Side-Power_Mini_Midi v4_3_2015_EN_LR
Contents
1. NP o O Docking with fixed switch panel 1 Press the down button for at least 1 sec 2 The anchor will drop 3 The windlass is now released and the rope will run out in step with the progress of the boat towards land 4 Tieupthe boat Note If you are using a free fall chain windlass the high weight of the chain may result in the full length of the chain being pulled out If so make sure to tighten the slack once you have tied up the boat Note The windlass will always wind in slowly before it switches to full speed Departing l Startthe boat engine to charge the battery 2 Turn on the main switch 3 Release the mooring from land 4 Activate the windlass 5 Keep the up button depressed and the windlass will pull the boat away from land The windlass will pull the anchor up at full soeed until the first auto stop is activated After the first auto stop 1 Release the up button press again and keep depressed 2 The windlass will continue to raise the anchor slowly until the second auto stop is activated stopping the windlass completely The anchor will then be correctly seated in the anchor bracket Attach the safety line to the anchor Turn off the main switch of the windlass Have a pleasant sailing 0 2 Note This ONLY applies for rope windlasses and requires the anchor rope to be correctly fitted with brass wire markers Important Keep an eye on the anchor when it leaves the water and se2. Fig2 16 SP Mini Midi Rev4 3 2015 Ma nrenance anoa anice Winter storage Remove the rope from the windlass before every period of winter storage Soak it in a mild soap solution overnight Then wash it in water and rinsing fluid to rinse out all the salt resi due and dirt This will keep the rope flexible for many years At the same time check the wire thread auto stop indicators and replace them if necessary Before winter storage spray the windlass and all electrical points and connections with a moisture repellent spray Make sure that the windlass is protected against snow and water during winter storage Do not wrap the windlass as this may cause condensation to form during winter storage It is also a good idea to wash the inside of the rope box and remove seaweed dirt etc Changing battery in the remote control SP Mini Midi Rev4 3 2015 See own manual 17 Technical datz Side Power MINI 101 Side Power MIDI 201 Motor output nom Rope Pulling power Electroni cally governed Pulling speed Power consumption No load current Recommended fuses Recommended min bat tery capacity Weight windlass with mo tor and cables Weight electronic unit Auto stop function Recommended anchor weight Recommended boat size Fitting mounting Standard eguipment Supplementary eguipment 18 12V DC 350W Braided lead rope Dia 12 mm 30 m Weight 7 2 kg 12 kg Breaking load 1600 daN Up
3. engaged Or When pressing IN motor is running but gypsy is not turning Windlass has poor performance Windlass releases anchor but do not wind in Windlass wind past endstop Windlass releases anchor but stops immediatly when pressing IN Windlass stops during operation Abnormal noise during operation Windlass operates but rope is not wound in Anchor is not released Power LED not lit Power LED lit None None Low voltage None None None None or Low voltage Motor Overload Controller Overtemp Motor Overtemp Controller Overload Runtime Exceeded FAULT CODES STATUS SOLUTION Check Main switch breaker is engaged Check battery fuses Visually inspect cables and verify that terminals are tight Measure battery voltage Turn on panel remote control see user manual See below Check control panel connections Signals for IN and OUT might be swapped Swap motor cables D1 and D2 on the control unit Voltage has dropped below 9V Check batteries Measure battery voltage while operating the windlass voltage measure below 11V 22V allow batteries to charge If the battery voltage is acceptable measure voltage on the motor termi nals cable voltage drop should be less than 1V when motor is running Check that end stop sensor is not active Indicated by End Stop LED on control unit or LED built into the sensor
4. to 100 kg 15 35m min aprox 20m min ved 20kg load 10 150A aprox 50A ved 20kg load 0 1A ved 12V 50A 12V 75 Ah 8 1kg aprox 1kg Yes optional 5 8kg Bruce or plate Max 6 0 m 20 feet See the separate descriptions for the individual models Windlass and basic mounting parts Anchor Multiple types Anchor bracket Multiple types Mounting brackets Battery cable Lead rope or chain Fuse w holder Hull conduit for rope or chain Wireless remote control Switch panel Cables Control box unit SP Mini Midi Rev4 3 2015 12V DC 600W Braided lead rope diameter 12 mm 30 50 m Weight 7 2 kg 12 kg Breaking load 1600 daN Up to 200 kg 15 30m min aprox 20m min ved 30kg load 10 200A aprox 40A ved 30kg load lt O 1A ved 12V 80A 12V 75 Ah 9 8kg aprox 1kg Yes 7 5 16 kg Bruce plate or Side Power Max 7 6 m 25 feet See the separate descriptions for the individual models Windlass and basic mounting parts Anchor Multiple types Anchor bracket Multiple types Mounting brackets Battery cable Lead rope or chain Fuse w holder Hull conduit for rope or chain Wireless remote control Switch panel Cables Control box unit Troubleshooting Note Main switch braker must be disconnected whenever working on the windlass mechanical parts FAULT SYMPTOM Windlass does not operate Windlass only runs for 0 5 seconds when pressing IN When pressing OUT free fall is not
5. Check sensor connections on the control unit Sensor LED should not be lit if no metal object is present in front of it Check that the end stop wire wound around the rope is intact Pull the rope with end stop wire over the end stop sensor and verify that End Stop LED light up Adjust sensor closer to the rope if neccesary If the battery is in poor condition it might measure 12 24V when windlass is not in use and still experince a significant voltage drop when the motor starts such voltage dips might be diffcult to measure This type of voltage drops can lead to false triggering of the end stop sensor Current limitation has triggered This means that the windlass is overloaded Try again with reduced load If this fault is triggered while the windlass is lightly loaded it might indicate a mechanical failure The control unit temperature sensor is too warm Let the controller cool down and try again The motor is too hot The windlass controller calculates motor temperature depending on load and run time Letthe windlass cool down This fault indicates that the internal protection of the contrroller has trig gered This can be caused by exccessive surrounding temperature and high load Signal OUT or IN have been continuous for more than 5 minutes This is a protection against possible faulty control signals Re activation is possible The windlass must be serviced The rope can slip in the gypsy if the windlass i
6. SIDE POVVER Windlass Systems Side Power MINI101 8 1 s fs 2 99 O ED Installation and user manual r Y MINI 101 MIDI 201 SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad 5 Norway gt Tel 47 69 30 00 60 E Fax 47 69 30 00 70 E www side power com sidepower sleipner no Sleipner Motor AS 2015 Content lnproduictionzor Minirana A RI A E a a 2 aren nt 4 6 DIME da dee 7 o 8 8 IMS 9 Beete tee 78 10 Minimurmiel arancee ana neg ht under the wyn EE 11 Installationot stopmnog ferautosto Pacco 12 Maning ag ra na an Ma an aaa 13 14 See EE E 14 Installation o unta e elet 15 Mala SWiten miniature ea EE 16 VE EE 1 Tecnica ata A O 18 0 as 19 2 SP Mini Midi Rev4 3 2015 Introduction Congratulations on your new windlass and thank you for selecting a Side Power windlass We hope your windlass will meet your expectations Please note that this reguires that the windlass will be installed and used in accordance with this manual in an environment with the correct conditions for proper operations This includes the necessary voltage capacity for the wind lass motor as well as correct placement of windlass rope anchor and anchor bracket Introduction of MINI 101 and MIDI 201 Side Power Engbo MINI 101 is designed for boats up to approximately 20 feet and Engbo MIDI 201 is designe
7. ats in the anchor bracket This will allow you to stop the windlass and prevent damage if the anchor pulls up foreign objects from the seabed Note If the windlass is straining while raising the anchor it would be a good idea and save power to run the windlass in periods Once the boat has begun to move backwards you can release the up button and then run the windlass in periods User guide Wireless remote control RC 11E The remote is waterproof and floats if dropped into the water It has under normal conditions an radio range of 15m See own manual for more information Note Remote and receiver is normally connected and ready to use Remote control is turned ON by pressing both ON but tons To ensure a long battery lifetime the remote control switches off automatically 4 min after the last button was pressed meno DOWN When the remote control is switched on you can drop the anchor by pressing the down button Keep this button depressed for at least 1 second to drop the anchor The windlass will then run out slowly in the beginning to ensure the correct release function ADC Or UP ech the anchor has dropped to the seabed press the button to tighten the slack The windlass will continue i winch in as long as you keep the up button de pressed If the remote control has switched off automati cally i e if you have not pressed a button for more than 4 min you must first switch ON and then i
8. can be pulled by pressing down on the up button on the touch panel or remote control Note Be careful to avoid injuring fingers When the tip of the rope has been pulled through the rope deflector the rest of the rope can be pulled through using the windlass Make sure the windlass reels as intended Remember When pulling in the rope for the first time you must keep the rope tight so the rope run correctly SP Mini Midi Rev4 3 2015 Installation 10 Rope around the line wheel The mounting bracket for MINI 101 and MIDI 201 allows for infi nitely variable rotation in relation to the windlass gear motor The bracket for the rope guide deflector can also be rotated inde pendently of the gear motor and mounting bracket See separate description This description is for installation of the windlass on a vertical cross bulkhead on the inside of the stern for example The green broken line indicates the bulkhead that the windlass is fastened to It is mportant that the length of rope that is in contact with the line wheel is sufficient to ensure good engagement friction with the rope See yellow arrows Note Regardless of how the windlass is fastened to the boat the angle between where the rope enters and leaves the line wheel must be minimum 90 degrees This illustration indicates the windlass fastened below deck etc The windlass mounting bracket has been rotated 90degrees counter clockwise compared with t
9. d for boats up to approximately 25 feet These windlasses are true free fall windlasses and are developed with a new electrical control box unit This new unit is ready for connecting Side Power remote control and switch panel IMPORTANT This manual contains information you need to know before installing the windlass Therefore please read it carefully General procedure for use of Side Power windlasses Read the operating manual carefully before installing and using the windlass Please note that strong forces are involved so please use the windlass carefully and make sure for example that Keep your distance to the windlass the rope anchor and anchor brackets during operation Keep the rope chain under observation during anchor handling Make sure anyone using the windlass knows how to operate it Be aware when the anchor are raised as it can bring unwanted debris up from the bottom potentially damaging your boat e f the windlass is straining as the anchor are raised stop for a few seconds and let the boat pic up momentum before continuing the raise e f the anchor is stuck release some rope chain and attach it to a cleat before using the boat to pull the anchor free The windlass is not designed for loads beyond the specified pull capabilities e The anchor must always be secured to the boat while sailing Use the security line or other means to prevent uninten tional anchor drop e Turn off the power to the windlass when no
10. ee wiring diagram det i Se Connecting switch panel 86 00002 The 3 way cable is connected like this White to terminal IN Green to terminal OUT Brown to terminal V See wiring diagram for details Connecting the auto stop switch Cables are connected like this 4 Brown BN 5 Black BK 6 Blue BU 14 SP Mini Midi Rev4 3 2015 Electrical installation Risperowes gt B Al A2 Di D2 B ll Control unit 150800 i na B Main circuit breaker fuse EA A Battery Autostop sensor opt Motor Mini Midi Fitting control unit 150800 The unit is not water resiststant and must be placed in a dry area close to the windlass motor Use ring termianls of good quality with the correct size for the selected battery cables Bolt hole shuld be 6mm Tighten the teminals to maximum 8 Nm Pay attention to assemble the terminal spacers and washers in the correct order according to figure 1 The unit has mounts that ensures space between the unit and it s mounting surface This to avoid condensation to enter the unit It also ensures proper ventilation of the enclosure The control unit must be mounted with the the cables protruding downwards N Connecting the motor and bat tery cables on Mini Midi Motor for windlass type Mini Midi is delivered with cables fitted to the motor e Fit included copper link A1 A2 LINK between Ter
11. he illustration above The rope comes from above and goes down into the line wheel In this case the rope guide must be adjusted to ensure the rope is pushed out horizontally from the windlass This picture shows the windlass installed on the back side of an inboard cross bulkhead The windlass mounting bracket has been rotated 180degrees coun ter clockwise compared with the illustration on top of this page NOTE The rope is always pulled into the windlass from the right This is because of the direction of rotation for the windlass line wheel NOTE Make sure there is sufficient room to stow the rope below and next to the windlass Remember When pulling in the rope for the first time you must keep the rope tight so the rope run cor rectly SP Mini Midi Rev4 3 2015 Installation KEN ad Tr LEO Tm EK dee bob aa Pe rini de lls y 4 my rn dde gea PRA E ie Minimum rope clearance and height under windlass In order for the windlass to function normally there must be a sufficient volume height below the windlass for stowing the rope when the anchor is up This table below shows recommended minimum height A below the windlass as well as width B and length C of the area used for stowing the rope Tau dimensjon 10 mm x 30m 12 mm 30m 12 mm 50m NOTE In case of installations where the rope is routed horizontal ly out of
12. minal 1 and A2 e Connect the red cable from the motor to the Terminal marked D1 M e Connect the black cable from the motor to the Terminal marked D2 M e Connect supply cable from battery negative to the Terminal marked B e Connect supply cable from braker fuse to the Terminal marked B Connect beaker fuse to battery main switch e See complete wiring diagram on page 6 for reference e Tighten all terminals properly including A1 and A2 with a maximum torgue of 8Nm Over tightening may damage the terminals e Leave breaker fuse disconnected until the installation is completed See control unit manual for configuring and more installation information SP Mini Midi Rev4 3 2015 15 Electrical installation Main switch miniature circuit breaker 119 00003 Mini100A 119 00015 Midi 150A MUST be used at all time in this installation e Works as both MCB and main switch unit e The unit consists of one battery connection and one AUX connection This is described on the unit See wiring diagram for correct connection to to battery and contriol box Fig 1 shows unit switched ON To switch OFF press red the button Fig 2 shows unit switched OFF To switch ON move press pin switch uppwards as shwon on Fig 2 A macan Fig1 Wrong improper use or wrong connection of such high currents components will generate a lot of heat which in worst case can cause fire Be WATERPROOF WATERPROOF OFF button
13. mmediately press UP start to wind in the anchor rope chain The windlass always starts to operate at reduced speed before increas ing to full speed A IMPORTANT SP Mini Midi Rev4 3 2015 Always turn OFF the power to the windlass when it is not being operated The anchor must always be secured to the boat while the boat is sailing Use the safety line supplied Betore installation Remember Make sure to have all necessary tools ready Unpack and organize all components Prepare and control the areas where all the different parts can be mounted Follow the mounting instructions When winching the rope for the first time after mounting make sure the rope is tight so the rope is pulled inn cor rectly Placing the parts You must plan the placement of the following parts Winch motor Brackets for anchor and windlass Cables Switch panel Controlbox Line guide e Main switch miniature circuit breaker General The windlass should be positioned as high as possible to al low maximum space for the rope that will be stored below the windlass The height from the bottom of the wall where the rope is stored to the bottom edge of the line wheel should be at least 50 cm and the area should be at least 40 x 40 cm to allow room for 50 m x 12 mm anchor rope This will prevent the rope from bunching under the windlass and assure sufficient friction between the line wheel and the rope Note Remember to attach the end of the ro
14. on The enclosed steel rings auto stop rings are fitted in the loca tions where the windlass should slow down and then come to a full stop Mark in advance see procedure on the previous page Open the stop rings with the keeper ring plier Fit the ring over the rope Use the plier to pull the stop ring into place with the stop ring joint overlapping the opening and the ring fitted thightly around the rope Force the ends into the rope with the pliers to ensure the stop ring does not slip on the rope A fitted stop ring should look like this with closed windings and the ends secured inside the rope Stop ring fitted and fastened tightly to the rope Fasten the other stop ring in the same manner 12 SP Mini Midi Rev4 3 2015 Wiring diagram Altern control panel Control panel of Control panel 86 00002 86 08950 86 08955 Y A DD 050 O Tre Side power remote receiver TT on LC e Connection to Control unit white to terminal IN green to terminal OUT brown to terminal V without Sidepower control cable 4 lead Sidepower control cable Connection to Control unit Black to terminal V Blue to terminal IN Grey to terminal OUT Red to terminal V Control unit 150800 ET B Main circuit AA breaker fuse A Battery Cable size A B and C If total length A B C lt 10m 25mm2 A B C gt 10m 35mm2 Autos
15. pe somewhere inside the boat Anchor bracket Fit the windlass so that the rope is wound up in line with the anchor bracket see pictures 1 and 2 a numerous different models are available The anchor bracket is working as a guide for the rope when the anchor is on the seabed and as a seating point for the anchor once it has been raised Use of anchor bracket The bracket for the rope must be installed with the rollers out side the platform Standard platform roller or hinged platform roller If the windlass is fitted low in relation to the bathing platform so the angle between the bathing platform and the rope is too small and if you are using a Bruce anchor you should use an Side Power Engbo hinged platform roller Hull conduit Line guide It will often be necessary to install a hull conduit with a roller that guides the rope with low friction through the hull Rope Side Power Engbo supplies original woven anchor rope with a lead core It is supplied in various lengths and dimensions Safety line Once the anchor is seated in the anchor bracket it must be secured with the safety line supplied 6 SP Mini Midi Rev4 3 2015 Dimensions SP Mini Midi Rev4 3 2015 Wd IA MINI 290 MIDI 330 Installation Mounting 8 SP Mini Midi Rev4 3 2015 The mounting bracket for MINI 101 and MIDI 201 allows for infinitely variable rotation in relation to the windla
16. s mounted incorrectly The anchor might not release from the bracket if mounted incorrectly SP Mini Midi Rev4 3 2015 19 Worldwide sales and service www side oower com 2 Moto SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway Tel 47 69 30 00 60 Fax 47 69 30 00 70 e www side power com sidepower sleipner no
17. ss gear motor The bracket for the rope guide deflector can also be rotated independently of the gear motor and mounting bracket This allows for installing the windlass on surfaces with dif ferent angles in relation to the stern It can be fitted on the inside of the stern hanging below the deck or aft of cross bulkheads inside the boat Position the windlass mounting bracket by loosening the two screws fastening the bracket to the gear housing rotate the windlass to the correct position and tighten the screws Note Max tightening torque 17 Nm Adjust the windlass rope guide bracket in a correspond ing manner by loosening the screw fastening it to the gear house Rotate the bracket so the rope is guided down and away from bulkheads and components that prevent the rope from coiling correctly below the windlass Note Max tightening torque 17 Nm NOTE It is important that the rope is wound sufficiently around the line wheel to ensure a good grip on the rope See separate section NOTE The line guide must be located in centre of the line wheel Also check this after having tightened the fixing screw Insert the rope into the windlass line wheel Insert the rope into the line wheel between the line wheel and the rope guide It may be easier if you bend the tip of the rope guide carefully Route the rope via the line wheel and out through the hole in the rope deflector When the windlass is connected the rope
18. t in use e Children must not operate the windlass e Careless use can cause damage or injury e Make sure to have good battery capacity and keep the engine running windlass operation e Sleipner Motor AS is not responsible for injury caused by the use of our windlass systems IMPORTANT Always keep the boat s motor running when operating the windlass Always turn off the power to the windlass when it is not operated The anchor must always be secured with security line when windlass is not in use While dropping anchor do not push the UP button until the anchor is resting at the seabed Windlass and accessories must be installed and used in a manner that will not cause damage or injury Personnel qualified for high current installations must carry out or check the installation Do not mount any windlass parts in hazardous environments l e flammable fumes or gasses The control unit is NOT protected from water ingress it must be installed in a dry area and not ex posed for water SP Mini Midi Rev4 3 2015 3 User guide SP Mini Midi Rev4 3 2015 KEE with remote control Make sure the boat engine is running during anchoring Decide where you want to drop anchor Check that the safety line on the anchor has been loosened Turn ON the main switch of the windlass When main switch for the windlass has been switched off you must press down both ON buttons on the remote be fore pressing DOWN button to release the anchor
19. the windlass when the anchor is up the relationship be tween A B and C may vary It is important that there is a sufficient volume to ensure that the rope is not forced into place below the windlass and cannot easily be pulled out by the line wheel Installation of stop ring for auto stop NOTE Applies to MIDI 201 only Under the rope guide there is an inductive sensor that signals auto stop when the anchor has been lifted all the way up To acti vate the detector two stop rings included are fitted on the rope See procedure below The outer diameter of the stop ring must be as close to the outer diameter of the rope as possible This is necessary in order for the inductive detector to be able to detect correctly In order to place the stop ring at the correct location on the rope lift the anchor until the thimble eye is 25 50 cm below the rope roller reel in at slow speed for the last section and mark the rope with a marker at the location of the inductive sensor The anchor is then reeled in at low speed to the desired final resting position Mark the rope once more by the detector and fasten the stop rings by the marks These stop rings will be exposed to wear by the line wheel especially during heavy loads and must therefore be inspected regularly Replace damaged stop rings if needed Recommended tools Keeper ring pliers e Pliers e Auto stop rings steel rings enclosed SP Mini Midi Rev4 3 2015 11 Installati
20. top sensor opt Motor To change motor direction Change cables D1 and D2 in Control unit Mini Midi SP Mini Midi Rev4 3 2015 13 Electrical installation Electrical wiring All kind of wiring and electrical fixing must be done with Main switch miniature circuit breaker turned OFF and no battry cables attached Connecting switch panel 86 08950 or 86 08955 1 pcs switch panel e Cables are optinal and come in various lengths e Cable is a 4 way Side Power cable that easy can be attached to contact on controlbox unit e The cable must be attached to 150810 contact unit e 150810 connection to control unit Black to terminal V Blue to terminal IN Grey to terminal OUT Red to terminal V e See wiring diagram or control panel manuals for more details e Multiple panels can be fixed to the same control unit yN panel 86 00002 ynnw The panel comes with a self adhesive surface but if you prefer giau Lad you can use the corner holes to screw it firmly in position Drill an hole dia 18 mm in the place where the panel is to be fitted Run the panel cable through the hole Remove the protection tape from the rear surface of the panel and fix the panel firmly to the surface Run the cable to the electronic control box Cut off any surplus cable and strip the ends of the three wires that are to be connected to the terminal clips as described in the connection diagram S
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