrasive solids can lead to severe erosion of the passageways The actuator seal and priming annulli have sections of rubber that seal the cylinder rings Damage to a ring s sealing surfaces during fitting for example can lead to leakage of air into the pump s chambers Bearing failure might result in inadequate displacement However as the bearings are generously sized this situation is unlikely to arise Drain taps are sometimes left open overnight COMMENT Choking of the supply system by solids will increase the 2 Check that duty lift does not exceed pump s standard capability 3 a Check all suction side hoses fittings and joints for air leaks b Check strainer and suction hose for blockages 4 Check product viscosity 5 Check for solids trapped beneath valves and also for damaged valve seats 6 Check condition of annular valves 7 Check condition of actuator and connecting rod seals 8 Check pump castings for holes splits or porosity 9 Check for air leaks across
25. due to chemical contamination Each priming annulus 6 Remove the cylinder ring A12 complete with the actuator A14 and actuator seal A13 assembly Take care not to lose the connecting rod collar B06 which may come away with the actuator Remove the inner priming annulus A11 and suction port plate A10 Clean and inspect the connecting rod cylinder Seal A05 but do not remove it unless it needs to be replaced Before re assembly wash all the components and assemble wet Check that the 11mm 7 16 diameter flood prime hole in the delivery port plate A18 is clear and that the drain tap is not blocked Ensure that the three actuator washers are replaced with the apex of the coned washers towards the actuator nut Grease the thread of the actuator nut A16 replace and tighten the nut to the recommended torque of 108 5Nm 80lb ft A20 A21 must be a free fit in the cylinder ring and cylinder head recess 7 2 1 Priming Annulus A11 Replacement 1 2 Re assemble these parts wet if possible Turn each priming annulus over to improve its seating Selwood Spate PD100 Manual 7 2 2 Connecting Rod Cylinder Seal A50 Connecting Rod Cylinder Seal A05 These seals are synthetic rubber mouldings oil resisting and with long use may develop cracks around the inner neck diameter When these have grown to half to three quarters of the original thickness the seals should be replaced The pum
26. e the correct fuel oil in the engine Make sure that it is appropriate for the weather conditions summer or winter and that it is clean and free from water and foreign matter Unsatisfactory running performance excessive wear and damage can all result from the use of Incorrect or contaminated fuel 8 Periodically check the tension of all nuts and bolts especially those securing the engine and pump to the chassis 9 Pump servicing must always be carried out in accordance with the instructions given in this manual Only components supplied and approved by Selwood Ltd should be used It is advisable to hold a small stock of spare parts to cover breakdown circumstances The Company will be pleased to give advice in this connection 10 Engine servicing must always be carried out in accordance with the instructions given in the manufacturer s manual Do not hesitate to contact Selwood Ltd if the need for further advice arises 11 Please contact Selwood Ltd in the event of experiencing difficulty when servicing The company will also be very pleased to give advice in connection with the machine s installation operation and maintenance 12 All practical work must be carried out in compliance with the Health and Safety at Work Act 1975 Always start the engine in accordance with the manufacturer s instructions NOTE If the above advice is followed the likelihood of an expensive break down will be greatly diminished The pump sho
27. e the press tool P1 No 0004789000 on to the housing assembly and with the steady ring Pt No 0004790000 placed down its stem press in the housing assembly until the bearing butts with the shoulder on the eccentric shaft Remove tools 15 Place the pump half coupling 809 raised boss down onto the end of the eccentric shaft lining up the keyway Press onto the shaft with press tool Pt No 0004789000 until the uppermost surface of the coupling and Shaft are flush and insert half coupling key B10 16 Remove pump from support base and put sufficient grease of the same specification as used in the mechanism housing see instruction 13 into hole below the pump s suction spigot and insert rubber body plug A03 17 The drive mechanism is now complete and ready for re coupling with the extension drive shaft assembly and attachment to the mounting brackets Make sure that the coupling rubbers are in place and that all fixings are torqued correctly NOTES 1 Maximum pressure loading on assembly not more than 3 tons On dismantling the initial force 10 move eccentric shaft through bearings etc is approximately 20 tons loading 2 Hydraulic Press Minimum height between the press body and the operating plunger of the press must be 610mm 24 B10 B09 B01 B08 Tool List Part Number Description Number 0004782000 Alignment Tool 1 0004784000 Extractor 1 0004785000 Press Tool 1 000478600
28. eed Filter Gasket 0015063000 1 6 Filler Neck Filter Plastic Tank 1503376000 1 7 Plastic Filler Cap 9550M11503 1 8 Drain Plug M16 x 2 00 x 25mm Long 9521M01601 1 9 Dowty Washer 9534M00301 1 10 Hex HD Setscrew M8 x 16 LG 9000080161 8 11 Hex Full Nut M6 9025060004 3 12 Spring Washer M8 9030080229 8 13 Spring Washer M6 9030060229 3 14 Fuel level contents gauge optional 9590K06402 1 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 27 Selwood PD100 Manual t y y LG L 76 89 9 9 tt El 9 ro SS E 9 15 to t 991 19 LES 66 6G 29 X eG 4 6g cl 8 28 A Selwood Spate PD100 Manual 10 6 PD100 Lombardini LDW702 Site Chassis Assy 0406055000 From Serial No 422d ITEM No 4 Y DO 41 DESCRIPTION PD100 Pump Body Unit 4 Wheel Site Chassis 105 Litre Tank Drive Shaft Extension Fuel Line Tank To Lift Pump Fuel Line Return Baseplate guards Lombardini LDW702 Diesel Engine PTO Gearbox RM20R BD110 15 i F80 Tyre F80 H Flange F80 F Flange Taper Lock Bush Code 2517 38 Bore Taper Lock Bush Code 2012 30 Bore Engine Guard Kit Coupling Guard RH Coupling Guard LH Pump Mounti
29. ely earthed All connections to be made by a qualified electrician to BS7671 latest revision y Isolate the power supply before carrying out any commissioning servicing Selwood Spate PD100 Manual or maintenance work on the pump or electric motor 3 Where electric motors are to be operated in hazardous or explosive atmospheres they should be of the flameproof enclosure type appropriate to that atmosphere You are requested to take such steps as are necessary to ensure that this information is made available to all those involved with the use of our products This information must be made available not only to your own employees at their workplace but also 0 anyone who may purchase or otherwise acquire hire such products for use in his own workplace It is our intention constantly to review our obligations under the Act and we will be issuing from time to time further information with regard to the safe application use inspection and service associated with our products 1 6 Spate PD100 Standard Data Maximum Output 90 9M h 20 000UK gal h Maximum Suction Lift 9 1m 30ft Self Priming Lift 8 5m H20 28ft H20 Maximum Head 21 3m 70ft Maximum Solids Size 16mm 0 62in Air Handling Capacity 11 85 25 0ft min Pump Speed at max head m 1000rpm 23 0m 1100rpm 12 2m 100mm 4in Port Size Spigot 2 ROUTINE MAINTENANCE Lack of routine maintenance is the most frequent reason for the breakdown of pumps
30. h the flange uppermost Place the Pump Body with the Suction Spigot upwards over the Support Tube Tool so that it supports the Connecting Rod Bearing 804 Press out the Eccentric Drive Shaft 03 using the stem of the Press Tool Pt No 0004785000 through the hole in front of the Suction Spigot Remove the Pump from the press table and take out the loose Eccentric Drive Shaft Connecting Rod Assemblies 804 and B05 and Spacer 807 and the Rear Main Bearing Spacer 802 Remove the Support Tube Pt No 0004792000 from the press table If required press out the Rear Main Bearing 801 using the stem end of the Press Tool Pt No 0004785000 and a steel bar 88mm x 12 7mm 3 x 1 2 minimum 9 5mm 3 8 Only remove this Bearing if damaged and in need of replacement The Front Main Bearing 01 which has been removed with the Eccentric Drive Shaft 803 can now be drawn off with a suitable claw extractor Extractor Pt No 00 04 784000 Support Tube Pt No 00 04 792000 Press Tool Pt No 00 04 78500 Selwood Spate PD100 Manual 8 2 Assemble Pump Driver Mechanism 1 Using the press tool pt no 0004785000 assemble the connecting rod bearings BO4 into the connecting rods B05 2 Press the main bearing 01 into the main bearing housing 808 using press tool Pt No 0004789000 Press Tool Pt No 00 04 789000 O O Steady Ring Pt No
31. in hole in body check condition of connecting rod seal Failure of the pressure regulator seal in the cylinder head indicated by leakage around the stop end If fluid is leaking from manifold connectors tighten clips and check delivery pressure PUMP IS UNEXPECTEDLY NOISY ACTION 1 Check that noise does not emanate from engine chassis or tank Check that there is at least 2m of flexible hose connected to the suction and discharge spigots Check that maximum fluid pressures are not being exceeded Check that duty suction lift is not excessive Check that pump speed is not too high Check that occurring negative delivery head is not Check condition of rubber bushes in flexible coupling Check that pump is not handling solids of excessive size Check condition of reciprocating and rotating parts COMMENT The pump should not be run in this condition Immediately replace seal if examination reveals a split component Complete replacement of the cylinder head is necessary as the pressure regulator is an integral assembly within Delivery pressure must not exceed 21 3m 70ft COMMENT Loose fasteners particularly those associated with the tow bar can give rise to unexpected noises Pump can be used for rigid pipework installations provided that they incorporate these two lengths of hose See Fluid Escaping from Pump Unit Action 3 for maximum delivery heads In some circumstances lifts over 5
32. ion press tool Pt No 0004785000 into the bearing place press tool Pt No 0004789000 over and down the stem of press tool Pt No 0004785000 until it locates on the ledge in the mechanism housing Press in main bearing until it butts with the bottom of the bearing recess in the pump body Remove tools Position the rear main bearing spacer B02 on to the main bearing with the chamfered edge downwards and against the bearing Insert a connecting rod assembly for the right hand lower pump cylinder on top of the bearing spacer but approximately 9 5mm 3 8 off centre towards the right hand cylinder Place the connecting rod spacer B07 onto the positioned connecting rod Insert and position the second left hand connecting rod assembly over the lower right hand connecting rod and spacer 9 5mm 3 8 off centre towards the right hand cylinder so that both connecting rods are aligned Hold in position by hand Insert the alignment tool Pt No 0004782000 through the connecting rod bearing spacers and rear main bearings Leaving the alignment tool in position insert the connecting rod support tool Pt No 0004798000 through the right hand lower pump body connecting rod cylinder seal boss so that it bears between the top of the rear main bearing and the outer race of the lower connecting rod bearing With all assembled parts correctly aligned carefully remove the alignment tool and with equal care insert the eccentric
33. lustrated 0004435000 1 27 Battery Tray Modification 0406051000 1 28 Battery Box 0008509520 1 29 Battery 12V 40AH 9296121900 1 30 Clamp Bracket 0008509550 2 31 Battery Lead Positive 0008981000 1 32 Battery Lead Negative 1598269000 1 33 Terminal Boot 0006712000 2 34 Grommet 9705005000 1 35 Cable Tie 9705004000 2 36 Cable Clip Self Adhesive 9705003000 1 37 Battery Tray Spacer 0406052000 1 38 Blanking Grommet 9700 00001 1 39 Radiator tie bar 0407339000 2 40 Label Rating Plate 1594154000 1 41 Stud 3 8 0003506360 8 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 33 Selwood PD100 Manual a c e e 12 A OCA 6 NO 34 0 E Es x 2 OG ve BEER i 7 f p GOLA EA BAG d 2 d TE 8 G Lm 5 S _ a 1 pu 2 Pre VATA AN 4 4 3 5 A E BIA Ll f SI AAA Selwood Spate PD100 Manual PD100 Lombardini LDW702 Site Chassis Assy c w Chalwyn valve and spark arrestor build No 0407340000 42 Stud M10 9001050 03 2 43 Socket HD Capscrew M6x8 9005060080 6 44 Hex HD Setscrew M6x12 9000060121 4 45 Hex HD Setscrew M6x20 9000060201 8 46 Hex HD Setscrew M6
34. ly with clean water before commencing work Rotating equipment presents a hazard in itself Alert surrounding personnel before starting and post notifications whilst in operation Moving parts are guarded to protect you Guards removed for maintenance must be replaced before starting the pump Never insert anything into the pump body whilst the pump is running and the suction or delivery hoses are disconnected Use all flange bolt holes and ensure the correct bolt size and quality is utilised when connecting suction and delivery hoses Collapsible hoses must never be used on the suction side of the pump Keep the hose end suction area free from debris Although the pump can handle solids up to the size indicated in the Technical Data section of this manual larger or irregular solids may cause blockage with damage to pump components Always allow adequate ventilation for the pump driver Diesel engines require air for both combustion and cooling This air must never be allowed to re circulate Be aware of burn and fire risks from items such as exhaust pipes and silencers Never place flammable items around the unit Liquid pressure may still be present even after shutdown of the pump Particular attention should be paid to delivery lines that are long or rise through any height as these can contain large volumes of liquid These lines must be isolated and drained down before commencing work Sudden release of this li
35. ng Bracket Pump Mounting Bracket Lifting Eye Manufacture Label Strainer Battery Tray Modification Battery Box Battery 12V 40AH Clamp Bracket Battery Lead Positive Battery Lead Negative Terminal Boot Grommet Cable Tie Cable Clip Self Adhesive Battery Tray Spacer Blanking Grommet Adaptor Plate Label Rating Plate Stud 3 8 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 29 PART No 0004940200 0406047000 0004505760 0406060000 1092071000 0406061000 92010 0004 92611 0003 9601080048 9601080003 9601080002 9631201238 9631201230 1305265000 0406048000 0406049000 0890014000 0890015000 0406050000 0015071000 0004435000 0406051000 0008509520 9296121900 0008509550 0008981000 1598269000 0006712000 9705005000 9705004000 9705003000 0406052000 9700 00001 0406053000 1594154000 0003506360 QUANTITY 1 PO pp poa a c c c c c c c c c c c c c c c c c ca 2 2 Selwood PD100 Manual 0000000 Lil mm 0 69 4 9 95 vr AIC 06 6 UM e Li am A AL NT EHI A ZL A OLX GI 30 AAA Selwood Spate PD100 Manual PD
36. ng hose joint sleeves which should be firmly clamped to avoid leakages particularly in the suction hose Hose Joining Sleeve Pt No 90 01 HJ4000 Selwood Spate PD100 Manual Delivery Connection _ Flood Prime Manifold Selclamp Pt No 00 04 438800 Strainer Pt No 00 04 435000 Selclamp Pt No 00 04 438800 6 4 Oil Handling In the Spate PD100 Pump the seals and valves are in synthetic elastomer developed to have exceptionally long fatigue lives and are suitable for handling continuously lubricating oil fuel oils and greases of most types without chemical deterioration in doubt ask The compression regulator is an internal type integral with the cylinder head and is completely oil resistant and not subject to abrasive wear The stop head outside the cylinder head will be seen to move as the pumping pressure increases This is a normal function and no adjustment is necessary Cylinder Head Stop Head 6 5 Abrasives In the Spate patented design the absence of sliding seals allow sand in suspension to be handled with a minimum of abrasive wear and there are no metal to metal clearances of less than 16mm 5 8 The thickest known flowable materials may be pumped The pump is made from a special aluminium silicon alloy which is more resistant to sea water than most cast irons and far more resistant to impact damage Internal flow speeds being low and
37. p should not be operated for any long period with failed seals Radial cracks in the seals can be ignored It is advisable to replace both Connecting rod cylinder seals at the same overhaul period Replacement 1 Remove the connecting rod collar 806 and prise the old seals out of their housings Position the pump connecting rod out as far as it will go by rotating the engine flywheel This is very important 2 Use soft soap to lubricate the connecting rod cylinder seal and push on to the connecting rod at the same time assisting the entry of the outer edge with a blunt screwdriver 3 When the centre of the seal is located into recess on the connecting rod the outer edge can be firmly positioned with a hide hammer or similar tool 7 2 3 Actuator Seal A13 Actuator Seal A13 These seals are oil resisting synthetic rubber mouldings Over a long wear life cracks develop around the inside neck recess but the seals need replacement only when half to three quarters of the original moulded thickness is separated It is advisable to replace both Actuator Seals at the same overhaul period Inspect con rod seals at this time and replace if required Replacement 1 Press the inner flange of the seal completely into the Actuator 2 Wet the outer flange and press it into the cylinder ring making sure that all mating surfaces are clean and free from grit 3 Replace the three actuator spring washers Actuator and ac
38. quid can cause serious injury to an operator either directly or indirectly through the rotational motion it can induce A WARNING Delivery hose and any associated pipe work should be capable of withstanding the maximum system operating pressure Selwood recommend the minimum pressure rating of 3Bar hose Suction hose should be of the non collapsible variety A WARNING The pump should only be operated within the speed and pressure limits detailed in Section 1 6 of this manual 1 If there is a danger of freezing the fluid normally retained within the pump between operating cycles should be drained off through the drain taps provided 2 A WARNING Never start or run the pump against a closed delivery valve Failure to comply may result in damage to the unit or personal injury 3 A WARNING Noise level at operator position Start Panel may exceed 80dB A Hearing protection must be worn at all times when the unit is running Failure to comply may result in hearing damage or loss AAA SSS SSS 2 Selwood Spate PD100 Manual 10 7 PD100 Lombardini LDW702 Site Chassis SELWOOD SPATE PD100 Assy c w Chalwyn valve and spark arrestor build No 0407340000 33 10 8 PD100 5 5 KW Electric On Static Chassis CONTENTS Build 0496179000 37 10 9 PD100 5 5kW Electric Site Chassis parts NOT ILLUSTRATED Build No Title Page 0497008000
39. r Electric Drive Only 0496178000 1 Items B14 to B24 Extension drive shaft assembly are available as part number 0004505760 and are required with any form of external drive such as the Lister TR1 and 2 1 gearbox arrangement These items are not fitted with Electric motor drive unless the pump is belt driven Item B25 coupling spacer is only used with direct drive electric motors When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 21 PD100 Manual Selwood Spate ggg Selwood Spate PD100 Manual 10 3 Coupling Assembly and Gearbox Drive Lombardini LDW702 From Serial No 422d ITEM DESCRIPTION PART NUMBER QTY E01 Taperlock Bush Size 2021 38mm Dia Bore 9631029K38 1 E02 Taperlock Bush Size 2517 30mm Dia Bore 9631251730 1 E03 Coupling Flange Size F80 F 9601080002 1 E04 Flexible Tyre Size F80 Natural Compound 9601080048 1 E05 Coupling Flange Size F80 Type H 9601080003 1 E07 2 1 Reduction Gearbox 92611 0003 1 E08 Coupling Guard RH 0406048000 1 E09 Coupling Guard LH 0406049000 1 E11 Stud 3 8 0003506360 8 E12 Plain Washer 3 8 0003393000 8 E12A Hex Self Locking Nut 3 8 BSF 0003233800 8 E13 Hex Head Setscrew M6 x 12 9000060121 8 E14 Spring Washer M6 9030060229 8 E15 Hex Plain Nut M6 9025060004 2 Items E01 to E05 available as an assembly Pt No 0010934000 Part numbers marked with asterisks are not Selwood Part Numbers When ordering spares please state PUMP NUMBER PAR
40. r Drive Screw 9045002259 4 77 Tube Sleeve 3 16 9534027803 1 78 Enot Tube Nut 9534027903 1 79 Elbow Connector Stem Adaptor 9534M00307 1 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 41 Selwood Spate PD100 Manual 10 11 PD100 Hydraulic Motor 0410293000 ITEM No DESCRIPTION PART No QUANTITY 1 PD100 Body Unit 0004940200 1 2 Mounting Plate Forward 0890014000 1 3 Mounting Plate Rearward 0890015000 1 4 Adaptor Plate Hydraulic 0492170000 1 5 Drive Coupling Hydraulic Motor 0492171000 1 10 Hydraulic Motor 92506 0001 1 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART Hydraulic Pressure 120 Bar Hydraulic Flow 44lit min 43 Selwood PD100 Manual 11 LOMBARDINI LDW702 WIRING DIAGRAM aa 2 vo fines Buryosias ELAN vor 9140 295 Jano 2 4 spur jag go AR 1224 9244 9 dwaj dn pipis jo 50219 i suid pup p uo dun YOG XOW 3c2 0906 2 0 0919 SONILVSH Hd d6uiipoq 21d DIS 1 88170916 21743 Uld 61171661 10122446 3198 6810816 9914 219 91 961 0816 18 B NOL v3 OVS CLLR 2 9 121559 21 EGG 3925900 1 A E Pl RR es 1 si Nd 5n4 2 14417 VG 258 XOW Nd 2908 osnj 118 org 0
41. removed before the pump is started up 4 21 Commissioning Period Drain the pump chamber and engine within 100 running hours of commissioning either a new or rebuilt unit and refill with new oil to correct level 4 2 2 After Commissioning Period If the pump is driven by a diesel engine the oil should be drained and renewed in line with the time schedule laid down by the engine manufacturer This will usually require the oil to be drained and replaced every 250 running hours Under no circumstances should the period exceed 500 running hours Selwood Spate PD100 Manual 4 3 Fastening Torques Failure to tighten threaded fasteners correctly can easily lead to assembly breakdown It is very important therefore when carrying out the instructions in this manual to achieve the appropriate tensioning torques In some cases specific requirements are described in the instructions which must always be implemented The following torques in particular must be applied Tightening Torques M16 Fixings Actuator nut 0015975000 80 11 Cylinder head nuts 80 11 5 CONDITIONS OF WARRANTY For a period of twelve months from delivery of any Selwood pump to the first user thereof or eighteen months from the despatch of any such pump by Selwood whichever period is the shorter Selwood will repair or at its option replace any component which in the opinion of Selwood has failed due to defective workmanship or materi
42. s the pump should be fitted with a full flow relief valve adjusted to a lift at a safe working pressure for the pump and pipework system Where protective caps are used to prevent damage to the suction and delivery spigots during storage or in transit they must be removed before the pump is started up 1 3 Maintenance 1 Inspection and maintenance Regular flushing after use and periodic stripping and inspection of the cylinders will help maintain the PD100 in best condition All bearings are sealed for life so lubrication is only necessary when re assembly of the pistons to the connecting rods occurs See lubrication section for advice on products and brands Appropriate flushing with clean water after use will further aid long service life The engine or driver should be maintained in accordance with the manufacturer s instructions Replacement parts Only the manufacturers or factory approved components should be used as replacement parts and where necessary they should be fitted with the assistance of the special purpose tools indicated in the operating and servicing manual maintenance work must be carried out with the pump and engine motor stationary 1 4 1 Engines 1 Where engines are used to power the pump they have been mounted in accordance with the engine manufacturers recommendations and adequate guarding provided between the pump and engine Exhaust and Exhaust Pipes if there is a risk of
43. st be firmly secured on these spigots with heavy duty clamps or clips capable of withstanding the system operating pressure The integrity of the hose clamping arrangements should be checked at regular daily intervals in the case of static installations or whenever the pump is repositioned in the case of portable units Similar precautions should be taken with clamps securing multiple lengths of hose on installations where long delivery and suction lines are involved 3 Ensure that rigid hose is used on the suction and that the discharge hose has a minimum working pressure of 20psi 4 Ensure that the submerged suction strainer is fully 4 2 Operation 1 The pump should only be operated within the speed and pressure limits detailed in the operating handbook for the model in question 2 If there is a danger of freezing the fluid normally retained within the pump between operating cycles should be drained off through the drain taps provided 3 Positive displacement pumps of the PD100 type should not be run against a closed valve on the delivery side If there is a danger of high system pressures developing because of closed delivery valves or some other reasons the pump should be fitted with a full flow relief valve adjusted to lift at a safe working pressure for the pump and pipework system 4 Where protective caps are used to prevent damage to the suction and delivery spigots during storage or in transit they must be
44. tional copies of this manual are available from Selwood Pt No 0408024000 Published by Selwood Limited Selwood Limited July 2013 Additional copies of this manual may be ordered from Selwood Limited by quoting the publication number shown on the outside back cover REPLACEMENT PARTS Instructions for Ordering 1 Always quote the pump serial number located on the plate fastened to the pump 2 Always quote the ten digit part number for the component not the item reference number 3 Always quote the description of the component Items usually supplied together as sub assemblies will have the sub assembly part number printed at the bottom of the relevant page HEALTH AND SAFETY AT WORK April 1975 As manufacturers of pumps and associated equipment we wish to inform you that in compliance with Section 6 of the Act safety precautions should be taken with certain of our products We take every care to ensure as is reasonably practicable that our products are safe and without risk to health when properly used Nevertheless appropriate health and safety precautions must be taken and in particular you are requested to have special regard to the operational and safety requirements leaflet P769 which accompanies each pump on despatch from our premises aM an NULL eum 27 Our products also conform to the E E C Machinery Safety Directive and carry the C E mark CALIFORNIA USA PROPOSITION 65 WARNING
45. tuator nut tightening the actuator nut completely It is very important that this joint should be completely re tightened to the recommended torque of 108 5 80lb ft Failure to tighten sufficiently may result in wear of the connecting rod and actuator centre If this wear takes place these components must be replaced 7 2 4 Pressure Regulator Assembly A19 Pressure Regulator Assembly A19 The compression regulator is an internal type integral with the cylinder head and is completely oil resistant and subject to the minimum of abrasive wear The stop head outside the cylinder head will be seen to move as the pumping pressure increases This is normal function and no adjustment is necessary 8 Selwood Spate PD100 Manual WORKSHOP SERVICING 8 1 Dismantle Pump Drive 10 Mechanism NOTES 1 Maximum pressure loading on Assembly not more than 3 tons On dismantling the initial force to move Eccentric Shaft through Bearings etc is approximately 20 tons loading 2 Hydraulic Press Minimum height between the press body and the Operating plunger of the press must be 610mm 24 Remove the Flood Prime Manifold A27 and dismantle both Pump Cylinders as described in Field Servicing Remove transmission guards E08 and E09 by releasing fittings E13 E14 and E15 Release taper lock bush E01 and remove fixings F09 F15 and F34 attaching the pump body A01 to the pump mounting plates F31 and F32 Lift and
46. uld give a long and trouble free life if these measures are put into effect Selwood Spate PD100 Manual 3 LUBRICATION AND FASTENING TORQUES Pump Lubrication It is most important to maintain the correct levels of oil in the seal chamber and bearing housing and to ensure that the oil is of the recommended quality and is free from contamination Selwood recommend the use of the following Shell products which should be applied as per the following table In some territories the following grades may be known under differing trade names please contact Selwood if problems occur in identifying the correct product COMPONENT SHELL GRADE Rimula X 15W 40 BP grade Vanellus C5 Global Energear Hypo 80W 90 Energrease EPLF 2 LS EP2 Ensis Castrol SDB Rustilo 5 Engine Lombardini LDW702 Spirax A 80w 90 Alvania 2 1 Gearbox Bearing housing Actuator Bore DRAIN INTERVAL HOURS MONTHS 12 ON ASSEMBLY ASSEMBLY ON ASSEMBLY 4 INSTALLATION COMMISSIONING amp OPERATION COMPARTMENT Engine Sump 2 1 Gearbox Bearing housing Actuator Bore Paper Gaskets 4 1 Installation 1 The pump unit and its associated base plate or trolley mounting should be positioned on a firm horizontal platform and in the case of portable units restrained from accidental movement 2 Ifthe pump is fitted with push on type suction and delivery spigots the hoses mu
47. withdraw pump body together with the extension drive shaft assembly from the tyre coupling and carefully stand it on its side on the four cylinder studs Release fixings B15 B16 and B17 and withdraw the extension drive shaft assembly at the half coupling B13 BO9 Retain the coupling rubbers B11 if serviceable otherwise replace with new Rotate the Eccentric Drive Shaft so that the uppermost Connecting Rod Cylinder Seal A05 is fully extended Slide off the Connecting Rod Cylinder Seal Collar 806 and prise out the Connecting Rod Cylinder Seal A05 with suitable lever such as a screwdriver and repeat the previous operation to remove the second Cylinder Seal by inverting the Pump Remove the Rubber Plug 3 located below the Pump Suction Spigot Remove the Pump Half Coupling 809 with the Extractor Pt No 0004784000 using the two 3 x 1 2 Whitworth bolts supplied Screw the two spare Cylinder Studs A04 into the Main Bearing Housing 08 Put a washer A20 over each of the Cylinder Studs to prevent the stud tube entering the recess in the Bearing Housing 808 then slide the Stud Tube Pt No 0004786000 over each Stud Attach the Extractor Tool Pt No 0004784000 to the Oylinder Studs secure with the 5 8 Whitworth nuts supplied and withdraw the Main Bearing Housing 14 Stud Tubes Pt No 00 04 786000 Place the Support Tube Tool Pt No 0004792000 on to the press table wit
48. x25 9000060250 2 47 Hex HD Setscrew M10x16 9000100161 1 48 Hex HD Setscrew M16x45 9000160451 4 49 HD Setscrew 5 16 UNCx1 9050101001 6 50 Hex HD Setscrew M12x35 9000120351 1 51 Hex HD Bolt M10x40 9001100401 2 52 Hex HD Setscrew M8x35 9000080351 8 53 Hex HD Bolt M16x60 9001160601 8 55 Hex Self Locking Nut M10 9025100344 4 56 Hex Self Locking Nut M6 9025060344 4 57 Hex Self Locking Nut M16 9025160344 4 58 Hex Self Locking Nut 3 8 0003233800 8 59 Hex Self Locking Nut M12 9025120344 1 60 Hex Plain Nut M6 9025060004 2 61 Hex Plain Nut M16 9025160004 8 62 Hex Self Locking Nut M8 9025080344 8 63 Spring Washer M6 9030060229 10 64 Spring Washer M10 9030100229 5 65 Spring Washer M12 9030120229 1 66 Spring Washer M16 9030160229 8 67 Spring Washer 5 16 0003396000 6 68 Plain Washer M8 9030080024 16 69 Plain Washer M6 9030060024 4 70 Plain Washer M12 9030120004 1 71 Plain Washer M16 9030160024 4 72 Plain Washer 3 8 0003393000 8 73 Plain Washer M10 9030100024 4 74 Shakeproof Washer 0003378000 1 75 Taper Washer M16 9030160306 4 76 Hammer Drive Screw 9045002259 4 When ordering spares please state PUMP NUMBER PART NUMBER DESCRIPTION OF PART 35 Selwood PD100 Manual 4 POSNS SUCTION SPIGOT 102 0 0 6 A Selwood Spate PD100 Manual 10 8 PD100 5 5 K

SELWOOD SPATE PD100 - Emco Oilfield Services

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