instructions for use starsys mobile power cart
Contents
1. 02 5 MM 021 165 91 65 5 MM CENTER 95 4 MM ID 2X ID ID i ID M a ID 1 RPSXRC13 743 13 744 13 7455 13 746 RPSXRC13 747 RPSXRC13 748 a sm a pe me a a a a amc rem a at Se a ee am cma M 12 Keyboard Tray v W b MEL pm N wA w 60 6 Figure 17 Replacement Parts Sheet 1 of 2 13 To Computer O To Fuel Gauge 60 EXPLODED VIEW OF POWER SUPPLY CABLES Figure 18 Replacement Parts Sheet 2 of 2 14 To Computer pus WIRING DIAGRAM INAWdIHS 33 0438 CALOANNOOSIC 34 LSNW SARSLLVE ILON 60 318VO 4 3IONV IH N OL V 951 YAMOd L18 DH CJeQC3Cd C3 B opoo J1gvo Spf 4 YAAANOD NO Nh 9 OL2. Articulating Arm Figure 15 Monitor Mounted on Articulating Arm 11 81 B 431 8mm E MOUNTING LOCATION 284 2mm c uil UE ON OVERBRIDGE y PUG TIN LABEL 005 1082 o ommno AER 1524mm VEND 2222 EHE metro com metro com 20 81 528 62mm Power Cord 4 REFER TO SECTION Screw Power Cord Note Disconnect power cord from AC power source before disassembly of power cord from power 1 Transfer clamp to new power cord supply 2 Fix and tighten retained screw to clamp it 1 Unplug power cord from power supply s of mobile di cela 2 Loosen and remove screw from clamp Flug new power cord to power supply 3 Remove power cord from power supply 10 MAINTENANCE amp REPLACEMENT PARTS LISTS Cleaning Instructions Use 70 percent isopropyl alcohol IPA diluted with water for cleaning power supply You may also use one of these products to clean the power supply e Cidex e Clorox Clean Up e Green soap United States Pharmacopoeia USP Formula 409 e Sani Cloth Plus e Virustat NOTE Do not use
3. 101 491 Rev A 10 2012 METRO We put space to work o STARSYS STARSYS MOBILE POWER CART INSTRUCTIONS FOR USE THIS MANUAL COVERS CARTS WITH ELECTRICAL RATINGS OF 12V 19V amp 24V Metro Mobile Power Carts are for Health Care applications only InterMetro Industries Corporation North Washington Street Wilkes Barre PA 18705 For Product Information Call 1 800 992 1776 lt gt Visit Our Web Site www metro com EMERSON TABLE OF CONTENTS ten anemic ase E E E ee ee eee 2 AFETA IN be1 9 he epee ee eee 2 ATRO erg qm ye sa esti oc occ 3 STARTED WIHA CART teehee 4 OPERA MON eue PO Vy rnm 7 MAINTENANCE amp REPEACEMIENT FARIS EAS VS peer am EENE EENEN RAEE AEAEE D En i EAEE EEES 11 a ERa aces E Y 15 BAAG TROUBLES OION E E E E E E T A eee 16 COPYRIGHT NOTICE This manual is copyrighted All rights reserved This manual may be printed for personal use only This manual whole or in part may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form for distribution This manual whole or in part may not be modified without prior consent in writing from InterMetro Industries Corporation Copyright 2012 by InterMetro I
4. Ethernet Cable x 60 LG 1524mm Female to Female RJ45 Connector Ethernet Cable x 36 LG 610mm 107 US AC Coil Power Cord x 96 LG 2438mm CTL EURO AC Coil Power Cord x 96 LG 2438mm UK AC Coil Power Cord x 96 LG 2438mm 3 4 5 7 SWISS AC Coil Power Cord x 96 LG 2438mm 1 2 Dia 38mm Split Bushing Qus Converter Assembly 12V Output 1 1 Converter Assembly 19V Output Converter Assembly 24V Output RPC06 864 Dia 13mm Black Hole Plug 2 Cable replacement part number based on the monitor computer model See chart below Power cord replacement number based on type of plug Converter replacement part number based on output voltage RPSXR403075 08 AU AC Coil Power x 96 LG 2438mm 2 14 15 16 17 18 19 20 DC Power Cable Identification 12MM LONG PART NO 12MM Ly 5 5 MM OD 2X POWER COMPUTER MONITOR 02 5 MM ID 2X j 42 INCH lt lt nen enw ww 05 5 MM Q55MM 055 MM 04 65 MM 1 i OD 2X OD oD Oo l i I 1
5. power supply are not for use in hazardous classified locations Do not use nor recharge the power supply battery in oxygen enriched areas areas where flammable anesthetics are used or stored or any other hazardous classified location DANGER The maximum design load safe working load limit for the Starsys cart is 300 lbs 136 kg 110195 THE RECEIVER OF THIS PRODUCT IS RESPONSIBLE FOR FREIGHT DAMAGE CLAIMS This equipment must be opened immediately for inspection All visible damages must be reported to freight co within 48 hours and must be noted on freight bill at time of delivery e Concealed damage is your responsibility you must advice carrier of any loss or damage within 15 days after receipt of material e fthere is damage retain original packaging for inspectors INTRODUCTION This document gives detail description of Starsys Mobile Power Cart Operation Maintenance and Troubleshooting Cart Overview and Features Starsys Mobile Power Cart provides a complete management of power which is supplied to the cart and its accessories e he power supply is a rechargeable power source which is located in the bottom of the cart The electrical cables and connectors from power supply pass through guided path inside the cart body and up to the All in one computer monitor e Internal external wire management protects cords from snags and damage e Overbridge keeps supplies and equipment readily accessible e Monitor ra
6. 9 E Qn 9 82d 1O3INOO NIVW 9V1 On 55 e f a3q1OH x N AONVS 1905 CL 31d VO NOISNSDG 31VW33 OL V 3IVW SN qaanoxs 3dAL 9frld NO 3SVa aaO NO 3 3JON3 IHHM QOO 3HMOd OQ 2d 42 d YAMOd TWasHdldad alvogAJA HIM JIVO ASN NH asn SJAM JO SANI XJAO PDINRIHS LV3H ISN SI C3sn 38 LON TIIM 108 JNO NI TIY OL dN OO 318 VO SIHL EEEH YALNdWOD JNO NI 15 BASIC TROUBLESHOOTING Power Supply Overheating AC DC Module DC DC Module e Air flow in the power supply may be restricted due to cooling fan not working properly fan blocked or clogged ventilation slots around the power supply case e Turn off computer equipment and then the power supply Check that the fan is not blocked Check the ventilation slots around the power supply case for dust build up and clean Turn on the power supply and restart the computer e fthis problem continues contact InterMetro Customer Service Battery Pack overheating e Turn off computer equipment and then the power supply Let cool for 2 hours Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Battery Pack Overheating Critical e System will shut down in 2 minutes e Immediately turn off computer equipment and then the power supply e Let coo
7. Fuel Gauge Seven 7 multi color LEDs green amber located on the fuel gauge display the charging status of the power supply as described below Fuel Gauge Status Battery is fully charged all five right LEDs are illuminated Battery is discharging under normal mobile operation Example shown is about 50 charge remaining Low battery LED flashing plug power supply into AC immediately AC indicates the power supply is plugged into the wall AC CH indicates the battery is charging The amber LEDs will turn on in sequence to indicate the charging status Keyboard A keyboard is situated underneath cart work surface and can be accessed by pulling out keyboard tray Keyboard is powered from power supply through USB hub The maximum size of keyboard the keyboard tray holds is 16 eli Keyboard Tray Figure 13 Keyboard All In One Computer Monitor Mounting Depending on the accessory ordered your monitor can be either mounted on the overbridge or on a post mounted articulating arm When mounted on the overbridge a monitor rail and monitor bracket are used The post mounted articulating arm is mounted at the left hand rear corner of cart Maximum load that overbridge can carry is 100lbs 45 4kg Monitor rail can carry load upto 50lbs 22 7kg Minimum and maximum range of weight the articulating arm can carry is 6lbs 2 7kg to 26lbs 1 1 7kg Vesa mounted plate is used to fix All In One computer on over
8. Supply Batteries CAUTION Only qualified service personnel should perform the following procedure for connecting the Power Supply Batteries 1 The AC cable must be disconnected from the wall outlet as shown in Figure 2 Figure 2 Disconnect AC Cable 2 The Normal Operation OFF switch of the Power Supply must be in the Standby down position as shown in Figure 3 Figure 3 Power Supply Switch Down to Standby 3 Remove screw from each side of power supply that hold the battery connector access panel as shown in Figure 4 REMOVE SCREW REMOVE SCREW prac ee Sass ee es ee a E 4 Power Supply Rear View 4 Rotate the battery connector access panel down by gripping the tab on either side as shown in Figure 5 Figure 5 Battery Connector Access Panel 4 5 At each connector firmly grip the cable plug between thumb and index finger Line up the plug with the socket below it and insert it downward all the way until the latch locks completely The latch should click into place as shown in Figure 6 m Line up Cable Plug with Socket Press Cable Plug firmly into Socket until clip locks Properly seated connection Figure 6 Cable Plug and Socket NOTE Instructions for disconnecting the batteries are also printed on a label inside the Battery Connector Access Panel 6 Check that all connections have been made and properly seated with latches locked There are up to of 8 battery pack connec
9. bridge and articulating arm Overbridge is mounted at a single height of 17 431 8mm from the cart work surface as shown in Figure 12 Monitor rail can be mounted at any two consecutive holes on overbridge which make up the seven different mounting locations for All In One computer monitors Refer to Figure 12 Powering Up the Monitor The Starsys Cart power supply must be turned ON first before turning ON the monitor The ON OFF switch for monitor is located at the back of monitor and can be turned ON OFF as required Adjusting the Display Position To adjust the monitor position to tilt up or down grab the top and bottom in each hand and move to the position desired To adjust the monitor position left or right grab the sides with each hand and move to the position desired In order to avoid damaging the display s screen do not press the screen with your fingers A soft clean lint free cloth or a lens brush of camel hair should be used to clean the screen Never pour or spray any type of liquid onto the display Additional information about the operation of the display can be found in the operating manual from the original manufacturer Monitor Mounting All In One Bracket Computer Monitor Monitor Rail Wire Clip All In One Computer Monitor Vesa Plate
10. e up the power supply before switching it to ON WARNING Risk of Electric Shock The Power Supply employs a Lithium Iron Nano Phosphate Li Nano battery to provide mobile DC output power Low voltage 12V 19V 24V DC power is available from the Power Supply even when the AC cord is disconnected from an AC outlet To remove DC power put the ON OFF Switch in the OFF position Refer to power supply Operations Manual Supplement 402546 Rev B MPS4007 Li Nano for more information INS x ON Normal Operation c 2 a wee ee Cm GENES 7 m mm moms 7 5 Ss SS SS z De me e a 21 5 m ee SS S em we SS E m SS SS Comm um Figure 9 Location of ON OFF Switch OPERATION OF MOBILE POWER CART Description of Major Components Depending on your order your Starsys Mobile Power Cart will be delivered in a specific configuration The configuration may employ the following major components Power Supply Lockalert Touchpad e Fuel Gauge e BatteryPro Software e Keyboard Tray e Monitor and its Mounting Power Cord Power Supply e The Lithium Iron Nano Phosphate Li Nano Power Supply is a rechargeable power source for the Starsys Mobile Power Carts This Power Supply is a fully automatic power supp
11. e as specified in Fuse replacement below Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Fuse replacement CAUTION For continued protection against risk of fire replace only with the same type and rating of fuse e AC input No fuse e DC output F 12 A 32 V Fast acting 12 A 32 V fuse 1 4 x 11 4 in glass 16
12. il and bracket are assembled to overbridge for mounting various All In One computer monitor e Fora greater range of movement Articulating Arm is installed on monitor pole e The fuel gauge is mounted at the back top of cart which is used to monitor the condition of the power supply batteries Overbridge All In One All In One Computer Monitor Computer Monitor Articulating Lo Monitor Rail 2 Fuel Gauge Monitor Bracket o AS S NUS S SNE x Power Cords ji o LON 9 Hf o US Sal eo EN Pole Mig ali Monitor A Power Supply Power Supply Power Cord Figure 1 Features of Starsys Mobile Power Cart GETTING STARTED WITH CART Unpacking The Starsys Mobile Power cart will arrive fully assembled and fully functional at the customer s site most accessories do not ship assembled to the cart After cutting the strapping bands lift the top of the box over the cart In order to avoid any injury two 2 people should lift the cart from the padding blocks Power Supply Preparation CAUTION Before placing the Li Nano Power Supply into service on a Starsys cart the Li Nano batteries must be connected These batteries have been disconnected prior to shipment due to USDOT and IATA regulations Connecting the Power
13. l for 2 hours Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service No Battery Warning No battery packs are detected in the power supply Battery packs most likely are not connected before the power supply was placed into service NOTE The battery cells are not connected during shipment due to USDOT AND IATA regulations e Turn off computer equipment and then the power supply e Make sure battery packs are connected by performing procedure in Section Connecting the Power Supply Batteries above Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Power Supply Battery Pack Low Temperature e System temperature below 0 C 32 F has been detected Ambient temperature is below operating range temperature sensor has failed or has become disconnected e If power supply or its workstation are an area where the temperature is below 0 C 32 F freezing move to an area of ambient temperature above 0 32 F freezing otherwise e urn off computer equipment and then the power supply Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Output Fuse Blown The DC output fuse is blown e Immediately turn off the power supply e Check your workstation cart for a possible short e Replace the fus
14. ly charger system with a nominal DC output voltage of 12 24 Volts V and a battery capacity of 420 Watt hours Wh 35Ah e When plugged into an AC outlet it supplies power to the equipment while also charging the Li Nano cells e When unplugged from the outlet the power supply switches automatically to supply the equipment from the internal Li Nano rechargeable battery cells e The power supply is designed for continuous operation and service is not interrupted by plugging in or unplugging the power supply Figure 10 Power Supply Lockalert Touchpad Touchpad See Figure 11 is powered by Li Nano battery supply separate charging for the touchpad is unnecessary Touchpad cable passes through the inside of cart body to the PCB main control board and then to power supply e Refer to user manual LO1 451 for programming and touchpad maintenance Fuel Gauge To monitor the charge level of the power supply battery cells when operating on mobile power a remote fuel gauge is connected to the power supply See Figure 12 Fuel gauge cable is connected to the power supply by a connector and a cable from power supply e he fuel gauge is located at the back of cart and just below the monitor mounting It gives the user the current battery status at eye level BEER Za RE _ COOOCOOO sa Em 3 Battery Power m E c dr T C i i d aM a 7 Figure 11 Touchpad Figure 12
15. ndustries Corporation 651 North Washington Street Wilkes Barre PA 18705 U S A Phone 1 800 992 1776 http www metro com support InterMetro Customer Service For all customer service related issues or if you need technical assistance please call our customer service department at 1 800 992 1776 Americas 31 76 58 77550 Europe 9714 811 8286 Middle East 65 6567 8003 Asia Pacific SAFETY INFORMATION This section contains important safety and operating instructions for Starsys mobile power cart Please read all instructions on the cart before putting into service CAUTION User maintenance consists solely of cleaning and minor external adjustments For safety purposes all servicing must be performed by qualified service personnel only For all service items please contact InterMetro Customer Service CAUTION Do not operate the Starsys cart if it has received a severe impact or has been otherwise physically damaged Please have a qualified service person inspect both the Starsys cart in conjunction with its power supply for any performance or safety hazard prior to putting back into service CAUTION To prevent damage to any cords or connectors when disconnecting always grasp and pull by the connector and not the cord Do not operate the Starsys cart with damaged cords or connectors Please replace the damaged component immediately Contact InterMetro Customer Service for replacement parts and service DANGER Starsys cart and the
16. these products on the All in one computer monitor Ensure that power supply is off and unplugged Apply 70 percent isopropyl alcohol to a clean nonabrasive cloth and then wipe the power supply enclosure Cleaners applied directly to the power supply enclosure could leak inside and Cause damage Be careful not to solash solvents on power supply enclosure Disassembly of Power Supply from Cart WARNING Before disassembly power cord must be disconnected from the wall outlet NOTE Disconnect all wire harness and electrical cords from power supply Slide Remove Power Supply in this Direction 4 AAA 7 A CAUTION DO NOT LIFT OR CARRY POWER SUPPLY WITH BARE HANDS CARRY OR MOVE POWER SUPPLY ON LIFTING EQUIPMENT Replacement Parts List Certain replacement parts are based on voltage or monitor computer type Please confirm desired voltage and monitor computer type when ordering parts ITEM PART DESCRIPTION a RPSXRC13 743 DC Power Cable 5 5mm x 2 5mm x 42 LG 1067mm RPSXRC13 744 DC Power Cable 5 5mm x 2 1mm x 42 LG 1067mm RPSXRC13 745 DC Power Cable 5 5mm 1 65mm x 42 1067mm DC Power Cable 4 65mm x 1 65mm x 42 LG 1067mm DC Power Cable 7 4mm x 5mm x 42 LG 1067mm DC Power Cable 7 9mm x 5 4mm x 42 LG 1067mm DC Power Cable x 60 LG 1524mm USB A to RT Angle USB B Cable x 60 LG 1524mm DC Power Battery Cable x 36 LG 914mm
17. tors in an Li Nano power supply as shown in Figure 7 Figure 7 Properly Seated Connections 7 Rotate the Battery Connector Access Panel back up pushing until the top is firmly seated against the case as shown in Figure 8 Re install the screws on sides of power supply that hold the Battery Connector Access Panel Figure 8 Battery Connector Access Panel Close Charging Power Supply Battery NOTE The cart s electrical connections to the monitor keyboard and fuel gauge must be made as per Wiring Diagram Section in Page 15 Before placing a Starsys Mobile Power Cart into service for the first time with the Li Nano Power Supply the power supply battery should be initially charged for a full 24 hours To charge the battery plug the coiled AC power cord into an AC outlet and put the ON into the ON position which is located on the side of power supply as shown in Figure 9 In the ON position the power supply provides power to the Starsys Mobile Power Cart If the cart is not being used for an extended period of time the ON should be put in the OFF position The switch position disconnects the battery from any internal or external equipment and avoids deep discharges of the battery which can cause damage to the battery NOTE After the initial charge the charge time for a completely discharged battery is typically 4 hours NOTE If the Li Nano Power Supply has been switched to OFF for more than 1 week connect the cart to AC to wak
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