telergon manual motorización ESP.indd
Contents
1. A 5 3 6 M5 x 20 DIN7985 x 6 om 0 i SERPRESS M5 x 6 2 Screw the motorised unit with both changeover and in position 0 M5x20 DIN7985 screws x6 A E T 5 3 washers x6 and Serpress M5 nuts x6 included CN1 CN2 CN3 MODBUS Fix connectors CN1 CN2 CN3 MODBUS and connect according to the wiring diagram See annexe 3 page 15 telergon 3 Installation Mounting b MOUNTING POSITIONS The limitations of the motorised unit depend on the changeover mounting position CCF S5000F For inverted mountings there are references for motorised units with inverted frontal plates 4 telergon Supply under request Product guide M M A Supply voltage B Output signals C Input signals D RS485 MODBUS Communication E Operation selector Protection fuse G Position Led s H Error signals telergon um c3i230A R5 485 MODBUS 93QVac 50 60 Hz MADE IN DIR 04 SPAIN MODE 9600 N 1 RTU MODE 5x20 3 15A T www telergon es IEC 60947 3 EN 61000 6 2 EN 61000 6 4 Transmission features Fuse Code Motor torque telergon UM C31230A M M lt 110Nm i o 230Vae 50 60 42 MADE IN DIR 04 fee a SPAIN MUNG www telergon es IEC 60947 3 EN 61000 6 2 EN 61000 6 4 Voltage supply telergon 5 Product guide A VOLTAGE SUPPLY The motorised unit requir2. Operate again the current position of the changeover Blown Fuse Manipulation error Signal Fixed led Signal Intermittent led with a 5 Hz frequency selector in Cause Protection fuse melt position AUT yellow latch broken Solution Replace the fuse If the fuse keep melting please Cause Undue manual operation with the selector in AUT contact the manufacturer Solution Switch off and switch on the supply again telergon 7 Operating modes There are 3 operating modes selectable with the frontal Manual operation yellow selector E Automatic operation ock mode Manual operation To operate in this operating mode the frontal selector has Example of manual operation to be in the manual position From AUT position we pass to MAN position by pressing the lever behind the yellow selector oo Yf The changeover switch can be operated only with the direct handle Manual operating mode Inputs Automatic operation is not possible in this position annn It doesn t respond to the commands entered by the communication bus nor to the electric signals Information about the changeover position is sent via MODBUS E Outputs E gt 8 We shall have a 24Vdc output 200 mA max between the wy mmm RENE common terminal n 5 and terminals 6 position 0 n 7 1 position 8 position Il These outputs can be used to w operate an
3. 50 60 1 025 3415 5 325 0 225 0 208 0 180 0 166 0 172 7000 10000 4000 10000 2500 10000 2500 7000 120 120 60 120 20 120 20 60 Level Special 3 4 Special 3 Annexe 6 230 Vac 277 Vac 15 15 50 60 60 40 65 2 0 695 0 595 1 965 1 595 3 075 2475 0 225 225 0 192 0 200 0 168 0 174 0 148 0 154 0 175 0 169 7000 10000 7000 10000 4000 10000 4000 10000 2500 10000 2500 10000 2500 7000 2500 7000 120 120 120 120 60 120 60 120 20 120 20 120 20 60 20 60 Annexe 7 Characteristics 8 kV air discharge 4 kV equipment discharge 10 V m 4 kV power supply 2 kV signal supply 4 kV power supply L1 L2 Generator impedance 20 wave 1 2 50us 10 V supply and signal Field intensity 30 A m 6096 Un 1000 ms 95 Un 5000 ms Characteristics 0 02 A total current manual mode 0 04 A total current aut mode Qualified Qualified telergon 17 gt TDM UMC 072007 JULIO JULY 2007 Telerg n S A reserves the right to modify the products herein illustrated without prior notice Technical data and descrip tion in the document are accurate at the printing date but no liabilities for errors or omissions are accepted No danger or hazard to health and safety will be caused when products are installed maintained and used in applications for which they are designed in accordance with professional practices and manufacturer instructions AENOR AENOR ER Gp E z Ne
4. actuator lamp relay led etc 2 Take into account terminals polarity see annexe 3 page 15 Do not short circuit the terminals with the common one Automatic operation The changeover can be remote controlled in two ways In this operation mode the system can be driven in any of Control through electric inputs outputs these control modes e MODBUS control The motorised unit executes the first input signal In order to avoid duplicate signals when we give an order via MO DBUS the signal inputs will be blocked automatically and then unblocked when the motorised unit reaches the re quired position Between two signals the motorised unit disables the signal inputs during two seconds 8 telergon Automatic operation SS OPERATION MODE AUTO inputs outputs Inputs The switching is made by pulse or maintained contact CONTROL BY PULSE The switching order is made by pulse between terminal 9 and terminals 12 position 0 11 position I y 10 position II Minimum duration of pulse 100 ms CONTROL BY PULSE IN IN op IN op IO D 1 OUT 20 CONTROL BY MAINTAINED PULSE The switching order is made by maintained pulse between terminal 9 and terminals 12 position 0 11 position I y 10 position CONTROL BY MAINTAINED PULSE vor o op MEN _ 0990090099090000909090009000990009000900000900
5. 0 1250A S5000F 1600 1800A 14 telergon WIRING DIAGRAM MAINS al Gall a oae PA VUA AM TRU 24Vdc Imax Output signals OUT 0 OUT I OUT II Depending on the position of the changeover we shall have a 24Vdc output 200 mA max between the common terminal n 5 and terminals 6 position 0 n 7 position 1 8 position 1 These outputs be used to operate actuator lamp relay led Take into account terminals polarity Do not short circuit the terminals with the com mon one WIRING PROPOSED FOR EXTERNAL UNINTERRUPTED SUPPLY K1 K2 230 Vac Coil 230 Vac K1 K2 120 Vac Coil 120 Vac KI K2 2277 Vac Coll 277 Vac K1 K2 relays electric and mechanically interlocked mains Annexe 3 M MODBUS 94 10f 119 12 BS A 50 BUS SERIE RS 485 Input signals IN IN I IN II When closing the circuit we have a 24Vdc signal internally provided by the motorised unit The switching order is carried out by closing the circuit through a non voltage contact between the common terminal 9 and terminals 12 position 0 11 position I and 10 position 1 Note Indicative electric drawing 2 1 4 secondary sources telergon 15 Annexe 4 VOLTAGE DROPS IN THE WIRING AV lt 5 Vin S Cu 1 5 2 5 4 120 Vac UM C1
6. 09000090990000009090009000900909000000900000099000900090009009000909090000900000009090900090009090090090900000909000000009900000900990009000900000090000009000900090000900000090900009090900000000990000090000090090090000090009000000900900090000090900900000000900099009000909 Outputs We shall have a 24Vdc output 200 mA max between the common terminal n 5 and terminals 6 position 0 n 7 position 1 8 position 11 These outputs can be used to operate an actuator lamp relay led etc Take into account terminals polarity see annexe 3 page 15 Do not short circuit the terminals with the common one telergon 9 Operating modes OPERATION MODE AUTO MODBUS protocol The devices communicate themselves through the MOD BUS protocol using a technique master slave where only one device the master can start transactions requests Other devices slaves resoond providing to the master the requested date or realizing the requested action During the transmission the motorised unit uses a speed of 9600 baud the address of the device is04h and it uses 8 bits without parity and with 1 stop bit in RTU format The MODBUS protocol indicates the format for the master s request and it includes the address of the slave device a data to be sent and a field for error checking When the re is more than one it will be necessary to put different addresses for each unit This function shall be done in the fact
7. 0A For COS ratings from 1600 to 1800A Maximum number of operations For COS from 200 to 400A For COS from 500 to 630A For COS of 800A For COS from 1000 to 1800A Maximum number of operations hour For COS from 200 to 400A For COS from 500 to 630A For COS from 800A For COS from 1000 to 1800A Hz gt gt gt gt 1 According to IEC EN 60947 1 Based in our own tests 2 90 Relative humidity EMC TABLE Immunity Electrostatic discharges Electromagnetic H F field Fast transients Burst Fast transient surge discharge Conducted disturbances Electromagnetic field industrial frequency Voltage dips interruptions and voltage variations Emission Emission of harmonic current Unwanted voltage Radiated emission Standard EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Standard EN 61000 3 2 EN 55011 EN 55011 Criterion gt nr gt gt m Criterion EN 61000 is equivalent to IEC 61000 EN 55011 is equivalent to CISPR11 CRITERION A Normal service behaviour in determined limits CRITERION B Transient alteration of the service The appliance gets back to the normal performing without the intervention of the operator Test level 3 Typical industrial environment without special installation measures Test level 4 Severe industrial environment Special level level of higher electromagnetic severe environment 120 Vac 15
8. 1120A 264 440 700 UM C15120A 120 Vac 230 Vac UM C11230A 670 1100 1800 UM C15230A 230 Vac 277 Vac UM C11277A 940 1560 2000 UM C15277A 277 Vac 120 Vac UM C21120A 75 125 200 UM C25120A 120 Vac 230 Vac UM C21230A 250 420 675 UM C25230A 230 Vac 277 Vac UM C21277A 380 eG 1015 UM C25277A 277 Vac 120 Vac UM C31120A 49 80 130 UM C35120A 120 Vac 230 Vac UM C31230A 160 270 435 UM C35230A 230 Vac 277 Vac UM C31277A 244 400 650 UM C35277A 277 Vac 5 max without clamp 4 mm 5 max with clamp 2 5 mm AV 5 24 V S 1 5 mm max gt Lmax 1 000 m gt Shielded stranded pair Line impedance 100 Annexe 5 FUSE RATING TABLE Voltage Reference Fuse 5 x 20 A 120 Vac UM C11120A UM C15120A 0 8 230 Vac UM C11230A UM C15230A 0 5 277 Vac UM C11277A UM C15277A OA 120 Vac UM C21120A UM C25120A 3 15 230 UM C21230A UM C25230A 2 277 UM C21277A UM C25277A 16 120 UM C31120A UM C35120A s 230 Vac UM C31230A UM C35230A 3 15 277 UM C31277A UM C35277A 2 50 Note Time delay fuse 5x20 High breaking capacity 1 5 kA ceramic 16 telergon ELECTRICAL FEATURES Supply voltage Frequency Ambient temperature Un Maximum load while transferring For COS ratings from 200 to 400A For COS ratings from 630 to 800A For COS ratings from 1000 to 1800A Minimum idle load Transfer time maximum values For COS ratings from 200 to 400A For COS ratings from 630 to 800A For COS ratings from 1000 to 125
9. address Starting address Number of Number of address FEST high low points high points low Sende eanna 02h 00h 00h 00h 10h Data request 04h default 10 telergon Operating modes The answer for this request is SI S d byt First byt Boece Function Bytes number mes jd 3 CRC high CRC low Meaning E 02h 02h XXh XXh Answer 04h default THE MEANING OF THE BITS OF THE RETURNED WORD In order to code the different answers returned every bit of the two bytes returned is used with the following meanings Bit address State Meaning State Meaning 0 0 The changeover is NOT in O The changeover is in 0 1 0 The changeover is NOT in 1 The changeover is in 2 0 The changeover is NOT in II 1 The changeover is in First 3 0 byte 4 0 Automatic detector NOT activated 1 Automatic detector activated 5 0 Lock detector NOT activated 1 Lock detector activated 6 0 1 0 1 8 0 NO manipulation error 1 Manipulation error it has been moved 9 0 NO operation error 1 Operation error does not reach the objective A 0 NO error of relay 1 Error of UM Second B 0 NO Blown fuse 1 Blown Fuse byte C 0 Configured in switch mode 1 Configured in changeover mode D 0 Pushbutton go to 0 NOT actuated 1 Pushbutton go to O actuated E 0 Pushbutton go to I NOT actuated 1 Pushbutton go to I actuated F 0 Pushbutton go to Il NOT actuated 1 Pushbutton go to Il actuated Note Bits 0 1 and 2 are activated separate
10. es a voltage supply for its opera Terminales tion terminals 1 2 For the motorised unit to have an un Supply 1 2 interrupted supply system mains secondary sources the Ground connection PE client shall prepare a circuit similar to the example at Terminal max capacity 4 mm without clamps page 15 2 5 mm with clamps B OUTPUT SIGNALS Indicate the current position of the changeover Changeover situation Terminal Common Depending on the position of the changeover we shall Position 0 6 5 have a 24Vdc output signal between the respective termi Position 7 5 nal and the common one These outputs be used to Position I 8 5 operate an actuator lamp relay led etc Imax 200mA x terminal Terminal max capacity 1 5 mm without clamps 1 mm with clamps Take into account terminals polarity see annexe 3 page 15 Do not short circuit the terminals with the common one C INPUT SIGNALS The electrical inputs indicate to the motorised unit the po Switching order Terminal Common sition to move When closing the circuit we have a 24Vdc Go to position O 12 9 signal internally provided by the motorised unit Go to position 11 9 The switching order is carried out by closing the circuit 1 through non voltage contact between of the Terminal max capacity 1 5 mm without clamps minals and the common one 1 mm with clamps RS485 MODBUS COMMUNICATION It permits t
11. he total digital control of the motorised unit Terminal with the input output management A See page 10 for table with addresses and operation t E Common SG Terminal max capacity 1 5 mm without clamps 1 mm with clamps 6 telergon Product guide n E OPERATION SELECTOR Selector Position Description Operation only with the manual handle MAN electric operation not possible AUT Motorised operation with inputs outputs um R 485 MODBUS e 0 MAN Lock position manual and motorised BER operation not ibl sy A possible Note For changing the selector from AUT to MAN press the lever behind the yellow selector PROTECTION FUSE Fuse 5x20 delayed type T High breaking capacity HBC 1 5kA ceramic See fuse rating table in annexe 5 G POSITION LED S They indicate the current position of the changeover According to the position in which the changeover is the respective led will be illuminated H ERROR SIGNALS The motorised unit has a diagnostic system that discriminates the error signal according to the signal type of the led Motorised unit error Operation malfunctioning Signal Intermittent led with a 1Hz frequency Signal Intermittent led with a 5 Hz frequency Cause Internal fault in the motorised unit Cause Not switching when commanding Solution Contact the manufacturer Solution
12. ly if one of them is activated the other two must be deactivated Note If both the bits 4 and 5 are in 0 the motorised unit is in MAN They can t be both activated at the same time The answer for an error has the following form Slave address Function Error code CRC high CRC low Meaning 82h XXh E Answer error 04h default Where the value of the code XXh is among the following ones Code Name Meaning 01h Illegal function Function not recognised 02h Illegal data address Invalid data address if is different to 0000h 03h Illegal data value Invalid data value if is different to 0010h Lock mode m In this mode it is not possible to operate the switch in ei ther manual or electric modes We reach this position by lowering completely the yellow lever This is an unstable position In order to keep it we can set up to 3 padlocks max 26 telergon 11 Annexe 1 EEE REFERENCES The range of motorised unit is available from 200 to 1 800 and supply voltages are 120 230 277 Vac A Series Code Code 200 CCF 2003 50 2003350 250 CGF 2503 50 CCF02503NS0 315 CCF 153 50 CCF03153NS0 400 CCF 4003 50 CCF04003NS0 500 CCF CCF05003PSO CCF05003NS0 630 CCP CCF06303PS0 CCF06303NS0 800 CCP CCF08003PS0 CCF08003NS0 1000 CCF CCF10003PSO CCF10003NSO 1250 CCF 12503 50 CCF12503NS0 1600 S5000F 55 16003 50 55216003350 1800 S5000F S5F18003PS0 S5F18003NSO A Se
13. nder marking Standards A According to European standard 2006 95 CE for Low voltage According to European standard 2004 108 CE of EMC NOTE The content of this document can be modified without previous warning telergon 1 Installation Mounting _ _ Ensure that the voltage of the motorised unit coincides with the voltage we going to work with and the motorised unit is suitable for the changeover that is going to drive See annexe 1 page 12 Before installation make sure that both the changeover and the motorised unit are in position 0 OFF The motorised unit must be installed on the changeover switch before being operated following next steps FOR CHANGEOVER SERIES CC 200 1250A 2 5 DIN 911 90 x1 Insert the shaft in the changeover and tighten using 1 Set the changeover in its place and fix the bars the supplied spanner 2 5 DIN 911 90 x1 PD AET 53 x6 5 x 20 DIN7985 x 6 Ee x Fix connectors CN1 CN2 CN3 MODBUS and connect according to the wiring diagram See annexe 3 page 15 Screw the motorised unit with both changeover and in position 0 M5x20 DIN7985 screws x6 and A E T 5 3 washers x6 included 2 telergon FOR CHANGEOVER SERIES S5000F 1600A 1800A 1 Set the changeover in its place and fix the bars Installation Mounting e
14. ory under client s request Slave answer message is also defined by the MODBUS pro tocol It contains fields that confirm the action any data to be returned and a field for error checking If the message received by the slave is defective or the slave is unable to make the requested action it will generate an error messa ge and send it as an answer code of function that defines the requested action any ACTUATION ORDERS To drive the changeover function n 5 Force single coil is used as follows Slave Low address Force data Force data Lade Function High address coil high TANE CRC high CRC low Meaning O5h 00h 00h FFh 00h Go to 0 05h 00h FFh ooh Go to 1 05h 00h 02h 00h Go to 2 04h default The answer for a correct order is an echo to the received one The answer for a right order has the following form slave Function Error code CRC high CRC low Meanin address 9 9 85h XXh Function error 04h default Where the value of the exception code is among the following ones Code Name Meaning 01h Illegal function Function not recognised 02h Illegal data address Data address not valid if not is 0000h 0001h 0002h 03h Illegal data value Data field not valid different to FFOOh 04h Slave device failure If the motor fails there is an internal failure or blown fuse 04h default DATA REQUEST The function used is 02h Read Input Status and is used in the next general form Slave Starting
15. ries Last code Last code Last code Nxm 200 CCF UM C11120A UM C11230A UM C11277A 18 250 CCF UM C11120A UM C11230A UM C11277A 18 315 CCF UM C15120A UM C15230A UM C15277A 25 400 CCF UM C15120A UM C15230A UM C15277A 25 500 CCF UM C21120A UM C21230A UM C21277A 57 630 CCF UM C21120A UM C21230A UM C21277A 57 800 CCF UM C25120A UM C25230A UM C25277A 78 1000 UM C31120A UM C31230A UM C31277A 110 1250 UM C35120A UM C35230A UM C35277A 150 1600 1800 S5000F UM C35120A UM C35230A UM C35277A 150 For inverted mountings there are references for motorised units with inverted frontal plates Supply under request Please consult for 2000 2500 and 3150A 12 telergon Annexe 2 DIMENSIONS UM C11120A UM C11230A UM C11277A UM C21120A UM C21230A UM C21277A UM C31120A UM C31230A UM C31277A M Max Nxm 57 110 52 5 88 5 88 5 C 133 167 167 117 153 153 150 184 184 150 172 172 237 312 312 380 455 455 245 361 361 310 339 367 235 321 424 383 468 522 254 283 311 M Max Nxm 25 78 150 For inverted mountings there are references for motorised units with inverted frontal plates Supply under request Please consult for 2000 2500 and 3150A UM C15120A UM C15230A UM C15277A UM C25120A UM C25230A UM C25277A UM C35120A UM C35230A UM C35277A telergon 13 Annexe 2 E 20
16. t 5 Gesti n Empresa Ambiental Registrada CGM 01 180 ER 0454 1998 Telerg n S A P telergon gt Ctra Castell n Pol La Cartuja gorlan team 50720 La Cartuja Baja Zaragoza Espana 18 telergon gt Tel 34 976 50 08 76 Fax 34 976 50 03 14 gt E mail comercial telergon es www telergon es gt
17. telergon Motorised unit Ref 42572001 Rev 05 Index Please follow carefully the instructions included in this manual for a correct installation and operation If you need further information please contact our Technical Dept Verification of the parts contained in this unit Safety warnings Standards Installation Mounting Product guide Supply voltage Output signals Input signals RS485 MODBUS Communication Operation selector Protection fuse Position Led s Error Led s Operation modes Manual operation Motorised operation Lock mode Annexes Annexe 1 Table of references Annexe 2 Dimensions Annexe 3 Wiring diagram Annexe 4 Wiring voltage drop Annexe 5 Table of fuse ratings Annexe 6 Table of electrical features Annexe 7 EMC Table Before installation ensure that the following parts are in cluded in the carton box e Motorised unit Plastic bag containing screws for fixing the motorised unit to the changeover and electrical connectors In the installation and during the operation of the motor ised unit it is necessary to observe the following recom mendations Make sure that the voltage of the motorised unit coin cides with the voltage we are going to work with and the motorised unit is suitable for the changeover that is going to drive See annexe 1 page 12 Before installation ensure that both the changeover and the motorised
18. unit are in 0 OFF position Qualified personnel must install the motorised unit Follow carefully the installation instructions and the wiring diagrams The motorised unit must be installed on the changeover switch before being operated Do not switch the voltage supply until the whole wiring operation has been made Verification of the parts contained in this unit M Changeover motorised unit coupling shaft Manual handle for direct operation User manual Safety warnings A Do not dismantle repair or modify this unit as it may cause malfunctioning or electrical descharges Do not supply voltage or connect the motorised unit if any of the parts are damaged Take into account possible voltage drops in the wiring See annexe 4 page 16 lelerg n is not responsible for inappropriate use of the motorised unit or the misinterpretation of the informa tion contained in this document The installation of this device in a domestic environment can cause radiofrecuency interference If the secondary line of the changeover switch is a generator set make sure that the generator set switches off after retransferring the lines t gt 1 min IEC EN 60947 1 3 Low voltage devices General part and Switch Disconnectors IEC EN UNE 61000 6 Parts 2 y 4 Electromagnetic compat ibility in industrial environments immunity and emission This product is u
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