Installation Instructions - House of Antique Hardware
Contents
1. All the oil in the tube must be put into the fan Cut the tip off the tube and place the tube into the oil hole To avoid overflowing during filling allow oil to gravity flow about one minute to fill the oil reservoir It may be necessary to puncture the tube to allow air in See Figure 10 1993 HUNTER FAN CO Checking Oil Check oil level immediately after fill ing the reservoir To check oil bend an ordinary pipe cleaner into a 12 long hook and dip it into the oil reser voir See Figure 11 If oil touches the end of the pipe cleaner the fan has ample oil If it does not touch add SAE 10 non detergent oil slowly until it touches the pipe cleaner Your Original Hunter s unique lubricating system The bearings are submerged in a bath of oil The oil moves up a spiral groove in the shaft lubricating all bearing surfaces as the fan operates This Lubrication System does not normally use up or require the addition of extra oil once the oil reservoir has been filled to the correct level This unique lubrication system is one reason your Original Hunter Ceiling Fan will last a lifetime It is highly unlikely that you will ever need to add oil to your Original fan once it is installed Should you move your fan to another location it is a good idea to check the oil reservoir Hunter has developed an accessory Original Relocation Kit that includes all mounting hardware and a fresh tube of oil f2. 7D 2 Inadequate 2 Relocate fan blade clearance 3 Loose blades 3 Tighten all screws or blade irons 4 Fan not 4 Turn power off secure on Support fan very hanger carefully Loosen assembly canopy and hang correctly Fill in the blanks below for your record Serial number Model number Date purchased Date installed Dealer store name where purchased HUNTER FAN COMPANY 2500 FRISCO AVENUE MEMPHIS TN 38114 aa SSE INSTALLATION INSTRUCTIONS FOR HUNTER ORIGINAL CEILING FANS SINCE 1886 CAUTION 1 Read this entire instruction manual thoroughly before beginning installation and SAVE THESE INSTRUCTIONS 2 To avoid possible shock BE CERTAIN ELECTRICITY IS SHUT OFF AT MAIN PANEL BEFORE WIRING Always turn power off at main panel before servicing your fan or installing accessories All wiring must be in accordance with national and local electrical codes If you are unfamiliar with wiring you should use a qualified electrician To reduce the risk of personal injury install the fan only to the building structure according to these instructions and use only the hardware supplied NEVER REST THE FAN ON THE SWITCH HOUSING As you prepare the fan for installation let the motor rest in the liner in which it was packed Be sure to put full contents of oil tube in fan according to instructions If this fan is used as a replacement for an Original Old Tyme non reversible fan it must be installed per
3. from the top of your motor through pipe B Back out set screw in neck of fan motor housing and hanger bracket so pipe can be screwed in Screw the pipe into the fan until tight at least 41 turns Feed wire through hanger bracket and screw hanger bracket onto pipe until tight at least 3 turns Then use pliers to tighten both hanger bracket and pipe together Tighten the set screw in the motor housing with pliers Securely tighten the set screw in the hanger bracket See Figure 5 Cc Be sure the pin is centered in the Bushing rubber bushing Pin See Figures 6 and 7 41121 01 9 95 Lift the fan by the motor housing D hook the hanger bracket onto the pin in the rubber bushing Make sure both ends of the pin are outside the hanger bracket See Figure 9 FAILURE TO PER FORM THESE STEPS IN COR RECT ORDER MAY RESULT IN FAN FALLING Step 5 Wiring instructions and canopy installation CAUTION BE CERTAIN THAT ELECTRICITY IS TURNED OFF AT THE MAIN PANEL BEFORE ANY WIRING IS DONE Before you do the final wiring you should decide how you want to control your fan with pull cord a wall switch or a speed con trol At this point you should also decide if you want to add a light adaptor kit Separate wiring instructions for Hunter accessories are included in accessory packages All wiring must conform to national and local codes which may vary by locale A Connect black electrical supply lead to the bla
4. instructions included with this fan DO NOT HANG ON SINGLE J HOOK Failure to follow these instructions could result in fan falling To reduce the risk of noise do not use a solid state speed control with this fan Use Hunter controls only Do not use an abrasive cleaner on the fan A mild detergent will clean and restore most units to their original beauty The installation of your Hunter Ceiling Fan NOTE TO INSTALLERS Please leave this manual with the owner Tools needed e Pliers e 11 64 bit e Flat blade screwdriver e 3 wire connectors e Phillips screwdriver e 4 x 114 standard octagon e Electric drill electrical outlet box e 3 8 Socket wrench Step 1 Pre installation A Select installation site Normally this is near the center of the room often replacing a light fixture Make certain that ample clearance is left for the rotating fan blades For maxi mum efficiency no obstruction walls posts etc should be within 24 of the tips of the blades see Fig 1 Mounting site should also meet the precautions listed in Step 3 12 minimum 24 clearance 84 min to floor B Fan mounting height Your Hunter fan comes with the proper hardware to hang the fan from a standard 8 foot ceiling so the fan blades will be 12 from the ceiling and approximately 7 feet from the floor see Fig 1 NOTE On vaulted ceilings up to 45 pitch you may want to use the Hunter Vaulted Ceiling Mounting Kit 41121 01 9
5. 95 Step 2 Inspect fan A Unpack the fan carefully to avoid any damage to com ponents CAUTION NEVER LIFT THE MOTOR BY THE WIRES LET MOTOR REST IN THE CARTON LINER FOR PROTECTION B Check the sack parts Wh Pipe Nipple in Motor Carton Bracket Hanger Bracket Assembly TEETEEEE Blade Screws PUTRTULTETTT Blade Assembly Screws Bracket Screws y y y Rubber Bushing Canopy Screws with Pin Step 3 Installation of ceiling mounting hardware CAUTION YOUR HUNTER CEILING FAN WEIGHS UP TO 50 LBS THE FOLLOWING PRECAUTIONS MUST BE TAKEN FOR SAFETY AND TO ENSURE THAT YOUR FAN IS SECURELY MOUNTED TO THE CEILING e When inspecting or preparing installation site where wiring is available make sure electricity is off at fuse box or circuit breaker panel e All wiring must meet local and national codes e Do not mount directly to an unsupported ceiling or to an electrical outlet box e The wood joist chosen for mounting the fan must be sound and of sufficient size In no case should it be smaller than standard 2 x 4 lumber A Secure a metallic outlet box 4 x 112 or 4 x 12 deep to 2 x 4 cross brace between two ceiling joists as shown in Figure 3 The outlet box must be recessed in the ceiling by 146 minimum Secure the outlet box to the cross brace by drilling 2 pilot holes no larger than the minor diameter of the woodscrews 5 4 and use two 8 x 112 woodscrews and washers Use the inne
6. Installation in concrete ceiling CAUTION For concrete mounting the drilled hole must be recommend 1 ed by the manufacturer of the anchor this is usually marked on the anchor and must be drilled at least 12 deeper than the length of the anchor The holes must be made with a suitable carbide tipped masonry drill bit The anchors must be new and unused The concrete ceiling must be sound and free of cracks or voids in the vicinity of the mounting holes The anchors must be set in flush with the surface of the concrete The bracket screws must never be backed out If the bracket screws can be turned easily by hand do not hang fan oOo a fF WON Concrete ceiling expansion shield anchor set flush with ceiling anchor not furnished Bracket Furnished with fan Installation Drill holes 2 deep in concrete ceiling to receive 1 4 x 112 expansion shield anchor Rawl No 1055 or equal Not fur nished Install shield in holes observing all cautions above B Proceed with the installation of the fan per the basic installa tion instructions The Inside Story Oil is constantly pumped up the spiral groove to lubricate the rotor and shaft The oil is returned to the reservoir where the bearings are submerged in a bath of oil This unique lubrication system is built into all Original Hunter Ceiling Fans That s one reason Hunters last so long And why we can offer a Limited Lifetime Wa
7. ck motor lead and the black with white stripe motor lead See note Connect the white elec UY trical supply lead to the white motor lead Connect ground wire to green screw on side of hanger bracket See Figure 8 NOTE If a separate wall switch will be used to control a lighting accessory connect the black wire with a white stripe to the wall switch lead following wiring instructions included with the accessory The wall switch must be a list ed general use switch CAUTION NO BARE WIRE OR WIRE STRANDS SHOULD BE VISIBLE AFTER MAKING CONNECTIONS After making the wire connections the wires should be spread apart with the white and the green wires on one side of the outlet box and the black and black amp white wires on the other side of the box The splices should be turned upward and pushed carefully up into the outlet box Canopy installation Assemble canopy halves around pipe Screw together loosely using two screws provided in parts bag Brass and antique brass canopies are shipped assembled Position canopy close to ceiling Tighten both assembly screws and SCREW IN the canopy set screw See Figure 9 NOTE If a Vaulted Ceiling Mounting Kit is used follow the can opy instructions provided with the kit Step 6 Lubrication Adding oil Your fan has been shipped without oil in the motor A 1 ounce tube of high grade SAE 10 non detergent oil is packaged in the sack parts
8. d as a dipstick See Step 6 Take care when cleaning your fan Never use an abrasive cleanser or brass polish Use a damp cloth or sponge Do not drip water or soap into the motor Blades should be wiped clean periodically to prevent dust buildup Be careful not to bend the blade irons If blades are cracked or blade irons bent do not attempt to repair them Order replacement parts from your Hunter dealer Installation on pitched or beam ceilings Choose the specific figure below showing the mounting appropri ate to your ceiling Use the figure as a guide in conjunction with the basic mounting instructions Mounting on pitched ceiling Horizontal beam mount with vaulted ceiling mount For mounting on a pitched ceiling you should use a Hunter Vaulted Ceiling Mounting Kit and hanger pipe which are avail able from your Hunter dealer 1993 HUNTER FAN CO
9. or this reason The model number is 22360 CAUTION DO NOT TURN FAN ON UNTIL LUBRICATION HAS BEEN ADDED TO OPERATE THE FAN WITHOUT OIL OR WITH LOW OIL WILL VOID YOUR WARRANTY Step 7 Fan blade assembly installation and balancing WARNING TO REDUCE THE RISK OF PERSONAL INJURY DO NOT BEND THE BLADE BRACKETS WHEN INSTALLING THE BRACKETS BALANCING THE BLADES OR CLEANING THE FAN DO NOT INSERT FOREIGN OBJECTS IN BETWEEN ROTATING FAN BLADES Attach wood blades to blade A brackets using three screws for each blade See Figure 12 If your blades have large holes you must first insert the rubber grommets into the holes See Figure 12A Make sure all screws are tight to prevent vibration or wobbling A cavity in the sty rofoam packaging has been provided to nest the parts in during assembly to assure correct alignment of parts NOTE Grommets are usual ly assembled by hand If you use a tool make certain you do not damage the grommet or blade when inserting the grommets B With some fans you have an option to install four or five blades For five blades mount to the outer row of holes on the motor For four blades use the inner row See Figure 12C C To install the blades to the motor insert blade iron screw through hole in the blade iron Use screwdriver to hold in place Fasten screw onto motor but do not tighten See Figure 12B Figg Line up other hole on motor and fasten the second screw Befo
10. re tightening screws make sure they are not cross threaded in the mounting holes Tighten both screws securely Repeat for remaining blades Grommet 41121 01 9 95 CAUTION DO NOT ATTEMPT TO RUN FAN UNTIL ALL SCREWS HAVE BEEN TIGHTENED SECURELY D A blade balancing kit has been provided with your fan Should the fan wobble in operation you may use this kit to correct the balance per the instructions supplied with the kit Step 8 Operation of your Hunter Fan The operation of your fan is controlled with a pull chain A switch which has 4 positions off high medium low Pull the chain gently to obtain the speed you desire B The Break A Way Connec Sehi tor is designed to separate Conecioe from the chain at a prede termined force If this sep aration occurs simply reinsert connector It can be reused again and again Figure 13 Reversing your fan is con C trolled by a small switch located on the switch housing Figure 14 Ceiling fans are usually adjust ed once in the fall and again in the spring to blow upward in the winter and downward in the summer You may run them in either direction at anytime how ever as you prefer Experiment as you like to obtain maximum comfort from your fan Reverse Switch 77 S Care and Maintenance Once properly installed your fan needs very little attention beyond checking the oil level Oil is checked with a pipe cleaner use
11. rmost holes for securing the box Orient the box so the outermost holes are aligned with the 2 x 4 brace The outermost holes will be used in Step 3B CAUTION Do not use a lubricant on screws 1993 HUNTER FAN CO CEILING JOIST 40mm x 80mm WOOD BRACE M4 WOOD SCREW OUTLET BOX CEILING amp WASHER 2 REQUIRED Fig 3 B Drill 2 11 4 diameter holes through the outermost holes in the box 2 deep into the cross brace These holes are for the bracket screws C Use the 2 bracket screws to secure the hanger bracket to the joist as shown in Figure 4 Install rubber bushing in hang er bracket before assembling the parts to the ceiling joist Do not use lubricant on the screw threads For an alternate bracket that fits inside a surface mounted box cut 1 off each end of the bracket supplied a S i BA A Bracket Alternate Bracket racke Rubber Screws Bushing Bracket Fig 4 Hanger Screws Bracket Rubber Bushing Step 4 Hanging your fan CAUTION BE SURE TO TIGHTEN THE PIPE NIPPLE INTO THE FAN AND THE HANGER BRACKET ONTO THE PIPE AND TIGHTEN THE 2 SET SCREWS AS DESCRIBED IN STEP B TO PREVENT THE FAN FROM FALLING CAUTION YOUR FAN MAY WEIGHT UP TO 50 LBS ALL OF THE FOLLOWING STEPS MUST BE FOLLOWED IN ORDER TO ENSURE A SECURE MOUNTING PERFORM STEPS A THROUGH D WITH MOTOR RESTING IN LINER FOR PROTEC TION A Take hanger bracket from sack parts and pipe nipple Feed wires
12. rranty Power Hanger Bracket Leads racke BraeKeat Used With Light Kit Bushing Pin Ground Screw Pipe Nipple Std Set Screw Oil Filler Hole GRR Oil Return Rotor x lt Ni Cast Iron Fan Housing Wy i N q N q q gt gaske AD ET 7 es SS ears LLLL LL hed eZ ZL p ZZ D5 S Cast Metal NI Field f g Lower Windings Oil Reservoir 4 Cover Bearings Bearing Nut Switch Housing Switch Housing see 41121 01 9 95 Pull Chain Switch Fig 18 Trouble shooting guide Problem Probable Cause Solution 1 Nothing 1 Power turned 1 Turn power on or happens off or fuse replace fuse blades do blown not rotate 2 Loose wire 2 Loosen canopy connections Check all or wrong connections turn connections power off while checking 3 Pull chain 3 Pull switch cord switch not on 4 Reversing 4 Slide reversing switch in switch either up or center down Note If blades will not turn by hand contact your nearest service representative or dealer 1 Noisy 1 Blade irons 1 Tighten screws until operation loosely snug screwed to rotor 2 Blade 2 Tighten screwed loosely to blade iron 3 Blade cracked 3 Replace all 4 blades Contact dealer 4 Canopy 4 Lower canopy contacting ceiling 5 No oil or low 5 Check oil level oil level 1 Excessive 1 Unbalanced 1 Rebalance See wobbling blades Step
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