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ABB Industrial Low Voltage Drives

1. RoHs verify label Suitable for domestic applications Optional built in EMC filter Optional potentiometer Features Include Integral Control Panel clear LCD display with backlight Fixed potentiometer for freguency setting Built in EMC filter for 2nd environment e Built in brake chopper as standard Highlights 0 5 to 3 Hp 240V 0 5 to 5 Hp 480V FlashDrop v1 31b see page 14 Coated boards as standard Unified height and depth UL cUL C Tick and CE approved RoHs verify label e NEMA 1 Kit Pulse train freguency input Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD ABB Drive Family Descriptions ACS350 Adjustable Speed AC Drives The ABB ACS350 general machinery drive is designed specifically for the OEM machine building sector In this sector the manufacturing time per unit is critical The ACS350 is designed to be the fastest drive in terms of installation setting parameters and commissioning The ACS350 has been designed to be as user friendly as possible yet provide high application flexibility The ACS350 offers diverse functionality to cater to the most demanding needs Features Include Sensorless Vector Motor Control 8 Sequence programming Optimized interfaces for users and machines Built in brake chopper as standard Built in 2nd environment EMC filter High speed communications ACS550 Adjustable Speed AC Dri
2. Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame CFPIO HDMI Motor Catalog or Serial Number Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Is the Environment abnormal If yes ask the following guestions Ambient Temperature EE Relative Humidity Location Indoor Outdoor etc EE Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 7 Crane Hoist Basic Questions Motor Type AC or DC Motor Voltage a Accel Hp or kW Desired Decel Time Motor Rated FLA l l Environmental UI Amps ro ms Nasrom Distribution System Oil gesi aM Voltage Other Frequency Phase Im Additional Questions Motor NEMA Design A B C D E
3. If yes ask the following guestions Ambient Temperature Relative Humidity Location Indoor Outdoor etc f Contaminants fs AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 99 60 Notes Sold by AA Electric 1 800 237 8274 e www A Aelectric com Fob ABB Inc ABB Inc Low Voltage Drives Drives amp LVC Canada 16250 W Glendale Drive 3299 J B Deschamps Blvd New Berlin WI 53151 Lachine Ouebec Telephone 800 752 0696 H8T 3E4 Fax 262 785 0397 Telephone 800 215 3006 Internet http www abb us drives Fax 514 420 3137 Internet http www abb com motors amp drives http www abb drives com Copyright 2007 ABB All rights reserved LVD PHPGO1U EN REVD 09 01 2007 Specifications subject to change without notice Sold by AA Electric 1 800 237 8274 e www A Aelectric com
4. O gt Ss O 9 o D c E o o bal o o o eb c c o o o c Selectable Multiple Accel Decel Rates 4 Quadrant Line Regeneration Long Motor Cable Length r Overload Torque Teen o wr o O o D an Ee o c cU ie O gt Dynamic Response Motor Control Type c 2 5 amp 5 D cc c 2 o o A Analog l O Closed Loop Common Bus Communications ara Critical Avoidance Frequencies Digital I O Dynamic Brake Fan Pump Control Function Blocks Torgue Proving Regulation Type E o ERN CD kel D D o amp o gt o Le 6 zz a F 3 2 gt 5 5 E Centrifugal Fan pene Centrifugal Pumps Pumps Positive Displace ment Pumps Compress EIERE eee cdd rs Positive Displace 1 Md ment Compressors Center Driven Cd dm Textile Machines Machines d Engine Transmis Test Stand um vs Speed ee or Speed Speed Speed Speed Speed EI Torgue SC or Speed amp Torgue tS D o _ is TR o S tc Ka o o am o o aL Y Crane e CECE Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD Water Waste Water Auger Conveyor A screw in a confined trough or tube used to move material by rotating the screw In some cases the auger is also used for mixing or cooking Centrifugal Fan Pump A fan or pump whose load
5. DC Motors ONLY Field Voltage Motor Rated Torque Ft Lbs Motor Service Factor Field Current Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb ft For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long A HD HD See reverse side for additional questions P RA d NR Sold by AA Electric 1 800 237 8274 e www A Aelectric com HEUL Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Does Reversing Cause Regeneration If yes ask the following questions High Intertia load Flywheel etc Is the Environment abnormal
6. EGOpR 2 Loops 6 to 7 seconds 6 to 7 seconds N A use DB contactor and resistor Advanced Interface with Real Time Clock Full LCD Standard Interface with Start up Advanced Interface with Real Time Clock Graphic LCD Screen Soft Keys and Param Assistant parameter Upload Download Full Graphic LCD Screen Soft Keys and eter Upload Download Alphanumeric Keypad Parameter Upload Download 3 Relays with 1 N O and 1 N C Contact Each 2A 230V Maximum 3 Optional relays with 1 NO and 1 NC Contacts 2A 230V Maximum Programmable 3 Relays with 1 N O and 1 N C Contact 7 24 VDC and 1 N O contact are standard each Form C 4 24VDC 120 230 VAC optional 2A 230V Maximum Programmable All Programmable Pump Fan Control Crane and Hoist Inline Fan Pump Control and Center Winder Master Follower Panel Software Position Control Permanent Magnet Motor and more Master Follower Crane and Hoist available Q1 2008 Center Winder available Q1 2008 DriveWindow Light FlashDrop DriveWindow Light Included DriveWindow DriveWindow Light Drive AP DriveWindow Optional Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD ABB Drive Family Descriptions ACS55 Adjustable Speed AC Drives The ACS55 can be integrated easily into existing panels replacing contactors and motor starters it s compact size Is also ideal for new installations or wherever energy saving
7. 0 1 Closed di n Torque at Zero 0 1 200 240V 19 200 240V 3c i enee 480V 39 600V 30 240V 39 480V 39 690V 39 240 500 600 700 800 1000 1200 VDC 3 4 to 550Hp 1 to 3000Hp 10 4000 Hp IP21 UL Type 1 IP42 4 B FEN IP54 UL 12 1000m 1000m derate 2000m 2000m 1 A 1 mmm O to 409C A UO GADW AH IG up to 55 C with derate 196 19C up to 50 C derate 1 1 C up to 50 C derate 1 1 C 3 For operation of ACS550 240V rated drives on single phase power derate the output current by 50 4 Flange mounting kits are available for NEMA 1 and NEMA 12 protection Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 6 60 ABB Drive Feature Comparison ES i ss RF rd uma mo gt e engt s Ls as ACS55 D ACS150 ACS350 Hardware Features Accel Decel Times 0 1 to 30 seconds 0 1 to 1800 seconds 0 1 to 1800 seconds Analog Inputs GE 1 UO 0 10V O 20 2 Configurable unipolar or bi EE EN a ae voltage 0 10V 0 20mA Analog Analog Outputs 1 Nondsolated 0 20 mA isolated 0 20 mA ME DeviceNet Profibus CANopen and Modbus TCP EE REN MED IP available NES ERE 07 Critical Critical Frequencies Digital Inputs 12 to 24 u 12 to 24V RM 12 to 24V DC Pied un Start Stop A Programmable All Programmable Reverse Jog Pulse Train O to 16 kHz Pulse Train O to 10 kHz Function Blocks S St
8. A machine with an auger shaped shaft used to compress a gas Crane A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Includes gantry operation to move the load laterally Sold by AA Electric 1 800 237 8274 e www A Aelectric com 25 60 LVD PHPGO1U EN REVD V Hz or Y Y Y Y Y Y Y Y Y Y v 1100 1 FV DTC Torque or DC DTCor Speed amp Crane LEE EL EL EL Ee EE ee EMT E LI E ww Y Positive Displace P M m y y 101 zor speso ment Pumps STT SEHR ee pb be mp ERR T ene EES REES DAMON EE EE EE EES syoo g uonounJj OL fede b bol NEL AA AAA esuodsay omeuAg gt gt gt gt gt gt gt gt gt AAA PA o 9 lp pl A A O E ESS ESA selouenbeu y eouepio y eoru l bb A ER DE NE S A EA Lo mw ot TT ps oO oO o O pu ea 6 o o BH EN Drive Features Required Centrifugal Pumps HETH TH TH gt ALLEL sob sg HESE iso 909 EES EES dl Centrifugal Y Y lv by Y Y Y v v 2 V Hz Speed Compressors gt o anes s gt TS S nae o AO AA E bett Es D ean S o fs X ES 2 E le e oi ul CHE o O D co o o cu Ex as e 2 S gt o a 2 o gt l 9 5 SEI ad gt S o ols S v 2 355 SO o Ols s t s 9 x s 9 52 zc u o 0o lt 23 o e oc aS c 5 2 o es E Ki m o s n an s o o m oo a E Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD
9. ABB FlashDrop is a powerful palm sized tool for fast and easy parameter selection and setting The tool can copy parameters between two identical drives or between a PC and a drive making it suitable for volume customization as well as fast and easy commissioning With the FlashDrop MFDT O1 tool the drive is not connected to the mains It is not even necessary to unpack the drive during parameter setting thus improving safety at work Faster volume customization DrivePM Drive Parameter Manager is a software tool included within the FlashDrop package to create edit and copy parameter sets FlashDrop stores a maximum of 20 unigue parameter sets and 8 drive templates and if needed the parameters can be adjusted within the tool The user selects a parameter set and by simply pushing one button the parameters are downloaded from the FlashDrop tool to each drive in less than three seconds This quickens commissioning considerably especially with multiple drives Safer working environment The robust FlashDrop tool is battery operated and can be freely used at installation sites or at the premises of a distributor The drives are not connected to the mains during parameter setting thereby enhancing the safety of the user 14 60 The FlashDrop user can hide each parameter group from the drive s display which means that the drive user does not see the parameter group at all This protects the drive and connected machin
10. Frame Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Does the application run at very low or very high speeds less than 15 RPM or more than base speed If yes ask the following guestions which torgue is reguired Pk PON TERN FEE EI Zero Torque required Rest Is the Environment abnormal If yes ask the following questions Ambient Temperature Relative Humidity Location Indoor Outdoor etc EE Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 3 Auger Conveyor Beater Type Mixer Positive Displacement Compressor Ball Mill Centrifugal Compressor Screw Compressor Basic Questions Motor Type AC or DC Motor Voltage en Accel Hp or kW Desired Decel Time Motor Rated FLA Environmental
11. NEMA Design A B C D E Motor Rated Torque Ft Lbs Field Voltage Motor Service Factor Field Current Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb ft For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long LED Can it Start Fully Loaded See reverse side for additional questions Sold by AA Electric 1 800 237 8274 e www A Aelectric com Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Does the application run at very low or very high speeds less than 15 RPM or more than base speed If yes ask the following guestio
12. PHPGO1U EN REVD 26 60 Consumer Goods Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Chain Conveyors A continuous loop chain used to suspend product and move it from point to point or through a process Palletizer A machine that places product in a specific pattern of multiple layers onto a pallet for storage transport or shipping Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Extruder A machine used to shape a material by forcing it through a die Injection Molding Center Driven Winder A machine that is used to shape a material by A spool used to wrap up web or wire at the end of injecting it into a mold a process Beater Type Mixer Hoist Machine with large beaters used to mix A drum wrapped with cable or rope used to raise ingredients including making dough and lower loads vertically by rotating the drum Centrifugal Pumps Screw Compressor Typical types include influent effluent and A machine with an auger shaped shaft used to booster compress a gas Positive Displacement Pumps Punch Press Including metering and chemical feed pumps A machine used to shape or cut material typically metal by forcing a die down onto the material Centrifugal Compressors Air and gas compressors are two examples Crane A drum wrapped with cable or rope used to raise Positive Displacement Compresso
13. characteristics vary proportional to speed Beater Type Mixer Machine with large beaters used to mix ingredients including making dough Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Screw Compressor A machine with an auger shaped shaft used to compress a gas Sold by AA Electric 1 800 237 8274 e www A Aelectric com 30 60 31 60 LVD PHPGO1U EN REVD Water Waste Water Drive Features Reguired Speed Speed Speed Speed Speed Speed Speed Speed Ge dui i ilii N N N pa BBE ele ea 2 2 s3 gt gt gt A ee E ee f _ uels Gui 4010JN Duiuuids e 0 192ouuoo2oM4 dol br d J eu vfs ee me bb bb o ame D T ECL E EES vf DEC mew DL EC ee Lom e IC E Hz or SV V Hz V Hz V Hz or SV o c E amp l 2t ZIO o c X ES ele a Le n o o elsi2 ls 2 Is el Gi zl el la olsir s o 5 0 lt z z gt off amp o 2 215 2 oleceimwicioEIcE siolo loios oo qi o rma oiaadsioo Positive Displacement gt y E Compressors Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD
14. drive at a pre determined speed using a digital input Reconnect to a Applications with significant inertia and low friction tend to coastwhen A drive with spinning motor Spinning Motor stop commands power interruptions or fault conditions occur Many of reconnect or flying start Flying Start these application reguire that when the condition disappears the load must be reconnected at the coasting speed direction and returned to normal operation Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 40 60 Drive Features and Performance Explanation continued Volts per Hertz Applications that do not reguire significantly more torgue than the A drive that offers this motor V Hz original motor rating can most often be addressed by a drive using control method when simple V Hz algorithms Loads such as centrifugal fans and pumps or simple speed control with rated conveyors are difficult to overload and therefore do not reguire the torgue is reguired performance of other motor control algorithms Simply maintaining a fixed ratio between drive output voltage and freguency is sufficient Sensorless Vector Sensorless Vector is a motor control method that is often used to A drive that offers this mo SV maximize torgue production in the motor for loads that have signifi tor control method when cant overload requirements It is NOT a torque control regulation torgue production must be method T
15. of the guide to match an ABB drive with that application More information is also available on the ABB Low Voltage Drives website at http www abb us drives Select Application Cases from the left menu and this will give you access to information about your application reguired drive features and more AA EP EP FAP EP ABB USA BHIBOE About amp BB US Product amp Services Sustainability Hews Center Technolog Careers Investor Relations ABB Group Low Voltage Drives a AC and DC Drives Engine and Transmission Test Stand Application Cases Return to Application List CAD Drawings Contact Us Machine with an opposing motor used ta test engines ortranmissions by loading them at different speeds Drives Netus Tradeshows and Events Fast Facts L I Macromedia Flash Player 7 el E File View Control Help Training 4 Quadrant Line Regeneration ATT Ss ES Some applicalions have significant inert that averhauls the motor or layouts thal allow gravily la accalerale the load ate than the commanded speed causing energy lo be sent back lo the drive The Line Regeneration features allows the drive lo send thal energy back lo the incoming line supply Required Drive Features Motor Control Required Drive Features 4 Quadrant Picture some applications have significant inertia that overhauls the motor ar layouts that allow gravity ta accelerate the load faster than the comm
16. process through properly trained engineers and technicians Whether you Y Products amp Services only ca on Case are seeking to improve proficiency on new or existing ABB products or pplication Cases increase your general operational skills we can help you maximize the Rate this page CAD Drawings return on your automation investment E mail this page Ee IBI d WU We employ certified technical instructors to deliver the technical Documentation training you need i Contact Us Resources atthe ABB Drives Training Center in Mew Berlin Wisconsin Milwaukee LS Drive Options or custom training locally at you plant site or Low Voltage Drives Contact Information through interactive internet led custom training programs Form Drives News Tradeshows and Additional Information Events Whatis a variable Frequency B iS Drive How ta Maintain a Variable Computer Based Web Based Trainin Provider intarmation lmpressum Copyright 2007 ABB Privacy palicy Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 17 60 ABB Drive Applications To make it easy for you to match your application needs with our Drives products ABB has created the following pages as an overview of various industry specific applications that can be supported by ABB products Using this information you will be able to review feature reguirements unigue to your application and then use the questionnaire forms included at the back
17. rope used to raise and lower loads vertically by rotating the drum Includes gantry operation to move the load laterally Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 19 60 Material Handling Drive Features Required Analog UO Closed Loop Common Bus Communications Droop Selectable Multiple Accel Decel Rates o 2 e Be a o Oo 3 ps Ps D be gt tc 3 D gt o lt x o Be o o S E o O A E 2 be o 2 M o o E o O 2 Ne ic 5 D o St RD o cg O o 9 O D o Si Dynamic Response B BEN E Fan Pump Control SES PSs o S E ps e _ o O Long Accel Decel Dynamic Brake Function Blocks Regulation Type Digital I O o D c cc o o o o Y D gt 2 Q o mj 9 e E ii FV Dic Jee e eme hs dp D gt a 8 o gt D a Y g o D o o O tc SV DTC 3 o eoa 8 9 Chain Conveyors EDE B Nu Palletizer TH HT TT Centrifugal Fan Pump Hud Cooling Baking FY cw EEE SS CR CR NCC NN Pumps compressors Tdd Compressors mmu MEN MM 3 E E B em TITETHETH HEET MS viis Speed FE Mete ELLE Te bel Td e Se DESEO O O SSES SES ER EE SES RES mi E O O O O O O O Trem v v v v Sold by AA Electric 1 800 237 8274 e www A Aelectric com LV
18. than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Does the application run at very low or very high speeds less than 15 RPM or more than base speed If yes ask the following guestions which torgue is reguired Pk PON TERN FEE EI Zero Torque required Rest Is the Environment abnormal If yes ask the following questions Ambient Temperature Relative Humidity Location Indoor Outdoor etc EE Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 5 Engine Transmission Stand Palletizer Basic Questions Motor Type AC or DC Motor Voltage St Accel Hp or kW Desired Decel Time Motor Rated FLA l Environmental UI Amps el um mestom Distribution System Oil po aM Voltage Other Frequency Phase Im Additional Questions DC Motors ONLY M
19. the job site for guick and easy reference when determining what drive to use for the application If you need access to additional copies of the form visit http www abb us drives and select Application Cases from the left menu This page will contain a link to download PDFs of all seven questionnaires Index of Applications Application Guestionnaire Form EE 3 SEM EE 3 Beater Type Mixer 3 Belt Comvevor nennen nnns 1 BLOW MONO WEE 6 IOWA Flint 6 Center Driven VWumnder 4 Centrifugal Compressor occccccccnccnccconnnononnnnnnncnnancnnnonanennnos 3 Gentiugal Eet 6 Si etl PUMP A PP e 6 Chain OO VO arroces iodo 2 Cooling Baking Convevor 6 CA FF 7 LUTON ae v RT A 4 Engine Transmission Test Gtand o gt A 2 o POC PE oi O A 7 Ie tee Dran AA 6 Injection Molding estancia eines 6 Palletizer A 5 Positive Displacement Compressor d Positive Displacement Pump eessseess 6 AX 6 A 2 Ao OM tege UIC reet E 2 Textile MACIING Suite 4 Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 1 Belt Conveyor Basic Questions Motor Type AC or DC Motor Voltage ie Accel Hp or kW Desired Decel Time Motor Rated FLA l l Environmental UU Amps Ben o e ell Distribution System Oil es aM Voltage Other Frequency Phase II Additional Questions DC Motors ONLY Motor
20. used to move material by rotating the screw In some cases the auger is also used for mixing or cooking Diverter A moving arm or controlled rollers used to move a part or package from one conveyor to another conveyor or bin Palletizer A machine that places product in a specific pattern of multiple layers onto a pallet for storage transport or shipping Induced Draft Fan A centrifugal fan that creates suction on the outflow end of the process drawing air to the inflow Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Extruder A machine used to shape a material by forcing it through a die Sugar Centrifuge A large rotating drum that rapidly spins to separate liquid from solid in the sugar refining process Beater Type Mixer Machine with large beaters used to mix ingredients including making dough Cooling Baking Conveyor A device for baking or cooling product on wire rack type material rather than a belt Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps 24 60 Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Hoist A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Screw Compressor
21. 2 3 3 lt o s ga Eje 5 olcicio 0 OJO 5 0 O o Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 29 60 Textile Palletizer A machine that places product in a specific pattern of multiple layers onto a pallet for storage transport or shipping Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Center Driven Winder A spool used to wrap up web or wire at the end of a process Textile Machines Spinning and traverse motions are combined in smooth operation and coordination to produce synthetic yarn Hoist A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Screw Compressor A machine with an auger shaped shaft used to compress a gas Crane A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Includes gantry operation to move the load Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 29 60 Textile Drive Features Reguired Speed Range Synchronous Motors E cU S o
22. 5 O jo s Slasis o c G Sia So0 E a oli v SI e O O Cool 9 o c lt olO 5 2 o 3 o 30 0 oo 0 T gt gt 0 OCI _ S JI OI o im o c O o wim O o cle Elec E 9 Elo c S S o cio c o D H e o lt 2 o T ojo gt o O io OC o opo Ja o O maejool YN a O W Ee o Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 34 60 Oil and Gas Centrifugal Pumps A pump whose load characteristics vary propor tional to speed Positive Displacement Pumps Including metering and chemical feed pumps Recirculation Fans A fan whose load characteristics vary proportional to speed Compressors A machine with an auger shaped shaft used to compress a gas Sold by AA Electric 1 800 237 8274 e www A Aelectric com 35 60 LVD PHPGO1U EN REVD Oil and Gas Drive Features Reguired EEE E Bs e ug NNNM WW ie ee D 8 om gt gt selouenbei g eouepioAy 2911119 SIE A suomneoiunuluo gt gt bo see o 0 CT aro lo sajey 9999 899 y ejdniniw ejgeioejes poo EEE DI uoneuouoDoM eur JUBIPEND y SE Centrifugal Pumps Positive Displacement Recirculation Fans Compressors Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 36 60 Pulp and Paper Mixing A machine used to mix ingredients including pulp and dyes Pumps A pump whose load characteristics vary p
23. ABB Industrial Low Voltage Drives Drive Selection Guide PRODUCTS Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 2 60 The Worldwide Leader in Drives built one application at a time ABB ABB is one of the largest technology companies in the world with broad industry knowledge and geographic scope lt has approximately 109 000 employees in over 100 countries and occupies a leading position 1 2 or 3 in each industry and product area it serves ABB offers complete industry and process specific solutions from products to turnkey projects in utilities oil gas and petrochemicals manufacturing and consumer industries and process industries ABB also offers world class collaborative business platforms and solutions based on open architecture software AC Drives AC drives are used to control the speed and torgue of a standard induction motor the workhorse of industry ABB is a market leader in both motors and drives worldwide AC drive technology provides complete control of motor speed increasing the productivity and efficiency of the driven process When low capacity is reguired the drive reduces the machine speed and saves energy Accurate speed control of the manufacturing process optimizes the guality of the end product The Direct Torgue Control DTC developed by ABB and used in the ACS800 has improved control accuracy by making speed encoders unnecessary DC Drives Before AC drives
24. Automotive Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Chain Conveyors A continuous loop chain used to suspend product and move it from point to point or through a process Diverter A moving arm or controlled rollers used to move a part or package from one conveyor to another conveyor or bin Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Extruder A machine used to shape a material by forcing it through a die Injection Molding A machine that is used to shape a material by injecting it into a mold Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Engine Transmission Test Stand Machine with an opposing motor used to test engines or transmissions by loading them at different speeds 32 60 Hoist A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Screw Compressor A machine with an auger shaped shaft used to compress a gas Punch Press A machine used to shape or cut material typically metal by forcing a die down onto the material Crane A drum wrapped w
25. D PHPGO1U EN REVD 20 60 Mining and Cement Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Auger Conveyor A screw in a confined trough or tube used to move material by rotating the screw In some cases the auger is also used for mixing or cooking Ball Mill A large rotating drum filled with steel balls used to pulverize rock or ore in preparation for mineral extraction or processing Rotary Kiln A long large diameter horizontal cylinder used as a continuous oven to cause a chemical reaction between ingredients Induced Draft Fan A centrifugal fan that creates suction on the outflow end of the process drawing air to the inflow Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Beater Type Mixer Machine with large beaters used to mix ingredients including making dough Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps Sold by AA Electric 1 800 237 8274 e www A Aelectric com 21 60 LVD PHPGO1U EN REVD Mining and Cement Drive Features Reguired ues BuiA 4 4010JN Buruuidg e oi 100uuoo2oH4 yBnoJy epiH sso JoMOd uonejnDeu uonisog doo7 ld enbJo peono y Bua7 ojge lt 5 J010JN Duo oJuo lt dund ues osuodseu owed g
26. RS HE E O ES Rod E sde oww TT O O A O PO PO PS PS O L ACES A A A ld FE TE E ES A A E EA E EES ado O ERR O NS EA E E O O SCHERER O O E O O O O O O E IS CO IS ER a Y SEA ES AA Lo OP SP TT O O O OS OS O IS bb El LTC TT A A AA A A AA Ln AA e S e 8 e ies A O MN EAS UI AO A UN O O CS EIC PRO PC RE RRE NAMES SAA SAA SECHER ES O O RER TdT d O O OS O O IS CT CT SE NES A SSeS ES EES EES SES ERES ES ISIE Drive Features Required MEE AI A EN E E E RR o ew ERR 0 SO O O IS O O O SES O 1 5 eav gt gt gt b ll fs bil 9 amp o vc oid a E 5 55 O a o E o E s Ez B 8 a 8 S o O LL c a a olzizziziS SOlo lt 3 lt al 9 S ole S 2 s Z c s e s IS 5 2 25 o JAHA cs sI8 m s a 58 EIS c o O O ele ol O9 oo 9 oa Q colo9 o 9 s o D gt 3 0 530 O o o o z Hiel sl ail oi gt gt El Se ol mm 3 o 2 lt o leils oz e oE cE 2 v El c o cI3 Sg o e 9 9 8 1959 5 9 O o O O Q i CC mjo e s o amp Elmaimioolioiananaioo o aolo O Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD Food and Beverage Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Chain Conveyors A continuous loop chain used to suspend product and move it from point to point or through a process Auger Conveyor A screw in a confined trough or tube
27. UI Amps PW es washdown Distribution System Oil Eeer Voltage Other Freguency Phase Inm Additional Questions DC Motors ONLY Field Voltage Motor NEMA Design A B C D E Motor Rated Torque Ft Lbs Motor Service Factor Field Current Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb t For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long Can it Start Fully Loaded A H See reverse side for additional questions Sold by AA Electric 1 800 237 8274 e www A Aelectric com ID Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame CFPIO HDMI Motor Catalog or Serial Number Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepowe
28. accelerating or intermittent duty This overload capacity must overload capacity be supplied by the drive as current and by the motor as torque PID Loop An internal function provides closed loop process control with propor A drive with one or more tional integral and derivative PID control The PID function reads internal PID loops to elimi an analog input to the drive and compares it to a desired setpoint nate the need for external The PID loop adjusts the drive output frequency and therefore the hardware process to make the input value equal the setpoint Position Regulation A feedback device on the motor or machine typically an encoder or A drive that offers this resolver feeds position information to the drive The drive compares control method when posi this information to a desired setpoint and adjusts its output to place tioning without a separate the load in the desired position positioning controller is needed Power Loss Ride Applications that control a continuous process cannot afford to stop A drive that has sufficient Through because of short power outages or dips The process must continue power loss ride through to run through these outages typically 2 to 3 cycles long capability Preset Speeds A drive is typically speed controlled using a potentiometer or analog A drive that provides preset input device If specific repeatable speeds are reguired parameters speeds can be used to preset operation of the
29. andar PID Loo 1 Loop with Sleep Power Loss Ride Through 0 2 to 0 5 seconds 0 2 to 0 5 seconds 0 2 to 0 5 seconds Program Interface 8 DIP Switches None Basic LCD or Advanced Basic LCD 3 Potentiometers LCD 1 N O Relay Contact 1 Form C Relay 1 Form C Relay 1 Transis Run or Fault NO NC tor sige Special or Custom Firmware Panel Software DriveWare DriveConfig Kit FlashDrop A an ight 1 The ACS50 will be replaced by the ACS55 in November 2007 Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 7 60 ACS550 ACS800 DCS800 0 1 to 1800 seconds 0 0 to 1800 seconds O to 30000 seonds 2 Configurable O 10V O 20mA or Potenti 8 Isolated as a Group Lia LU See ometer Reference 2 0 20mA 1 0 10V 2 10V 0 10V T expandable to 7 2 Non Isolated O 20mA 2 Non Isolated O 20mA 10 or 0 to 10V RS485 Standard Ethernet IP Modbus TCP Ethernet lP Modbus TCP Modbus Ethernet IP Modbus TCP Modbus CanOpen ControlNet DeviceNet CanOpen ControlNet DeviceNet CanOpen ControlNet DeviceNet Profibus DP Profibus DP Profibus DP 6 12 to 24V DC Standard 6 24V DC Plus Start Interlock Standard 8 24 VDC Standard 6 120 230V AC Optional 6 120 230V AC Optional 6 24 VDC 120 230 VAC Optional All Programmable All Programmable All Programmable 15 Standard 200 Optional 16 Standard hundreds optional 2 Loops without Sleep 1 Loop with Sleep i
30. anded speed causing energy to be sent back to the drive The Line E ariamnaratinn Ta atirn allnw tha drivo tm cond that onara harb ta tha inr mrgninmnm ling cones Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 18 60 Material Handling Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Chain Conveyors A continuous loop chain used to suspend product and move it from point to point or through a process Diverter A moving arm or controlled rollers used to move a part or package from one conveyor to another conveyor or bin Palletizer A machine that places product in a specific pattern of multiple layers onto a pallet for storage transport or shipping Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Cooling Baking Conveyor A device for baking or cooling product on wire rack type material rather than a belt Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Hoist A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Crane A drum wrapped with cable or
31. cording to the number of drives in use Having a spares kit on site reduces the downtime of equipment and increases the avail ability of critical processes Start up services Using ABB s start up services you can trust that your drives are correctly commissioned and well tuned to their application ABB employs authorized professionals who have been thoroughly trained for their job Service Organization ABB has a service organization that spans the globe Contact your local ABB sales office for more information about our services Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 16 60 ABB Training ABB offers a variety of formal End User training programs from Classroom Lab training to Internet led programs using a web based Voice over IP system We also offer several CBT computer based training programming CDs to be used as basic drives training and programming Class schedules locations costs can be obtained or class enrollment can be done through our Drives website www abb us drives Sitemap Login amp A A Ak EP EP FA EP EP ABB in the United States Products amp Services Mews Center Careers Investor Relations ABB Group ABB Training ABB Drives Training New Berlin Wisconsin Home About us Low Voltage Drives ee tis Search Low Voltage Drives HVAC Drives ABB Drives Training is available to assist in improving your companys Indisa ness
32. d condition Closed loop offers the highest accuracy and performance Applications that involve multiple drives in a coordinated system often benefit from a common bus configuration Drives are connected via their DC bus rather than the AC line It allows energy to be shared between drives and reduces the number of components Applications that involve multiple drives or drives controlled by PLC or other supervisory device often require communications via a defined network Critical Avoidance Frequencies Some applications have mechanical resonance points that cause the mechanics shafts belts etc to oscillate These oscillations can rapidly cause mechanical failure Digital UO Dynamic Brake Each application has specific requirements for I O Digital I O is gen erally used to control the drive Start Stop Jog etc and annunciate the drive status Specifies the amount of base speed that the speed reference is reduced when at full load torque Use the droop function to cause the motor speed to decrease when an increase in load occurs Applications that require rapid deceleration or quick stops can re generate energy back to the drive Adynamic brake dissipates this energy through a resistor as heat A 4 Quadrant Drive A drive with programmable times sufficient for the ap plication A drive with multiple inde pendent accel decel times A drive with sufficient num ber and type of analog I O A dri
33. dard Built in brake chopper up to 15Hp Start up Assistants These asssistants include Diagnostic Maintenance Start up PID Controller Real time Clock Serial Comm Drive Optimizer DriveWindow Light Programming tool Relay output extension module Pulse Encoder interface 115 230V Digital Input Interface NEMA 3R enclosure option Flange Mounting Kits Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD ABB Drive Family Descriptions ACS800 Adjustable Speed AC Drives a LLI LY UU Da E B wmm D C I CNN k J la T Common technology for different applications One of the main benefits of the ACS800 series is a wide range of drive products with common technologies This includes Start up Assistant Adaptive Programming and DTC common user and process interfaces software tools for sizing commissioning and maintenance and common spare parts Premium Technology Direct Torque Control The heart of the ACS800 is DTC Direct Torque Control It s a first class motor control system The consistently excellent performance of the ACS800 guarantees that the drive is not the limiting factor in your process DTC technology is well provenin various applications and demanding environments guaranteeing the high reliability of the drive Start up Assistant ABB AC drives have always been top of their class in user friendliness This product series brin
34. dards Low Harmonic Drives Available from 10 to 125 Hp in a NEMA 1 wall mount drive and from 75 to 2800 Hp in a NEMA 1 or NEMA 12 cabinet drive ABB s ULH drives meet IEEE 519 1992 at the drive s AC input terminals Regenerative AC Drives Available from 10 to 125 Hp in a NEMA 1 wall mount drive and from 75 to 2600 Hp in a NEMA 1 or NEMA 12 cabinet drive Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD Direct Torgue Control Technology DTC Technology key in the ACS800 family Direct Torgue Control is an optimized motor con trol method for AC drives that allows direct control of all the core motor variables This opens up AC drive capabilities never before realized and offers benefits for all applications What is Direct Torgue Control Direct Torque Control DTC is a revolutionary motor control method for AC drives which allows accurate control of both motor speed and torque without pulse encoder feedback from the motor shaft down to zero speed In DTC stator flux and torgue are used as primary control variables The motor state calculations are updated by the high speed digital signal processor at 40 000 times a second in the advanced motor soft ware model Due to the continuous updating of the motor state and the comparison of the actual values to the reference values every single switching in the drive is determined separately This feature will always produce the optimal switch
35. e following guestions which torgue is reguired Pk PON TERN FEE EI Zero Torque required Rest Does Reversing Cause Regeneration If yes ask the following questions High Intertia load Flywheel etc Is the Environment abnormal If yes ask the following questions Ambient Temperature Relative Humidity Location Indoor Outdoor etc f Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 6 Blown Molding Centrifugal Pumps Injection Molding Blown Film Cooling Baking Conveyor Positive Displacement Pumps Centrifugal Fan Pump Induced Draft Fan Punch Press Basic Questions Motor Type AC or DC Motor Voltage chile Accel Hp or kW Desired Decel Time Motor Rated FLA l l Environmental UI Amps DR oo a e wnawn Distribution System Oil ii EM Voltage Other Frequency Phase Im Additional Questions DC Motors ONLY Field Voltage Field Current Motor NEMA Design A B C D E Motor Rated Torque Ft Lbs Motor Service Factor Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb it For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long A ae HD See reverse side for additional guestions PRA ED up Sold by AA Electric 1 800 237 8274 e www A Aelectric com HEUL Conditional Ouestions
36. ery while the drive users see only parameters relevant for the application For the drive distributor installer and user utilizing the FlashDrop tool improves safety at work FlashDrop DrivePM PC software PC software DrivePM Drive Parameter Manager is included in the FlashDrop package With DrivePM the user can create edit file and copy complete sets of parameters for different drive applications The parameter sets can be named descriptively which helps in identifying the correct file FlashDrop MFDT O1 package includes e FlashDrop tool e DrivePM software CD rom User s manual hardcopy and PDF RS232 cable for connection between PC and the FlashDrop tool Battery charger Compatibility with ABB drives The FlashDrop tool is compatible with the following ABB drives ACS150 v1 31b e ACS350 v2 41a e ACS550 v 3 11a May 7 2007 R1 R6 frames e ACH550 v 3 11a May 7 2007 R1 R6 frames Sold by AA Electric 1 800 237 8274 www A Aelectric com LVD PHPGO1U EN REVD Service Products 15 60 To reduce the total cost of owning ABB drives and to maximize their availability ABB offers the follow ing services ABB maintenance services ABB maintenance services ensure optimal opera tion of your drives and extends their useful life On site spares kits On site spares kits contain the most critical spare parts for your AC drives The contents of the kit can be chosen ac
37. gs a whole new meaning to user friendliness Thanks to the Start up Assistant the commissioning and tuning of a high performance drive could not be easier 10 60 Adaptive Programming The ACS800 goes one step further compared to normal parameter programming with the addition of Adaptive Programming It is like having a small PLC inside your drive Adaptive Programming needs no additional hardware or software but is always there when needed Integration and Compact Design Anything that is required from an AC drive like EMC and harmonic filters is inside the drive so no extra space or cabling is needed Furthermore there is always space inside the ACS800 for three option modules for I O extensions fieldbuses pulse encoder interface or a PC connection Flexibility The ACS800 family is a fully configurable product line lt allows the customer to choose what they need and want The AC S800 is avialble in a number of packages and configurations Standard Module Drives 1 to 600 Hp Designed for efficient installation in user supplied enclosures and offer the most cost effective solution for performance drives Standard Wall Mount Drives 1 to 200 Hp Available in NEMA 1 or NEMA 12 enclosures and ready for installation right on the factory floor Cabinet Drives 100 to 3000 Hp Available in NEMA 1 or NEMA 12 enclosures Available with hundreds of option combinations these drives are built to your order and stan
38. his algorithm maintains a constant magnetizing flux cur maximized rent from zero to base motor speed The output voltage is increased proportional to load Automatic or manual tuning identifies Key motor parameters including IR drop and nominal flux current allowing auto matic voltage boost at low speeds proper flux current maintenance Direct Torgue High performance applications often reguire precise torgue control A drive with ABB s Direct Control DTC at any speed and often in the face of power dips load changes and Torque Control DTC tech other transients They require excellent dynamic response and World nology Class torgue regulation This control may have to be exercised with out the use of an encoder on the motor Regulation Type Applications that depend on accurate speed to accomplish the task A drive that regulates speed require a drive that can control or regulate speed to the needed accuracy Methods include open loop slip compensation and encoder feedback Torgue Applications that depend on accurate torque to accomplish the task A drive that offers this motor reguire a drive that can control or regulate torgue These applications control method when torgue typically control tension or force to produce a high quality product control is reguired The motor slip plus magnitude and phase angle of the output current are controlled to produce the commanded torgue Slip Compensation A squirrel cage motor slips u
39. ing combination and can instantly react to dynamic changes such as load shocks or power interruptions In DTC there is no need for a separate voltage and freguency con trolled pulse width modulator Flux Optimizing ON OFF Flux Braking ON OFF 11 60 Unequalled motor speed amp torque con trol Open loop dynamic speed control accuracy matches that of AC drives using closed loop flux vector control The ACS800 delivers static speed control accuracy of 0 196 to 0 590 of nominal speed more than adequate for most industrial applications In applications reguiring even more precise speed regulation an optional pulse en coder can be used With an open loop torgue step rise time of less than 5 milliseconds com pared to over 100 ms in AC drives using sensor less flux vector control the ACS800 AC dive is unbeatable DTC PWM TORGUE TORGUE TIME TIME o a DI Lu DI Lu o o o o TIME TIME Flux Braking Normal Ramp SPEED Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD ABB Drive Family Descriptions DCS800 Adjustable Speed DC Drives The latest technology on a proven platform The DCS800 DC industrial drive is the latest drive from ABB combining the newest control technology with a thyristor power platform that has been factory proven all over the world The DCS800 boasts a wider power range than any other DC drive on the market The hardware and software are de
40. ith cable or rope used to raise and lower loads vertically by rotating the drum Includes gantry operation to move the load laterally Sold by AA Electric 1 800 237 8274 e www A Aelectric com 33 60 LVD PHPGO1U EN REVD Automotive Drive Features Reguired o y epp ppp ELE wes 1 11111111 o AAA A E AAA ED e d Ds ES ues DulA 4 4010JN Duiuuids e 0 128uu0928H Ll lt gt bo AA O Ed FEE A SS a sees 1111111 o O ESO O EC O O O O CI E bL 0 AE A EE EI A A A A A A A aaa e AS AA Syoo g uonouny MARA mee Ia fs gt gt ESSE ESTE ES ESI ERES IG DRESS SS ESSE RE EE CINES UR blllll DD ux EE ES A A AA DEN ESI ESSEN AA ovat gt gt gt gt gt gt gt gt ES AA MESS wio O ECO os CR s EES E ee PP O O O ES ES SSES CI E E oo A A O A A A SO es E EOS S9 PM 999d 1999Y ejdniniw e geio9jes ls tot b b b b b LL Lb A s LR fe Ss d C J es AA A A SS 0oneieuaBeu eur ein 2 Speed Torque Torque Speed Torque Torque Torque Speed Speed Speed Speed Torque Torque ed 041002 Joo V Hz FV DTC or DC FV DTC or DC FV or DTC FV DTC or DC V Hz V Hz or SV V Hz or SV FV DTC or DC FV DTC or DC 100 1 IO SV DTC TE ISEE o DTC or Speed amp ECE Ee Rs a Lnd c E T 5 D a E E o Y a o alo o le KA O c EIS o o E gt o po i Olmo LL ole o o 0c gt
41. ive offered in the correct enclosure and environmental ratings f yes continue to step 8 The drive you choose must be available in an enclosure style that will withstand the application s environment It also must produce the reguired current at the application s altitude and ambient temperature If no go to step 5 Does this drive have the features needed to meet the application s demands If yes continue to step 9 The drive you choose must have a feature set that matches the application It also must have sufficient hardware I O feedback If no go to step 5 communications etc to perform the application Does this drive have the motor control performance to meet the application demands If yes continue The drive you choose must be able to produce the needed torque at the necessary speeds lt must also be able to control speed and torque depending on the application requirements If no go to step 5 Congratulations The ABB drive you have chosen has the features and performance needed to have a successful application As the leading supplier of adjustable speed drives ABB can help in nearly any drive ap plication Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 44 60 Application Questionnaires The following pages provide detailed guestions based on specific applications Each of the seven guestionnaires are designed to be removed from this book photocopied and taken to
42. m derate 2000m 2000m 1000m 1000m derate 2000m 2000m 1000m 1000m derate 2000m 2000m Rated Power Operating 20 to 40 C 10 to 40 C 10 to 40 C Bild up to 50 C derate 1 1 C up to 50 C derate 1 1 C up to 50 C derate 1 1 C The ACS50 will be replaced by the ACS55 in November 2007 25 Hp 480V 10 Hp 240V in December 2007 Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 5 60 ACS550 ACS800 DCS800 Internal through 15Hp Internal n Standard through 25Hp Optional External Brake Unit Optional Internal Chopper through 600Hp DD NN bet Internal Optional 2nd Environment Internal 1st Environment Optional 1st Environment Optional External 100 200m without Choke 100 200m without Choke Any length is managable May be limited by A TA 350m with Choke o 350m with Choke feedback cable wg mue o 80H 0 000 V Hz Sensorless Vector V Hz and Direct Torque Control and Flux Vector exceeds Flux Vector performance SHOE orsi geg vel eur MTOM Lentes 150 for 1 minute 150 for 1 minute a 18096 for 2 seconds 20096 for 10 seconds 150 for 1 minute Static Accuracy Static Accuracy 209e of Motor Slip Open Loop 10 of Motor Slip Open Loop 005 nominal speed with encoder Dynamic Accuracy Dynamic Accuracy 0 1 nominal speed with tachometer lt 2 sec with 100 Torque Step Open Loop lt 1 sec with 100 Torque Step Open Loop 0 4 Open Loop 0 5 Open Loop o 0 1 Closed Loop
43. m an AC drive Below are brief explanations of those features Feature Explanation 4 Quadrant Line Regeneration Some applications have significant inertia that overhauls the motor or layouts that allow gravity to accelerate the load faster than the commanded speed causing energy to be sent back to the drive The Line Regeneration feature allows the drive to send that energy back to the incoming line supply The drive can control the rate of acceleration and deceleration of the motor and load These features control the amount of time the drive takes to increase or decrease the output during speed control Long Accel Decel Selectable Multiple Accel Decel Rates Analog I O Closed Loop Communications The drive can control multiple independent rates of acceleration and deceleration for the motor and load These features control the amount of time the drive takes to increase or decrease the output during speed control Each application has specific requirements for I O Analog I O is gen erally used to read process signals and output signals proportional to drive status Analog I O is generally Voltage 0 10V or Current 0 4 20mA The type and number required by the application must match the drive Applications often require a precise measurement of load speed Typically an encoder is mounted to the motor shaft and its signal is used to indicate shaft speed The drive can then adjust its output to the desire
44. m maintenance is considerably improved reducing operational expenses Sa Es r ALE FPa amp 01 el Ki DX a TT Features Industrial Ethernet Protocols e Modbus TCP e EtherNet IP e Ethernet ACS800 DDCS PROFINET Future 2008 Fieldbus Protocols e ControlNet e CANopen e DeviceNet e Modbus e Profibus DP Industrial Ethernet amp Fieldbus modules are designed to application protocol specifications Drive Control Through the selected protocol adapter it is possible to send control commands start stop run enable reset control ramp generator speed or torque reference PID reference etc to the drive Drive Supervision A set of drive parameters and or actual signals torque speed position current etc can be selected for cyclic data transfer Diagnostics Accurate and reliable diagnostic information can be obtained via the drive alarm limit and fault words reducing the downtime of the drive and the manufacturing process e LE P y nh p E hm xp a La a FU Mr a e ABRE a E o uim es e pee Kp E LEES pe E D ez e PI p i 15 ue zt Ege 1 ga z J am z UU Ee LS 3 a Cj mm e F a F cm e A zt KS A eg P F eg a e Si e Ld m HE z xa ia ca E PF a mr WE c6 FR mi ec al F SE L Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD FlashDrop MFDT 01 The new
45. mance EXPIANATION EE 38 Dive Solem studio ee mme Tea EEN 42 DO OO ee VC 44 A rm T P LT Ai SR E E MN MANO WWII WANN Wm lidd Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 4 60 ABB Drive Feature Comparison A mH T Ffr 147 wen sd E p he ME E de LUT Se LL HH HULL T E La LE 2 i ACS55 ACS150 ACS350 Power Dynamic Brake Internal Chopper Standard Internal Chopper Standard EMC Filter Optional Internal 2nd Environment Internal 2nd Environment Maximum Motor Lead Length 30 75m 30 50m without Choke 30 50m without Choke ODE 100m with Choke R1 R2 100m with Choke Maximum Output Frequency 130Hz BO0H BO0H Motor Control V Hz Sensorless Vector Overload Toraue S e S 15096 for 1 minute 150 for 1 minute 150 for 1 minute 19092 tor 2 seconds i Static Accuracy SEE lee TIEN cir 20 of Motor Slip Open Loop 3 5 Open Loop 0 596 Open Loop Dynamic Accuracy lt 290 sec with 10096 Torque Step Open Loop Torque Regulation o q g N A N A 0 5 Open Loop 0 1 Closed Loop Supply Voltage Ratings 200 240V 19 200 240V 39 200 240V 19 200 240V 39 he MO ODD 380 480V 39 380 480V 39 Horsepower Ratings 1 4 to 3Hp 1 2 to 5Hp 1 2 to 15Hp 2 Environmental Available Enclosure Types IP20 IP20 NEMA 1 IP20 CS NEMA 1 Rated Rated Operating Altitudes Altitudes 1000m 1000
46. mines the amount of protection the drive requires Elements such as dust moisture rain and others can damage an improperly selected drive enclosure The environment in which the drive must operate may have excessive ambient temperature Foundries steel plants and other applications can often have operating ambients that exceed the drive rating The type of user interface in an application often determines the ease of use and accuracy of performance The clarity of data and ease of programing make the operation better A drive rating plus derating to match the application A drive that meets the desired standard with either internal or external filters A drive with the needed IP or NEMA rating to protect itself from the environment A drive whose standard or derated power rating meets the need even in the higher ambient temperature A drive with an operating panel that provides ease of use and precise drive status data Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD Drive Selection Guide Flowchart Process Identify the Application Use the charts that start on page 16 to help identify the type of application and the likely demands of the drive Gather the load data system inertia reguired accel amp decel rates min and max speed overload requirements etc The Drive Application Questionnaires that start on page 42 can aid you in gathering this information This informati
47. nder load To compensate for this the A drive that provides adjust freguency can be increased as the motor torgue increases able slip compensation Speed Range All applications operate over a given speed range defined as the ratio A drive that can produce the of maximum continuous speed to minimum continuous speed and is needed torque and speed expressed as 10 1 100 1 etc torgue regulation accuracy over the reguired speed range Torgue Proving Some applications like cranes hoists and elevators use mechanical A drive that provides torque brakes to hold the motor and driven machinery stationary while the proving drive is stopped Prior to the release of this brake the drive senses adequate current supplied to the motor to prevent dropping the driven machinery when the mechanical brake is released Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 41 60 Drive Features and Performance Explanation continued Other Factors to Consider Altitude EMC Filter Enclosure Rating Operating Temperature Programming Interface All drives are rated for specific altitudes Higher elevations may require derating from the standard rating because of thinner air and subsequent loss of cooling Many applications must meet local national or global noise standards so they do not interfere with other equipment EMC filters aid in meet ing these standards The application s environment deter
48. ns which torgue is reguired Pk PON TERN FEE EI Zero Torque required Rest Does Reversing Cause Regeneration If yes ask the following questions High Intertia load Flywheel etc Is the Environment abnormal If yes ask the following questions Ambient Temperature Relative Humidity Location Indoor Outdoor etc f Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 2 Chain Conveyor Rotary Kiln Extruder Sugar Centrifuge Basic Questions Motor Type AC or DC Motor Voltage a Accel Hp or kW Desired Decel Time Motor Rated FLA l Environmental UI Amps rec e wan Distribution System Oil a MEE Voltage Other Frequency Phase Im Additional Questions Motor NEMA Design A B C D E DC Motors ONLY Motor Rated Torque Ft Lbs Field Voltage Field Current Motor Service Factor Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb ft For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long Can it Start Fully Loaded A nb LD See reverse side for additional guestions PF W Hz Hz Sold by AA Electric 1 800 237 8274 e www A Aelectric com AQUA ANN Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor
49. on can often be determined by the performance of the existing motor Gather the motor data rated torque HP kW Volts insulation class speed etc Whether an existing motor or a new motor is being used the motor information is critical to choosing a drive The Drive Application Guestionnaires that start on page 42 can aid you in gathering this information Does the motor meet or exceed the application requirements The data gathered in Step 3 must meet or exceed the data from Step 2 This assures that the motor can produce the torque speed and power required to do the application Choose a drive Match the data gathered in Steps 1 3 against the chart of drive features on pages 4 7 Select a drive that meets the motor requirements and has all the software features needed to do the application 42 60 Action Continue to step 2 Continue to step 3 Continue to step 4 If yes continue to step 5 If no replace the existing motor with a new motor and return to step 3 Continue to step 6 ACS55 DER ACS350 ACS550 e0 DCSS00 Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 43 60 Process Action Is the drive offered in the correct HP KW Amp rating If yes continue to step 7 The drive you choose must be able to supply the necessary cur rent to the motor to produce the torgue reguired This includes If no go to step 5 normal and overload conditions Is the dr
50. otor NEMA Design A B C D E Motor Rated Torque Ft Lbs Field Voltage Motor Service Factor Field Current Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb t For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long LEL voter atonal cues A UD ED See reverse side for additional questions PRA ED up Sold by AA Electric 1 800 237 8274 e www A Aelectric com Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame Years Motor Manufacturer Is the motor synch speed something other than 1500 1800 RPM If yes ask the following questions What is the motor name plate max safe speed RPM Is the drive less than 5HP and are there voltage spikes on the line If yes ask the following questions Distance Distribution Trans Distribution System Available former to Drive Ft Short Circuit Amps AIC Amps Is the customer unsure whether the chosen drive is the correct size If yes ask the following questions System Inertia if known Lb Only if customer has not calculated reguired torgue Ft horsepower Reversing Only if customer has not calculated reguired torgue horsepower Does the application run at very low or very high speeds less than 15 RPM or more than base speed If yes ask th
51. ou AC and DC contactor control e DC breaker control Motor brake control Motor temperature monitoring Ramp stop DB stop and torque limit stop Field weakening Field heating field economy Field reversal Two motor control Master Follower operation 12 pulse operation Flying start Drive position display Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 13 60 Industrial Ethernet amp Fieldbus Control ABB LV Drives provide connectivity to major automation systems The easy to install plug in communi cation adapter allows for connectivity to traditional fieldbus protocols and industrial Ethernet protocols As a result of the wide range of communication modules your choice for an automation system be comes independent of your decision to use first class ABB AC drives Benefits Capital Expenditure Savings Cabling Substituting the large amount of conventional drive control cabling with a single twisted pair reduces costs and increases system reliability Machine Commissioning The modular machine configuration allows pre commissioning of single machine sections and provides easy and fast assembly of the complete installation Machine Expansion Serial communication simplifies the latest trend of modular machine design enabling expansion of the installation at a later stage with little effort Operational Expenditure Savings Process control and syste
52. r Reversing Only if customer has not calculated reguired torgue horsepower Is the Environment abnormal If yes ask the following guestions Ambient Temperature EE Relative Humidity Location Indoor Outdoor etc EE Contaminants AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Application Questionnaire 4 Center Driven Winder Diverter Textile Machine Basic Questions Motor Type AC or DC Motor Voltage Hp or kW Motor Rated FLA Amps Distance Drive to Motor Feet Distribution System Voltage Frequency Phase I Additional Questions Motor NEMA Design A B C D E Motor Rated Torque Ft Lbs Motor Service Factor Motor Base Speed RPMs Type of Distribution System Distribution System Grounding Normal Torque Required Lb ft For how long Overload Torque Required Lb ft For how long Is Torque Required at Zero Speed For how long See reverse side for additional questions Desired Accel Time Desired Decel Time Environmental UI x Airborn Other DC Motors ONLY Field Voltage Field Current LEL AA ED ED el IT Sold by AA Electric 1 800 237 8274 e www A Aelectric com Conditional Ouestions Are you re using an existing motor If yes ask the following questions Motor Insulation Rating V Motor Frame Years Motor Manufacturer Is the motor synch speed something other
53. r units at fixed speed Function Blocks Some processes require some basic logic functions timers boolean A drive with internal func and or logic etc but are too small for a PLC or other logic control tion blocks that can be ler programmed to achieve the timer etc reguirements High Maximum Most applications operate at speeds at or below the motor rated A drive that has a high Freguency speed typically 1800 RPM 60Hz for the US and 1500 RPM 50Hz enough maximum fre elsewhere Other applications such as high speed grinders and wind guency to allow outputs ers need to operate at much higher speeds sometimes with special high enough to achieve the motors needed motor speed Long Motor Cable Motors are rated by the manufacturer for the voltage resistance of the A drive that has the lowest Length insulation system If this insulation system voltage is too low voltage dv dt or long cable mode of reflection from the drive could cause motor failure This is particularly operation important if the motor is a long distance from the drive and if the motor is an older motor being retained for the application Mechanical Brake A mechanical brake is used for holding the motor and driven machin A drive with mechanical Control ery at zero speed when the drive is stopped or not powered brake control Overload Torgue Applications may reguire varying degrees of overload capacity for A drive that has sufficient starting
54. roportional to speed Converting A machine used to change the shape or size format of materials such as slitting embossing and laminating Web Handling A machine that transports and or stores web materials It may also involve additional web processes such as coating and drying Chipper A machine that uses large blades to chip logs into smaller pieces for use in making pulp Sold by AA Electric 1 800 237 8274 e www A Aelectric com 37 60 LVD PHPGO1U EN REVD Pulp and Paper Drive Features Required ad uonejnbay oDuey poods FIF Bui o4g anbio edel ues Gui 4010JN Duiuuids e 0 19ouuoo2oM4 Tr yBnoJy oplH sso J9MOd MEN uonejnDou uonisog Pf J bb A EA ES enbJo peoyiano dl gt gt 03002 oyeug eoiueuo9JN PPDA y 6ua7 ajgeo Jojoyy Duo Y EE A AS EE oo dama pues Ys esuodsoM oiueu Aq Reese sea essor Es E ES ST app selouenbei g eouepioAy 2911119 ES wee pb ESAS e SSS oe ES SS se eM 9999 1829Y o dn njN eJjge129jos Por gd ese Ib uoneuouoDoM eur JUBJIpeno y O TD a s D Le O O ad 031002 JOJO 5 a 5 8 gt ol gt e Qo o E O Web Handling Flow Pumps Converting Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 38 60 Drive Features and Performance Explanation The applications listed on the previous pages generally reguire specific performance and features fro
55. rs and lower loads vertically by rotating the drum Some examples include screw compressors and Includes gantry operation to move the load positive displacement blowers laterally Sold by AA Electric 1 800 237 8274 e www A Aelectric com 27 60 LVD PHPGO1U EN REVD Consumer Goods Speed ad uonejnbay H ad 031002 1010 A V Hz FV DTC AI or DC a FV DTC EISE FV or V Hz or E OBE uiA04d enbJog uu uolesusdwoy due SiS Le Bui 1010 Duiuuidg e 01 joauuosay Tn A ned D DN uolyeinBay uorisog Pf Y NS EA ES eee AAA 043002 exeJg e9iueuUo9JN AAA y bua7 ejgeo 4010JN Duo sts gt l gd gd ots AAA EESTI ES E sy20Jg uonounJ l bb d d gb o A A AA Eu EE EE Positive Displacement p ydy y D e o ES Compressors esuodsay oiueuAc EEN ER gt gt gt le E ES A EU U E A E A si A O A sel pllllilll_ wo TE UR E Y Y Y Y Y Y Y Y Y Y v 100 FV DTC Torgue or DC SV or Punch Press rj ppp plop pl lol pese e DTCor Speed amp v v v v Crane ELE EL ELI ee EEE E EE Center Driven Winder SA A TT TT e e persos joe er ps ls fs ps gt gt EE A EH ES sea gt fst gt gt gt gt o u c E D a OI E O o ol o alo 07 O c E X EIS D a gt Wi Le Si S SiS El amp g s o c E s e wsih so 2lo z o 2 o oo Q Ol gl z E Ss o 2 0 O O N HI ll Ole gt 9 s 3 2 3 8 e
56. rs used to mix ingredients including making dough Centrifugal Pumps Typical types include influent effluent and booster Positive Displacement Pumps Including metering and chemical feed pumps 22 60 Centrifugal Compressors Air and gas compressors are two examples Positive Displacement Compressors Some examples include screw compressors and positive displacement blowers Center Driven Winder A spool used to wrap up web or wire at the end of a process Hoist A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Screw Compressor A machine with an auger shaped shaft used to compress a gas Crane A drum wrapped with cable or rope used to raise and lower loads vertically by rotating the drum Includes gantry operation to move the load laterally Sold by AA Electric 1 800 237 8274 e www A Aelectric com 23 60 LVD PHPGO1U EN REVD Speed Torgue Speed Speed Speed Torgue Torgue Torgue Torgue Speed Speed Speed Speed Speed Speed Speed Speed Torgue Torgue Speed amp O O O O i O O N EO N N n JEOTEOTLS E O O O O ed 01JUO 40 0JN aa I nanjan hg aa 58 SE No T a N gt Gs Aa oo gt 5 gt 5 gt n O gt 5 as SUA gt gt gt 51 gt 5 e di a mea ol Se SA RE LE ASES ClO EE T e Bess See E ES ES del aid cd E E E E A E IE ES E ES ES ESTEE ES IE EE Ee EH ae 0 00 E O O E O TT O O ESO CO CO E E bL p A A A A S
57. s of small AC induction motors is ai desired wT hhh L4 5 d cc AP wi i er gt i 2e a SMM Z Typical Applications The ABB ACS55 Component Drive can be used in a wide range of industries Typical applications include pumps and fans as well as constant torgue applications such as material handling The ABB ACS55 Component Drive is ideal for those situations where a low cost easy to install and operate product is needed ACS150 Adjustable Speed AC Drives The ABB ACS150 component drives meet the requirements of OEMs system integrators and panel builders This drive device is a component that is brought together with other components The drive is stocked and the number of options and variants are optimized for distribution Typical Applications The ABB ACS150 component drives are designed to meet the reguirements of an extensive range of machinery applications The drive is ideal for food and beverage material handling rubber and plastics and woodworking applications 1 The ACS50 will be replaced by the ACS55 in November 2007 8 60 Features Include Fast set up Compact size and slim shape DIN rail mounting Automatic switching freguency up to 16 kHz DriveConfig Kit configuration of unpowered drives Highlights 0 25 to 0 5 Hp 120V 0 25 to 3 Hp 240V Protected Chassis IP 20 UL cUL C Tick GOST R and CE approved Coated boards as standard
58. signed with you the user in mind Special features make installation and configuration simple and allow you to customize the application to your needs Start up Assistant The Start up assistant is part of the standard DCS800 DC drives software package lt guides you through the commissioning procedure either through the control panel or with your PC using DriveWindow Light It is multilingual requests data with clear and plain text messages and sets the required parameters to your needs 12 60 Adaptive Programming Adaptive programming gives you the ability to customize the drive to your needs without adding more hardware Change how a digital output works modify speed or torque reference or filter an analog input all these things are possible You program the drive with the control panel or you PC using DriveWindow Light Sixteen function blocks are available lf more are required Control Builder which uses compact flash memory is available with expanded capacity Macros DCS800 drives are equipped with macros to cover the most frequent parameter settings macros are pre programmed parameter subsets The functions of inputs and outputs and elements of the control structure are set up by downloading the macro Macros will configure for basic operation torque control manual auto manual motor pot and motor pot operation Additional Features Use one or more of the following features to make the drive work for y
59. t oxeJg sd O I sol2uonbou g eouepioAy Jeo suomneoiunuluoo ES doo peso 5 ES O I Bojeuy EM sejeMu eoed 1899Y ejdn nJN ejgeioejes 99921 jeooy Duo Belt Conveyor Auger Conveyor HATE Induced Draft Fan Beater Type Mixer Centrifugal Pumps Positive Displacement Crusher Pulverizer Rotary Kiln Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD Rubber and Plastics Belt Conveyor A device for moving product from one place to another using a continuous belt rotated by rollers on each end Chain Conveyors A continuous loop chain used to suspend product and move it from point to point or through a process Auger Conveyor A screw in a confined trough or tube used to move material by rotating the screw In some cases the auger is also used for mixing or cooking Induced Draft Fan A centrifugal fan that creates suction on the outflow end of the process drawing air to the inflow Centrifugal Fan Pump A fan or pump whose load characteristics vary proportional to speed Extruder A machine used to shape a material by forcing it through a die Blown Film A machine used to shape a material into a thin sheet by blowing it through a die Injection Molding A machine that is used to shape a material by injecting it into a mold Blow Molding A machine used to shape material by blowing it into a mold Beater Type Mixer Machine with large beate
60. there were DC drives and DC is still the most economical solution for many applications ABB DC drives and motors are used worldwide We are the industry leader Our newest DC drive the DCS800 combines the newest control technology with a proven power platform We design our drives with innovations and features that make DC technology easier than ever before The DCS800 s simple interface and rich feature set allow you to commission your drive guickly and adapt it easily to your specific application kb X S gt I hd kb N N S it Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 3 60 Table of Contents ABB Drive Feature ComparisOlNltid e eege 4 ABB Drive Produc Tele e EE 8 AE 8 PG cu O O O O O YR WW Y NR MN 8 Gee OCU ees eid og AN a A Y Y a 9 Ee EE Y a eo 9 eii 0 E 10 Direct Torgue Comm olmechmelogy soe a EE 11 A o ee au SS ees o Ate E O aR a od do 12 enemel ano FATER o 11100 EE 13 EA ss A 14 SX VLIOS Poo EE 15 EE Urs EE 16 Alcan Coso A 17 Material Hene ine EE 18 MIRISE mr CCE uu EE 20 Ri an oo 22 POSE ana Loro e AP 24 o E EE Ee 26 TERIS a mn A a TD GYN PA RY FF 28 Aaa PPP TNA RW AH RR WR Y RY 30 Py OCIO Ve o EET 32 OL EnG Coe mec X E A eee ee 34 rule anel A POE OE A summer cereu nero nena anna r mature au duenu mann euesnnm 36 I UN ne rTor
61. ve with feedback capa bility either as standard or as a plug in option card A drive that has the DC link terminals available and have been tested for com mon bus A drive that has a standard or optional connection to the desired network A drive that through pro gramming can assure that these critical speeds are skipped over and avoided A drive that offers sufficient UO and needed flexibility to perform all reguired func tions This function is normally associated with master fol lower application When re guired a drive that provides master follower firmware must be specified A drive that has an internal DB chopper and connect able resistor or has an external DB kit Sold by AA Electric 1 800 237 8274 e www A Aelectric com LVD PHPGO1U EN REVD 39 60 Feature Explanation Dynamic Response High performance applications often demand nearly instant response A drive that meets the to changes in speed or torque commands or input status changes response demands The higher the dynamic response the more capable the drive is in meeting these demands Fan Pump Control Many fan or pump installations have a wide spectrum of flow varia A drive with built in Fan tions These include water and sewage systems process and other Pump Control software industrial applications Excellent flow control can be achieved by using a variable speed drive on one fan or pump and using the drive to control othe
62. ves The ABB ACS550 standard drive is simple to buy install configure and use saving considerable time The drive has common user and process interface with fieldbus common software tools for sizing commissioning maintenance and common spare parts Typical Applications The ABB ACS550 is ideal for those situations where there is a need for simplicity to install commission and operate and where customizing or special product engineering is not required Features Include Easy installation Trouble free start up e Intuitive operation e Sensorless Vector Control 1 25 Hp 480V 10 Hp 240V in December 2007 9 60 Highlights e 0 5 to 5 Hp 240V 0 5 to 15 Hp 480V FlashDrop v2 41a see page 14 Unified height and depth Coated boards as standard e UL cUL C Tick GOST R and CE approved RoHs verify label e NEMA 1 Kit DriveWindow Light Programming tool e NEMA 4X IP66 keypad cover mounting Pulse Encoder interface Potentiometer with Start Stop and Forward Reverse switches Pulse train frequency input Highlights Advanced control panel permitting intuitive operation Patented swinging choke for superior harmonic reduction Built in 1st environment EMC filter Built in Modbus with optional internally mounted fieldbus adapters available UL cUL listed and CE approved 600V product is CSA only FlashDrop v 3 11a see page 14 Coated boards as stan

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