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Super E50 User Manual

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1. Super E50 User Manual 127 Appendix H Control Network Specifications H 2 Fiber Optic Specifications for Media Converters Cable Pin Out Both Ends Cable Chromatogram W O White Orange 1 2 0 Orange 3 W G White Green 4 BL Blue 5 W BL white Blue W O W G W BL W BR 6 G Green 7 W BR White Brown 8 BR Brown Fig H 1 Control Network Cable Pin Out Both Ends H 3 Cable for No Hub System Cable Pin Out One Ends Cable Pin Out Other Ends Cable Chromatogram W O White Orange 1 2 0 Orange 3 W G White Green 4 BL Blue 5 W BL white Blue 6 G Green 7 W BR White Brown 8 BR Brown Fig H 2 Cable Pin Out for No Hub System H 4 Laying Out the Control Network A detailed site plan is helpful to determine the best layout The shortest route might not be the best because the cable must be protected wy Sper ES0 User Manual Appendix H Control Network Specifications form corrosive materials or vapors excessive moisture impact or crushing damage and electrical noise Control room cabing can be run overhead or under the floor It is recommended that the secondary control network cabling be routed differently than that of the primary network This helps ensure uninterrupted communications if the primary network suffers physical damage Use fiber optic cable for all distance greater than 100m or between build
2. cceecccesccesseceeneeeeseeeeeeceeeesseeeeseeeseeenaes 74 C 3 2 Connecting Terminato inenen e a 75 C 3 3 Status Indicator LEDS ccccccescseseeeenseeeseeeeseeeseeesseeenseeeseeenses 76 C34 Power Supply conesca onr ONE aE DF a a 76 C 3 5 Module Address Settings ccccccesscssseeeseeeeseeeeseeesseeesseeeseeenaes 76 G 3 6 Signal Registeer ne Se 76 C 3 7 Data Format sseesseesseessesssesssesseesseesseesseesseessressressressrssoesseesseessees 77 C 3 8 Specifications siina a i EA RaR E 78 C 4 HC112 16DI Module esessseocoscscscocoscscscscocoscscosoeoscscssescoecscscssssosee 79 C 4 1 Panel and Dimension ee ccceccseseceeteeeeseeeeeeceeeessseeseseeeseeenaes 79 C 4 2 Connecting Terminator ccccccesccsesscsessceeseeesseeeeseeesseeesseesseeennes 80 C 4 3 Status Indicator LEDS morini a R a S E 81 C44 POWEE SUPPLY is cossce ssceesees eeteeeteivs a a 81 C 4 5 Module Address Settings cccccccesscssssceeseeeeseeesseeesseeesseensseeesaes 81 C 4 6 Signal Register cennin iirin i EaR 82 C47 Data Formatet e tated ahah I eh aed 82 C487 Specifications s 2 cs0eseceaesetecewtees Meee ete ee eee etal 83 CS HEI33 CLODO MOGUIe ssion 84 C 5 1 Panel and Dimension cceeccecesceesceeeneeeeeeeeeeceseeceseeeeseeesneeenaes 84 Super E50 User Manual C 5 2 Connecting Terminator cccccccccccescsessceeseeeeseeesseeesseeesseeeseeenaes 85 C 5 3 Status Indicator LED Srnci a A a 86 CS POWer SUP Y eat o e nOA Aen
3. Fig 2 19 No Hub System Example Note The no hub cable is for systems with no Control Network Hub Its wiring is different than the standard Ethernet cables used with Super E50 Control Network Hubs Super E50 User Manual 27 Installing Super E50 System 2 3 7 1 Control Network Installation Requirements The Control Network installer must observe the following requirements m All Cat5 Twisted Pair and fiber optic cables should be made installed and tested by an experienced LAN installer m A Super E50 system can have a maximum of four repeater hops on the Control Network a For the Cat5 TP cables All cables are made from shielded Categoty 5 cable with a maximum length of 100m and an outside diameter of 0 89 to 0 99mm All cables are terminated with RJ 45 connectors to EIA TIA568B pin outsides at both ends Cables used to cascade hubs have an unshielded connector on one end and an shielded connectoron the opposite end Unshieled RJ 45 connectors are used at all workstation connections Shielded RJ 45 connectors are used at all controller connections and all hub connections to nodes All cables are tested with the Microtest PentaScanner testing tool m For fiber optic cables used with hub distance extenders All cables are made from 62 5 125 micron multimode graded index glass silica fiber core cable with a maximum length of 2000m Allcables are terminated with ST or SC conn
4. cceecccsssceeseeeeteeeeteeesseeenseeenes 32 2 3 8 1 To install a bulk power supply ccccccceeeseeeseeeeteeeeseeenseeenee 32 Chapter3 Checking Out and Troubleshooting scsscssssssssssecssscenees 34 3 1 Checking Out System c sscssssssssssessssscsccsvscssesvssecsveccessvscsnsavesenceses 35 3 1 1 Checking the LED indicators on Each Device ceseeseeseeteees 35 3 1 2 Testing the Field Wiring Connections 0 eee eeseeseeeteeeteeeeeeneees 43 3 1 3 Checking the Communication Cable Connections eeeeeeeees 44 3 1 4 Checking the Power Supply Voltages cccsccccssseesteeeeteeeeteeeenes 44 3 2 Getta SHE py vedas css ccccecsecescnccaccccunssiessecvecsstuv ecesdeesedsccdsecedcecsaceconnvecedcesss 44 3 2 1 Online Hel Pesene nanea ii 44 S322 Books ONO a aaa a EN R ERA 44 3 2 3 World Wide Web Page ccccccccesscssssceeneeeeseeesseeesseeesseeeseeeeneeeenes 45 Fak Manuals gesti Kinana n A a RA a 45 3 25 Techical Service noniine Kona N AAO A 45 Appendix A Environmental Specifications seesoesoesoesossossossossossossossossossosse 46 Appendix B Carrier Specifications csscccsssccsssscssscsssscsssccscsscssscsessnes 48 B 1 Single Modular Carrier A HC802 sseessossoessoessoessosssosssossscsssossoe 48 ii Super E50 User Manual B 2 Single Modular Carrier E CHC815 esesesesesososososososessesesesesesesosose 49 B 3 Single Modular Carrier C CHC801 ou cccescsss
5. Fig G 4 RS485 port DB 9P woo Super E50 User Manual Appendix G HC601 Module Specifications Table G 2 RS 485 pin definition Pin _ Fuction__ Specification Pint D Rs485 Note COM1 is the common communication port for RS485 RS232 Only one function can be used when connecting serial communication equipment Do not connect RS485 and RS232 communication equipment at the same time G 1 3 Ethernet Communication Port It is recommended that the connecting cable of the Ethernet interface belong to category 5E cable The protocols and communication parameters and indices of Ethernet interface have been shown in the table as follows These parameters are set by Controller Communication Setting of Natural Gas Flow Computer tool software Table G 3 Parameter Engineering value Set it up according to different demands default as IP address setup 192 168 100 75 Set it up according to different demands default as 500 XXX XXX XXX XXX XXX XXX Physical address 6 integers value range of each 0 255 For example 00 80 235 03 181 25 Modbus TCP Protocol Modbus in TCP Modbus in UDP Connecting device Network mask Default value no setup Super E50 User Manual 119 Appendix G HC601 Module Specifications G 1 3 1 Ethernet RJ 45 Connector The receptacle P8 of RJ 45 module is the connection terminal of Ethernet The receptacle of RJ 45 module is matching with its 8 pin connector and adopts 10BASE T
6. 38 Super E50 User Manual Table 3 5 HC104 RTD Module LED Checklist POWER On Off Power is not supplied Check supply power Green to unit Possible line and connections power problem Internal fault Contact technical service RUN Flashing Off Module is not scaned Check supply power Green by controller and bus connection or resistance matching setting STATE Flashing Off Module is not running Check the connection Red of power ERROR Off On Module self test fault Contact technical Yellow or some components service fault RTD1 On Off This channel does not RTD4 connecte to the Green external devices Over nominal signal Check signals and their range See Appendix connections C 2 10 for technical specifications Internal fault Contact technical service Super E50 User Manual 39 40 Checking Out and Troubleshooting Table 3 6 HC121 AO Module LED Checklist POWER On Off Power is not supplied Check supply power Green to unit Possible line and connections power problem Internal fault Contact technical service RUN Flashing Off Module is not scaned Check supply power Green by controller and bus connection or resistance matching setting STATE Flashing Off Module is not Check the connection Red running of power ERROR Off On Module self test fault Contact technical Yellow or some component
7. cssccsssccsssesssseessnecserecsneessneeseeeeesenees 105 E 1 4 Specifications ccccccccccssecseneeeeseeeeneeesseeeseeesseeeseeessneeennees 106 E 2 Uninterruptible Power Supply UPS scscscssssscssscscscsescceneees 106 Appendix F Extension Module Specifications sccssccscsssccsscsseeseeees 108 F 1 HC301 Extension Module cccscccscsscsssccsssccssscsssccsesccsssceeeseees 108 FALL Paneland Dimensi n eacannraninonnroninmn a enoa 109 F 1 2 Communication Port cccccccsceseseeeseeesseeeeseeessneeeeaeeseeeesseeennees 109 E421 RS232 Port Defitintl Ot dersienn 110 F 1 2 2 RS485 Port Definition essessesseseessssessessessresessessessessessesees 111 F 1 3 Status Indicator LEDS cccecesceeeseeeeseeeeseeeseneeseaeesseeeseeeseees 112 FLA Power SUpply ss ciccicieceitecievsstutic ciseeicvaet n R R ERRER 112 F 1 5 Module Address Settings cccccccssecsseeceseeseeeeseeeeeeeesneeesaees 113 F 1 6 Program Developmentand Download ecceceeseeseeereeeeeeeeeeees 113 F 1 7 Terminal Resistance cecccccscesssseeesseesseeeeseeessneeseeeesseeesseeeseees 113 F 1 8 Running and Maintenance 00 0 cee eeeeceeesecececeeeeeeeceeeeeneeeneeeneeees 113 F19 Specifications seisce e n n E n EE 114 Appendix G HC601 Module Specifications eeseeseesoesossoesossoesossoesossoesossoe 115 G1 HC601 Module sssssrissrsssrssssisariar aaa 115 G 1 1 Panel and Dimension cc ce ecccececec
8. RS485 Fig B 2 Super E50 User Manual Ney COM1 COM2 NET1 Connect P4 E odular Socket N LocalBus Connector J1 Keys Settings DIP Switch p Centerline of DIN Rail Ethernet Carrier Buckle 49 Carrier Specifications B 3 Single Modular Carrier C HC801 Table B 3 Single Modular Carrier C HC801 Specifications Item Specification Capacity One I O module LocalBus Connector J2 Connect Modular Socket LocalBus Connector J1 Keys Settings DIP Switch p Centerline of DIN Rail ST Connecting Terminator lt Carrier Buckle Fig B 3 Appendix B B 4 Single Modular Carrier D HC803 Table B 4 Single Modular Carrier D HC803 Specifications Item Specification Capacity One extension module LocalBus Connector J2 Connect Modular Socket Local Bus Connector J1 Keys Settings DIP Switch Centerline of DIN Rail RS485 Carrier Buckle Super E50 User Manual Carrier Specifications B 5 Double Modular Carrier C HC815R Table B 5 Double Modular Carrier C HC815R Specifications Item Specification Capacity Two controller modules for redundance primary secondary LocalBus Connector J2 n Connection Module Socket LocalBus Connector J2 Keys Settings z DIP Switch Centerline 3 of DIN Rail COM1 COM2 NET COM1 COM2 NET1
9. DIN Rail i i Mounting j Screws i i i i g add E ae Perm o d Ls L DIN Rail 1 0 Terminal Block T O Carrier Mounting Surface Mounting Surface Fig 2 7 DIN rails installation horizontally 6 Super E50 User Manual Chapter2 Caution If vertically installs the DIN rail it is need to mount the plug at the bottem of the DIN rail 2 3 1 2 To Install the Module Carrier See Appendix B Carrier Specifications for information on the module carriers 1 Mount the DIN rail at the appropriate location 2 First of all mount system power modular carrier as shown below Put the top edge of carrier buckle to the bottom edge of the DIN rail and then push the carrier to make the carrier buckle moving round about till the carrier can be put flat on the DIN rail System Power Modular Carrier Sy ECKO DIN Rail Carrier Buckle sa System Power Modular Carrier Carrier Buckle DIN Rail Fig 2 8 Super E50 User Manual 17 Installing Super E50 System System Power Modular Carrier ot Carrier Buckle DIN Rail Fig 2 9 Now the carrier buckle should rebound and lock the DIN rail It indicates that the carrier has been installed successfully System Power Modular Carrier DIN Rail 500000000 System Power Modular Carrier Fig 2 10 3 In the same way the controller module carrier can be installed on the DIN rail 18 Super E50 User Manual
10. Ji Z Controller Controller J STP Cat 5 Cable Maximum Length 100m ted aaj y Connecting the Control Network to a Plant LAN You can connect your system to a plant LAN to provide a gateway between the Super E50 Control Network and other networks The only way to connect a plant LAN to the Super E50 system is through a Super E50 Application Station To minimize the traffic on the plant wide LAN configure a router to filter the IP addresses Super E50 User Manual 31 Installing Super E50 System Workstation Primary Secondary C gt gt Controller Controller ey i 8 or 12 Port V4 JL Primary Hub a fe SS SSX 4 1 8 or12 Port Secondary Hub STP Cat 5 Cabl Maximun ae Teppe i Lj 1 tee Application Workstation I Eem Z i 1 m gt To Non SUPER 50 System LAN Fig 2 22 Plant LAN Network Connections 2 3 8 Connecting Power to the System A bulk power supply provides 24VDC to the system power module HC201 24VDC 5V and the field device 2 3 8 1 To install a bulk power supply 1 Install the bulk power supply mounting plate The size of mounting plate is determined by the size of the bulk power supply in fac
11. Super E50 User Manual 7 Chapter Overview Fig 1 4 Control Network Example 2 nodes Workstation 5 mi ti on eese Korres System Power Supply Controller and VO Subststem Primary Control Network Secondary Control Network Fig 1 5 Control Network Example 8 nodes 1 2 10 Bulk Power Supplies The bulk power supplies provide AC 24VDC 5A power to the system and field devices 8 Super E50 User Manual Chapter2 Installing Super E50 System This chapter provides recommendations for system installation preparation lists the required tools provides a brief description of the steps required for system installation and includes detailed instructions and diagrarms for system installation 2 1 Installation Planning 2 1 1 References m Appendix A Environmental Specifications m Appendix B Carrier Specifications m Appendix C I O module Specifications m Appendix D Controller Specifications
12. C 6 3 Status Indicator LEDs Table C 22 POWER green On shows the module power is on when insert to the carrier RUN green blinking shows module is running STATE red blinking shows module communicates data with CPU module ERROR yellow On shows system error Pl green On shows channel 1 inputs signals PI2 green On shows channel 2 inputs signals PIS green On shows channel 3 inputs signals Pl4 green On shows channel 4 inputs signals C 6 4 Power Supply HC141 module operation power is 5V 0 1V 55mA supplied by the module carrier The external power supply is 24V 2V 70mA C 6 5 Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail C 6 6 Signal Register CPU module reads the values of the PI signal registers named slave registers in ESet tool through LocalBus after some settings in ESet tools See ESet2010 Manual for details Data from each PI channel of HC141 are placed in registers as below the signal type is R_INPUT read input register The corresponding register addresses for each Super E50 User Manual 91 Appendix C I O Module Specifications channel are shown below Table C 23 PI1 30101 PI2 30103 PI3 30105 Pl4 30107
13. m Appendix E System power Specifications m Appendix F Extension Module Specifications E Appendix G HC601 Module Specifications E Appendix H Control Network Specifications m Appendix Bulk Power Supply specifications E Appendix J Cabinet and Enclosure specifications Super E50 User Manual 9 Chapter2 Installing Super E50 System Appendix K Power and Grounding Notes Appendix L Field Devices Power Supply Guidelines Appendix M Controller redundancy Appendix N Version 2 1 2 Tools Required for Installation You need the following tools to install a Super E50 system Standard electrical tools voltmeter wire cutter wire stripper pliers screwdriver Standard installation tools screwdrivers drill with standard bits Ethernet cable tools crimper cable tester Please see the workstation instructions for information on the tools needed to install the workstation and its peripherals 2 1 3 Wiring Guidlines 10 The power and grounding terminals and field termination points on the I O subsystem and the system power supplies are designed to accept 2 5mm stranded or solid wire To select wire calculate the maximun current limit expected for each wire Local electrical codes define the wire size required for a specific current Shielded twisted pair wiring is recommended for low level signal wiring to reduce susceptibility to noise You can order an I O carrier with a shield bar to te
14. oO fo fo L Ethernet RS232 ET carrier Buckle RS485 RS232 Fig B 5 Appendix B B 6 Double Modular Carrier B HC806 Table B 6 Double Modular Carrier B HC806 Specifications Item Specification Capacity One controller module one IO module LocalBus Connector J2 _ Connection Module Socket LocalBus Connector J2 Keys Settings DIP Switch Centerline of DIN Rail St COMT COM2 NET1_ ro Pa Connecting Terminator Carrier Buckle B 7 Keys Settings The two keys on the carrier should match with the other two keys on the installed module in order to install module on the carrier The keys on the module are set at factory Keys on different location correspond with different module types You should not modify it If you want to use others module carrier you should change the keys on the carrier to match the corresponding module Attention if you change the keys the terminal definition of the carrier will be changed The corresponding keys settings for Super E50 User Manual 53 Carrier Specifications each module is shown below Table B 7 Keys Settings for each Module No Type Description Module Keying 1 HC201 Power Module 24VDC 5VDC B1 2 HC511 Primary Controller module E3 3 HC511R Secondary controller module D5 4 HC101 8Al A1 5 HC104 4 RTD A3 6 HC121 4 AO A2 7 HC112 16 DI common source D3 8 HC133 16
15. DI16 green On shows the input voltage of channel 16 is greater than 8V C 4 4 Power Supply HC112 module 5V 0 1V 90mA operation power is supplied by the module carrier C 4 5 Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail Super E50 User Manual g1 Appendix C I O Module Specifications C 4 6 Signal Register CPU module reads the values of the DI signal registers named slave registers in ESet tool through LocalBus after some settings in ESet tools See ESet2010 Manual for details Data from each DI channel of HC112 are placed in registers as below the signal type is R_State read state register The corresponding register addresses for each channel are shown below Table C 15 Data register Channel No 10004 Data register Channel No Data register Channel No Te ori Data register The specific operations of module configuration are shown in ESet2010 Manual C 4 7 Data Format HC112 module collects DI signal and store them to the register in BOOL data type data Table C 16 lt 3V OFF C 4 8 Specifications Appendix C I O Module Specifications Table C 17 Item Specification Number of channels 16 Isolation Each channel
16. PT4 C4 NC NC NC Terminator 10 11 12 13 14 15 16 17 18 BN PT100 PT100 24V GND NC NC NC NC NC NC NC 19 20 21 22 23 24 25 26 27 24V POWER Fig C 4 HC104 Module Wiring Diagram Super E50 User Manual 69 Appendix C I O Module Specifications C 2 3 Status Indicator LEDs Table C 5 POWER green On shows the module power is on when insert to the carrier RUN green blinking shows module is running STATE red blinking shows module communicates data with CPUmodule ERROR yellow On shows system error RTD1 green On shows the resistance of channel 1 is between 80 175Q RTD 2 green On shows the resistance of channel 2 is between 80 1750 RTD 3 green On shows the resistance of channel 3 is between 80 175Q RTD 4 green On shows the resistance of channel 4 is between 80 1750 C 2 4 Power Supply HC104 module operation power is 5V 0 1V 85mA supplied by the module carrier The power supply of external analog channels is 24V 2V 60mA C 2 5 Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail C 2 6 Signal Register CPU module reads the values of the RTD signal registers named slave registers in ESet to
17. 130 H 7 Installing the Control Network Cable scscssssscssssescsesseeseees 130 Appendix I Bulk Power Supply Specifications ccscccscsscssessessseees 131 ILL ACZAV DC iissivacsssciesecsaicavicestescccsntcosteacsasctecossnsteactusssacedeastcacsuasseceatens 131 Appendix J Cabinet and Enclosure Specifications sccscsscssessseees 132 J 1 Selecting an Enclosure sscsscsscscscscsccssccssccssccsscssscesscesscseneees 132 J 2 Power Dissipation Consideration scssccsssssscssssssssssscessseeese 135 J 3 Enclosure Selection Procedure scsccsscsscssssssssscsssssssesssssesooseees 136 J 4 Example Enclosure Selection Calculations ssscssssssssseseee 136 Appendix K Power and Grounding Notes csscsecsscssccssccseeseeseeees 138 K 1 Sizing Power Supplics sscscssscscscscscsccssccesccescsssccsscssscsesceescees 138 K 1 1 System Power Supply ccccccccccccssceeseesseeesseesseecsseeseteeeeeeeneees 138 K 1 2 Bulk Power Supply CAC 24VDC wcececcccecscsseseesetseteeseeeetees 139 K 2 Power Supply Mode ssscssssscsesssescccscsesccssccescssscssscssscssscessceescees 140 Appendix L Field Device Power Supply Guidelines csccsssssseosseees 141 L 1 Sizing R C Snubbers esseeseesoesoesoesossoesossossoesossoesossossossossossossossossossesse 143 L 1 1 DC Applications 2 0 ceeecceeeesceesceeeceeseeeneceneceeeseneseneeeneeeneeees 144 L 1 2 AC Application
18. 489 0 5 C 0 5 0 5 0 25 uF L 1 2 AC Applications R 0 5 V C 0 005 uF for each 10V A of steady state load For example using a 120VAC source and driving a 0 5A load R 0 5 120 609 C e 120 0 5 0 03 uF ioo Super E50 User Manual Appendix M Controller Redundancy Appendix M Control ler Redundancy M 1 Redundary Control Example Super E50 supports redundant controllers Fig M 1 shows a simple system with redundant controllers and a redundant Control Network Workstation Controler Controller ae primary secondary J Aa Primary Hub Oo qecccccccepe ia a l A J l l Secondary Hub STP Cat 5 Cable ao Maximum Length STP Cat 5 Cable l 100m Maximum Length l 100m Loo Fig M 1 Redundant Controller Network Example When the system is working if the primary computer fails the secondary computer assumes control and starts to work as a primary computer And when the previous primary computer returns to nomal it will assume control again If the primary network fails the secondary network assumes control and starts to work as a primary network And when the previous primary network returns to nomal it will Super E50 User Manual 145 Appendix M Controller Redundancy assume control of communication again If the primary CPU module fails the secondary CPU module assumes control and starts to work as a primary
19. CPU module And when the previous primary CPU module returns to nomal it will still work as a secondary module ie o Super E50 User Manual Appendix N Version V1 0 V1 2 V1 3 V1 4 V1 5 V1 6 Super E50 User Manual 2008 12 24 first edition 2009 3 20 add HC301 HC803 module 2009 5 21 add HC601 HC806 module 2010 1 10 translate to English 2011 12 26 revised B 8 DIP Switches 2012 06 29 revised HC501 Panel and LED 2012 11 22 HC501 HC501R Upgrade to HC511 HC511R 147
20. Chapter2 Then connect the controller module carrier and power carrier with their LocalBus connector J1 J2 LocalBus Connector JL yz AATAL ES AA System Power Controller Fig 2 11 4 Also in the same way install and connect the I O module carriers LD 5 DIN Rail System Power Controller Modular Carrier Modular Carrier 1 0 Modular Carrier Fig 2 12 5 Connecting the module carrier groups If the I O module carriers locate on the different DIN rails the extension cable can Super E50 User Manual 19 Installing Super E50 System be used to connect the LocalBus The connecting relationship is shown below _ LocalBus Connector J1 System Power Controller Modular Carrier Modular Carrier 1 0 Modular Carrier LocalBus Cable 0 Modular Carrier Fig 2 13 Caution The LocalBus including all cabling cannot be longer than 5m The port definition and wiring of the LocalBus connector on the module carrier can be found in Appendix B 9 0 Super E50 User Manual Chapter2 Installing Super E50 System Module LocalBus Connector 2 3 1 3 To Uninstall Module Carrier 1 To disconnect the carrier form the carrier group just pull the carrier s LocalBus connector J
21. E50 User Manual L 1 Si Appendix L Field Device Power Supply Guidelines recommended that the kickback from the coil be suppressed at the coil by a parallel reverse biased diode Fig L 3 is a wiring diagram example for a high side discreted output Fieled Devices l Super E50 DO Modul gt Fig L 3 Example for Driving Inductive Loads with DC Outputs High side Discrete Output If your field device has low current requirement you can connect a loading resistor in paralled with your load to limit the effect of leakage currents on Super E50 discrete AC outputs Size the resistor to provide a total load of 10mA and to handle the heat dissipation for this load For example a 12K 2 2W resistor is appropriate for 120 VAC and a 23 KQ 3W resistor is appropriate for 230 VAC zing R C Snubbers R C resistor capacitor snubbers are used to suppress arcing when a contact is opened or to suppress kickback when a coil is de energized Pre assembled R C snubbers are available in a variety of ratings Because the resistor is in series with the capacitor the wattage requirements are low less than 0 25W Use the folowing calculations to size the R C snubber that is appropriate for your application Super E50 User Manual 143 Appendix L Field Device Power Supply Guidelines L 1 1 DC Applications _ VDC I R LOAD LF C lioin ATT For example using a 24VDC source and driving a 0 5A load R 24
22. G 1 HC601 Module G 1 1 Panel and Dimension HC601 communication interface 1RS232 RS485 COM1 1RS232 COM2 2 Ethernet NET1 NET2 Super E50 User Manual gg Appendix G HC601 Module Specifications HC601 Controller HC601 IO Module Module Oi AR S 4 RTD OUK E NET2 COM COM2 NET1 com RS232 Rs4g5 RS232 Ethernet Fig G 1 HC601 Pane and Dimension G 1 2 RS232 RS485 Communication Ports The COM1 on HC601 provides RS232 or RS485 port and the COM2 on HC601 provides RS232 port G 1 2 1 RS232 Port Definition RS232 ports on HC601 are the standard 9 pin connector DB 9P configured as DTE Data Terminal Equipment Data cable length is 15m in maximum The DB 9P connector pin definition Wo Super E50 User Manual Appendix G HC601 Module Specifications 0000 0000 TxD RxD 0 CTS RTS GND 000o GND TxD RxD COM1 COM2 Fig G 2 RS232 port DB 9P In the following table a MARK is a voltage of 3V or greater a SPACE is a voltage of 3V or less Table G 1 RS 232 serial port definition The level is SPACE on standby and MARK for received data 3 TXD Output V level is SPACE on standby and MARK for transmitted 5 GND This pin is connected to the system ground This pin is a MARK if full duplex operation is selected for the port This pin is set to a MARK just before and during 7 RTS Output transmissi
23. O modules including analog and discrete input and output modules RTD input module PI input module and plans to develop the HART input module and Profibus DP interface module etc Super E50 I O subsystem consists of a connecting terminator that snaps onto the carrier to provide screw termination for field wiring and the actual I O module which snaps over the terminator and onto the carrier I O module is hot swapable The carrier can be installed conveniently onto the DIN rail The field signals wiring can be connected to the connecting terminator Appendix C C 1 HCI01 8A Module HC101 module provides eight analog inputs sharing a public input terminal GND HC101 module use connecting terminator for field wiring External 24V power supplies power for input circuit A wide range of voltages can be tolerated There are two kinds of transmitters Active transmitter and Passive transmitter Active transmitter is connected between the analog input and GND Passive transmitter is connected to 24V and the analog input to form a loop Super E50 User Manual 61 Appendix C I O Module Specifications C 1 1 Panel and Dimension N Fig C 1 HC101 Module Pane and Dimension C 1 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail Appendix C I O Module Specifications SVDC 24VDC Bussed Field Bulk Power c
24. Super E50 User Manual 141 Appendix L Field Device Power Supply Guidelines triggering due to leakage currents Size the resistor so that the voltage level generated by leakage currents through the switch is less than the upper limit for OFF voltage at the input module The resistor wattage must support the following calculation for dissipationg when the switch is ON Wave R where V voltage R resistance You can use Super E50 dry contact discrete inputs to sense a solid state device only if the leakage of the switch is less than the upper limit for OFF current of the input module Table L 2 lists the upper limit of the OFF current for the Super E50 input modules Table L 2 OFF Current Limits for Input Module Input Module Voltage Level Upper Limit of OFF Current 24VDC 1mA 230VAC 0 28mA If you use Super E50 AC discrete outputs high side or isolated to drive inductive loads such as relay coils it is recommended that the kickback from the coil be suppressed at the coil with an R C snubber or a varistor Fig L 2 is a wiring diagram example for a highi side discrete output nee Super E50 Fieled Super E50 gt Fieled DO Module l Devices DO Module l Devices o t t Fig L 2 Example for Driving Inductive Loads with AC Outputs High side Discrete Output If you use DC discrete outputs to drive inductive loads such as relay coils it is wm Super
25. a 16 bit no polarity A D converter There are a total of 65 535 sample points in the input signals The following table shows output data after A D conversion Table C 3 Super E50 User Manual 65 Appendix C I O Module Specifications 66 lt 4 000mA lt 1 000V lt 10000 4 000mA 1 000V 10000 8 000mA 2 000V 20000 12 000mA 3 000V 30000 16 000mA 4 000V 40000 20 000mA 5 000V 50000 20 500mA 5 125V 51250 gt 20 500mA gt 5 125V gt 51250 Super E50 User Manual C 1 8 Specifications Table C 4 Appendix C I O Module Specifications Item Specification Number of channels 8 Isolation Each channel is optically isolated from system verified by 1700VDC factory test Nominal signal range 4 20mA Full signal range 1 22 5mA over range test LED display range 0 38 23mA Module power 5VDC 2 90mA Field circuit power 24VDC 10 80mA per module Resolution 16 bits Data update time 10ms Output compliance 10ms Transient protection In each channel are equipped with transient suppression circuitry Calibration Has been calibrated in factory Accuracy 0 3 full scale 25 C 0 5 X full scale the entire temperature range Communication CAN Bus Interface Installation Assigned slot of I O carrier fixed with screws Terminal 3X9 bit 12 22AWG contact current 15AMP Shape 11843 X92 mm Work Temperatur
26. and Servers Follow the instructions supplied with your Workstation and Server Follow the instructions supplied with your printer and UPS X y 6 Set the Super E50 Control Network Install the hub Install the network cables between nodes 14 Super E50 User Manual Chapter2 Fig 2 6 7 Connect power to the system and power up Install the bulk power supply and connect the supply inputs Power up the system 8 Check out the installation Check indicators on the devices Test field wiring connections Check cable connections Check power supply voltages 9 Read the manual for information on the software applications for the Super E50 system Super E50 User Manual 15 Installing Super E50 System 2 3 Installing the System 2 3 1 Installing the DIN Rails and Carriers The power carriers controller carriers and I O interface carriers mount on standard 7 5 X35mm rails DIN rails mount horizontally or vertically Where possible mount DIN rails horizontally Modules are easier to install on horizontally rails Cooling is optimal when mounted horizontally 2 3 1 1 DIN Rail Recommendations Fig 2 7 DIN rails installation horizontally shows suggested spacing for DIN rail installationg horizontally on your mounting surface Top Edge of DIN Rail Mounting Surface VO Module DIN Rail T l j i i i i eaae a lt S GROEN es i i
27. card and fiber optic cable can be used to extend Control Network distances up to two kilometers for your Super E50 system 6 Super E50 User Manual For applications that require longer Control Network distances commercially available converters provide extended distance capability There are several possible Control Network layouts for various system sizes and requirements Fig 1 4 Control Network Example 2 nodes and Fig 1 5 Control Network Example 8 nodes show examples of Control Network layouts using STP wiring If your Super E50 system consists of one workstation and one controller only you can connect the Super E50 network without using a hub Fig 1 3 No Hub System Example shows an example of a no hub system Workstation i Controller Mi No hub cable shielded connectors at both ends aq ss L l PESEN Fig 1 3 No Hub System Example Note the no hub cable is for systems with no Control Network Hub Its wiring is different than that of the standard Ethernet cables used with Super E50 Control Network Hubs Workstation SS controler as Primary Hub Oorrrrrrrevrvri ie i Wa Secondary Hub STP Cat 5 Cable STP Cat 5 Cable ee Maximum Length Maximum Length T F l 100m 100m l foo E e S
28. inputs Converter Type Successive approximation Al Channel Accuracy 0 1 X full scale 25 C 0 2 X full scale the entire temperature range 115VAC only 20mA current resistor and transient suppressor are damaged Continuous 60 over scale sustained input signal verified by 1700VDC factory test Super E50 User Manual ggg Appendix G HC601 Module Specifications Transient protection In each channel are equipped with transient suppression circuitry 20ms typical for 10 to 90 signal change 100mA at 24VDC Signal Input Type PT 100 Signal Input Range 80 30 175 8 Q Resolution 16 bits Data update time 100ms Isolation 500VAC Transient protection In each channel are equipped with transient suppression circuitry Calibration Has been calibrated in factory Accuracy 0 3 X full scale 25 C 0 6 X full scale the entire temperature range Signal Input Type Sigle Polarity Pulse Signal Signal Input Range 5 26VDC Input Frequency 0 10KHz Input Current gt 8mA Input Resistance 10K 2 Super E50 User Manual Appendix H Appendix H Control Network Specifications H 1 Fiber Optic Media Converter Table H 1 Fiber Optic Media Converter Specifications LAN interface Ethernet IEEE802 3 Port interface 10BaseT RJ45 Data rate 10MBPS Fiber interface 10Base FL Fiber type Multimode 62 5 125 microns Dissipationpower 4w
29. is optically isolated from system verified by 1500VDC factory test Detection level for ON 8VDC 26VDC Detection level for OFF 3VDC Input load 5mA 24VDC Module power 5VDC 2 90mA Field circuit power per module 24VDC 10 100mA Data update time 10ms Frequency range of Input 0 30Hz signal Transient protection In each channel are equipped with transient suppression circuitry Communication Interface CAN Bus Installation Assigned slot of I O carrier fixed with screws Terminal 3 x 9 bit 12 22AWG contact current 15AMP Shape 118X43x92 mm Work Temperature 40 70 C Work humidity 5 90 relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non condensing Super E50 User Manual 83 Appendix C I O Module Specifications C 5 HC133 16D0 Module HC133 module is intelligent 16 channel FET digital output module it constitutes a complete DO unit with the correlative relays to provide passive switch output signal and control the on off and run stop of the on site equipments The I O bus can be installed 32 HC133 module measuring 512 channels contact signal Photoelectric isolation exists between HC133 16 channel FET output and logic power C 5 1 Panel and Dimension NN J i Fig C 9 HC133 Module Panel and Dimension 84 Super E50 User Manual Appendix C I O Module Sp
30. listed below to minimize the system interferer Load the control program compiled to slave CPU module and run it e Reset the master CPU module At that time the slave CPU module is switched to the master mode controls data collection e Load the same control program to the master CPU module and run it e Reset the slave CPU module At that time the master CPU module is switched to the master mode controls data collection Super E50 User Manual 100 Appendix D Controller Module Specifications D 1 6 CPU Parameters Settings In order to enable the CPU to work normally we need to set up its parameters Parameters are e Master slave settings e Ethernet IP station No registered IP settings real time clock serial port parameters Set as follows Connect to the server through Ethernet or RS232 port run the configuration toos to set parameters The first time configuration can only be done through the RS232 interface And need to enter the serial port test state to set parameters Specific operation is shown in ESet2010 Manual D 1 7 Redundancy Settings Use master slave redundancy method to improve the reliability of system in field control Installing two HC511 modules on the end of the primary carrier configuring them with the same parameters and implementing the same control program are form the redundancy configuration The two HC511 modules are divided into the master and the slave The master partici
31. manual shall not be transferred in any form without our written authorization Products and company name appeared in this manual belong to registered trademark and copyright and owned by Digitron TECHNOLOGIES CO LTD These products and company names registered trademarks and copyrights shall not be counterfeited except used as description and explanation Legal Responsibility The manual is only for your reference without any warranty and mainly for supplying information about product applications We will not be liable to any damage of products if the users use the contents of the manual for other purposes Meanwhile to meet the requirement of products update Digitron TECHNOLOGIES CO LTD reserves the right to modify manual without notice About the Manual e Content The manual is applicable to SuperE50 RTU including product installation wiring operation specifications etc Product Installation Introduce product installation safety mounting etc Wiring of O Introduce wiring of I O and communication ports etc Operation Introduce operation of power control real time clock etc Specifications Introduce specifications of the controller Potential Readers Reading Super E50 User Manual requires some engineering knowledge The manual is written for product installation and operation engineers etc How to Use the Manual If you use the SuperE50 RTU for the first time please read through the manua
32. matches with its 8 pin connector use 10 BASE T standard unshielded twisted pair Pin 1 and 2 send data pin 3 and 6 receive data pin 4 5 7 and 8 for standby 2 RJ 45 Ports Pin Arrange RM5 1 2 3 4 5 6 7 8 1 TD 2 TD 3 RD 4 nc 5 nc L 6 RD 7 nc 8 nc Fig D 6 RJ 45 connector of Ethernet Ethernet interfaces use RJ45 socket Its connected to the server by super five kind twisted pair Pin defined as D 1 3 Status Appendix D Controller Module Specifications Table D 2 1 TD Transmit data 2 TD Transmit data 3 RD Receive data 6 RD Receive data Indicator Leds Super E50 U Table D 3 POWER green On shows the module power is on when insert to the carrier RUN green In redundancy system blinking means the CPU module is the primary module off means a standby module In single CPU system blinking means the CPU module is running normally STATE red In redundancy system Blinking means there is an application program running in the CPU module off means no application progam running In single CPU system Blinking means there is an application program running in the CPU module off means no application progam running ERROR yellow On shows system error TX1 red On when the COM1 is sending data RX1 green On when the COM1 is
33. test fault Contact technical Yellow or some components service fault DO1 DO16 On there has output signal Green Off there has not output signal See Appendix C 5 8 Specifications Super E50 User Manual Chapter3 Table 3 9 HC141 PI Module LED Checklist Correct LED Operating in a Probable Cause Corrective Action Conditions POWER On Off Power is not supplied Check supply power Green to unit Possible line and connections power problem Internal fault Contact technical service RUN Flashing Off Module is not scaned Check supply power Green by controller and bus connection or resistance matching setting STATE Flashing Off Module is not Check the Red running connection of power ERROR Off On Module self test fault Contact technical Yellow or some components service fault PI1 P14 On there has input signal Off there has not input signal See Appendix C 6 8 Specifications 3 1 2 Testing the Field Wiring Connections To troubleshoot field wiring connection problems test access points are located on the I O terminal blocks The access point for each wire connection is located in the square hole above the corresponding field screw terminal To contact the field signals use a test probe at least 25mm long and 2mm or less diameter To determine the expected voltage levels for you application refer to the m Wiring
34. the corresponding power module see Appendix B 7 Keys Settings 2 Align the Connect Module Plug on the power module with the Connect Modular Socket on the power module carrier and push to attach 3 Tighten the mounting screw System Power Controller Modular Carrier Modular Carrier 1 0 Modular Carriers Ne DIN Rail Mounting Screw Fig 2 17 Super E50 User Manual Chapter2 SR DER eR 2 3 5 Installing the Super E50 Workstation To install the Super E50 workstation connect the workstation components install the Super E50 System Identifier one per system install the printer if used and install the UPS if used Connect the workstation and its associated peripherals to one power distribution and ground system After hardware installation refer to the Release News on the Super E50 CD ROM for information on installing Super E50 software on the workstation Refer to Fig 2 18 Workstation Installation a Connect monitor keyboard and mouse to the CPU Refer to the documentation supplied with your workstation for details on the I O ports b Stick the Super E50 Lable to the lower right corner of the monitor faceplate c Install printer and its driver follow the instruction AC Power Distribution CPU Monit or Printer onitor S Q System Identifier Fig 2 18 Workstation Installation Supe
35. 2 from LocalBus connector J1 of the carrier group 2 Pull out the carrier buckle and then remove the carrier form the DIN rail Modular Carrier J Carrier Buckle DIN Rail Fig 2 14 2 3 2 Installing the 1 0 Module See Appendix C I O Module Specifications for information on the I O module Refer to Fig 2 15 1 Locate the assigned slot on the I O module carriers Set the keys on the I O module carrier to match the keys on the corresponding I O module see Appendix B 7 Keys Settings Set the DIP switches on the I O module carrier See Appendix B 8 DIP Switch 2 Align the Connect Module Plug on the I O module with the Connect Modular Socket on the I O module carrier and push to attach 3 Tighten the mounting screw Super E50 User Manual 21 22 Installing Super E50 System System Power Modular Carrier Ox Controller Fig 2 15 Caution Please check whether the keys settingss on the carrier match with the keys on the I O module before install the module See Appendix B 7 Keys Settings for information Also check the DIP switch settings See Appendix B 8 DIP Switch for detail Super E50 User Manual Chapter2 2 3 3 Installing the Controller Module The controller module CPU module is installed on the controller single module or double module carrier In the redundancy designing the primary co
36. 4 Super E50 User Manual 3 1 Checking Out System 3 1 1 Checking the LED indicators on Each Device The LED indicators on the system devices show important basic operating data Use the following checklists to make sure your devices are working correctly Table 3 1 HC201 System spower Supply LED Checklist 24VDC On Off Power is not Check supply power Red supplied to unit and connections Possible line power problem AC 24VDC Contact technical internal fault service 5VDC On Off Power is not Check supply power Green supplied to unit and connections Possible line power problem Power supply Contact technical internal fault service Super E50 User Manual 35 36 Checking Out and Troubleshooting Table 3 2 HC501 Controller LED checklist Correct Fault LED Operating Indications Probable Cause Corrective Action Conditions l POWER On Off Power is not supplied to Check supply power Green unit Possible line power and connections problem Internal fault Contact technical service RUN Flashing Off Module is running Check supply power Green and bus connection or resistance matching setting STATE Flashing Off User application program Not load program Red not run ERROR Off On Module is not scaned by Check controller Yellow controller operation Module self test fault Contact technical service TX1 On Off
37. 50 Equipment The Super E50 system uses DIN rail mounted interconnecting carries The carriers provide power and communication connections The I O subsystem the controllers and the system power are modular they simply plug onto the carriers for installation 1 2 1 Super E50 Modular Carriers There are six types of Super E50 modular carriers Single modular carrier A HC802 for the system power module Single modular carrier B HC805 for the controller module Single modular carrier C HC801 for the I O subsystem modules Single modular carrier D HC803 for the extension module Single modular carrier E HC815 for the controller module Double modular carrier A HC805R for the controller module redundancy Double modular carrier B HC806 for the flow computer module Double modular carrier C HC815R for the controller module redundancy See the Appendix B Carrier Specification of this manual 1 2 2 LocalBus The LocalBus consists of the following components Internal bus on the power controller associated I O interface carriers 3 LocalBus Connector J1 J2 Extension cable The LocalBus supplies power 5VDC to the controller and the I O subsystem and Super E50 User Manual 3 Chapter Overview provides communications connection between modules The extension cable provides LocalBus connection between the one I O subsystem and another I O subsystem The LocalBus including all cabling cannot b
38. 6 B 8 4 1 Running in Super E50 System When Double Modular Carrier B HC806 running in Super E50 System the DIP Switches setting on the controller module carrier see B 8 1 and the DIP Switches Appendix B setting on the I O module carrier are no definition B 8 4 2 HC601 Running Oneself When HC601 running oneself the DIP Switches setting on the Double Modular Carrier B HC806 are no definition B 8 5 Single Modular Carrier A HC802 Tthe DIP Switches setting on the Single Modular Carrier A HC802 are no definition Super E50 User Manual 57 Carrier Specifications B 9 Module LocalBus Connector B 9 1 Port Definition LoalBus Connector J1 Fig B 9 Port Definition B 9 2 Connection between the Carriers LocalBus Connector J1 LocalBus Connector J2 QS LF NZ ECHO ECHO Ee DIN Rail Appendix B B 9 3 Extension Cable to Connect When I O module carriers are in the different DIN rails we use the extension cables to connect module LocalBus between the two groups of the carriers Extension Cables o pee l 6 o LocalBus Extension Connector J1 Cable plug Fig B 11 Connection meanings 5V 5V Reserved Reserved CAN CAN O on R o hm gt Super E50 User Manual 59 I O Module Specifications Appendix C 1 0 Module Specifications Super E50 I O subsystem supports multiple types of I
39. 86 C 5 5 Module Address Settings cccccccssccseseeeseeeeseeesseeesseeesseensteeennes 86 C 5 6 Signal Register iscccctepaiegeeieesteiegd cites eid cinta R a a 87 C527 Data Formati dorea e E E de cbes eee decas y 87 C58 Speciicatois a e a eaa a wench meee 88 C 6 HC141 4PI Module s sesesesesesesososososososososssossesesesesososososcesososoessses 89 C 6 1 Panel and Dimension mecena a a a 89 C 6 2 Connecting Terminator ccccccecccsssccsesseeeseeeeseeesseeenseeeseeeeseeennes 90 C 6 3 Status Indicator LEDS cecccescseseeeeneeeeneeesseeesseeesseeesseesseeenaes 91 C 64 Power Supply cccs ccceeeeiciteiegesteresteiegeteidesd esis a E R 91 C 6 5 Module Address Settings ccccccssscssseeeesseesseeeeseeesseeesseeeseeenaes 91 C 6 6 Signal Register ccccccccccssccessecsseecsececseeceeseeesseeesseeesseeesseeesteeenaes 91 C 6 7 gt Data Format sein npr riri rar nE E E RE F a Tai 92 C68 Speciicati onsi ana n a as Se as i ek 93 C 7 Terminal ResistanCe seesoesoesossoesoesossossossossossossesossossossossossossossossosse 93 Appendix D Controller Module Specifications scccssscssssscsssscssseenes 94 D 1 HC511 Controller Module seesoesoesoesoesossoesossosossossossossossossossossossose 94 DAA Panel and DIMENSION io isa ia a ete a et ead 95 D 1 2 Communication Port ccccccscccssseceseeeseeceseeessaeeeseeesseeenseeenseeenes 95 D 1 2 1 RS232 Port Definition cee eecceeseeeeseeeeeee
40. COM1 COM2 Indicator LEDs Table F 2 POWER green On shows the module power is on when insert to the carrier RUN green Blinking means CAN communication STATE red Blinking means the module running normally ERROR yellow On shows system error TXO red On when the COMO is sending data RXO green On when the COMO is receiving data TX1 red On when the COM1 is sending data RX1 green On when the COM1 is receiving data TX2 red On when the COM2 is sending data RX2 green On when the COM2 is receiving data F 1 4 Power Supply HC301 module power is 5V 0 1 240mA supplied by the carrier Note y iS Before connect to the power supply please confirm the voltage is 5V The internal circuitry of CPU module will be destroyed if exceed 5 5V causing permanent damage 112 Super E50 User Manual Appendix F Extension Module Specifications Module Address Settings Each of HC301 module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail Program Developmentand Download If you want to modify program for especial need please contact our company Terminal Resistance To ensure the transmission quality of data on the CAN LocalBus both ends of the bus should have terminal re
41. Communication Port Super E50 User Manual 95 Controller Module Specifications D 1 2 1 RS232 Port Definition RS232 ports on HC511 are the standard 9 pin connector DB 9P configured as DTE Data Terminal Equipment Data cable length is 15m in maximum The DB 9P connector pin definition CTS RTS O GND TxD RxD GND TxD RxD COM1 COM2 Fig D 3 RS232 port DB 9P RS 232 serial port definition In the following table a MARK is a voltage of 3V or greater a SPACE is a voltage of 3V or less Table D 1 The level is SPACE on standby and MARK for received data 3 TXD Output ee level is SPACE on standby and MARK for transmitted 5 GND This pin is connected to the system ground This pin is a MARK if full duplex operation is selected for the port This pin is set to a MARK just before and during 7 RTS Output transmission od data if half duplex Operation is selected This pin is set to a SPACE when no data is being transmitted This level must be a MARK for the communication port to 8 CTS Input transmit data When the attached device does not provide this signal the controller keeps the line at a MARK 2 RXD Input Appendix D Controller Module Specifications When the attached device does provide this signal It must set CTS to MARK to allow the controller to transmit data All RS232 wiring must use
42. Controller is a Stand by Work normally Red Controller does not Configure this port configure this port If configured this port is Contact technical communication fault service RX1 Green On Off Ditto Ditto TX2 Red On Off Ditto Ditto RX2 Green On Off Ditto Ditto E TX1 On Off Controller is a Stand by Work nomally Red Controller dose not Configure this port configure this port or reserve this function If configured this port is Contact technical communication fault service E RX1 On Off Ditto Ditto Green LINK1 Off On The communication faul t Check the cable of Yellow of the primary Control the primary Control Network Network and_ the connection of hubs E TX2 On Off Controller is a Stand by Work normally Super E50 User Manual Chapter3 Red Controller dose not Configure this port configure this port or reserve this function If configured this port is Contact technical communication fault service E RX2 On Off Ditto Ditto Green LINK2 Off On The communication fault Check the cable of Yellow of the secondary Control the secondary Network Control Network and the connection of hubs Table 3 3 Media Converter LED Checklist Correct LED Operating n ban Probable Cause oe Conditions POWER On Off Power is not supplied Check supply Green to unit Possible line power and powe
43. DO common source D4 9 HC141 4 Pl C1 10 HC301 Extension module E1 HC601controller module E2 Pes HC601 IO module C3 Fig B 7 shows the primary controller module key setting example EECHG S r J gal J Setting Shown E3 Fig B 7 Contr ler Module Carrier Key Setting Example 54 Super E50 User Manual B 8 B 8 1 Appendix B DIP Switches Single Modular Carrier C D HC801 HC803 Set the module address and the terminal resistance on the module LocalBus by change the DIP switches on the Single Modular Carrier C D HC801 HC803 1 Setting module communication address fom 1 to 7 bits Setting module communication address from 1 to 7 bits range from 1 to 127 According to preconcert setting of communication address binary value when set one bit of the DIP switch to ON the corresponding binary value is 1 when set one bit of the DIP switch to OFF the corresponding binary value is 0 The low bit of the DIP switch is corresponding to the low bit of the communication address binary value The corresponding relation of module communication address binary bit and the DIP switch location is shown in Fig B 8 DIP Switches Settings of module communication address 2 Setting terminal resistance by the 8th bit Terminal resisitors between the module s local bus are required because of the data transport quality The head terminal
44. Digitfon Automation Products Series Hardware Manual Applied to Super HLX50 Series RTU Super E50 User Manual V1 6 Digitron Italia S r l Via ASI Consortile 7 03013 Ferentino FR Italia Tel 39 0775 392052 Fax 39 0775 223835 www digitron italia com e mail info digitron italia it Before you start Thank you for choosing automation products Digitron TECHNOLOGIES CO LTD has successfully launched Super E50 series and Super32 L series RTU products which have been widely applied in automation fields Automation products are highly reliable products with excellent performance which have been recogonized by experts and users worldwide This manual contains important information regarding installation and safe operation Be sure to read this manual carefully before using it If you encounter any problems during the installation or operation of the unit please check this manual first before you contacting your local dealer or representative If you need further help you can also contact our technical support department by email Copyright Statement Super E50 User Manual is written by Digitron TECHNOLOGIES CO LTD With intellectual property which shall not be counterfeited stolen or illegally copied In addition to trademarks products and software names the contents stated in the manual shall not be duplicated distributed converted transferred or saved in any form The contents involving intellectual property stated in the
45. L LO UF i 1 Fig E 1 System Power Module Pane and Dimension 0400 CS lt Super ES0 User Manual Appendix E System Power Specifications E 1 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier A HC802 See Appendix B 1 Single Modular Carrier A HC802 for detail 24V GND 24V GND 24V GND 24V GND 24V GND 12 3 4 5 6 7 8 9 10 Fig E 2 E 1 3 Status Indicator LEDs Table E 7 24VDC red On when 24VDC input is normal Off when 24VDC input is zero or abnormal 5VDC green On when 5VDC input is normal Off when 5VDC input is zero or abnormal Super E50 User Manual ggg System Power Specifications E 1 4 Specifications Table E 2 System Power Module Specifications Item Specifications Input 24VDC 10 Output 5VDC 2 Output current 3A Input to Output Isolation 250VACrms Holdup time 1 8ms Installation Power Carrier Slot the first slot Terminal 9 bit 12 22AWG contact current 15AMP Shape 118X43xX92 mm Work Temperature 40 70 C Work humidity 5 90 RH relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 RH relative humidity non condensing E 2 Uninterruptible Power Supply UPS The UPS must be mounted upright on a level surface such as a floor or a work surface for proper operation The UPS is not rack mountable or DIN rail mountable If
46. The specific operations of module configuration are shown in ESet2010 Manual C 6 7 Data Format The counting value of HC141 module is a 32 bit unsigned number The maximum counts can be up to 4294967295 30101 3 5 7 for low data storage 30102 4 6 8 for high data storage C 6 8 Specifications Appendix C I O Module Specifications Table C 24 Item Specification Number of channels 4 Isolation Each channel is optically isolated from system verified by 1500VDC factory test Signal input type Unipolar Pulse signal Signal input range 5 26VDC Signal inputfre quency 0 10KHz Signal input current gt 8mA Input impedance 10K 2 Module power 5VDC 2 8 amp 5mA Field circuit power per module 24VDC 10 70mA Data update time 10ms Transient protection Each channel is optically isolated from system verified by 1500VDC factory test Communication Interface CAN Bus Installation Assigned slot of I O carrier fixed with screws Terminal 3X9 bit 12 22AWG contact current 15AMP Shape 118X 43x92 mm Work Temperature 40 70 C Work humidity 5 90 relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non condensing Terminal Resistance To ensure the transmission quality of data on the LocalBus both ends of the bus should have terminal resistance The start terminal resistance is located a
47. Unshielded Twisted Paired Pin 1 and pin 2 are used for transmitting data pin 3 and pin 6 are used for receiving data pin 4 5 7 and 8 are spare Ethernet RJ 45 connector has been shown in the figure as follows Ri45 1 2 3 4 5 6 7 8 1 TD 2 TD 3 4 nc 5 nc 6 RD 7 ne 8 nc Fig G 5 The Ethernet RJ 45 Connector The RJ 45 port definition of Ethernet Table G 4 G 1 3 2 Ethernet Cable 1 The Ethernet cable connected with PC and RJ 45 connector of controller is adopted 10BASE T standard non shielded twisted pair The following figure mw Super E50 User Manual Appendix G HC601 Module Specifications shows the array mode of the Ethernet cable EthernetRJ 45 PC RJ 45 TD 1 2 3 4 5 NC 6 T L Fig G 6 Ethernet to PC 2 The Ethernet cable connected with Ethernet Switch machine and RJ 45 connector of controller is adopted 10BASE T standard non shielded twisted pair The following figure shows the array mode of the Ethernet cable Ethernet RJ 45 Switch RJ 45 TD i j TD TD gt 2 TD RD 3 h RD Nc 4 a NC Nc 5 5 NC RD 6 6 Rp NC U 7 NC Nc 8 s NC Fig G 7 Ethernet to Switch Super E50 User Manual gg Appendix G HC601 Module Speci
48. WER Fig C 6 HC121 Module Wiring Diagram Super E50 User Manual 75 Appendix C I O Module Specifications C 3 3 Status Indicator LEDs Table C 10 POWER green On shows the module power is on when insert to the carrier RUN green blinking shows module communicates data with CPU module STATE red blinking shows module is running ERROR yellow On shows system error AO1 green On shows load exists in channel 1 output is on AO2 green On shows load exists in channel 2 output is on AO3 green On shows load exists in channel 3 output is on AO4 green On shows load exists in channel 4 output is on C 3 4 Power Supply HC121 module 5V 0 1V 90mA operation power is supplied by the module carrier The power supply of output circuit is 12 24V C 3 5 Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail C 3 6 Signal Register After some settings in ESet tools the controller module writes the values to the AO signal registers named slave registers in ESet tool through localBus See ESet2010 Manual for details Data of each AO channel are placed in registers as below the signal type is R_Hold read hold register The corresponding register addresses for ea
49. ation progam running ERROR yellow On shows system error TX1 red On when the COM1 is sending data RX1 green On when the COM1 is receiving data TX2 red On when the COM2 is sending data RX2 green On when the COM2 is receiving data E TX1 red On when the NET1 is sending data E RX1 green On when the NET is receiving data LINK1 yellow On when NET1 disconnects with server Off when NET1 connects with server E TX2 red On when the NET2 is sending data E RX2 greem On when the NET2 is receiving data LINK2 yellow On when NET2 disconnects with server Off when NET2 connects with serve Super E50 User Manual 123 Appendix G HC601 Module Specifications Table G 6 HC601 10 Module POWE green On shows the module power is on when insert to the carrier R PI1 green On shows channel PI1 inputs signals PI2 green On shows channel PI2 inputs signals RTD1 green On shows the resistance of channel RTD1 is between 80 1750 RTD 2 green On shows the resistance of channel RTD 2 is between 80 175Q Alt green On shows the input current of channel Al1 is more than 3 8 mA Al2 green On shows the input current of channel Al2 is more than 3 8 mA Al3 green On shows the input current of channel AI3 is more than 3 8 mA Al4 green On shows the input current of channel Al4 is more than 3 8 mA Ald green On shows the input cu
50. being transmitted This level must be a MARK for the communication port to transmit data When the attached device does not 2 RXD Input 8 CTS Input W000 Super ES0 User Manual Appendix F Extension Module Specifications provide this signal the controller keeps the line at a MARK When the attached device dose provide this signal it must set CTS to MARK to allow the controller to transmit data All RS232 wiring must use shielding cable Shielding layer should be grounded The DB 9P connector shell is a good ground point There are several ways for wiring the RS 232 port to DTE and DCE The simplest way needs only three wires RXD TXD and signal ground HC301 DTE HC301 DCE DCD C EJ DCD DCD 1 E DCD RXD 2 E RXD RXD e 2 RXD TXD 3 gt lt 3 TXD TXD 3 3 TXD DIR 4 4 DTR DIR 4 4 DTR GND Hs GND GND f ls GND A o s a RTS 7 7 RTS RTS 7 7 RTS CTS s E CTS cTSs f3 g crs o E o E HC301 to DTE HC301 to DCE Fig F 4 F 1 2 2 RS485 Port Definition There are 3 RS485 ports COMO COM1 COM2 on the HC301 RS232 COM1 and RS485 COM1 are not used at the same time RS232 COM2 and RS485 COM2 are not used at the same time Super E50 User Manual 111 Appendix F Extension Module Specifications F 1 3 Status COMO
51. ch channel are shown Appendix C below Table C 11 1 40001 2 40002 3 40003 4 40004 The specific operations of module configuration are shown in ESet2010 Manual C 3 7 Data Format The output value of HC121 module is a 16 bit unsigned data Table C 12 lt 10000 lt 4 000mA 10000 4 000mA 20000 8 000mA 30000 12 000mA 40000 16 000mA 50000 20 000mA Super E50 User Manual Appendix C I O Module Specifications C 3 8 Specifications 78 Table C 13 Item Specification Number of channels 4 Isolation Each channel is optically isolated from system verified by 1700VDC factory test Nominal signal range 4 20mA Full signal range 1 22 5mA over range test LED display range 0 38 23mA Module power 5VDC 2 90mA Field circuit power per module 24VDC 10 80mA Resolution 16 bits PWM Output Data update time 100ms Transient protection In each channel are equipped with transiq uppression circuitry Output compliance Load lt 700 2 Calibration Has been calibrated in factory Accuracy 0 3 Xx full scale 25 C 0 5 Xfull scale the entire temperature range Communication Interface CAN Bus Installation Assigned slot of I O carrier fixed with screws Terminal 3X9 bit 12 22AWG contact current 15AMP Shape 118X43 X92 mm Work Temperature 40 70 C Work humidity 5 90 relat
52. cumentation for the maximum length for your applications Super E50 User Manual 129 Appendix H Control Network Specifications H 6 H 7 130 Use shielded RJ 45 connectors at all media converter connections except those that are connected to a Super E50 Control Network Hub Use unshielded RJ 45 conncetors for all media converter connections to a Super E50 Control Network Hub Select the media converters that best meet your environmental power and reguatory requirments Distances and cable requirements for media conterters vary from one manufacturer to another Follow the documentation supplied with the media converters for installation and configuration Expanding the Control Network A control network can be expanded in two ways an increase in the number of ports or an increase in the distance between devices Both methods are achieved by adding hubs to the control network Installing the Control Network Cable Use the following general guidelines for control network cable installation Do not overstress the cable during installation The maximum pull tension is 22 69kg Refer to the manufacturer s documentation for Category 5 cable and fiber optic Do not bend the cable sharply The recommended bend radius is 6 4cm loaded and 2 54cm unloaded Refer to the manufacturer s documentation for Category 5 cable and fiber optic Leave some slack in the cable along its route This allows for future minor changes Use a gr
53. d Maintenance When disassemble HC511 can directly pull out HC511 after loosening the screws If there is a special problem such as maintenance to disassemble the components of HC511 module attention should be paid to the re installation of fixed screw 0 000 Super E50 User Manual D 1 12 Specifications Appendix D Table D 4 Controller Specifications Item Specifications Module power 5V 0 1V 250mA Dissipationpower 1 3W Communication Interface 2 Ethernet 10M 100M RJ45 1 RS232 DB9 M 1 RS232 RS485 DB9 M Redundance Mode Hot Redundance Clock calendar h min sec year month day week I O capacity Digital Input Digital output Analog Input Analog output Counting Input I O modules up to 512 512 256 128 128 48 Installation Installed in the controller module carrier fixed with screws Shape 11843 x92 mm Work temperature 40 70 C Work humidity 5 90 RH relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 RH relative humidity non condensing Super E50 User Manual 103 Appendix E System Power Specifications Appendix E System Power Specifications E 1 HC201 Power Module Provide internal power to modules in the Super E50 system When the number of the modules exceed the limit it is suggested that increase the number of power module propriety E 1 1 Panel and Dimension N
54. densing Super E50 User Manual 73 Appendix C I O Module Specifications C 3 HC121 4A0 Module HC121 module is intelligent 4 channel 4 20mA analog output module It outputs 4 20mA current signal with 16 bit resolution The I O bus can be installed 32 HC121 module measuring 128 channels contact signal HC121 module can controlle electric valve motor controller temperature controller and other equipments which need the analog signal control The outputs are separated with the main logical power and have transient protection Connecting a load resistance to output can obtain voltage output the voltage range is determined by the load resistance C 3 1 Panel and Dimension k Fig C 5 HC121 Module Panel and Dimension 74 Super E50 User Manual Appendix C I O Module Specifications C 3 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail SYDE 5 Carrier Bussed Field 24VDC Power Connection Bulk Power connection a VO Module i Termination Connon Connection 4 20MA for 4 ae oe ae Source o _ D A System Converter y aN 4 20mA Device ome VO Connecting Terminator 24V GND NC NC NC NC NC NC NC 19 20 21 22 23 24 25 26 27 24V PO
55. diagrams for the specific I O card type in Appendix C Connection information supplied with your field device Caution The test probe is not retained within the access hole It can fall out and short across field wiring if it is not held in place Super E50 User Manual 43 Chapter3 Checking Out and Troubleshooting 3 1 3 Checking the Communication Cable Connections Use the Cat5 cables testing tool to test the cables to the specifications The test equipment must be connected bo both ends of the cable Make sure the cable passes each test 3 1 4 Checking the Power Supply Voltages 3 2 3 2 1 3 2 2 When fault indications in Table 3 1 through Table 3 9 indicate that you need to check power supply and connections or check power voltages verify that the voltages are in the proper range at all associated screw terminal connections See Appendix K Power and Grounding Notes When fault indications in Table 3 1 through Table 3 10 indicate that you need to check output loading verify that the voltages are in the proper range 5 at all associated screw terminal connections Also verify that the expected load is within the capacity of the unit by checking the calculations in Appendix K Power and Grounding Notes Getting Help There are several ways to gather information about your Super E50 system Online Help The online help feature of the Super E50 system gives you information on many topics Books O
56. e 40 70 C Work humidity 5 90 relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non condensing Super E50 User Manual 67 Appendix C I O Module Specifications C 2 C104 4RTD Module HC104 module is intelligent 4 channel thermal resistance analog input module used for dealing with the field thermal resistance input signal HC104 connects with Pt100 etc temperature resistance within the scope of 80 3 to 175 80 through configuration Corresponding range of measuring temperature is 50 C to 200 C The I O bus can be installed 32 HC104 module measuring 128 channels thermal resistance signal All the inputs have transient protection and are separated with the internal operation power C 2 1 Panel and Dimension Ni kale dled etal beet elle WY N 1 Fig C 3 HC104 Module Panel and Dimension Appendix C I O Module Specifications C 2 2 Connecting Terminator HC104 module provides 4 channel three wire input RTD External 24V power supples power for input circuit The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail Carrier 24VDC Bulk Power connection HE Termination VO Module A D System Converter PT100 i Y PT1 PT1 C1 PT2 PT2 C2 NC NC NC 1 2 3 4 5 6 7 8 9 PT100 PT100 V O Connecting PT3 PT3 C3 PT4
57. e longer than 5m as shown in Fig 1 2 Primary Controller Secondary Controller 1 0 Subsystem System Power Supply L N e_ Lt Woot tet ft 1 0 Subsystem Fig 1 2 LocalBus Example 1 2 3 Super E50 1 0 Subsystem The system can use the following types of I O and communicationsmodules E Input 4 Super E50 User Manual Chapter1 Al 8 channel 4 20 mA DI 16 channel 0 24VDC dry contact Pl 4 channel 5 24V pulse RTD 4 channel Pt100 Output AO 4 channel 4 20 mA DO 16 channel 12 24VDC FET or transistor drain Communication 2RS232 RS485 and 1 RS485 3 communication channels in a module 1 2 4 Super E50 Controller The controller performs local control and manages communication between the I O subsystem and the Control Network It mounts on the controller carrier located on the right slot of the power carrier slot 2 You can add an additional controller for controller redundancy 1 2 5 Super E50 System Power Super E50 system supports a system power supply 24VDC 5VDC The system power supply mounts on the leftmost slot of the carriers slot1 and provide power to the controller and the I O subsystem 1 2 6 Field Devices Power To minimize field wiring you can connect 24VDC power source directly to the I O modular carrier to provide power to field devices that are connected to some types of Super E50 User Manual 5 Chapter Overview I O The pow
58. ecifications C 5 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail Carrier SVDC l Bussed Field Power Connection t VO Module Termination Connon Connection for 16 Channels System l eo YA OR 2 Si Z DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 GND 12 3 4 5 6 7 8 9 E L L L L L L L o o o o o o o o A A A A A A A A D D D D D D D D O Connecting Terminator DO9 D010 DO11 D012 DO13 D014 D015 D016 GND 10 11 12 13 14 15 16 17 18 o gt or L4 oror oror oror oror oror oror o gt or 24V GND NC GND GND GND GND GND GND 19 20 21 22 23 24 25 26 27 24V POWER Fig C 10 HC133 Module Wiring Diagram Super E50 User Manual 85 Appendix C I O Module Specifications C 5 3 Status Indicator LEDs Table C 18 POWER green On shows the module power is on when insert to the carrier RUN green blinking shows module is running STATE red blinking shows module communicates data with CPU module ERROR yellow On shows system error DO1 green On shows cha
59. ectors All cables are tested for attenuation with an optical time domain reflectometer Cables should meet fiber optic inter repeater link standards m For fiber optic cables used with media converters multi mode or single mode follow media media converter manufacturers requirements eB Super E50 User Manual Chapter2 2 3 7 2 To Install the Hub Follow the instructions supplied with the hub Workstation a Pe G Controller l aa Controller l eed a Fig 2 20 Cascaded Hub Installation 2 3 7 3 To Install the Control Network Cables 1 Make and test the required Control Network cables The Cat5 cable test devices are used with the cable testing follow m Cable mapping m Length Crosstalk m Attenuation m Attenuation to crosstalk ratio m Impedance m Loop resistance Super E50 User Manual 29 30 Installing Super E50 System m Capacitance Caution Substandard cables can create serious communication problems 2 If you have a simplex Control Network connect the unshielded end of a network cable to the Control Network Ethernet port on the back of the workstation and connect the shielded end of the cable to the primary hub Note For hub to hub connections one end of the cable must have unshielded connectors If you have a redundant Control Netw
60. endix F Extension Module Specifications F 1 1 Panel and Dimension D Fig F 1 HC301 Module Panel and Dimension F 1 2 Communication Port The communication ports are located at the Single Modular Carrier D HC803 See Appendix B 4 Single Modular Carrier D HC803 for detail COM1 COM2 g COMO sA COM1 COM2 RS232 RS485 Fig F 2 HC301 Communication Ports Super E50 User Manual ggg Appendix F Extension Module Specifications F 1 2 1 RS232 Port Definition There are 2 RS232 ports COM1 COM2 on the HC301 see Fig F 2 HC301 Communication Ports RS232 ports on HC301 are the standard 9 pin connectors DB 9P configured as DTE Data Terminal Equipment Data cable length is 15m in maximum The DB 9P connector pin definition CTS RTS 0000 GND TxD RxD Fig F 3 RS232 port DB 9P RS 232 serial port definition In the following table a MARK is a voltage of 3V or greater a SPACE is a voltage of 3V or less Table F 1 The level is SPACE on standby and MARK for received data 3 TXD Output The level is SPACE on standby and MARK for transmitted data 5 GND This pin is connected to the system ground This pin is a MARK if full duplex operation is selected for the port This pin is set to a MARK just before and during 7 RTS Output transmission od data if half duplex Operation is selected This pin is set to a SPACE when no data is
61. er source can be a Super E50 Bulk Power Supply or your own source 1 2 7 Uninterruptible Power Supply The Uninterruptible Power Supply UPS backs up the Super E50 Controller or the Super E50 Workstation during short term power outages The UPS allows the controller or workstation to continue operating and to maintain current process data even when AC main power is down 1 2 8 Super E50 Workstation and System Software The workstation and system software provide a graphical user interface to help you configure your system perform extensive diagnostic checks operate your process and gather reporting and historical data 1 2 9 Super E50 Control Network The Control Network is an isolated Ethernet local area network LAN that provides communication between the controllers and workstations It uses standard Ethernet hubs for communications connections An optional 10BaseT 100Base TX Autosensing dual speed hub can be added for networks with more than four workstation The Control Network is dedicated to the Super E50 A separate Ethernet interface is provided via the Super E50 Application Station to connect the Super E50 system to a plant wide LAN The Control Network has been designed to be redundant for communications security The secondary network is routed through a separate Ethernet network Standard Category 5 shielded twisted pair STP wiring can be used for Control Network of distances less than 100m e A fiber optic interface
62. er the IP address Connection of any non Super E50 equipment to the Super E50 Control Network can cause unpredictable operation of the system The Network has been disigned to be redundant for communications security The secondary network is routed through a separate secondary Ethernet network There are several possible Control Network layouts for various system sizes and requirement Super E50 User Manual Chapter2 Fig 1 3 Fig 1 4 Control Network Example 2 nodes and Fig 1 5 Control Network Example 8 nodes To set up the Control Network install the hub and connect network communication cables between nodes controllers and workstation The hubs can stand alone or can be linked to other hubs Each hub is equivalent to a sigle IEEE 802 3 repeater The number of hops that are allowed and the maximum distance between each hop varies with the type of hub and whether the link is 10Mbit or 100Mbit If your Super E50 system consists of one workstation and one controller only you can connect the Super E50 network without using a hub The cable must be routed directly from the workstaion to the controller Fig 2 19 shows an example of a no hub system Fig H 2 Cable Pin Out for No Hub System shows the cable pinouts of no bub Workstation Primary Secondary Controller Controller i A _ 4 No hub cable shielded connectors at both ends aq ua
63. ers named slave registers in ESet tool through LocalBus after some settings in ESet tools See ESet2010 Manual for details Data of each DO channel are placed in registers as below the signal type is W_Coil Write coil register The corresponding register addresses for each channel are shown below Table C 19 Data register 00001 00002 00003 ChannelNo S ee i Data register 00005 00006 00007 ChannelNo 9 10 n O Data register 00009 00010 00011 Channel No Data register The specific operations of module configuration are shown in ESet2010 Manual C 5 7 Data Format HC133 module output DO signal and store them to the register in BOOL data type data Table C 20 ON Output 12 24V Super E50 User Manual 87 Appendix C I O Module Specifications C 5 8 Specifications Table C 21 Item Specification Number of channels 16 Isolation Each channel is optically isolated from system verified by 1500VDC factory test Output range 12 24VDC Output rating Continuance 200mA per channel 3 0A max per module Off state leakage 100mA max Module power 5VDC 2 95mA Field circuit power per module 24VDC 10 12mA Data update time 10ms Transient protection In each channel are equipped with transient suppression circuitry Communication CAN Bus Interface Installation Assigned slot of I O carrier fixed with screws Te
64. esseeeeeeeeeeesseecseeeeneneeeseeesaaees 115 G 1 2 RS232 RS485 Communication Ports 0 0 0 ee eeeeeseeeeeeeeeeeeeeeeeees 116 G 1 2 1 RS232 Port Definition eee ecceeeseeeeteeeeteeeeseeesseeeseneenes 116 G 1 2 2 RS485 Port Definition eee eee eeceeeeeeeeeeeeeteeeeeeeteeeneeeees 118 G 1 3 Ethernet Communication Port ccceeceeeccesceeeeeeeeeeeeeeeeeeeeeseeeees 119 vi Super E50 User Manual G1 3 1 Ethernet RJ 45 Connector eeceeceesseeseeeseeeseeeneeeneeenneenees 120 G32 Ethemet Cable crcs aa AAEE aves 120 G 1 4 IO Module Wiring Field 00nnnnnsnnnooeeseoseeossesseesseessressrssseessessee 122 G 1 5 Status Indicator Leds 0 0 eee esceeseeseeeseceseceneeeseeeeeeneeeeeeeeeeneeeeees 123 G1 6 Power Supply tsssciscetethevesteciastevhceeneciseastice east eh aeed 124 lT SPC CIPIC AMI ONS 2 sce ta tee ca inaari aanak AEAN AA EAE 125 Appendix H Control Network Specifications ccscccscsssccsccsscssecsseees 127 H 1 Fiber Optic Media Converter ccsscscscssscssscccscscscssscsescsesseneees 127 H 2 Fiber Optic Specifications for Media Converters sscseees 128 H 3 Cable for No Hub System csscsssscssssecsccsscccssccscssscessceesceeneees 128 H 4 Laying Out the Control Network ccscscssscssssesccsscsrseseseseseees 128 H 5 Extending the Control Network with Media Converters 129 H 6 Expanding the Control Network s sessseseessesoesoesoesoesossoesossoesossoesosee
65. eteeesseeenseeenes 96 D 1 2 2 RS485 Port Definition 0 cece cccccceseeeeseeeeeeeeneeesseeesseeenes 97 D 1 2 3 Ethernet Port Defimition ee eececssecesceeeeteeeeteeeeseeenseeenes 98 D 1 3 Status Indicator Leds cceceecccesseesseeeeseeeseeeeeeneeeeseeesseeenseeenseeene 99 D L 4 Power Supply ssci zccccccesidevgdeesdi sects tng dvidavetiey devtieeievaen des 100 D 1 5 Program Developmentand Download eeeeeeeseeeeeeeeeeeeeeeeees 100 D 1 6 CPU Parameters Settings cccccccccesscesseesseeceesecsseesseeeseeeeeees 101 D 1 7 Redundancy Settings 0 ccccecccsssceseceeneeeeseeeeseeeeseeeseeeeseeenseees 101 D 1 8 Real time Clock ncrs EE E E iS 102 Super E50 User Manual y D 1 9 Terminal Resistance s s sscisictistesscciecestessecenscenscsadcessceseeesscessceateesice 102 D 1 10 Communication with I O Module Configuration eee 102 D 1 11 Running and Maintenance 0 cece eeceeeceeeeceeceeseeeeeeeeeeeseeeeeeeeeeenes 102 D 1 12 Specifications 20 0 cececcesceesceeseeeseeeeceeeeesecesececeeeceneceeeeeneeeeeseneeees 103 Appendix E System Power Specifications sccscccscssccssccsscssscssecseeees 104 E 1 HC201 Power Module ccsscsscssscscscccscccsccssccescsssccsscsssecsscssneees 104 E 1 1 Panel and Dimension eeeccccescceseceeneeeeseeeeseeesseeeseneeseeeenseees 104 E 1 2 Connecting Terminator ccccccccsccsesscesseeeeseeesseeseneeeneeeseeeneees 105 E 1 3 Status Indicator LEDS
66. fications G 1 4 122 10 Module Wiring Field Carrier 24VDC 5VDC Bussed Field Bulk Power connection Power Connection F l Termination VO Module o Current Non Connection Ni Limiter for 8 Channels Wire D Analg G Converter System o Low i p Pass Filter Yy SA a sampling Resistance L_ e z oa fon System to DC Blocking Wad Limit Amplitude AVOR IEPS I al o L PT1 PT1 C1 PT2 PT2 C2 24V PM GND 1 3 4 5 6 7 8 9 PT100 PT100 VO Connecting 24V P2 GND Al 24V AB 24V AB 24V Terminator 10 11 12 13 14 15 16 17 18 B a te be passive 24V GND NC A 24V AM 24V Al6 24V NC Nothing Connect 19 20 21 22 23 24 25 26 27 24V POWER Passive Fig G 8 10 Module Wiring Field Super E50 User Manual G 1 5 Status Appendix G HC601 Module Specifications Indicator Leds Table G 5 HC601 Controller Module POWER green On shows the module power is on when insert to the carrier RUN green blinking means the CPU module is running normally STATE red Blinking means there is an application program running in the CPU module off means no applic
67. in the actual use just provide partial the judgement about error This can facilitate the missionary to judge the reasons for the failure C 2 9 Cautions HC104 module acquisits the signal of resistance when channel input is not receiving signals the input resistance is in the vacant state resulting in the acquisition of resistance uncertain Sometimes the channel indicator will be bright The phenomenon is normal it s not a failure 72 Super E50 User Manual Appendix C I O Module Specifications C 2 10 Specifications Table C 9 Item Specification Number of channels 4 Sensor Types PT100 Full scale signal range 80 30 175 82 50 200 C Module power 5VDC 2 85mA Field circuit power 24VDC 10 60mA per module Resolution 16 bits Data update time 100ms A D isolation 500VAC Transient protection In each channel are equipped with transient suppression circuitry Calibration Has been calibrated in factory Accuracy 0 3 X full scale 25 C 0 6 X full scale the entire temperature range Communication CAN Bus Interface Installation Assigned slot of I O carrier fixed with screws Terminal 3X9 bit 12 22AWG contact current 15AMP Shape 118X43 X92 mm Work Temperature 40 70 C Work humidity 5 90 relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non con
68. ings or in areas that might have high electromagnetic interference H 5 Extending the Control Network with Media Converters For longer control network distancees media converters are used to connect 10BaseT copper cable to 10Base FL fiber optic or 100BaseT copper cable to 100BaseFX fiber optic cable These compact devices are simple to use easy to insatll and require no software changes All signal activity including collision data is detected in any combination of connected segments or devices Note The media converters do not inflict any repeater hop dalay and are completely transparent to normal network operation The media converters do not count as hops in the four hop cascade limit for the Super E50 system Because the incoming signals from either medium are restored by the converters the distance limitations imposed by the Super E50 system do not apply Therefore normal maximum media lengths can be achieved on both sides of the converters Caution we recommended you do not use RJ 45 to 10BaseFL repeaters because each device adds one hop to your control network When using fiber media converters to extend the distance between hubs two converters are required per run of fiber optic cable one to convert from10BaseT cable to fiber optic cable and one to convert from fiber optic cable back to 10BaseT cable The maximum fiber optic cable distance possible for each segment varies with the hardware Refer to the manufacturer s do
69. input current of channel 6 is more than 3 8 mA Al7 green On shows the input current of channel 7 is more than 3 8 mA Al8 green On shows the input current of channel 8 is more than 3 8 mA C 1 4 Power Supply HC101 module operation power is 5V 0 1V 90mA supplied by the module carrier The power supply of external analog channels is 24V 2V 80mA C 1 5 Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail C 1 6 Signal Register CPU module reads the values of the Al signal registers named slave registers in ESet tool through LocalBus after some settings in ESet tools See ESet2010 Manual for 6400202 sSsSsS Super E50 User Manual Appendix C I O Module Specifications details Data from each Al channel of HC101 are placed in registers as below the signal type is R_Input read input register The corresponding register addresses for each channel are shown below Table C 2 Alt 30001 30031 Al2 30002 30033 Al3 30003 30035 Al4 30004 30037 Al5 30005 30039 Al6 30006 30041 Al7 30007 30043 Als 30008 30045 The specific operations of module configuration are shown in ESet2010 Manual C 1 7 Data Format The data format of Super E50 system Al module is 16 bit un signed HC101 module has
70. ive humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non condensing Super E50 User Manual C 4 C 4 1 Appendix C I O Module Specifications HC112 16DI Module HC112 module is intelligent 16 channel DI digital sampling module used for dealing with the on site level switching input signal The I O bus can be installed 32 HC112 module measuring 512 channels contact signal The 16 channels DI of HC112 module is one group In one group the signal channels share a ground All the inputs have transient protection and are separated with the main logical power LEDs on the module show the status of each input Panel and Dimension J 1 Fig C 7 HC112 Module Panel and Dimension Super E50 User Manual 79 1 O Module Specifications C 4 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail Carrier 5VDC Bussed Field power Connection es ee eee Ee ees Ree teed ITermination VO Module he System FL to Bussed Field y power 10 35 Connection S a Sos DI9 DMO D114 _D12 D013 D014 D015 DO16 24V 1 0 Connecting 10 11 12 13 14 15 16 17 18 Terminator Mah 19 20 21 22 23 24 25 26 27 POWER Fig C 8 HC112 Module Wiring Diagram Appendix C I O Module Specifica
71. l If you are an experienced user you can search corresponding information through chapters The chapters of this manual are as followed Chapter 1 Overview Chapter 2 Installing Super E50 System Chapter 3 Checking Out and Troubleshooting Super E50 System Appendix A Environmental Specifications Appendix B Carrier Specifications Appendix C I O Module Specifications Appendix D Controller Specifications Appendix E System Power Supply Specifications Appendix F Extension Module Specifications Appendix G HC601 Module Specifications Appendix H Control Network Sepecifications Appendix Bulk Power Specifications Appendix J Cabinat and Enclosure Specifications Appendix K Power and Grounding Notes Appendix L_ Field Device Power Supply Guidelines Appendix M_ Controller Redundancy Appendix N Version Other Help Information Electronic Manual While supplying products we will also supply CD including Super E50 Series RTU software and documents etc please install it on your computer for use Technical Support For technical questions or problems you encountered in installation and operation please contact your local dealers and representitives or contact our headquater in China directly Contents COMTCIS AET dis ceetecaasects dausesevaauscogscasinete sassteavases tseesassascssasstensaasssapeoanscasse i Chaptert Overview isinciscsscsacsclecessnshvencsnssasssncossescsedsenesassuasavcoseeecsnssnsssvensevecs 1 1 1 The S
72. le which be powered by one HC201 module based on the actual configuration and the Table K 1 It is suggested that one HC201 module provides power to eight I O modules If the number of I O module is bigger than eight you need to add a new HC201 module to provide power Table K 1 System Power Supply HC201 Sizing Calculations HC511 CPU 1 HC101 8Al 1 85mA HC104 4RTD 1 95mA HC121 4AO 1 110mA HC112 16DI 1 95mA HC133 16DO 1 95mA HC141 4PI 1 85mA HC301 1 240mA Super E50 User Manual Appendix K Power and Grounding Notes HC601 CPU 1 300mA IO Grand Total K 1 2 Bulk Power Supply AC 24VDC The bulk power provides AC 24VDC power to the field devices and the HC201 modules In general the field devices include of Al AO and DI with low power consumption If you want to provide power to the high voltage switch in the DO module you should calculate the power carefully According to the technical parameters supplied by manual factory confirm the load value To calculate the power supply capability refer to the table below Table K 2 Bulk Power Supply AC 24VDC Sizing Calculations HC101 8Al 1 90mA HC104 4RTD 1 60mA HC121 4AO 1 80mA HC112 16D 1 60mA HC133 16DO 1 12mA HC141 4PI 1 70mA HC601 1 110mA Grand Total Super E50 User Manual gg Power and Grounding Notes K 2 Power Supply Mode isolated Com
73. lowable external ambient temperature decreases The power dissipation in an enclosure is dependent on the power requirements of the enclosed equipment including the Power required to operate devices in the enclosure Field power dissipation within the cabinet Power dissipated by the power supplies located in the enclosure Power consumption for Super E50 products is listed in the specifications shown as below To determine total power dissipation in an enclosure sum the power requirements of all components to be mounted within the enclosure Table J 1 Maximum power dissipation for Super E50 Products HC511 CPU 1 3 HC101 8Al 2 5 HC104 4RTD 1 8 HC121 4AO 2 3 HC112 16DI 2 8 HC133 16DO 0 7 HC141 4PI 2 0 HC301 Extension Module le HC511R CPU redundancy 1 3 HC601 1 5 HC201 Power Module 15 AC 24VDC Power Supply 120 Super E50 User Manual ggg Appendix J Cabinet and Enclosure Specifications J 3 Enclosure Selection Procedure Determine the allowable temperature rise by subtracting the expected ambient temperature from the lowest rated temperature of the components to be mounted in the enclosure Determine the power dissipation for the components to be mounted in the enclosure see Table J 1 Maximum power dissipation for Super E50 Products Using the temperature rise and power dissipation information the enclosure supplier can determine the encosure surface area and cooling option
74. mon Grand DC Switchboard Reference L 24VDC F N Bulk Power Supply 7 G AC 24VDC Aaa iai kia prtePecaeeepecccee eens Power Return Dedicated Plant Ground Grid Point 24VDC T O Module Controller MZ N System Power lt Supply HC201 Fig K 1 Power Supply and Grounding M4000 Super E50 User Manual Appendix L Field Device Power Supply Guidelines Appendix L Field Device Power Supply Guidel ines If you use Supply E50 discrete inputs isolated or dry contact to sense a contact closure in a field device use an are suppression device at the contact This are suppression device can be an R C snubber or a varistor as shown in Fig L 1 for isolated discrete inputs See later in this section for L 7 Sizing R C Snubbers i l Fieled Super E50 l Fieled Super E50 gt Devices DI Module Devices 1 pi Module l l ig 7 Power 1 OR Power l o 1 l l l l Fig L 1 Are Suppression Device Examples for Contact Closure Detection Isolated Discreted Inputs Table L 1 Example R C Values Load from Input Module R Value C Value 24VDC 5KQ 2 4 nF 230VAC 1159 0 01nF If you use Super E50 isolated discrete inputs to sense solid state devices such as triacs you may need to place some resistance in paralle with the input to avoid false
75. net and Enclosure Specifications 780 5 Mounting Plate AC Power Wall Mount g N Distribution Enclosure 610 Fig J 1 Enclosure Example 1 Super E50 User Manual 133 Cabinet and Enclosure Specifications 1100 Mounting Plate AC Power Wall Mount Distribution Enclosure r an Bulk Power Supply DIN Rail 650 Fig J 2 Enclosure Example 2 The figures indicate areas available for wire management You can access wiring throng conduited entries The enclosure must be designed to dissipate the heat generated within the enclosure properly and to maintain an ambient temperature in the enclosure that is below the rated temperature for any devices located in the enclosure The information you need to properly design the enclosure includes Maximum external ambient temperture for the application Ambient rating of any equipment mounted in the cabinet Power dissipation of each device The internal temperature of the enclosure cannot exceed the rated temperature for any devices located in the enclosure BA Super E50 User Manual Cabinet and Enclosure Specifications J 2 Power Dissipation Consideration The power dissipated within the enclosure generates heat The enclosure supplier uses power dissipationg figures to determine the air flow requirements needed to maintain the allowable heat rise As the internal heat rise increases the al
76. nline Books Online provides detailed information on installing configuring operating and troubleshooting your Super E50 system 44 Super E50 User Manual Chapter3 3 2 3 World Wide Web Page Informations and other associated messages are available on the Super E50 World Wide Web page 3 2 4 Manuals Hardware manual is this book Software configure manual is ESet2010 Manual 3 2 5 Technical Service There are several options available for technical service including help desk support remote diagnosis 24 hour emergency support and software update service If the information presented in this manual does not solve your problem contract Technical Support at one of the following numbers Sale Service Techincal Service Fax Make sure you have the following information ready before you call or include it in your fax System Identification Number m Software Version Number E Description of the problem Super E50 User Manual 45 Environmental Specifications Appendix A Environmental Specifications All Super E50 system products meet the appropriate European standards for Electromagnetic Compatibility and carry the CE mark The following tables list the environmental specifications for normal operation of Super E50 system device Table A 1 lists temperature and relative humidity specifications Table A 2 lists airborne contaminants vibration and shock specifications Table A 1 Super E50 System Envi
77. nnel 1 s output is ON DO2 green On shows channel 2 s output is ON DO3 green On shows channel 3 s output is ON DO4 green On shows channel 4 s output is ON DO5 green On shows channel 5 s output is ON DO6 green On shows channel6 s output is ON DO7 green On shows channel 7 s output is ON DO8 green On shows channel 8 s output is ON DO9 green On shows channel 9 s output is ON DO10 green On shows channel 10 s output is ON DO11 green On shows channel 11 s output is ON DO12 green On shows channel 12 s output is ON DO13 green On shows channel 13 s output is ON DO14 green On shows channel 14 s output is ON DO15 green On shows channel 15 s output is ON DO16 green On shows channel 16 s output is ON C 5 4 Power Supply C 5 5 86 HC133 module operation power is 5V 0 1V 95mA supplied by the module carrier The external power supply is 24V 2V 12mA Module Address Settings Each of I O module connected to the system must have a unique I O module communication address The module address is set by the DIP switches which on the corresponding module carrier See Appendix B 8 DIP Switches for detail Super E50 User Manual C 5 6 Signal Register CPU module writes the values to the DO signal regist
78. nterface carriers on the DIN rails and connect them each other 2 Instal the Super E50 I O modules Check if the key settings on the I O module are corresponding with the keys settings on the I O carrier Connect field wiring e Mount the I O modules on the I O carriers 12 Super E50 User Manual Chapter2 i hit ei i Pity Eii HO Bl LY flo Hy cit I M eji eji a N a ee Io dl ET Be HI Qs re tai Ih Hilt Ld li J Ky NNN i Nem I N Il SEAN Ss lt A ZA ed l oj osassa lssesauses S202253 Fig 2 2 3 Instal the Super E50 controller e Mount the controller on the controller carrier IA I Hh 4 WE N J INI f IN I K N IN NII ANU INS IN m al i wo A NE gchar SSE DUUN r E T T es Gosssasoe nanj Geusenced jsasecson Poa coal Fig 2 3 4 Install the Super E50 System Power Supply Mount the system power supply on the power carrier Connect the supply inputs Super E50 User Manual 13 Installing Super E50 System Fig 2 4 5 Install the Super E50 Workstation
79. ntroller module always lay on the left and the secondary controller module lay on the right See Appendix D Controller Module Specifications on primary controller and see Appendix M Controller Redundancy on secondary controller for detail Refer to Fig 2 16 1 Set the keys on the controller module carrier to match the keys on the corresponding controler module see Appendix B 7 Keys Settings Set the DIP switch of the terminal resistance on the controller module carrier See Appendix B 8 DIP Switches 2 Align the Connect Module Plug on the controller module with the Connect Modular Socket on the controller module carrier and push to attach 3 Tighten the mounting screw System Power Controller Carrier Carriers 1 0 Modular DIN Rail N Secondary Controller Y Primary Modular Controller Mounting Screw Fig 2 16 Super E50 User Manual 23 2 3 4 24 Installing Super E50 System Installing the System Power Supply The external power provides 24VDC to the system power module such as HC201 module that can supply 5VDC 5VDC supply the controller and I O module through the module LocalBus on the carrier group Please refer to Appendix KPower and Grounding Notes to get the connecting and grounding of system power See Appendix E System Power Specifications on system power module for detail Refer to Fig 2 17 1 Set the keys on the power module carrier to match the keys on
80. ol through LocalBus after some settings in ESet tools See ESet2010 Manual for details Data from each RTD channel of HC104 are placed in registers as below the signal type is R_Input read input register The corresponding register addresses for each Appendix C I O Module Specifications channel are shown below Table C 6 30201 30231 30251 30202 30233 30253 30203 30235 30255 Channel 4 30204 30237 30257 The specific operations of module configuration are shown in ESet2010 Manual C 2 7 Data Format HC104 module has a 16 bit no polarity A D converter There are a total of 65 535 sample points in the input signals The following table shows the output value of input signal after A D conversion 50 200 C for example Table C 7 Note Temperature integer value has relationship with temperature range the lower range is corresponding 10000 and the upperer range is corresponding 50000 C 2 8 Off line Detection HC104 module has the function of input thermal resistance disconnection detection Super E50 User Manual 71 Appendix C I O Module Specifications When the signal is interrupted the register values are as follows Table C 8 Thermal Temperature Resistance State Integer Value Thermal resistance 0 disconnected PTn pin broken About 14015 0 0 PTn pin broken Cn pin broken n 1 2 3 4 The output value above the table
81. on od data if half duplex Operation is selected This pin is set to a SPACE when no data is being transmitted This level must be a MARK for the communication port to transmit data When the attached device does not provide 8 CTS Input this signal the controller keeps the line at a MARK When the attached device does provide this signal It must set CTS to MARK to allow the controller to transmit data 2 RXD Input All RS232 wiring must use shielding cable Shielding layer should be grounded The DB 9P connector shell is a good ground point There are several ways for wiring RS 232 port to DTE and DCE The simplest way Super E50 User Manual 117 Appendix G HC601 Module Specifications needs only three wires RXD TXD and signal ground HC601 DTE HC601 DCE DCD E E DCD DCD E EC DCD RXD 2 2 RXD RXD 2 2 RXD TXD pe eal TXD TXD 3 3 TXD DTR 4 a DTR DTR 4 4 DTR GND 5 5 GND GND 5 5 GND L L Le s RTS 7 7 RTS RTS 7 7 RTS CTS i s CTS CTS s s CTS 5V o o 5V 5V E 2 5V HC601 DTE HC601 DCE Fig G 3 G 1 2 2 RS485 Port Definition The RS485 port on COM1of HC601 is standard 9 pin connector DB 9P configured as a DTE Data Terminal Equipment The RS485 port been connected to RS485 network operates mostly in two wire mode The DB 9P connector pin definition
82. onnection Power Connection aly ale VO Module Carrier Termination ao oe Current o nnon Connection Limiter 2 Wire Analog T for 8 Channels A D4E He System Low a at Pass Filter Sa sampling Resistance oo j Alt Al2 Al3 Al4 Al5 Al6 Al7 Al8 NC 12 3 4 5 6 7 8 9 eee bos 24V 24V 24V 24V 24V 24V 24V 24V NC i 10 11 12 13 14 15 16 17 18 Pe VO Connecting J Terminator 24V GND GND GND GND GND GND GND GND 19 20 21 22 23 24 25 26 27 24V POWER Fig C 2 HC101 Wiring Diagram Super E50 User Manual 63 Appendix C I O Module Specifications C 1 3 Status Indicator LEDs Table C 7 POWER green On shows the module power is on when insert to the carrier RUN green blinking shows module communicates data with CPU module STATE red blinking shows module is running ERROR yellow On shows system error Al1 green On shows the input current of channel 1 is more than 3 8 mA Al2 green On shows the input current of channel 2 is more than 3 8 mA Al3 green On shows the input current of channel 3 is more than 3 8 mA Al4 green On shows the input current of channel 4 is more than 3 8 mA Al5 green On shows the input current of channel 5 is more than 3 8 mA Al6 green On shows the
83. ork connect the unshielded end of a network cable to the primary Control Network Ethernet port on the back of the workstation and connect the shielded end of the cable to the primary hub as shown bellow Connect another cable from the sencondary Control Network Ethernet port on the workstation to the secondary hub It is helpful to identify the Control Network calbes with color coded boots company recommends the following convention a yellow color coded boot for the primary Control Network cable and a black color code boot for the secondary Control Network cable Connect network cables from the hub s to the RJ 45 connectors on the bottom of each controller The front connector is for the primary Control Network and the rear connector is for the secondary Control Network Refer to Fig B 2 in Appendix B 2 Single Modular Carrier E HC815 for port location Super E50 User Manual 2 3 7 4 2 3 7 5 Extending the Control Network A fiber optic interface on the 12 port or 24 port hub and fiber optic cable can be used to extend Control Network distances for your Super E50 system The maximum fiber optic cable sigment length is 2000m See Appendix H Control Network Specifications for recommended fiber optic cable specifications and media converter information Workstation Fiber optic Cable Maximum Length 2000m 12 Port Hub 12 Port Hub Oorrrrrrry j Fig 2 21 Fiber Optic Control Network Example
84. ounded support wire to support the cable Do not hang unsupported cable between suports Secure the cable to permanent non vibrating supports only Secure the cable firmly but do not penetrate the cable s outer insulating cover Do not use attachment devices that ground the cable shield Install the color coded boots if used to each end of the cable Super E50 User Manual Appendix I Bulk Power Supply Specifications Appendix Bulk Power Supply Specifications 1 AC 24VDC Table I 1 Bulk AC to 24VDC Power Supply Specifications AC input 120 230VAC nominal 85 265VAC range P 47Hz 63Hz single phase DC output voltage 24VDC DC output power options 300W at 60 C Input 5A Inrush current 80A maximum cold start only Hold up time 20ms from 85 265VAC input Output overvoltage 125 5 Power factor 0 98 at full rated load 10A 250VAC non replaceable fuses Fuse protectio Note the internal fuse is for an internal fault P condition only shorts and overload will not cause the fuse to fail Super E50 User Manual 131 Appendix J Cabinet and Enclosure Specifications Appendix J Cabinet and Enclosure Specifications J 1 Selecting an Enclosure To choose an enclosure for your Super E50 system consider the following items System environment Wire management Heat dissipation Select the appropriate enclosure for your specific application Bo Super E50 User Manual Appendix J Cabi
85. pates in real time operate The slave copies the master datas at regular intervals When the master faults the slave will run as the master automatically in order to ensure the system work normally After power up the HC511 auto identify itself is single system or redundancy system If it is the redundancy system it is needed to configure module master slave mode before use Super E50 User Manual 101 Controller Module Specifications D 1 8 Real time Clock View and emendate HC511 clock through controller debugging tool of ESet please refer to the relevant chapters of ESet Manual for specific operation Can also use function block in OpenPCS program to get clock or set clock Please refer to the OpenPCS programming Manual CLOCK_GET and CLOCK_SET function block in Chapter 2 Customized Function Block D 1 9 Terminal Resistance To ensure the transmission quality of data on the LocalBus both ends of the bus should have terminal resistance The start terminal resistance is located in the controller module carrier and the end terminal resistance is located in the I O module carrier Terminal resistance settings see Appendix B 8 DIP Switches for detail D 1 10 Communication with 1 0 Module Configuration In the field control system should add I O to controller in order to control the I O modle datas collection You can set the I O sampling time and the data address based on your need See ESet2010 Manual fo details D 1 11 Running an
86. r E50 User Manual 25 2 3 6 Installing Super E50 System Installing the Super E50 UPS The Super E50 UPS backs up the Super E50 Workstation during short term power The UPS allows the workstation to continue operating and to maintain current process data even when AC main power is down The UPS must be mounted upright on a level surface such as a floor or a work surface for proper operation The UPS is not rack mountable or DIN rail mountable We recommend that you use a separate UPS for each device to provide maximum backup time If you use UPS to provide backup for your workstation follow the instruction included with the UPS to connect it to the UPS and to the monitor See Appendix E 2 Uninterruptible Power Supply UPS for UPS specifications If you use the UPS to provide backup for your controller see Appendix E 2 Uninterruptible Power Supply UPS for installation information 2 3 7 Setting up the Super E50 Control Network 26 The standard Control Network is an isolated Ethernet local area network that provides communication between the controllers and the workstation It uses one or more Ethernet hubs for communications connections The Control Net is dedicated to Super E50 system no other devices can be attached A separate Ethernet interface is provided through the Super E50 Application Station to connect the Super E50 system to a plant wide LAN To minimize the traffic on the plant wide LAN configure a router to filt
87. r problem connections ERROR Off On Network fault Contact Red technical service Pri F Llink On Off The connection of Check the Green fibre optic fault connection of fiber optic Pri C Llink On Off The connection of the Check cable Green twisted pair cables is pinouts refer not correct to Fig H 1 Sec F Llink On Off The connection of Check the Green fibre optic is not connection of correct fiber optic Sec C Llink On Off The connection of the Check cable Green twisted pair cables is pinouts refer not correct to Fig H 1 Super E50 User Manual 37 Chapter3 Checking Out and Troubleshooting Table 3 4 HC101 Al Module LED Checklist POWER On Off Power is not supplied Check supply power Green to unit Possible line and connections power problem Internal fault Contact technical service RUN Flashing Off Module is not scaned Check supply power Green by controller and bus connection or resistance matching setting STATE Flashing Off Module is not running Check the connection Red of power ERROR Off On Module self test fault or Contact technical Yellow some components service fault Al1 Al8 On Off This channel does not Green connect to the external devices Over nominal signal Check signals source range See Appendix and their connections C 1 8 for technical specifications Internal fault Contact technical service
88. receiving data TX2 red On when the COM2 is sending data RX2 green On when the COM2 is receiving data E1 10 100M red Speed for NET1 connection On when the NET1 is 100Mpbs Off when the NET1 is 10Mpbs E1 F H Green NET1 mode half duplex or full duplex E1 LINK Flashing Transmitting or receiving data through NET1 port yellow E2 10 100M red Speed for NET2 connection On when the NET2 is 100Mpbs ser Manual 99 Controller Module Specifications Off when the NET2 is 10Mpbs E2 F H Green NET2 mode half duplex or full duplex E2 LINK Flashing Transmitting or receiving data through NET2 port yellow D 1 4 Power Supply HC511 module power is 5V 0 1V 250mA supplied by the carrier Note Before connect to the power supply please confirm the voltage is 5V The internal eet circuitry of CPU module will be destroyed if exceed 5 5V causing permanent NS damage D 1 5 Program Developmentand Download CPU module control program development platform conforms to IEC61131 3 standard supports five kinds of programming language instruction List structured text Ladder Diagram function block diagram and sequence chart And provides a large number of customized function blocks to make control programming more convenient and faster The edit debug compile and download of control program is specified in OpenPCS User Manual Afresh load the control program if needed You can use the method
89. resistor locate at the controller module carrier and the tail terminal resistor locate at the last I O module on the local bus To enable the terminal resisitors dial the 8th bit to ON position See Fig B 8 DIP Switches Settings of module communication address Module Communication Address Switches y3 lt Terminal Resistance Switch Fig B 8 DIP Switches Settings of module communication address Super E50 User Manual 55 Carrier Specifications B 8 2 Double Modular Carrier C CHC815R Set Master Slave Mode of the Controller Redundancy and the terminal resistance on the module LocalBus by change the DIP switches on the Double Modular Carrier A CHC805R 1 Setting Master Slave Mode of the controller redundance by the 7th bit Set Master Slave Mode of the controller redundancy by the 7th bit When one of the 7th bit on the DIP Switches is set to ON position Maste Mode the others must be set to OFF Slave Mode 2 Setting terminal resistance by the 8th bit See B 8 1 about terminal resistance setting 3 DIP Switches fom 1 to 6 bits are reserved B 8 3 Single Modular Carrier E HC815 Set the terminal resistance on the module LocalBus by change the DIP switches on the Single Modular Carrier B HC805 1 Setting terminal resistance by the 8th bit See B 8 1 about terminal resistance setting 2 DIP Switches fom 1 to 7 bits are reserved B 8 4 Double Modular Carrier B HC80
90. rminal 39 bit 12 22AWG contact current 15AMP Shape 118X43 x92 mm Work Temperature 40 70 C Work humidity 5 90 relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 relative humidity non condensing Super E50 User Manual Appendix C I O Module Specifications C 6 C141 4PI Module HC141 module is intelligent 4 channel pulse input module used for dealing with the on site pulse input signal The I O bus can be installed 16 HC141 module measuring 64 channels contact signal The outputs are separated with the main logical power and have transient protection LEDs on the module show the status of each input C 6 1 Panel and Dimension Z AAEE N J N 1 Fig C 11 HC141 Module Pane and Dimension Super E50 User Manual 89 1 O Module Specifications C 6 2 Connecting Terminator The connecting terminator is located at the Single Modular Carrier C HC801 See Appendix B 3 Single Modular Carrier C HC801 for detail Termination VO Module x System DC Blocking i Limit Amplitude vesharing A GND GND GND GND NC NC NC NC NC Teee eooo Terminator VO Connecting rime 110 11 12 13 14 15 16 17 18 Sat ee l 24V GND NC NC NC NC NC NC NC 19 20 21 22 23 24 25 26 27 24V POWER Fig C 12 HC141 Module Wiring Diagram Appendix C I O Module Specifications
91. rminate the shields from field wiring or without a shield bar where termination is not neccessary Super E50 User Manual 2 1 4 Torque Limits When you install the DIN rails and Super E50 equipment do not exceed the maximum torque limits for the mounting screws listed in Table 2 1 Table 2 1 Maximum Mounting Screw Torque Limits Item Torque Limit on Mounting Screw s Bulk power supply 2 84Nm 25 in Ib DIN rail latching 1 32Nm 12 in Ib I O terminal block field terminations 0 45Nm 4 in Ib I O terminal block protection cover 0 11Nm 1 in Ib I O card 0 11Nm 1 in Ib Controller 0 11Nm 1 in Ib System Power Supply 0 11Nm 1 in Ib Media Converter 0 11Nm 1 in lb Super E50 User Manual 11 Installing Super E50 System 2 2 Getting Started with Super E50 Hardware This section provides a brief description of the steps required for system installation Specific information on installation steps 1 7 is incuded in this chapter Specific information on step 8 is included in Chapter3 Checking Out and Troubleshooting The appendices in this manual include product specifications and detailed information The following steps for installation are listed in the most common order You can elect to perform these steps in another order that is more convenient for your project 1 intall the DIN rails and Super E50 Carriers Install the DIN rails Mount the power controller carrier and I O i
92. ronmental Specifications 1 Device Mieren Brae Relative Humidity Temperature Temperature Workstation 10 35 C 20 80 RH maximum 10 C non condensing change per hour System power 40 C 70 C 5 95 RH supplies non condensing controller and I O module soo Super E50 User Manual Appendix A Table A 2 Super E50 System Environmental Specifications 2 Ea Workstation Botton only Botton only 0 25g 0 to peak 1 2 sine pulse with 3 200Hz sweep at A Velocity 20in s 2 octaves min System power ISA S71 04 1985 1mm _ peak to peak 10g 1 2 sine wave supplies Airbore from 5 16Hz for 11ms controller Contaminants 0 5g from 16 150Hz I O module Class G2 Super E50 User Manual 47 Appendix B Carrier Specifications Appendix B Carrier Specifications B 1 Single Modular Carrier A HC802 Table B 1 Single Modular Carrier A HC802 Specifications Item Specification Capacity One system power supply LopalBus Conneator J2 _ Connect Modular Socket 7 i J2 a LocalBus Connector J1 E Keys Settings DIP Switch Centerline of DIN Rail Debit Xe Connecting J Terminator Carrier Buckle Fig B 1 asooo Super E50 User Manual Appendix B B 2 Single Modular Carrier E HC815 Table B 2 Single Modular Carrier E HC815 Specifications Item Specification Capacity One controller module LocalBus Connector J2 RS232
93. rrent of channel Al5 is more than 3 8 mA Al6 green On shows the input current of channel Al6 is more than 3 8 mA Al7 green On shows the input current of channel Al7 is more than 3 8 mA Al8 green On shows the input current of channel Al8 is more than 3 8 mA G 1 6 Power Supply HC601 module power is 5V 0 1V 300mA supplied by the carrier Note YS Before connect to the power supply please confirm the voltage is 5V The internal circuitry of CPU module will be destroyed if exceed 5 5V causing permanent damage 124 Super E50 User Manual Appendix G HC601 Module Specifications G 1 7 Specifications Table G 7 HC601 Controller Module Specifications Item Specifications Module power 5V 0 1V 300mA Dissipationpower 1 5W Communication 2 Ethernet 10Mbps RJ45 Interface 1 RS232 DB9 M 1 RS232 RS485 DB9 M Clock calendar h min sec year month day week I O capacity PI Input 2 RTD Input 2 Analog Input 6 Installation Installed in the HC806 Double modular Carrier fixed with screws Shape 118X43 x92 mm X2 Controller lO Module Work temperature 40 70 C Work humidity 5 90 RH relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 RH relative humidity non condensing Table G 8 HC601 1 10 Module Specifications Tem Specifications Signal Input Type 16 biis Input Resistance 100K 2 nominal for 5VDC inputs 169 Q for 20mA
94. s service fault AO1 AO4 On Off There is not output Check output Green loading connection Internal fault Contact technical service Super E50 User Manual Table 3 7 HC112 DI Module LED Checklist POWER On Off Power is not supplied to Check supply power Green unit Possible line power and connections problem Internal fault Contact technical service RUN Flashing Off Module is not scaned by Check supply power Green controller and bus connection or resistance matching setting STATE Flashing Off Module is not running Check the Red connection of power ERROR Off On Module self test fault or Contact technical Yellow some components fault service DI1 DI16 On input signal is higher than detection level Off input signal is lower than detection level See Appendix C 4 8 Specifications Super E50 User Manual 41 Chapter3 Checking Out and Troubleshooting 42 Table 3 8 HC133 DO Module LED Checklist POWER Off Power is not supplied Check supply power Green to unit Possible line and connections power problem Internal fault Contact technical service RUN Flashing Off Module is not scaned Check supply power Green by controller and bus connection or resistance matching setting STATE Flashing Off Module is not Check the Red running connection of power ERROR Off On Module self
95. s cenone niaii 144 Super E50 User Manual vii Appendix M Controller Redundancy csscsscssscsssccssccssccssccsessscssessesees 145 M 1 Redundary Control Example seessesoesseseesoesossoesossoesossoesossoesossoesesee 145 Appendix N Version c sccsccsccssccssscssccssccsccsscssssscsscsssssccssesssscsssoesees 147 viii Super E50 User Manual Chapter1 Overview This chapter provides general information on the Super E50 system hardware 1 1 The Super E50 System The Super E50 scalable process system consists of the following components One or more I O subsystems that process information from field devices One or more controllers that perform local control and manage data and communications between the I O subsystem and the Control Network Power supplies One or more workstations that provide a graphical user interface to the process A Control Network that provides communication between system nodes Fig 1 1 Super E50 System Overview Diagram shows an overview diagram of the Super E50 system Super E50 User Manual 1 Workstation Primary Control Network Primary Hub Secondary Control Network Secondary Hub System Power Supply Primary Controller I O Subsystem aafaa Secondary Controller Fig 1 1 Super E50 System Overview Diagram Super E50 User Manual Chapter 1 1 2 Super E
96. s required for your appliction J 4 Example Enclosure Selection Calculations Assume the system consists of the following components Table J 2 Example Enclosure Components HC511 CPU 1 1 3 HC101 8Al 1 2 5 HC104 4RTD 1 1 8 HC121 4AO 2 2 3 HC112 16D 2 2 8 HC133 16DO 1 0 7 HC141 4Pl 1 2 0 HC201 Power Supply 1 15 Total power 38W Assume ambient temperature is 35 C The Super E50 components are rated for an ambient temperature of 60 C Therefore the enclosure design temperature rise must be less than 60 35 25 C_ with 50W of heat dissipation within it B00 Super E50 User Manual Appendix J Cabinet and Enclosure Specifications If the surface area of the enclosure is insufficient to dissipate the heat you can use cooling options such as fans or blowers to improve heat dissipation Note The actural temperature rise varies with layout enclosure location and other factors If the application is critical or if the exact conditions are undetermined follow your standard corporate plant safety standards Cabinet manufacturers recinnebd a safety margin of 25 Super E50 User Manual ggg Power and Grounding Notes Appendix K Power and Grounding Notes K 1 K 1 138 1 Sizing Power Supp ies System Power Supply The capability of system power HC201 is 5VDC 3A The HC201 module provides power to module through LocalBus on carrier Calculate the number of I O modu
97. shielding cable Shielding layer should be grounded The DB 9P connector shell is a good ground point There are several ways for wiring RS 232 port to DTE and DCE The simplest way needs only three wires RXD TXD and signal ground HC511 DTE HC511 DCE DCD C C DCD DCD 7 E DCD RXD 2 2 RXD RXD 3 2 RXD TXD a TXD TXD 3 H TXD DIR a 4 PTR DIR q 4 PTR GND 5 s GND GND f 5s GND A E s A RTS 7 7 Rts RTS 7 m RTS CTS s s CTS CTS fs g CTS 5V L L 5V 5V E 9 5V HC511 to DTE HC511 to DCE Fig D 4 D 1 2 2 RS485 Port Definition The RS485 port on COM1of HC511 is standard 9 pin connector DB 9P configured as a DTE Data Terminal Equipment The RS485 port been connected to RS485 network operates mostly in two wire mode The DB 9P connector pin definition Fig D 5 RS485 port DB 9P Super E50 User Manual 97 Controller Module Specifications RS 485 pin defined as Pin Fuction__ Specification pint D Rs485 Note COM1 is the common communication port for RS485 RS232 Only one function can be used when connecting serial communication equipment Do not connect RS485 and RS232 communication equipment at the same time D 1 2 3 Ethernet Port Definition 1 RJ 45 Connector of Ethernet RJ 45 socket is the terminal of Ethernet RJ 45 socket
98. sistance Terminal resistance settings see Appendix B 8 DIP Switches for detail Running and Maintenance When disassemble HC301 can directly pull out HC301 after loosening the screws If there is a special problem such as maintenance to disassemble the components of the HC301 module attention should be paid to the re installation of fixed screw Super E50 User Manual gg F 1 9 Specifications 114 Extension Module Specifications Table F 3 HC301 Extension Module Specifications Module power 5V 2 240mA Dissipationpower 1 3W Communication Ports 1 RS485 COMO 2 RS232 RS485 COM1 COM2 Baud rates bps 4800 115200bps Transmission mode full duplex or half duplex Communication Ports 1 RS232 1 device Capacity 1 RS485 32 devicesr Protocol Modbus RTU ASCII Protocol mode Master station or slave station Installation Assigned slot of the controller carrier fixed with screws Shape 118 X43 X92 mm Work temperature 40 70 C Work humidity 5 90 RH relative humidity non condensing Storage temperature 50 80 C Storage humidity 5 95 RH relative humidity non condensing Super E50 User Manual Appendix G HC601 Module Specifications Appendix G HC601 Module Specifications HC601 Natural Gas Flow Computer is primarily composed of HC601 controller module HC601 IO module and HC806 Modular Carrier Double Modular Carrier B
99. sssssccscsessscsecssnssees 50 B 4 Single Modular Carrier D CHC803 u ccsscssssssscsssssssscsscssnssees 51 B 5 Double Modular Carrier C CHC815R esesesesesososoeseoesesesesesesesosoeo 52 B 6 Double Modular Carrier B HC806 cssscscssssscssscsssssceersessees 53 B 7 Keys Setting sa ssveccscsssecticehceertcsscectucabceedscssceedadss decavccassstecchvecds casseededtsies 53 BS DEP S Witches cctscesccsdices a 55 B 8 1 Single Modular Carrier C D HC801 HC803 oo eeeecceseeeee 55 B 8 2 Double Modular Carrier C CHC815R oo ccececcecccssesceseseeseeseeeeees 56 B 8 3 Single Modular Carrier E HC815 oieecccccececccsessesceseseeseeseeeeees 56 B 8 4 Double Modular Carrier B HC806 oon cccececcccssesceseteeseeseeeeees 56 B 8 4 1 Running in Super E50 System ccc eeseeeseeeseeeeseeeeeeeees 56 B 8 4 2 HC601 Running Oneself ceccceseeeneceeteeeeseeesseeeseeeene 57 B 8 5 Single Modular Carrier A HC802 cccceeecceeesseeeseeeeteeeeseeenseeenes 57 B 9 Module LocalBus Connector ccscccssscsssscscsccssscsssscsesccsesceeenes 58 B 9 1 Port Definition seseina n n aE eevee eee 58 B 9 2 Connection between the Carriers cccccccccsssccseseeeeseeeeseeeeseeessneenes 58 B 9 3 Extension Cable to Connect cccccceccecscecesceeeeneeeeneeeeseeesseeensneene 59 Appendix C I O Module Specifications ccsccscsccscsscssssssscsesssseseeeeee 60 CA HE101 8AI Mod ule iss ceesccseissscistieatccsssencdiats decsctecvecsvitee
100. stecsseistievtuce 61 C 1 1 Panel and Dimensioninsnsesu nann a 62 C 1 2 Connecting Terminator ccccccccccssscsensceeseeesseeesseeesseeesseeeeeeenaes 62 C 1 3 Status Indicator LEDS esesesesseesseesseesseesseesseessressressrssoesseesseessees 64 CT Power Supply ieciesaccvess easiest See aa ee heat ae 64 C 1 5 Module Address Settings ccccccccsscceseeeseeesseeesseeesseeesseeeeeeenaes 64 C 1 6 Signal Register cccccccssccsscecsssecseneeeeeeeeteeesseeesseeesseeeseeeeeeeenaes 64 C 1 7 Data Format lt sccectscccdecientenvtigtcesdecnt E a EA R ia 65 Cri 8 SpeciliGatiOns s s 4 acess het dent ied ii ne ea 67 C 2 HC104 4RTD Modulle ssccscsssecsscsscsocscsscsscsecsssscsssscsacenssesecs 68 Super E50 User Manual iii C 2 1 Panel and Dimensionat a onr aier 68 C 2 2 Connecting Terminatot niesna aa ies 69 C23 Status Indicator LEDS srnka ne Ree ears Se 70 C 2 4 Power Supply cccccccccccsccccssecesecssecsseeseneeesneeeeseecsseeesseeeseseeeeeeenaes 70 C 2 5 Module Address Settings cccccccsscccssseeeseeeeseeeeseeesseeesseeeseeenaes 70 C20 Signal RESIStEL o a aside eves A E 70 C2 Data Porma a E ee 71 C 2 8 Off line Detection v 0c c ccssesceievvesiadinceseuieseestveseiesssevveteuatieonaeseees 71 C32 OVS Cautlons a E A E A E A E 72 C20 Specifications eiss iren tae ees e See eae eee 73 C 3 HC121 4A Modulle scccossssssssscorsssssssscessossssssssscessosssssscessoss 74 C 3 1 Panel and Dimension
101. t See Appendix J Cabinet and Enclosure Specifications for install station 2 Mount the bulk power supply 3 Connect the bulk power supply to input power distribution as shown in Fig 2 23 Optional Isolation Transformer AC Power Distribution aqd IN IL Bulk Power Supply Isolated AC 24VDC Common Ground Referance Note ojele GNL G Ground AC AC Connector A N Neutral AC Dedicated L Line AC Plant Ground Grid Point DC Return Ground HINDE Fig 2 23 Simplex Power and Ground Wiring Diagram fo Bulk Power Supply AC 24VWD0 See Fig K 1 for system power supply and ground Super E50 User Manual 33 Checking Out and Troubleshooting Chapter3 Checking Out and Troubleshooting This chapter provides guidelines to help ensure that your system is installed properly and to help you troubleshoot hardware problems After you follow the installation steps it is recommended that you check out the hardware to ensure a smooth startup Follow these steps to check out your system 1 2 3 4 Check the LED indicators on each device Test the field wiring connections Check the cable connections Check the power supply voltages More information on these steps is included in this chapter After checkout startup the Super E50 software following the instructions in the manual software 3
102. t the controller module carrier and the end terminal resistance is located at the last I O module carrier on the LocalBus Terminal resistance settings see Appendix B 8 DIP Switches for detail Super E50 User Manual 93 Controller Module Specifications Appendix D Controller Module Specifications D 1 HC511 Controller Module Alse call as CPU module which communicates with I O module through bus completes logical scan communication and redundance mission I O datas transfer through bus clock periods HC511 controller module is the coordinator of the I O module in the Super E50 system It can perform the functions including datas collection logic and process control for analog I O signals digital I O signals and pulse input signals According to the module configuration set the period of scan in range 10ms 9h and CPU redundance function The LED on the module indicate the communication state running state fault state and so on 40000 Super E50 User Manual Appendix D Controller Module Specifications D 1 1 Panel and Dimension NX Y N Fig D 1 HC511 Controller Module Pane and Dimension D 1 2 Communication Port The communication ports are located at the Single Modular Carrier B HC805 or Double Modular Carrier A HC805R See Appendix B 2 Single Modular Carrier and B 5 Double Modular Carrier C HC815R for detail COM1 COM2 NET1 g Ethernet RS232 RS485 RS232 Fig D 2 HC511
103. tions C 4 3 Status Indicator LEDs Table C 14 POWER green_ On shows the module power is on when insert to the carrier RUN green blinking shows module communicates data with CPU module STATE red blinking shows module is running ERROR yellow On shows system error DI1 green On shows the input voltage of channel 1 is greater than 8V DI2 green On shows the input voltage of channel 2 is greater than 8V DI3 green On shows the input voltage of channel 3 is greater than 8V DI4 green On shows the input voltage of channel 4 is greater than 8V DI5 green On shows the input voltage of channel 5 is greater than 8V DIG green On shows the input voltage of channel 6 is greater than 8V DI7 green On shows the input voltage of channel 7 is greater than 8V DI8 green On shows the input voltage of channel 8 is greater than 8V DI9 green On shows the input voltage of channel 9 is greater than 8V DI10 green On shows the input voltage of channel 10 is greater than 8V DI11 green On shows the input voltage of channel 11 is greater than 8V DI12 green On shows the input voltage of channel 12 is greater than 8V DI13 green On shows the input voltage of channel 13 is greater than 8V DI14 green On shows the input voltage of channel 14 is greater than 8V DI15 green On shows the input voltage of channel 15 is greater than 8V
104. tting Started with Super E50 Hardware scsscssscssesseoseees 12 2 3 Installing the System csssessssscssssssssrsessoncsssnvssencsvecsessvscsscsvesnseses 16 2 3 1 Installing the DIN Rails and Carriers 0 ecceeeeeseeseeeseeeneeenreesees 16 Super E50 User Manual i 2 3 1 1 DIN Rail Recommendations ccccccccccccceceseeessteeeeeeeessenees 16 2 3 1 2 To Install the Module Carrier ce ceeeesseeseceseeesreeneeeneeenees 17 2 3 1 3 To Uninstall Module Carrier eeceeceesceseceseeeneeeseeeneeesees 21 2 3 2 Installing the I O Module 0 ccc ececceesseceeceeeeeeeeeeeeseeenseeensneenes 21 2 3 3 Installing the Controller Module ccccceesceeesseeeseeeeseeeeseeenseeenes 23 2 3 4 Installing the System Power Supply ccccsccesseeeseeeeseeeesteesseeenes 24 2 3 5 Installing the Super E50 Workstation 0 0 0 0 cceeeesseeseeeeeeeseeeneeeeees 25 2 3 6 Installing the Super E50 UPS 0 00 ececececeesseceeteeeeteeeeseeesseeenseeene 26 2 3 7 Setting up the Super E50 Control Network ccccceescseesseeeteeeee 26 2 3 7 1 Control Network Installation Requirements ccseee 28 2 3 7 2 To Install the Hub rinia R 29 2 3 7 3 To Install the Control Network Cables 0 ceeeeseesteeseeeees 29 2 3 7 4 Extending the Control Network cccccecceeessceeseeeeseeeeeeeee 31 2 3 7 5 Connecting the Control Network to a Plant LAN 0 31 2 3 8 Connecting Power to the SySteM
105. uper E50 Syste cisssccccccccsvctenscstscecsvavcdenvsecstesecevsensssensdeussevveavsves 1 1 2 Super E50 Equipment sccccecsssssccscsccsssssseassseesssnscssvscsssassseessses 3 1 2 1 Super E50 Modular Carriers cccccccccccssceesceeseeeeeeeeseeceseeesseeenseees 3 VQ LOCAL BUS NE A NE A E E A 3 1 2 3 Super E50 I O Subsystem ccccccccceeseceeseeeeseeeseeesseeesseeesteeenseees 4 1 2 4 Super E50 Controllers ae rrn n a A aai 5 1 2 5 Super E50 System Power s sssesssssseeseesseessressresseseeesressresssessressressres 5 1 2 6 Field Devices POweT icnaiianrian iia naiataiaaaisinia iaa 5 1 2 7 Uninterruptible Power Supply cccccecssccesseeeeteeeeceeeeneeeeseeeseees 6 1 2 8 Super E50 Workstation and System Software cceceeseeeeeeeeeees 6 1 2 9 Super E50 Control Network cccceccccessceeseceeseeeeseeeeeceseeesseeensaees 6 1 2 10 Bulk Power Supplies ccccccccsscsssecesneceeeeeseeeeseeesseeessseeeseeenseees 8 Chapter2 Installing Super E50 System ccscsssssssscssssssssssscsesssssecssnssass 9 2 1 Installation Planning ccsscccsscssscscscsscscccscecsssscsssccsesscssssesesenes 9 ZAT RETETENCES hoguen a E E a E a ok ethan wate ateeaans 9 2 1 2 Tools Required for Installation cc ecccecesscseseeeeseeeeseeeeseeenseeenes 10 213 Wine Guid line ssi cach es eee E ee E 10 2 1 4 Torque Limits 20 0 cecccccccssccesneeseeeeeeeeeseeesseeceseeenseesseeeseeeeeeeeaes 11 2 2 Ge
106. you do not require maximum backup time one UPS can back up as four as controllers Install the UPS between the AC main power source and the bulk power supply as shown below 0600 02 i lt lt a a Super E50 User Manual Appendix E System Power Specifications System UPS Power Controller 1 O Subsystem AC Power Distribution Bulk AC 24VDC Power Supply capt ad adf Fig E 3 UPS Installation for Conroller Power Backup Note Ifyou use the UPS as backup for your controller only the system power isbackup no field powerbackup is provided If you require backup field power you need additional UPSs to back up power Super E50 User Manual ggg Appendix F Extension Module Specifications Appendix F Extension Module Specifications Fail HC301 Extension Module The HC301 module is used to extend the communication port of the HC511 controller Other instruments whiches accord with MODBUS protocol communicating with the HC511 controller through the HC301 module finaly realize to transfer datas with the upper computer The HC301 is used as a medium According to the module configuration set the period of scan in range 10ms 9hour HC301 modules can run synchronously on the bus The LED on the module indicate the communication state running state fault state and so on wo 020 Super ESO User Manual App

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