PowerFlex™ 4 AC Drives Technical Data
Contents
1. 86 4 031 0 58 llus 7 5 ren li i i 0 30 O OSA oo Cae gj B A DANGER 6 86 0 27 e IS 9 Catalog Number A Mori es inni IN ES 160 BMA1 BMB1 245 8 64 225 8 86 M 160 BMA2 BMB2 1334 13 15 1314 12 36 Bulletin 1321 3R Series Line Reactors Dimensions are in millimeters and inches Weights are in kilograms and pounds Catalog Number A B C D E Weight 1321 3R2 A 112 4 40 104 4 10 70 2 75 50 1 98 37 1 44 1 8 4 1321 3R2 B 112 4 40 104 4 10 70 2 75 50 1 98 37 1 44 1 8 4 1321 3R4 A 112 4 40 104 4 10 76 3 00 50 1 98 37 1 44 1 8 4 1321 3R4 B 112 4 40 104 4 10 76 3 00 50 1 98 37 1 44 1 8 4 1321 3R8 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 1 7 1321 3R8 B 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 3 6 8 1321 3R12 A 152 6 00 127 5 00 76 3 00 53 2 10 51 2 00 4 1 9 1321 3R18 A 152 6 00 133 5 25 79 3 10 54 2 13 51 2 00 4 1 9 1321 3R18 B 152 6 00 133 5 25 86 3 40 63 2 48 51 2 00 5 4 12 Standard Drives Program EMC Line Filters Dimensions are in millimeters and inches 220 7 8 66 208 8 19 e E en A fa P Y v 17 8 m L 5 5 0 22 gt ke 5 5 0 22 0 70 24 UD2. 250 ohm 16 RS485 DSI Shield Terminal should be connected to safety ground PE when using the RS485 DSI communications port 3 Only one analog frequency source may be connected at a time If more than one reference is connected at the same time an undetermined frequency reference will result Standard Drives Program Specifications Drive Ratings Power Output Ratings Input Ratings Branch Circuit Protection Dissipation Voltage Catalog Number kW HP Amps Range kVA Amps Fuse Rating Other Devices IP20 Open Watts 100 120V AC 1 Phase 22A V1P5N104 0 2 0 25 155 90 126 0 75 6 1 10 10 25 22A V2P3N104 0 37 0 5 2 3 90 126 1 15 9 4 15 15 30 22A V4P5N104 0 75 1 0 4 5 90 126 2 25 18 4 30 30 50 200 240V AC 1 Phase 22A A1P5N104 0 2 0 25 1 5 180 265 0 75 3 1 10 5 25 22A A2P3N104 0 37 0 5 25 180 265 1 15 4 7 10 10 30 22A A4P5N104 0 75 1 0 4 5 180 265 2 25 97 15 15 50 22A A8PON104 1 5 2 0 8 0 180 265 40 16 4 30 25 80 200 240V AC 3 Phase 22A B1P5N104 0 2 0 25 1 5 180 265 0 75 1 8 3 5 25 22A B2P3N104 0 37 0 5 23 180 265 1 15 2 1 6 5 30 22A B4P5N104 0 75 1 0 4 5 180 265 2 25 5 3 10 7 50 22A B8PON104 1 5 2 0 8 0 180 265 40 9 5 15 15 80 22A B012N104 2 2 3 0 12 0 180 265 5 9 14 2 25 25 115 22A B017N104 3 7 5 0 17 5 180 265 8 6 20 7 go 30 165 380 480V AC 3 Phase 22A D1P4N104
3. Allen Bradley Technical Data PowerFlex 4 AC Drives AMPS HERTZ n RUN FWO REV H PROGRAM FAULT ii e Allen Bradley HELIANCE 9g ELECTRIC ELI DODGE Rockwell Automation Bringing Together Leading Brands in Industrial Automation Standard Drives Program PowerFlex 4 AC Drives Technical Data The Newest Member of the PowerFlex Family of Drives Providing users with powerful motor speed control in a compact space saving design the Allen Bradley PowerFlex 4 AC drive is the smallest and most cost effective member of the PowerFlex family of drives Available in ia power ratings from 0 2 to 3 7 kW 0 25 to 5 HP and in voltage classes of lif ui 120 240 and 480 volts the PowerFlex 4 is designed to meet global OEM and ES GO ren Mm C end user demands for flexibility space savings and ease of use and is a cost effective alternative for speed control of applications such as machine tools fans pumps and conveyors and material handling systems Table of Contents Description Page P ower Packaging and Mounting 3 Start Up Programming and Operation 3 Optimized Performance 3 Sensorless Vector Performance 4 PC Programming Software 4 Catalog Number Explanation 9 Product Se
4. mi m lm E e At 100 motor load the drive will run the motor at synchronous speed e Excellent current regulation e he PowerFlex 4 has the ability to start into at least 150 load e Excellent starting torque e Linear acceleration e Best in class digital input response time and repeatability PC Programming Software Through the use of a Serial Converter Module and DriveExplorer or Drive Executive software programming can be greatly simplified DriveExplorer Software e View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer e perate the drive via an on screen Control Bar which is a tool that allows you to start stop and change the speed reference of the drive e Save restore and print parameter information e Compare current parameters with factory defaults or previously saved parameter values e Edit upload and download parameters DriveExecutive Software e Online and offline programming capability In grid and dialog based parameter editing Integrated HTML Help architecture AB PF4 3Hp High Speed ul j N PAROI bii DE cha 10 mwvi 3DriveExplorer File Edit Explore Actions Help Dag LH Rme amp g e ser 8 Devices i51 x a Node 1 PowerFlex 4 1 0 1 Output Freq 27 0 m B PowerFlex4 1 Phe R 1 0 2 Commanded Freq 27 0 Hz 1 22 5CM 232 Seria R 1 03 Outpu
5. 24 0 5 0 22 e J 0 94 J 22 RESPT AS 22 RF012 BS 0 0 22 RF5P7 AL 0 v 22 RF012 BL 22 RF9P5 AS 22 RF018 BS 22 RF9P5 AL 22 RF021 BS 22 RF010 AL 22 RF021 BL Integrated Architecture Superior Lm Value Added Complete _ Servces amp Global Automation Expertise Supply amp Local Capabilities World Class Products The Allen Bradley PowerFlex family of AC drives provides a single source solution for virtually any drive application requirement ranging from 0 2 to 3 000 kW 0 25 to 4 000 hp Significant commonality across multiple platforms including networks operator interface programming and hardware make PowerFlex drives easy to start up operate and maintain Multi lingual programming operator interface text and voltage sensitive defaults in PowerFlex drives will help global OEMs and end users save time and money during set up integration and maintenance of virtually any automation system Rockwell Automation supports drive users whenever and wherever needed providing drive specialists and manufacturing expertise for unmatched service and support around the globe In fact one of every five Rockwell Automation employees is in the field with users every day Rockwell Automation also offers a full spectrum of value added services and expertise to help simplify maintenance and enhance productivity Rockwell Automation is committed to helping its customers meet ever changing demands PowerFlex drives
6. 0 37 0 5 1 4 340 528 1 4 1 7 3 3 30 22A D2P3N104 0 75 1 0 2 3 340 528 2 3 2 1 6 4 40 22A D4P0N104 1 5 2 0 4 0 340 528 4 0 4 7 10 7 60 22A D6PO0N104 2 2 3 0 6 0 340 528 9 9 7 1 15 10 90 22A D8P7N104 3 7 5 0 8 7 340 528 8 6 10 3 15 15 145 Input Output Ratings Approvals use Des 22 2 C EME Directive ve EOIS L ENC EN 61800 EN EBA 1 EN 50082 2 Digital Control Inputs Input Current 6mA Analog Control Inputs SRC Source Mode SNK Sink Mode 4 20mA Analog 250 ohm input impedance 18 24V ON 0 6V ON 0 10V DC Analog 100k ohm input impedance 0 6V OFF 18 24V OFF External Pot 1 10k ohms 2 Watt minimum Control Output Programmable Output form C relay Resistive Rating 3 0A at 30V DC 3 0A at 125V AC 3 0A at 240V AC Inductive Rating 0 5A at 30V DC 0 5A at 125V AC 0 5A at 240V AC Fuses and Circuit Breakers Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Other Protective Devices 140M xxx A B Bulletin 140 Manual Motor Starter or HMCP circuit breaker or equivalent Protective Features Motor Protection 2t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 480V AC Input Tr
7. 3 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support Q drives ra rockwell com Online www ab com support abdrives Publication 22A TD001A EN P February 2002 Copyright amp 2002 Rockwell Automation All rights reserved Printed in USA
8. 75 1 0 6PO 60 2 2 3 0 8PO 80 1 5 2 0 8P7 87 3 7 5 0 012 12 22 3 0 017 175 3 7 5 0 Product Selection Drive Ratings Frame Input Voltage Output Voltage kW HP Output Current Catalog Number Size 100 120V 50 60 Hz 0 230V 02 0 25 1 5A 22A V1P5N104 A 1 Phase 3 Phase 0 37 0 5 2 3A 22A V2P3N104 A No Filter 0 75 1 0 45A 22A V4P5N104 B 200 240V 50 60 Hz 0 230V 0 2 0 25 1 5A 22A A1P5N114 A Phase 3 Phase 0 37 0 5 2 3A 22A A2P3N114 A a S Type 0 75 1 0 45A 22A A4P5N114 A 15 2 0 8 0A 22A ABPON114 B 200 240V 50 60 Hz 0 230V 02 0 25 1 5A 22A A1P5N104 A 1 Phase 3 Phase 0 37 0 5 2 3A 22A A2P3N104 A No Filter 0 75 1 0 45A 22A A4P5N104 A 15 2 0 8 0A 22A ABPON104 B 200 240V 50 60 Hz 0 230V 02 0 25 1 5A 22A B1P5N104 A 3 Phase 3 Phase 0 37 0 5 2 3A 22A B2P3N104 A No Filter 0 75 1 0 45A 22A B4P5N104 A 15 2 0 8 0A 22A B8PON104 A 22 3 0 12 0A 22A B012N104 B 37 5 0 17 5 22A B017N104 B 380 480V 50 60 Hz 0 460V 0 37 0 5 14A 22A D1P4N104 A 3 Phase 3 Phase 0 75 1 0 2 3A 22A D2P3N104 A No Filter 15 2 0 40A 22A D4PON104 A 22 3 0 6 0A 22A D6PON104 B 37 5 0 8 7A 22A D8P7N104 B See page 13 for dimensions D For pricing information refer to the PowerFlex 4 Price List Publication 22A PLOO1x Standard Drives Program NEMA 1 Option Kit Item IP30 NEMA 1 UL Type 1 Kit Communication Option Kits Drive Description Frame Catalog Number Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure A 22 JB
9. AA Includes conduit box with mounting screws and plastic top panel B 22 JBAB Item Description Catalog Number Serial Converter Module Provides serial communication via DF1 protocol for use with DriveExplorer and Drive 22 SCM 232 RS485 to RS232 Executive software Includes DSI to RS232 serial converter 1 1203 SCF serial cable 1 22 RJ45CBL C20 cable 1 DriveExplorer Lite CD 1 DSI Cable 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL C20 Serial Cable 2 0 meter serial cable with locking low profile connector to connect to the serial converter 1203 SFC and a 9 pin sub miniature D female connector to connect to a computer Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC 1203 SNM DriveExplorer Software Windows based software package that provides an intuitive means for monitoring or 9306 4EXPO1ENE CD ROM Version 3 01 or later configuring Allen Bradley drives and communications adapters online Compatibility Windows 95 98 ME NT 4 0 Service Pack 3 or later 2000 XP and CE DriveExecutive Software Windows based software package that provides an intuitive means for monitoring or 9303 4DTEQ1ENE CD ROM Version 1 01 or later configuring Allen Bradley drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP D For pricing information refer to th
10. Read Only d005 DC Bus Voltage Present DC bus voltage level Read Only d006 Drive Status Present operating condition of the drive Read Only d007 d009 Fault x Code A code that represents a drive fault Read Only d010 Process Display The output frequency scaled by parameter A099 Process Factor Read Only d012 Control Source Displays the source of the Start Command and Speed Reference Read Only d013 Contrl In Status Status of the control terminal block control inputs Read Only d014 Dig In Status Status of the control terminal block digital inputs Read Only d015 Comm Status Status of the communications device Read Only d016 Control SW Ver Main Control Board software version Read Only d017 Drive Type Used by Rockwell Automation field service personnel Read Only d018 Elapsed Run Time Accumulated time drive is outputting power Read Only d019 Testpoint Data The present value of the function selected in parameter A102 Testpoint Sel Read Only Basic Program Group P031 Motor NP Volts 20 to 240V for 120V and 240V drives 20 to 460V for 460V drives 230 or 460 P032 Motor NP Hertz 10 to 240 Hz 60 P033 Motor OL Current 0 0 Amps to Drive Rated Amps x 2 in units of 0 1 Amps Based on Drive Rating P034 Minimum Freq 0 0 to 240 0 Hz 0 0 P035 Maximum Freq 0 0 to 240 0 Hz 60 0 P036 Start Source 6 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed RS485 DSI Port Keypad P037 Stop Mode 8 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fau
11. bled A083 S Curve 0 to 100 0 Disabled A084 Start Boost 14 boost settings in of PO31 Motor NP Volts redefines the Volts per Hertz curve 5 0 A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts A089 Current Limit 0 1 to Drive Rated Volts x 1 8 Drive Rated Amps x 1 5 A090 Motor OL Select 3 settings No Derate Minimum Derate Maximum Derate No Derate A091 PWM Frequency 2 0 to 16 0 kHz 4 0 A092 Auto Rstrt Tries 0to 9 0 A093 Auto Rstrt Delay 0 0 to 120 0 seconds 1 0 A094 Start At PowerUp 2 settings Disabled Enabled Disabled A095 Reverse Disable 2 settings Reverse Enabled Reverse Disabled Reverse Enabled A096 Flying Start En 2 settings Disabled Enabled Disabled A097 Compensation 4 settings Disabled Electrical Mechanical Both Disabled A098 SW Current Trip Software instantaneous trip 0 0 to Drive Rated Amps x 2 0 0 Disabled A099 Process Factor 0 1 to 999 9 30 0 A100 Fault Clear Resets a fault and clears the fault queue Ready A101 Program Lock Protects parameters against change by unauthorized personnel Unlocked A102 Testpoint Sel Used by Rockwell Automation field service personnel 400 A103 Comm Data Rate 6 settings 1200 2400 4800 9600 19 2K 38 4K 9600 A104 Comm Node Addr 1 to 247 100 A105 Comm Loss Action 4 settings Fault Coast to Stop Stop Continue Last Speed Fault A106 Comm Loss Time 0 1 to 60 0 seconds 5 0 A107 Comm Format 3 settings RTU 8 N 1 RTU 8 E 1 RTU 8 O 1 RTU 8 N 1 12 Standard Drives Progra
12. e PowerFlex 4 Price List Publication 22A PLO01x 2 See www ab com drive driveexplorer htm for supported devices O gt Standard Drives Program User Installed Options Dynamic 1321 3R Series Drive Ratings EMC Line Filters Brake Modules Line Reactors S Type Filter L Type Filter Input Voltage kW HP Catalog Number Catalog Number Catalog Number Catalog Number 120V 50 60 Hz 02 10 25 22 RF010 AL 1 Phase 0 37 05 22 RFO10 AL 0 75 11 0 22 RF018 BL 160 BMA1 240V 50 60 Hz 02 10 25 22 RF010 AL 1 Phase 037 05 22 RFO10 AL E 0 75 1 0 22 RF010 AL 160 BMA1 15 120 22 RF018 BL 160 BMA2 240V 50 60 Hz 0 2 10 25 22 RF9P5 AS 22 RF9P5 AL 1321 3R2 A 3 Phase 0 37 0 5 22 RF9P5 AS 22 RF9P5 AL E 1321 3R4 B 0 75 11 0 22 RF9P5 AS 22 RF9P5 AL 160 BMA1 1321 3R4 A 1 5 2 0 22 RF9P5 AS 22 RF9P5 AL 160 BMA2 1321 3R8 A 2 0 3 0 22 RF021 BS 22 RF021 BL 160 BMA2 1321 3R12 A 3 7 15 0 22 RF021 BS 22 RF021 BL 160 BMA2 1321 3R18 A A80V 50 60 Hz 0 37 10 5 22 RF5P7 AS 22 RF5P7 AL 1321 3R2 B 3 Phase 0 75 11 0 22 RF5P7 AS 22 RF5P7 AL 160 BMA1 1321 3R2 A 1 5 12 0 22 RF5P7 AS 22 RF5P7 AL 160 BMA2 1321 3R4 B 2 2 3 0 22 RF012 BS 22 RF012 BL 160 BMA2 1321 3R8 B 3 7 15 0 22 RF012 BS 22 RF012 BL 160 BMA2 1321 3R18 B oee pages 14 15 for dimensions D This filter is suitable for use with a cable length of at least 5 meters for Class A a
13. ere Relative Humidity 0 to 95 non condensing Shock operating Vibration operating 15G peak for 11ms duration 1 0ms 1G peak 5 to 2000 Hz Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Class 10 protection with speed sensitive response Standard Drives Program Parameter Descriptions Parameter Number Parameter Name Description Factory Default Display Group d001 Output Freq Output frequency present at T1 T2 amp T3 U V amp W Read Only d002 Commanded Freq Value of the active frequency command Read Only d003 Output Current Output current present at T1 T2 amp T3 U V amp W Read Only d004 Output Voltage Output voltage present at T1 T2 amp T3 U V amp W
14. illustrate our commitment to user productivity through timely delivery of world class products and continued backward compatibility to minimize life cycle costs Count on Rockwell Automation to be your Complete Automation partner now and in the future For further information on PowerFlex drives visit our web site at www abpowerflex com www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation BruhlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 672
15. ip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings 0 75 kW 1 HP and larger Refer to page 7 for ordering information CD 200 240V AC 1 Phase drives are also available with an integral EMC filter Catalog suffix changes from N104 to N114 Output Frequency 0 240 Hz Programmable Ffficiency 97 5 Typical 10 Standard Drives Program Specifications Continued Altitude 1000 m 3300 ft max without derating Ambient Operating Temperature IP20 10 to 50 degrees C 14 to 122 degrees F NEMA 1 10 to 40 degrees C 14 to 104 degrees F Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosph
16. lection 5 NEMA 1 Option Kit 6 Communication Option Kits civ enna cave dd dot an bare edes 6 User Installed Options 7 Installation Considerations 8 Sen ire aT site ee cece an eee ween g opecifications 10 Parameter Descriptions 12 Approximate Dimensions 13 Standard Drives Program Packaging and Mounting e Installation can be a virtual snap using the DIN rail mounting feature Panel mounting is also available providing added flexibility e Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space e Integral filtering is available on select 230V single phase ratings providing a cost effective means of meeting EN55011 Class A and B EMC requirements External filters provide compliance to Class A and B requirements for all PowerFlex 4 ratings e An optional IP30 NEMA 1 conduit box is easily adapted to the standard IP20 NEMA Type Open product providing increased environmental ratings Start Up Programming and Operation e The PowerFlex 4 has an integral keypad that provides out of the box Operation using the local potentiometer and control keys e The 10 most common application parameters are contained in the Basic Program Group maki
17. lt DC Brake w Shutoff Clear Fault Ramp Clear Fault Ramp Coast DC Brake DC Brake w Shutoff P038 Speed Reference 5 settings Drive Potentiometer Internal Freq 0 10V Input Remote Potentiometer 4 20 mA Input Drive Potentiometer Preset Freq 0 3 RS485 DSI Port P039 Accel Time 1 0 0 to 600 0 seconds 10 0 P040 Decel Time 1 0 1 to 600 0 seconds 10 0 P041 Reset To Defaults Used to reset drive to factory default settings 0 Advanced Program Group A051 A052 Digital Inx Sel 8 settings Not Used Accel 2 amp Decel 2 Jog n ee Preset Frequencies Local RS485 DSI Port Preset Frequencies ear Fault A055 Relay Out Sel 10 different settings for a variety of drive status conditions Ready Not Faulted A056 Relay Out Level 0 0 to 9999 0 0 A067 Accel Time 2 0 0 to 600 0 seconds 20 0 A068 Decel Time 2 0 1 to 600 0 seconds 20 0 A069 Internal Freq 0 0 to 240 0 Hz 60 0 A070 Preset Freq 0 0 0 to 240 0 Hz 0 0 A071 Preset Freq 1 0 0 to 240 0 Hz 5 0 A072 Preset Freq 2 0 0 to 240 0 Hz 10 0 A073 Preset Freq 3 0 0 to 240 0 Hz 20 0 A078 Jog Frequency 0 0 to Value set in P035 Maximum Freq 10 0 Hz A079 Jog Accel Decel 0 1 to 600 0 seconds 10 0 A080 DC Brake Time 0 0 to 90 0 seconds 0 0 A081 DC Brake Level 0 0 to Drive Rated Amps x 1 8 Drive Rated Amps x 0 05 A082 DB Resistor Sel Used to set percent duty cycle for external dynamic braking Disa
18. m Approximate Dimensions PowerFlex 4 Drive gt l 5 5 0 22 Dimensions are in millimeters and inches Weights are in kilograms and pounds Frame A BO C D EQ F G Shipping Weight A 80 3 15 185 7 28 136 5 35 67 2 64 152 5 98 59 3 17 33 140 5 51 1 4 3 1 B 100 3 94 213 8 39 136 5 35 97 3 43 180 7 09 87 4 3 44 168 6 61 2 2 4 9 Ratings are in kW and HP Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase A 0 2 0 25 0 2 0 25 0 2 0 25 0 37 0 5 0 37 0 5 0 37 0 5 0 37 0 5 0 75 1 0 0 75 1 0 0 75 1 0 1 5 2 0 1 5 2 0 B 0 75 1 0 1 5 2 0 2 2 3 0 2 2 3 0 3 7 5 0 3 7 5 0 CD Overall height of drive with IP 30 NEMA 1 UL Type 1 option kit installed 2 Overall height of standard IP 20 Open Type drive Standard Drives Program Dynamic Brake Modules Dimensions are in millimeters and inches lt 12 2 84
19. nd 1 meter for Class B environments The maximum allowable cable length was not available at publication 2 These ratings can be ordered with internal S Type filters 3 This filter is suitable for use with a cable length of at least 100 meters for Class A and 5 meters for Class B environments The maximum allowable cable length was not available at publication Must order two for a 3 7 KW 5 HP application The two dynamic brake modules must be wired in parallel 5 Catalog numbers listed are for 396 impedance open style units NEMA Type 1 and 596 impedance reactor types are also available Standard Drives Program Installation Considerations The PowerFlex 4 has the following built in protective features to help simplify installation e Ground fault protection during start up and running ensures reliable operation e Electronic motor overload protection increases motor life e Removable MOV to ground ensures compatibility with ungrounded systems e 6kV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex 4 User Manual Publication 22A UM001 available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering dynamic braking reflected wa
20. ng programming fast and easy e The programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all e 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information e he PowerFlex 4 has integral RS 485 communications that can be used in a multi drop network configuration or programming from a PC Optimized Performance e Removable MOV to ground provides trouble free operation when used on ungrounded distribution systems e A relay pre charge limits inrush current e Integral brake resistor available on 0 75 kW 1 0 HP units and larger provides dynamic braking capability with simple low cost brake resistors e IP switch settable 24V DC sink or source control for control wiring flexibility e 150 overload for 60 seconds or 20096 overload for 3 seconds provides robust overload protection e Adjustable PWM frequency up to 16 kHz ensures quiet operation LEONE OM moi HAS KE le fever PROGRAM FAULT 4 pt GADS e gui S a S am ORS Be u Aera 2 M Standard Drives Program Sensorless Vector Performance e Drive automatically provides auto boost IR compensation and slip compensation e Provides excellent speed regulation and high levels of torque across the entire speed range of the drive and improved speed regulation even as loading increases m k m
21. se are not recommendations Standard Drives Program Control Wiring The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting Control terminal screws are sized for a conventional blade screw driver I O Terminals 1 2 and 3 are dedicated for Stop Start and Reverse operation respectively These 1 0 Terminals can be programmed for 2 or 3 Wire operation to meet application requirements I O Terminals 4 and 5 are programmable and provide added flexibility Programmable functions include Local Control Jog second Accel Decel Preset Frequencies RS485 Control Auxiliary Fault Typical Typical Stop See Dg ee NAN a Start Run FWD p Gc Dir Run REV p s ecco SNK SAC Digital Common Digital Input 1 oa uo Digital Input 2 0 oco 24V DC 0 10V In Relay N O Analog Common Relay Common 5 4 20mA In Relay N C RS485 Shield e One form C relay can be programmed to provide the Clear Fault e Speed can be controlled via a 0 10V input or 4 20 mA input Both are electrically isolated from the drive Status of a wide variety of drive conditions 01 02 03 04 05 06 bd RI R2 R3 v Qooooc ODD la d 12 13 uU 15 0004 ba e he drive is shipped
22. t Current 0 10 A Custom Views R 1 04 Output Voltage 105 2 Y Compare Results R 1 05 DC Bus Voltage 326 6 Y R 1 06 Drive Status xox 001 1 R 1 0 7 Fault 1 Code 4 R 1 0 8 Fault 2 Code 2 R 1 0 8 Fault 3 Code 4 R 1 0 10 Process Display 810 R 1 0 11 Process Frac 0 00 R 1 0 12 Control Source 0101 0101 R 1 0 13 Contrl In Status xox 0100 R 1 0 14 Dig In Status xox 0000 R 1 0 15 Comm Status xox 0101 R 1 016 Control SW Ver 0 31 R 1 0 17 Drive Type 1101 R 1 0 18 Elapsed Run Time D 10h R 1 0 18 Testpoint Data 0000 0000 0000 R 1 0 20 Reserved 0 R 1 0 21 Reserved 723 R 1 0 22 Reserved 462 R 1 0 23 Reserved 461 gt R 1 0 24 Reserved D oO Jos a c At Reference D 1 ae Ra Stop Jog Start Fwd Rev 0 0 60 0 For Help press F1 Local DSI Immediate visual indication of drive and communication status when viewing online drive Standard Drives Program Catalog Number Explanation 2A A 5 A 1 4 Drive Comm Sio Code Code Version 22A PowerFlex 4 4 RS485 Code Rating 0 No Filter Code Voltage Integral EMI Filter Code Interface Module 1 Fixed Keypad No CS lt gt C w co im 5 Code Enclosure N Panel Mount IP 20 NEMA Type Open Output Current 380 480V Input Output Current 100 120 Input or 200 240V Input Code Amps kW HP Code Amps kW HP 1P4 14 0 37 0 5 1P5 15 0 2 0 25 2P3 23 0 75 1 0 2P3 23 0 37 0 5 APO 40 1 5 2 0 4P5 45 0
23. ve protection motor cable types and motor cable distances Block Diagram Removable MOV to Ground d Branch Circuit Protective Devices See Specifications on page 10 Input Power Conditioning See Line Reactors on page 7 Line EMC Filter See page 7 OO eee E O O gy COU L amp C Motor See publication MOTORS CA001x Power Terminal Block Terminal Description H L1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input U T1 To Motor U T1 V T2 To Motor V T2 W T3 To Motor W T3 BR BR Dynamic Brake Resistor Connection Safety Ground PE E Integral Keypad Power Terminal Block See Description Below R L1 S L2 T L3 U T1 V T2 W T3 BR BR Dynamic Brake Module See page 7 Reflected Wave Protection Consult the PowerFlex 4 User Manual Motor Cable Type and Length Recommendations Consult the PowerFlex 4 User Manual Class 10 Overload Protection Provided by the PowerFlex 4 drive Power Wiring Maximum Wire Minimum Wire Frame Size Size A 3 3 mm 12 AWG 0 8 mm 18 AWG B 5 3 mm 10 AWG 1 3 mm 16 AWG Torque 1 7 2 2 N m 16 19 Ib in CD Maximum minimum sizes that the terminal block will accept the
24. with a jumper installed between I O Terminals 01 and 11 to allow out of box operation from the keypad Terminal Signal Default Description R1 Relay N O Fault 240V AC R2 Relay Common Resistive 3 0A 3 0A 3 0A R3 Relay N C Fault Inductive 0 5A 0 5A 0 5A Sink Source DIP Switch oource SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting 01 Stop D Coast The factory installed jumper or a normally closed input must be present for the drive to start 02 Start Run FWD Not Active Command comes from the integral keypad by default To disable reverse operation see 03 Dir Run REV Not Active A0J5 Reverse Disable 04 Digital Common For digital inputs Electronically isolated with digital inputs from analog 1 0 05 Digital Input 1 Preset Frequencies Program with A051 Digital In1 Sel 06 Digital Input 2 Preset Frequencies Program with A052 Digital In2 Sel 11 24V DC Drive supplied power for digital inputs Maximum output current is 100mA 12 10V DC Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA 13 0 10V In Not Active For external 0 10V input supply input impedance 100k ohm or potentiometer wiper 14 Analog Common For 0 10V In or 4 20mA In Electronically isolated with analog inputs from digital 1 0 15 4 20mA In Not Active For external 4 20mA input supply input impedance
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