600W User Manual
Contents
1. 7 e o O q AC Terminal GFCI OUTPUT INPUT OUTPUT REMOTE q smal it N N L CONTROL RATE RAS eg a A 4 12VDC Remote Control WARNING Wiring Diagram q When the AC input terminal is hardwired to shore power j the plug of AC input cable will be energized special WARNING Remote Customer 3 On Off N i switch installed option attention should be paid to this to avoid electrical shock The rated current of remote control terminal is 0 5Amp over current may damage the inverter Thus it must be protected with an appropriate DC fuse the suggested value is 1 Amp Es Es CAUTION The commands from remote control and switch panel will override each other Only when both of them are turned off will the inverter be powered off ES PS a oa ey Ultimate Power LLC www upinverters com 2 4 Features High overload ability up to 300 rated power Low quiescent current Intelligent battery charging Powerful charge rate up to 25Amp selectable from 10A 25A 10 ms typical transfer time between battery and AC guarantees power continuity Smart 12Vdc remote control Multiple controlled cooling fan 2 5 Electrical Performance Smart Power Series is equipped with a multistage battery charger The Smart Power Series inverter has a very rapid charge current available and the max ch2. C T gt 80C 100 CHARGER 1 lt 25 225 OFF CURRENT 25 lt I lt 50 1 lt 15 or 1 gt 50 50 I gt 50 I lt 40 100 LOAD Percentage Load lt 30 Load gt 30 OFF INV MODE 30 lt Load lt 50 Load lt 20 or Load gt 50 50 Load gt 50 Load lt 40 100 Allow at least 30CM of clearance around the inverter for air flow Make sure that the air can circulate freely around the unit Fan noise level lt 60db at a distance of 1m 12 Ultimate Power LLC www upinverters com 3 Installation 3 1 Location Follow all the local regulations to install the inverter Please install the equipment in a location of Dry Clean Cool with good ventilation Working temperature 10 C to 40 C 14 F to 104 F Storage temperature 40 C to 70 C 40 F to 158 F Relative Humidity 0 to 95 non condensing Cooling Forced air 3 2 DC Wiring It is suggested the battery bank be kept as close as possible to the inverter In case of DC cable longer than 1m please increase the cross section of cable to compensate for a drop in voltage and DC ripple A WARNING The torque rating range for DC terminal is 18 24NM 13 18 pound foot and the suggested torque rating 1s 20NM 14 8 pound foot Over torquing may cause break of bolt A WARNING In the event of reverse battery polarity the unit could be totally destroyed which is not covered under warranty A WARNING The inverter contains capacitors that may produce a
3. full voltage 120Vac When there is no load or less than 12 watts detected the inverter automatically goes back into search mode to minimize energy consumption from the battery bank A CAUTION The commands from remote control and switch panel will override each other The inverter will remain in standby mode reduce output voltage to 0Vac if only one of them is turned off the idle consumption is 60W Only when both of them are turned off will the inverter be powered off 2 9 Protections The Smart Power Series inverter is equipped with extensive protections against various harsh situations faults These protections include AC Input over voltage protection AC Input low voltage protection Low battery alarm High battery alarm Over temperature protection Over load protection Short Circuit protection 2 10 Remote Control Apart from the switch on the front of the inverter the remote control terminal on AC terminal will also enable users to start the inverter If the remote control terminal is connected to a positive 12Vdc source together with the power switch the two will be connected and operated in parallel Ultimate Power LLC www upinverters com Whichever first switches from Off to Power on will it power the inverter on If the commands from the two conflict the inverter will accept commands according to the following priority Power on gt Power off Only when both are turned to Unit Off position
4. the inverter will be powered off 12Vdc Remote Control Wiring Diagram A WARNING 7 TESS Remote The rated current of remote control terminal is Customer On Off 0 5Amp over current may damage the inverter installed sieh Thus it must be protected with an appropriate DC option fuse the suggested value is 1 Amp A WARNING Connecting this wire to chassis ground will cause damage not covered under warranty GND 12VDC Battery The remote switch should be single pole single throw with at least a 1 Amp rating The wire used should be at least 18 gauge 2 11 LED Indicator Audible Alarm Picture below is the front panel of LED display of inverter information of battery mode and AC mode will be shown on it 10 Ultimate Power LLC www upinverters com Working Status Alarm Notes Buzz once AC Mode off off off on off off after switched on Blink Bulk Charging AC Mode ot A off on off off Off Absorb Charging Of AC Mode off on off on off off Float Charging Off AC Mode on off off on off off Blink Off Generator Model off off off 0 5se off off c Blink Blink Off Bulk Charging Generator Model off de se off sa se off off Blink Off Absorb Charging Generator Model on off p se off off Blink Off Float Charging Generator Model op off off a se off off Self diagnosin Blink Blink Off Bees off of
5. 0 1 20A Generator 1 1 0 25A Generator Note When the input power is from a generator it is suggested to configure the DIP switches according to Generator mode to guarantee best performance of AC charger 8 Ultimate Power LLC www upinverters com 2 7 Auto frequency adjust The inverter is designed with Auto Frequency adjust function The factory default configuration for 220 230 240V AC inverter is 50Hz and 60Hz for 100 110 120VAC inverter While the output freq can be easily changed once a qualified freq is applied to the inverter If you want to get 60Hz from a 50Hz inverter just input 60Hz power and the inverter will automatically adjust the output freq to 60Hz and vice versa 2 8 Power Saver There are 2 different working statuses for this inverter Power On and Power Off When power switch is in Unit Off position the inverter is powered off When power switch is turned to either Power on position or the remote control terminal is connected to a positive 12Vdc source the inverter will be powered on Power saver function is to dedicated to conserve battery power when AC power is not or little required by the loads In this mode the inverter pulses the AC output looking for an AC load 1 e electrical appliance Whenever an AC load greater than 12 watts is turned on the inverter recognizes the need for power and automatically starts inverting and output goes from OVac to
6. O 11 00 Jane En eR PR OS eT eer 14 4 Troubleshooting Guide 0 0 cc ccc cece ccc cece cece cee A ORN E A N A 15 O 16 A A A O A Oe Son eee PO ee 17 Ultimate Power LLC www upinverters com 1 Important Safety Information A WARNING Before using the Inverter you need to read and save the safety instructions 1 1 General Safety Precautions 1 1 1 Do not expose the Inverter to rain snow spray bilge or dust To reduce risk of hazard do not cover or obstruct the ventilation openings Do not install the Inverter in a zero clearance compartment Overheating may result Allow at least 30CM 11 81 inches of clearance around the inverter for air flow Make sure that the air can circulate freely around the unit A minimum air flow of 145CFM is required 1 1 2 To avoid a risk of fire and electronic shock Make sure that existing wiring is in good electrical condition and that wire size is not undersized Do not operate the Inverter with damaged or substandard wiring 1 1 3 This equipment contains components which can produce arcs or sparks To prevent fire or explosion do not install in compartments containing batteries or flammable materials or in locations which require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks or joints fittings or other connection between components of the fuel system See Warranty for instructions on obtaining service 1 1 4 Do not disassemble the Inverter C
7. Ultimate Power LLC www upinverters com U LT M A T E POWER ULTIMATE POWER LLC 202 N W St Coudersport PA 16915 TEL 610 317 8513 FAX 610 317 8514 Smart Power Series Pure Sine Wave Inverter Charger User s Manual For Model UP 12600PEC Ultimate Power LLC www upinverters com Table of Contents 1 Important Safety Information 2 00 0 cc cece a A e dae ee nn I ENISA O EE OTEREN 3 1 1 General Safety Precautions ti a ancdo amends Shenae 3 1 2 Precautions When Working with Batteries ooononoccccnnonccccocooonccoononnnnooonnnnnnononnnnnnnnnnnnnnnnnnnnnnnnnoncninonnos 3 AN A taste entausutdcie tots ms ones Sette Sede 4 21 Genietal Infor Ons 2222 ec esd A A eat a BAe a ae atid day ele faba See aaa 4 2 2 Applicat cisa A A eG a fe se ee ee BE E E 4 2 3 Mechanical Drawin ose sea la ol el 5 DESUSO A he ooh Do ate ASS A 2 3 Electrical Performance scendea eile onal das 7 2 6 Charging Current Control ia R 8 2 7 Auto frequency Adjust ooooooccnncoccccccooccccconnnnnnnonnncnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn e a A a a raia aa area 9 SN RA AA OE EE NEA EEE E E ETE utes dom sueetey ahd 9 279 Protections enun E EE 9 ZIRE a a es ed 9 2 11 LED Indicator amp Audible Alarm sienien Lerena a a e A EE A E SR 10 2A AFAN Operationen anoa a a a Sa ahaa og A 2d a e ae AE 12 3 Installation 0 ar ite ee ea a eR A eee EN as ed oe DRE 13 DM TSOC ALON gt ete aes A oT AN Tes ate nets eo ado ol et a o E o Ed eof 13 Si ZTE A NS 13 SN
8. age Float Charging 13 8Vdc Remote Control 12Vdc Remote Control Function Yes Input Voltage Waveform Sine wave Grid or Generator Nominal Voltage 120Vac Bypass amp Protection Nominal Input Frequency 50Hz or 60Hz Auto detect Output Short circuit protection Circuit breaker Mechanical Specification Working temp 10 C to 40 C 14F to 104 F Working Humidity 5 95 RH Cooling Fan Mounting Wall mount 295 267 150 Inverter Dimensions L W H mm 11 61 10 51 5 9 Inches Inverter Weight 13KG 28 66 lbs Display amp Alarm Status LEDs Buzzer Standard Limited Warranty 2 Years Specifications in this manual are subject to change without prior notice 17
9. arge current can be adjusted from 10A 25A via DIP switches on the left of the DC terminal This will be helpful if you are using our powerful charger on a small capacity battery bank There are 3 main stages Bulk Charging This is the initial stage of charging While Bulk Charging the charger supplies the battery with controlled constant current The charger will remain in Bulk charge until the Absorption charge voltage determined by the Battery Type selection is achieved Software timer will measure the time from A C start until the battery charger reaches 0 3V below the boost voltage then take this time asTO and TOx10 T1 Absorb Charging This is the second charging stage and begins after the absorb voltage has been reached Absorb Charging provides the batteries with a constant voltage and reduces the DC charging current in order to maintain the absorb voltage setting In this period the inverter will start a Tl timer the charger will keep the boost voltage in Boost CV mode until the T1 timer has run out Then drop the voltage down to the float voltage The timer has a minimum time of 1 hour and a maximum time of 12 hours Float Charging The third charging stage occurs at the end of the Absorb Charging time While Float charging the charge voltage is reduced to the float charge voltage In this stage the batteries are kept fully charged and ready if needed by the inverter If the A C is reconnected or the battery voltage drops below 12V
10. dc the charger will reset the cycle above Ultimate Power LLC www upinverters com Vdc 15 0 Current 14 0 13 0 100 50 Time Charge Voltage Absorb Charging 14 0 Vdc Float Charging 13 8Vdc Charging voltages can be customized in factory While in the Standby Mode the AC input is continually monitored Whenever AC power falls below the AC Trip voltage the inverter automatically transfers back to the Invert Mode with minimum interruption to your appliances as long as the inverter is turned on The transfer from Standby mode to Inverter mode occurs in approximately 10 milliseconds And it is the same time from Inverter mode to Standby mode Though it is not designed as a computer UPS system this transfer time is usually fast enough to hold them up Note The inverter is able to charge over discharged batteries As long as the battery voltage remains above 8Vdc the charger will start to work once qualified AC power inputs 2 6 Charging Current Control The max charging current of the inverter is settable via the DIP switches It is important to choose an appropriate charging current for battery banks with different capacities The following is the instruction table on charging current configuration The default factory set value is 25A Utility mode SW1 SW2 SW3 Charging Current AC mode 0 0 0 10A Utility 0 0 1 20A Utility 0 1 0 25A Utility 1 0 0 10A Generator 1
11. f 0 5se 0 5se off off Starting up condition buzz once Battery Mode off off on off off off after switched on Low DC _ voltage off off on off on off Blink 0 5sec Battery Mode Blink Over DC _ voltage Battery Mode e off on off off on Blink 0 5sec Output short circuit Blink Lon time Cut off output P off off on off of o5se tp Battery Mode buzz at once Over temperature Kink Long time Cut off output Battery Mode oi pir oe oe a a buzz 1 minute later Cut off output Overload 110 off off on off off on Blink 0 5sec 15minutes later Overload 120 oe cone E or ope on 0E Smo Cut oft out on buzz 1 minute later Overload Long time Cut off output 150 off off on off off on be HOE 11 Ultimate Power LLC www upinverters com Blink Blink Over temperature Long time AC Mode off e off on eo off ieee Stop charging Blink Lon lime Cut off output Over charging current off 0 5se off on off on bu i and charge at c once Inverter fault w ore cote Zone cor i Boner iee ur oop buzz at once 2 12 FAN Operation There are two multiple controlled DC fans which start to work according to the following logics Condition Enter Condition Leave Condition Speed HEAT SINK T lt 60 C T gt 60 C OFF TEMPERATURE 65 C lt T lt 85 C T lt 60 or T gt 85 C 50 T gt 85
12. harger It contains no user serviceable parts Attempting to service the Inverter Charger yourself may result in a risk of electrical shock or fire Internal capacitors remain charged after all power is disconnected 1 1 5 To reduce the risk of electrical shock disconnect both AC and DC power from the Inverter Charger before attempting any maintenance or cleaning Turning off controls will not reduce this risk CAUTION Equipment damage The output side of the inverter s AC wiring should at no time be connected to public power or a generator This condition is far worse than a short circuit If the unit survives this condition it will shut down until corrections are made Installation should ensure that the inverter s AC output is at no time connected to its AC input Warning Limitations On Use SPECIFICALLY PLEASE NOTE THAT THE SMART POWER SERIES INVERTER CHARGER SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES 1 2 Precautions When Working with Batteries 1 2 1 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 20 minutes and get medical attention immediately 1 2 2 Never smoke or allow a spark or flame in vicinity of battery or engine 1 2 3 Do not drop a metal tool on the battery The resulting spark or short circuit on the battery of other electrical part may cause an explos
13. ion 1 2 4 Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery produces a short circuit current high enough to weld a ring or the like to metal causing a severe burn 1 2 5 To reduce the risk of injury charge only rechargeable batteries such as deep cycle lead acid lead antimony lead calcium gel cell absorbed mat NiCad NiFe or Lithium battery Other types of batteries may burst causing personal injury and damage Ultimate Power LLC www upinverters com 2 Introduction 2 1 General Information Smart Power Series Pure Sine Wave Inverter is a combination of an inverter battery charger and AC auto transfer switch into one complete system with a peak conversion efficiency of 80 It features sophisticated multi stage charging and pure sine wave output with unprecedentedly high surge capability to meet demanding power needs of inductive loads without endangering the equipment The Smart Power Series Inverter is equipped with a charger of up to 25Amp Thus the Smart Power Series Pure Sine Wave Inverter is suitable for Renewable energy system Utility RV Emergency appliances To get the most out of the power inverter it must be installed used and maintained properly Please read the instructions in this manual before installing and operating 2 2 Application Power tools circular saws drills grinders sanders buffers weed and hedge trimmers a
14. ir compressors Office equipment computers printers monitors facsimile machines scanners Household items vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines Kitchen appliances coffee makers blenders ice markers toasters Industrial equipment metal halide lamp high pressure sodium lamp Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment Ultimate Power LLC www upinverters com 2 3 Mechanical Drawing Smart Power 600W Model Inverter Dimensions L W H 295 267 150 mm 11 61 10 51 5 9 Inches Seas ela lll SMART POWER SERIES PURE SINE WAVE INVERTER8 CHARGER Ultimate Power LLC www upinverters com WARNING In the event of reverse battery polarity f i the unit could be totally destroyed which is not DC Terminal Instruction to set charging o covaradunder warranty current via DIP switches at Max charging Utility power input Tou current 25A N Swi Sw2 SW3 Current 1A ojoj of iA 111 INPUT CHARGER Charger Breaker Charge Voltage Absorb Charging 14 0 Vdc ACERBLE BREAKER Float Charging 13 8Vdc 4 DIP Switch ES a 9 LARES Input AC Cable of of 1 20a 25A Charging Current Control Fan Fan Ome 12VDC Remote Control
15. rters com Troubleshooting contains information about how to troubleshoot possible error conditions while using the Smart Power Inverter amp Charger The following chart is designed to help you quickly pinpoint the most common inverter failures Indicator and Buzzer Symptom Possible Cause Recommended Solution Inverter will not turn on during initial power up Batteries are not connected loose battery side connections Check the batteries and cable connections Check DC fuse and breaker Low battery voltage Charge the battery No AC output voltage and no Inverter has been manually Press the switch to Power on indicator lights ON transitioned to OFF mode position AC output voltage is low and the inverter turns loads OFF in a short time Low battery Check the condition of the batteries and recharge if possible Charger is inoperative and unit will not accept AC AC voltage has dropped out of tolerance Check the AC voltage for proper voltage and frequency Charger is supplying a lower charge rate Charger controls are improperly set Low AC input voltage Loose battery or AC input connections Refer to the section on adjusting the Charging current Source qualified AC power Check all DC AC connections Charger turns OFF while charging from a generator High AC input voltages from the generator Load the generator down with a heavy load Turn
16. spark when first connected to battery Do not mount in a confined a battery or gas compartment 13 Ultimate Power LLC www upinverters com 3 3 AC Wiring When in AC mode the AC input power will supply both the loads and AC charger a thicker wire gauge for AC Input is required Pls consult a qualified electrician about the specific wire gauge required in terms of wire material and inverter power NOTE All wiring must follow the National Electric Code Provincial or other codes in effect at the time of installation regardless of suggestions in this manual All wires should be copper conductors All the wiring are CE compliant Call our tech support if you are not sure about how to wire any part of your inverter Wiring Instruction P NPUT OUTPUT REMOTE ae Spa A WARNING The output voltage of this unit must never be connected in its input AC terminal overload or damage may result Always switch on the inverter before plugging in any appliance A WARNING The AC input terminal and AC input cable are interconnected When the AC input terminal is hardwired to shore power the plug of AC input cable will be energized special attention should be paid to this to avoid electrical shock 3 4 Grounding Connect an AWG 8 gauge or greater copper wire between the grounding terminal on the inverter and the earth grounding system or the vehicle chassis 14 Ultimate Power LLC 4 Troubleshooting Guide www upinve
17. the generator output voltage down Sensitive loads turn off temporarily when transferring between grid and inverting Inverter s Low voltage trip voltage may be too low to sustain certain loads Choose qualified AC input or Install a UPS if possible 15 Ultimate Power LLC www upinverters com 5 Warranty We offer 2 years limited warranty But the following cases are not covered under warranty 1 DC polarity reverse The inverter is designed without DC polarity reverse protection A polarity reverse may severely damage the inverter 2 Wrong AC wiring 3 Operation in a condensing environment 16 Ultimate Power LLC Appendix 1 www upinverters com Smart Power Series Inverter amp Charger Spec Sheet Electrical Specifications Model UP 12600PEC Continuous Output Power 600W Surge Rating 1800W Gupuc Wave Pure Sine wave Same as input Bypass mode Nominal Efficiency gt 80 Peak Inverter Output Power Factor 0 8 1 0 Nominal Output Voltage rms 120Vac Output Voltage Regulation 4 RMS Output Frequency 50 60Hz 0 3Hz Typical transfer Time 10 4ms AC Output Protection GFCI Nominal Input Voltage 12 0Vdc Low Battery Trip 10 5Vdc DC Input a High Voltage Alarm amp Fault 16 0Vdc Idle Consumption 60W Input AC Voltage Range 85 132Vac Max Charging current 25Amp Charge Charge Voltage Absorb Charging 14Vdc Charge Volt
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