Couverture Ti25.indd
Contents
1. Change over the terminal board connecting strips Change the integral plate wire by moving the connection terminal lug marked as upper voltage P2 400V onto that for the lower voltage P1 230V Refit the foot assembly Check anti clockwise rotation 2 Single phase motor e Provide a single phase wall socket with 2 poles earth rating 10 16 A e The direction of rotation is set in the factory Ag machine must be earthed 3 230V power supply for external controls The machine is fitted with a 230 volt AC power supply of a maximum of 2 Amps controlled by the control box for possible connection of a solenoid valve To PAT test the Electrolux Range of Food Preparation Equipment the PCB board needs to be disconnected before any test is done This is due to the fact that the boards are fitted with a grounding diode that can give incorrect result during such a test Also on a standard appliance a flash test of 25 amps and up to 3000v is used but as you would expect to use this on equipment which has a printed circuit board would be quite destructive to that board We would recommend the use of a PAT tester approved for computer systems which use a lower rate of amps The appliance is perfectly safe and is CE certificated There are two ways to get overcome this problem Disconnect the board as instructed and test using test for PCS Or install the mixer on a fused spur no plug as this takes it away from b2. e his peeler must be mounted on its angled table Leave enough space above the machine so that the lid may be raised and in front of the table so that the filter basket may be removed 2 3 CONNECTION TO THE WATER MAINS SYSTEM e This peeler uses the pressure of the water mains supply and a reduced flow rate approximately 7 litres per minute e In conformity with the sanitary regulations the water inlet and its stop tap are situated above the top overflow level at a Standardised distance overflow device Note As a precaution a stop tap may be fitted on the wall Dimensions of packaging L x W x H 930 x 600 x1580 mm Overall dimensions 880 x 565 x 1425 mm lf necessary block and level the table by unscrewing the lock screw of the adjustable feet 13 mm socket spanner Adjust the foot then lock in position Check that the machine is stable Werecommend anchoring the table in position to avoid any risk of it tioping when loaded by counter drilling the attachment holes of the feet 8 mm dia screws max x 40 mm long and rawl plugs not supplied e Connect to the water supply by means of a flexible reinforced hose of 15 mm diameter which can withstand the pressure of the water supply and is sufficiently long enough Carefully connect the hose with two Jubilee clips Note An electrovalve may be supplied as an option ask us for details T125 GB 01 07 2 4 EVACUATION OF USED WATER AND SEPARA
3. appropriate recycling centres To the European standards EN 60 204 1 2006 electrical equipment of machines EN 13208 2000 Vegetable peeling machines hygiene and safety Fit the seal in the groove ensuring that the joint is in the middle at the back of the lid Leave to dry for 24 hours in ambient air with the lid unlocked Identification of the components Sl Lid safety device S2 Door safety device 83 Motor probe M Motor Mi Timer CD Start up condenser CP Permanent condenser single phase motor MA Start up relay Y1 Electrovalve optional Dealer s stamp Date of purchase This conformity is certified by The CE conformity mark attached to the machine The corresponding CE declaration of conformity associated with the warranty This instruction manual which must be given to the operator Acoustic characteristics The acoustic pressure level measured in accordance with the test code EN ISO 3743 1 EN ISO 3744 73 dBA Protection indices as per the EN 60529 2000 standard P55 electrical controls P34 overall machine Integrated safety devices The machine has been designed and manufactured in com oliance with the relevant standards and regulations mentioned above Before using the machine the operator must be trained to use the machine and informed of any possible residual risks personnel training obligation Food hygiene The machine
4. as the results desired Note If the peeler has an electrovalve fitted the water system opens and closes automatically at the start and end of the cycle e Unloading Place a tray under the outlet chute Close the water inlet stop cock Unlock the door with one hand and press the START button with the other Open the door completely ensuring that the vegetables are channelled out Close the door and programme the next cycle see 3 1 Note Monitor the peeling carefully when the timer is in the continuous operation position Do not forget to empty the filter basket when it is full or after peeling Peeling times 1 to 2 minutes for new vegetables potatoes carrots 2 to 4 minutes for the rest Do not use the abrasive plate to scrape shellfish Leave the door ajar in order to ventilate the peeling chamber and avoid squashing the seal Note Do not use abrasive detergents which scratch the surfaces or chlorine based products which can dull the aluminium e The door and lid are closed e The timer set on continuous or timed operation 3 1 If the problem persists contact the maintenance department of your dealer e f the noise persists and the machine lacks power check that the three phase motor is not operating on two phases the belt is not worn see 6 1 the plate turns freely by hand T125 GB 01 07 5 3 IF THE PLATE JAMS ON THE SHAFT OJ 5 3 Unp
5. prior warning Conformity with regulations The machine has been designed and manufactured in conformity with The machine directive 98 37 EEC The CEM directive 2004 108EEC 2011 65 EU Directive on the restriction of the use of certain hazardous substances 2002 96 CEE WEEE The symbol on the product indicates that this product may not be treated as household waste Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact the sales agent or dealer for your product your after sales service or the appropriate waste disposal service 2006 12 CEE Waste The machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmfulness of the waste and the risks of pollution Make sure to observe the recycling conditions 94 62 CEE Packaging and packaging waste The packaging for the machine is designed so that it does not contribute or as little as possible to increasing the quantity or harmtulness of the waste and the risks of pollution Make sure to eliminate the various parts of the packaging in
6. Please refer to the numbered drawings which correspond to the paragraph numbers of the instruction manual Contents Introduction Installation Use safety Cleaning hygiene Introduction The User Manual contains useful information for the user on how to work correctly and in complete safety and is designed to make it easier to use the machine called machine or appliance below What follows is in no case intended to be a long list of warnings and constraints but rather a series of instructions meant to improve the service provided by the machine in every respect and particularly to avoid a series of injuries or damage to equi opment that might result from inappropriate procedures for use and management It is essential that all the people responsible for transporting installing commissioning using maintaining repairing or dismant ling the machine should consult this manual and read it carefully before proceeding with the various operations in order to avoid any incorrect or inappropriate handling that might be result in damage to the machine or put people s safety at risk Introduction ow N 1 1 DESCRIPTION e The 25 kg angled peeler is used in vegetable preparations in restaurants catering kitchens and small industries for peeling potatoes carrots turnips salsifies celery etc A Rear electric housing B Hinged transparent lid C Control support rail D Stainless steel cylinder Installa
7. TION OF THE WASTE e The waste must be separated due to its size peelings starch moss soil etc e Some installations have starch decantation tanks that may be directly connected For other installations this peeler is supplied as standard on a filter table in order to avoid blockages and bad smells e To connect the machine to the drain attach the hose internal dia 50 of mm to the used water tank with its collar may be swivelled through 360 2 5 ELECTRICAL CONNECTION e Check that the voltage of the electrical system is the same as that marked on the rating plate and the label on the power cable e The machine must be protected by a differential circuit breaker and a 16 A fuse per phase see table e The socket must be accessible so that the machine can be easily unplugged before any work is carried out on it Motor characteristics Number of phases 1 single phase 3 three phase Nominal voltage in Volts value range or commutation Frequency Hertz Nominal power Watts Nominal current Amperes Rating of fuse protecting electrical line Amperes Approximate electrical consumption KWh 1 Dual voltage three phase motor e Provide a single phase wall socket with 3 phases earth rating 20A and a matching watertight plug fitted on the power supply cable _Qon1modgd w The machine must be earthed with a green yellow wire e Check the direction of rotation of the plate fitted to the ma
8. afety devices are operating correctly on a regular basis The motor should stop When the lid is opened 6 4 CHANGING THE SEAL AND ADJUSTING THE DOOR e Proceed as follows Pivot the door upwards Remove the old seal and carefully scrape and clean its groove Apply athin bead of silicon sealant in the groove T125 GB 09 97 Tighten the screw in completely Remove the plate Note Clean and lubricate the drive shaft of the machine regularly with tallow or food grease Aworn or clogged abrasive plate see 6 2 Worn abrasive part of the cylinder Vegetables which are too long of different sizes or too soft yr If the problem persists contact the maintenance department of your dealer Remove the support bracket and remove the belt Fit a new belt ensuring that it is correctly aligned in the grooves Fit the support bracket but do not tighten the screws Bring the tensioning screw B until it touches the support bracket then tighten by 3 turns with a spanner Tighten the motor retention screws B in position Check that the belt is tensioned correctly by pressing on one side of the belt with your index finger Fit the ventilation plate and the peeler on its table Check that the peeler operates correctly Access to electrical components Unplug the machine W Residual voltage at the capacitor terminals e The capacitors may retain an electrical ch
9. arge To avoid taking any risks when carrying out work we recommend discharging them by connecting their terminals with an insulated conductor e g a screwdriver Clogged plate calcium starch or soil deposits brush the plate To remove it see 5 3 Worn abrasive part of the cylinder replace it When the door is opened e f either of these two functions does not operate correctly Do not use the machine Have it adjusted by the maintenance of your dealer Fit the seal in the groove ensuring that the joint is in the middle at the top Finish off by applying a second bead of silicon ensuring that you do not apply too much Leave to dry for 24 hours in the ambient air leaving the door closed before use 6 5 CHANGING THE LID SEAL e Proceed as follows Remove the old seal and clean the lid Apply a bead of silicon sealant in the seal groove 6 6 ELECTRICAL COMPONENTS See electrical diagrams e Identification of the colours of the wires Power circuit black Control circuit red Phases LI L2 L3 Neutral N Earth B C green and yellow 6 7 ADDRESS FOR SERVICE REQUIREMENTS We advise you to contact the dealer who sold you the machine For any information or orders for spare parts specify the type of machine Its serial number and the electrical characteristics The manufacturer reserves the right to modify and make improvements to the products without giving
10. chine Press the START button see 3 1 Visually check the rotation of the plate via the transnarent lid It should be turning in an anti clockwise direction see arrow on the plate hub or on the top right of the cylinder If the direction of rotation is reversed change over the two phase wires on the plug e The initial connection is made for a higher voltage e g 400 V For lower voltage supplies VAY e g 230 V proceed as follows Disconnect the machine Refer to the wiring diagram in 6 6 Use safety A Any other use than that described in this manual will not be considered normal by the manufacturer 3 1 OPERATION SAFETY e The safety of the user is ensured by A continuous pressure control system to evacuate the vegetables when the door is opened The motor stopping when the lid is opened The START button needing to be pressed after stoppage no voltage release The size and design of the waste outlet zone which avoids any blockage The angle of the machine making vegetables and waste easier to remove T125 GB 05 2012 e Tips To evacuate the used water correctly avoid vertical drops onto inspection chambers formation of foam sharp angles flattened deformed or narrow pipes counter slopes or slopes which are not steep enough Remove the plate Turn the machine over or lie it down Remove the foot assembly by unscrewing the 4 outer SCrews
11. eing a portable appliance and the PAT test is then not needed Respecting the instructions of this manual for the use cleaning and maintenance of the machine e Control housing A B E Timer C STOP button D START button e This peeler operates normally if The door and lid are closed The timer is set to the continuous or timed position a Continuous operation 1 Press and hold key A until is shown on E 2 Start by pressing key D 3 Stop by pressing key C b Timed operation 1 Press key A or B to select the time on E 2 Start by pressing key D Note To change the time while the timer is running press key C then change the setting using key A or B resume the cycle by pressing key D 3 2 NOMINAL CAPACITIES e Per operation bags of 25 kg e Hourly output for information only peeling of potatoes 400 kg 3 3 PROCEDURE FOR PEELING e Loading Open the lid Oy 3 3 Check that the door is locked and the filter basket is in position Load the products and close the lid Note The products must not be loaded above the front edge of the cylinder Do not overload Do not pack the products in Overloading will damage the quality and speed of the work Open the water stop cock partially to suit the work to be performed and check that the flow rate is sufficient Select the cycle time see 3 1 and press the START button Atthe end of the cycle the machine w
12. ill stop automatically 3 4 RECOMMENDATIONS FOR USE e To peel vegetables The vegetables do not need to be washed before peeling Avoid peeling small quantities Peel vegetables of the same thickness Cut long vegetables salsifies tips tops of carrots Cleaning hygiene 4 1 AFTER USE Close the lid and open the water stop cock as far as possible Operate the peeler for a few seconds to get rid of the remaining waste and to rinse the inside of the machine The filter basket must be emptied then cleaned under running water along with the tray Clean the outside of the machine with a damp sponge Fault finding 5 1 THE MACHINE WILL NOT START CHECK THAT e The machine is plugged in e The electrical power supply to the socket is correct 5 2 ABNORMAL NOISES e Stop the machine e Check that the rotating parts are fitted correctly e Verify that there are no stones or foreign bodies in the peeling chamber risk of jamming and damaging the plate and the abrasive part of the cylinder The time selected at the beginning of the cycle remains in the memory To stop the current cycle permanently press key C twice c Operation by holding the START button in When the door is opened to remove the products d Stopping Press the STOP button C then open the door or the cover Note The performances vary depending on the nature shape size and condition of the products to be peeled as well
13. is made from materials that conform to the following regulations and standards 1935 2004 EEC materials and objects in contact with foodstuffs EN 601 2004 cast aluminium objects in contact with foodstuffs The surfaces of the food area excluding the abrasive parts are smooth and easy to clean Use detergents that are approved for food hygiene and respect the instructions for their use T125 GB 04 2013
14. lug the machine Open the lid Remove the central screw A from the plate with a 13 mm spanner Remove the handle B Insert the screw A again to lift the plate 5 4 QUALITY OF THE PEELING e Inadequate Irregular peeling with flats may be caused by Incorrect connection machine rotating in the opposite direction see 2 5 1 Peeling time too short Overloading of products see 3 3 Maintenance 6 1 MECHANISM e This peeler only requires a minimum amount of maintenance the bearings of the motor and mechanism are greased for life e tis recommended that the following be checked at least once a year the electrical connections the condition of the flexible water inlet hose and its attachment the wear of the belt e Tensioning the belt Unplug the machine Remove the peeler from the table 4 screws 13 mm hex spanner Turn the machine over or lie it down Unscrew by one turn the 3 screws A retaining the motor 13 mm hex spanner Remove the ventilation plate Tension the belt with the tensioning screw B 13 mm hex spanner e Changing the belt Completely remove the 3 screws A retaining the motor 6 2 MAINTENANCE OF THE EQUIPMENT e ABRASIVE PLATE Inefficient Worn abrasive layer which has revealed the base of the plate poor peeling of the vegetables and formation of flats change the plate 6 3 ADJUSTING THE SAFETY DEVICES e Check that the s
15. tion 04 2013 Fault finding 3 Maintenance 4 Conformity with regulations 5 Itis just as important that the Manual should always be available to the operator and it should be kept carefully where the machine is used ready for easy and immediate consultation in case of any doubt or in any case whenever the need arises If after reading the Manual there are still any doubts concerning how to use the machine please do not hesitate to contact the Manufacturer or approved After Sales Service provider who is constantly available to ensure quick and careful service for improved machine operation and optimum efficiency Note that the safety hygiene and environmental protection stan dards currently applicable in the country where the machine is installed must always be applied during all phases of machine operation Consequently it is the user s responsibility to ensure that the machine is operated and used solely under the optimum safety conditions laid down for people animals and property stainless steel angled table Adjustable feet Collection tub Removable filter basket Vegetable evacuation spout Hinged handles and door Water inlet Ae 7 ZQnmMm 2 1 DIMENSIONS WEIGHT for information only Gross weight when packaged 112kg Net weight 90kg 2 2 LOCATION e This peeler requires A connection to the cold water supply see 2 3 An adequate outlet to the drain see 2 4 An electrical power supply see 2 5
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