Trolling Charger Series
Contents
1. OE JANE WS he g ftag e m ae NI 10 AMP Se eet al a Ka i b JI mr JL J3 gp 3 Q positive positi posit Output 2 Output 1 Output 3 10 AMP 5 AMP 10 AMP Engine Start Battery 727759 Rev I 9 mae 2631A Connections Output Output DC Cable Size inches Input Mode Volts Amps Banke Size LxWxH Input wols Amps Max HAA 115VAC 2631A 12 24 36 10 10 10 3 6 6 13x7x 2 6 50 60Hz 7 5 Amps Diagram 7 2631A 10 10 10 Amps used with 3 independent 12V Batteries For 12 Volt System wi Ts 0000000 2 Sh j 3 10 AMP a ela Oy fie LITPUTS gt N Bb OO Og oO Qo 10 AMP 10 AMP 10 AMP Engine Start or Trolling 727759 Rev I 10 EC 34292. Output 3 Output 2 Output 5 AMP 5 AMP 5 AMP Engine Start or Trolling 727759 Rev I 4 EC 3429 2613A Connection Warnings For the 2613A only output 2 and output 3 may be connected in parallel for a 12 V 10 amp output The engine start output Output 1 may not be connected in parallel with output 2 amp 3 2613A Connections Diagram 2 2613A used in a 24V system For 24 Volt 3 Amp and 12 Volt 3 Amp Systens T ey e 16 WUC O00 J bi N PE U B G E kan i OLIVE ef 6 Output 3 Output 2 Output 1 5 AMP 5 ANP Engine Start or Trolling To use a 2613A in a 36V system connect all 3 outputs in series 727759 Rev I 5 EC 3429 2620A Connections Output Output DC Cable Size inches Input Modal Volts Amps Banke Size LxWxH puh YOLE Amps Max Lips 115VAC 2620A 12 24 10 10 2 616 9 6 x 7 x 2 6 50 G0Hz 5 Amps Diagram 3 2620A 10 10 Amps used with 2 independent 12V Batteries For 12 Volt 10 Anp System
3. INLISIH SATLISOd oO 6 UN 2 10 AMP at 36Vdc Engine Stort or Trolling ALISMd 727759 Rev I 12 EC 3429 3 OPERATING THE CHARGER 10 amp output The LED Function Chart describes the charging process for any individual 10 Amp output Operating condition sa When the red LED is on it indicates that your batteries are discharged and is m1 recharging them at the Charging rate stage 1 This charging rate is 10 gans AMPS While the red LED is on the voltage measured with the charger on will be approximately 11 5 to 13 Volts If the red LED stays on for more than 24 hours refer to Problem 1 in the troubleshooting section in this manual ee When both the green and the red LED s are on it is charging at the g Finishing rate stage 2 During this second charging stage the charger lt gt holds the battery voltage at approximately 14 4 VDC and then gradually reduces the amount of current Amps it delivers to the battery By doing this the battery is able to absorb the last 10 of charge as quickly as possible without becoming overheated If both lights stay on longer than 24 hours refer to Problem 2 in the troubleshooting section in this manual When the battery approaches full charge the charger switches into its th
4. 14 8 VDC and then gradually reduces the amount of current Amps it delivers to the battery By doing this the battery is able to absorb the last 10 of charge as quickly as possible without becoming overheated If both lights stay on longer than 24 hours refer to Problem 2 in the troubleshooting section in this manual When the battery approaches full charge the charger switches into its third charging stage gradually reducing the current fed to the batteries to as low as 0 1 Amps At the same time it reduces its output voltage to a Float or Ready charging rate of approximately 13 3 VDC indicated by the green LED light This low Float or Maintenance voltage gently tops off your batteries keeping them fully charged and ready until needed Now you can store your batteries at full charge indefinitely without overcharging The green LED indicates that your batteries are now fully charged and ready for use If the green LED stays on when your battery is known to be low refer to Problem 3 in the troubleshooting section in this manual 727759 Rev I 14 EC 3429 4 TROUBLESHOOTING Problem Cause 1 Red LED stays 1 One or more defective or Load test the batteries and on for more than damaged cells replace if necessary 24 Hrs Remove the source of the 2 Charger has reduced its output overload or short Disconnect voltage below the normal level the charger s black due to a DC overload or a D
5. Hold the charger to the mounting surface and mark the holes Remove the charger and drill the mounting holes 4 Align the charger and assemble the mounting hardware Secure w 727759 Rev I 3 EC 3429 Making DC Connections Check polarity of the battery posts The POSITIVE POS P battery post usually has a larger diameter than the NEGATIVE NEG N post Connect Red charger output wire to POSITIVE post Black charger wire to NEGATIVE See below diagrams for more details Making AC Connections Connect the AC plug into an AC receptacle which is protected by a Ground Fault Circuit Interrupter GFCI breaker Battery Size Recommendations The recommended maximum battery size per 5 amp bank is 60AH The recommended maximum battery size per 10 amp bank is 120AH 13A Connections Output Output DC Cable Size inches Input Model Volts Amps Banks Size LxWxH pahyas Amps Mak SATAY 115VAC 2613A 12 24 36 5 5 5 3 6144 96x7x26 50 60Hz 3 5 Amp Diagram 1 2613A 5 5 5 Amps used with 3 independent 12V Batteries For 12 Volt gt Amp Systems T TSN O OF S J fet Hi ee aka
6. through each charging stage to finish with the float voltage level If the DC system is drawing continuous current while charging reduced life or damage to the battery may occur OO N AC Connection and Grounding Precautions DANGER DO NOT OPERATE THIS CHARGER WITH A TWO BLADED ADAPTER PLUG OR EXTENSION CORD DOING SO CAN RESULT IN SERIOUS PERSONAL INJURY AFTER SECURING THE BATTERY CONNECTIONS PLUG THE AC LINE CORD INTO AN AVAILABLE AC OUTLET THAT IS PROTECTED BY A GROUND FAULT CIRCUIT INTERRUPTER GFCI BREAKER CAUTION To reduce the risk of shock connect only to a properly grounded outlet NOTE AC Line Cord color coding is EU style Line Brown Neutral Blue Ground Green 2 INSTALLING THE CHARGER Choosing Charging Location The charger should have at least eight inches of unobstructed area on all sides of the unit for effective cooling The case of this charger will become warm during operation Because the charger is convection cooled airflow over the back of the charger the optimum mounting position for the charger is vertical Mounting on its back on a horizontal surface may cause the charger to slightly reduce amperage output due to the thermal protection built in Do not install the charger on carpeted upholstered or varnished surfaces eee the Charger Use corrosion resistant Ya dia bolts backed by a flat washer and secured to the mounting surface with a split ring lock washer 2
7. 3 independent 12V Batteries For L Volt 10 AnD G ANB 10 Anp System E o K OE NG a a keh TT i i 5 3 oy hid ee 2 10 AMP E sJ OUTPUTS o gt e 3 pas B E 5 C jami 3 pg go E JMO Jo uwa Cy O al Output 2 Qutput J Hutput 4 10 AMP 3 ANP LO AMP Engine Start Battery 727759 Rev I 8 EC 3429 2623A Connection Warnings For the 2623A only output 1 and output 3 may be connected in parallel for a 12 V 20 amp output The engine start output Output 2 may NOT be connected in parallel with output 1 amp 3 Output 1 and 3 may be connected in series for a 24 V system the engine start output Output 2 may NOT be connected in series with output 1 and 3 Diagram 6 2623A used in a 24 V system 12V 5AMP And A 24V 10AMP SYSTEM
8. ATIONS ps OBN OR pons COE SES pa 2613A 12 24 36 5 55 3 GWI 96x7x26 KL 3 5 Amp 2620A 12 24 10 10 2 66 96x7x26 MNA 5Amps 2623A 12 24 10 5 10 3 6 66 13x7x26 Bers 6 25 Amps 2631A 12 24 36 10 1010 3 6 66 13x7x26 a 7 5 Amps FCC Class A EMC Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to case harmful interference in which case the user will be required to correct the interference at his own expense If this equipment does cause harmful interference to radio or television reception which can be determined by turning this equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected LIMITED WARRANTY For two 2 years from the date of purchase The Guest Co will at its discr
9. C NEGATIVE ring terminal from short the battery Reapply AC power and the green LED only should 3 On board DC systems are now light drawing more current than the 3 Turn off all DC equipment while charger can replace charging 2 The red and 1 On board DC systems are Turn off all DC equipment while green LED s stay drawing between 1 5 3 5A charging on for more than Load test the batteries and 24 Hrs 2 One or more defective or replace if necessary damaged cells Apply a higher AC voltage 3 Extremely low AC voltage at source or reduce the length of the battery charger the extension cord Check battery manufacturer s specs on battery charging 3 Green LED stays 1 Open DC output fuse Replace DC output fuse with a on when the Bussman AGC 14 15 amp battery is known 2 Faulty or contaminated Clean and tighten or repair all to be low terminal connections terminal connections 3 One or more defective or Load test the batteries and damaged cells replace if necessary 3 Neither of the 1 No AC power available at the Connect AC power or reset the LED s turn on charger AC breaker on the main panel when the AC 2 Component failure Return charger to the Guest power is applied Service Dept 5 MAINTAINING THE CHARGER Periodically clean both battery terminals with baking soda and tighten all connections No other maintenance on the charger is required 727759 Rev I 15 EC 3429 6 SPECIFIC
10. GUEST Trolling Charger Series OWNER S MANUAL ON BOARD BATTERY CHARGERS Models Amperage No Of Banks Volts 2613A 5 5 5 Amps 3 Bank 12 24 36 2620A 10 10 Amps 2 Banks 12 24 2623A 10 5 10 Amps 3 Banks 12 or 24 2631A 10 10 10 Amps 3 Banks 12 24 36 See Connection diagrams for warnings IMPORTANT NOTICE This manual contains important safety and operating instructions for the charger Read the entire manual before using Also read all instructions and cautions for and on the charger batteries and equipment in the vicinity of the batteries 1 INTRODUCING THE CHARGER The Guest model 2613A 2620A 2623A and 2631A are designed to both recharge your batteries and extend your battery s life in applications where it is stored for long periods of time They are 3 stage electronic completely automatic lightweight silent battery chargers and each output produces 12 Volts DC at either a full 5 Amps or 10 Amps model specific while using much less AC current than other charger types Unlike automotive trickle chargers the 2613A 2620A 2623A and 2631A will not boil off the electrolytes in properly installed and maintained batteries When the charger is attached to your batteries and plugged into a standard 115 Volt 60 Hz AC outlet the red and green LED s mounted on the face of the charger let you know the unit is recharging and maintaining your batteries This sophisticated device is ideal for recharging and maintaining
11. NOTE The 2631A can be used on 3 12 volt batteries a 24V system or a 36 volt system Connections to the individual batteries are the same as shown above For a 2 battery system use only 2 banks leave 3 disconnected Diagram 8 used in a 24 V and 12 V system 2631 12 Volt 10 Amp System anda 24 Volt 1Q Amp System pai Rs oO Ni j 3 10 AMP ee LITPLITS 4 ea NS f A gt S amp S amp jaw a P C3 O pe a zan LO AMP at 24Vdc 10 AMP Engine Start or Trolling 727759 Rev I 11 EC 3429 Diagram 9 used in a 36 V system 2631 36 Volt 10 Amp System oO OE JO 3 10 AMP BFE Da UITPUTS N z J H ng
12. etion repair or replace for the original consumer free of charge any parts found defective in material or workmanship This product is guaranteed for life against water damage Proof of purchase is required A computerized register receipt is required Hand written receipts are not accepted for warranty proof of purchase There is no other expressed warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from the date of purchase This is the exclusive remedy and consequential damages are excluded where permitted by law Tel 707 226 9600 Email info marinco com Fax 707 226 9670 Website www marinco com 727759 Rev I 16 EC 3429
13. h as rings bracelets necklaces and watches when working near a lead acid battery A battery can produce short circuit currents high enough to weld a ring or the like to metal causing a severe burn Preparing to Charge Precautions Before charging a battery with the charger read the following precautions 1 2 3 4 Do NOT operate the charger if the cables or an LED is damaged Make sure all accessories on the product you are charging are OFF If the battery or batteries must be removed from the product always remove the Tos terminal from the battery first e sure the area around the battery is well ventilated while the battery is being charged Gas can be forcefully blown away using a piece of cardboard or other non metallic material as a hand fan Clean battery terminals Be careful to keep corrosion from coming in contact with eyes 727759 Rev I 9 EC 3429 6 Add distilled water in each cell until battery acid reaches levels specified by the battery manufacturer if applicable Do not overfill For a battery without cell caps carefully follow the manufacturer s recharging instructions Never allow the ring terminals to touch each other NEVER charge a frozen battery 9 Please be sure the DC system to which the charger is connected is not drawing excessive current from the battery for extended periods of time while the charger is operating This is important to ensure the charger correctly transitions
14. ird charging stage gradually reducing the current fed to the batteries to as low as 0 1 Amps At the same time it reduces its output voltage to a Float or Ready charging rate of approximately 13 3 VDC indicated by the green LED light This low Float or Maintenance voltage gently tops off your batteries keeping them fully charged and ready until needed Now you can store your batteries at full charge indefinitely without overcharging The green LED indicates that your batteries are now fully charged and ready for use If the green LED stays on when your battery is known to be low refer to Problem 3 in the troubleshooting section in this manual 727759 Rev I 13 EC 3429 OPERATING THE CHARGER 5 amp output The LED Function Chart describes the charging process for any individual 5 Amp output Operating condition sa When the red LED is on it indicates that your batteries are discharged and is m1 recharging them at the Charging rate stage 1 This charging rate is 5 nis AMPS While the red LED is on the voltage measured with the charger on will be approximately 11 5 to 13 Volts If the red LED stays on for more than 24 hours refer to Problem 1 in the troubleshooting section in this manual ee When both the green and the red LED s are on it is charging at the a Finishing rate stage 2 During this second charging stage the charger gt holds the battery voltage at approximately
15. s AT IN gl 2 2 NG a Bee fee f utput 2 utput 10 AMP 10 AMP Engine Start or Trolling 727759 Rev I 6 EC 3429 NOTE The 2620A can be used on 2 12 volt batteries or a 24V system Outputs may also be paralleled for a single 12V 20 amp output Diagram 4 2620A 10 10 Amps used with 2 independent 12V Batteries For 24 Volt 10 Amp Single Uutput System Wi S O M ae i utput 2 utput 10 AMP 10 AMP Engine Start or Trolling 727759 Rev I 7 EC 3429 2623A Connections Output Output DC Cable Size inches Input Modal Volts Amps Banke Size LxWxH Input Yoli Amps Max 2623A 12 24 10 5 10 3 66E 13x7x26 VISVAC 6 25 Amps 50 60Hz Diagram 5 2623A 10 5 10 Amps used with
16. the 12VDC batteries in your boat electric vehicle or cart ATV snowmobile or motorcycle SAVE THESE INSTRUCTIONS 727759 Rev H WARNINGS THIS CHARGER SHOULD BE USED TO CHARGE ONLY LEAD ACID OR GEL CELL TYPE BATTERIES USE ON OTHER BATTERY TYPES MAY EXPLODE AND CAUSE PERSONAL INJURY RISK OF EXPLOSIVE GASES WORKING IN THE VICINITY OF LEAD ACID BATTERIES IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION THEREFORE IT IS OF THE UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU FOLLOW THE INSTRUCTIONS EXACTLY Personal Safety Precautions Adhere to the following personal safety precautions when installing or working with the chargers 1 2 3 oo someone should be within voice range or close enough to come to your aid when e work near a lead acid battery ave plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye protection and clothing protection Avoid touching eyes while working near a battery If battery acid contacts skin or clothing wash them immediately with soap and water If acid enters the eye flood the eye with cold running water for at least ten minutes and get medical attention Never smoke or allow an open flame in the vicinity of the battery Do not drop a metal tool onto the battery It may spark short circuit the battery and may cause an explosion Remove all personal metal items suc
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