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1. 1 jBsses 35 83 506 1 5 6 T 2 7215453 7215453J 7215453 7215453J Screw CHC 8x16 0215 12 PART 2 OWNER S MANUAL FOR TRAVELLING MACHINERY Table of contents Read the instructions supplied with the travelling machinery unit before installation and commissioning Keep the instructions in a safe place for future reference PART 2 OWNER S MANUAL FOR TRAVELLING MACHINERY Pages T ER CG 16 1 1 Symbols and Erreur Signet non defini MEE Sic Dc 17 21 Safety instructions for preparing to install the travelling machinery unit 17 2 2 Safety instructions for installing and operating the travelling machinery unit 17 2 3 Safety instructions for servicing the travelling machinery unit 17 Travelling IU ILE 18 Sal Gonera die nel rite ts lei 18 3 2 Mounting position of the 18 3 3 Assembling the travelling machinery unit 18 LE 19 3 5 Inspection and service procedure for travelling machinery 19 3 6 Detaching and r2. 15 E c O lt Kei c lt gt RALENTISSEMENT UNIQUEMENT EN MODE MS2 END LIMIT SWITCHES AUTOTRANSFOMER FOR NON 380V 480V VOLTAGE FIN DE COURSE AUTOTRANSFORMATEUR POUR TENSION AUTRE QUE 380V 480V E S421 1 E S422 1 MOTEUR DE DIRECTION DIRECTION MOTOR 0402 22 7 Inspection and servicing intervals The inspection and servicing interval for a travelling machinery unit is 12 calendar months However travelling machinery unit can be mounted on a crane or a hoist which inspection and servicing intervals are defined by oafe Working Periods SWPs In these cases the servicing procedure must always be carried out at the end of the servicing period SWP of a crane or a hoist or by the end of the stated number of calendar months whichever comes first Travelling machinery units in intermittent duty should be inspected before being used For ensuring the usability of the travelling machinery unit the servicing intervals can be shorten Servicing procedure may only be carried out by a serviceman authorized by the travelling machinery unit manufacturer or service personnel adequately trained by the manufacturer If any defects or abnormalities are observed they must be investigated and corrective action must be taken in accordance with the instructions 0402 23 8 Spare parts SPECIFICATION DESCRIPTION 52296293 M06 001V 8 1 1 Brake repair set C
3. lt 1000kg 2m lt 2000kg 2m lt 3200kg 2m lt 5000kg no radius 6 2 Environmental data e Ambient temperature 20 C to 40 C e Protection degree IP55 as standard Impact on the environment e Sound level 70 decibels at 1 metre Rating plate Posoz2VL 6 3 Dimensions See the dimension sheet 0215 6 4 Adjustment of the flanges ae clea sp eeleleiejvejo elvo eli iwvl oic seiwvelvivcielelvj vijelelejelelieljveo eljeisejveljiele oel vl vjisejviele es d ejiseiej 2 e n n e m em e s 2 e 8 00 JO 2 OG A Gani mani Dani Dani Dani Dani Dani Dami nani Dami Dami Dani Dami Dami Dami Aami Dami Dani Aami Dami Aami Dami Dani Dami ami mm Fook X O NINIAN SION Os 0215 8 IMPORTANT NOTICE gt Minimum beam height 1 40mm Safety washer 2 2 7 f 2 2 CAUTION In all cases allow as a minimum for one or more washers on the outside of the flange underneath the bolt 0215 9 7 Maintenance 7 1 Maintenance table Check Interval Qualification of the client s personnel Checking of the scre
4. INSTALLATION MAINTENANCE SPARE PARTS VARIABLE SPEED ELECTRIC TROLLEY TYPE CHV tq VERLINDE LIF TING EW UIP MENT ANGLAIS VERLINDE RESERVES THE RIGHT TO ALTER OR AMEND THE ABOVE INFORMATION WITHOUT NOTICE 04 02 VESEGBGHVA Table of contents Read the instructions supplied with the travelling machinery unit before installation and commissioning Keep the instructions in a safe place for future reference PART 1 OWNER S MANUAL FOR NORMAL HEADROOM TROLLEY page 1 EC Declaration of conformity 1 2 What not to do 2 3 What to do 3 4 Guarantee 4 5 General 5 1 Acceptance of the material 5 5 2 Installation 5 6 Description technical characteristics 6 1 Technical characteristics 7 6 2 Environmental data T 6 3 Dimensions and weight 7 6 4 Adjustment of flanges 8 7 Maintenance 9 1 Maintenance table 10 9 2 Lubricants 10 9 3 Spare parts replacement table 10 9 4 Tightening torques 10 9 5 Discarding the trolley 10 8 Illustrated catalogue 11 1 Electric trolley 11 PART 2 OWNER S MANUAL FOR TRAVELLING MACHINERY 9707 1 EC Declaration of conformity t4 VERLINDE As defined by the EC directive relating ds to machinery 98 37 EEC VERNOUILLET Annex II A France Herewith we declare that the product Electric chain hoist Manual chain hoist m 0 G Electric trolley Manual winch Complies with the following provisions applying to it Machinery directive 98 37
5. 1 Acceptance of the material Carry out a visual inspection of the packing to ensure that it is intact If it is not issue the appropriate notifications Check that the trolley corresponds to your order 5 2 Installation The service life of a trolley depends on the way in which it is installed 05014 It is essential that the instructions this manual are followed carefully for the installation use maintenance of your machine Any use contrary to our instructions may be dangerous In this case the manufacturer will not accept any liability Do not use the machine without having read and understood the whole of the instruction manual Always keep the manual close to the machine available to the operator and to the person responsible for maintenance Make sure that the safety rules are followed harness clearance of work area posting of instructions to be followed in the work area etc The trolley can be adapted to all runaway profiles Couple or hook on the hoist after installation of the trolley CAUTION Check the width of the runaway rail and adapt the spacing of the flanges of the trolley as indicated in the tables Make sure That the profile is secured That the profile is suitable to the loads to be supported That the dimensions are compatible with the trolley which is to be installed That the electrical characteristics of the mains network conform to those of the motor Carry
6. EEC Directive 2006 95 CEE EMC Directive 89 336 EEC Applied harmonized standards in particular EN 60204 32 ENISO 12100 1 and 12100 2 National regulations standards and specifications order of March 1st 2004 DIN 15400 DIN 15401 Quality system applied EN29001 ISO9001 Technical standards and specifications complied with in particular FEM 9 511 classification of the mechanisms FEM 9 661 dimensions and quality of the drive and cable lifting block elements for mass produced lifting devices EN 818 chain quality choice criteria and technical requirements FEM 9 683 choice of motors FEM9 755 steps to be taken to determine the operating periods for mass produced motorized lifting mechanisms S W P FEM 9 751 Motorized lifting mechanism safety FEM 9 901 bases of design for the mass produced lifting devices for travelling cranes equipped with mass produced lifting devices 2007 04 Bernard DELEFOSSE 2 What not to do Never move or lift the machine by the electric cables Do not set down the machine without having an adapted support to avoid damaging the sensitive sides Do not let the machine drop Never modify the machine unless the constructor has studied and authorized the modification Never modify the values and adjustments of the safety components outside the limits provided for in the manual or without the approval of the constructor Never try
7. __ ____ 16662 Tension od forthe wide beam 28210 2182554 Tensionod forthe wide beam 2113 880 2182555 rod for the wide beam 155 200 2782556 Tension rod forthe wide beem 206248 EE 2782557 Tonsion rod forthe wide beam 260 310 2 E E _ ean Washers 20 ep ass jwesmesMMepsamm 8 worms vases am 8 rng jwesmesMiDeps mm 0802065 Wasners M6 op UNES Eo l 4i D RE IER TE NN XC o o 2 NE CENE NEC NN 9 f jJ85425 WashesM36ep 25mm p 10 4 63152 NM HMO _ _ 9 100 _ e E40 dq 0 m 6004234 0 808 0 0 10 suem a a tr __ ____ ___ 9 4 0208 JPALm MS6 12 1 55590 52 Qowlngpat 2 fessos seu 558045 JPostiomingtbe 14 a 5 Deis 15 1 see 587 ssepe Bwsensonade O 16 1 are 8321010 Wase
8. a signal lamp 3 indicating its operating status and a signal lamp 2 to indicate a malfunction When the operating status signal lamp 3 is lit the frequency converter is operating When the operating status signal lamp 3 is flashing a malfunction has been active but operation of the machinery is still possible When the malfunction signal lamp 2 is lit a malfunction has occurred that prevents operation of the travelling machinery The settings for the frequency converter have been pre set at the factory with the parameter switches 4 All connections to the frequency converter are made via connector 1 5 1 Inspection and servicing of the frequency converter for travel The frequency converter contains live parts at voltages that could cause death by electric shock Wait at least five minutes after disconnecting the electricity supply before carrying out any servicing procedures on the frequency converter Carry out the following inspections and servicing procedures at regular intervals See the instruction Inspection and servicing intervals for the allowable period of time between inspections and services Test the correct operation of the frequency converter by driving the trolley Check the signal lamp 3 for operational status and the signal lamp 2 for malfunction If the malfunction signal lamp 2 of the frequency converter is lit contact a service organization authorized by the manufacturer 0402 21 6 Electrical di
9. to repair or intervene on the machine welding without the authorization of the constructor or a trained maintenance agent Never shunt the disconnect switches electric switches prevention or limitation equipment Do not let an unqualified person use the machine CASTAN Do not let an unqualified person use the machine Never lift more than the maximum working load indicated on the machine Shocks or accidental collision of the load with objects can cause excess loads Never remove the hook safety catches Never block adjust or remove the limit switches or stops to go further to the left or right than these allow Never swing the load intentionally Never use the machine as an earth reference for welding Do not use the machine for a purpose or in an area for which it is not intended Do not expose the machine to an aggressive atmosphere temperature acidity Refer to 6 2 Environmental data Do not use the safety components as operation components Do not use the controls needlessly avoid inching stop start operation of the buttons This can cause overheating and even damage to the machine Never pull the load slantwise Make sure that the machine is vertical to the load before lifting it Do not use the machine with a power supply that is different to the one recommended undervoltage or overvoltage absence of phase Never transport a load with people nearby Do not pass the machin
10. CGCELCP 04 0402 24 tq VERLINDE LIFTING EW UIT PM EN 2 Boulevard de l industrie B P 59 28501 Vernouillet Cedex FRANCE Tel 33 02 37 38 95 95 Fax 33 02 37 38 95 99 Internet www verlinde com E mail contact verlinde com
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12. ck the travelling motions and pay a special attention to any abnormal noises indicating damage in transmission train e If defects have been noticed in the travelling machinery unit carry out the necessary inspections and servicing Ensure that the travelling machinery unit operates properly before you start to use it again e Avoid short jerky motions Unnecessary short starts cause the motor to overheat quickly e Donot change the size of fuses A qualified electrician should carry out all electrical work 2 3 Safety instructions for servicing the travelling machinery unit Follow these instructions when servicing the travelling machinery unit e Carry out regular inspections and preventive maintenance in compliance with the instructions Keep a record of inspections and servicing Regular servicing and inspection procedures are necessary for the safe and efficient operation of the travelling machinery unit In uncertain or unusual cases contact the supplier of the travelling machinery unit e Pay special attention to the operation of the brake It is essential that safety devices work correctly and are in full operating order because they safeguard against human error e Use trained servicing personnel authorized by the manufacturer of the travelling machinery unit for servicing the travelling machinery unit The person servicing the travelling machinery unit must be competent for the task and must be familiar with the servicing and inspection i
13. e with or without a load above a person 9707 2 Never use the machine to extract loosen or pull sideways Never use the machine to transport people Do not touch the moving components Do not operate the machine if your physical condition does not allow it Never use the machine when in bad repair wear deformation Never use suspect spare parts or parts whose origin is not known Never swing the load intentionally Do not subject the machine to brutal shocks Do not use the mechanical stops as a repetitive means of stopping Never distract the operator while the machine is being operated Never leave a suspended load hanging if it is not necessary Never pull the load slantwise 3 What to do Handle the machine by its structure or by the devices provided for this purpose or in its original packing Store the machine in its normal operating position without load away from aggressive atmospheres dust humidity Make sure that the machine is always clean and protected from corrosion lubrication The machine should be installed by a technician with the necessary competence Make sure that the machine attaching structure is rigid Make sure that the safety rules are followed harness clearance of work areas posting up of instructions to be followed in the area Neutralize the power sources Comply with the distance between the trolley and the raceway Connect the feed cable directly t
14. e control signal In multi motor systems check that all the units function correctly in series If any of the motors runs incorrectly the electric connections have to be checked and corrected by a professional electrician and or authorized serviceman Refer to the electric instructions and electric wiring diagram for further measures Be prepared for equipment moving in the wrong direction when testing e Check the function of the brake The brake is factory set and normally ready to be taken into use e Make an audible check of the running sound of the machinery Very loud growling sound indicates an incorrect connection of the motor This must be corrected immediately A regular distinct clatter sound is an indication of a broken bearing and this must be corrected by an authorized serviceman e Check the vibration during the run by hand The cause of the excessive vibration must be identified If the machinery causes the fault it must be checked by an authorized serviceman e Check the running temperature during the long term operation The temperature rise of the F class motor must not exceed 100 C If the temperature rise is too high the motor may run faulty the cooling does not function correctly or the motor is overloaded The reason must be identified and corrected by an authorized serviceman e Ensure that the test drive and commissioning inspection have been properly carried out and that the hand over log has been properly completed e Ens
15. eplacing the travelling machinery unit ss 19 A CombacbDEIakKe EI III II IM 20 4 1 Adjustment of Compact brake air gap iii nnn nnn nnn 20 4 2 Removing the exa itur ciae tud netus duret ctn Musa d SEU 20 5 Frequency converter Tor oue cree Ronnie 21 5 1 Inspection and servicing of the frequency converter for travel 21 6 Electrical diagram 7 inspection and servicing evo ss Ve E oA vx E FUR OA DIES 22 6 LUE 11 0402 15 1 Instructions The instructions needed for the safe and effective installation operation and maintenance of the travelling machinery are included in the delivery The travelling machinery itself is also provided with labels and markings The instructions are issued on paper Read all the instructions supplied before starting to install and commission the travelling machinery unit Keep the instructions in a safe place for future reference 0402 16 2 Safety instructions 2 1 Safety instructions for preparing to install the travelling machinery unit Follow these instructions when preparing to install the travelling machinery unit e Ensure that installation personnel are professionally competent professionally qualified and are provided with adequate instructions for carrying out the installation work e Check for any dimens
16. he machine cannot be started accidentally when making the assembly work Be sure to switch off securely the electric power from the device to avoid the electric shock and sudden start e Align the machinery unit with the teeth of the driving wheel and push it against the face surface 0402 18 e Rotate the machinery to a correct angle to align the fixing bolt holes Note that the motor brake prevents the free rotation For enabling the rotation release the brake see the instructions of the motor or jack the wheel up from the rail e Turn the fixing bolts loosely to their places not forgetting the washers e fthe wheel was jacked up lower it down before tightening the fixing bolts Wheel must lie on the track when the screws are tightened to ensure that no excessive loads are directed towards the secondary shaft e Tighten the fixing bolts to a torque Recommended tightening torque for M8 bolt is 23 Nm e Connect the power supply plug to the motor 3 4 Start up procedure e sure that the conditions at the operating site correspond to the operating conditions for which the travelling machinery is designed including indoor outdoor use ambient temperature radiance temperature wind dust splashing snow water handling hazardous materials fire risk etc e Check that the supply voltage and frequency are suitable for the travelling machinery e Check the correct direction of rotation Verify that the direction corresponds to th
17. ing the travelling machinery unit 0402 19 4 Compact brake 4 1 Adjustment of Compact brake air gap Ensure there is no danger of live voltage Remove the power supply plug for the travelling machinery Open the motor cover Push the brake disc and measure the air gap between the adjustment nut and aluminium ring The air gap have to be 0 2 0 3 mm If needed adjust the air gap using the adjustment nut Fasten the motor cover and the power supply plug 4 2 Removing the Compact brake Ensure there is no danger of live voltage Remove the power supply plug for the travelling machinery Open the motor cover Unscrew the adjustment nut for the brake air gap Extract the brake parts If the thickness of the friction material is less than 5 mm replace all the brake parts Re assemble in the reverse sequence Adjust the brake air gap Refer to the section Adjustment of Compact brake air gap 0402 20 5 Frequency converter for travel c fcmotc i c ta us m 2 SSB 1 Connector X1 Control and power connector X2 Power connector 2 Signal lamp for malfunction red 3 Signal lamp for operating status green 4 Parameter switches The electric box contains a frequency converter that controls the speed of rotation of the travelling motor and the brake The frequency converter changes the speed of rotation of the travelling motor according to the commands given by the operator The frequency converter has
18. ional nonconformance in drawings instructions parts and structural measurements e Beware of other moving machinery in the installation and servicing site such as machines other cranes and automatic doors The installation area must be arranged so that operation of other equipment does not endanger installation work or vice versa e Prevent unauthorized persons and bystanders from walking on or below the work site 2 2 Safety instructions for installing and operating the travelling machinery unit Follow these instructions when installing the travelling machinery unit e Use proper safety equipment to prevent objects from falling when working in high places e Ensure that machinery and equipment cannot start up accidentally and cannot move during installation and servicing e Keep installation and servicing locations and walkways leading to them clean and tidy Follow these instructions when operating the travelling machinery unit e The useful lifetime of a travelling machinery unit depends very much on whether the machinery is correctly used or not Use of the machinery for other than the duty group classification for which it was designed changes its useful lifetime e During travel motion ensure that the moving parts do not collide with objects or people e f excessive forces are directed to travelling machinery unit for example due to collision check the tightness of the fixing bolts and the operation of motor brake and gear Che
19. it is sufficiently raised and distant from the surrounding machines and other objects so as to avoid all obstacles during operation If manually moving the machine push the load The prevention instructions to be carried out during the different operations should be well known Use the material under normal working conditions ambient temperature atmosphere Material used outdoors should be protected as well as possible against bad weather conditions Notify the necessary people after a dangerous operation or if the machine seems problematic abnormal noise abnormal behavior 9707 3 4 Guarantee Our electric trolleys are guaranteed for two years from the date of delivery If for a reason outside the control of the vendor the delivery is delayed the time lag cannot exceed three months If the use installation of the machine is delayed the corresponding extension of the guarantee a single extension limited to three months must be requested and written confirmation obtained The vendor undertakes to eliminate all operating errors originating from the concept the execution the components or the materials themselves The guarantee does not cover normal wear nor the failures resulting from lack of regular and periodic maintenance It does not cover damage due to a lack of supervision to false operation or to a bad utilization of the machines particularly due to overload conditions slantwise drawing underv
20. nstructions e Use only genuine spare parts approved by the manufacturer of the travelling machinery unit e Any modifications or additions made to the travelling machinery unit s structures or performance values must first be discussed with the supplier of the travelling machinery unit 0402 17 3 Travelling machinery 1 Gear motor unit 6 Motor cover 2 Brake friction discs Electric box 3 Brake disc 8 Frequency converter 4 Aluminium ring 9 Connecting cable 5 Adjustment nut 10 Fixing screws 3 1 General The travelling machinery units are designed to perform the travelling movement of the crane or the hoisting trolley either as a single unit or as several units Any other kind of use e g hoisting motion is forbidden Machinery is suitable for both indoor and outdoor use Please note possible restrictions for special environments e g galvanization plants 3 2 Mounting position of the machinery Travelling machinery unit is to be mounted so that the electric box is on the side of the motor and connecting cables are pointing downwards see picture above Different mounting position than pictured above will reduce the cooling of electric box As a result inverter may overheat and damage 3 3 Assembling the travelling machinery unit Ensure that the working area is safe and t
21. o the supply terminal board in the electric Make sure that the machine is always clean box Set up an inspection program and record all of the maintenance operation for the machines in particular the brake limit switches fastening beam Replace any element that is worn or may be defective The machine should be maintained regularly following the instructions in this manual Check the operation and adjustment of the safety components brake travel limit in conformity with the user manual Regularly check the machine If a deformation or unusual wear is noted the parts must be changed Check that the assembly elements are correctly tightened Check that the strands of the steel cable supporting the control box fulfill their functions correctly The electric cable of the box is not a handling cable The components should only be replaced by original parts that are compatible with the type of machine Before operation check that the load is correctly fastened and installed Make sure that the load is correctly balanced before moving it Pay attention to the center of gravity of the load to be moved WE D E oom ie RN rr rame t P A E 1 M A EM j dai If manually moving the machine push the load Material used outdoors should be protected as well as possible against bad weather conditions When moving the load make sure that
22. oltage or overvoltage or a connection error The guarantee does not apply when there is disassembly modification or replacement of parts mechanical or electrical by an unauthorized party or without our prior agreement The guarantee only applies for original factory installed spare parts For the duration of the guarantee the vendor undertakes to replace or repair free of charge the parts that are acknowledged to be damaged following examination by a qualified and authorized technical service The guarantee excludes any other services or indemnities The repairs covered by the guarantee are carried out as a rule in the workshops of the vendor or authorized agent When servicing of the equipment is done outside these workshops the labor costs for disassembly or assembly of these parts are borne by the vendor when these are done exclusively by his staff or by an authorized agent The replaced parts become the property of the vendor and must be returned to the vendor at his expense For components of a relative particular importance that are not manufactured by the vendor and which carry the brand name of specialized manufacturers the manufacturer s guarantee which can vary according to the manufacturer is applicable The guarantee does not apply for expendable parts defined by the manufacturer Brake disk Brushes Drive pinion Rubber buffer Rollers Guides 9707 4 5 General 5 General 5
23. out 1 Disassembly of the trolley Remove the side plate on the counterweight side Position the trolley on the beam Refit the side plate Check that all the nuts are correctly tightened see 7 4 Tightening torques 2 Without disassembly of the trolley Instal the trolley on the profile by the end Fit the travel limit stops not provided at the end of the runway Check that all the nuts are correctly tightened see 7 4 Tightening torques On the curved profiles the driving wheels should for preference be positioned on the outside of the curve 0402 5 Y Z 4 mm MAXI VERY IMPORTANT The total play on the same side between the driving rollers and the edge of the profile must not exceed 4 mm Suspension with VL1 VL5 VL10 models Suspension with VL16 VL20 VL25 1 fall 2 falls 1 fall 2 falls 0215 6 6 Description technical characteristics The trolley which you have just purchased should only be used with the nominal load indicated on the rating plate The length of its service life depends on the demands placed on it the average operating time the number of start ups and its maintenance 6 1 Technical characteristics The NHT can be used for loads from 250 kg up to 5000 kg with all our electrical chain hoists It can be drived with a inverter drive unit or a dual or single speed unit It can drive on straight trucks or curved trucks with the following radius
24. ualified mechanic Other sealings Authorized manufacturer personnel Qualified mechanic Rubber buffer Authorized manufacturer personnel Qualified mechanic Once a part has been replaced check the operation of the trolley refer to 5 2 Installation 7 4 Tightening torques daNm Normal screws 6 10 24 48 83 Selftappingscrews 5 8 20 40 72 Suspension part screws class 88 J 83 Gearmotor assembly attaching screws 24 J 7 5 Discarding the trolley Once the trolley has been used for the FEM class duration all of the components must be checked by an authorized agent or by the manufacturer The trolley should no longer be used unless agreement is obtained from the authorized agent or the manufacturer Remove all greases from the trolley before discarding it 0215 10 8 Illustrated catalogue 8 1 Electric trolley 0215 11 2 1 2 3 muss zu 22555 zuzs6 2122557 42558 Tension rod for the wide beam 155 200 Tension rod for the wide beam 206 248 Tension rod for the wide beam 260 307 ension rod for the wide beam 308 310 MEIN 2152563 Tension rod for the wide beam 64 126 2152564 __ _ 2152565 2152566 ension rod for the wide beam 131 190 E INDE 62565 Tension rod for the wide beam 260 310 Law MEN
25. ure that any safety devices bypassed for testing purposes are restored to full operational status 3 5 Inspection and service procedure for travelling machinery Carry out the following inspections and servicing procedures at regular intervals See section Inspection and servicing intervals for the period of time between inspections and services Check the tightness of the fixing bolts Check the travelling motion acceleration and deceleration Check the brake for wear of friction linings If necessary clean the brake and replace the friction linings Check the air gap and adjust if necessary Refer to the motor instructions section for further measure Check that the frequency converter operates correctly If travelling machinery unit is equipped with gear reducer check it for leakage Gears are lifetime lubricated with semi fluid grease and there is no need to add or change the lubricant in normal conditions 3 6 Detaching and replacing the travelling machinery unit Ensure that the working area is safe and the machine cannot be started accidentally when making the assembly work Be sure to switch off securely the electric power from the device to avoid the electric shock and sudden start e Disconnect the power supply plug from the motor e Open the fixing bolts of the machinery and remove the bolts e Pull out the machinery from the driving wheel e Assemble the new machinery unit according to the instructions in section Assembl
26. w tightening torques and checking for signs Annually Qualified mechanic of corrosion Measurement of the diameter of the roller raceway band Annually Condition of the roller drive pinion Annually CAUTION These intervals should be shortened if the machine is used a lot if it is used with maximum loads or in difficult ambient conditions 7 2 Lubricants Lubrication point Specifications Possible brands Quantity Roller drive pinion KP2K 25 grease DIN 51502 Tribol Molub Alloy multi As necessary Soap based lithium MoS 2 purpose grease Approx melting point 180 C Aral Aral P 64037 grease Worked penetration 355 385 C Aralub PMDO Operating temperature BP 25 C a 130 C Multi purpose grease L 21 M Esso Multi purpose grease M Mobil Mobilgrease Special Shell Shell Retinax EP Texaco Molytex grease EP 2 Bearing Fuchs Renolit FLMO 7 3 Spare parts replacement table After a long period of non use or during a routine checks check the operation and adjustment of the safety items brake end stops If there is a possibly defective element deformation or abnormal wear the parts must be changed CAUTION Disconnect the power supply before replacing any parts Spare part To be replaced by Qualification of the personnel Roller drive pinion Authorized manufacturer personnel Qualified mechanic Gear reducer assembly Authorized manufacturer personnel Qualified mechanic Brake cap sealing Authorized manufacturer personnel Q
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