TOS5300 Series - Kikusui Electronics Corp.
Contents
1. TOS5302 Output voltage 25 V 50 V 100 V 125 V 250 V 500 V 1000 VDC negative Accuracy 0 5 Max rated load 1 W 1000 V DC 1 mA Max rated current 1mA 1000 V when no Den piess load is connected ia Output Ripple section Max rated load 10 Vp p or less Voltage regulation 1 or less when changing from maximum rated load to no load Short circuit current 12 mA or less Discharge feature Forced discharge after test completion discharge resistance approx 25 KQ Limit voltage The test voltage upper limit can be set 25 V 50 V 100 V 125 V 250 V 500 V 1000 V Output voltage monitor feature If output voltage exceeds 10 of set 10 V or is lower than 10 of set 10 V output is turned off and protective features are activated Scale 6 kV AC DC f s Analog Accuracy 5 f s Indication Average value response rms scale Volt h OV to 1200V range meter Digital ical Measured voltage V lt 100V 100 V lt V lt 1000 V 1000 V lt V ispla d Display V ILIV V Accuracy 1 of rdng 1V 0 03 MO lt R lt 25MO 2 of rdng 2 digits 25V 25 MO lt R lt 125MO 5 of rdng 125 MQ lt R lt 250 MQ 10 of rdng 0 05 MO lt R lt 50 MO 2 of rdng 2 digits 50V 50 MO lt R lt 250 MQ 45 of rdng 250 MO lt R lt 500 MQ 10 of rdng 0 100 MQ lt R lt 100 MO 2 of rdng 100V 100 MO lt R lt 500 MO 5 of r2. _ kV V lt 500 V 1 5 of rdng 20 V V 500 V 1 5 of rdng Response Hold feature True rms response time 50 ms After a test is finished the measured voltage is retained until the PASS or FAIL judgment is cleared Measurement range AC 0 00 mA to 110 mA AC 0 00 mA to 110 mA DC 0 00 mA to 11 mA AC 0 00 mA to 110 mA Display Ammeter Digital Accuracy 3 i measured current 1mA lt i lt 10mA 10mA lt i lt 100mA 100 mA si mA mA 1 00 mA lt i 1 5 of rdng i lt 1 00 mA 1 5 of rdng 30 uA mA Response Hold feature True rms response time 50 ms After a test is finished the measured voltage is retained until the PASS judgment is cleared a Specifications Withstanding voltage tester TOS5300 TOS5301 TOS5302 Judgment method Display Buzzer SIGNAL 1 O If a current that is greater than or equal to the upper limit is detected the output is turned off and an UPPER the output is FAIL LED lights ARTE PAN turned off and an UPPER FAIL judgment occurs During the voltage OVER is displayed ON U FAIL sianal rise time Rise Time of DC withstanding voltage tests an UPPER FAIL on the screen g judgment also occurs if there is a problem with the voltage rise ratio If a current that is le
3. Accuracy 4 Humidity 20 rh to 70 rh no condensation No bends in the test leads 0 1 s to 99 9 s 0 1 s 100 s to 999 s 1 s 100 ppm 20 ms 5 R measured insulation resistance WW Specifications Other features Interfaces TOS5300 TOS5301 TOS5302 Double action feature Tests can only be started by pressing and releasing STOP and then pressing START within 0 5 seconds of releasing the STOP switch Length of time to maintain a PASS judgment result You can set the length of time to maintain a PASS judgment 50 ms 100 ms 200 ms 1 s 2 s 5 s or HOLD Momentary feature Tests are only executed while the START switch is held down Fail mode feature This feature enables you to prevent remotely transmitted stop signals from clearing FAIL judgments and PROTECTION modes Timer feature This feature finishes tests when the specified time elapses If output voltage exceeds setting 350 V or is lower than setting 350 V OUIpUE voltage monkorTesture the TOS5300 Series switches to PROTECTION mode output is turned off and testing finishes Memory Up to three sets of test conditions can be saved to memory Key lock Locks panel key operations settings and changes Under any of the following conditions the TOS5300 Series switches to the PROTECTION state immediately turns output off and stops testing A message is displayed on the screen Interlock Protection An interlock signal has been det
4. reach the setting voltage while the AC Hipot Withstanding voltage test is conducted The voltage rise time can be set from 0 1s to 10 0s at a resolution of 0 1s Fall time control function The Fall time control function enables you to decrease the test voltage gradually when the PASS judgment is made at the AC Hipot Withstanding voltage test The voltage fall oe time is fixed at 0 1 s OFF is also selectable br 20 00 4 A Rise time control waveform example Bowe The rise time control function is to prevent the EUT test object from being exposed to stress that exceeds the required amount The Hipot Withstanding voltage test is conducted to verify the safety performance of the EUT and which test voltage for Hipot Withstanding voltage test is applied approximately five to ten times greater than the voltage that handles by the EUT If a high voltage is applied rapidly with no rise time the transitional large voltage current will be occurred and it may cause a damage to the EUT If as a result of the test the EUT is suffered of the insulation dielectric breakdown the failure of defect can easily be identified without any problem However when breakage is occurred partially it becomes hard to identify the problem In other words there are cases in which at a glance a Hipot Withstanding voltage test appears to have been successfully passed however the fact is found that the insulation performance has degr
5. 25 24V internal power supply output terminal Maximum output current 100 mA Circuit s common terminal INTERLOCK COM AUTO SEL TEST SEL STB NC NC NC NC NC PM1 PMO INTERLOCK START PROTECTION READY L FAIL U FAIL PASS TEST HV ON lt 4 Rear panel m Specifications Withstanding voltage tester Unless specified otherwise the specifications are for the following settings and conditions e The warm up time is 30 minutes e TYP These are typical values These values do not guarantee the performance of the product e rdng Indicates the readout value e set Indicates a setting e f s Indicates full scale Output range TOS5300 TOS5301 0 05 kV to 5 00 kV TOS5302 Accuracy 2 of set 20 V when no load is connected Setting range 0 00 kV to 5 50 kV Resolution 10 V steps Max rated output 1 500 VA 5 kV 100 mA Max rated voltage 5 kV Max rated current 100 mA when the output voltage is 0 5 kV or greater Transformer rating 500 VA Output voltage waveform 2 Sine Distortion Frequency If the output voltage is 0 5 kV or more 3 or less when no load or a pure resistive load is connected 50 Hz or 60 Hz Accuracy Voltage regulation 0 5 excluding during voltage rise time 10 or less when changing from maximum rated load to no load Input voltage variation Short circuit current 0
6. sales network of our website catalogue it would be appreciated if you would inform us lf Please contact our distributors to confirm specifications price accessories or anything that may be unclear when placing an order or concluding a purchasing agreement Issue Sep 2012 2012092KPRIEC31A
7. 3 5 kV when no load is connected power supply voltage 90 V to 250 V 200 mA or more when the output voltage is 1 0 kV or greater Output method Output range Accuracy Setting range Resolution Max rated output 1 Max rated voltage Max rated current 5 kV when no Ripple TYP oad is connected Max rated load Voltage regulation Short circuit current TYP Discharge feature Start Voltage PWM switching 0 05 kV to 6 00 kV 2 of set 20 V When no load is connected 0 00 kV to 6 20 kV 10 V STEP 50W 5kV 10 mA 6 kV 10 mA 50 Vp p 100 Vp p 3 or less When changing from maximum rated load to no load 40 mA when generation 6 kV output Forced discharge after test completion discharge resistance 125 kQ The voltage at the start of withstanding voltage tests can be set to 50 of the test voltage Limit Voltage Output voltage monitor feature The test voltage upper limit can be set AC 0 00 kV to 5 50 kV DC 0 00 kV to 6 20 kV If output voltage exceeds the specified value 350 V or is lower than the specified value 350V output is turned off and protective features are activated Scale Analog Accuracy 6 kV AC DC f s 5 f s Indication Measurement Voltmeter range Average value response rms scale 0 000 kV to 6 500 kV AC DC Display Digital igita Accuracy
8. Date and Time 2000 1 30 2 33 48 2000 1 1 7 Factory Calibration Calibration Due Control 3 months Calibration Protection OFF A Example setting display of Calibration due Q What is the difference between an insulation resistance test and a Hipot test A The Hipot Withstanding voltage test detects a faulty insulation whether insulation breakdown occurs In contrast the insulation resistance test detects faulty insulation by measuring the resistance value Easy setting of test conditions with panel memory feature MEMORY ocala teecedctciec kot sede rsersesessrseesenessesessenestescssesesn To set the test conditions such as test voltage 2 judgment value and test duration simply press a key and turn the knob on the front panel 5 The test conditions can be saved in the panel REGALI memory 3 sets lt q Panel memory setting key Model TOS5302 AUTO TEST feature for consecutive testing POPC OOOO SESE OHO HOO EHOHEO EO HEE OEE ETOHOE EHO EHE ESO OEH TO SHEETESSSH TES OOSH ETHOS ESTOS EO OEE ETESOHHETOOOH TESORO E HOSES EEEDEOEO The TOS5302 can perform an AC Hipot Withstanding voltage test and an insulation resistance test consecutively Either of the following can be conducted Insulation resistance test AC Hipot Withstanding voltage test or AC Hipot Withstanding voltage test Insulation resistance test AUTO ACW VOLTAGE UPPER LOWER TIMER 25V OFF OFF 0 3s 1 50k
9. be less than 3 m The high test lead TL31 TOS is being used Electrical discharges are not occurring outside the DUT 100 VAC to 240 VAC 90 VAC to 250 VAC Dimensions See Outline drawing Weight Approx 14 kg 30 9 Ib Approx 15 kg 33 1 Ib Approx 14 kg 30 9 Ib Power cord 1pc High test lead TL31 TOS 1set 1 red wire and 1 black wire each with alligator clips 1 5 m D sub 25 pin plug 1set assembly type High voltage warning sticker 1pc User s manual 1pc CD R 1pc 8 Accessories z Outline drawi Ng D 6 Does not apply to specially ordered or modified TOS5300 Series testers Unit mm inch poa an 7 Limited to products that have the CE mark on their panels KO i SPME 8 Contains the User s Manual the Communication Interface Manual 250 0 84 the KI VISA library and the Safety evaluation test MAX 330 12 99 x B q p 3 320 12 60 P s A s O 265 10 43 2 a ty B TE GHE l M ss pf S i ar ed MAX 20 0 79 11 Ordering information Product Name Model Remarks AC Hipot Withstanding voltage amp T0S5302 Hipot Withstanding voltage test AC 5 kV 100 mA Insulation Resistance tester ACW IR Insulation Resistance test 25V 1000V AC DC H
10. boosts and outputs the AC line s input voltage through the use of a slide transformer With this Slide transformer system input voltage fluctuations will affect the output preventing tests from being performed properly At times the application of distortion voltage applied to the EUT may cause a failure of new product accelerating a deterioration of components Since the TOS5300 Series equips with a high efficient PWM amplifier that can output a stable high voltage without being affected by the variation of AC power line users can perform safe stable and highly reliable tests with confidence even in regions with large voltage variations A AC output waveform of the TOS5300 Series Realizing high precision measurement with high resolution and high speed judgement Equipped with a high accuracy high resolution of True RMS measurement circuit including a Voltmeter with 1 5 of reading 500V or greater minimum resolution of 1V and an Ammeter with 1 5 of reading 1 mA or more minimum resolution of 1pA In addition it is also equipped with an Auto range function The Lower limit judgment accuracy achieves a level of performance equivalent to the Upper limit judgment accuracy that enables to detect for such a poor contact or disconnections of test leads Moreover it realizes the fast judgment by the test time of 0 1 second while reliable testing can be performed thanks to high precision high resolution high speed meas
11. is dependent on voltage for example an DUT that consists of ceramic capacitors is connected as the load However if the test voltage is 1 5 kV the effect of a capacitance of 1000 pF or less can be ignored Because the product s high voltage power supply uses the PWM switching method if the test voltage is 500 V or less the switching and spike noise proportions are large The lower the test voltage the greater the waveform is distorted 3 Regarding ammeter and judgment accuracy During AC withstanding voltage tests current also flows in the stray capacitance of items such as the measurement leads and jigs This current that flows in the stray capacitances is added to the current that flows in the DUT and the sum of these currents is measured Especially if you want to perform judgments with high sensitivity and accuracy it is necessary to consider methods to limit the current that flows in these stray capacitances such as by adding upper and lower limits Output voltage 1kV 2 kV When using 350 mi long test leads 2A oak that are suspended in air TYP h ing th When using the accessory 16 uA 32 uA high test lead TL31 TOS TYP 3 kV 4 kV 5 kV 6 uA 8 uA 10 pA 48 uA 64 uA 80 uA 10 a Specifications Insulation resistance test section
12. jp KIKUSUI AMERICA INC 1 877 876 2807 www kikusuiamerica com vuLaee wen Di 2975 Bowers Avenue Suite 307 Santa Clara CA 95051 EE igi ifi i KIIKUSUI phone 408 980 9433 Facsimile 408 980 9409 E All products contained in this catalogue are equipment and devices that are premised on use under the supervision of qualifi ed E personnel and are not designed or produced for home use or use by general consumers W Specifi cations design and so forth are subject to change without prior notice to improve the quality Hl Product names and prices are subject to change and production may be KIKUSUI TRADING SHANGHAI Co Ltd www kikusui cn discontinued when necessary ll Product names company names and brand names contained in this catalogue represent the respective Room 216 Buildina 4 No 641 Tianshan Road Shanghai City Chi registered trade name or trade mark W Colors textures and so forth of photographs shown in this catalogue may differ from actual K KIKUSUI oom 216 5ullaing 4 No 641 tlansnan Road Shanghai City China products due to a limited fi delity in printing ll Although every effort has been made to provide the information as accurate as possible Phone 021 5887 9067 Facsimile 021 5887 9069 for this catalogue certain details have unavoidably been omitted due to limitations in space ll If you fi nd any misprints or errors in this For our local sales distributors and representatives please refer to
13. operates together with external devices to interrupt output To ensure the safe operation of tester the interlock function activates when the SIGNAL I O connector pins number 1 and 13 are opened and when they are short circuited the interlock function is released Door open close aie 7 switches etc COM INTERLOCK a 24V COM tg ENABLE AUTO SEL TE TEST SEL 1 STOP START TA PROTECTION NC T EF READY NC INTERLOCK L FAIL NC U FAIL PASS NC PM1 Transistors other TEST L Dei ee HV ON PMO 1443 photocouplers INTERLOCK i i a i Wma A The picture shown above indicates the caution sign of HI VOLTAGE DANGER with a chain surrounding the test site Discharge feature Model 1055301 T0s5302 Equipped with a forced discharge function that forcibly discharge the electricity which has been charged in the EUT after the completion of DC Hipot Withstanding voltage test or insulation resistance test aHa Q What is an insulation resistance test A An insulation resistance test is to measure the resistance value of insulator and verify that whether the insulator has a sufficient performance It is similar to the Hipot Withstanding voltage test that confirms the function or performance of an insulator and it should be the required conditions to prevent the accidents from an electrical shock and fire Functions and Safety that focus in the prc Q What is the procedure of testing A n many cas
14. 15 A Rise time control waveform A Fall time control waveform example example Pursuing usability and safety All new design of the control panel and output terminals Supporting the World wide input voltage Eliminates the projected components of output Usable globally terminals and equips with a new type of the LOW h terminal Pursuing the improvement of safety ane ARY OO ang te and a convenience in production line such as input power supply providing the protection cover for the front panel Selectable output frequency Lightweight amp The instrument not rely on the input power environment Supplying the stable test voltage C d H with 50 60 Hz frequencies om pact esign Increasing your work efficiency C Po Right LOW Weighs Approx 15 kg 40 lighter than conventional models Compared to TOS5300 and TOS8870A black with lock function Short circuit current 200mA or more Max rated output 5OOVA The TOS5300 Series is a series of test instruments used in Hipot withstanding voltage tests and insulation resistance tests two of the four tests regarded as necessary for ensuring the safety of electrical products With an output of 5 kV 100 mA AC and 6 kV 10 mA DC the series can be used in Hipot withstanding voltage amp insulation resistance testing of electronic equipment and electronic parts based on the requirements of IEC EN UL VDE JIS and other intern
15. EHEH TEE EEH OEE EEEEE SESE OEE HEES EE SEEOEETEESE TOE ETES EE ESEH EE OETOEETETHE EEE ETET TOE SESE EEE ESEELELEEETELEEEO ELE ESSEEEES Eliminates the projected components from the front panel The new design of LOW terminal In consideration of safety for the operator and the environment the output terminal of HIGH side has been placed in the most distant location from the control area The free rotation machanisim protects from twisting or breaking of the cable Also with having the lock function for the LOW terminal on the main unit the metal plate is no longer attached to the test lead of LOW side and it makes to resist damage to the test lead Because of elimination of these projected components the TOS5300 can avoid from unexpected accidents such as when the unit travels to other location And also when the test lead is snagged on something or unexpected stress is applied on the test lead the High High voltage test lead is designed to disconnect easily but the Low ground test lead is designed to resist disconnection In order to prevent the insertion error the color coding of the cable are classified to HIGH red and LOW black and the plug shape of terminal are also different design POPC OHSS SESH EE EOE SETHE EE SETHETTEEOE TEESE T OOOOH TES EEEO EE EEOEE OE TEEETE ESET S EE SEES EES E HOES EE EEEHEELESEEELESSEH EEE EESEE LEONE DANGER A HIGH VOLTAGE LOW IKV i a oy h tky A Flat surface design of the HIGH
16. V 10 0mA OFF 60 0s A Insulation resistance test gt AC withstand voltage test AUTO VOLTAGE UPPER 9 LOWER TIMER 1 50kV 0 02mA OFF 60 0s 25V OFF OFF 0 3s A AC withstand voltage test Insulation resistance test REMOTE connector amp USB interface POC SOOO HEEL SOSH EETESOESEEOHTE SEO HEOSESOOEOSO SESH SO OEOOTEOEEOE ES OSEOEE SESH ESO ESOOT ES HSOEEEOSEOEE ESTOS EOSOOE TEESE EE EEE SEES Equipped with the REMOTE connector and USB interface on the front panel a are exclusive use for the options Easy REMOTE USB connection with the PC SIGNAL I O Connector The rear panel is equipped with SIGNAL I O that provides functions such as start and stop operation and signal output PIN No Signal name 1 0 TOS5300 TOS5301 TOS5302 When terminal and terminal are opened output is interrupted and the system shifts to the Protection status Open Terminal to terminal resistance is 1 2 kQ or more Short Terminal to terminal resistance is 1 2 KQ or less 1 INTERLOCK 2 PMO l Panel memory selection signal Called Panel Memory Number 3 PMI When input strobe signal starts Memory 1 up latch selection signal call panel memory Memo Memory selection prioritizes Memory 3 from TEST SEL AUTO SEL Enables TEST SEL and AUTO SEL selection 4 NC 5 NC 6 NC 7 NC 8 NC 9 STB l Panel memory s strobe signal input terminal Single Independent test s
17. a ere Hipot Withstanding Voltage amp mE Insulation Resistance Tester Short circuit current 2QOQmn A or more Max rated output 5OOVA SS CAR _ When the output voltage is 1 0kV or greater Hipot Withstanding Voltage amp Insulation Resistance Tester TOS5300 Series The PWM amp system provides highly stable output 5kV 100mA 500VA AC Hipot withstanding voltage test 6kV maximum output 50W DC Hipot withstanding voltage tester TOS5301 25V 1000V 7 steps 500V or greater up to 5 00GQ Insulation Resistance test High precision measurement 1 5 of reading with voltmeter 500V or higher Ammeter 1mA or higher Rise time Fall time control Key lock function and Protection cover for key operation Equipped with USB interface KIKUSUI Highly stable S Newly developed high efficiency Ss Rise Fall Time PWM switching amplifier i iw i Providing a stable output of high control function of voltage without being affected by AC line variation Ensure the user the appl ied Vo Itage to perform highly reliable testing with confidence even in regions with large voltage variations Input Equipped with a Rise time voltage fluctuation rate 40 3 Fall time control function Prevents from an excessive stress applied to the EUT or for standard tests Reducing the tact time Increasing the productivity A Output voltage wave form eho Capable of setting the test time from 0
18. aded In such cases there is a potential risk of danger that the insulation failure will occur after the EUT has been released into the market as a commercial product The result of testing performed to confirm safety may cause the loss of product s safety For this reason safety standards stipulate the procedure of Hipot Withstanding voltage test and the test voltage must be gradually increased to the specified voltage when the test is performed The rise time control function adopted in the in the TOS5300 Series can set the voltage rise time from 0 1s to 10 0s at a resolution of 0 1 s and also it is capable to set the 50 fixed of the applied test voltage T In addition the fall time control function Soitage i t Output ON enables to decrease the test voltage oo Ue i e gradually after the completion ofa PASS output OFF judgement The voltage fall time is fixed oe ee ee at 0 1s OFF is also selectable eee A Start voltage can be set at 50 of the test voltage M20 0me A Chis 140 V Tek Stop f M20 0ms A Chi wW Tat mE 1ooky Minik A Fall time control waveform example Examples of Safety Standards Routine Tests e EC60950 J60950 Information processing equipment The test voltage applied to the insulation part should be increased gradually from zero to the specified voltage then hold at the specified voltage for 60 seconds e EC60335 J0335 Home appliances The in
19. ational safety standards and the Electrical Appliance and Material Safety Law Also the test voltage stability is improved with the adoption of a newly developed switching amplifier Since the output voltage can be kept constant even when the AC line voltage or frequency changes consistent testing can be performed even when the power supply environment is in an unstable region The TOS5300 is also equipped with a number of features that are capable of meeting a variety of test needs It is a new low cost standard model that provides thorough operability reliability and safety When the output voltage is 1 0kV or greater Hipot Withstand Voltage amp Insulation Resistance Tester Applied test Model TOS5300 TOS5301 TOS5302 AC Hipot Withstanding voltage test ACW Vv Y Y DC Hipot Withstanding voltage test DCW Y Insulation Resistance test IR Y Features ACW 5 kV 100 mA DCW 6 kV 50W IR 25 1000V 7 steps 500V or greater up to 5 00 GO High precision measurement 1 5 of reading Voltage 500V or and greater Current 1 mA or more Rise time Fall time control function Discharge function World wide input voltage AUTO function USB interface Functions Panel memory function 3 sets Key lock and Protection cover for panel operation Input voltage variation The output waveform is essential factor in Hipot Withstanding voltage testing A conventional Hipot Withstanding voltage tester
20. d with a stable DC DC converter with a low ripple and the load variation of 3 or less Insulation resistance test for 25V to 1000V COCO CSEEOE SEE SESE HEEEOE HEHE SETHE TE EEOE EEE SETHE TE SEOETEEESETEEETEEEOET THESES EEETEEEOET EE ESESESEEESESETEEESESESEEEE EES The TOS5302 is equipped with an insulation resistance tester The test voltages can be set from 25V 50V 100V 125V 250V 500V and 1000V And for setting at 500V and above it can perform the insulation resistance test up to 5 00 GQ At 500V and above measurements up to 5 00 GQ are possible Prevents a physical operation error by installing the protection cover on the control keys In many cases workers on electronic equipment production lines and inspection lines are not technical experts Therefore it is possible that the operators may change setting conditions and make operation errors In order to prevent from such cases the TOS5300 is equipped with a key lock function and a protection cover to disable a physical key operation from the front panel A View with the protection cover removed Storing the protection cover for the key operation to the base of unit gt During the periods of operation with the protection cover removed such as when the test conditions are frequently changed and tests are performed repeatedly the protection cover can be stored at the base New design of output terminal improves safety and functionality POPC OCHO TE
21. dng Measurement 500 MO lt R lt 1GO 10 of rdng aes ane 0 125 MO lt R lt 125 MO 2 of rdng ia 125V 125 MO lt R lt 625 MO 5 of rdng Resistance 2ccutacy 625 MO lt R lt 1 25 GQ 10 of rdng meter 4 5 0 250 MO lt R lt 250 MQ 2 of rdng 250V 250 MO lt R lt 1 25 GQ 5 of rdng 1 25 GO lt R lt 2 5 GQ 10 of rdng 0 50 MO lt R lt 500 MO 2 of rdng 500 V 500 MO lt R lt 2 5 GQ 45 of rdng 2 5 GO lt R lt 5 GQ 10 of rdng 1000 V 1 MQ lt R lt 1GO 2 of rdng 1GQ lt R lt 5GO 5 of rdng peniya 25 kQ lt R lt 1 00 MOQ 1 00 MO lt R lt 10 0 MO 10 0 MO lt R lt 100 MOQ 100 0 MO lt R lt 1 00 GO 1 00 GO lt R lt 9 99 GO ispla di Oka MO MO iL ma GO Hold feature After a test is finished the measured resistance is retained until the PASS judgment is cleared Current detection response speed Can be switched between three levels Fast Mid Slow Judgment Judgment method Display Buzzer SIGNAL I O If a resistance that is greater than or equal to the upper limit is detected the FAIL LED lights Canes UPPER FAIL output is turned off and an UPPER FAIL judgment occurs This judgment is OVER is displayed ON f l Oa ape a U FAIL signal not performed during voltage rise time Rise Time on the screen If a resistance that is less than or equal to the lower limit is detected or if a FAIL LED lights ne LOWER FAIL problem occurs during the voltage rise time Rise Time the output is tur
22. ected Power Supply Protection An error was detected in the power supply Protective features While monitoring the output voltage a voltage outside of the rated limits was detected Volt Error Protection AC or DC withstanding voltage tests 350 V Insulation resistance test 10 of set 10 V i During a withstanding voltage test a value that is greater than or equal to the output limit power was specified Over Load Protection g g g g q p p p AC withstanding voltage test 550 VA DC withstanding voltage test 55 VA Over Heat Protection The internal temperature of the TOS5300 Series became too high Over Rating Protection During a withstanding voltage test the output current was generated for a length of time that exceeds the regulated time Calibration Protection The specified calibration period has elapsed SIGNAL I O Protection The rear panel SIGNAL I O connector s ENABLE signal has changed Calibration date Set when the TOS5300 Series is calibrated Notification of when the calibration Sets the operation that is performed when the specified calibration period elapses period elapses When the TOS5300 Series turns on it can display a notification or switch to the protection mode and disable testing USB USB Specification 2 0 Interfaces REMOTE Front panel 9 pin MINI DIN connector By connecting an optional device to this connector you can control the starting and stopping of tests remotely SIGNAL I O Rear pane
23. erence value Calibration Calibrated with the rms of a sine wave using a pure resistive load Voltage rise time 0 1 s to 10 0 s Resolution 0 15s s Voltage fall time 0 1 s OFF only enabled when a PASS judgment occurs ime Test time 0 1 s to 999 s can be turned off TIMER OFF Resolution 0 1 s to 99 9 s 0 1 s 100 s to 999 s 1 s Accuracy 100 ppm 20 ms excluding Fall Time 1 Regarding the output time limits Taking size weight and cost into consideration the heat dissipation capability of the voltage generator that is used for withstanding voltage tests has been designed to be one half that of the rated output Use the TOS5300 Series within the following limits If you use the product in a manner that exceeds these limits the output section may overheat and the internal protection circuits may be activated If this happens stop testing and wait until the TOS5300 Series returns to its normal temperature Ambient temperature Upper limit Pause time Output time 50mA lt i lt s110mA Greater than or equal to the output time 30 min max i i lt 50 mA Not necessary Continuous output possible ee DE 5mA lt i lt 11mA Greater than or equal to the output time 1 min max i lt 5mA Greater than or equal to the wait time WAIT TIME Continuous output possible 2 Regarding the test voltage waveform Output time voltage rise time test time voltage fall time Waveform distortions may occur if an DUT whose capacitance
24. es after moisture is absorbed or is not absorbed in some cases 500 volts or other specified value of DC voltage is applied and the resistance value is measured from the current flowing Upper limits Lower limits setting function It automatically detects connector lead breaks and disconnections of wiring by measuring extremely small amounts of current that flows when voltage is applied to the EUT TOE E rT 0 Limit Voltage 2 00kV 5 5kV 1 50kv 60 0s maa O Oma Km O1mA A Example setting display of Upper limit Lower limit and Test time Bol NE Normally even with a good quality EUT a certain degree of leakage current flows If the current value is set at slightly smaller than the specific range of the EUT it is useful in detecting breaks of the test lead and faulty connections which enables tests to be performed with even higher reliability You can perform testing effectively if you set the lower limit value with LOWER ON during Hipot Withstanding voltage test and the upper limit value with UPPER ON during insulation resistance test Calibration due notice and Warning function To assure the traceability of periodic calibration of the product this function gives a notice of calibration due managed by the built in real time clock Even if the due data has elapsed it is possible to avoid the oversight of operator with limiting the operation with a display of warning message 3 Date and Time al Menu _ Set
25. ipot Withstanding voltage tester ACW DCW TOS5301 Hipot Withstanding voltage test AC 5 kV 100 mA DC 6 kV 50 W AC Hipot Withstanding voltage tester ACW TOS5300 Hipot Withstanding voltage test AC 5 kV 100 mA Test Lead Remote Control Box Warning Light Unit E TL31 TOS max AC5kv 1 5m H RC01 TOS For single handed operation 1 5 m E PLO2 TOS for pc24v Standardly attached to main unit in TOS5300 Series H RCO2 TOS For two handed operation 1 5 m I TL32 TOS Max Ac5kv 3m TL32 TOS RCO1 TOS TL31 T0S RC02 TOS Rack Mount Adapter NKRA4 TOS inch rack for EIA standards Test Probe DIN Cable H KRA200 TOS milimeter rack for JIS standards HP0O1A TOS Max acakv DC5kV 1 8m NW DD 5P 9P conversion adapter DIN Mini DIN HPO2A TOS Max AC4kV DC5kV 3 5m _ The remote control conversion cable DD 5P 9P is required when used with TOS5300 Series TOS Series Electrical safety testers developed under the quality brand of KIKUSUI Withstanding Voltage amp Insulation Tester Insulation Tester TOS9200 Series TOS7200 For details of Earth Continuity Tester Leakage Current Tester the each products TOS6210 6200 TOS3200 the catalog Electrical Safety Testers K Ki KUSUI Distributor Representative KIKUSUI ELECTRONICS CORPORATION 1 1 3 Higashiyamata Tsuzuki ku Yokohama 224 0023 Japan Phone 81 45 593 7570 Facsimile 81 45 593 7571 www kikusui co
26. itial test voltage should be applied less than half of the specified voltage then gradually increase to the specified voltage EC60065 J0065 Audio video The initial test voltage should be applied less than half of the specified voltage then rapidly increase to the specified voltage and hold for 1 minute EC61010 JIS C 1010 Measurement equipments Avoids any detectable transient phenomenon the test voltage should be increased gradually to the specified voltage within 5 seconds then hold at the specified voltage for 5 seconds Q What is a Hipot Withstanding voltage test Q What is PASS FAIL criteria Q How is the test conducted A Withstanding test also called a dielectric A It is considered as Electrical A Apply the voltage with much higher strength test or Hipot test a withstanding breakdown when the current exceeds stress than it would normally be voltage test is intended to verify whether the limit value flowing through the applied to the insulated section for an electrical product or part has sufficient insulated section during a test If the the specified time period While dielectric strength with respect to the voltage Electrical breakdown does not occur testing it evaluates to verify whether being handled the insulator is determined to have any insulation breakdown has sufficient insulating strength occurred on the insulator Interlock feature The product is equipped with an interlock function that
27. l D sub 25 pin connector WW Specifications General TOS5300 TOS5301 TOS5302 Display VFD 256 x 64 dots 4 status indicators Backup battery life 3 years at 25 C or 77 F Installation location Indoors at a height of up to 2000 m Spec guaranteed Temperature 5 C to 35 C 41 F to 95 F range Humidity 20 rh to 80 rh no condensation Operating Temperature 0 C to 40 C 32 F to 104 F range Humidity 20 rh to 80 rh no condensation 20 C to 70 C 4 F to 158 F 90 rh or less no condensation Storage range Nominal voltage range allowable voltage range Power When no load is connected READY 100 VA or less consumptio When rated load isconnected 800 VA max Allowable frequency range 47 Hz to 63 Hz Insulation resistance between AC LINE and the chassis 30 MO or more 500 VDC Withstanding voltage between AC LINE and the chassis 1390 VAC 2 seconds 20 mA or less Earth continuity 25 AAC 0 1 Q or less Safety 6 Complies with the requirements of the following directive and standard Low Voltage Directive 2006 95 EC EN 61010 1 Class I Pollution degree 2 Complies with the requirements of the following directive and standard EMC Directive 2004 108 EC EN 61326 1 EN 61000 3 2 EN 61000 3 3 Electromagnetic compatibility EMC 6 7 Applicable under the following conditions The maximum length of all cabling and wiring connected to the TOS5300 Series must
28. ned UNDER is displayed ON a L FAIL signal Judgment method and off and a LOWER FAIL judgment occurs on the screen g judgment operation If the specified time elapses without any problems the output is turned off Generates PASS PASS LED lights ON and a PASS judgment occurs a PASS signal If PASS HOLD is enabled the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal e The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal e The FAIL and PASS buzzer volume levels can be changed e For PASS judgments the length of time that the buzzer sounds for is fixed to 0 2 seconds Even if PASS HOLD is enabled the buzzer turns off after 0 2 seconds Upper limit setting range Lower limit setting range Judgment accuracy the same for UPPER and LOWER Voltage rise time Test Time 0 03 MQ to 5 00 GO 0 03 MQ to 5 00 GO Measurement accuracy 2 digits Humidity 20 rh to 70 rh no condensation No interference caused by wobbly test leads or other problems For judgments of 200 nA or less a test time of at least 1 0 seconds is necessary If the current detection response speed is set to Mid a test time of at least 0 3 seconds is necessary If the current detection response speed is set to Slow a test time of at least 0 5 seconds is necessary 10ms TYP 0 1 s to 999 s can be turned off TIMER OFF Time Resolution
29. selection signal AUTO Test s sequence ACW DCW selection signal oe Selection of single test 10 NA ae signal with AUTO SEL i L ACW H DCW H DCW Selection of AUTO test with AUTO SEL L ACW gt IR H IR gt ACW Selection of AUTO test single test i NA NA L Single test H AUTO test Circuit s common terminal COM When terminal and terminal are opened output is interrupted and the system shifts to the Protection status 1S JUNE l Open Terminal to terminal resistance is 1 2 kQ or more Short Terminal to terminal resistance is 1 2 KQ or less during automatic test 14 HVON o ON during test and while voltage remains between output terminals AUTO TEST ON during test except when voltage is rising or falling ON during test while voltage remains between output terminals and ON for at least 0 2 sec when PASS has been determined PASS HOLD time Continuously ON when PASS HOLD time is set for HOLD Continuously ON when value over acceptable maximum is detected and UPPER FAIL is determined Continuously ON when value under acceptable minimum is detected and LOWER FAIL is determined 19 READY ON during standby READY status 20 PROTECTION 21 22 ON while protection function is activated PROTECTION ON Start signal input terminal Stop signal input terminal Start signal s ENABLE signal input terminal a Shifts to the Protection status when the ENABLE signal changes 24
30. ss than or equal to the lower limit is detected the output is turned off and a LOWER FAIL judgment occurs FAIL LED lights Canes This judgment is not performed during voltage rise time Rise UNDER is displayed ON i L FAIL signal Time of all tests and during the voltage fall time Fall Time of AC on the screen Judgment method and f l withstanding voltage tests judgment operation If the specified time elapses without any problems the output is f Generates a PA N turned off and a PASS judgment occurs BASS BED MNN a PASS signal Judgment feature e If PASS HOLD is enabled the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal gt The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal The FAIL and PASS buzzer volume levels can be changed For PASS judgments the length of time that the buzzer sounds for is fixed to 0 2 seconds Even if PASS HOLD is enabled the buzzer turns off after 0 2 seconds ook AC 0 01 mA to 110 mA Upper limit setting AC 0 01 mA to 110 mA DC 0 01 mAto 11 mA AC 0 01 mA to 110 mA AC 0 01 mA to 110 mA OFF Lower limit setting AC 0 01 mA to 110 mA OFF DC 0 01 mA to 11 mA OFF AC 0 01 mA to 110 mA OFF Judgment accuracy 3 1 00 mA lt i 1 5 of set i lt 1 00 mA 1 5 of set 30 uA Current detection method Calculates the current s true rms value and compares this value with the ref
31. terminal with free rotation mechanism and the LOW terminal with lock function Bowe It could be a cause of defect if the cable are incorrectly wired for the HIGH High voltage side and LOW Low voltage side In order to prevent the insertion error the protection plate is attached to the Low voltage Black test lead Monitoring the output voltage and protection when applying an overvoltage by the operation error POPC OCHO ESE E HEE SESE EEE EEOLETEEEOE TEESE TEES EHH E ESOS OE EE EESE ETE OEEOEESESOTEOEESEE TEESE EL ESETTEEEEHDELESESETESESESELEESOELEEONS LIMIT VOLTAGE function Prevents the user from setting a test voltage that exceeds the preset voltage 5 5kV Limit Voltage 2 00kV A LIMIT VOLTAGE setting example POPPE HESS E EHEC E EEE SE EERSTE SOOO E EO EHS EEE E SHEET LOSE TE OEEH EEE ETHEE TEESE ETE HOETSEESEHS EE EEEHE ESHEETS SEES EL EEESELEOEDOEELODS Monitoring output voltage function If the output voltage exceeds the setting voltage of 350V it turns off the output and the system switches to PROTECTION mode In order to handle kilo s of high voltage when the Hipot Withstand voltage and insulation tests are conducted there are number of safety measures are required to take place Having with these functions improve the operational safety and the protection for the EUT Rise time control function The Rise time control function enables you Tek stop to increases the test voltage gradually to
32. urement and the judgment functions A AC Hipot Withstanding voltage test settings display example Input voltage distortion Input waveform on primary input side ee Sree rere ar cho Outputs a stable high voltage Mim A che or OY gs ma A ha s a ie sY Ldi ga h Li eS A AC output waveform of the slide transformer system Supporting the World wide input voltage PPP Pe ee oe HEE EES EEH EET EE SEHHHE EEE EEO E LE OEESEH OEE SETESEE ECE EESESEH ECE EEEEEEL ETE EES Usable globally Usable in any country without changing the input power supply selectable output frequency The instrument not rely on the input power environment Supplying the stable test voltage with 50 60 Hz frequencies Reducing the tact time Reduction of the tact time leads to improve the productivity However it has been an issue that reducing the tact time may cause to worsen the measurement accuracy when the test time is faster than the measuring response speed The TOS5300 series has been achieved to set the test time from 0 1s Model TOS5301 6kV 50WDC Hipot Withstanding voltage test COO OOHEE SEES OHHH EEEOHEEEE OS OOE ESET SOHO EE EOS OOHEEE ES OHOEEE OS OSEEEE ETOH EOTOOEEEEESEHOOTE OS OSEEEEESOHEET EOS EOEEE EEE EEEESES Capable to perform DC Hipot Withstanding voltage test up to 6 kV Model TOS5301 Equippe
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