Quick Start Guide - Chart Industries
Contents
1. 5 Under the alarm text a will be highlighted with the alarm number next to it Press the right button to select the number next to the 6 Use the up and down buttons to set the alarm to go off when the tank is greater than gt or lesser than lt a desired value Instructions 5 Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Note es 6 Instructions From the main screen press the ALARM button to toggle the display of the active alarms 7 Press the right button to select the number next to the 0 0 Use the up and down buttons to set the value at which the alarm will go off 8 After the alarm parameters have been set select the SAVE option and press the NEXT button to save and apply the settings Troubleshooting Refer to the table below for troubleshooting procedures The table is arranged in a Symptom Possible Cause Solution format Note that possible causes for specific symptoms are listed in descending order of significance That 1s check out the first cause listed before proceeding to the next If you need further assistance please call the Customer Support Hotline at 1 800 400 4683 Symptom Cyl Tel Tank Tel gauge does not turn on Cyl Tel Tank Tel display always reads 0 Display reads OUT OF RANGE Possible Cause Battery dead low installed incorrectly or missing Transformer not plugged in or faulty wiring Electrical supp2. 7634 PERWA cYLasovHP ste 272 veRTCAL 600 450 50 Ls eRweovT wwe ars ama vernon 20 o 10679864 PERWA cYL1000Me 652 ara vermont 250 120 100 12 tisoieos PERMACYLISOHP 600 440 VERTICAL 350 soo 200 18 m2241 PERWACYL i500 VHP 690 440 vERTCAL soo 450 250 Ca __ Perwa cyi2o00HP 042 440 vermicat so soo 200 ie Fro 9 ss Womzowac 9 ie dS rao eres s Womzowmc Io Co PBumcvosesMe 422 240 vertical 230 100 100 Ca bumecvezssne 422 240 vermicaL so 100 100 si _carsomax7so 493 240 vernon 300 Order Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Cyl Tel Tank Tel Sensor Names The following tables explain the sensor names used in the Cyl Tel Tank Tel liquid level gauge firmware on rev 2 6M and later If the Cyl Tel Tank Tel gauge has rev 2 6M or later then the sensor name will be printed on the back label of the gauge for the customer s reference The names are used when selecting the sensor type in the Cyl Tel Tank Tel gauge menu For example if a Cyl Tel gauge has a brass block sensor on the back the sensor needs to be DP4 in the sensor type in the setup menu The tables below give a complete list of sensors currently compatible with the Cyl Tel Tank Tel liquid level gauges Differential Pressure Sensors Cyl Tel Tank Tel
3. CHART gt Quick Start Guide Cyl Tel 8 Tank Tel Liquid Level Gauges Covru reL JL JL len TANK TEL Designed and Built by Chart Inc amp 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Part Number 20664277 Rev D O 2015 Chart Inc Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Contents KRevVisiOn LOS pra 9o Woy e mode aaa a TORIA OI 9 9 3 IV Preface 4 2 Goa ba a ae Ae EEE AAA 1 General gas ea aoe ah end ee Ree SR ERE Eade eee OER ee eat I MONON ars 2s daw 90 ee ee ee ee ee X ee ee A I Quick Start Guide 22 2 CC m m nn en i L Boe ee we 7x 9 3 A Asa 2 Acronyms Abbreviations lll less a as ss 2 INSTEUCUOOS ss aa arar aro ASADA AR 3 Insta lanon 4448444454 a d E Fe E NN WS eee UR E WENN e 3 Initial SEP 44064645464 saltar 3 ON BUON sas 664 6 2 Sed ee ee eee on te eee eee ee dee Gee He Ee es oo 3 Keypad USE i ta 0 dae dead 3 Cyl Tel Tank Tel Quick Start Guide 22 2 2 ee 4 First Time Setup NO TANK SET displayed 2 2 2222 Co oo oo nn 4 DP Sensor selecting correct sensor type 2 2 2 Cm m m m a a a 4 DP Zero Tare the DP Sensor 2 2 Cm mm nn nn 4 Setting Correct Saturation Pressure 222 lll llle 5 Standard Tank Configuration If Gauge Previously Setup 222 2 a a a 5 SENE AlS uox ow eaaa a aa een be a se Aa 4 5 Troubleshooting 2 nn nn nenn 6 Standard MicroBulk Tank List 2222 2 Co oo on nn 8 Cyl Tel Tank Tel Sen
4. Sensor Name Sensor Type Sensor Range 1 Data Online Sensors require a special adaptor cable Gauge Pressure Sensors Cyl Tel Tank Tel Sensor Name OFF None Attached Sensor Type Sensor Range GP1 AST 50 Bar 725 psig GP2 MLH Honeywell 1000 psig GP3 WIKA 600 psig Instructions 9
5. VE option and press the NEXT button Confirm that the correct DP Sensor is selected by following the steps in the DP Sensor section in this guide Remember to DP Zero the gauge after 1t is installed by following the steps in the DP Zero section in this manual Press the EXIT button to return to the main screen Sensor selecting correct sensor type The gauge can come with a variety of needed for the tank To ensure an accurate reading the correct sensor must be chosen 3 DP Zero setting Upon changing the DP Sensor type remember to follow the DP Zero procedure 3 different sensors depending on the range 2 Changing the sensor type also resets the 4 Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Press the ON button to turn on the gauge display Hold the ON button for 15 seconds to access the MAIN MENU Scroll down and select the MORE option by pressing the NEXT button Scroll down and select the DP Sensor option by pressing the NEXT button Use the up or down arrow buttons to toggle between sensor types If there 1s a brass block on the back of your gauge the sensor type should be DP4 If there is a stainless steel sensor on the back of your gauge the sensor type should be DPI The sensor type is on the label on the top or back of the Cyl Tel Tank Tel gauge Refer to the sensor names table in this guide for more information When the desired senso
6. al outputs e Power Battery 2 x 1 5V Long Life Lithium powered or optional 12V dc adapter for continuous power e Improved readability with a graphical display Built in additional analog input port 0 5V for optional pressure sensor connection Quick Start Guide This Cyl Tel amp Tank Tel Quick Start Guide is designed to be used in conjunction with PN 20544482 Cyl Tel amp Tank Tel Product Manual If there are any questions regarding the operation of the Cyl Tel Tank Tel gauge contact Chart s Technical Service at 1 800 400 4683 To obtain a complete installation and user manual please scan QR code or go to www chartparts com and click on Manuals then MicroBulk then PN 20544482 Cyl Tel amp Tank Tel Product Manual 2 Preface Terms Throughout this quick start guide safety precautions will be designated as follows Caution Description of a condition that can result in equipment or component damage EN Note A statement that contains information cn that is important enough to emphasize or repeat Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual AT Argon CO Carbon Dioxide N Nitrogen 3 Oxygen PB Pressure Builder PSID Pounds per Square Inch Differential NS Quick Start Guide Cyl Tel Tank Tel Liquid Level Gauges Instructions Installation The Cyl Tel Tan
7. evel display is not accurate Display reads OPEN LOOP Optional pressure display always reads 0 Possible Cause DP zero setting is incorrect Incorrect differential pressure sensor selected Incorrect pressure setting Incorrect tank dimensions Incorrect tank orientation DP sensor not connected to Cyl Tel Tank Tel circuit board Incorrect differential pressure sensor selected Pressure sensor not connected to the Cyl Tel Tank Tel circuit board Instructions Solution Follow the DP zero section to reset the DP zero setting Refer to user manual to ensure correct sensor selected Follow pressure section to reset the pressure setting Follow tank selection section to select tank Follow tank selection section to select tank Verify that the sensor is connected to the back of the board J21 Refer to user manual to ensure correct differential pressure sensor is selected Verify that the pressure sensor is connected to terminal J18 on the back of the Cyl Tel Tank Tel circuit board 7 8 Instructions Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Standard MicroBulk Tank List e Note This table includes recommended pressure settings for the Cyl Tel Liquid Level Gauge pape Display PN Length Diameter Orientation RV PB Pressure Tank Model in in PSI PSI Setting PSI a PERMACYL2 0MP 371 240 vertical 250 125 100 e 1090
8. iously Setup l Press the ON button to turn on the gauge display 2 Hold the ON button for 15 seconds to access the MAIN MENU 3 Select SET TANK and press the NEXT button This allows access to the standard tank list built into the gauge 4 Use the up and down buttons to cycle through the different tanks Select the desired tank and press the NEXT button to apply the setting 5 On the SET CONTENTS screen use the up and down buttons to set the correct liquid contents of the tank With the desired contents selected press the NEXT button to apply the setting 6 Onthe SETUP DISPLAY screen select the default units you wish to have displayed when the ON button 1s pressed 7 To save the settings select the SAVE option and press the NEXT button to save the settings 8 Check the DP Zero and Pressure settings to make sure they are correct Setting Alarms Note Alarms are only active with external MA Th nactive on b Mr power ney are inactive on battery power l Press the ON button to turn on the gauge display 2 Hold the ON button for 15 seconds to access the MAIN MENU 3 Inthe MAIN MENU use the up and down buttons to select the ALARMS option and press the NEXT button 4 The gauge is capable of setting up three separate alarms Choose one with the up and down buttons and press the NEXT button to start configuring it
9. k Tel Liquid Level Gauge has a maximum operating differential pressure of 29 psid In order to protect the sensor from damage ensure that the equalization valve is in the EQUALIZATION SERVICE position before removing or installing a Cyl Tel Tank Tel Gauge onto a Chart tank If the valve 1s not in equalization then the diaphragm in the sensor can be permanently damaged Refer to the user manual for more information Initial Setup Upon receiving the Cyl Tel Tank Tel Gauge will look one of two ways If it has been setup at the factory it will show 0 left If it has not been setup it will show a sad face right If NO TANK SET is displayed refer to First Time Setup in this guide ON Button Pressing the ON button will turn the Cyl Tel Tank Tel Gauge display on and run through the startup diagnostics and tests When the test is complete the screen will display the tank s liquid level and pressure pressure display is optional Once the unit is on and the level is displayed holding the ON button for 15 seconds will access the Cyl Tel Tank Tel Gauge setup menus Keypad Use There are four buttons on the Cyl Tel Tank Tel Gauge face Each one has a different purpose Each button performs the operation of the text box above the button on the screen FILL This button will lock the display on for 15 minutes UNITS This button will toggle the different units available ALARMS This butt
10. ly circuit breaker tripped Faulty Cyl Tel Tank Tel Physical keypad not connected to Cyl Tel Tank Tel circuit board No product in tank Equalization valve in the equalization position Equalization valve installed incorrectly Phase lines installed incorrectly Tank parameters are improperly set Faulty Cyl Tel Tank Tel gauge The gauge thinks the tank is over 100 Solution Replace battery Inspect wiring and insure transformer is plugged in Reset circuit breaker Reset breaker Replace Cyl Tel Tank Tel front Verify that the ribbon cable for the keypad is connected to the Cyl Tel Tank Tel circuit board Ensure there is liquid in tank Turn valve to the Normal Operation position See user manual to confirm proper installation See user manual to confirm proper installation Verify each parameter in the Cyl Tel Tank Tel focusing on the tank selection and DP zero setting Replace Cyl Tel Tank Tel front Display always reads 100 Tank parameters are improperly set Verify each parameter focusing on the tank selection and DP zero setting Liquid level display does not drop to 0 when in equalization mode full Cyl Tel Tank Tel DP zero setting is incorrect Verify each parameter focusing on the tank selection and DP zero setting Follow the DP zero section to reset the DP zero setting Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Symptom Liquid l
11. on will toggle the display of any setup alarms on and off It will not clear any alarms MENU When on holding this button for 15 seconds will allow the user to enter the MAIN MENU for the gauge 4 Instructions Cyl Tel Tank Tel Quick Start Guide l First Time Setup NO TANK SET displayed LE f Note Vn DP S Note alr Note With the NO TANK SET screen displayed press and hold the ON button for 15 seconds PLEASE WAIT will display or until the SETUP STD TANK screen is displayed 5 On the SETUP STD TANK menu use the up and down buttons to toggle through the different tank types Select the desired tank type by pressing the NEXT button The next screen 1s the SET CONTENTS menu Use the up and down buttons to cycle through the different contents N O Ar and CO Select the desired contents by pressing the NEXT button On the SETUP DISPLAY screen select the desired default units of measure by pressing the NEXT button Then use the up and down buttons to scroll through the various units This selection will be the default units which are displayed every time the ON g button is pressed Once the desired units are selected press the NEXT button Level reading can always be displayed in other units of measure on the main screen by pressing the UNITS button To save the settings scroll down to the SA
12. r type 1s selected press the NEXT button to apply the setting After selecting the correct sensor type remember to set the DP Zero setting in the following section To save these settings scroll down and select the SAVE option by pressing the NEXT button Exit the menu by pressing the EXIT button DP Zero Tare the DP Sensor Caution Proper calibration DP Zero is A critical for accurate liquid level measurement The DP Zero function is similar to the Tare function on a digital scale Both functions set the measurement range zero point which compensates for any intrinsic offset within the sensor If tank contains product liquid then turn the equalization valve located near the Cyl Tel Tank Tel gauge to the EQUALIZATION SERVICE position If the tank is empty skip to step 2 Press the ON button to turn on the gauge display Hold the ON button for 15 seconds to access the MAIN MENU In the MAIN MENU select MORF at the bottom of the screen and press the NEXT button On the MORE FEATURES menu select DP Zero and press NEXT Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges The screen will display PLEASE WAIT for a few seconds at the bottom of the screen and then the new DP Zero value will appear below the old Apply the new DP Zero by pressing the NEXT button To save the settings scroll down to SAVE and pre
13. sor Names aooaa 9 Differential Pressure Sensors 22 22 22222 lll les 9 Gauge Pressure Sensors oaoa 9 iii iv Table of Contents Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Revision Log Revision Level Date Description o Bo o 07 15 2014 Reformat with new layout and update to include Gen 4 10 06 2014 Add Sensor Names section L5 04 10 2015 Update information in 5 of DP Sensor Selecting correct sensor type section Quick Start Guide Cyl Tel amp Tank Tel Liquid Level Gauges Preface General The Cyl Tel amp Tank Tel Liquid Level Gauges are digital electronic level gauges The gauge has been updated to Gen 4 to include the latest in electronic and differential pressure measurement technologies The new design includes accurate liquid level reading using differential pressure a graphical display and a simplified logic with nine selectable units of measure that eliminate the need for lookup charts The Cyl Tel amp Tank Tel gauges are telemetry ready with built in outputs which eliminate the need for additional boards and 1s completely compatible to most current telemetry system requirements Highlights mproves customer readability by eliminating calibration charts Programmable to tank model or by tank geometry e Telemetry ready outputs compatible with many systems e Standard pulse and voltage outputs and optional 4 20mA with interface board as well as 3 alarm digit
14. ss the NEXT button Press the EXIT button to return to the main screen Setting Correct Saturation Pressure V Note Setting the correct liquid saturation Vn pressure is also critical for accurate liquid 10 level measurement The set pressure is used to determine the liquid density which in turn is used in the liquid level and volume calculations An incorrect pressure setting can cause the level reading to be significantly higher or lower than the actual level within the tank Press the ON button to turn on the gauge display Hold the ON button to access the MAIN MENU Select SET CUSTOM and press the NEXT button Scroll down and select the PRESSURE option and press the NEXT button Using the up and down buttons set the pressure to an average between Orca delivery truck pressure and PB set point of the tank Press the NEXT button to apply the setting Scroll down and select SAVE Press the NEXT button to save the setting Confirm the contents of the tank by pressing the NEXT button If the contents are incorrect use the up and down buttons to cycle through before pressing the NEXT button On the SETUP DISPLAY screen select the SAVE option and press NEXT Press the EXIT button to return to the main screen Verify liquid level volume reading with actual tank liquid level Standard Tank Configuration If Gauge Prev
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