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MICROMASTER 430

1. ParNo ParText P1140 3 Bl RFG enable P1141 3 Bl RFG start P1142 3 BI RFG enable setpoint P1230 3 BI Enable DC braking P1266 3 BI Bypass command P1270 3 Enable essential service P1330 3 Cl Voltage setpoint P1477 3 BI Set integrator of n ctrl P1478 3 Cl Set integrator value n ctrl P1500 3 Selection of torque setpoint P1501 3 BI Change to torque control P1503 3 CI Torque setpoint P1511 3 CI Additional torque setpoint P1522 3 CI Upper torque limit P1523 3 CI Lower torque limit P2103 3 BI 1 Faults acknowledgement P2104 3 BI 2 Faults acknowledgement P2106 3 BI External fault P2151 3 Cl Monitoring speed setpoint P2152 3 Cl Act monitoring speed P2200 3 BI Enable PID controller P2220 3 BI Fixed PID setp select Bit 0 P2221 3 Fixed PID setp select Bit 1 P2222 3 BI Fixed PID setp select Bit 2 P2223 3 BI Fixed PID setp select Bit 3 P2226 3 BI Fixed PID setp select Bit 4 P2228 3 BI Fixed PID setp select Bit 5 P2235 3 BI Enable PID MOP UP cmd P2236 3 Enable PID MOP DOWN cmd P2253 3 Cl PID setpoint P2254 3 Cl PID trim source P2264 3 Cl PID feedback ParNo ParText 0700 3 Selection of command source P0701 3 Function of digital input 1 P0702 3 Function of digital input
2. Input voltage range 3 AC 380 V 480 V 10 with built in Class A Filter Part 2 Order No 6SE6430 2AD33 2AD33 2AD34 2AD35 2AD37 2AD38 ODAO TEAO 5EA0 5FA0 5FA0 8FAO VT Motor Output kW 30 0 37 0 45 0 55 0 75 0 90 0 Rating hp 40 0 50 0 60 0 75 0 100 0 120 0 Output Power kVA 34 3 47 3 57 2 68 6 83 8 110 5 VT Input Current A 59 3 71 7 86 6 103 6 138 5 168 5 VT Output Cur Max A 62 0 75 0 90 0 110 0 145 0 178 0 A 80 100 125 160 160 200 Recommended Fuse 3NA 3024 3030 3032 3036 3036 3140 Fuses recomnended A 80 100 125 160 200 200 for UL applications 1820 0 1021 0 1022 0 1224 0 1225 0 1225 0 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 5 3 3 2 12 12 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 16 0 25 0 25 0 50 0 70 0 95 0 Output Cable Min awg 5 3 3 0 12 3 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 kg 17 0 22 0 22 0 75 0 75 0 75 0 Welght Ibs 37 0 48 0 48 0 165 0 165 0 165 0 w mm 2750 2750 275 0 350 0 350 0 350 0 h mm 520 0 6500 650 0 1150 0 1150 0 1150 0 d mm 2450 2450 245 0 3200 320 0 320 0 Dimensions w inches 10 83 10 83 10 83 13 78 13 78 13 78 h inches 2047 2559 2559 4528 4528 45 28 d inches 9 65 9 65 9 65 12 6 12 6 12 6 MICROMASTER 430 Operating Instructions 6SE6400 5AE00
3. Order No 6SE6430 2UD41 1FA0 2UD41 3FA0 2UD41 6GA0 2UD42 0GAO 2UD42 5GAO kW 110 132 160 200 250 VT Motor Output Rating hp 450 200 250 300 333 Output Power kVA 145 4 180 214 8 263 2 339 4 VT Input Current A 200 245 297 354 442 VT Output Cur Max A 205 0 250 0 302 0 370 0 477 0 250 315 400 450 560 Recommended Fuse A 3NE1227 0 3NE1230 0 3NE1332 0 3NE1333 0 3NE1435 0 ar aaa 225 225 440 440 440 Pipe cable shoe to DIN 46235 mm 10 10 10 10 10 1 x 185 or 1 185 or mm 2 x 120 2 x 120 2 x 240 2 x 240 2 x 240 Max wire cross section AWG bzw 1 350 1 350 2x400 2 400 2 400 2 4 0 2 x 4 0 kcmil kg 110 110 190 190 190 Welght Ibs 242 242 418 418 418 w mm 326 326 326 326 326 h mm 1400 1400 1533 1533 1533 d mm 356 356 545 545 545 Dimensions w inches 12 80 12 80 12 80 12 80 12 80 h inches 55 12 55 12 60 35 60 35 60 35 d inches 12 83 12 83 21 46 21 46 21 46 110 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 8 Options 8 Options An overview of the options available for the MICROMASTER 430 is given in this section For further information about options please refer to the catalog or the documentation CD 8 1 Device independent options Basic Operator Panel 2 BOP 2 PROFIBUS module PC to inverter connection kit PC connection kit BOP AOP door mounting kit for single
4. Off position European defaults 50 Hz kW etc On position North American defaults 60 Hz hp etc gt DIP switch 1 Not for customer use Wand wN a i DIP Switch for motor frequency Figure 3 4 DIP switch MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 45 3 Commissioning Issue 12 02 3 2 1 Commissioning with the SDP The SDP has two LEDs on the front which display the current operating status of the inverter see Section 6 1 When the SDP is used the presettings of the inverter must be compatible with the following motor data gt Rated motor power gt Motor voltage gt Rated motor current gt Rated motor frequency A conventional Siemens motor is recommended In addition the following conditions must be met Linear V f motor speed controlled by an analog potentiometer gt Maximum speed 1500 rpm at 50 Hz 1800 rpm at 60 Hz can be controlled by a potentiometer via the analog inputs of the inverter gt Ramp up time 10 s gt Ramp down time 30s Settings for more complex applications can be found in the parameter list and in Section 3 2 2 Commission Overview with BOP 2 Table 3 1 Default settings for operation using the SDP 46 Digital Input 1 5 P0701 1 ON right Digital Input 2 6 P0702 12 Reverse Digital Input 3 7 P0703 9 Fault Acknowledge Digital Input 4 8 P0704 15 Fixed Frequency Digi
5. Integral time speed controller P1133 3 Ramp down final rounding time P1470 3 Gain speed controller SLVC P1134 3 Rounding type P1472 3 Integral time n ctrl SLVC P1135 3 OFF3 ramp down time P1488 3 Droop input source P1202 3 Motor current Flying start P1489 3 Droop scaling P1203 3 Search rate Flying start P1492 3 Enable droop P1232 3 DC braking current P1496 3 Scaling accel precontrol P1233 3 Duration of DC braking P1499 3 Scaling accel torque control P1234 3 DC braking start frequency P1520 3 CO Upper torque limit P1236 3 Compound braking current P1521 3 CO Lower torque limit P1240 3 Configuration of Vdc controller P1525 3 Scaling lower torque limit P1243 3 Dynamic factor of Vdc max P1530 3 Motoring power limitation P1250 3 Gain of Vdc controller P1531 3 Regenerative power limitation P1251 3 Integration time Vdc controller P1654 3 Smooth time for Isq setpoint P1252 3 Differential time Vdc controller P1715 3 Gain current controller P1253 3 Vdc controller output limitation P1717 3 Integral time current controller P1260 3 Bypass control P1803 3 Max modulation P1262 3 Bypass dead time P1820 3 Reverse output phase sequence P1263 3 De Bypass time P2000 3 Reference frequency P1264 3 Bypass time P2001 3 Reference voltage P1265 3 Bypass frequency P2002 3 Reference current P1300 3 Control mode P2003 3 Reference torque
6. Switching is possible by the following means gt error message from the inverter digital input inverter frequency For further settings please refer to parameters list P1260 and following MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 63 4 MICROMASTER 430 functions Issue 12 02 4 5 2 Function 64 Belt Failure Detection Recognizes mechanical faults in drive section e g torn V belt pumps which have run dry etc P1082 Max frequency Torque Nm P2189 Upper torque threshold 3 P2190 Lower torque threshold 3 P2187 Upper torque threshold 2 P2188 Lower torque threshold 2 P2185 Upper torque threshold 1 P2186 Lower torque threshold 1 Frequency Hz P2182 Threshold frequency 2 P2184 Threshold frequency 1 Threshold frequency 3 Figure 4 2 Belt Failure Detection A torque band is monitored This enables underload and overload conditions to be recognized e g ventilator not running correctly Comparison between current speed torque curve with programmed envelope curve The upper and lower frequency curve can be specified via three supporting points each In addition a dead time until the function is triggered can be defined This avoids accidental triggering due to transient events For additional settings please refer to parameter list P2181 and following MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 4 MICROMASTER 430 functions 4 5 3
7. 0522 0523 0535 0541 0542 Inverter l t Possible Causes Warning level P0294 exceeded output frequency and or pulse frequency will be reduced if parameterized P0290 Diagnose amp Remedy Check the following 1 Load duty cycle must lie within specified limits 2 Motor power P0307 must match inverter power r0206 Motor OverTemperature Possible Causes gt Motor overloaded gt Load duty cycle too high Diagnose amp Remedy Independently of the kind of temperature determination check the following 1 Load duty cycle must be correct 2 Motor nominal overtemperatures P0626 P0628 must be correct 3 Motor temperature warning level P0604 must match If P0601 0 or 1 check the following Check if name plate data are correct if not perform quick commissioning Accurate equivalent circuit data can be found by performing motor identification P1910 1 Check if motor weight P0344 is reasonable Change if necessary Via P0626 P0627 P0628 the standard overtemperatures can be changed if the motor is not a Siemens standard motor If P0601 2 check the following 1 Check if temperature shown in r0035 is reasonable 2 Checkifthe sensor is a KTY84 other sensors are not supported RON I2C read out timeout Possible Causes The cyclic access to the UCE Values and powerstack temperatures via the I2C bus MM440 Frame size FX amp GX is disturbed Output fault Possible Causes One motor phase is disconnected Br
8. 2 OFF2 19 1 3 CT N P0848 3 Bl 1 OFF3 1 0 3 CT N P0849 3 BI 2 OFF3 1 0 3 CT N P0852 3 BI Pulse enable 1 0 3 CT N P1020 3 BI Fixed freq selection Bit 0 0 0 3 CT N P1021 3 BI Fixed freq selection Bit 1 0 0 3 CT N P1022 3 BI Fixed freq selection Bit 2 0 0 3 CT N P1023 3 BI Fixed freq selection Bit 3 722 3 3 CT N P1026 3 BI Fixed freq selection Bit 4 722 4 3 CT N P1028 3 Bl Fixed freq selection Bit 5 722 5 3 CT N P1035 3 BI Enable MOP UP command 19 13 3 CT N P1036 3 BI Enable MOP DOWN command 19 14 3 CT N P1074 3 BI Disable additional setpoint 0 0 3 CUT N P1110 3 BI Inhibit neg freq setpoint 1 0 3 CT N P1113 3 Bl Reverse 722 1 3 CT N P1140 3 BI RFG enable 1 0 3 CT N P1141 3 BI start 1 0 3 CT N P1142 3 BI enable setpoint 1 0 3 CT N P1230 3 BI Enable DC braking 0 0 3 CUT N P1270 3 BI Enable essential service 0 0 3 CUT N P2103 3 BI 1 Faults acknowledgement 722 2 3 CT N P2104 3 BI 2 Faults acknowledgement 0 0 3 CT N P2106 3 BI External fault 1 0 3 CT N P2220 3 BI Fixed PID setp select Bit 0 0 0 3 CT N P2221 3 BI Fixed PID setp select Bit 1 0 0 3 CT N P2222 3 BI Fixed PID setp select Bit 2 0 0 3 CT N P2223 3 BI Fixed PID setp select Bit 3 722 3 3 CT N P2226 3 BI Fixed PID setp select Bit 4 722 4 3 CT N P2228 3 BI Fixed PID setp select Bit 5 722 5 3 CT N P2235 3 BI Enable PID MOP UP cmd 19 13 3 CT N P2236 3 BI Enable PID MOP DOWN cmd 19 14 3 CT N I O P00
9. 2 kHz steps Frame Sizes FX GX 2 kHz to 8 kHz 2 kHz steps Standard 2 kHz VT power reduction see Table 7 3 Fixed Frequencies 15 programmable Skip Frequencies 4 programmable Setpoint Resolution 0 01 Hz Digital 0 01 Hz Serial 10 bit Analogue motor potentiometer 0 1 Hz 0 196 in PID mode Digital Inputs 6 programmable isolated switchable active high active low PNP NPN Relay Outputs 3 EE 30 V DC 5 A resistive 250 V AC 2 A inductive Electromagnetic Compatibility Frame Sizes C to F Optional EMC filters to EN 55011 Class A or B also Internal Class A filters available Frame Sizes FX and GX With EMI filter available as an option the limiting values of the EN 55011 Class A are fulfilled for conducted emission line commutating choke required Protection Level IP20 Temperature range VT Frame Sizes C to F 10 to 40 C 14 F to 104 F Frame Sizes FX GX 0 to 40 32 F to 104 F to 55 C 131 F Power reduction see Figure 2 2 Storage Temperature 40 C to 70 40 F to 158 F Humidity lt 95 RH non condensing MICROMASTER 430 Operating Instructions 104 6SE6400 5AE00 0BPO Ausgabe 12 02 7 MICROMASTER 430 specifications Operational Altitudes Frame Sizes C to F Up to 1000 m above sea level without derating Frame Sizes FX and GX Up to 2000 m above sea level without derating Protection Features Undervoltage Overvoltage Overload Groun
10. 4 gt Frame size F 2 4 Since all these faults are assigned to one signal on the power stack it is not possible to establish which one actually occurred MM440 Frame size FX amp GX gt UCE failure was detected when r0947 22 and fault value r0949 12 or 13 or 14 depending on UCE gt 12C bus read out error when r0947 22 and fault value 0949 21 The power has to be switched OFF ON Diagnose amp Remedy Check the I O board It has to be fully pressed home Output fault OFF2 Possible Causes One motor phase is disconnected Fan has failed OFF2 Possible Causes Fan no longer working Diagnose amp Remedy 1 Fault cannot be masked while options module AOP or BOP is connected 2 Need anew fan Auto restart after n OFF2 Possible Causes Auto restart attempts exceed value of P1211 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting F0041 F0042 F0051 F0052 F0053 F0054 Motor Data Identification Failure OFF2 Possible Causes Motor data identification failed Fault value 0 Load missing 1 Current limit level reached during identification 2 Identified stator resistance less than 0 1 or greater than 100 96 3 Identified rotor resistance less than 0 1 96 or greater than 100 96 4 Identified stator reactance less than 50 and greater than 500 5 Identified main reactance less than 50 and greater than 500 96 6 Identified rotor time constant le
11. 6SE6400 5AE00 0BPO 39 Issue 12 02 2 Installation Frame Sizes FX and GX 40 Connect the wire shields to the shield connection points shown in the connection drawing see Figure 2 9 and Figure 2 10 For this purpose twist the motor leads and screw all of them together to the shield connection point for the motor lead When using an EMI filter power commutating choke is required The wire shields should be fastened to the metallic mounting surface as close as possible to the components MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning 3 Commissioning This Chapter contains gt Aschematic diagram of the MICROMASTER 430 Anoverview of the commissioning options and the display and operator panels gt An overview of quick commissioing of the MICROMASTER 430 3 1 Block diagrarm end ense ihe 43 3 2 Commission modes siecle he dt tyre A d Eo taeda eere na 44 3 3 General operation e ht dive ep sassa Wakas saa MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 41 3 Commissioning Issue 12 02 WARNING MICROMASTERS operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of t
12. DC DC R resp C L D L Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 The minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables CAUTION The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 13 on page 39 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 2 Installation 2 1 Installation after a Period of Storage Following a prolonged period of storage you must reform the capacitors in the inverter The requirements are listed below Frame Sizes C to F Voltage 76 vu led El ed Wad We VEO VIE IR L 100 75 50 i Storage period less than 1 year No action necessary Storage period 1 to 2 years Prior to energizing connect to voltage for one hour Storage period 2 to 3 years Prior to energizing form according to the curve Storage period 3 more years Prior to energizing form according to the curve Time t h 05 1 2 4 6 8 Figure 2 1 Forming Frame Sizes FX and GX Reforming the capacitors can be accomplished by applying 85 of t
13. Setpoint of the MOP PO369 3 Magnetizing curve imag 4 P1058 3 JOG frequency right r0370 3 Stator resistance 96 P1059 3 JOG frequency left r0372 3 Cable resistance 96 P1060 3 JOG ramp up time r0373 3 Rated stator resistance P1061 3 JOG ramp down time r0374 3 Rotor resistance P1080 3 Min frequency MICROMASTER 430 Operating Instructions 86 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters ParNo ParText ParNo ParText P1082 3 Max frequency P1338 3 Resonance damping gain V f P1091 3 Skip frequency 1 P1340 3 Imax controller prop gain P1092 3 Skip frequency 2 P1341 3 Imax controller integral time P1093 3 Skip frequency 3 P1345 3 Imax controller prop gain P1094 3 Skip frequency 4 P1346 3 Imax controller integral time P1101 3 Skip frequency bandwidth P1350 3 Voltage soft start P1120 3 Ramp up time P1400 3 Configuration of speed control P1121 3 Ramp down time P1442 3 Filter time for act speed 1130 3 Ramp up initial rounding time P1452 3 Filter time for act speed SLVC P1131 3 Ramp up final rounding time P1460 3 Gain speed controller P1132 3 Ramp down initial rounding time P1462 3
14. causing motor to go into regenerative mode gt Occurs at very high load inertias when ramping down Diagnose amp Remedy Check the following 1 Input voltage P0210 must lie within range 2 Load must be match A0911 Vdc max controller active Possible Causes Vdc max controller is active so ramp down times will be increased automatically to keep DC link voltage r0026 within limits P2172 A0912 Vdc min controller active Possible Causes Vdc min controller will be activated if DC link voltage r0026 falls below minimum level P2172 The kinetic energy of the motor is used to buffer the DC link voltage thus causing deceleration of the drive So short mains failures do not necessarily lead to an undervoltage trip MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 101 6 Troubleshooting Ausgabe 12 02 A0920 0921 0922 0923 A0936 A0952 102 ADC parameters not set properly Possible Causes ADC parameters should not be set to identical values since this would produce illogical results Fault value 0 Parameter settings for output identical 1 Parameter settings for input identical 2 Parameter settings for input do not correspond to ADC type DAC parameters not set properly Possible Causes DAC parameters should not be set to identical values since this would produce illogical results Fault value 0 Parameter settings for output identical 1 Parameter settings for input identical 2 Paramet
15. follows 1 75 V DC OFF 3 70 V DC ON Terminal 9 24 V can also be used to drive the analog inputs when used as digital inputs Terminals 2 and 28 0 V must be linked together MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 3 2 3 Commissioning Commission modes In the standard version the MICROMASTER 430 is fitted with the Status Display Panel SDP see Figure 3 3 with which it is possible to use the inverter with the pre assigned factory settings for a large range of applications If these factory settings are not suitable you can adapt them to suit your equipment conditions using the Basic Operator Panel 2 BOP 2 see Figure 3 3 The BOP 2 are available as options You can also adjust the factory settings using the PC IBN tool This software is available on the CD ROM which comes with the documentation of the unit ATTENTION MICROMASTER 430 can only be operated with the BOP 2 It is not possible to use BOP or AOP SIEMENS SIEMENS SDP BOP 2 Status Display Panel Basic Operator Panel Figure 3 3 Panels available for the MICROMASTER 430 Inverter For notes on replacing the operator panels please refer to the corresponding appendix A to this manual NOTICE Adjusting the motor frequency 50 60 Hz The DIP switch to adjust the motor fre quency is located below the I O board for removing the I O board see appendix C The inverter is delivered as follows gt DIP switch 2
16. frestar 2000 P2990 5 P1080 1424 100 P1082 2390 fRestart P2390 Hz P2000 ty P1120 Hz 100 P1082 Figure 4 4 Energy Saving Mode MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Function 4 6 4 7 SDP BOP 2 4 MICROMASTER 430 functions Energy saving mode extends the function of the PID controller This enables the motor to be operated for a defined period of time with a minimum frequency and to switch it off afterwards If the re start frequency is reached the motor is automatically re started again Energy saving mode is independent of the Motor Staging Function It is possible to combine Motor Staging and Energy Saving Mode For additional settings please refer to the parameter list P2390 and following Free Function Blocks P2800 ff Using free function blocks internal signals Digital inputs set points actual values can be interlinked to enable application specific control Faults and Alarms With the SDP Faults and Alarms conditions are displayed via the two LEDs on the SDP For further information see Section 6 1 on page 90 The operation status of the inverter is indicated by the two LEDs as follows Green and yellow Green only Inverter running If a BOP 2 has been fitted to the inverter details of any fault condition will be displayed by the operator panel For detailed information of fault condit
17. 0BPO 107 7 MICROMASTER 430 specifications 108 Input voltage range Ausgabe 12 02 3 AC 380 V 480 V 10 Unfiltered Part 1 Order No 6SE6430 20027 2UD31 2UD31 2UD31 2UD32 5CA0 1CA0 5CA0 8DA0 2DA0 VT Motor Output kW 7 5 11 0 15 0 18 5 22 0 Rating hp 10 0 15 0 20 0 25 0 30 0 Output Power kVA 10 1 14 0 19 8 24 4 29 0 VT Input Current A 16 0 22 5 30 5 37 2 43 3 VT Output Cur Max A 18 4 26 0 32 0 38 0 45 0 A 20 32 35 50 63 Recommended Fuse 3NA 3007 3012 3014 3020 3022 Fuses recomnended A 50 63 for UL applications 3NE 1817 0 1818 0 mm 2 5 4 0 6 0 10 0 10 0 Input Cable Min awg 13 11 9 7 7 mm 10 0 10 0 10 0 35 0 35 0 Input Cable Max awg 7 7 7 2 2 a mm 2 5 4 0 6 0 10 0 10 0 Output Cable Min awg 13 11 9 7 7 mm 10 0 10 0 10 0 35 0 35 0 Output Cable Max awg 7 7 7 2 2 kg 5 5 5 5 5 5 16 0 16 0 Welght Ibs 12 1 12 1 12 1 35 0 35 0 w mm 185 0 185 0 185 0 275 0 275 0 h mm 245 0 245 0 245 0 520 0 520 0 d mm 195 0 195 0 195 0 245 0 245 0 Dimensions w inches 7 28 7 28 7 28 10 83 10 83 h inches 9 65 9 65 9 65 20 47 20 47 d inches 7 68 7 68 7 68 9 65 9 65 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 7 MICROMASTER 430 specifications Input voltage range 3 AC 380 V 480 V 10 Unfiltered Part 2 Order No 6
18. 12 02 3 1 Block diagram PE 3 AC 380 480 V si pe LL1 N L2 or 4 L L1 N L2 L3 4 7 kW Minimum j BOP lt serial protocol 10 AID a AIN2 11 5 DIN2 AM DINS e 7 a o DIN4 D 0 2 8 Oo g D gt 16 17 PNP Output 24 V or 9 Isolated NPN Output 0 V ELI E CE SS 28 Isolated CPU E P gt max 500Q 0 20 u u max 500 Q x Not 60 Hz used RELAY 1 DIP Switches on control board 30 V 5 resistive 5 COM RELAY 2 NO lt AIN1AIN2 J 0 20 mA DIP Switches 2 current 0 10 V B on I O board voltage 1 2 RELAY 3 y PE U V Ww i CB I 4 J automatic eg Option Figure 3 1 Inverter block diagram MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 3 Commissioning 3 Commissioning Issue 12 02 44 Standard settings for the terminals See Figure 3 2 Analogue inputs Analogue input 1 AIN1 can be used with 0 10 V 0 20 mA and 10 V to 10 V Analogue input 2 AIN2 can be used with 0 10 V and 0 20 mA The analog input circuit can be alternatively configured to provide additional digital inputs DIN7 amp DIN8 as shown g 3 2 2 3 10 DIN7 DIN8 4 11 Figure 3 2 Configuration of the analogue input as a digital input When an analogue input is configured as a digital input the threshold values are as
19. 500 Hz MICROMASTER 430 Operating Instructions 22 6SE6400 5AE00 0BPO Issue 12 02 2 Installation Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation Atmospheric Pollution Do not install the inverter in an environment which contains atmospheric pollutants such as dust corrosive gases etc Water Take care to site the inverter away from potential water hazards e g do not install the inverter beneath pipes that are subject to condensation Avoid installing the inverter where excessive humidity and condensation may occur Installation and cooling CAUTION The inverters MUST NOT be mounted horizontally The inverters can be mounted without any clearance at either side When mounting inverters one above the other the specified environmental conditions must not be exceeded Independent of this these minimum distances must be observed Frame Size C above and below 100 mm Frame SizeD E above and below 300 mm Frame Size F above and below 350 mm Frame Size FX GX above 250 mm below 150 mm in front 100 mm No equipment that could have a negative effect on the flow of cooling air should be installed in this area Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 23 2 Installation Issue 12 02 2 3 Mechanical installation WARNING gt To ensu
20. CUT N r1801 CO Act pulse frequency 3 P1802 Modulator mode 0 3 CUT N P1820 3 Reverse output phase sequence 0 3 CT N P1911 No of phase to be identified 3 3 CT N r1925 Identified on state voltage 3 r1926 Ident gating unit dead time 3 Motor Data P0004 3 ParNo ParText Default Level DS QC 0035 3 CO Act motor temperature 3 P0304 3 Rated motor voltage 230 1 C Q P0305 3 Rated motor current 3 25 1 C Q P0307 3 Rated motor power 0 75 1 C Q P0308 3 Rated motor cosPhi 0 000 3 C Q P0309 3 Rated motor efficiency 0 0 3 C Q P0310 3 Rated motor frequency 50 00 1 C Q P0311 3 Rated motor speed 0 1 C Q 0313 3 Motor pole pairs 3 P0320 3 Motor magnetizing current 0 0 3 CT Q r0330 3 Rated motor slip 3 0331 3 Rated magnetization current 3 0332 3 Rated power factor 3 P0335 3 Motor cooling 0 3 CT Q P0340 3 Calculation of motor parameters 0 3 CT N P0344 3 Motor weight 9 4 3 CUT N P0346 3 Magnetization time 1 000 3 CUT N P0347 3 Demagnetization time 1 000 3 CUT N P0350 3 Stator resistance line to line 4 0 3 CUT N P0352 3 Cable resistance 0 0 3 CUT N 0384 3 Rotor time constant 3 r0395 CO Total stator resistance 96 3 r0396 CO Act rotor resistance 3 P0601 3 Motor temperature sensor 0 3 CUT N P0604 3 Threshold motor temperature 130 0 2 CUT N P0610 3 Motor I2t temperature reaction 2 3 CT N P0625 3 Ambient motor temperature 20 0 3 CUT N P0640 3 Motor overlo
21. EMC performance are available as detailed below Class 1 General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 68100 3 for use in Second Environment Industrial and Restricted Distribution Table 9 1 General Industrial unfiltered inverters together with approved external mains filter Emissions Radiated Emissions Frame Sizes C to F EN Level A1 55011 Frame Sizes FX GX EN 68100 3 Second Environment Conducted Emissions Frame Sizes C to F EN Level A1 55011 Frame Sizes FX GX EN 68100 3 Second Environment Immunity Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 1 kV control Radio Frequency IEC 1000 4 3 26 1000 MHz 10 V m Electromagnetic Field MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 115 9 Electro magnetic compatibility EMC Issue 12 02 Class 2 Filtered Industrial This level of performance will allow the manufacturer assembler to self certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 50082 2 Table 9 2 Filtered Industrial EMC Phenomenon Standard Level Emissions Radiated Emissions EN 55011 Limit A1 Conducted Emissions EN 55011 Limit A1 Immunity Supply Voltage Distortion IE
22. PTC sensor P0601 z 1 If the PTC in the motor is connected to the MICROMASTER 430 control terminals 14 PTCA and 15 PTCB and the function enabled by setting P0601 1 then the MICROMASTER 430 will operate as normal providing the resistance at the terminals remains below approximately 1500 If this value is exceeded the inverter indicates a warning A0511 and then a fault F0011 The actual resistance value at which this occurs will not be less than 1000 O and not more than 2000 O With KTY84 sensor P0601 2 The KTY84 has to be connected so that the diode is forward biased that is the anode is connected to terminal 14 PTCA and the cathode to terminal 15 PTCB If the temperature monitoring function is enabled by setting P0601 2 the temperature of the sensor and therefore the motor windings is written to parameter r0035 The threshold motor temperature can now be set using parameter P0604 default setting 130 C Connection failure If the connection to the PTC or KTY84 sensor becomes open circuit or short circuit a fault will be indicated and by default the drive will trip MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 57 4 MICROMASTER 430 functions Issue 12 02 4 MICROMASTER 430 functions This chapter contains 4 1 4 2 4 3 4 4 4 5 4 6 4 7 58 adescription of the different procedures to control the inverter asummary of the control types of the inverter Frequency set poin
23. and select SLVC mode P1300 20 or 22 If encoder fitted check correct encoder selected check encoder set up in P0400 2 3 Check connections between encoder and inverter 4 Check encoder not faulty select P1300 0 run at fixed speed check encoder feedback signal in r0061 5 Increase encoder loss threshold in P0492 Stack Overflow Possible Causes Software error or processor failure Diagnose amp Remedy Run self test routines OFF2 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting F0221 PID Feedback below min value OFF2 Possible Causes PID Feedback below min value P2268 Diagnose amp Remedy 1 Change value of P2268 2 Adjust feedback gain F0222 PID Feedback above max value OFF2 Possible Causes PID feedback above max value P2267 Diagnose amp Remedy 1 Change value of P2267 2 Adjust feedback gain F0450 BIST Tests Failure OFF2 Possible Causes Fault value 1 Some power section tests have failed 2 Some control board tests have failed 4 Some functional tests have failed 8 Some IO board tests have failed MM 420 only 16 Internal RAM failed on power up check Diagnose amp Remedy Hardware defect contact Customer Support Service Department F0452 Belt Failure Detected OFF2 Possible Causes Load conditions on motor indicate belt failure or mechanical fault Diagnose amp Remedy Check the following 1 No breakage seizure or obstructi
24. confirm and store the value Changing P0719 an indexed parameter Selection of command setpoint source Step Result on display 1 Press to access parameters 2 Press until P0719 is displayed Press to access the parameter value level 4 Press to display current set value 5 Press to the required value 6 Press to confirm and store the value 7 Press until r0000 is displayed Had 8 Press to return the display to the standard drive display as defined by the customer Figure 3 7 Changing parameters via the BOP 2 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 51 3 Commissioning Issue 12 02 NOTES In some cases when changing parameter values the display on the BOP 2 shows PUSY This means the inverter is busy with tasks of higher priority Changing single digits in Parameter values 3 2 3 3 2 3 1 52 For changing the parameter value rapidly the single digits of the display can be changed by performing the following actions Ensure you are in the parameter value changing level see Changing parameters with BOP 2 1 Press function button which causes the right hand digit to blink Change the value of this digit by pressing 2 3 Press function button again causes the next digit to blink 4 Perform steps 2 to 4 until the required value is displayed 5 Press the leave the parameter value cha
25. cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are controlled from the inverter relay Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps WARNING Safety regulations must not be compromised when installing inverters 38 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 2 Installation 2 4 4 Screening Methods Frame Size C For frame size C the Gland Plate Kit is supplied as an option It allows easy and efficient connection of the necessary screening See the Gland Plate Installation Instructions contained on the Document CD ROM supplied with the MM430 Screening without a Gland Plate Should a Gland Plate not be available then the inverter can be screened using the methodology shown in Figure 2 13 Mains power input Control cable Motor cable Footprint filter Metal back plate Use suitable clips to fix motor and control cable screens securely to metal back plate Screening cables 4 2 3 4 5 6 7 Figure 2 13 Wiring Guidelines to Minimize the Effects of EMI Frame Sizes D E and F The Gland Plate is factory fitted The installation of the screening is accomplished using the same methodology as in frame size C MICROMASTER 430 Operating Instructions
26. current circuit breaker Residual current device Ramp function generator Radio frequency interference Revolutions per minute Scaling Status display panel Sensorless vector control Control word Start of text Space vector modulation Transistor transistor logic Universal serial interface Vector control Variable torque Status word MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 133 Issue 12 02 Index A Access Levels 74 Adaptation of fan voltage 38 Altitude 22 Ambient operating conditions Altitude 22 Atmospheric Pollution 23 Electromagnetic Radiation 23 Humidity Range 22 Installation und K hlung 23 Shock 22 Temperature 22 Vibration 22 Water hazard 23 Ambient operating conditions 22 Applicable standards European EMC Directive 136 European Low Voltage Directive 136 European Machinery Directive 136 ISO 9001 136 Underwriters Laboratories 136 Atmospheric pollution 23 B Basic operation changing parameters with BOP 2 53 external motor thermal overload protection 58 61 general 60 with BOP 2 60 with SDP 49 Belt Failure Detection 69 BOP 2 default settings with BOP 2 51 operation with BOP 2 51 Bypass 68 C Commissioning 43 Compound braking 66 connection drawing frame size FX 34 connection drawing frame size GX 36 Connection Terminals 33 Contact address 5 MICROMASTER 430 Operating Instr
27. data 2 Change board Wrong IO Board OFF2 Possible Causes gt Wrong IO board is connected gt No ID detected on IO board no data Diagnose amp Remedy 1 Check data 2 Change IO board MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 95 6 Troubleshooting F0060 F0070 F0071 F0072 F0080 F0085 F0090 F0101 96 Asic Timeout Possible Causes Internal communications failure Diagnose amp Remedy 1 If fault persists change inverter 2 Contact Service Department CB setpoint fault Possible Causes No setpoint values from CB communication board during telegram off time Diagnose amp Remedy Check CB and communication partner USS BOP link setpoint fault Possible Causes No setpoint values from USS during telegram off time Diagnose amp Remedy Check USS master USS COMM link setpoint fault Possible Causes No setpoint values from USS during telegram off time Diagnose amp Remedy Check USS master ADC lost input signal Possible Causes gt Broken wire gt Signal out of limits External Fault Possible Causes External fault triggered via for example terminal inputs Diagnose amp Remedy Disable for example terminal input for fault trigger Encoder feedback loss Possible Causes Signal from Encoder lost Diagnose amp Remedy Ausgabe 12 02 OFF2 OFF2 OFF2 OFF2 OFF2 OFF2 OFF2 1 Check encoder fitted If encoder not fitted set P0400 0
28. default settings the following parameters should be set as follows BOP 2 or Communication Option needed 1 Set P0010 30 2 Set P0970 1 NOTE The reset process can take up to 3 minutes to complete MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 55 3 Commissioning Issue 12 02 3 3 General operation For a full description of standard and extended parameters please refer to the Parameter List NOTICE 1 The inverter does not have a main power switch and is live when the mains supply is connected It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal at terminal 5 rotate right 2 If a BOP 2 is fitted and the output frequency is selected to be displayed P0005 21 the corresponding setpoint is displayed approximately every 1 0 seconds while the inverter is stopped 3 The inverter is programmed at the factory for standard applications on Siemens four pole standard motors that have the same power rating as the inverters When using other motors it is necessary to enter the specifications from the motor s rating plate See Figure 3 8 for details on how to read motor data 4 Changing motor parameters is not possible unless P0010 1 5 Before initing a run You must set P0010 back to 0 Basic operation with the BOP 2 56 Prerequisites gt P0010 0 in order to initiate the run command correctly gt P0700 1 enables the start
29. file A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation EC type examination certificate This approach is only applicable to radio communication transmitting apparatus All MICROMASTER units are certified for compliance with the EMC directive when installed in accordance with the recommendations in Section 2 EMC Directive Compliance with Imminent Harmonics Regulations Since 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000 3 2 Limits for harmonic current emissions equipment input lt 16 A per phase All Siemens variable speed drives of the MICROMASTER MIDIMASTER MICROMASTER Eco and COMBIMASTER ranges which are classified as Professional Equipment within the terms of the standard fulfill the requirements of the standard The allowed harmonic currents for professional equipment with an input power gt 1 kW are not yet defined Therefore any electrical apparatus containing the above drives which has an input power 1 kW will not require connection approval MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 9 Electro magnetic compatibility EMC 9 1 5 Classification of EMC performance Three General classes of
30. inverter control DriveMonitor and Starter commissioning tool 8 2 Device dependent options Frame Sizes C to F v v v v EMC filter Class A EMC filter Class B Frame size C Line commutating choke Output choke Gland plate Frame Sizes FX and GX gt gt Line commutating choke EMC filter Class A power commutating choke required MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 111 Issue 12 02 9 Electro magnetic compatibility EMC 9 Electro magnetic compatibility EMC This Chapter contains EMC information 9 1 Electro magnetic compatibility a 114 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 113 9 Electro magnetic compatibility EMC Issue 12 02 9 1 9 1 2 114 Electro magnetic compatibility EMC All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive 89 336 EEC There are three routes for the manufacturer assembler to demonstrate compliance Self certification This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration Technical construction
31. operating modes sss 63 4 6 Free Function Blocks P2800 ff u u eene 67 4 7 Fade and Alarms uu au a tient iie eletti is 67 5 System parameters raa anaa u nde E OANT AAE SANS TORA 69 5 1 Introduction to MICROMASTER system parameters 70 5 2 Parameter OVervieW uu uuu nennen nennen nere enne nennen nnns 71 5 3 Parameter list short form u U u u u a aaa 72 5 4 Command and Drive Datasets Overview a 85 6 Tro bleshooting 2 cerent trece rettet ete rere recreo respete rico 89 6 1 Troubleshooting with the SDP l eem nemen 90 6 2 Troubleshooting with the BOP 2 ssssessseeeeeeenem enne 91 6 3 Eault messages ode dd eed teo db S 92 6 4 Alarm Messages iita tin esta na ded m ta addi te 98 7 MICROMASTER 430 specifications 103 8 OPtlONS le 111 8 1 Device independent options 111 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 11 Table of Contents Issue 12 02 8 2 Device dependent options eren nnns 111 9 Electro magnetic compatibility 113 9 1 Electro magnetic compat
32. the effects of EMI gt Details concerning electrical installation 2 1 Installation after a Period of Storage 2 2 Ambient operating conditions 2 3 Mechanical installation 2 4 Electrical installation uy u MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 2 Installation 19 2 Installation N 20 Issue 12 02 WARNING gt Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards gt Ifa Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker EN 50178 Section 5 2 11 1 gt The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply L L1 N L2 L3 resp U1 L1 V1 L2 W1 L3 the motor terminals U V W resp U2 T1 V2 T2 W2 T3 and depending on the frame size the terminals DC B
33. then P0970 1 and press P to reset the inverter to the factory default parameter values Now use a switch between terminals 5 and 9 on the control board The drive should now run to the defined setpoint by analogue input NOTICE Motor data must relate to the inverter data power range and voltage MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 91 6 Troubleshooting Ausgabe 12 02 6 3 F0001 Fault messages In the event of a failure the inverter switches off and a fault code appears on the display NOTE To reset the fault code one of three methods listed below can be used 1 Cycle the power to the drive 2 Press the button on the BOP 2 3 Via Digital Input 3 default setting Fault messages are stored in parameter r0947 under their code number e g F0003 3 The associated error value is found in parameter r0949 The value 0 is entered if a fault has no error value It is furthermore possible to read out the point in time that a fault occurred r0948 and the number of fault messages P0952 stored in Parameter r0947 OverCurrent OFF2 Possible Causes gt Motor power P0307 does not correspond to the inverter power r0206 gt Motor leads are too long gt Motor lead short circuit gt Earth faults Diagnose amp Remedy Check the following gt Motor power P0307 must correspond to inverter power r0206 Cable length limits must not be exceeded Motor cable and motor must
34. 0 00 3 CUT N P2270 PID feedback function selector 0 3 CUT N P2271 PID transducer type 0 2 CUT N r2272 CO PID scaled feedback 2 r2273 CO PID error 2 P2274 PID derivative time 0 000 2 CUT N P2280 PID proportional gain 3 000 2 CUT N P2285 PID integral time 0 000 2 CUT N P2291 PID output upper limit 100 00 2 CUT N P2292 PID output lower limit 0 00 2 CUT N P2293 Ramp up down time of PID limit 1 00 3 CUT N r2294 CO Act PID output 2 P2370 3 Motor staging stop mode 0 3 CT N 237 1 3 External motor configuration 0 3 CT N P2372 3 Enable motor cycling 0 3 CT N P2373 3 Motor staging hysteresis 20 0 3 CUT N P2374 3 Motor staging delay 30 3 CUT N P2375 3 Motor destaging delay 30 3 CUT N P2376 3 Delay override 25 0 3 CUT N MICROMASTER 430 Operating Instructions 82 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters ParNo ParText Default Level DS QC P2377 3 Delay override lockout timer 30 3 CUT N P2378 3 Staging frequency f fMax 50 0 3 CUT N r2379 CO BO Status of motor staging 3 P2380 3 Motor hours run 0 3 CUT N P2390 Energy saving setpoint 0 3 CUT N P2391 Energy saving timer 0 3 CT N P2392 Energy saving restart setpoint 0 3 CT N P2800 Enable FFBs 0 3 CUT N r2811 BO AND 1 3 P2810 2 Bl AND 1 0 0 3 CUT N r2813 BO AND 2 3 P2812 2 Bl AND
35. 04 8 ParNo ParText Default Level DS QC P0295 Inverter fan off delay time 0 3 CUT N r0750 Number of ADCs 3 r0752 2 Act input of ADC V or mA 2 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 75 5 System parameters Issue 12 02 ParNo ParText Default Level DS QC P0753 2 Smooth time ADC 3 3 CUT N r0754 2 Act ADC value after scaling 2 r0755 2 CO Act ADC after scal 4000h 3 P0756 2 Type of ADC 0 2 CT N P0757 2 Value x1 of ADC scaling V mA 0 2 CUT N P0758 2 Value y1 of ADC scaling 0 0 2 CUT N P0759 2 Value x2 of ADC scaling V mA 10 2 CUT N P0760 2 Value y2 of ADC scaling 100 0 2 CUT N P0761 2 Width of ADC deadband V mA 0 3 UT N P0762 2 Delay for loss of signal action 10 3 CUT N r0770 Number of DACs 3 P0771 2 CI DAC 21 0 2 CUT N P0773 2 Smooth time DAC 2 3 CUT N 0774 2 Act DAC value V or mA 3 P0776 2 Type of DAC 0 2 CT N P0777 2 Value x1 of DAC scaling 0 0 2 CUT N P0778 2 Value y1 of DAC scaling 0 2 CUT N P0779 2 Value x2 of DAC scaling 100 0 2 CUT N P0780 2 Value y2 of DAC scaling 20 2 CUT N P0781 2 Width of DAC deadband 0 3 CUT N Setpoint Channel and Ramp Generator P0004 10 ParNo ParText Default Level DS QC P1000 3 Selection of frequency setpoint 2 1 CT Q P1001 3 Fixed frequency 1 0 00 3 CUT N P1002 3 Fixed frequency 2 5 00 3 CUT N P1003 3 Fixed frequency 3 10 00 3 CUT N P1004 3 Fixed frequency
36. 0706 3 Function of digital input 6 15 2 CT N P0707 3 Function of digital input 7 0 3 CT N P0708 3 Function of digital input 8 0 3 CT N P0718 Hand Auto 0 3 CUT N 0720 Number of digital inputs 3 P0719 3 Selection of cmd amp freq setp 0 3 CT N r0722 CO BO Binary input values 3 P0724 Debounce time for digital inputs 3 3 CT N P0725 PNP NPN digital inputs 1 3 CT N 0730 Number of digital outputs 3 P0731 3 BI Function of digital output 1 52 3 2 CUT N P0732 3 BI Function of digital output 2 52 7 2 CUT N P0733 3 BI Function of digital output 3 0 0 2 CUT N 0747 CO BO State of digital outputs 3 P0748 Invert digital outputs 0 3 CUT N PO0800 3 BI Download parameter set 0 0 0 3 CT N P0801 3 BI Download parameter set 1 0 0 3 CT N P0810 Bl CDS bit 0 Local Remote 718 0 3 CUT N MICROMASTER 430 Operating Instructions 74 6SE6400 5AE00 0BPO Issue 12 02 Analogue 5 System parameters ParNo ParText Default Level DS QC P0811 BI CDS bit 1 0 0 2 CUT N P0809 3 Copy command data set CDS 0 3 CT N P0820 BI DDS bit 0 0 0 3 CT N P0821 BI DDS bit 1 0 0 3 CT N P0819 3 Copy drive data set DDS 0 2 CT N P0840 3 Bl ON OFF1 722 0 3 CT N P0842 3 Bl ON reverse OFF1 0 0 3 CT N P0844 3 1 OFF2 1 0 3 CT N P0845 3 BI
37. 2 P0703 3 Function of digital input 3 P0704 3 Function of digital input 4 P0705 3 Function of digital input 5 P0706 3 Function of digital input 6 P0707 3 Function of digital input 7 P0708 3 Function of digital input 8 0719 3 Selection of cmd amp freq setp P0731 3 BI Function of digital output 1 P0732 3 BI Function of digital output 2 P0733 3 BI Function of digital output 3 0800 3 Download parameter set 0 P0801 3 BI Download parameter set 1 P0840 3 ON OFF1 P0842 3 BI ON reverse OFF1 P0844 3 BI 1 OFF2 P0845 3 Bl 2 OFF2 P0848 3 BI 1 OFF3 P0849 3 BI 2 OFF3 P0852 3 Pulse enable P1000 3 Selection of frequency setpoint P1020 3 BI Fixed freq selection Bit 0 P1021 3 BI Fixed freq selection Bit 1 P1022 3 BI Fixed freq selection Bit 2 P1023 3 BI Fixed freq selection Bit 3 P1026 3 BI Fixed freq selection Bit 4 P1028 3 BI Fixed freq selection Bit 5 P1035 3 BI Enable MOP UP command P1036 3 BI Enable MOP DOWN command P1055 3 BI Enable JOG right P1056 3 BI Enable JOG left P1070 3 Cl Main setpoint P1071 3 Cl Main setpoint scaling P1074 3 BI Disable additional setpoint P1075 3 Additional setpoint P1076 3 Cl Additional setpoint scaling P1110 3 BI Inhibit neg freq setpoint P1113 3 BI Reverse P1124 3 BI Enable JOG ramp times MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 85 5 S
38. 2 0 0 3 CUT N r2815 BO AND 3 3 P2802 14 Activate FFBs 0 3 CUT N P2814 2 Bl AND 3 0 0 3 CUT N r2817 BO OR 1 3 P2801 17 Activate FFBs 0 3 CUT N P2816 2 Bl OR 1 0 0 3 CUT N r2819 BO OR2 3 P2818 2 Bl OR2 0 0 3 CUT N r2821 BO OR 3 P2820 2 Bl OR 0 0 3 CUT N r2823 BO XOR 1 3 P2822 2 Bl XOR 1 0 0 3 CUT N r2825 BO XOR2 3 P2824 2 Bl XOR 2 0 0 3 CUT N 12827 BO XOR 3 3 P2826 2 BI XOR 3 0 0 3 CUT N P2828 BI NOT 1 0 0 3 CUT N r2829 BO NOT 1 3 P2830 BI NOT 2 0 0 3 CUT N r2831 BO NOT 2 3 P2832 BI NOT 3 0 0 3 CUT N r2833 BO NOT 3 3 r2835 BO Q D FF 1 3 r2836 BO NOT Q D FF 1 3 P2834 4 BI D FF 1 0 0 3 CUT N 12838 BO Q D FF 2 3 12839 BO NOT Q D FF 2 3 P2837 4 BI D FF 2 0 0 3 CUT N 12841 BO Q RS FF 1 3 P2840 2 BI RS FF 1 0 0 3 CUT N r2842 BO NOT Q RS FF 1 3 r2844 Q RS FF 2 3 P2843 2 BI RS FF 2 0 0 3 CUT N MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 83 5 System parameters Issue 12 02 ParNo ParText Default Level DS QC r2845 BO NOT Q RS FF 2 3 P2846 2 BI RS FF 3 0 0 3 CUT N r2847 BO Q RS FF 3 3 r2848 BO NOT Q RS FF 3 3 P2849 BI Timer 1 0 0 3 CUT N P2850 Delay time of timer 1 3 CUT N P2
39. 3 U Ungrounded IT supplies operation with 31 Warnings cautions amp notes MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Appendices commissioning 8 transport amp storage 8 definitions 6 Water hazard 23 Medie Supe pesas Wire Sizes amp Terminal Torques 109 operation 9 Wiring Guidelines EMI 40 repair 9 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 137 Suggestions and or Corrections To Siemens AG Automation amp Drives Group SD VM 4 P O Box 3269 D 91050 Erlangen Federal Republic of Germany Email Technical documentation con siemens co uk From Name Company Service Department Address Telephone Telefax MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Suggestions Corrections For Publication Manual MICROMASTER 430 User Documentation Operating Instructions Order Number 6SE6400 5AE00 0BPO Date of Issue 12 02 Should you come across any printing errors when reading this publication please notify us on this sheet Suggestions for improvement are also welcome 139 MICROMASTER 430 Operating Instructions 140 6SE6400 5AE00 0BPO MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 141 Siemens AG Bereich Automation and Drives A amp D Gesch ftsgebiet Standard Drives SD Postfach 3269 D 91050 Erlangen Federal Republic of Germany Siemens Aktiengesel
40. 4 15 00 3 CUT N P1005 3 Fixed frequency 5 20 00 3 CUT N P1006 3 Fixed frequency 6 25 00 3 CUT N P1007 3 Fixed frequency 7 30 00 3 CUT N P1008 3 Fixed frequency 8 35 00 3 CUT N P1009 3 Fixed frequency 9 40 00 3 CUT N P1010 3 Fixed frequency 10 45 00 3 CUT N P1011 3 Fixed frequency 11 50 00 3 CUT N P1012 3 Fixed frequency 12 55 00 3 CUT N P1013 3 Fixed frequency 13 60 00 3 CUT N P1016 Fixed frequency mode Bit 0 1 3 CT N P1014 3 Fixed frequency 14 65 00 3 CUT N P1017 Fixed frequency mode Bit 1 1 3 CT N P1015 3 Fixed frequency 15 65 00 3 CUT N P1018 Fixed frequency mode Bit 2 1 3 CT N P1019 Fixed frequency mode Bit 3 1 3 CT N r1024 CO Act fixed frequency 3 P1025 Fixed frequency mode Bit 4 1 3 CT N 76 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters ParNo ParText Default Level DS QC P1027 Fixed frequency mode Bit 5 1 3 CT N P1032 Inhibit reverse direction of MOP 1 3 CT N P1031 3 Setpoint memory of the MOP 0 3 CUT N P1040 3 Setpoint of the MOP 5 00 2 CUT N r1050 CO Act Output freq of the MOP 3 P1070 3 CI Main setpoint 755 0 3 CT N P1071 3 CI Main setp
41. 680 rpm depending on variant P1082 Maximum Motor Frequency 50 Hz 60 Hz ATTENTION MICROMASTER 430 can only be operated using a BOP 2 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 49 3 Commissioning Issue 12 02 Buttons on the BOP 2 Panel Button Function Effects f 0000 The LCD displays the settings currently used by the converter Start motor Pressing the button starts the converter This button is disabled by default To enable this button set P0700 1 OFF1 Pressing the button causes the motor to come to a standstill at the selected ramp down rate Disabled by default to St t enable set P0700 1 Sp notor OFF2 Pressing the button twice or once long causes the motor to coast to a standstill This function is always enabled Manual The customer terminal strip CD S2 and the operating panel BOP mode 2 are sources for commands and set values The customer s terminal strip CD S1 or the serial US S or field bus interface e g PROFIBUS are sources for commands and set values This button can be used to view additional information Pressing and holding the button for 2 seconds from any parameter during operation shows the following 1 DC link voltage indicated by d units V Output current A Output frequency Hz Output voltage indicated by o units V The value selected in P0005 If P0005 is set to show any of the Functions ab
42. 851 Mode timer 1 3 CUT N r2852 BO Timer 1 3 r2853 BO Nout timer 1 3 P2854 BI Timer 2 0 0 3 CUT N P2855 Delay time of timer 2 3 CUT N P2856 Mode timer 2 3 CUT N 12857 BO Timer 2 3 12858 BO Nout timer 2 3 P2859 BI Timer 3 0 0 3 CUT N P2860 Delay time of timer 3 3 CUT N P2861 Mode timer 3 3 CUT N 12862 BO Timer 3 3 12863 BO Nout timer 3 3 P2864 BI Timer 4 0 0 3 CUT N P2865 Delay time of timer 4 3 CUT N P2866 Mode timer 4 3 CUT N 12867 BO Timer 4 3 12868 BO Nout timer 4 3 12870 CO ADD 1 3 P2869 2 Cl ADD 1 755 0 3 CUT N 12872 CO ADD 2 3 P2871 2 Cl ADD 2 755 0 3 CUT N 12874 CO SUB 1 3 P2873 2 Cl SUB 1 755 0 3 CUT N 12876 CO SUB 2 3 P2875 2 Cl SUB 2 755 0 3 CUT N 12878 CO MUL 1 3 P2877 2 Cl MUL 1 755 0 3 CUT N 12880 CO MUL 2 3 P2879 2 Cl MUL 2 755 0 3 CUT N 12882 Co DIV 1 3 P2881 2 Cl DIV 1 755 0 3 CUT N 12884 CO DIV 2 3 P2883 2 Cl DIV 2 755 0 3 CUT N r2886 BO CMP 1 3 P2885 2 CI CMP 1 755 0 3 CUT N r2888 BO CMP 2 3 P2887 2 CI CMP 2 755 0 3 CUT N P2889 CO Fixed setpoint 1 in 0 3 CUT N P2890 CO Fixed setpoint 2 in 0 3 CUT N 84 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 Issue 12 02 5 4 5 System parameters Command and Drive Datasets Overview Command Datasets CDS
43. 9 L 545 N u 25 E Y L2 i Wo ORO E o a in eo EI 2 m a 1 19 9 _ 37 9 125 125 326 Figure 2 6 Installation dimensions for MICROMASTER 430 Frame size GX MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 27 2 Installation Issue 12 02 Table 2 1 Dimensions and Torques of MICROMASTER 430 Frame Size Overall Dimensions Fixing Method Tightening Torque Width x mm 185 x 245 x 195 4 x M5 Bolts 25Nm C Heightx 4 x M5 Nuts ith hers fitted Depth inch 7 28 x 9 65 x 7 68 4 x M5 Washers with washers titte Widthx mm 275 x 520 x 245 4 x M8 Bolts 3 0 Nm D Height x 4 x M8 Nuts p Depth inch 10 82 x 20 47x9 65 M8 Washers with washers fitted Width x mm 275 x 650 x 245 4 x M8 Bolts 3 0 Nm E Height x 4 x M8 Nuts B Depth inch 10 82 x 25 59x9 65 4 M8 Washers with washers fitted um 350 x 850 mm x 320 Width x height with filter 1150 4 x M8 Bolts 3 0 Nm F Height x 4 x M8 Nuts A Depth are 13 78 x 33 46 x 12 60 4 x M8 Washers with washers fitted height with filter 45 28 Width x mm 326 x 1400 x 356 6 M 8 Bolts d FX Height x 6 M 8 Nuts S NMS Depth inch 12 80x55 12x 12 83 6 M 8 Washers with washers fitted Width x mm 326 x 1533 x 545 6 M 8 Bolts GX Heightx 6 M 8 Nuts UE ae ad Depth inch 12 80 x 60 35 x 21 46 6 M 8 Washers with washers titte 28 MICROMASTER 430 Operating Instru
44. Ausgabe 12 02 Table 7 4 MICROMASTER 430 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used Input voltage range 3 AC 380 V 480 V 10 with built in Class A Filter Part 1 Order No 6SE6430 2AD27 2AD31 2AD31 2AD31 2AD32 5CA0 1CA0 5CA0 8DA0 2DA0 VT Motor Output kW 7 5 11 0 15 0 18 5 22 0 Rating hp 10 0 15 0 20 0 25 0 30 0 Output Power kVA 10 1 14 0 19 8 24 4 29 0 VT Input Current A 16 0 22 5 30 5 37 2 43 3 VT Output Cur Max A 18 4 26 0 32 0 38 0 45 0 A 20 32 35 50 63 Recommended Fuse 3NA 3007 3012 3014 3020 3022 Fuses recomnended A 50 63 for UL applications 3NE 1817 0 1818 0 mm 2 5 4 0 6 0 10 0 10 0 Input Cable Min awg 13 44 9 7 7 mm 10 0 10 0 10 0 35 0 35 0 Input Cable Max awg 7 7 7 2 2 mm 2 5 4 0 6 0 10 0 10 0 Output Cable Min awg 13 11 9 7 7 mm 10 0 10 0 10 0 35 0 35 0 Output Cable Max awg 7 7 7 2 2 kg 5 7 5 7 5 7 17 0 17 0 Weight 8 Ibs 12 5 12 5 12 5 37 0 37 0 w mm 185 0 185 0 275 0 275 0 h mm 245 0 245 0 245 0 520 0 520 0 I i d mm 195 0 195 0 195 0 245 0 245 0 Dimensions w inches 7 28 7 28 7 28 10 83 10 83 h inches 9 65 9 65 9 65 20 47 20 47 d inches 7 68 7 68 7 68 9 65 9 65 MICROMASTER 430 Operating Instructions 106 6SE6400 5AE00 0BPO Ausgabe 12 02 7 MICROMASTER 430 specifications
45. C 1000 2 4 1993 Voltage Fluctuations Dips IEC 1000 2 1 Unbalance Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency ENV 50 140 80 1000 MHz 10 V m 8096 Electromagnetic Field AM power and signal lines amplitude modulated Radio frequency ENV 50 204 900 MHz 10 V m 50 duty Electromagnetic Field cycle 200 Hz repetition rate pulse modulated MICROMASTER 430 Operating Instructions 116 6SE6400 5AE00 0BPO Issue 12 02 9 Electro magnetic compatibility EMC Only Frame Size C Class 3 Filtered for residential commercial and light industry This level of performance will allow the manufacturer assembler to self certify compliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 Table 9 3 Filtered for Residential Commercial and Light Industry EMC Phenomenon Standard Emissions Radiated Emissions EN 55011 Conducted Emissions EN 55011 Limit B Immunity Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips IEC 1000 2 1 Unbalance Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A
46. Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 5 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 6 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 7 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting A0707 CB warning 8 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0708 CB warning 9 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0709 CB warning 10 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0710 CB communication error Possible Causes Communication with CB communication board is lost Diagnose amp Remedy Check CB hardware A0711 CB configuration error Possible Causes CB communication board reports a configuration error Diagnose amp Remedy Check CB parameters A0910 Vdc max controller de activated Possible Causes Vdc max controller has been de activated since controller is not capable of keeping DC link voltage r0026 within limits P2172 gt Occurs if main supply voltage P0210 is permanently too high gt Occurs if motor is driven by an active load
47. For UL listed products the following UL mark is used C LISTED Note UL certification is presently in progress Further information can be obtained from Internet website http www siemens de micromaster Approved Siemens Quality for Software and Training is to DIN ISO 9001 Reg No 2160 01 The reproduction transmission or use of this document or its contents is not permitted unless authorized in writing Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 2002 All Rights Reserved MICROMASTERS is a registered trademark of Siemens Order number 68E6400 5AE00 0BPO Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the hardware and software described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Siemens handbooks are printed on chlorine free paper that has been produced from managed sustainable forests No solvents have been used in the printing or binding process Document subjec
48. I ID HIW HSW HTL I O IBN IGBT IND JOG KIB KTY LCD LED LGE MHB MM4 MOP NC NO NPN OPI PDS PID PKE PKW PLC PLI PNP Issue 12 02 Digital output Drive state European Economic Community Electrical erasable programmable read only Earth leakage circuit breaker Electro magnetic compatibility Electromotive force Electro magnetic interference Frequently asked questions Flux current control Fast current limit Fixed freqeuncy Free function block Field orientated control Frame size A Getting started guide Global unique identifier Main actual value Main setpoint High threshold logic Input and output Commissioning Insulated gate bipolar transistor Sub index Jog Kinetic buffering Liguid crystal display Light emitting diode Length Motor holding brake MICROMASTER 4th Generation Motor potentiometer Normally closed Normally open Operating instructions Power drive system PID controller proportional integral derivative Parameter ID Parameter ID value Programmable logic controller Parameter list MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 PPO PTC PWE PWM PX PZD QC RAM RCCB RCD RFG RFI RPM SCL SDP SLVC STW STX SVM TTL USS VC VT ZSW Appendices Parameter process data object Positive temperature coefficient Parameter value Pulse width modulation Power extension Process data Quick commissioning Random access memory Residual
49. ION EQUIPMENT 5B33 for use in a pollution degree 2 ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 9001 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Appendices F List of Abbreviations AC AD ADC ADR AFM AIN AOP AOUT ASP ASVM BCC BCD BI BICO BO BOP CB CCW CDS CI CM CMD CMM CO CO BO COM COM Link CT CT CUT CW DA DAC DC DDS DIN DIP Alternating current Analog digital converter Analog digital converter Address Additional frequency modification Analog input Advanced operator panel Analog output Analog setpoint Asymmetric space vector modulation Block check character Binary coded decimal code Binector input Binector connector Binector output Basic operator panel Commissioning Communication board Counter clockwise Command data set Connector input Configuration management Commando Combimaster Connector output Connector output Binector output Common terminal that is connected to NO or NC Communication link Commissining read to run Constant torque Commissining run read to run Clockwise Digital analog converter Digital analog converter Direct current Drive data set Digital input DIP switch MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 131 Appendices 132 DOUT DS EEC EEPROM ELCB EMC EMF EMI FAQ FCC FCL FF FFB FOC FSA GSG GU
50. Motor Staging Controlling additional drives via output relay Mains Pressure Mr Motor Starters To Inverter PID Input Figure 4 3 Motor Staging Function Enables up to three additional motors to be controlled based on PID control The entire system is made up of a pump which is controlled by the inverter with up to an additional 3 pumps which can be added to the system via contactors or motor starters The motor starter is controlled via the output relay in the inverter Figure 4 3 shows a typical pump system This function can also be used accordingly for ventilators and ventilation shafts For additional settings please refer to parameter list P2370 and following MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 65 4 MICROMASTER 430 functions 4 5 4 66 Energy Saving Mode Energy saving mode to switch off the motor when it is in idle mode Issue 12 02 96 PID setpoint Pressure equalizing reservoir PID feedback Sensor P2392 t fA PID setpoint I 77 AAN ms Sumu usss P2390 Hz 1080 acea ce gt t lt P2391 gt t t gt PID Energy saving mode lt PID active active active 0
51. Operating Instructions 6SE6400 5AE00 0BPO 81 5 System parameters Issue 12 02 ParNo ParText Default Level DS QC P2216 Fixed PID setpoint mode Bit 0 1 3 CT N P2217 Fixed PID setpoint mode Bit 1 1 3 CT N P2218 Fixed PID setpoint mode Bit 2 1 3 CT N P2219 Fixed PID setpoint mode Bit 3 1 3 CT N r2224 CO Act fixed PID setpoint 3 P2225 Fixed PID setpoint mode Bit 4 1 3 CT N P2227 Fixed PID setpoint mode Bit 5 1 3 CT N P2232 Inhibit rev direct of PID MOP 1 3 CT N P2231 3 Setpoint memory of PID MOP 1 3 CUT N P2240 3 Setpoint of PID MOP 10 00 3 CUT N 12250 CO Output setpoint of PID MOP 3 P2255 PID setpoint gain factor 100 00 3 CUT N P2253 3 Cl PID setpoint 2250 0 2 CUT N P2256 PID trim gain factor 100 00 3 CUT N P2257 Ramp up time for PID setpoint 1 00 2 CUT N P2254 3 Cl PID trim source 0 0 3 CUT N P2258 Ramp down time for PID setpoint 1 00 2 CUT N 12260 CO PID setpoint after PID RFG 2 P2261 PID setpoint filter timeconstant 0 00 3 CUT N 12262 CO Filtered PID setp after RFG 3 P2263 PID controller type 0 3 T N P2265 PID feedback filter timeconstant 0 00 2 CUT N 12266 CO PID filtered feedback 2 P2264 3 CI PID feedback 755 1 2 CUT N P2267 Max value for PID feedback 100 00 3 CUT N P2268 Min value for PID feedback 0 00 3 CUT N P2269 Gain applied to PID feedback 10
52. P1310 3 Continuous boost r2004 3 Reference power P1311 3 Acceleration boost P2150 3 Hysteresis frequency f hys P1312 3 Starting boost P2153 3 Time constant speed filter P1316 3 Boost end frequency P2155 3 Threshold frequency f 1 P1320 3 Programmable V f freq coord 1 P2156 3 Delay time of threshold freq f_1 P1321 3 Programmable V f volt coord 1 P2157 3 Threshold frequency f 2 P1322 3 Programmable V f freq coord 2 P2158 3 Delay time of threshold freq f 2 P1323 3 Programmable V f volt coord 2 P2159 3 Threshold frequency f 3 P1324 3 Programmable V f freq coord 3 P2160 3 Delay time of threshold freq f 3 P1325 3 Programmable V f volt coord 3 P2161 3 Min threshold for freq setp P1333 3 Start frequency for FCC P2162 3 Hysteresis freq for overspeed P1335 3 Slip compensation P2163 3 Entry freq for perm deviation P1336 3 Slip limit P2164 3 Hysteresis frequency deviation MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 87 5 System parameters Issue 12 02 ParNo ParText ParNo ParText P2165 3 Delay time permitted deviation P2203 3 Fixed PID setpoint P2166 3 Delay time ramp up completed P2204 3 Fixed PID setpoint 4 P2167 3 Switch off frequency f_off P2205 3 Fixed PID setpoint 5
53. P1340 3 Imax controller prop gain 0 000 3 CUT N r1343 CO Imax controller freq output 3 P1341 3 Imax controller integral time 0 300 3 CUT N 11344 CO Imax controller volt output 3 P1345 3 Imax controller prop gain 0 250 3 CUT N P1346 3 Imax controller integral time 0 300 3 CUT N P1350 3 Voltage soft start 0 3 CUT N 04 20 ParNo ParText Default Level DS QC P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 3 CUT N r0965 Profibus profile 3 r0967 Control word 1 3 r0968 Status word 1 3 r0964 5 Firmware version data 3 P0971 Transfer data from RAM to EEPROM 0 3 CUT N P2000 3 Reference frequency 50 00 2 CT N P2001 3 Reference voltage 1000 3 CT N P2002 3 Reference current 0 10 3 CT N P2003 3 Reference torque 0 75 3 CT N r2004 3 Reference power 3 P2009 2 USS normalization 0 3 CT N P2010 2 USS baudrate 6 3 CUT N P2011 2 USS address 0 3 CUT N P2012 2 USS PZD length 2 3 CUT N P2013 2 USS PKW length 127 3 CUT N P2014 2 USS telegram off time 0 3 CT N r2015 8 CO PZD from BOP link USS 3 P2016 8 CI PZD to BOP link USS 52 0 3 CT N r2018 8 CO PZD from COM link USS 3 r2024 2 USS error free telegrams 3 P2019 8 CI PZD to COM link USS 52 0 3 CT N r2025 2 USS rejected telegrams 3 r2026 2 USS character frame error 3 r2027 2 USS overrun error 3 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 79 5 S
54. P2168 3 Delay time T off P2206 3 Fixed PID setpoint 6 P2170 3 Threshold current thresh P2207 3 Fixed PID setpoint 7 P2171 3 Delay time current P2208 3 Fixed PID setpoint 8 P2172 3 Threshold DC link voltage P2209 3 Fixed PID setpoint 9 P2173 3 Delay time DC link voltage P2210 3 Fixed PID setpoint 10 P2174 3 Torque threshold T_thresh P2211 3 Fixed PID setpoint 11 P2176 3 Delay time for torque threshold P2212 3 Fixed PID setpoint 12 P2177 3 Delay time for motor is blocked P2213 3 Fixed PID setpoint 13 P2178 3 Delay time for motor pulled out P2214 3 Fixed PID setpoint 14 P2181 3 Belt failure detection mode P2215 3 Fixed PID setpoint 15 P2182 3 Belt threshold frequency 1 P2231 3 Setpoint memory of PID MOP P2183 3 Belt threshold frequency 2 P2240 3 Setpoint of PID MOP P2184 3 Belt threshold frequency 3 P2370 3 Motor staging stop mode P2185 3 Upper torque threshold 1 P2371 3 Motor staging configuration P2186 3 Lower torque threshold 1 P2372 3 Motor staging cycling P2187 3 Upper torque threshold 2 P2373 3 Motor staging hysteresis P2188 3 Lower torque threshold 2 P2374 3 Motor staging delay P2189 3 Upper torque threshold 3 P2375 3 Motor destaging delay P2190 3 Lower torque threshold 3 P2376 3 Motor staging delay override P2192 3 Time delay for belt failure P2377 3 Motor staging lockout timer P2201 3 Fixed PID setpoint 1 P2378 3 Motor stagi
55. PE Shield connection Figure 2 10 MICROMASTER 430 connection drawing frame size GX MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 35 2 Installation Issue 12 02 Frame Sizes C to F e L3 9 L2 L1 Optional optinal 4 Contactor line choke filter MICROMASTER Motor Fuse i L 1 with and without filter Frame Sizes FX and GX e L3 im E Optional e 2 Contactor filter MICROMASTER Motor Fuse 2 without filter 3 the commutation choke is to be earthed using the designated earthing point Figure 2 11 Motor and Power Connections MICROMASTER 430 Operating Instructions 36 6SE6400 5AE00 0BPO Issue 12 02 2 Installation Adaptation of fan voltage only for framesize FX and GX A transformer is installed to adapt the existing line voltage to the fan voltage It may be necessary to reconnect the transformer terminals on the primary side to coincide with the existing line power mov 1L380V 4L400V 1L440V 1L440V qu Connect according input voltage Figure 2 12 Adaptation of fan voltage CAUTION If the terminals are not reconnected to the actually present line voltage the fan fuses can blow Replacement for fan fuses Frame size Fuses 2 each Typ FX 110 kW V
56. SE6430 2UD33 2UD33 2UD34 2UD35 2UD37 2UD38 0DAO 7EAO 5EA0 5FA0 5FA0 8FAO VT Motor Output kW 30 0 37 0 45 0 55 0 75 0 90 0 Rating hp 40 0 50 0 60 0 75 0 100 0 120 0 Output Power kVA 34 3 47 3 57 2 68 6 83 8 110 5 VT Input Current A 59 3 71 7 86 6 103 6 138 5 168 5 VT Output Cur Max A 62 0 75 0 90 0 110 0 145 0 178 0 A 80 100 125 160 160 200 Recommended Fuse 3NA 3024 3030 3032 3036 3036 3140 Fuses recomnended A 80 100 125 160 200 200 for UL applications 3NE 1820 0 1021 0 1022 0 1224 0 1225 0 1225 0 mm 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 5 3 3 2 2 2 mm 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 mm 16 0 25 0 25 0 35 0 70 0 95 0 Output Cable Min awg 5 3 3 2 2 3 mm 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 Weight kg 16 0 20 0 20 0 56 0 56 0 56 0 Ibs 35 0 44 0 44 0 123 0 123 0 123 0 w mm 275 0 275 0 275 0 350 0 350 0 350 0 h mm 520 0 650 0 650 0 850 0 850 0 850 0 d mm 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions w inches 10 83 10 83 10 83 13 78 13 78 13 78 h inches 20 47 25 59 25 59 33 46 33 46 33 46 d inches 9 65 9 65 9 65 12 6 12 6 12 6 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 109 7 MICROMASTER 430 specifications Input voltage range Ausgabe 12 02 3 AC 380 V 480 V 10 Unfiltered Part 3
57. SIEMENS MICROMASTER 430 7 5 kW 250 kW User Documentation 6SE6400 5AE00 0BPO MICROMASTER 430 Documentation Getting Started Guide amens n g MICROMASTER 430 all Is for quick commissioning with SDP and BOP 2 Operating Instructions SIEMENS Gives information about features of the MICROMASTER 430 Installation Commissioning Control modes System Parameter structure Troubleshooting Specifications and available options of the MICROMASTER 430 Parameter List SIEMENS The Parameter List contains the description of all Parameters structured in functional order and a detailed description The Parameter list also includes a series of function plans Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter as well as filters chokes operator panels and communication options SIEMENS MICROMASTER 430 7 5 kW 250 kW Operating Instructions User Documentation Valid for Issue 12 02 Converter Type Software Version MICROMASTER 430 V2 0 Issue 12 02 Overview 1 Installation 2 Commissioning 3 MICROMASTER 430 4 Functions System Parameters 5 Troubleshooting 6 Specifications 1 Available options 8 Electro Magnetic 9 Compatibility Appendices A B C D E F Index IMPORTANT NOTICE Not all inverters currently have UL approval UL listing can be determined by examining the inverter s Rating Label
58. T 1A Cooper Bussmann FNQ R 1 600 V FX 132 kW VT 25A Ferraz Gould Shawmut ATDR2 1 2 600 V GX 160 250 kW VT 4A Ferraz Gould Shawmut ATDR4 600 V MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 37 2 Installation Issue 12 02 2 4 3 Avoiding Electro Magnetic Interference EMI The inverters are designed to operate in an industrial environment where a high level of EMI can be expected Usually good installation practices will ensure safe and trouble free operation If you encounter problems follow the guidelines stated below Action to Take Ensure that all equipment in the cubicle is well grounded using short thick grounding cable connected to a common star point or busbar Make sure that any control equipment such as a PLC connected to the inverter is connected to the same ground or star point as the inverter via a short thick link Connect the return ground from the motors controlled by the inverters directly to the ground connection PE on the associated inverter Flat conductors are preferred as they have lower impedance at higher frequencies Terminate the ends of the cable neatly ensuring that unscreened wires are as short as possible Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90 to each other Whenever possible use screened leads for the connections to the control circuitry Ensure that the contactors in the
59. ad factor 110 0 3 CUT Q P1910 Select motor data identification 0 3 CT Q r1912 3 Identified stator resistance 3 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 73 5 System parameters Issue 12 02 Encoder P0004 4 ParNo ParText Default Level DS QC P0400 3 Select encoder type 0 3 CT N P0408 3 Encoder pulses per revolution 1024 3 CT N P0492 3 Allowed speed difference 10 00 3 CT N P0494 3 Delay speed loss reaction 10 3 CUT N Technological Functions P0004 5 ParNo ParText Default Level DS QC P0500 3 Technological application 0 3 CT Q Commands and Digital I O P0004 7 ParNo ParText Default Level DS Qc r0002 Drive state 3 r0019 CO BO BOP control word 3 r0050 CO Active command data set 2 r0052 CO BO Act status word 1 3 r0051 2 CO Active drive data set DDS 2 10053 CO BO Act status word 2 3 r0054 CO BO Act control word 1 3 r0055 CO BO Add act control word 3 10403 CO BO Encoder status word 3 P0700 3 Selection of command source 2 1 CT Q P0701 3 Function of digital input 1 1 2 CT N P0702 3 Function of digital input 2 12 2 CT N P0703 3 Function of digital input 3 9 2 CT N P0704 3 Function of digital input 4 15 2 CT N P0705 3 Function of digital input 5 15 2 CT N P
60. aking Resistor Hot Diagnose amp Remedy gt Increase duty cycle P1237 gt Increase ramp down time P1121 Motor Data Identification Active Possible Causes Motor data identification P1910 selected or running Speed Control Optimisation Active Possible Causes Speed Control Optimisation P1960 is selected or running MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 99 6 Troubleshooting A0590 0600 A0700 A0701 A0702 A0703 A0704 A0705 A0706 100 Encoder feedback loss warning Possible Causes Ausgabe 12 02 Signal from Encoder lost and Inverter has switched to sensorless vector control Diagnose amp Remedy Stop inverter and then 1 Check encoder fitted If encoder not fitted set P0400 0 and select SLVC mode P1300 20 or 22 If encoder fitted check correct encoder selected check encoder set up in P0400 2 3 Check connections between encoder and inverter 4 Check encoder not faulty select P1300 0 run at fixed speed check encoder feedback signal in r0061 5 Increase encoder loss threshold in P0492 RTOS Overrun Warning CB warning 1 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 2 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 3 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 4 Possible
61. al 16 main characteristics 17 performance characteristics 18 protection characteristics 18 specifications 107 Motor connections 32 Motor data 58 Motor Staging 70 Multiple point U f control 67 Operation OFF and brake function 65 Operation with long cables 31 Residual Current Device 31 ungrounded IT supplies 31 Operator panels BOP 2 51 changing the operator panel 123 SDP 48 Options Device dependent options 115 Device independent options 115 Options for electronic box 29 Overview 15 136 Issue 12 02 P Parabolic U f control 67 Parameter Systemparameter 73 Parameters changing parameters with BOP 2 53 Performance characteristics 18 Performance Ratings 108 Power and motor connections 32 single phase 37 Protection characteristics 18 Q Qualified personnel 6 Quick commissioning 55 R Removing Y Cap Frame Sizes C 131 Removing Y Cap Frame Sizes D and E 132 Removing Y Cap Frame Sizes 133 Removing Covers Frame Size C 124 Removing Covers Frame Size F 127 Removing Covers Frame Sizes D and E 125 128 Removing the I O Board 130 Reset to Factory default 58 Residual Current Device operation with 31 S Safety instructions 7 Screening Methods 40 SDP Default settings 48 operation with SDP 48 Shock 22 Specifications 110 T Technical Support 5 Troubleshooting 9
62. ating temperature U L nns 22 Figure 2 3 Installation altilude_ uu rre teret ct reiner einer leen ede Penne ene enge 22 Figure 2 4 Drill pattern for MICROMASTER 430 Frame Sizes C to F 25 Figure 2 5 Installation dimensions for MICROMASTER 430 Frame size 26 Figure 2 6 Installation dimensions for MICROMASTER 430 Frame sizeGX 27 Figure 2 7 Options for the electronic box 1 a 29 Figure 2 8 MICROMASTER 430 Connection Terminals Frame Sizes C to 33 Figure 2 9 MICROMASTER 430 connection drawing frame size 34 Figure 2 10 MICROMASTER 430 connection drawing frame size 35 Figure 2 11 Motor and Power Connections L ener errem nere enne nns 36 Figure 2 12 Adaptation of fan voltage emm nne enne nennen nnne 37 Figure 2 13 Wiring Guidelines to Minimize the Effects of EMI 39 Figure 3 1 Inverter block diagram 1 censeo hebes 43 Figure 3 2 Configuration of the analogue input as a digital input se 44 Figure 3 3 Panels available for the MICROMASTER 430 45 F
63. ault 60 Hz NOTE Settings 0 and 1 should be changed using the DIP switches to allow permanent setting The DIP Switches should be used to create permanent settings After a mains break the DIP switch settings overide the parameter settings P0300 Select motor type 2 1 Asynchronous rotational motor 2 Synchronous rotational motor Note With P0300 2 the control parameters are disabled P0304 Rated Motor Voltage Setting range 10 V 2000 V Nominal motor voltage V from rating plate P0305 Rated Motor Current Setting range 0 2 x inverter rated current A Nominal motor current A from rating plate P0307 Rated Motor Power Setting range 0 01 kW 2000 kW Nominal motor power KW from rating plate If P0100 1 values will be in hp 3 Commissioning Access level P0308 Rated motor cosPhi Setting range 0 000 1 000 Nom motor power factor cosPhi from rating plate Visible only when P0100 0 2 motor power in kW P0309 Rated motor efficiency Setting range 0 0 99 9 Nominal motor efficiency in from rating plate Visible only when P0100 1 motor power in hp P0310 Rated Motor Frequency Setting range 12 Hz 650 Hz Nominal motor frequency Hz from rating plate P0311 Rated Motor Speed 1 Setting range 0 40 000 U min Nominal motor speed rpm from rating plate P0320 Motor magneti
64. connecting the power and motor cables to the proper terminals make sure that the front covers have been replaced properly before supplying power to the unit NOTICE Ensure that the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and inverter see chapter 7 Tables starting on page 105 Use Class 1 60 75 copper wire only for UL compliance For tightening torque see Table 7 2 on page 105 Access to the power and motor terminals 32 Access to the power supply and motor terminals is possible by removing the front covers See Figure 2 8 to Figure 2 10 See also Appendix B After removing the front covers and exposing the terminals complete power and motor connections as shown Figure 2 11 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 2 Installation FRAME SIZE C Erdung FRAME SIZE D amp E Erdung FRAME SIZE F Figure 2 8 MICROMASTER 430 Connection Terminals Frame Sizes C to F NOTE The DC connections are for testing purposes only and have not been released for operation by the user No brake resistors etc may be connected here MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 33 2 Installation Issue 12 02 Hoisting eyes Shield connection Mains cable PE Cable opening for main
65. ctions 6SE6400 5AE00 0BPO Issue 12 02 2 Installation 2 3 1 Installation of options in the electronic box Frame Sizes FX and GX The front cover of the MICROMASTER 440 is designed so that the control module normally the SDP is almost flush with the opening in the front cover If more than one option is to be installed in the electronic box it is necessary to position the entire electronic box further to the rear Installation position 2 Installation position Standard installation N Standard installation Installation position 1 Installation position 2 Figure 2 7 Options for the electronic box Installing the options gt Remove the front cover e Unscrew two screws at the bottom side of the front cover e Lift front cover up and out Remove retaining screws on the electronic box Screw on electronic box in correct installation position as shown in Figure 2 7 Install additional options Reinstall front cover v v v v MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 29 2 Installation Issue 12 02 2 4 Electrical installation WARNING The inverter must always be grounded Toensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety r
66. d warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 7 Safety Instructions Issue 12 02 Transport amp Storage WARNING Correct transport storage erection and mounting as well as careful operation and maintenance are essential for proper and safe operation of the equipment CAUTION Protect the inverter against physical shocks and vibration during transport and storage Also be sure to protect it against water rainfall and excessive temperatures see table on page 104 Commissioning Work on the device system by unqualified personnel or failure to comply with WARNING warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160
67. d Faults Short circuit Stall Prevention Motor Blocking Protection Motor Overtemperature Inverter Overtemperature Parameter Interlock Frame Sizes C to F UL cUL CE C tick Frame Sizes FX and GX UL in preparation cUL in preparation CE CE Marked Conformity with EC Low Voltage Directive 73 23 EEC and Electromagnetic Compatibility Directive 89 336 EEC Table 7 2 Tightening torques for power terminals Frame Size Tightening Torque Nm Frame Size Tightening Torque Nm C 2 25 F 50 D 10 max E 10 max Table 7 3 Current reduction depending on pulse frequency Mains voltage Power Output current in A with a switching frequency of kW 4 kHz 6 kHz 8 kHz 10kHz 12kHz 14kHz 16kHz 400 V 7 5 13 2 11 9 10 6 9 2 7 9 6 6 5 3 11 0 19 0 18 1 17 1 15 2 13 3 11 4 9 5 15 0 26 0 23 4 20 8 18 2 15 6 13 0 10 4 18 5 32 0 30 4 28 8 25 6 22 4 19 2 16 0 22 38 0 34 2 30 4 26 6 22 8 19 0 15 2 30 45 0 40 5 36 0 31 5 27 0 22 5 18 0 37 62 0 58 9 55 8 49 6 43 4 37 2 31 0 45 75 0 67 5 60 0 52 5 45 0 37 5 30 0 55 90 0 76 5 63 0 51 8 40 5 33 8 27 0 75 110 0 93 5 77 0 63 3 49 5 41 3 33 0 90 145 0 112 4 79 8 68 9 58 0 50 8 43 5 110 178 0 132 205 0 160 250 0 _ _ 200 302 0 _ _ _ _ 250 370 0 _ _ _ _ MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 105 7 MICROMASTER 430 specifications
68. des an internal motor overload protection system in compliance with UL508C section 42 See P0610 and P0335 the pre setting for i2t is ON Motor overload protection can also be secured via an external OTC factory setting P0601 Motor temperature sensor deactivated The device is suitable for use with circuits which supply a symmetrical current of a maximum of 10 000 A eff with a maximum voltage of 460 V if it is protected by a fuse of Type or see table Table 7 4 onwards This device must not be used as an Emergency Off device see EN 60204 9 2 5 4 Frequency set point P1000 gt Pre setting terminal 3 4 AIN AIN 0 10 V equivates to 0 50 60 Hz Additional settings see P1000 NOTE With regard to USS see reference manual with regard to PROFIBUS see reference manual and PROFIBUS instructions MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 59 4 MICROMASTER 430 functions Issue 12 02 4 2 Command sources P0700 ATTENTION The ramp up ramp down times and ramp smoothing also have an effect on the motor s start and stop behaviour Further details about these functions are to be found in the parameter list for parameters P1120 P1121 P1130 P1134 Start motor gt Default terminal 5 DIN1 high Additional settings see P0700 to P0708 Stop motor gt There are a number of possibilities to stop the motor gt Default OFF1 terminal 5 DIN1 low OFF2 OFF
69. e limit Possible Causes gt Overvoltage limit is reached gt This warning can occur during ramp down if the dc link controller is disabled P1240 0 Diagnose amp Remedy Check the following 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 DC link voltage controller must be enabled P1240 and parameterized properly 3 Ramp down time P1121 must match inertia of load 4 Required braking power must lie within specified limits UnderVoltage Limit Possible Causes Main supply failed gt Main supply P0210 and consequently DC link voltage r0026 below specified limit P2172 Diagnose amp Remedy 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions gt Enable kinetic buffering P1240 2 Inverter OverTemperature Possible Causes Warning level of inverter heat sink temperature P0614 is exceeded resulting in pulse frequency reduction and or output frequency reduction depending on parameterization in P0610 Diagnose amp Remedy Check the following 1 Load conditions and duty cycle must be appropriate 2 Fanmust turn when inverter is running 3 Pulse frequency P1800 must be set to default value 4 Ambient temperature could be higher than specified for the inverter MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting 0505 0511
70. e motor Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Safety Instructions Safety Instructions The following Warnings Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected This section lists Warnings Cautions and Notes which apply generally when handling MICROMASTER 430 Inverters classified as General Transport amp Storage Commissioning Operation Repair and Dismantling amp Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your MCROMASTER 430 Inverter and the equipment you connect to it General WARNING This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property Only suitable qualified personnel shou
71. ed description of the parameter see the Parameter List NOTES We recommend the commissioning according this scheme MICROMASTER 430 Operating Instructions 48 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning 3 2 21 Commissioning with the BOP 2 You can alter parameter values via the BOP 2 To set parameters on this panel SIEMENS you must remove the SDP and attach the BOP 2 see Appendix A The BOP 2 features a five digit seven segment display for showing parameter numbers and values alarm and fault messages and setpoints and actual values Parameter sets cannot be saved via the BOP 2 Table 3 2 shows the factory default settings for operation via the BOP 2 NOTICE gt The BOP 2 motor control functions are disabled by default To control the motor via the BOP 2 parameter P0700 should be set to 1 and P1000 set to 1 gt The BOP 2 can be fitted to and removed from the inverter whilst power is applied gt If the BOP 2 has been set as the I O control P0700 1 the drive will stop if the BOP 2 is removed Table 3 2 Default settings for operation using the BOP 2 Parameter Meaning Default Europe North America P0100 Operating Mode Europe US 50 Hz kW 60 Hz hp P0307 Power rated motor Dimension kW Hp depending on setting of P0100 Value depending on variant P0310 Motor frequency rating 50 Hz 60 Hz P0311 Motor speed rating 1395 1
72. egulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear Never use high voltage insulation test equipment on cables connected to the inverter The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work gt Ifthe front cover Frame Sizes FX and GX has been removed the fan impeller is exposed There is danger of injury when the fan is running CAUTION The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking MICROMASTER 430 Operating Instructions 30 6SE6400 5AE00 0BPO Issue 12 02 2 Installation 2 4 1 General WARNING The inverter must always be grounded If the inverter is not grounded correctly extremely dangerous conditions may arise within the inverter which could prove potentially fatal Operation with ungrounded IT supplies The use of MICROMASTER 4 inverters with built in filters is not allowed on IT supplies On ungrounded supplies it will be necessary to remove the Y capacitor from the inside of the unit The procedure for removing this capacitor is described in Appendices D The MICROMASTER will operate from ungrounded supplies and will continue to
73. endices D 5 Removing Y Cap Frame Sizes GX S TORX T20 open link MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 129 Appendices LISTED 130 Issue 12 02 Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC The units are certified for compliance with the following standards EN 60146 1 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The MICROMASTER inverter series does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the MICROMASTER fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN 61800 3 Underwriters Laboratories UL and CUL LISTED POWER CONVERS
74. er settings for output do not correspond to DAC type No load applied to inverter Possible Causes No Load is applied to the inverter As a result some functions may not work as under normal load conditions Both JOG Left and JOG Right are requested Possible Causes Both JOG right and JOG left P1055 P1056 have been requested This freezes the RFG output frequency at its current value PID Autotuning Active Possible Causes PID Autotuning P2350 selected or running Belt Failure Warning Possible Causes Load conditions on motor indicate belt failure or mechanical fault Diagnose amp Remedy Check the following 1 No breakage seizure or obstruction of drive train 2 If using an external speed sensor check for correct function Check parameters gt P2192 delay time for permitted deviation 3 If using the torque envelope check parameters P2182 threshold frequency f1 P2183 threshold frequency f2 P2184 threshold frequency f3 P2185 upper torque threshold 1 P2186 lower torque threshold 1 P2187 upper torque threshold 2 P2188 lower torque threshold 2 P2189 upper torque threshold 3 P2190 lower torque threshold 3 P2192 delay time for permitted deviation VVVVVVVVV V MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 7 MICROMASTER 430 specifications 7 MICROMASTER 430 specifications This Chapter contains Table 7 1 contains the general technical specificatio
75. eration using the BOP 2 a 49 Table 6 1 Inverter conditions indicated by the LEDs on the 90 Table 7 1 MICROMASTER 430 Performance Ratings 104 Table 7 2 Tightening torques for power terminals a 105 Table 7 3 Current reduction depending on pulse frequency sess e 105 Table 7 4 MICROMASTER 430 Specifications u 106 Table 9 1 General Industrial unfiltered inverters together with approved external mains filter 115 Table 9 2 Filtered Industrial menre Mu en ntn 116 Table 9 3 Filtered for Residential Commercial and Light 117 Table 9 4 Compliance Table uu 3 Aaa 118 MICROMASTER 430 Operating Instructions 14 6SE6400 5AE00 0BPO Issue 12 02 1 Overview 1 Overview This Chapter contains A summary of the major features of the MICROMASTER 430 range 1 1 430 J u u inu ui sisaqa 16 1 2 cuani S Sun Eolo d omuia de Sua i M cs pides Cut Re 17 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 15 1 Overview 1 1 16 Issue 12 02 The MICROMASTER 430 The MICROMASTER 430s are a range of 3AC frequency inverters for controlling the speed of three phase AC motor
76. ers according to their functionality gt Ifan attempt is made to change a parameter that cannot be changed in this Busy Message In some cases when changing parameter values the display on the BOP 2 shows BUSY for maximum of five seconds This means the inverter is busy with tasks of higher priority ATTENTION MICROMASTER 430 can only be operated using a BOP 2 If the BOP or AOP is used the following is displayed 77775 Access Levels There are three access levels available to the user Standard Extended and Expert The level of access is set by parameter P0003 For most applications Standard P0003 1 or Extended parameters P0003 2 are sufficient CAUTION Some of level 4 parameters are for internal system settings only and should not be modified Level 4 parameters should only be modified by authorized personnel The number of parameters that appear within each functional group depends on the access level set in parameter P0003 For further details regarding parameters see the Parameter List on the Documentation CD ROM MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters 5 2 Parameter overview P0004 2 Inverter Unit P0004 2 P0003 1 Parameters level 1 concerning the inverter unit P0004 2 P0003 2 P0004 0 Parameters level 1 and 2 no filter function P0004 2 P0003 3 concerning the inverter unit allows direc
77. factor PO628 3 Overtemperature rotor winding 0333 3 Rated motor torque r0630 3 CO Ambient temperature PO335 3 Motor cooling r0631 3 CO Stator iron temperature P0340 3 Calculation of motor parameters r0632 3 CO Stator winding temperature P0341 3 Motor inertia kg m 2 r0633 3 CO Rotor winding temperature 0342 3 Total motor inertia ratio 0640 3 Motor overload factor 96 PO344 3 Motor weight P1001 3 Fixed frequency 1 0345 3 Motor start up time P1002 3 Fixed frequency 2 PO346 3 Magnetization time P1003 3 Fixed frequency 3 0347 3 Demagnetization time P1004 3 Fixed frequency 4 P0350 3 Stator resistance line to line P1005 3 Fixed frequency 5 P0352 3 Cable resistance P1006 3 Fixed frequency 6 P0354 3 Rotor resistance P1007 3 Fixed frequency 7 P0356 3 Stator leakage inductance P1008 3 Fixed frequency 8 0358 3 Rotor leakage inductance P1009 3 Fixed frequency 9 PO360 3 Main inductance P1010 3 Fixed frequency 10 PO362 3 Magnetizing curve flux 1 P1011 3 Fixed frequency 11 PO363 3 Magnetizing curve flux 2 P1012 3 Fixed frequency 12 PO364 3 Magnetizing curve flux 3 P1013 3 Fixed frequency 13 PO365 3 Magnetizing curve flux 4 P1014 3 Fixed frequency 14 PO366 3 Magnetizing curve imag 1 P1015 3 Fixed frequency 15 P0367 3 Magnetizing curve imag 2 P1031 3 Setpoint memory of the MOP 0368 3 Magnetizing curve imag 3 P1040 3
78. for no load ident 2000 3 CUT N P2181 3 Belt failure detection mode 0 3 CT N P2182 3 Belt threshold frequency 1 5 00 3 CUT N P2183 3 Belt threshold frequency 2 30 00 3 CUT N P2184 3 Belt threshold frequency 3 50 00 3 CUT N P2185 3 Upper torque threshold 1 99999 0 3 CUT N P2186 3 Lower torque threshold 1 0 0 3 CUT N P2187 3 Upper torque threshold 2 99999 0 3 CUT N P2188 3 Lower torque threshold 2 0 0 3 CUT N P2189 3 Upper torque threshold 3 99999 0 3 CUT N P2190 3 Lower torque threshold 3 0 0 3 CUT N P2192 3 Time delay for belt failure 10 3 CUT N r2197 CO BO Monitoring word 1 3 r2198 CO BO Monitoring word 2 3 PI Controller P0004 22 ParNo ParText Default Level DS QC P2200 3 BI Enable PID controller 0 0 2 CUT N P2201 3 Fixed PID setpoint 1 0 00 3 CUT N P2202 3 Fixed PID setpoint 2 10 00 3 CUT N P2203 3 Fixed PID setpoint 3 20 00 3 CUT N P2204 3 Fixed PID setpoint 4 30 00 3 CUT N P2205 3 Fixed PID setpoint 5 40 00 3 CUT N P2206 3 Fixed PID setpoint 6 50 00 3 CUT N P2207 3 Fixed PID setpoint 7 60 00 3 CUT N P2208 3 Fixed PID setpoint 8 70 00 3 CUT N P2209 3 Fixed PID setpoint 9 80 00 3 CUT N P2210 3 Fixed PID setpoint 10 90 00 3 CUT N P2211 3 Fixed PID setpoint 11 100 00 3 CUT N P2212 3 Fixed PID setpoint 12 110 00 3 CUT N P2213 3 Fixed PID setpoint 13 120 00 3 CUT N P2214 3 Fixed PID setpoint 14 130 00 3 CUT N P2215 3 Fixed PID setpoint 15 130 00 3 CUT N MICROMASTER 430
79. frequency 1 30 00 3 CUT N P2156 3 Delay time of threshold freq f 1 10 3 CUT N P2157 3 Threshold frequency f 2 30 00 3 CUT N P2158 3 Delay time of threshold freq f 2 10 3 CUT N P2159 3 Threshold frequency f 3 30 00 3 CUT N P2160 3 Delay time of threshold freq f 3 10 3 CUT N P2161 3 Min threshold for freq Setp 3 00 3 CUT N P2162 3 Hysteresis freq For overspeed 20 00 3 CUT N P2163 3 Entry freq For perm Deviation 3 00 3 CUT N P2164 3 Hysteresis frequency deviation 3 00 3 CUT N P2165 3 Delay time permitted deviation 10 3 CUT N P2166 3 Delay time ramp up completed 10 3 CUT N MICROMASTER 430 Operating Instructions 80 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters ParNo ParText Default Level DS QC P2167 3 Switch off frequency f off 1 00 3 CUT N P2168 3 Delay time T off 10 3 CUT N r2169 CO Act Filtered frequency 3 P2170 3 Threshold current thresh 100 0 3 CUT N P2171 3 Delay time current 10 3 CUT N P2172 3 Threshold DC link voltage 800 3 CUT N P2173 3 Delay time DC link voltage 10 3 CUT N P2174 3 Torque threshold thresh 5 13 3 CUT N P2176 3 Delay time for torque threshold 10 3 CUT N P2177 3 Delay time for motor is blocked 10 3 CUT N P2178 3 Delay time for motor pulled out 10 3 CUT N P2179 Current limit for no load ident 3 0 3 CUT N P2180 Delay time
80. have no short circuits or earth faults Motor parameters must match the motor in use Value of stator resistance P0350 must be correct Motor must not be obstructed or overloaded Increase the ramp time Reduce the boost level V f control P1311 amp P1312 y Vv V V V V V V F0002 OverVoltage OFF2 92 Possible Causes gt DC link controller disabled P1240 0 gt DC link voltage r0026 exceeds trip level P2172 gt Overvoltage can be caused either by too high main supply voltage or if motor is in regenerative mode Regenerative mode can be caused by fast ramp downs or if the motor is driven from an active load Diagnose amp Remedy Check the following 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 DC link voltage controller must be enabled P1240 and parameterized properly 3 Ramp down time P1121 must match inertia of load 4 Required braking power must lie within specified limits MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 F0003 F0004 F0005 F0011 F0012 UnderVoltage Possible Causes Main supply failed gt Shock load outside specified limits Diagnose amp Remedy Check the following 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions gt Enable kinetic buffering P1240 2 Inverter Over Temperature Possible Causes gt Ven
81. he Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 460 V when protected by a H or K type fuse see Tables starting on page 105 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION Only qualified personnel may enter settings in the control panels Particular attention must be paid to safety precautions and warnings at all times MICROMASTER 430 Operating Instructions 42 6SE6400 5AE00 0BPO Issue
82. he rated input voltage for at least 30 minutes without load MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 21 2 Installation Issue 12 02 2 2 Ambient operating conditions Temperature Frame Sizes G to F Frame Sizes FX and GX Permissible output current Permissible output current 75 d 50 constant torque 25 variable torque i 10 oF 107 20 30 40 5 60 Ambient temperature Ambient temperature Figure 2 2 Ambient operating temperature Humidity Range Relative air humidity lt 95 Non condensing Altitude If the inverter is to be installed at an altitude gt 1000 m or gt 2000 m above sea level derating will be required Permissible output current Frame Sizes Permissible input voltage 100 FX and GX 100 Frame Sizes i AtoF 80 d2saszs d 75 80 bIeiezzel ulditz25f2232 I A2 F 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Installation altitude in m above sea level Installation altitude in m above sea level Figure 2 3 Installation altitude Shock and Vibration Do not drop the inverter or expose to sudden shock Do not install the inverter in an area where it is likely to be exposed to constant vibration Mechanical strength to DIN IEC 68 2 6 Deflection 0 075 mm 10 58 Hz Acceleration 9 8 m s gt 58
83. ibility U u u 114 APPONGICES uu uuu sss 119 A Changing the Operator Panel I U u u 119 B Removing Front Covers nennen nennen nennen nnn inne nnn innen 120 B 1 Removing Front Covers Frame Size C eene 120 B 2 Removing Front Covers Frame Sizes D and E 121 B 3 Removing Covers Frame Size F u eene 122 B 4 Removing Front Covers Frame Sizes FX 123 C Removing the I O Board I UU uu uuu u Q 124 D Removing Y Cap u u Spe i a Ernie nete Ein ecc 125 D 1 Removing Y Cap Frame Size C u eene enne 125 D 2 Removing Y Cap Frame Sizes D and E 126 D 3 Removing Y Cap Frame Sizes F u eene mnes 127 D 4 Removing Y Cap Frame Sizes FX u U u 128 D 5 Removing Y Cap Frame Sizes GX 1 uu 129 E Applicable Standards eee diede 130 F List of Abbreviations 1 U U U u uu u Q 131 Index 135 MICROMASTER 430 Operating Instructions 12 6SE6400 5AE00 0BPO Issue 12 02 Table of Contents List of Illustrations Figure 2 1 iioi iie Ec Roe ere meres Se recte Peter o Error Bookmark not defined Figure 2 2 Ambient oper
84. igure 3 4 gt lt DIP SWIER ET 45 Figure 3 5 operation With ei a aaa usa 47 Figure 3 6 Buttons on the BOP 2 50 Figure 3 7 Changing parameters via the BOP 2 U eene eee enne 51 Figure 3 8 Typical Motor Rating Plate Example The details given on the rating plate are only exambpl s 7 eth eme Ete ER Ee xi eases dees devs 55 Figure 3 9 Thermal overload protection U enm 57 Figure 4 1 Bypass circ it ci eo eH pep e cq e de eee ete Oen beoe ta edet 63 4 2 BeltFailure DelectiOni uu uu u u entente ener ete trenta rari ote nean ne 64 Figure 423 Motor Staging redeo oe edet ict ER Uie tine gocce eae 65 Figure 4 4 Energy Saving Mode Uu U nennen enne nene nennen nennen 66 Figure 5 1 Parameter OVerVvlew osse ete eei de idee a ues 71 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 13 Table of Contents Issue 12 02 List of Tables Table 2 1 Dimensions and Torques of MICROMASTER 430 28 Table 3 1 Default settings for operation using the SDP sse 46 Table 3 2 Default settings for op
85. ions and alarms See Section 6 parameter list MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 67 Issue 12 02 5 System parameters 5 System parameters This Chapter contains Anoverview of the parameter structure of the MICROMASTER 430 gt parameter list in short form 5 1 Introduction to MICROMASTER system parameters 70 5 2 Parameter oVerVIGW 2 decidit d P edet dine DU edet anis 71 5 3 Parameter list short form uu u l eee nemen emere 72 5 4 Command and Drive Datasets Overview a 85 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 69 5 System parameters Issue 12 02 5 1 5 1 1 70 Introduction to MICROMASTER system parameters The parameters can only be changed by using the BOP 2 or the Serial Interface Parameters can be changed and set using the BOP 2 to adjust the desired properties of the inverter such as ramp times minimum and maximum frequencies etc The parameter numbers selected and the setting of the parameter values are indicated on the optional five digit LCD display rxxxx indicates a display parameter Pxxxx a setting parameter gt P0010 initiates quick commissioning gt inverter will not run unless P0010 is set to 0 after it has been accessed This function is automatically perform if P3900 gt 0 gt P0004 acts as a filter allowing access to paramet
86. ions for PC communications Basic Operator Panel BOP 2 and PROFIBUS communications module Pump amp Fan Features e Motor Staging Control of additional drives via output relay Energy Saving Mode Hand Auto manual automatic Belt failure detection detects if pumps have run dry Bypass 9 9 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 17 1 Overview Issue 12 02 Performance Characteristics gt Uff control Linear U f control with flux current control FCC for improved dynamic response and motor control Multiple point U f control Fast Current Limitation FCL for trip free operation Built in DC injection brake Compound braking to improve braking performance Ramp function generator e With smoothing v v v v e Without smoothing Technology controller PID gt parameter set switch over Motor data sets DDS Command data sets and setpoint sources CDS gt Rating for operation with variable torque VT gt Free Function Blocks v Protection characteristics gt Overvoltage undervoltage protection Overtemperature protection for the inverter Ground fault protection Short circuit protection i t thermal motor protection PTC KTY for motor protection VV VV Y MICROMASTER 430 Operating Instructions 18 6SE6400 5AE00 0BPO Issue 12 02 2 Installation This Chapter contains General data relating to installation gt Dimensions of Inverter Wiring guidelines to minimize
87. ions indicated by the LEDs on the SDP xt Mains not present z Fault inverter temperature X Ready to run Warning current limit both x y LEDs twinkling same time Inverter fault other than the Other warnings both LEDs xx ones listed below twinkling alternatively as X Undervoltage trip Inverter running undervoltage warning D d a Fault overcurrent Drive is not in ready state 0 e il ra Fault overvoltage PaM Taure Som LEDS flashing same time RAM failure Both LEDs Fault motor overtemperature x o flashing alternatively MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting 6 2 Troubleshooting with the BOP 2 Warnings and faults are displayed on the BOP 2 with Axxx and Fxxx respectively The individual messages are shown in Section 6 3 If the motor fails to start when the ON command has been given gt Check that P0010 0 Check that a valid ON signal is present Check that P0700 2 for digital input control or P0700 1 for BOP 2 control gt Check that the setpoint is present 0 to 10V on Terminal 3 or the setpoint has been entered into the correct parameter depending upon the setpoint source P1000 See the Parameter List for further details If the motor fails to run after changing the parameters set P0010 30
88. ire breakage of inverter temperature heatsink sensor MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 6 Troubleshooting OFF2 OFF2 OFF2 OFF1 Accurate equivalent circuit data can be found by performing motor identification P1910 1 Via P0626 P0627 P0628 the standard overtemperatures can be changed if the motor is not a OFF2 93 6 Troubleshooting Ausgabe 12 02 F0015 F0020 F0021 F0022 F0023 F0030 F0035 94 Motor temperature signal lost OFF2 Possible Causes Open or short circuit of motor temperature sensor If signal loss is detected temperature monitoring Switches over to monitoring with the motor thermal model Mains Phase Missing OFF2 Possible Causes Fault occurs if one of the three input phases are missed while the pulses are enabled and drive is loaded Diagnose amp Remedy Check the input wiring of the mains phases Earth fault OFF2 Possible Causes Fault occurs if the sum of the phase currents is higher than 5 96 of the nominal inverter current NOTE This fault only occurs on inverters that have 3 current sensors Frame sizes D to F amp FX GX Powerstack fault OFF2 Possible Causes That hardware fault r0947 22 and r0949 1 caused by the following events 1 DC link overcurrent short circuit of IGBT 2 Short circuit of chopper 3 Earth fault 4 I O board is not properly inserted gt Frame sizes A to C 1 2 3 4 Frame sizes D to E 1 2
89. key on BOP 2 press the OFF key once for 2 seconds or press twice OFF3 not active in factory settings Additional settings see P0700 to P0708 Reversing the direction of rotation of the motor This function is inhibited in the factory settings To release it you must set P1110 0 gt Default terminal 6 DIN2 high gt Additional settings see P0700 to P0708 4 3 OFF and brake function 4 3 1 OFF1 This command which is triggered by the cancellation of the ON order causes the inverter to come to a standstill within the selected ramp down time For parameters to change ramp down time see P1121 ATTENTION gt The ON and the subsequent OFF command must come from the same source gt Ifthe ON OFF1 command is set for more than one digital input only the digital input set last will be valid e g DIN3 is active gt OFF1 be combined with DC braking or compound braking MICROMASTER 430 Operating Instructions 60 6SE6400 5AE00 0BPO Issue 12 02 4 3 2 4 3 3 4 3 4 4 3 5 4 MICROMASTER 430 functions OFF2 This command causes the motor to run down freely to a standstill impulses deactivated ATTENTION The OFF command can have one or more sources The default causes the OFF2 command to be set to BOP 2 This source continues to exist even if other sources are defined by one of the parameters P0700 to P0708 OFF3 The OFF3 command causes the motor to be slowed down quickly The bi
90. lculation and with I O reset 3 End Quick Commissioning with motor calculation but without I O reset P3900 1 2 P3900 3 Switch on Motor Motor data identification starts After completing motor identifi cation Alarm message A0541 disappears Quick Commissioning complete the inverter goes into ready to run state 2 The parameters offer more setting options than listed here See Parameter List for further setting options 54 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning Motor data for parameterization P0304 P0305 P0308 SIEMENS 3 Miit 1PQ6 17 4AA60 Z etch UC 0108 023730002 lt E 60 034 Nmax 2600 l min Gew Wt 1 20 t 380 420 V A 360 330 A 6 0 725 V Y 205 192 A 50 Hz P0310 P0307 P0311 Figure 3 8 Typical Motor Rating Plate Example The details given on the rating plate are only examples NOTICE gt P0308 amp P0309 are only visible if P0003 gt 2 Only one of the parameters is shown depending on the settings of P0100 P0307 indicates kW or HP depending upon the setting of P0100 For detailed information please see the Parameter List gt Changing motor parameters is not possible unless P0010 1 Ensure that the inverter is configured correctly to the motor Observe the motor s star delta connection arrangement 3 2 4 Reset to Factory default To reset all parameters to the factory
91. ld work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance gt Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed HP ratings are based on the Siemens 1LA motors and are given for guidance only they do not necessarily comply with UL or NEMA HP ratings CAUTION Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries NOTICE gt Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment the regulations of Safety Code VBG 4 0 must be observed in particular 8 Permissible Deviations when Working on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions an
92. lschaft Siemens AG 2002 Subject to change without prior notice Order No 6SE6400 5AE00 OBPO Date 12 02 Excellence in Automation amp Drives Siemens
93. m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency ENV 50 140 80 1000 MHz 10 V m 80 Electromagnetic Field AM power and signal lines amplitude modulated Radio frequency ENV 50 204 900 MHz 10 V m 50 duty Electromagnetic Field cycle 200 Hz repetition rate pulse modulated These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure The limits will not be met if the inverter is not enclosed Notes gt achieve these performance levels you must not exceed the default Pulse frequency nor use cables longer than 25 m The MICROMASTER inverters are intended exclusively for professional applications Therefore they do not fall within the scope of the harmonics emissions specification EN 61000 3 2 Maximum mains supply voltage when filters are fitted is 480 V MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 117 9 Electro magnetic compatibility EMC Issue 12 02 Table 9 4 Compliance Table Frame Sizes C to F Model Remarks Class 1 General Industrial 6SE6430 2U A0 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6430 2A A0 All units with integral Class A filters Class 3 Filtered for residential commercial and light industry 6SE6430 2U A0 with Unfiltered units fitted with external Class B f
94. nary input must be closed to start the motor if the command OFF3 has been set If OFF3 is closed the motor can be started and stopped by commands OFF1 or OFF2 If OFF3 is open the motor cannot be started gt ramp down time see P1135 ATTENTION can be combined with DC braking compound braking or dynamic braking DC braking DC braking is possible together with OFF1 and OFF3 Direct current is input which brakes the motor quickly and holds the shaft until the end of the braking period Activate DC braking see P0701 to P0708 gt Set DC brake period see P1233 Set DC braking current see P1232 Set DC braking start frequency see P1234 ATTENTION If no digital input is set to DC braking DC braking is active for P1233 z 0 after every OFF1 command with the period set in P1233 Compound braking Compound braking is possible with OFF1 and OFF3 In the case of compound braking a DC component is superimposed on the alternating current Set braking current see P1236 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 61 4 MICROMASTER 430 functions Issue 12 02 4 4 62 Control modes P1300 MICROMASTER 430 has a number of different control modes based on U f control The individual modes have been listed below additional settings are listed in the parameter list and the function plans contained therein Linear U f control P1300 0 Can be used for variable and constant tor
95. ng frequency f_st P2202 3 Fixed PID setpoint 2 MICROMASTER 430 Operating Instructions 88 6SE6400 5AE00 0BPO Ausgabe 12 02 6 Troubleshooting 6 Troubleshooting This Chapter contains 6 1 6 2 6 3 6 4 gt An overview of the operating statuses of the inverter with the SDP Notes on troubleshooting with the BOP 2 Alist of the alarms and fault messages Troubleshooting with the SDP LLL U a 90 Troubleshooting with the BOP 2 n a 91 Faultimessages un o gent iae ER dI dead ie dote 92 Alarm Messages einige d deii ide esae davit adv e ac edu ave 98 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 89 6 Troubleshooting Ausgabe 12 02 N 6 1 90 WARNING Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Troubleshooting with the SDP Table 6 1 explains the meaning of the various states of the LEDs on the SDP LEDs for indicating the drive state Off X On approx 0 3 s flashing approx 1 s twinkling Table 6 1 Inverter condit
96. nging level NOTES The function button may also be used to acknowledge a fault condition Commissioning functions with BOP 2 Quick commissioning P0010 1 Mechanical and electrical installation of the inverter must be completed before running Quick Commissioning It is important that parameter P0010 is used for commissioning and P0003 is used to select the access level There are three user levels standard extended and expert The lower the access level fewer parameters can be seen while performing Quick commissioning The values for these parameters are either the default settings or are calculated during quick commissioning Quick commissioning includes motor and ramp setting parameters Quick Commissioning concludes with P3900 which when set to 1 will perform the necessary motor calculations and clear all other parameters not included in P0010 1 to the default settings After completing Quick Commissioning with P3900 1 the inverter is then ready to run this will only happen in the Quick Commissioning mode MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Flow chart Quick Commissioning P0003 User access level 1 Standard 2 Extended 3 Expert P0010 Start Quick Commissioning 2 0 Ready to Run 1 Ready to Run 30 Factory Setting P0100 Operation for Europe N America 0 Power in kW f default 50 Hz 1 Power in hp f default 60 Hz 2 Power in kW f def
97. ns for the MICROMASTER 430 inverter Table 7 2 contains terminal tightening torques Table 7 3 containes current values depending on pulse frequency Table 7 3 includes various tables of specific technical data for individual MICROMASTER 430 inverters v MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BP0 103 7 MICROMASTER 430 specifications Ausgabe 12 02 Table 7 1 MICROMASTER 430 Performance Ratings Mains Operating Voltage VT 3AC 380 to 480 V 10 7 50 kW 90 0 kW 10 0 hp 120 hp amp Power Ranges Input Frequency 47 to 63 Hz Output frequency 0 Hz to 650 Hz Power Factor Factor PowerFado gt 0 7 Inverter Efficiency Frame Sizes C to F 96 96 to 97 96 Frame Sizes FX and GX 97 to 98 96 Frame Sizes C to F 1 1 x Nominal output current i e 110 96 overload for 60 s every 300 s and 1 4 x Nominal output current Overload Capability for i e 140 96 overload for 3 s every 300 s variable torque VT Frame Sizes FX and GX 1 1 x Nominal output current i e 11096 overload for 59 s every 300 s and 1 5 x Nominal output current i e 15096 overload for 1 s every 300s Inrush Current Less than rated input current Control Method Linear V f control Linear V f control with FCC Parabolic V f control Multi point V f control V f control for textile applications V f control with FCC for textile applications V f control with independent voltage setpoint Pulse Frequency Frame Sizes C to F 2 kHz to 8 kHz
98. nverter is not in the middle of the unit When lifting the pallet the unit can therefore suddenly change position and swing to the side 1 Fasten the hoisting crane cable to the 2 hoisting eyes on the inverter see Figure 2 9 for frame size FX Figure 2 10 for frame size GX 2 Remove the two retaining bolts at the top of the front cover 3 Unscrew the bolts in the iron brackets on the transport pallet and lift the inverter off the pallet 4 Once installation has been completed and the inverter connected fasten the two retaining bolts for the front cover at the bottom side of the door MICROMASTER 430 Operating Instructions 24 6SE6400 5AE00 0BPO Issue 12 02 Frame Sizes C to F 2 Installation FRAME SIZE C 174 mm 6 85 FRAME SIZE E FRAME SIZE D 204 mm 8 03 FRAME SIZE F 810 mm 31 89 with filter 1110 mm 43 70 11 81 Figure 2 4 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Drill pattern for MCROMASTER 430 Frame Sizes C to F 25 2 Installation Frame Size FX Issue 12 02 125 125 xi t LP H p feu a S 110 0 i 37 Ee 125 05 _ 326 Figure 2 5 Installation dimensions for MICROMASTER 430 Frame size FX MICROMASTER 430 26 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 2 Installation Frame Size GX 125 125 2 BE 1
99. oint scaling 1 0 3 CT N P1075 3 CI Additional setpoint 0 0 3 CT N r1078 CO Total frequency setpoint 3 P1076 3 CI Additional setpoint scaling 1 0 3 CT N P1080 3 Min frequency 0 00 1 CUT Q P1082 3 Max frequency 50 00 1 CT Q P1091 3 Skip frequency 1 0 00 3 CUT N P1092 3 Skip frequency 2 0 00 3 CUT N P1093 3 Skip frequency 3 0 00 3 CUT N P1094 3 Skip frequency 4 0 00 3 CUT N P1101 3 Skip frequency bandwidth 2 00 3 CUT N r1114 CO Freq setp after dir ctrl 3 r1119 CO Freq setpoint before RFG 3 P1120 3 Ramp up time 10 00 1 CUT Q P1121 3 Ramp down time 30 00 1 CUT Q P1130 3 Ramp up initial rounding time 0 00 2 CUT N P1131 3 Ramp up final rounding time 0 00 2 CUT N P1132 3 Ramp down initial rounding time 0 00 2 CUT N P1133 3 Ramp down final rounding time 0 00 2 CUT N P1134 3 Rounding type 0 2 CUT N P1135 3 OFF3 ramp down time 5 00 2 CUT Q r1170 CO Frequency setpoint after 3 Drive Features P0004 12 ParNo ParText Default Level DS QC POO05 3 Display selection 21 2 CUT N P0006 Display mode 2 3 CUT N P0007 Backlight delay time 0 3 CUT N P0011 Lock for user defined parameter 0 3 CUT N P0012 Key for user defined parameter 0 3 CUT N P0013 20 User defined parameter 0 3 CUT N P1200 Flying start 0 3 CUT N P1202 3 Motor current Flying start 100 3 CUT N P1203 3 Search rate Flying start 100 3 CUT N P1210 Automatic restart 1 3 CUT N P1211 Number of restart attempts 3 3 CUT N P1212 Time to fi
100. on of drive train 2 If using an external speed sensor check for correct function Check parameters gt P2192 delay time for permitted deviation 3 If using the torque envelope check parameters P2182 threshold frequency f1 P2183 threshold frequency f2 P2184 threshold frequency f3 P2185 upper torque threshold 1 P2186 lower torque threshold 1 P2187 upper torque threshold 2 P2188 lower torque threshold 2 P2189 upper torque threshold 3 P2190 lower torque threshold 3 P2192 delay time for permitted deviation VVVVVVVVVV MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 97 6 Troubleshooting Ausgabe 12 02 6 4 A0501 A0502 A0503 A0504 98 Alarm Messages Alarm messages are stored in parameter r2110 under their code number e g A0503 503 and can be read out from there Current Limit Possible Causes Motor power P0307 does not correspond to the inverter power P0206 Motor leads are too long Earth faults Diagnose amp Remedy Check the following Motor power P0307 must correspond to inverter power r0206 Cable length limits must not be exceeded Motor cable and motor must have no short circuits or earth faults Motor parameters must match the motor in use Value of stator resistance P0350 must be correct Motor must not be obstructed or overloaded Increase the ramp up time Reduce the boost level V f control P1311 amp P1312 Overvoltag
101. ons 6SE6400 5AE00 0BPO 123 Appendices Issue 12 02 C Removing the I O Board g N s NOTICE 1 Only a small amount of pressure is required to release the I O Board catch 2 the I O Board is removed using the same technique regardless of frame size MICROMASTER 430 Operating Instructions 124 6SE6400 5AE00 0BPO Issue 12 02 Appendices D Removing Y Cap D 1 Removing Y Cap Frame Size C MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 125 Appendices Issue 12 02 D 2 Removing Y Cap Frame Sizes D and E T20 Torx Driver k MICROMASTER 430 Operating Instructions 126 6SE6400 5AE00 0BP0 Issue 12 02 Appendices D 3 Removing Y Cap Frame Sizes F C y 3A OA 1 1 d gA Ls Jm Torx Driver T30 TH M6 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 127 Issue 12 02 Appendices Removing Y Cap Frame Sizes FX D 4 go EN 0 ESRUTTSETUTAS 0 BOIS Ne UEP MI 57 MT e N gt ia MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 128 Issue 12 02 App
102. ootprint filters 6SE6400 2FBO0 0 denotes any value is allowed Frame Sizes FX to GX Model Remarks Class 1 General Industrial 6SE6430 2U A0 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6440 2U A0 With EMI filter available as an option the limiting values of the EN 55011 Class A are fulfilled for conducted emission line commutating choke required MICROMASTER 430 Operating Instructions 118 6SE6400 5AE00 0BPO Issue 12 02 Appendices Appendices A Changing the Operator Panel MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 119 Appendices Issue 12 02 B Removing Front Covers B 1 Removing Front Covers Frame Size C gm o Ag C m MICROMASTER 430 Operating Instructions 120 6SE6400 5AE00 0BPO Issue 12 02 Appendices B 2 Removing Front Covers Frame Sizes D and E MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 121 Appendices Issue 12 02 B 3 Removing Covers Frame Size F mm lt mm MICROMASTER 430 Operating Instructions 122 6SE6400 5AE00 0BPO Issue 12 02 Appendices B 4 Removing Front Covers Frame Sizes FX and GX CEEEEETETETETTETETETEEETTTTTTTI MICROMASTER 430 Operating Instructi
103. operate if an input phase is shorted to ground If an output phase is shorted to ground the MICROMASTER will trip and indicate F0001 Operation with Residual Current Device Frame Sizes C to F If an RCD also referred to as ELCB or RCCB is fitted the MICROMASTER inverters will operate without nuisance tripping provided that Atype B RCD is used The trip limit of the RCD is 300 mA The neutral of the supply is grounded Only one inverter is supplied from each RCD The output cables are less than 50 m screened or 100m unscreened VV Vv Y Operation with long cables All inverters will operate at full specification with cable lengths as follows Frame Sizes C to F gt screened 50m gt unscreened 100 m Frame Sizes FX and GX gt screened 100 m gt unscreened 150m Using the output chokes specified in catalogue DA 51 2 the following cable lengths are possible for all frame sizes gt screened 200 m gt unscreened 300 m MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 31 2 Installation 2 4 2 A A Issue 12 02 Power and motor connections WARNING The inverter must always be grounded gt Isolate the mains electrical supply before making or changing connections to the unit When synchronous motors are connected or when coupling several motors in parallel the inverter must be operated with voltage frequency control characteristic P1300 0 2 or 3 CAUTION After
104. or future use or return it to the manufacturer Easy to release screw and snap connectors allow you to break the unit down into its component parts You can then recycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 9 Safety Instructions Issue 12 02 MICROMASTER 430 Operating Instructions 10 6SE6400 5AE00 0BPO Issue 12 02 Table of Contents Table of Contents 1 OVONVIGW e 15 1 1 The MICROMASTER430 d eee ie e tn d etii it deem Dad 16 1 2 g cs CE 17 2 Irnstallation awa a aqa maaa ete emere 19 2 1 Installation after a Period of Storage u 21 2 2 Ambient operating conditions U u u 22 2 3 Mechanical installation ene enm emere 24 24 Electrical installations idee dents 30 3 COMMISSIONING ea eie 41 3 1 Block diagram eite ceno eo e RR atari Et PEE Pe dd 43 3 2 Commission modes eee Let e e debe ek ee ed ee 45 3 3 General operation eot een Senden pnt ue 56 4 MICROMASTER 430 functions sees 58 4 1 Frequency set point P1000 l l L u y a 59 4 2 Command sources P0700 sss enne 60 4 3 OFF and brake i erroe Ibo eie ie 60 4 4 Gontroliodes P900 i ettet rete te ee te eae eg ie teta s 62 4 5 MICROMASTER 430
105. orce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 460V when protected by a H or K type fuse see Tables starting on page 105 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Repair Repairs on equipment may only be carried out by Siemens Service by repair WARNING centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply across all poles before opening the equipment for access Dismantling amp Disposal CAUTION The inverter s packaging is re usable Retain the packaging f
106. ot be modified in the Quick Commissioning state ParNo ParText Default Level DS QC r0000 Drive display 1 P0003 User access level 1 1 CUT N P0004 Parameter filter 1 CUT N P0010 Commissioning parameter 1 CT N ParNo ParText Default Level DS QC P0100 Europe North America 0 1 C Q P3900 End of quick commissioning 0 1 ParText Default Level DS QC P0970 Factory reset 0 1 C N ParNo ParText Default Level DS QC r0018 Firmware version 3 r0026 1 CO Act DC link voltage 3 r0037 2 CO Inverter temperature C 3 r0039 CO Energy consumpt meter KWh 3 P0040 Reset energy consumption meter 0 3 CT N r0200 Act power stack code number 3 P0201 Power stack code number 0 3 C N r0203 Act inverter type 3 r0204 Power stack features 3 r0206 Rated inverter power kW hp 3 r0207 Rated inverter current 3 r0208 Rated inverter voltage 3 r0209 Maximum inverter current 3 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 5 System parameters ParNo ParText Default Level DS QC P0210 Supply voltage 230 3 CT N r0231 2 Max cable length 3 P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 15 3 CUT N P0291 3 Inverter protection 3 CT N P1800 Pulse frequency 4 2
107. ous situationwhich if not avoided may result in minor or moderate injury CAUTION used without safety alert symbol indicates a potentially hzardous situation which if not avoided may result in a property demage NOTICE indicates a potential situation which if not avoided may result in an undesireable result or state NOTE For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid gt Protective Earth uses circuit protective conductors sized for short circuits where the voltage will not rise in excess of 50 Volts This connection is normally used to ground the inverter Is the ground connection where the reference voltage be the same as the Earth voltage This connection is normally used to ground th
108. output current 3 r0032 CO Act power 3 r0038 CO Act power factor 3 r0056 CO BO Status of motor control 3 r0061 CO Act rotor speed 3 0065 CO Slip frequency 3 r0067 CO Act output current limit 3 r0071 CO Max output voltage 3 r0086 CO Act active current 3 P0095 10 CI Display PZD signals 0 0 3 CT N r0096 10 PZD signals 3 P1300 3 Control mode 1 3 CT Q P1310 3 Continuous boost 50 0 3 CUT N P1311 3 Acceleration boost 0 0 3 CUT N P1312 3 Starting boost 0 0 3 CUT N P1316 3 Boost end frequency 20 0 3 CUT N P1320 3 Programmable V f freq coord 1 0 00 3 CT N P1321 3 Programmable V f volt coord 1 0 0 3 CUT N P1322 3 Programmable V f freq coord 2 0 00 3 CT N MICROMASTER 430 Operating Instructions 78 6SE6400 5AE00 0BPO Issue 12 02 Communication P00 5 System parameters ParNo ParText Default Level DS QC P1323 3 Programmable V f volt coord 2 0 0 3 CUT N P1324 3 Programmable V f freq coord 3 0 00 3 CT N P1325 3 Programmable V f volt coord 3 0 0 3 CUT N P1330 3 CI Voltage setpoint 0 0 3 T N P1333 3 Start frequency for FCC 10 0 3 CUT N r1337 CO V f slip frequency 3 P1335 3 Slip compensation 0 0 3 CUT N P1336 3 Slip limit 250 3 CUT N P1338 3 Resonance damping gain V f 0 00 3 CUT N
109. ove 1 4 then this will not be shown again Additional presses will toggle around the above displays Jump Function From any parameter rXXXX or PXXXX a short press of the Fn button will immediately jump to r0000 you can then change another parameter if required Upon returning to r0000 pressing the Fn button will return you to your starting point Quit In case of a fault or alarm the button resets the fault or alarm message on the operator panel display Automatic mode Q 0 N Access parameters Pressing this button allows access to the parameters Increase Pressing this button increases the displayed value value Decrease value Pressing this button decreases the displayed value Figure 3 6 Buttons on the BOP 2 MICROMASTER 430 Operating Instructions 50 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning Changing parameters with the BOP 2 The procedure for changing the value of parameter P0004 is described below Modifying the value of an indexed parameter is illustrated using the example of P0719 Follow exactly the same procedure to alter other parameters that you wish to set via the BOP 2 Changing P0004 parameter filter function Step Result on display 1 Press to access parameters 2 Press O until P0004 is displayed Press to access the parameter value level 4 Press O or to the required value 5 Press to
110. que applications e g transport systems and positive displacement pumps Linear U f control with flux current control FCC P1300 1 This type of control can be used to improve the performance and dynamic behaviour of the motor Parabolic U f control P1300 2 This type of control can be used for variable torque loads e g fan and pumps Multiple point U f control P1300 3 Please refer to the MICROMASTER 430 parameter list for more information on this operating mode U f control for textile applications P1300 5 There is no slip compensation gain or resonance dampening The Imax controller refers to voltage instead of frequency U f control with FCC for textile applications P1300 6 A combination of P1300 1 and P1300 5 U f control with independent voltage set point P1300 19 Using the P1330 the voltage set point can be given independently from the starting frequency of the ramp function generator HLG MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 4 MICROMASTER 430 functions 4 5 MICROMASTER 430 operating modes 4 5 1 Bypass Mode Setting up an inverter bypass circuit Mains Isolator Mechanical interlock Relay outputs Figure 4 1 Bypass circuit Function Control of two locked contactors via relay outputs of MICROMASTER 430 This circuit makes it possible to operate the motor via the inverter or directly via the mains The inverter is responsible for switching
111. range 0 650 Hz Sets maximum motor frequency 0 650 Hz at which the motor will run irrespective of the frequency set point The value is valid for both motor directions P1120 Ramp Up Time E Setting range 0 650 s Time taken for the motor to accelerate from standstill up to maximum motor frequency P1121 Ramp Down Time Setting range 0 650 s Time taken for motor to decelerate from maximum motor frequency down to standstill P1135 OFF3 ramp down time Setting range 0 650 s Defines the ramp down time from the maximum frequency to standstill for the OFF3 command P1300 Control mode V f with linear charac with FCC V f with parabolic charac V f with programmable charac V f for textile applications V f with FCC for textile applications 9 V f control with independent voltage setpoint Issue 12 02 P1910 Select motor data identification 0 Disabled 1 Identification of all parameters with parameter change Note Motor identification must be performed with a cold motor 20 C If the ambient temperature is not within the range of 20 C 5 C P0625 Ambient motor temperature must be updated P1910 1 Alarm A0541 Motor data idendification active P3900 End Quick Commissioning End Quick Commissioning without motor calculation or factory reset 1 End Quick Commissioning with motor calculation and factory reset 2 End Quick Commissioning with motor ca
112. re the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective equipment PPE The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work The inverters can be mounted without any clearance at either side When mounting inverters one above the other the specified environmental conditions must not be exceeded Independent of this these minimum distances must be observed Frame Size C above and below 100 mm Frame Size D E above and below 300 mm Frame Size F above and below 350 mm Frame Size FX GX above 250 mm below 150 mm in front 100 mm gt If the front cover Frame Sizes FX and GX has been removed the fan impeller is exposed There is danger of injury when the fan is running Removing from transport pallet only for framesizes FX and GX During transport the inverter is fastened on the transport pallet with the aid of two iron brackets WARNING Note that the center of gravity of the i
113. rst restart 30 3 CUT N P1213 Restart time increment 30 3 CUT N P1215 Holding brake enable 0 2 T N MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 77 5 System parameters Issue 12 02 ParNo ParText Default Level DS QC P1216 Holding brake release delay 1 0 2 T N P1217 Holding time after ramp down 1 0 2 T N P1232 3 DC braking current 100 3 CUT N P1233 3 Duration of DC braking 0 3 CUT N P1234 3 DC braking start frequency 650 00 3 CUT N P1236 3 Compound braking current 0 3 CUT N r1242 CO Switch on level of Vdc max 3 P1240 3 Configuration of Vdc controller 1 3 CT N P1243 3 Dynamic factor of Vdc max 100 3 CUT N P1254 Auto detect Vdc switch on levels 1 3 CT N P1253 3 Vdc controller output limitation 10 3 CUT N r1261 BO Contactor control word 2 P1260 3 Source of changeover control 0 2 CT N P1262 3 Bypass dead time 1 000 2 CUT N P1263 3 De Bypass time 1 0 2 CUT N P1264 3 Bypass time 1 0 2 CUT N P1265 3 Bypass frequency 50 00 2 CT N P1266 3 BI Bypass command 0 0 2 CT N Motor Control P0004 13 ParNo ParText Default Level DS QC r0020 CO Act frequency setpoint 3 r0021 CO Act frequency 3 r0022 Act rotor speed 3 r0024 CO Act output frequency 3 r0025 CO Act output voltage 3 r0027 CO Act
114. s The various models available range from the 7 5 kW input to the 250 kW input The MICROMASTER 430 is especially well suited for use with pumps and ventilators when used with its factory set functions and settings The inverters are microprocessor controlled and use state of the art Insulated Gate Bipolar Transistor IGBT technology This makes them reliable and versatile A special pulse width modulation method with selectable Pulse frequency permits quiet motor operation Comprehensive protective functions provide excellent inverter and motor protection MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 1 Overview 1 2 Features Main Characteristics VV VV V VV VV Y VV VV V V v Easy installation Easy commissioning Rugged EMC design Can be operated on IT line supplies Fast repeatable response time to control signals Comprehensive range of parameters enabling configuration for a wide range of applications Simple cable connection Output relays Analog outputs 0 20 mA 6 Isolated and switchable NPN PNP digital inputs 2 Analog inputs e AIN1 0 10V 0 20 mA and 10 to 10 V AINZ 0 10 V 0 20 mA The 2 analog inputs can be used as the 7 and 8 digital inputs BiCo technology Modular design for extremely flexible configuration High switching frequencies for low noise motor operation Detailed status information and integrated message functions External opt
115. s conection U1 L1 V1 L2 W1 L3 Cable opening C L D L for connection of an external braking unit Mains cable Phase U1 L1 V1 L2 W1 L3 Connection to Y Capacitor Connection C L D L for external braking unit Top adjustment rail Top retaining screw Ens cy i e e Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw A 7 Fan screws 2 2 X Z D Shield connection 9 control leads 0 Fan fuses Transformer adaption 9 Phase U2 T1 one ee I i a ase ra L 0 A ERES lt 9 Motor cable lo El A 6 PE Shield connection o 6 gt 6 6 Figure 2 9 MICROMASTER 430 connection drawing frame size FX MICROMASTER 430 Operating Instructions 34 6SE6400 5AE00 0BP0 Issue 12 02 2 Installation Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1 L1 V1 L2 W1 L3 Cable opening C L D L for connection of an external braking unit Mains cable Phase U1 L1 V1 L2 W1 L3 Connection to Y Capacitor Connection C L D L for external braking unit Top adjustment rail Top retaining screw Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw Fan screws Shield connection control leads Fan fuses Transformer adaption Motor cable Phase U2 T1 V2 T2 W2 T3 Motor cable
116. section 5 5 2 and EN 50178 section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply L L1 N L2 L3 resp U1 L1 V1 L2 W1 L3 the motor terminals U V W resp U2 T1 V2 T2 W2 T3 and dependeing on the frame size the terminals DC B DC B DC R resp C L D L This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 13 on page 39 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Operation Safety Instructions WARNING MICROMASTERS operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enf
117. ss than 10 ms or greater than 5 s 7 Identified total leakage reactance less than 5 and greater than 50 96 8 Identified stator leakage reactance less than 25 and greater than 250 9 Identified rotor leakage inductance less than 25 and greater than 250 96 20 Identified IGBT on voltage less than 0 5 V or greater than 10 V 30 Current controller at voltage limit 40 Inconsistency of identified data set at least one identification failed Percentage values based on the impedance Zb Vmot nom sqrt 3 Imot nom Diagnose amp Remedy gt Fault value 0 Check that the motor is connected to the inverter gt Fault value 1 40 Check if motor data in P0304 to P0311 are correct Check what type of motor wiring is required star delta Speed Control Optimisation Failure OFF2 Possible Causes Speed control optimisation P1960 failed Fault value 0 Time out waiting for stable speed 1 Inconsistent readings Parameter EEPROM Fault OFF2 Possible Causes Read or write failure while saving non volatile parameter Diagnose amp Remedy 1 Factory Reset and new parameterization 2 Contact Customer Support Service Department Power stack Fault OFF2 Possible Causes Read failure for power stack information or invalid data Diagnose amp Remedy Hardware defect contact Customer Support Service Department IO EEPROM Fault OFF2 Possible Causes Read failure for IO EEPROM information or invalid data Diagnose amp Remedy 1 Check
118. stop button on the BOP 2 gt P1000 1 this enables the motor potentiometer setpoints Press the green Button Ci start the motor 2 Press the Button white the motor is turning Motor speed increases to 50 Hz 3 When the inverter reaches 50 Hz press the Button Motor speed and display is decreased 4 Press button to activate manual mode Press button to activate automatic mode 6 The red button stops the motor NOTE Three Command data sets CDS are available The Hand Auto Button on the BOP 2 toggles between CDS 1 and CDS 2 If CDS 3 is selected via P0811 the Hand Auto Button on the BOP 2 is inactive For further details see the Parameter List MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning External motor thermal overload protection When operated below rated speed the cooling effect of fans fitted to the motor shaft is reduced Consequentially most motors require de rating for continuous operation at low frequencies To ensure that the motors are protected against overheating under these conditions a PTC temperature sensor must be fitted to the motor and connected to the inverter control terminals TPTO409 6 n 100 90 1 100 PTC Ausl seschwelle 4 V PTC Charakteristik f r 1LG 1LA Motoren KTY84 Charakteristik Figure 3 9 Thermal overload protection With
119. t P1000 a eee eene eene 59 Command sources P0700 sse nennen nnne nnns 60 and brake functions uet e aeta tied tU e Et 60 Control modes P300 ti drca tod area ed aed me 62 MIGROMASTER 430 s a Ee e d eheu bou dde a ho EAR Ee ieee 63 Free Function Blocks P2800 fF l u Lu Da eene 67 Fatis and Alarms eee e aS 67 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 N 4 1 4 MICROMASTER 430 functions WARNING When operating electrical devices certain parts of these devices are always live Emergency Off devices in compliance with EN 60204 IEC 204 VDE 0113 must remain functional in all operating modes of the control device Resetting the Emergency Off device must not result in uncontrolled or undefined re starts In those cases where short circuits in the control device can result in considerable material damage or even serious bodily harm i e potentially dangerous short circuits external measures or devices must be taken or fitted to ensure that operation is not dangerous even if a short circuit does occur e g independent limit switches mechanical locks etc MICROMASTER inverters work with high voltages Certain parameter settings can cause the inverter to start up again automatically after the supply voltage has failed The motor parameters must be configured exactly to ensure perfect motor overload protection The device provi
120. t access Parameters level 1 2 and 3 to the parameters concerning the inverter unit For BOP 2 P0004 2 P0003 4 Parameters level 1 2 3 and 4 concerning the inverter unit depending on the selected access level P0004 2 Inverter Unit P0004 22 PI Controller P0004 21 Alarms Warnings amp Monitoring P0004 3 P0004 4 Speed sensor P0004 20 Communication P0004 13 Motor Control P0004 5 Technology Application units P0004 12 Drive Features P0004 7 Commands and Digital 1 O P0004 10 Setpoint Channel amp Ramp Generator P0004 8 Analogue Figure 5 1 Parameter Overview MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 71 5 System parameters 5 3 Always Inverter Unit P0004 2 Issue 12 02 Parameter list short form Explanatory information on following table gt Default gt Level gt DS Factory setting Access level Inverter status Drive State indicates the inverter state in which a parameter can be modified see P0010 Parameter Reset Inverter Unit P0004 2 72 C Commissioning U Run T Ready to run QC Quick Commissioning Q Parameter can be modified in the Quick Commissioning state N Parameter cann
121. t to change without prior notice Siemens Aktiengesellschaft MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 Foreword Foreword User Documentation WARNING N Before installing and commissioning the inverter you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email techsupport ad siemens de Monday to Friday 7 00 am to 5 00 pm local time Internet Home Address Customers can access technical and general information at http www siemens de micromaster Contact address Should any questions or problems arise while reading this manual please contact the Siemens office concerned using the form provided at the back this manual MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 5 Definitions and Warnings Issue 12 02 Definitions and Warnings AN A A PE Ground DANGER indicates an immiently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a potentially hazard
122. tal Input 5 16 P0705 15 Fixed Frequency Digital Input 6 17 P0706 15 Fixed Frequency Digital Input 7 Via AIN1 P0707 0 Inactive Digital Input 8 Via AIN2 P0708 0 Inactive The standard setting for the change of rotation direction is as inhibited Parameter 1110 MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO Issue 12 02 3 Commissioning Basic operation with SDP With the SDP fitted the following is possible gt Start and stopping the motor DIN1 via external switch gt Fault Reset DIN3 via external switch Controlling the speed of the motor is accomplished by connecting the analog inputs as shown in the Figure 3 5 RLI RLI RLI RL2 RL2 RLI RLI RLI NC NO COM NO COM NC NO COM as 2 PTC PTC DIN DIN iso A A A OUT2 OUT2 oy Analogausgang 43 mare REF 0 20 mA the 500 A A OUTI OUTI AINT AINT DIN DIN DIN DIN iso AIN2 AIN2 24V Figure 3 5 Basic operation with SDP MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 47 3 Commissioning Issue 12 02 3 2 2 Commission Overview with BOP 2 Prerequisites Mechanical and electrical Installation are completed Setting the motor frequency DIP Switch 2 OFF 50 Hz ON 60 Hz Power ON Quick Commissioning P0010 1 See Section 3 2 3 1 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5 3 For a detail
123. tilation inadequate gt Ambient temperature is too high Diagnose amp Remedy Check the following 1 Load conditions and duty cycle must be appropriate 2 Fan must turn when inverter is running 3 Pulse frequency P1800 must be set to default value 4 Ambient temperature could be higher than specified for the inverter Additional meaning for MM440 Frame size FX amp GX Fault value 1 Rectifier overtemperature 2 Ambient overtemperature 3 EBOX overtemperature Inverter l t Possible Causes gt Inverter overloaded gt Duty cycle too demanding gt Motor power P0307 exceeds inverter power capability r0206 Diagnose amp Remedy Check the following 1 Load duty cycle must lie within specified limits 2 Motor power P0307 must match inverter power r0206 Motor Over Temperature Possible Causes Motor overloaded Diagnose amp Remedy Check the following 1 Load duty cycle must be correct 2 Motor nominal overtemperatures P0626 P0628 must be correct 3 Motor temperature warning level P0604 must match If P0601 0 or 1 check the following Check if name plate data are correct if not perform quick commissioning Check if motor weight P0344 is reasonable Change if necessary S oc Siemens standard motor If P0601 2 check the following 1 Check if temperature shown in r0035 is reasonable 2 Checkifthe sensor is a KTY84 other sensors are not supported Inverter temp signal lost Possible Causes W
124. uctions 6SE6400 5AE00 0BPO Appendices Control modes 67 Current reduction depending on pulse frequency 109 D DC braking 66 Default settings 51 Dimensions and Torques 28 Drill pattern for MICROMASTER 440 25 E Electrical Installation 30 Electro Magnetic Compatibility EC type examination certificate 118 general 117 118 self certification 118 technical construction file 118 Electro Magnetic Interference 39 avoiding EMI 39 Electromagnetic radiation 23 EMC 118 EMC Directive Compliance 118 EMC performance filtered for residential commercial and light industry 121 filtered industrial class 120 general industrial class 119 EMI 39 Energy Saving Mode 71 F Fan fuses 38 Fault messages with the BOP 2 fitted 95 with the SDP fitted 94 Faults and Alarms with BOP 2 72 with SDP 72 Features 17 flux current control FCC 67 Foreword 5 Free Function Blocks 72 Frequency set point 64 135 Appendices H Humidity Range 22 Installation 19 after a period of storage 19 21 Installation dimensions for MICROMASTER 440 Version FX 26 Installation of options in the electronic box 29 Installation und K hlung 23 Internet Home Address 5 Inverter block diagram 45 L Linear U f control 67 Long cables operation with 31 M Main characteristics 17 Mechanical Installation 24 MICROMASTER 430 gener
125. ystem parameters Issue 12 02 ParNo ParText Default Level DS QC r2028 2 USS parity error 3 r2029 2 USS start not identified 3 r2030 2 USS BCC error 3 r2032 BO CtrlWrd1 from BOP link USS 3 12031 2 USS length error 3 12033 BO CtrlWrd2 from BOP link USS 3 12036 BO CtrlWrd1 from COM link USS 3 12037 BO CtrlWrd2 from COM link USS 3 P2040 CB telegram off time 20 3 CT N P2041 5 CB parameter 0 3 CT N r2050 8 CO PZD from CB 3 r2053 5 CB identification 3 P2051 8 Cl PZD to CB 52 0 3 CT N r2054 7 CB diagnosis 3 r2090 BO Control word 1 from CB 3 r2091 BO Control word 2 from CB 3 Alarms Warnings and Monitoring P0004 21 ParNo ParText Default Level DS QC r0947 8 Last fault code 3 r0948 12 Fault time 3 r0949 8 Fault value 3 P0952 Total number of faults 0 3 CT N P2100 3 Alarm number selection 0 3 CT N P2101 3 Stop reaction value 0 3 CT N r2110 4 Warning number 3 P2111 Total number of warnings 0 3 CT N r2114 2 Run time counter 3 P2115 3 AOP real time clock 0 3 CT N P2150 3 Hysteresis frequency f hys 3 00 3 CUT N P2151 3 CI Monitoring speed setpoint 0 0 3 CUT N P2152 3 CI Act Monitoring speed 0 0 3 CUT N P2153 3 Time constant speed filter 5 3 CUT N P2155 3 Threshold
126. ystem parameters Issue 12 02 Drive Datasets DDS ParNo ParText ParNo ParText POOO05 3 Display selection r0376 3 Rated rotor resistance 96 r0035 3 CO Act motor temperature r0377 3 Total leakage reactance 96 P0291 3 Inverter protection 03821 3 Main reactance PO300 3 Select motor type 0384 3 Rotor time constant P0304 3 Rated motor voltage r0386 3 Total leakage time constant PO305 3 Rated motor current 0400 3 Select encoder type P0307 3 Rated motor power 0408 3 Encoder pulses per revolution 0308 3 Rated motor cosPhi P0491 3 Reaction on speed signal loss PO309 3 Rated motor efficiency P0492 3 Allowed speed difference P0310 3 Rated motor frequency P0494 3 Delay speed loss reaction PO311 3 Rated motor speed PO500 3 Technological application 0313 3 Motor pole pairs PO601 3 Motor temperature sensor 0314 3 Motor pole pair number 0604 3 Threshold motor temperature PO320 3 Motor magnetizing current PO625 3 Ambient motor temperature 0330 3 Rated motor slip PO626 3 Overtemperature stator iron 0331 3 Rated magnetization current 0627 3 Overtemperature stator winding 0332 3 Rated power
127. zing current Setting range 0 0 99 0 Motor magnetizing current 96 relative to the rated motor current P0305 P0335 Motor cooling 0 Self cooled 1 Force cooled 2 Self cooled and internal fan 3 Force cooled and internal fan P0640 Motor overload factor Setting range 10 0 400 0 Motor overload current limit relative to P0305 rated motor current P0700 Selection of Command Source 2 0 Factory Setting 1 BOP2 2 Terminals Digital Inputs Note If P0700 2 is selected the function of the digital inputs can be determind via P0701 to P0708 P0701 to P0708 99 enables the BICO parameterization for the digital inputs 1 Motor specific parameters see motor rating plate 2 The parameters offer more setting options than listed here See Parameter List for further setting options MICROMASTER 430 Operating Instructions 6SE6400 5AE00 0BPO 53 3 Commissioning P1000 Selection of Frequency Setpoint Motor potentiometer setpoint Analog setpoint 1 Fixed frequency setpoint Analog setpoint 2 Note For additional settings for setpoint see Parameter List If P1000 1 the selection depends on the settings of P0700 to P0708 P1080 Min Motor Frequency Setting range 0 650 Hz Sets minimum motor frequency 0 650 Hz at which the motor will run irrespective of the frequency set point The value is valid for both motor directions P1082 Max Motor Frequency Setting

MICROMASTER 430

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