BA ROWELD ROFUSE Sani 160 Anf
Contents
1. q KZ W Lu L gt Sg QO ce A O ce www nipo cz partner profesion l 5 4230 DEUTSCH Seite 3 Bedienungsanleitung bitte lesen und aufbewahren Nicht wegwerfen Bei Sch den durch Bedienungsfehler erlischt die Garantie Technische Anderungen vorbehalten ENGLISH page 16 Please read and retain these directions for use Do not throw them away The warranty does not cover damage caused by incorrect use of the equipment Subject to technical modifications FRANCAIS page 29 Lire attentivement le mode d emploi et le ranger a un endroit s r Ne pas le jeter La garantie est annul e lors de dommages d s a une manipulation erron e Sous r serve de modifications techniques NEDERLANDS bladzjde 42 Lees de handleiding zorgvuldig door en bewaar jaar goed Niet weggooien Bij schade door bedieningsfouten komt de garantieverlening te vervallen Technische wihzigingen voorbehouden CE KONFORMITATSERKLARUNG CE KONFORMITAT Wir erklaren in alleiniger Verantwortung dass C CE CONFORMITY dieses Produkt mit den angegebenen Normen CONFORMIT und Richtlinien bereinstimmt EC KONFORMITEIT EG Richtlinie 89 336 EWG EC DECLARATION OF CONFORMITY EG Niederspannungsrichtlinie 73 23 EWG We declare on our sole accountability that this product conforms to the standards and guidelines Andere Normen stated Other Standards Autres normes DECLARATION CE DE CONFORMITE Andere standaarden Nous d2. change back to off 4 4 Connecting the Electro fusion Fitting Connect the connection terminals to the fitting and check for proper contact The contact surfaces of the connection terminals and the fitting have to be dean Dirty contacts may lead to improper welding and also to overheated and fused connection terminals After the fitting was connected the yellow LED Fitting connected ison At the same time the screen displays the welding time By pressing the START key the welding process can now be started welding duration that will be needed the ambient temperature is taken into consideration to some extent which may result in a welding time slightly longer or shorter than 80 s The welding time is counted down from about 80 s To determine the 8 0 22 ROTHENBERGER ENGLISH 4 5 Welding Process The welding process is monitored for its entire duration applying the welding parameters computed for the fitting 4 6 End of Welding The welding process was completed successfully if the actual welding time shown on the screen is 0 the green LED End ison and at the same time the audible signal can be heard twice 4 7 Welding Aborted The welding process has caused errors if the red LED Fault ison and the audible signal buzzes intermittently Additionally an error code is dis played on the screen An error has to be reacted to by pressing the STOP key 4 8 Cooling Time The cooling time as given in the fitting manu
3. Error or Temperature Sensor Defective The measured ambient temperature is outside the operating range of the welding unit i e below 5 C or over 40 C If this error is displayed during the unit s auto test the temperature sen sor is defective 5 7 Frequency Error The frequency of the input voltage is out of tolerance 40 Hz 70 Hz 5 8 Low or Excess Current The message is displayed if the there isa momentary current failure or if the current regulator is defective 5 9 Emergency Off The welding process has been interrupted by pressing the STOP key 24 A ROTHENBERGER ENGLISH EO El E2 E3 E4 E5 E6 E7 E8 5 10 Fitting Already Welded After welding was finished the fitting was not disconnected from the welding unit and the user attempted to weld the same fitting a second time E 9 ENGLISH ROTHENBERGER 25 6 Troubleshooting 6 1 Nothing happens after unit was turned on it does not execute the auto test Possible causes The unit isnot connected to a mains power outlet The switch is defective The power supply line isfaulty The unit is defective There isa general problem with the power supply 6 2 After connecting the fitting the yellow check LED does not light up welding is impossible Possible causes The contact terminals are not properly connected The contact terminals are dirty The welding cable is faulty The weld fitting is defective The weld fitting is unsuita
4. ISH ROTHENBERGER 1 1 Safety Instructions When using the ROWELD ROFUSE Sani 160 welding unit comply with the following safety instruction to protect yourself from electrocution injuries and fire Read and respect these instructions entirely before using the unit and keep the safety instructions in good order 1 1 Keeping Your Work Area Orderly Keep the area you work in orderly and tidy If you do not have a proper overview or if it isnot orderly thisis in itself a potential cause for acci dents 1 2 Paying Attention to Your Work When working monitor your actions and do not use the unit if you do not feel perfectly well Pay attention to what you are doing at all time 1 3 Securing the Pieces to Be Welded Use appropriate clampsto secure the fitting and the joint mechanically By doing so you also have your hands free to control the welding unit 1 4 Ensuring a Compatible Environment Do not use the unit in a humid or wet environment or while it is raining Do not use it close to flammable materials such as liquids and gases Avoid any contact with acids and other corrosive chemicals 1 5 Cleaning the Welding Unit The ROWELD ROFUSE Sani 160 must not be sprayed with or immersed in water Use a dry piece of cloth to remove dirt from the unit 1 6 Checking the Welding Unit for Damage Each time before operating the welding unit check safety features or possibly existing parts with minor damage for proper function M
5. ake sure that the push on connection terminals work properly that contact is fully established and that the contact surfaces are clean All parts have to be installed correctly and properly conform to all conditionsin order to be sure the unit works as intended 1 7 Repairing the Unit Damaged safety features or functional parts should be properly repaired or changed by a qualified after sales service Therefore the unit must never be repaired if not by a qualified and licensed specialist Home made repairs are strictly prohibited as they may put you at a high risk of danger 18 _ROTHENBERGER ENGLISH 1 8 Opening the Unit Do not remove the cover from the welding unit It may be opened only by specialized staff of Rothenberger or another properly authorized partner company 1 9 Using Suitable Accessories Use only approved and properly labelled accessories e g extension ca bles 1 10 Using Genuine Parts On any rate use only if available genuine and original accessories and spare parts 1 11 Using the Appropriate Unit Make sure you use the unit that is appropriate for the intended work and weld only fittings that are intended for this kind of application The weld ing unit is suited exclusively for indoor installation applications Use for buried pipeline construction applications is prohibited 1 12 Unplugging the Power Supply Cord To avoid unnecessary risk unplug the power supply cord from the mains socket
6. ble The unit is defective 26 K ROTHENBERGER ENGLISH 7 ROWELD ROFUSE Sani 160 Technical Speci fications Nominal Voltage Frequency Power Protection Index Primary Current Ambient Temperature Max Output Current Measuring Tolerance Temperature Curent Unit Dimensions Welding Cable Length Power Supply Cord Length 230V 40 Hz 70 Hz 1200 VA 80 ED IP 44 max 10 A 5 Cto 40 C 5A 5 2 L 120 mm W 160 mm H 77 mm 3m 2 5m ENGLISH ROTHENBERGER 27 8 Service and Repair Contact ROTHENBERGER Werkzeuge Productions GmbH Lilienthalstrasse 71 87 Phone 49 0 5602 9394 0 D 37235 Hess Lichtenau Fax 49 0 5602 9394 36 Germany Web www rothenberger com 9 Accessories and Spares for ROWELD RO FUSE Sani 160 Aluminium Carrying Case ROWELD ROFUSE Sani 160 User s M anual Manual Scraper 10 Disposal Parts of the machine are reusable materials and can be recycled Ap proved and certified recycling companies are available for this For the environmentally friendly disposal of the non recyclable parts e g elec tronic scrap please ask your responsible waste authority 28 K ROTHENBERGER ENGLISH
7. clarons sous notre propre responsabilit EN 292 1 que ce produit est conforme aux normes et directives EN 292 2 indiqu es EN 60242 EC KONFORMITEITSVERKLARING Wij verklaren in eigen verantwoordelijkheid dat dit S 7 product overeenstemt met de van toepassing zijnde Gog normen en richtlijnen ppa Arnd Greding 2 ROTHENBERGER Introduction Dear Customer Thank you very much for purchasing our product We are confident that it will meet your expectations The ROWELD ROFUSE Sani 160 welding unit for electrofusion fittings is designed exclusively for joining PE discharge lines equipped with electro fusion fittings The ROWELD ROFUSE Sani 160 was manufactured and checked according to state of the art technology and widely recognized safety regulations and is equipped with the appropriate safety features Before shipment it was checked for operation reliability and safety In the event of errors of handling or misuse however the following may be exposed to hazards the operator s health the ROWELD ROFUSE Sani 160 and other hardware of the operator the efficient work of the ROWELD ROFUSE Sani 160 All persons involved in the installation operation maintenance and service of the ROWELD ROFUSE Sani 160 have to be properly qualified operate the ROWELD ROFUSE Sani 160 only when observed read carefully and conform to the User s Manual before working with the welding unit Thank you ENGL
8. e unit and any conseguential dam age When serviced the unit is automatically upgraded to the technical specifi cations with which the product is currently shipped and we grant a three month functional warranty on the serviced unit We recommend having the device serviced at least every twelve months In Germany keep in mind the follow up check under BGV A2 Transport Storage Shipment The ROWELD ROFUSE Sani 160 is shipped in a cardboard box Store the ROWELD ROFUSE Sani 160 in the box dry and protected from humidity When shipped the welding unit should be placed into the box at any time 3 Principle of Operation The ROWELD ROFUSE Sani 160 allows joining with electrofusion fittings discharge lines made of PE PP and routed indoor of the following makes Geberit Akatherm Euro Coes Valsir Wavinduo and Vulcathene Euro The microprocessor controlled welding unit ROWELD ROFUSE Sani 160 controls and monitors the welding process in a fully automated fashion determines welding duration depending on the ambient tempera ture showsall information with three LEDs and a seven segment display screen Further Optional Accessories Transport Case Handheld Scraper ENGLISH ROTHENBERGER 21 4 Operation 4 1 General Information on the Applied Procedure Electrofusion welding is characterized by thermal fusion of the outer surface of the pipe and the inner surface of the weld fitting b
9. facturer s instructions has to be respected Note that during that time no external forces must be applied to the pipe fitting joint which is still warm 4 9 Returning to the Start of Welding After welding is finished disconnecting the welded fitting from the weld ing unit will cause the unit to return to the start of welding An additional safety feature prevents a given electro fusion fitting from being welded twice inadvertently after a properly completed or an aborted welding operation the welding unit first has to be disconnected from the fitting to be ready for the next welding ENGLISH ROTHENBERGER 23 5 Self Monitoring Functions Overview 5 1 System Error CAUTION The welding unit hasto be disconnected immediately from the power supply and the fitting The auto test has found an error in the system The unit must no longer be operated and hasto be turned in for check and repair 5 2 Power Supply Failure The last welding isincomplete The welding unit was disconnected from the power supply This error has to be acknowledged by pressing the STOP key 5 3 No Contact There is no properly established electric contact between the welding unit and the fitting check push on terminal on fitting or the heater coil is defective 5 4 Low Voltage The input voltage is below 180 V Adjust generator output voltage 5 5 Overvoltage The input voltage is above 280 V Adjust generator output voltage 5 6 Temperature
10. power fuse protection should be max 10 A Power sup ply to the unit has to be connected through a leakage current switch earth leakage circuit breaker rated at 30 mA false intensity 1 19 Protecting Yourself from High Temperatures in the Fitting Caution Be careful not to touch the fitting being welded or its immedi ate vicinity while welding isin progress and after it was finished Tem peratures in these pieces may be as high as up to 200 C 1 20 Protecting Yourself from the Electrical Voltage in the Fit ting Caution The voltage at the contact terminals of the fitting may be as high asup to 230 V during welding Therefore ensure at all times that neither the terminals nor the welding cables of the fitting are defective While welding never touch the contact terminals and their vicinity and never remove the welding cable before having completely finished the welding process 1 21 Keeping Pipes and Fittings Dry Never weld a fitting or pipes that are wet or filled with water 20 K ROTHENBERGER ENGLISH 2 Service and Repair Asthe unit is used in applications that are sensitive to safety considera tions it may be serviced and repaired only on our premises or by partners who were specifically trained and authorized by us Thus constantly high standards of operation guality and safety are maintained IMPORTANT Non compliance with this provision will dispense the manufacturer from any warranty and liability claims for th
11. when the unit is not used 1 13 Storing the Welding Unit Safely Store the unit in a safe locale Dry lockable locales located at some height are particularly suited the more so if they are out of the reach of children 1 14 Protecting Yourself from Electrocution Connect the unit only to power supply socket equipped with an equip ment grounding contact In an environment that is humid or otherwise at risk of ground loops the unit has to be operated with ground leakage circuit breaker 30 mA false intensity threshold 1 15 Only Qualified Operators The unit must be operated exclusively by properly trained specialized staff or by trainees if supervised by a competent person entitled to train others Adolescents younger than 16 years of age may in no event be qualified to operate the unit 1 16 Avoiding Unwanted Start of Operation Make sure that the unit is switched off before connecting it to the power supply Carry it in such a way the none of the two buttons can be pressed inadvertently ENGLISH ROTHENBERGER 19 1 17 Improper Use of the Welding and Power Supply Cables Do not carry the ROWELD ROFUSE Sani 160 by its cord and do not pull the cord to unplug the unit from the socket Protect cord and cables from heat oil and cutting edges 1 18 Mains Power Supply EVU wiring regulations VDE provisions regulations for prevention of accidents DIN CE regulations and applicable national codes have to be respected Mains
12. y heating the heater coil incorporated into the fitting In this process the weld fitting shrinks and thereby creates the contact pressure needed to carry out the fusion of pipe and fitting surfaces The automatic welding unit provides the electrical energy needed to perform this and control the energy supply according to certain parameters such as ambient tempera ture 4 2 Preparing the Welding Process In all cases the relevant information supplied by the manufacturer of the pipes and the fittings have to be respected First both pipe butt have to be cut at right angles and level using appropriate tools Then using a chamfering and peeling tool or a handheld scraper chamfer the edge and smoothen the pipe surface up to the length it will be inserted into the fitting Then the weld surface that is achieved by this process has to be de fatted using an appropriate solvent non fibrous paper spirit or suit able alcohol Make sure nobody touches the cleansed surface and secure pipe and fitting for the welding operation 4 3 Turning the Welding Unit On After connecting the power supply cord to 230V mains power turn the welding unit on using the main switch The unit then performs an auto test All three LEDs are on briefly simultaneously to indicate that the unit H A is ready for operation Furthermore the seven segment characters show the welding mode HO for approximately 1 second After this both the LEDs and the screen characters
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