Quadrifoglio B Manual
Contents
1. 881 1 ul UML E 86 9L 8 2 1 nm ex Er 4 an LX 992 9 na bl a 20900 80102 9675 m uvoWa8v n Liv Ov 6 8E LE yake elexeueueauc asna O Ol e 96 981 161 a AX 295 195 ce 5 96 96 VE 991 2 ve ze n SE ZE H S E o E e lt 5 8 ra E 5 5 T 5 y E 9 5 8 Te dsezzoerdsa slk T alja telie2. Fepfoli Ferroli FERROLI S p A Via Ritonda 78 a 37047 San Bonifacio Verona ITALY www ferroli it
3. 37 38 39 40 41 42 43 44 fig 47 301 Fault indication voltage free contact output the example shows the connection of a lamp at 230Vac 302 Remote reset input 230Vac the example shows the connection of a double pole switch at 230Vac allowing the resetting of a block type fault 357 Fault indication 230Vac the example shows the connection of a lamp at 230Vac 90 cod 3541D501 Rev 03 12 2013 OUADRIFOGLIO Generators cascade one direct heating circuit and DHW circuit with circu lating pump Schematic diagram The boiler s electronics can manage up to 6 modules 3 are given in the example fig 48 Electrical connections After installation carry out the necessary electrical connections as shown on the wiring diagram Then configure the controller as described in the specific section lololalolololalollo AO OOOO 9 10 11 12 13 14 15 16 17 18 L L N 27 28 2
4. 37 38 39 40 41 42 43 44 For connection in cascade NOTE The boiler s electronics can manage a maximum of 6 modules 1 Connect the modules as shown in fig 55 example con 4 modules A B D 31 32 33 34 35 36 31 32 33 34 35 36 31 32 33 34 35 36 31 32 33 34 35 36 fig 55 Connection in cascade 1st Module 2nd Module 3rd Module 4th Module gt D cod 3541D501 Rev 03 12 2013 QUADRIFOGLIO 2 all the electrical connections terminals 1 to 30 on module no 1 3 remaining modules only connect the power supply and possibly the contacts for burner lit 300 fault contact 301 and remote reset input 302 4 Switch on the power to the entire cascade 5 After the procedure FH check the correct operation of the cascade Module 1 MASTER icon Module 2 SLAVE icon e Module 3 SLAVE icon Module 4 SLAVE icon If this does not occur disconnect the power supply and check the wiring in fig 55 Settings All adjustments must be made all the modules Possible faults If the electrical connection of a module is disconnected for any reason module 1 will ac tivate fault F70 If the electrical connection of a module is disconnected for any reason the next module will activate fault F71 3 6 Flue connection Important The unit is a B23 type with combustion a
5. 348 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Lolo llololalollolololololollol ON OOOO OO OROORONO gp 72 138 37 38 39 40 41 42 43 44 43 32 Heating circulating pump st zone direct 72 Room thermostat 15 zone direct b Hot water tank circuit 138 External probe M Delivery 155 Hot water tank probe RA High Temperature Return 306 Circulating pump 1st zone direct Low Temperature Return 348 3 way valve 3 wire OPENING PHASE NEUTRAL CLOSING PHASE ISPESL safety devices When required not supplied To manage sliding temperature it is necessary to purchase the external probe accessory code 013018X0 If a hot water tank probe not supplied is used it is necessary to purchase the NTC probe accessory code 1KWMA11W 2 mt or code 043005 0 5 mt If a hot water tank thermostat not supplied is used it is necessary to purchase the kit accessory code 013017 0 to be connected in place of the Hot Water Tank Probe Ferroli Parameters Each system requires a different parameterisation Follow the access procedure given below
6. 86 992 QNO 1 IU Jend a in EM N 296 195 ze 1 oe oc ve 59 804 860 ki 9 SE ZE LE OF 62 82 LZ 92 SZ Vc ez CZ Kc ool L T Jet es 9L ez La 3 1 dd 95 Js 8 7 S80L0EAS96vS IL 9 n F s 0 5 9 DOTT MvroNSV LIN 881 981 ti 161 OE Lox Usama q ois O z 0 alo a fig 87 Wiring diagram QUADRIFOGLIO 70 101 Rev 03 12 2013 cod 3541D501 OUADRIFOGLIO ferroli
7. LN LN LL LN L L BUS RT RT2 T1 72 Xo xe xo xe 00000000000 02000060000 0 2090 2345678 910111213 141516 1718 19 20 21 22 23 24 2526 27 28 29 3031 3233 374 BLR xs FUSIBILE Esterno ALTA TENSIONE fig 46 BASSA TENSIONE QUADRIFOGLIO B Legend 72a Room thermostat 1st zone mixed 317a Safety thermostat 1st zone mixed 726 Room thermostat 2nd zone mixed 317b Safety thermostat 2nd zone mixed T2c Room thermostat 3rd zone direct 318a 1st zone mixed circulating pump 130 Hot water tank circulating pump 138 External probe 139a Remote Timer Control 1st zone mixed 318b 2nd zone mixed circulating pump 318c 3rd zone direct circulating pump 319a Delivery sensor 1st zone mixed 139b Remote Timer Control 2nd zone mixed 319b Delivery sensor 2nd zone mixed 139c Remote Timer Control 3rd zone direct M Delivery 155 Hot water tank probe RA High Temperature Return 300 Legionella protection circulating pump RB Low Temperature Return 315a Mixing valve 1st zone mixed 1stzone mixed OPENING PHASE b 2nd zone mixed NEUTRAL 3rd zone direct CLOSING PHASE 4 Hot water tank circuit 315b Mixing valve 2nd zone mixed OPENING PHASE NEUTRAL CLOSING PHASE ISPESL safety devices When required not supplied T
8. CODICE 37 A MODULO 1 fig 30 Low system pressure fault Once the system pressure is restored the boiler will activate the 300 second air venting cycle indicated on the display by FH 3 INSTALLATION 3 1 General Instructions THE BOILER MUST ONLY BE INSTALLED BY QUALIFIED PERSONNEL IN COMPLI ANCE WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHNICAL MANUAL THE PROVISIONS OF CURRENT LAW THE NATIONAL AND LOCAL REGULATIONS AND THE RULES OF PROPER WORKMANSHIP QUADRIFOGLIO is a heat generator arranged to operate alone or in cascade bank FERROL S p A supplies on request all the plumbing fittings and fume manifolds for the connection of 2 or 3 units in cascade in configurations of 70 70 kW to 320 320 320 kW When the generators QUADRIFOGLIO B are installed in cascade with the accessories provided for by FERROLI they be considered as a single heat generator with equiv alent total capacity equal to the sum of the powers of all the units connected in cascade All requirements of the current rules and regulations applicable to this generator of equivalent total heating capacity must be met In particular the place of installation safety devices and fume exhaust system must be adequate for the total heating capacity of the bank of units The requirements given in this manual apply to the single unit as well as connection in cascade For further information regarding the installation of generators in cas
9. 2006 95 2004 108 Dante Fergoli FERROLI S p A Via Ritonda 78 a 37047 San Bonifacio VR ycim 2009 142 92 42 i 2006 95 2004 108
10. 102 Ferroli OUADRIFOGLIO B 103 4 T 4 96 SLX six y vvv v 82 sale 8 2 6 99020 s s sje s or zH 992 95 981 H E aNd 8 T E LE gt e 82012199696 vb 1 66 BE 8 2 Fel tm sy Bm sekall Ls Oo OOo 9 T t E 8 N m e 295 195 991 ze ee Le se 96 ve m Lom qe Ro
11. Double circulating pump Configuration Circulating pump and 3 way valve m 23 C 32 C OD 23 C 32 C 1 Venerdi 13 Set 2013 11 28 22 Venerdi 13 Set 2013 11 29 27 fig 4 fig 5 Exclude hot water tank economy Hot water tank temperature maintaining heating can be excluded by the user In case of exclusion there will be no delivery of domestic hot water The hot water tank can be de activated by the user ECO mode by pressing the eco comfort button detail 10 fig 1 In ECO mode the display activates the symbol To activate the COMFORT mode press the eco comfort button detail 10 fig 1 again 23 32 7 Venerdi 13 Set 2013 11 30 43 fig 6 Economy cod 3541D501 Rev 03 12 2013 QUADRIFOGLIO Information From the main screen Home press the contextual button 2 detail 2 fig 1 Then use the Menu Navigation buttons to disp ay the following values Heating demand OT means OpenTherm control demand TA means room thermostat demand 0 10Vdc means 0 10Vdc signal demand TA2 means second room thermostat demand Heating circulating pump ON OFF Heating 3 way valve ON OFF DHW 3 way valve ON OFF Standby time ON OFF T Delta protection ON OFF Flame Supervisor ON OFF Heating sensor1 C Heating sensor2 C Return sensor C DHW sensor C Ex
12. 357 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 OnOnOnonononoronoronoro 134 KON 37 38 39 40 41 42 43 44 ollo fig 50 MASTER cod 3541D501 Rev 03 12 2013 EN gt ferroli 10 11 12 13 14 15 16 17 18 8 olololololo lolo OOO OOO 9 7 9 302 357 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 doloJoJouololodouo olololololo MAMAR OOOO 37 38 39 40 41 42 43 44 fig 51 SLAVE Legend 139 Remote Control it can be installed in place of 72 to manage the request of the 1st zone direct 302 Remote reset input 230Vac the example shows the connection of a double pole switch at 230Vac allowing the resetting of a block type fault 357 Fault indication 230Vac the example shows the connection of a lamp at 230Vac 3 4 Gas connection Before making the connection make sure the unit is arran
13. 5 3 Technical data table The column on the right gives the abbreviation used on the technical data plate Data Unit Value Value Value Value Model B 70 B 125 220 320 Max heating capacity 65 5 116 0 207 0 299 0 0 Min heating capacity kW 140 23 0 41 0 62 0 0 Heat Output in heating 80 60 kW 644 114 0 204 0 294 5 Min Heat Output in heating 80 60 kW 137 225 40 2 60 8 Max Heat Output in heating 50 30 kW 699 125 220 320 P Min Heat Output in heating 50 30 C kW 150 24 8 44 2 66 8 Efficiency Pmax 80 60 983 98 3 98 5 98 5 Efficiency Pmin 80 60 98 0 98 0 98 0 98 0 Efficiency Pmax 50 30 106 8 106 8 106 8 106 8 Efficiency Pmin 50 30 107 7 107 7 107 7 107 7 Efficiency 30 1096 109 6 109 6 109 6 Efficiency class Directive 92 42 EEC emission class 5 5 5 5 NOx Gas nozzle G20 0 6 7 9 4 15 5 17 0 QUADRIFOGLIO Data Unit Value Value Value Value Model B70 B 125 B 220 B 320 Gas supply pressure G20 mbar 20 20 20 20 Max gas delivery G20 myh 6 93 12 8 21 9 31 6 Min gas delivery G20 milh 148 24 43 6 5 max G20 9 00 9 00 9 00 9 00 620 850 8 50 8 50 8 50 Gas nozzle 631 0 52 74 12 5 12 5 Gas supply pressure G31 mbar 37 37 37 37 Max gas delivery G
14. Copia su giorno successivo Salva amp Esci EE 1 2 3 5 6 ok per confermare fig 18 Press the navigation button 7 to move to the end time of the first time band fig 19 and set it to the desired value using the contextual buttons 1 and 2 Programma Orario 1 0600 0 2 OFF ioo OFF 7 4 OFF 6 0 OFF Copia su giorno successivo Salva amp Esci per confermare fig 19 Press the navigation button 7 and use the contextual buttons 1 and 2 to set the work mode during the first time band fig 20 Programma Orario 1 0600 1600 Shy 2 OFF 20 OFF 4 ce OFF 5 OFF amp 0 OFF Copia su giorno successivo Salva amp Esci per confermare fig 20 Then press the navigation button 7 to set if necessary the next time bands fig 21 fig 22 and fig 23 Programma Orario y 1 06 00 16 00 ON 2 16 00 9 0 _ 2 OFF 5 OFF 6 0 OFF Copia su giorno successivo Salva amp Esci per confermare fig 21 Ferroli Programma Orario 06 00 16 00 16 00 21 00 DFF DFF Copia su giorno successivo Salva amp Esci per confermare oN fig 22 4 06 00 16 00 QIN 16 00 21 00 m 21 00 06 00 OFF OFF OFF OFF Copia su giorno successivo Salva amp Esci per c
15. gt SE ve ZE LE 5 c lt 1 2 lt 5 8 I S es Bn 9 o 1 S 9 2 E 8 TTTTTT Lox Bb Dichiarazione di conformit costruttore FERROLI S p A Indirizzo Ritonda 78 37047 San Bonifacio VR dichiara che questo apparecchio conforme alle seguenti direttive CEE Direttiva Apparecchi a Gas 2009 142 Direttiva Rendimenti 92 42 Direttiva Bassa Tensione 2006 95 Direttiva Compatibilit Elettromagnetica 2004 108 Presidente e Legale rappresentante Cav del Lavoro Dante Feyoli EJ Declaraci n de conformidad El fabricante FERROLI S p A Direcci n Via Ritonda 78 a 37047 San Bonifacio Verona declara que este equipo satisface las siguientes directivas CEE Directiva de Aparatos de Gas 2009 142 Directiva de Rendimientos 92 42 Directiva de Baja Tensi n 2006 95 Directiva de Compatibilidad Electromagn tica 2004 108 Presidente y representante legal Caballero del Trabajo Dante Uygunluk beyani yg y C FERROLI S p A Adres Via Ritonda 78 a 37047 San Bonifacio VR bu cihazin asagida yer alan AET EEC y nergelerine uygunluk iginde oldugunu beyan etmektedir e 2009 142 calistirilan niteler Y netmelik 92 42 Rand
16. Service Menu Check change parameter b02 of the Transparent Parameters Menu to 9 for models B 70 B 125 and B 320 and to 6 for model B 220 Optional functions As well as the electrical connections of the previous figure required for this system con figuration there are options that do not require settings 10 11 12 13 14 15 16 17 18 7 8 615151611 Ono 6 9 56 300 301 T 357 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 dololouollolololoolo OOO 19 20 21 139 37 38 39 40 41 42 43 44 ollo 44 13 30 30 30 o Remote Control it can be installed in place of 72 to manage the request of the 1st zone direct Burner On indication voltage free output the example shows the connection of an hour counter at 230Vac Fault indication voltage free contact output the example shows the connection of a lamp at 230Vac Remote reset input 230Vac the example shows the connection of double pole switch at 230Vac allowing the resetting of a bloc
17. Sliding Temperature 2 E Offset2 e Time Program See Time programming on page 82 DOMESTIC HOT WATER Adjustment Temp See fig 14 lux Reduction Adjustment Temp See fig 15 See Legionella programming with optional hot water Legionella tank installed on page 84 e Time Program See Time programming on page 82 HOLIDAY FUNCTION a See Holiday Function on page 84 MAINTENANCE Test mode See fig 63 Test mode 6 Gas Selection See fig 58 See CASCADE fl Cascade Test Mode TEST mode activa tion on page 95 1 Service Information See Service Information on page 84 9 Service Intervention Date See Service Intervention Date on page 84 SETTINGS Language See fig 7 o C Unit of Measure gt F O 52 9 Set Date See fig 8 e Set Time See fig 9 Heating A heating demand generated by the Room Thermostat Remote Timer Control or 0 10 Vdc signal is indicated by activation of the circulating pump and by the hot air above the radiator fig 2 Configuration Heating only Double circulating pump Configuration Circulating pump and 3 way valve N 23 C 32 C SAk Venerdi 13 Set 2013 11 25 40 Venerd 13 Set 2013 11 25 40 fig 2 fig 3 DHW with optional hot water tank installed A hot water tank heating demand is indicated by activation of the drop under the tap fig 4 and fig 5 Configuration
18. button By setting the curve to 0 the sliding temperature adjustment is disabled Curval y 2 conferma fig 26 Compensation curve OUADRIFOGLIO B Adjust the parallel offset of the curves from 20 to 60 C fig 29 through the parameter Offset1 and confirm with the OK button Offset 1 40 conferma fig 27 Curve parallel offset the room temperature is lower than the required value it is advisable to set a higher order curve and vice versa Proceed by increasing or decreasing in steps of one and check the result in the room 90 85 80 70 60 50 40 30 20 1 i 1 1 1 1 1 20 10 0 10 20 28 Compensation curves OFFSET 20 OFFSET 60 20 B 10 0 10 20 20 10 0 10 20 fig 29 Example of parallel offset of compensation curves This parameter is used only if time programming has been activated See programming on page 82 Outside Temperature Heating OFF Access the Out Temp Heat Off to activate the function between 7 and 30 If activated this function will deactivate the heating demand whenever the temperature measured by the external probe is higher than the programmed value The heating demand will be reactivated as soon as the temperature measured by the ex ternal probe is lower than the programmed value Adjustments from remote timer control If
19. 4 2 Start up Checks to be made at first lighting and after all maintenance operations that involved disconnection from the systems or an operation on safety devices or parts of the boiler Before lighting the boiler any on off valves between the boiler and the systems Check the tightness of the gas system proceeding with caution and using a soap and water solution to detect any leaks in connections Check correct prefilling of the expansion tank ref sec 5 3 Fill the water system and make sure all air contained in the boiler and the system has been vented by opening the air vent valve on the boiler and any vent valves on the system Fillthe condensate trap and check correct connection of the condensate elimination system Make sure there water leaks in the system DHW circuits connections or boiler Check correct connection of the electrical system and efficiency of the earthing system Make sure the gas pressure value for heating is that required Make sure there are no flammable liquids or materials in the immediate vicinity of the boiler Checks during operation e Tur the unit on as described in sec 2 3 Make sure the fuel circuit and water systems are tight e Check the efficiency of the flue and air fume ducts while the boiler is working Check the correct tightness and functionality of the condensate elimination system and trap Make sure the water is circulating prop
20. Fault Possible cause Cure Check the regular flow of gas to the No gas boiler and that the air has been eliminated from the pipes Check the wiring of the electrode and Ignition detection electrode fault that it is correctly positioned and free of any deposits A01 burner ignition Faulty gas valve Check the gas valve and replace it if necessary Insufficient gas supply pressure Check the gas supply pressure Trap blocked Check the trap and clean it if necessary Faulty ignition transformer only Check and replace it if necessary models B 220 and B 320 Ag Flame present signal with Electrode fault Check the ionisation electrode wiring burner off Card fault Check the card A Check the correct positioning and Heating sensor damaged operation of the heating sensor A03 Overtemperature protection 9 intervention No water circulation in the system the circulating pump Air in the system Vent the system Fume extraction duct safety Fault F07 generated 3 times in the fault F07 A04 BEN device intervention last 24 hours A05 protection intervention F15 generated for hour See fault F15 consecutive lonisation electrode fault Check the position of the ionisation electrode and replace it if necessary Flame unstable Check the burner Gas valve Offset fault Check the
21. professionally qualified personnel The manufacturer is not responsible for any damage caused by failure to earth the system Also make sure that the electrical system is adequate for the maximum power absorbed by the unit as specified on the boiler dataplate The boiler is prewired and provided with a Y cable and plug for connection to the elec tricity line The connections to the grid must be made with a permanent connection and equipped with a bipolar switch whose contacts have a minimum opening of at least 3 mm interposing fuses of max 3A between the boiler and the line It is important to re spect the polarities LINE brown wire NEUTRAL blue wire EARTH yellow green OUADRIFOGLIO B wire in making connections to the electrical line During installation or when changing the power cable the earth wire must be left 2 cm longer than the others The user must never change the unit s power cable If the cable gets damaged switch off the unit and have it changed solely by professionally qualified person nel If changing the electric power cable use solely 05 3x0 75 mm2 cable with a maximum outside diameter of 8 mm Room thermostat optional CAUTION The room thermostat must have clean contacts CONNECTING 230 V TO THE TERMINALS OF THE ROOM THERMOSTAT WILL IRREPA RABLY DAMAGE THE ELECTRONIC CARD When connecting a remote timer control or a timer switch do not take the pow er supply for these dev
22. using the switch and or the special cut off devices ncase of a fault and or poor operation deactivate the unit and do not try to repair it or directly intervene Contact professionally qualified personnel Any repair re placement of the products must only be carried out by qualified personnel using orig inal replacement parts Failure to comply with the above could affect the safety of the unit This unit must only be used for its intended purpose Any other use is deemed im proper and therefore hazardous The packing materials are potentially hazardous and must not be left within the reach of children Theunit must not be used by people including children with limited physical sen or mental abilities or without experience and knowledge of it unless instructed or supervised in its use by someone responsible for their safety The unit and its accessories must be appropriately disposed of in compliance with the current regulations The images given in this manual are a simplified representation of the product In this representation there may be slight and insignificant differences with respect to the product supplied 2 OPERATING INSTRUCTIONS 2 1 Introduction Dear Customer Thank you for choosing QUADRIFOGLIO B a floor standing boiler FERROLI featuring advanced design cutting edge technology high reliability and quality construction Please read this manual carefully since it provides import
23. 31 kg h 543 9 0 16 2 23 4 Min gas delivery G31 kg h 1 10 1 8 3 2 4 8 631 10 50 10 50 10 50 10 50 631 9 50 9 50 9 50 9 50 Max working pressure in heating bar 6 6 6 6 PMS Min working pressure in heating bar 0 5 0 5 0 5 0 5 Max heating temperature C 95 95 95 95 tmax Heating water content litres 160 265 380 530 Protection rating IP X5D Power supply voltage V Hz 230 50 230 50 230 50 230 50 Electrical power input 95 200 260 370 Empty weight kg 180 280 400 500 Type of unit Baz PIN CE 0085CL0441 These boilers can operate correctly with a minimum flow of 0 litres hour 5 4 Diagrams Pressure loss kW 70 125 0 6 0 4 0 2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A fig 85 Pressure loss diagram models B 70 B 125 1 6 1 4 1 2 1 0 kw 220 320 0 6 0 4 0 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 fig 86 Pressure loss diagram models 220 320 Flow rate m3 h B m H O 100 cod 3541D501 Rev 03 12 2013 Ferroli QUADRIFOGLIO 5 5 Wirin diagrams ATTENTION Remove the jumper on the terminal block before connecting the room thermostat or remote timer control
24. 35 36 Onononononon 139 Remote Control it can be installed in place of 72 to manage the request of the 1st zone direct 301 Fault indication voltage free contact output the example shows the connection of a lamp at 230Vac 302 Remote reset input 230Vac the example shows the connection of a double pole switch at 230Vac allowing the resetting of a block type fault 357 Fault indication 230Vac the example shows the connection of a lamp at 230Vac i cod 3541D501 Rev 03 12 2013 OUADRIFOGLIO A direct heating circuit DHW circuit with diverter valve 3 wire Schematic diagram Use diverter valves with 3 wires OPENING PHASE 230V CLOSING PHASE 230V NEUTRAL with switching times from all closed to all open of not more than 90 seconds fig 42 Electrical connections After installation carry out the necessary electrical connections as shown on the wiring diagram Then configure the controller as described in the specific section
25. 7 Rear view model 220 191 186 275 1661 7 Ig Nu o 25 36 y y Le gt i HII ENS NY i 10 DN 65 AA 346 65 8 191 ff its Wyo WN o pe gt 3 Jo 2 EC fig 78 Rear view model B 320 Ferroli 70 kW 615 125 kW 755 220 kW 900 320 kW 1060 79 Side view fig 80 Top view model B 70 p 7 fig 81 Top view model B 125 U 2 82 view model 220 cod 35410501 gt ferroli fig 83 Top view model B 320 5 2 Water circuit 5 44 7 gt 16 10 278 N 346 114 186 321 gt 275 154 fig 84 Water circuit
26. 9 30 31 32 33 nOpoporonopo 11 12 13 14 15 16 17 18 27 28 29 30 31 32 33 34 35 36 8 10 11 12 13 14 15 16 17 18 3005 55 27 28 29 30 31 32 3 34 35 36 Ferroli Legend 72 Room thermostat 1st zone direct 306 1st zone direct circulating pump 130 Hot water tank circulating pump 138 External probe a 1st zone direct 155 Hot water tank probe b Hot water tank circuit 298 Cascade temperature sensor M Delivery 300M MASTER boiler motor operated butterfly valve OPENING PHASE NEUTRAL CLOSING PHASE 3005 SLAVE boiler motor operated butterfly valve A OPENING PHASE NEUTRAL CLOSING PHASE ISPESL safety devices When required not supplied RA High Temperature Return Low Temperature Return To manage sliding temperatur
27. ACITY ADJUSTMENT THUS SET ENSURES KEEPING OF THE EFFICIENCY VALUES DECLARED ON cap 5 3 Heating power adjustment diagram A kW B Electronic Board Parameter B 100 90 80 70 60 50 40 30 20 10 020 40 60 80 100 120 140 160 180 200 220 240 260 280 300 fig 64 94 35410501 03 12 2013 OUADRIFOGLIO Ferroli CASCADE TEST mode activation This function allows all the modules connected in cascade RANGE RATED to be acti vated at the same heating power From the panel of the Master boiler identified by the icon reach the screen viewed fig 65 navigating in the menu and following the path USER MENU m Maintenance mi Test Mode mj Cascade Test mode The modules will light reaching the maximum heating power Range Rated gradually The display will show the actual heating power fig 65 example with two modules 5 Actual heating power 1 2 Modules lit modules connected Modalit Test Cascata Modalit Test Cascata 14 EL Stop Test Stop Test fig 65 Cascade TEST mode example with two modules Press the contextual buttons 1 and 2 to increase the maximum power of all modules To deactivate the CASCADE TEST mode press the contextual button 3 The CASCADE TEST mode is disabled automatically after 15 minutes
28. IC WATER Legionella to set Antilegionella Day Defines the day of the week during which the function will be activated Time of Antilegionella Day Defines the function start time Antilegionella Duration Defines the duration in minutes of the function Antilegionella Adjustment Temp Defines the DHW Adjustment temperature dur ing the function Holiday Function Access the HOLIDAY FUNCTION menu through the path USER MENU E HOLI DAY FUNCTION to set Holiday start date Holiday end date The display can activate two types of icons P The Holiday function is programmed but not yet active The Holiday function is in progress boiler will behave as if Summer mode and Economy mode were active with optional hot water tank installed The frost protection and Legionella functions will remain active if activated Service Intervention Date This informs when the alert of programmed maintenance by the technician will be acti vated lt does not represent an alarm or a fault but just a notice After that date whenever the Main menu is accessed the boiler will activate a screen indicating that programmed maintenance is due Service Information This information shows the telephone number to contact in case of assistance if pro grammed by the technician Room temperature adjustment with optional room thermostat Using the room thermostat set the temperature requi
29. Offset adjustment at No flame after ignition stage minimum power 6 times 4 minutes Remove the obstruction from flue air fume ducts obstructed fume exhaust ducts and air inlet and terminals Trap blocked Check the trap and clean it if necessary Flue partially obstructed or Check the efficiency of the flue fume insufficient extraction ducts and outlet terminal F07 High fume temperature Check the correct positioning and Fume sensor position operation of the fume sensor Sensor damaged F10 Delivery sensor 1 fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected Sensor damaged F11 Return sensor fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected Sensor damaged F12 DHW sensor fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected Sensor damaged F13 Fume sensor fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected Sensor damaged F14 Delivery sensor 2 fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected No 230V power supply Check the 3 pin connector wiring F15 Fan fault Tachometric signal interrupted Check the 5 pin connector wiring Fan damaged Check the fan F34 Supply voltage under 170V Electric mains trouble Check the electrical system F35 Faulty mains frequency Electric mains trouble Check the electrical system F37 Pn Low system pressure Check the system water pressure Pro
30. aning of generator air inlets and boiler room air intakes e check and cleaning of fume evacuation duct manifold flue system expansion tank check and prefilling check of correct and stable system water pressure ensuring conformity with the re quired working pressure The use of automatic filling systems for reinstatement of operating condi tions must provide for adequate treatment of the water ref Character istics of the water system on page 86 check of heating system water chemical and physical parameters ref Charac teristics of the water system on page 86 water and gas system tightness check check of correct and stable gas supply pressure to plant 20 mbar for operation with natural gas any fluctuations or pressure drops below the declared value can create malfunctioning and stops with need for manual resetting burner ignition and control and safety device check gas valve flowmeter thermo stats etc circulating pump check freeing when necessary fume analysis and check of combustion parameters The casing control panel and aesthetic parts of the boiler can be cleaned with a soft damp cloth possibly soaked in soapy water All abrasive detergents and solvents should be avoided Opening the casing To open the boiler casing fig 66 1 Undo the two screws and remove the cover A fig 66 1 Unhook and remove the top panel B Undo the two screws and remove the bottom pan
31. ant information on safe instal lation use and maintenance QUADRIFOGLIO B is a high efficiency low emissions premix condensing heat gener ator for heating running on natural gas or LPG and equipped with a microprocessor con trol system The boiler body consists of a patented stainless steel helical tube heat exchanger and a premix burner in stainless steel equipped with electronic ignition with ionisation flame control modulating speed fan and modulating gas valve QUADRIFOGLIO B is a heat generator arranged to operate alone or in cascade FERROLI supplies on request all the plumbing fittings and fume manifolds for the con nection of 2 or 3 units in cascade in configurations of 70 70 kW to 320 320 320 kW Ferroli 2 2 Control panel 4 23 PAR se o gh twice 1 2013 00 15 60 pe s is 60 40 14 3 7 10 13 fig 1 Control panel Contextual button 1 Contextual button 2 Contextual button 3 Dot matrix display example main screen Menu navigation button Confirm menu access button Menu navigation button Automatic Manual Heating DHW button Summer Winter mode selection button 10 Economy Comfort mode selection button 11 Menu exit button 12 Main menu button 13 Home button back to main screen 14 Main switch Contextual button The co
32. ar provide for all the protection and safety devices required by the current regulations for the complete modular generator They must be installed on the hot water circuit delivery piping imme diately after the last module within a distance not more than 0 5 metres with no shut off devices in between The unit is not supplied with an expansion tank or safety valve their connection must therefore be carried out by the Installer The safety valve outlet must be connected to a funnel or collection pipe to pre vent water spurting onto the floor in case of overpressure in the heating circuit Otherwise if the discharge valve cuts in and floods the room the boiler manu facturer cannot be held liable Do not use the water system pipes to earth electrical appliances Before installation carefully wash all the pipes of the system to remove any residuals or impurities that could affect proper operation of the unit Use chemical conditioners that are suitable for the purpose i e able to remove from the walls and bottom of the pipes and the various components of the sys tem sludge metal oxides in low temperature systems also biomass with just the circulation of the water with system hot and or cold The products used must not be corrosive and or aggressive for metals and plastics and must not significantly alter the natural pH of the water Also a filter must be installed on the system return piping to prevent impurities or sludge
33. as clearly shown on the packing and on the data plate Whenever a different gas to that for which the unit is set has to be used the special conversion kit will be re quired proceeding as follows Disconnect the power supply to the boiler Remove the panels Detach the electrical connections from the gas valve controller Undo the fixing screws E and remove the gas valve Replace the gas nozzle positioning it inside the seal with the one contained in the conversion kit Refit the parts and check the tightness Modify the parameter for the type of gas as described below Reach the screen shown in fig 58 navigating in the menu and following the path USER MENU E gt Gas Type Selection Press the contex tual buttons 1 and 2 to choose the type of gas Confirm with the OK button NANA o Selezione Tipo o a O ok per confermare J fig 58 Gas type selection 7 Apply the label contained in the conversion kit near the data plate Using a combustion analyzer connected to the boiler fume outlet make sure the CO content in the fumes with the boiler operating at max and min output com plies with that given in the technical data table for the corresponding type of gas cod 3541D501 Rev 03 12 2013 gt ferroli fig 62 Model QUADRIFOGLIO B 320 QUADRIFOGLIO B TEST mode activatio
34. be damaged or wiring shorted the wiring or replace the sensor F39 External probe fault Probe disconnected after activating the sliding temperature Reconnect the external probe or disable the sliding temperature 96 cod 3541D501 Rev 03 12 2013 QUADRIFOGLIO Fault Possible cause Cure code A41 Sensor positioning Delivery sensor disconnected from Check the correct positioning and the pipe operation of the heating sensor A42 Heating sensor fault Sensor damaged Replace the sensor Sensor damaged F50 Cascade temperature Wiring shorted Check the wiring or replace the sensor sensor fault Wiring disconnected F52 Heating sensor fault Sensor damaged Replace the sensor A61 Faulty controller Controller Check the earth connection and replace the controller if necessary A62 No communication between Controller not connected Connect the controller to the gas valve controller and gas valve Valve damaged Replace the valve A63 Faulty controller Controller Check the earth and A65 replace the controller if necessary F66 5 TECHNICAL DATA AND CHARACTERISTICS Key of figures cap 5 7 Gas inlet 10 System delivery 16 Fan 32 Heating circulating pump not supplied 36 Automatic air vent 44 Gas valve 72 Room thermostat not supplied 72b Second room thermostat not supplied 81 Ignition electrode 82 D
35. cade refer to the manual supplied with the cascade connection kits The boiler electronics have a function for a managing a cascade of up to 6 units To create cascade systems with more than three units without using the acces sories provided for by FERROLI it is necessary to arrange hydraulic gas man ifolds of appropriate size and complete with all the safety devices required by the current regulations as well as single fume exhausts or manifolds appropri ately sized by a qualified technician 3 2 Place of installation The generator must be installed in an appropriate room with ventilation openings towards the outside in conformity with the current regulations If there are several burners or hausters that can work together in the same room the ventilation openings must be sized for simultaneous operation of all the units The place of installation must be free of flammable materials or objects corrosive gases powders or volatile substances The room must be dry and not exposed to rain snow or frost For positioning leave sufficient room around the unit for normal maintenance operations particular check that the burner door can open freely Ferroli 3 3 Plumbing connections The heating capacity of the unit must be previously established by calculating the build ing s heat requirement according to the current regulations The system must be provid ed with all the components for correct and regular operation In particul
36. cod 35410501 Rev 03 12 2013 Ferroli QUADRIFOGLIO 4 IT ISTRUZIONE PER L USO L INSTALLAZIONE E LA MANUTENZIONE ES INSTRUCCIONES DE USO INSTALACI N Y MANTENIMIENTO TR KULLANMA KURULUM VE BAKIM TALIMATLARI EN INSTRUCTIONS FOR USE INSTALLATION AND MAINTENANCE FR INSTRUCTIONS D UTILISATION D INSTALLATION ET D ENTRETIEN RU 3 QUADRIFOGLIO 1 GENERAL WARNINGS e Carefully read and follow the instructions contained in this instruction booklet After boiler installation inform the user regarding its operation and give him this manual which is an integral and essential part of the product and must be kept with care for future reference Installation and maintenance must be carried out by professionally qualified person nel in compliance with the current regulations and according to the manufacturer s instructions Do not carry out any operation on the sealed control parts ncorrect installation or inadequate maintenance can result in damage or injury The Manufacturer declines any liability for damage due to errors in installation and use or failure to follow the instructions Before carrying out any cleaning or maintenance operation disconnect the unit from the electrical power supply
37. dified as given in each water circuit example Men configurazione PI per confermare tipo impianto 0 lok per confermare fig 36 s cod 3541D501 Rev 03 12 2013 OUADRIFOGLIO Two direct heating circuits Schematic diagram Electrical connections After installation diagram Then configure the contro fig 37 carry out the necessary electrical connections as shown on the wiring 10 11 ler as described in the specific section 12 13 14 15 16 17 18 O O allo 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 OO JOSO OnOnOr On 7 61515191515 OOOO O 2 138 olo 37 38 39 40 41 42 43 44 72 Room thermostat 15 zone direct 72b Room thermostat 2nd zone direct 138 External probe 3 7 Circulating pump st zone direct 306 Circulating pump 2nd zone direct fig 38 ISPESL safety devices When required not supp
38. e Return 300 Legionella protection circulating pump RB Low Temperature Return 306 Circulating pump 1st zone direct ISPESL safety devices When required not supplied To manage sliding temperature it is necessary to purchase the external probe accessory code 013018X0 If a hot water tank probe not supplied is used it is necessary to purchase the NTC probe accessory code 1KWMA11W 2 mt or code 043005 0 5 mt If a hot water tank thermostat not supplied is used it is necessary to purchase the kit accessory code 013017 0 to be connected in place of the Hot Water Tank Probe Parameters Each system requires a different parameterisation Follow the access procedure given below Service Menu Check change parameter b02 of the Transparent Parameters Menu to 8 for models B 70 B 125 and B 320 and to 5 for model B 220 Check change parameter b08 of the Transparent Parameters Menu to 1 QUADRIFOGLIO B System Type Menu Change parameter P 09 of the System Type Menu to 1 Optional Functions As well as the electrical connections of the previous figure required for this system con figuration there are options that do not require settings 10 11 12 13 14 15 16 17 18 9 O O 357 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
39. e it is necessary to purchase the external probe accessory code 013018 0 If a hot water tank probe not supplied is used it is necessary to purchase the NTC probe accessory code 1KWMA11W 2 mt or code 043005 0 5 mt If a hot water tank thermostat not supplied is used it is necessary to purchase the kit accessory code 013017 0 to be connected in place of the Hot Water Tank Probe If a cascade probe not supplied is used it is necessary to purchase the NTC probe accessory code 1KWMA11W 2 mt or code 043005X0 5 mt Parameters Each system requires a different parameterisation Follow the access procedure given below for the MASTER boiler and the SLAVE boilers Service Menu Check change parameter b02 of the Transparent Parameters Menu to 8 for models B 70 B 125 and B 320 and to 6 for model B 220 Check change parameter b08 of the Transparent Parameters to 3 System Type Menu Change parameter P 02 of the System Type Menu to 1 Change parameter 09 of the System Type Menu to 1 Optional functions As well as the electrical connections of the previous figure required for this system con figuration there are options that do not require settings 6 7 5 9 10 11 19191615 lolo 12 13 14 15 16 17 18 8 O nonono OnOnononon nono 302
40. e water circuit of each boiler must be fitted with a motor operated shutoff valve controlled by the unit see wiring diagram fig 87 that prevents reverse circulation with the boiler not working A single safety valve must also be provided for each boiler in accordance with the re quirements of file R The following optional kits are available for this purpose 052000X0 MOTOR OPERATED BUTTERFLY VALVE DN50 052001X0 MOTOR OPERATED BUTTERFLY VALVE DN65 If the adjustment of the distribution system is independent from the electronics of the generators the creation of a bypass between the delivery manifold and that of the system return is advisable in order to protect the circulating pumps Characteristics of the water system The boilers QUADRIFOGLIO B are suitable for installation in heating systems with non significant entry of oxygen ref systems case 1 Standard EN14868 separator must be provided in systems with continuous entry of oxygen e g underfloor systems without antidiffusion pipes or intermittent e g in case of frequent replenishments The water inside a heating system must have the characteristics indicated by Standard UNI 8065 and the provisions of Standard EN 14688 protection of metallic materials against corrosion must be complied with The filling water first filling and subsequent replenishment must be clear with hardness below 15 F and treated with suitable chemical conditioners against the in
41. el C fig 67 Burner door opening cod 3541D501 Rev 03 12 2013 EN gt ferroli To access the burner observe the following instructions 1 Remove the top front panel and cover fig 68 2 Remove the four nuts and washers fig 69 3 Open the burner door fig 69 fig 68 fig 69 After opening the burner door and hooking it to the support arms a pin must compulsory be inserted in the safety hole ref A fig 69 to avoid the risk of accidental release during maintenance operations To close it repeat these operations reverse order Tighten down 4 nuts fig 70 Then check the perfect tightness of the gas circuit 4 4 Troubleshooting Diagnostics OUADRIFOGLIO B The boiler is equipped with an advanced self diagnosis system the case of a boiler fault the display will light up indicating the fault code and in case of connection in cas cade the number of the module There are faults that cause permanent shutdown marked by the symbol OK to reset to restore operation just press the OK button for 1 second or RESET on the remote timer control optional if installed if the boiler fails to start the fault must be eliminated first Other faults cause temporary shutdowns which are automatically reset as soon as the value returns within the boiler s normal working range Table of faults Table 4 List of faults Fault T
42. erly between the boiler and the systems Make sure the gas valve modulates correctly in the heating and domestic hot water production phases Check proper boiler lighting by doing several tests turning it on and off with the room thermostat or remote control Using a combustion analyser connected to the boiler fume outlet check that the CO content in the fumes with the boiler operating at max and min output corre sponds to that given in the technical data table for the corresponding type of gas Make sure the fuel consumption indicated on the meter matches that given in the technical data table on sec 5 3 e Checkthe correct programming of the parameters and carry out any necessary cus tomization compensation curve power temperatures etc 4 3 Maintenance Periodical inspection To ensure proper operation of the unit it is necessary to have an annual inspection car ried out by qualified personnel providing for the following heat exchanger check and cleaning with suitable products if dirty or clogged check and possible cleaning of burner do not use chemical products or wire brushes check and cleaning of electrodes which must be free of deposits and properly po sitioned seal and gasket check burner sealed chamber etc check and cleaning of sludge remover filters and system filters check cleaning and filling of condensate drain traps check of wiring contacts electrical actuators check and cle
43. etection electrode 95 Diverter valve not supplied A Heating phase B DHW phase Neutral NOTE For valves with 2 wires and spring return use the connections B and C 98 Switch 114 Water pressure switch 130 DHW circulating pump not supplied 138 External probe not supplied 139 Remote timer control not supplied 154 Condensate drain pipe 155 Hot water tank temperature probe not supplied 186 Return sensor 188 Ignition lonisation electrode 191 Fume temperature sensor 220 Ignition card 256 Modulating heating circulating pump signal 275 Heating system drain cock 278 Double sensor Safety Heating 298 Cascade temperature sensor not supplied 299 Input 0 10 Vdc 300 Burner lit contact voltage free contact 301 Fault contact voltage free contact 302 Remote reset input 230 Volt 306 Heating system circulating pump not supplied 307 Heating system second circulating pump not supplied 321 Low temperature return 346 High temperature return 357 Faulty contact 230 Vac 361 Cascade connection of next module 362 Cascade connection of previous module 363 MODBUS communication ferroli 5 1 Dimensions connections and main components 16 540 El all gt 188 1760 y fig 71 Front view model B 70 wt 188 1780
44. fig 72 Front view model B 125 cod 3541D501 Rev 03 12 2013 97 Ferroli QUADRIFOGLIO B 780 7278 515 1455 4 J z S 1700 600 340 fig 73 Front view model B 220 380 900 330 7 278 ZA TRI 10 DN 32 us N Ls 5 iT WT Y 346 32 a wo D n 191 186 321 32 EL 275 e 5 N 154 2 fig 76 Rear view model B 125 fig 74 Front view model 320 98 EN cod 3541D501 Rev 03 12 2013 QUADRIFOGLIO 1455 1 ZA HT f 37 zd T J 515 gt lt 10 DN 32 N 1455 gt 346 DN 32 _321 DN 32 340 162 ES 154 fig 7
45. following the path USER MENU gt Settings Date Setting Press the navigation buttons 5 and 7 to select the value and modify it with the contextual buttons 1 and 2 Confirm with the OK button Impostazione data 2013 2 EA 09 1 e lezi per selezionare amp 2 confermare fig 8 Setting the Date Reach the screen shown in fig 9 navigating in the menu and following the path USER MENU m Settings Time Setting Press the navigation buttons 5 and 7 to select the value and modify it with the contextual buttons 1 and 2 Confirm with the OK button Impostazione orario lezi per selezionare 2 confermare fig 9 Setting the Time Boiler shutdown From the main screen Home press the contextual button and confirm with the but ton Domenica 1 2013 00 15 60 fig 10 Boiler shutdown When the boiler is shut down the PCB is still powered DHW mode with optional hot water tank installed and heating mode are disabled The frost protection system remains activated To relight the boiler press the contextual button again The boiler will be immediately ready to whenever domestic hot water is drawn with optional hot water tank installed or when there is a room thermostat demand To completely disconnect the power supply to the unit press the button detail 14 fig 1 The frost protection system does not work when the power and or
46. from the system clogging and damaging the heat generators The filter must be installed when replacing generators in existing systems The manufacturer declines any liability for damage caused to the generator by fail ure to install or inadequate installation of this filter Carry out the relevant connections according to the diagram in sec 5 1and the symbols given on the unit Table 2 SIZE OF CONNECTIONS MODEL B70 B 220 B 320 B 125 A System delivery 1 1 4 threaded 2 threaded DN65 flanged HIGH TEMPERATURE system return 1 1 4 threaded 2 threaded DN65 flanged LOW TEMPERATURE main system return 1 1 4 threaded 2 threaded DN65 flanged D Gas inlet 1 threaded 1 threaded 1 threaded gt m fig 31 Connections fig 32 Probe positioning cod 3541D501 Rev 03 12 2013 EN gt Ferroli If only one system return is used connect to the main return connection C If two system returns used connect the low temperature return e g floor system to connection C and the high temperature return to connection B e g hot water storage tank or radiators Also the system return probe must be moved from the pocket in return pipe C to the pocket in return pipe B Once the probe is repositioned make sure to secure it with the special clip see fig 32 In case of installation in bank th
47. gas to the unit are turned off To avoid damage caused by freezing during long shutdowns in winter it is advisable to drain all water from the boiler the DHW circuit and the heating system water or drain just the DHW circuit and add a suitable an tifreeze to the heating system as prescribed in sec 3 3 cod 3541D501 Rev 03 12 2013 EN ferroli QUADRIFOGLIO DHW temperature reduction adjustment with optional hot water tank installed 2 4 Adjustments Summer Winter Switchover detail 9 fig 1 for 1 second The display activates the symbol Summer The heating function is deactivated whereas the possible production of domestic hot water with optional external hot water tank re mains activated The frost protection system remains activated Press the button 3 To deactivate Summer mode press the button detail 9 fig 1 again for 1 second e AR gt 32 C a 1 Venerdi 13 Set 2013 11 33 03 fig 11 Summer Heating temperature adjustment Access the menu Adjustment Temp to vary the temperature from a minimum of 20 to a maximum of 80 Confirm with the OK button Temp Regolazione conferma fig 12 The boiler is sold with time program not activated Therefore if requested this is the setpoint value Heating temperature reduction Access the menu Reduction Adjustment Temp to vary the temperature fro
48. ged for operation with the type of fuel available and carefully clean all the pipes of the gas system to remove any residues that could affect proper functioning of the boiler The gas must be connected to the relevant connection see fig 76 and fig 77 in con formity with the current regulations using a continuous surface stainless steel hose placing a gas cock between the system and the boiler To allow easy opening of the burner door during periodic maintenance the last section of the connection between the system and the unit must have a continuous surface stainless steel hose fig 52 Make sure that all gas connections are tight The capacity of the gas meter must be suf ficient for the simultaneous use of all units connected to it The diameter of the gas pipe leaving the boiler is not decisive for choosing the diameter of the pipe between the unit and the meter it must be chosen according to its length and pressure losses in conform ity with the current regulations Do not use the gas pipes to earth electrical appliances In case of connection in cascade make sure to install a fuel shutoff valve ex ternally with respect to the modules 3 5 Electrical connections Connection to the electrical grid The unit s electrical safety is only guaranteed when correctly connected to an efficient earthing system executed according to current safety standards Have the efficiency and suitability of the earthing system checked by
49. ices from their cut out contacts Their power supply must be taken with a direct connection from the mains or with batteries depending on the kind of device External probe optional Connect the probe to the respective terminals The maximum permissible length of the electric cable connecting the boiler external probe is 50 m A common 2 wire cable can be used The external probe should preferably be installed on the North North West wall or on the wall facing most of the main living room The probe must never be exposed to the early morning sun and in general as far as possible it should not be exposed to direct sunlight protect it if necessary In any case the probe must not be installed near windows doors vents flues or heat sources that could affect the reading X x moo x fig 53 Inadvisable positioning of external probe Accessing the electrical terminal block The electrical terminal block is located in the rear of the control panel Make the connec tions as shown in the wiring diagram on fig 87 and run the cables through the special cable glands 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 FUSE 3 15A fig 54 Electrical terminal block
50. iman Verimlilik Y netmeligi Y nerge 73 23 D s k Voltaj 2006 95 89 336 Elektromanyetik Uygunluk Y netmeligi 2004 108 Baskan ve yasal temsilci Dep Dante Feyoli Declaration of conformity CE Manufacturer FERROLI S p A Address Via Ritonda 78 a 37047 San Bonifacio VR Italy declares that this unit complies with the following EU directives Gas Appliance Directive 2009 142 Efficiency Directive 92 42 Low Voltage Directive 2006 95 Electromagnetic Compatibility Directive 2004 108 President and Legal Representative Cav del Lavoro ante Ferroli D claration de conformit Le constructeur FERROLI S p A C Adresse Via Ritonda 78 a 37047 San Bonifacio VR d clare que cet appareil est conforme aux directives CEE ci dessous Directives appareils gaz 2009 142 Directive rendements 92 42 Directive basse tension 2006 95 Directive Compatibilit Electromagn tique 2004 108 Pr sident et fond de pouvoirs Cav du travail Dante Fergoli FERROLI S p A anpec Via Ritonda 78 a 37047 San Bonifacio VR 2009 142 92 42
51. ir drawn from the installation room and fume ex haust by means of a fan operation with flue pressurised and must be connected to one ofthe discharge systems indicated below Before proceeding with installation check and carefully comply with the local regulations and provisions Also comply with the provi sions on the positioning of wall and or roof terminals and the minimum distances from windows walls ventilation openings etc Manifold ducts and flue must be suitably sized designed and made in compliance with current regulations They must be made of suitable materials i e resistant to heat and corrosion smooth on the inside and tight In particular joints must be condensate proof Also provide suitable condensate drainage points connected to a trap to prevent the condensation formed in the flues from running into the generators Each unit is provided with two flue connections to offer greater installation flex ibility Use only one of the outlets and make sure the other is properly plugged see fig 56 In case of installation in bank with fume outlets connected to a sin gle flue or manifold a fume anti backflow valve must be installed on each outlet to avoid malfunctioning or possible dangerous conditions Make sure to use the optional kits FERROLI provided with special anti backflow valves fig 56 Fume outlet Before carrying out the flue connection make sure to fill the condensate tra
52. itiation of cor rosion that are not aggressive on metals and plastics do not develop gases and in low temperature systems do not cause proliferation of bacterial or microbial masses In case of hardness above 15 F suitable softening treatment and or the use of suitable anti foul ing agents must be provided for The water contained in the system must be periodically checked at least twice a year during the season when the systems are used as required by UNI8065 and have pos sibly a clear appearance a pH above 7 and below 8 5 an iron content Fe below 0 5 mg l a copper content Cu below 0 1 mg l a chloride content below 50mg l and must contain chemical conditioners in a concentration sufficient to protect the system for at least one year Bacterial or microbial loads must not be present in systems at low tem perature Conditioners additives inhibitors and antifreeze liquids can be used only and exclusively if the producer guarantees their suitability for use in heating sys tems and that they do not cause damage to the boiler s heat exchanger or other components and or materials of the boiler and system The use of generic chemicals not specific for use in heating systems and or incompatible with the materials of the boiler and system is forbidden Chemical conditioners must en sure complete deoxygenation of the water must contain specific protection for yellow metals copper and its alloys anti fouling agents for scale at leas
53. k type fault 35 Fault indication 230Vac the example shows the connection of a lamp at 230Vac cod 3541D501 Rev 03 12 2013 ferroli Two mixed heating circuits one direct heating circuit and one DHW circuit with circulating pump Schematic diagram The zone control card FZ4B can manage different types of systems An example is given Use diverter valves with 3 wires OPENING PHASE 230V CLOSING PHASE 230V NEUTRAL with switching times from all closed to all open of not more than 180 seconds fig 45 Electrical connections After installation carry out the necessary electrical connections as shown on the wiring diagram Then configure the controller as described in the specific section 10 11 12 13 14 15 16 17 18 191916164610 130 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ON ORO ORONOROrO O 37 38 39 40 41 42 43 44 UO
54. lied st zone direct b 2nd zone direct M Delivery RA High Temperature Return RB Low Temperature Return To manage sliding temperature it is necessary to purchase the external probe accessory code 013018 0 Parameters Each system requires a different parameterisation Follow the access procedure given below System Type Menu Change parameter 01 of the System Type Menu to 4 Change parameter P 09 of the System Type Menu to 1 Ferroli Optional functions As well as the electrical connections of the previous figure required for this system con figuration there are options that do not require settings 9 10 11 12 13 14 15 16 17 18 olololo OFOnOPO 357 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 lolololo 37 38 39 40 41 42 43 44 fig 39 Legend 139 Remote Control it can be installed in place of 72 to manage the request of the 1st zone direct 301 Fault indication voltage free contact output the example shows the connection of a lamp at 230Vac 302 Remote reset input 230Vac the example show
55. m a min imum of 0 C to a maximum of 50 Confirm with the OK button Temp Regolazione Riduzione 35 conferma fig 13 This parameter is used only if time programming is activated See Time pro gramming on page 82 Access the menu Adjustment Temp to vary the temperature from a minimum of 10 to a maximum of 65 Confirm with the OK button Temp Regolazione 65 conferma fig 14 The boiler is sold with time program not activated Therefore if requested this is the setpoint value DHW temperature reduction with optional hot water tank installed Access the menu Reduction Adjustment Temp to vary the temperature from a min imum of 0 C to a maximum of 50 C Confirm with the OK button Temp Regolazione Riduzione 25 conferma fig 15 This parameter is used only if time programming is activated See Time pro gramming on page 82 Time programming Programming the time is done the same way both for heating and for DHW the two programs are independent To program Heating access the Time Program menu following the path USER MENU mp HEATING mi Time Program To program Domestic hot water DHW access the Time Program menu following the path USER MENU E gt DOMESTIC HOT WATER gt Choose desired type of programming and follow the instructions gi
56. n Reach the screen shown in fig 63 navigating in the menu and following the path USER MENU Maintenance m Test Mode Test mode The boiler will light gradually reaching the maximum heating power Range Rated set as described in the next section The display will show the actual heating power and that set Modalit Test RANGE RATED Stop Test per salvare Potenza fig 63 Test mode example heating power 80 Press the contextual buttons 1 and 2 to increase the maximum power To deactivate the TEST mode press the contextual button 3 The TEST mode is automatically disabled in any case after 15 minutes Heating Capacity Adjustment RANGE RATED This is RANGE RATED boiler according to EN 483 and can be adjusted to the system s thermal requirement by setting the maximum heating capacity for operation in heating mode as follows Putthe boiler in TEST mode see sec 4 1 Pressthe contextual buttons 1 and 2 to increase or decrease the heating capacity minimum 00 maximum 100 See the diagram Heating Capacity Adjustment fig 64 By pressing the OK button detail 6 fig 1 the maximum heating capacity will re main that just set Exit TEST mode see sec 4 1 After setting the desired heating capacity write the value on the sticker provided and place it on the boiler under the data plate For subsequent checks and adjustments refer to the set value THE HEATING CAP
57. ntextual buttons details 1 2 3 fig 1 are grey with no screen print and take on a different meaning depending on the menu selected It is essential to observe the indi cation provided by the display icons and text In fig 1 for example using the contextual button 2 detail 2 fig 1 it is possible access unit information such as temperature of sensors work power etc Direct buttons The direct buttons details 8 9 10 fig 1 always have the same function Menu navigation buttons The menu navigation buttons details 5 6 7 11 12 13 fig 1 are used to navigate among the various menus implemented in the control panel cod 3541D501 Rev 03 12 2013 EN ferroli Menu structure QUADRIFOGLIO B Indication during operation From the main screen Home press the Main menu button detail 12 fig 1 Dne MENU R Access the User menu by pressing the contextual button 1 detail 1 fig 1 Then use the menu navigation buttons to access the various levels described in the following ta ble USER MENU HEATING Adjustment Temp See fig 12 lx Reduction Adjustment Temp See fig 13 A 1 26 2 Offset See fig 27 OF 1 PA 4 Outside Temp Heat See page 84
58. o manage sliding temperature it is necessary to purchase the external probe accessory code 013018 0 If a hot water tank probe not supplied is used it is necessary to purchase the NTC probe accessory code 1KWMA11W 2 mt or code 043005 0 5 mt If a hot water tank thermostat not supplied is used it is necessary to purchase the kit accessory code 013017 0 to be connected in place of the Hot Water Tank Probe Parameters Each system requires a different parameterisation Follow the access procedure given below Service Menu Check change parameter b02 of the Transparent Parameters Menu to 8 for models B 70 B 125 and B 320 and to 5 for model B 220 Check change parameter b08 of the Transparent Parameters to 1 System Type Menu Change parameter P 09 of the System Type Menu to 1 Parameters FZ4B See relevant manual in Kit Optional functions As well as the electrical connections of the previous figure required for this system con figuration there are options that do not require settings 10 11 12 13 14 15 16 17 18 O O 7 8 ollolo lololo 6 357 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 000090000 00 0 19 20 21
59. onfermare gt gt fig 23 When the day has been programmed press the OK button the item Save amp exit will be automatically selected fig 24 Use the navigation buttons 5 and 7 to change the previ ous settings or press OK to confirm in this case the display will again show the day fig 16 or the interval of days to be programmed fig 17 The same procedure can therefore be followed to complete the desired weekly program Programma Orario 06 00 1600 ON 16 00 21 00 21 00 06 00 OFF lt lt OFF BEN OFF OFF Copia su giorno successivo Salva amp Esci per confermare fig 24 To program the next day in the same way select Copy to next day and press OK to confirm fig 24 pv OE To reset the time program to the default values press the contextual button 3 in the Time Program menu fig 25 and confirm with OK Programma Orario Martedi Mercoledi Giovedi Venerdi Sabato Domenica d re Lunedi Domenica vw per confermare fig 25 The two Heating and DHW time programs are independent even in case of re setting to default values cod 3541D501 Rev 03 12 2013 gt ferroli Legionella programming with optional hot water tank installed This function must be activated by enabling an installer parameter Access the Legionella menu through the path USER MENU DOMEST
60. p with approx 0 5 litres of water through the flue connections To calculate the maximum length of the flues refer to the max available head indicated in table 3 Ferroli Table 3 Maximum flue pipe length Model Model Model Model 70 125 220 320 080 0100 0160 0200 Maximum flue head 200 Pa 200 Pa 200 Pa 200 Pa 3 7 Condensate drain connection The boiler has a trap to drain condensate Carry out the following instructions for fitting fig 57 Condensate outlet connection Neutralizer kit The following condensate neutralizer kits are available on request code 051000X0 up to 320 kW per single device code 051000X0 up to 1500 kW per bank Connect these neutralizers directly to the boiler outlet without putting the trap in be tween The trap function is carried out by the neutralizer 4 SERVICE AND MAINTENANCE All adjustment conversion commissioning and maintenance operations described be low must only be carried out by Qualified Personnel meeting the professional technical requirements prescribed by the current regulations such as those of the Local After Sales Technical Service FERROLI declines any liability for damage and or injury caused by unqualified and un authorised persons tampering with the unit 4 1 Adjustments Gas conversion The unit can operate on Natural Gas or LPG and is factory set for use with one of these two gases
61. red in the rooms Room temperature adjustment with optional remote timer control Using the remote timer control set the temperature desired in the rooms The boiler unit will set the system water according to the required room temperature For information on the remote timer control please refer to its user s manual Sliding temperature When an external probe optional is installed the corresponding symbol of the outside temperature is activated on the control panel display The boiler adjustment system works with Sliding Temperature In this mode the temperature of the heating system is adjusted according to the outside weather conditions to ensure a high level of comfort and energy saving throughout the year In particular as the outside temperature increas es the system delivery temperature decreases according to a specific compensation curve With Sliding Temperature adjustment the Heating adjustment temperature becomes the maximum system delivery temperature It is advisable to set a maximum value to al low system adjustment throughout its useful operating range The boiler must be adjusted at the time of installation by qualified personnel Adjust ments can in any case be made by the user to improve comfort Compensation curve and curve offset Access the Sliding Temperature menu Adjust the required curve from 1 to 10 according to the characteristic fig 28 through the parameter Curve1 and confirm with the OK
62. s the connection of a double pole switch at 230Vac allowing the resetting of a block type fault 357 Fault indication 230Vac the example shows the connection of a lamp at 230Vac cod 3541D501 Rev 03 12 2013 v ferroli One direct heating circuit and one DHW circuit with circulating pump Schematic diagram fig 40 Electrical connections After installation carry out the necessary electrical connections as shown on the wiring diagram Then configure the controller as described in the specific section 10 11 12 13 14 15 16 17 18 olo 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 olo q Y 72 138 olo ollololo OROnOROnOPO 37 38 39 40 41 42 43 44 41 72 Room thermostat 15 zone direct 1stzone direct 130 Hot water tank circulating pump b Hot water tank circuit 138 External probe M Delivery 155 Hot water tank probe RA High Temperatur
63. t up to 15 F neutral pH stabilizers and in low temperature systems specific biocides for use in heating systems The unit is equipped with an antifreeze system that activates the boiler in heat ing mode when the system delivery water temperature drops below 6 C The device is not active if the power and or gas supply to the unit is turned off If necessary for system protection use a suitable antifreeze liquid that meets the same requirements as set out above and provided for by Standard UNI 8065 A Regarding domestic hot water no type of treatment that can prevent its possi gt ble food use can be provided for QUADRIFOGLIO B Water circuit examples In the examples described below the checking change of some parameters may be re quired To do this it is necessary to access the Technician menu From the main screen Home press the main Menu button detail 12 fig 1 Access the Technician menu by pressing the contextual button 2 detail 2 fig 1 MENU UTENTE fig 33 Enter the code 4 1 8 with contextual buttons 1 and 2 Confirm each number with the OK button Men tecnico Inserire codice n e3 lezi per selezionare 2 conferma re fig 34 Access the Parameters menu by pressing the OK button MENU PARAMETRI Hi per conferma re fig 35 Access the Configuration Menu or System Type Menu according to the parameter to be mo
64. ternal probe C Fume sensor Cascade heating sensor Fan frequency Hz Burner load System water pressure 1 4 0 0 bar OFF Modulating circulating pump Cascade modulating circulating pump lonisation current Input 0 10Vdc Vdc Heating adjustment temperature Setpoint C Power level adjustment 0 10Vdc Setpoint 2 3 Lighting and shutdown Boiler lighting Press the On Off button detail 14 fig 1 Display v 01 Centralina Modulo 1 v 01 fig 7 Boiler lighting Press the contextual button 1 to select the language confirming it by pressing OK Press the contextual button 3 to stop FH mode If none of the two selections described above is made proceed as follows Forthe following 300 seconds the display will show which identifies the heating system air venting cycle The display also shows the firmware version of the cards Open the gas cock ahead of the boiler When the message FH disappears the boiler is ready to operate automatically in case of a room thermostat demand Ferroli Settings Contrast adjustment To adjust the display contrast press the contextual button 2 and the OK button to gether Then press the button ref 5 of fig 1 to increase the contrast or the button ref 7 of fig 1 to decrease it Setting the Date and Time Reach the screen shown in fig 8 navigating in the menu and
65. the Remote Timer Control optional is connected to the boiler the above ad justments are managed according to that given in table 1 Table 1 Heating temperature adjustment The adjustment can be made from the Remote Timer Control menu and the boiler control panel DHW temperature adjustment with optional hot water tank installed Summer Winter Switchover The adjustment can be made from the Remote Timer Control menu and the boiler control panel Summer mode has priority over a possible Remote Timer Control heating demand Eco Comfort selection with optional hot water tank installed On disabling DHW from the Remote Timer Control menu the boiler will select the Economy mode In this condition the button detail 10 fig 1 on the boiler panel is disabled On enabling DHW from the Remote Timer Control menu the boiler will select the Comfort mode In this condition with the button detail 10 fig 1 on the boiler panel it is possible to select one of two modes Sliding Temperature Both the Remote Timer Control and the boiler card manage Sliding Tempera ture adjustment Sliding Temperature overrides the boiler card i cod 35410501 Rev 03 12 2013 OUADRIFOGLIO System water pressure adjustment The filling pressure with system cold must be approx 1 0 bar Ifthe system pressure falls to values below minimum the boiler card will activate fault 37 fig 30
66. ven below Select the day fig 16 or the interval of days to be programmed fig 17 and confirm with the OK button Programma Orario Programma Orario Morcoled Martedi Giovedi Mercoledi Venerdi Giovedi Sabato Venerdi Domenica Sabato Domenica Lunedi Venerdi Lunedi Domenica re Sabato Domenica re per confermare confermare z fig 16 fig 17 The program is weekly which means that 6 independent time bands can be set for each day of the week fig 18 4 options can be selected for each time band ON In case of a Heating DHW demand the boiler works at the set Heating DHW fig 12 fig 14 Adjustment Temperature W In case of a Heating DHW demand the boiler works at the Reduced Adjustment Temperature The Reduced temperature is obtained by subtracting the Reduction Adjustment Temperature value fig 13 fig 15 from the set Heating DHW Adjust ment Temperature fig 12 fig 14 OFF In case of a Heating DHW demand the boiler will not activate the Heating DHW mode 1 OFF Time band disabled v cod 3541D501 Rev 03 12 2013 OUADRIFOGLIO The boiler is sold with time program not activated fact every day it will be programmed from 00 00h to 24 00h in ON mode fig 18 First set the start time of the first time band fig 18 using the contextual buttons 1 and 2 Programma Orario 11 240 ON OFF M OFF OFF ga OFF OFF
Download Pdf Manuals
Related Search