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Product catalgoue Split System Accessories from Armacell
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1. Armacell PRO set of flexible tubes SCT FH 150 006 STC KC 011 1 PRO NITROGEN LEAK DETECTION KIT Kit consists of Single use nitrogen cartridges 110 bar Nitrogen pressure regulator 825ARS 40N2 certified Input pressure gauge 220 bar Output pressure gauge 40 bar Connection 1 4 SAE STC NL 012 1 External safety valve e Nitrogen pressure gauge 80 mm class 1 0 with connector and valve Adaptor 5 16 SAE F x 1 4 SAE M Tank adapter PRO ELECTRONIC DIAGNOSTIC TOOL Diagnostic tool for detecting damage in air conditioning systems Graphic LCD display e Thermo hygrometric probe Temperature probe Connection cables STC DI 013 1 e Serial PC link cable Carrying case Battery charger User s Manual CE Certification CLEANING Lee Cleaning and hygiene in air conditioning systems is critical to maintain efficiency and health for people using these systems Besides preventing Legionellosis epidemic form of pneumonia caused by gram negative bacteria known as Legionella Pneumofila the maintenance of air conditioning circuits implies greater benefits which convert into higher savings The use of Armacell PRO cleaning products helps to avoid risks related to legionellosis maintaining the efficiency of the system DETERGENTS AND DISINFECTANTS FOR AIR CONDITIONING SYSTEMS Foam generating detergent spray for cleaning vents in air conditioning systems
2. Tubolit and Armaflex Split and Duosplit comply with these specifications see page 8 D The electrical connection provides synchronisation between both units E The condensate discharge system serves to channel the condensate to the drainage network F The cooling liquid must comply with current regulations see page 23 It is important to ensure the exact refrigerant liquid load according to the type of installation Use the Armacell dual pressure temperature scale gauges see page 20 and the contact thermometer see page 21 Remove the access panel located on the side of the compressor Measure the following temperatures Te evaporation and Tc condensation Both appear in the pressure gauge Ta gas intake and TI liquid Both appear in the contact thermometer Verify the following 1 Ta Te between 5 and10 C overheating 2 Ic Tl between 5 and 10 C subcooling If the overheating and subcooling values are outside these ranges verify the follo wing If the heating value is 5 C or the subcooling value is gt 10 C this means that the gas load is excessive overheating could also be caused by a poor air intake in the lower part If the overheating is gt 10 C or subcooling is 5 C the gas load is insufficient this could be due to obstruction in the vanes poor air intake in the outdoor unit INSTALLATION INSTRUCTIONS 1 Selection of the adequate unit and power Split s
3. maximum carbon residue the regulation specifies a maximum value of 0 38 mg dm2 INSTALLATION INSTRUCTIONS 5 The electrical connection is the one but last step before checking the instal lation Based on the intensity A and power rating W required by the unit if there are several units simply add the values of each individual unit check the available power intensity leaving a margin for operation of other household appliances As a rule it is advisable to connect the Split unit to an independent circuit sepa rated from the rest by a circuit breaker 6 Checking the installation Once all the preceding operations have been performed the installation phase can be considered as finished The next step consists of creating a vacuum to check the installation and make sure there are no leaks before introducing the exact amount of cooling gas The first step is to connect the Armacell PRO pressure set to the system using the valves in the outdoor unit see page 18 as follows Connect the high pressure gauge tubing to the service connector in the condenser unit Close all the pressure gauge valves Open the high pressure valve followed by the vacuum meter valve indica tes vacuum pressure see page 18 Open the vacuum pump and activate it To create the vacuum according to the size of the installation wait until the va cuum pressure gauge
4. 2 12 70 0 80 58 33 9 SP ZO 09X12 E20 TS ZO 09X12 E20 20m 2 5 8 15 88 1 00 58 35 9 SP ZO 09X16 E20 TS ZO 09X16 E20 20m 1 3 4 19 05 1 00 48 38 9 SP ZO 09X19 E20 TS ZO 09X19 E20 20m 1 7 8 22 22 1 00 41 41 9 SP ZO 09X22 E20 TS ZO 09X22 E20 20m 1 0 80 123 24 Armaflex e Tubolit DUOSPLIT 1 44 3 8 6 35 9 52 9 SPZ 09X0610 E20 TSZ 09X0610 E20 1 enn Messei2 ono E 9 SPZ 09X0612 E20 TSZ 09X0612 E20 20m 1 1 4 5 8 6 35 15 88 0 80 1 00 24 35 9 SPZ 09X0616 E20 TSZ 09X0616 E20 20m 1 3 8 1 2 9 52 12 70 0 80 0 80 28 33 9 SPZ 09X1012 E20 TSZ 09X1012 E20 20m 1 3 8 5 8 9 52 15 88 0 80 1 00 28 35 9 SPZ 09X1016 E20 TSZ 09X1016 E20 20m 1 3 8 3 4 9 52 19 05 0 80 1 00 28 38 9 SPZ 09X1019 E20 TSZ 09X1019 EDO 20m 1 1 2 3 4 1277 19 05 0 80 1 00 33 38 9 SPZ 09X1219 E20 TSZ 09X1219 E20 20m 1 0 80 0 80 24 28 20m SAE FLARE FITTING SYSTEM The reliable mechanical connection between pre insulated pipes and Split units Complies with new CEN regulations on refrigerating gas installations EN 378 2 easy to install savings superior to the cost Se Ns E guaranteed for pressures A d 2x of new refrigerating gases net go R410A and R407C um v p Advantages Armacell s SAE Flare Fitting system complies with the most stringent safety requirements It allows the user to replace connections swiftly safely and economically No further connection is
5. Disinfecting deodorant spray for vents SL SD 002 12 bott SL SC 001 12 bott Disinfectant tablets for treating condensate mene A SL ST 003 6 72 water in air conditioning systems PORTABLE KIT FOR WASHING AIR CONDITIONING SYSTEMS Complete practical and affordable kit for washing the interior of personal or commercial air conditioning systems With a pressure rating of 10 bar it eliminates dirt particles and oil SL CK 004 1 residues present inside the installation Its light weight allows use in barely accessible areas The current regulations related to refrigerating gases are the following Act dated 16 06 1997 n 179 ozone protection replaces Act 28 12 1993 EU Directives nr 2037 and nr 2038 Ministry of Environmental Affairs law 03 10 2001 ratifies and set regulations for the above stated Act dated 17 02 2002 nr 35 autoriza al Presidente de la Rep blica Italiana a ratificar el contenido del protocolo de Montreal The refrigerating gases used are e R 410 A mixture consisting of two gases 50 R 32 and 50 R 125 almost azeotropic used for systems up to 20 KW drop of 0 6 C R 407 C mixture of three gases 23 R 32 25 R 125 52 R 134a not azeotropic and is used from 20 KW to 150 KW drop of 5 C e R 134 A a pure gas used in systems exceeding 150 KW REFRIGERATING GASES IN SINGLE USE CANISTERS WITH TRACER R22 SR R22 900 900 ml R134a SR R134 750 750 m
6. necessary The most important ele ment the compression ferrule guarantees better sealing versus traditional hand made connections No additional sealing is needed nor do any of the elements need to be replaced during unit repairs and maintenance Cooling Heating Tests and guarantees The following GUARANTEES are applicable when the installation has been correctly carried out according to installation instructions optimum quality copper tubing has been used such as Tubolit amp or Armaflex SPLIT with the correct thick ness 0 8 1 0 mm An Armacell calibration tool has been used to shape the tube end Testing Tested using internal procedures according to DIN 3859 and by CETIM Leak resistance test with vibrations no leaks after 10 million cycles at 50 Hz and nominal pressure Helium leak test gas leak proof 0 5 g year 10 6 mbar I s according to procedure DQJ KP 926 99 developed by the commission for refrigeration gases Temperature cycle test 5 cycles between 40 C and 120 C at 10 bar He pressure no leakage Gas tightness Guaranteed against pressures of new refrigerants R410A and R407C ISO 8434 1 Size 1 4 PN 100 bar Size 3 8 PN 64 bar Size 1 2 PN 45 bar Size 5 8 PN 45 bar Size 3 4 PN 45 bar According to ISO 8434 1 the guaranteed pressure must be at least four times the declared nominal pressure At these pressures e g size 1 2 gt 180 bar tests have shown that the copper tube b
7. refrigeration gases R 410A and R 407C Its white UV resistant film protects against mechanical strain and ensures an aesthetical integration in the building shell The patented join split adhesion allows easy split amp join without the need for additional clamps or adhesives Cooling Air conditioning Heating 4100 120 C Compressor The transition away from ozone depleting R 22 High pressure to systems that rely on replacement refrigerants High temperature vapour Low pressure Low temperature vapour like R 410A has required redesign of heat pumps and air conditioning systems In these systems the suction line of a reversible air to air heat gt 2 pump can reach temperatures up to 120 C For sar Hia mu Evaporator this particular event Armacell designed Armaf Eu lex SPLIT DUOSPLIT high quality copper pipes Low temperature liquid pre insulated with HT Armaflex which ultimately High pressure High temperature liquid Expansion Valve meet thermodynamic and physical properties PRE INSULATED COPPER PIPES Pre insulated copper tube for gas or liquid to connect the 2 units of a split system The copper tube meets highest quality demanding mechanical characteristics and reduced tolerances The insulation is of highly flexible closed cell elastomere Armaflex or polyethylene Tubolit materi al covered with a resistant white polyolefine copolymer protection film Technical data Short descri
8. 5 10 Wall Cover 80x60 SD CW 80X60 80x60 8 END COVER End cover 60x45 SD CE 60X45 60x45 12 End cover 80x60 SD CE 80X60 80x60 9 WALL ADAPTER Wall Adapter 60x45 SD CA 60X45 60x45 Wall Adapter 80x60 SD CA 80X60 80x60 Wall Adapter 80x60 SD CA 110X75 110x75 INTERNAL ELBOW 90 Internal Elbow 60x45 SD CI 60X45 60x45 Internal Elbow 80x60 SD Cl 80X60 80x60 Internal Elbow 110x75 SD CI 110X75 110x75 EXTERNAL ELBOW 90 External Elbow 60x45 SD CX 60X45 60x45 12 External Elbow 80x60 SD CX 80X60 80x60 9 External Elbow 110x75 SD CX 110X75 110x75 6 FLAT BEND Flat Bend 60x45 SD CF 60X45 60x45 10 Flat Bend 80x60 SD CF 80X60 80x60 8 Flat Bend 110x75 SD CF 110X75 110x75 6 REDUCTION JOINT Reduction Joint 80x60 SD CR 80x60 80x60 12 Reduction Joint 110x75 SD CR 110x75 110x75 8 T PIECE T Piece 80x60 SD CP 80x60 80x60 4 T Piece 110x75 SD CP 110x75 110x75 2 FLEXIBLE DUCT Flexible duct 60x45 SD CL 60x45 60x45x590 6 Flexible duct 80x60 SD CL 80x60 80x60x590 4 DUCT DISPLAY PANEL c armacell Duct display panel SD CDPANEL 500x720 mm 1 This Armacell duct display panel is made specially for displaying products in specialized sales rl points Ducts Installation instructions The basis must be fixed using rawlplugs with a pitch of maximum 600 mm and 10 mm far from the wall The tightening clamps must be fixed on the same position as the screws Also the ellbows and the wa
9. FLARE FITTING MF a inches per bag per carton 1 4 3 8 MF SF RF 00610 5 50 AB 1 4 1 2 MF SF RF 00612 5 50 3 8 1 4 MF SF RF 01006 5 50 3 8 1 2 MF SF RF 01012 5 50 1 2 3 8 MF SF RF 01210 5 50 1 2 5 8 MF SF RF 01216 5 50 5 8 1 2 MF SF RF 01612 5 50 THREADED 90 ELBOW SAE FLARE FITTING inches per bag per carton 1 4 1 4 MM SF EN 006 5 50 3 8 3 8 MM SF EN 010 5 50 1 2 1 2 MM SF EN 012 5 50 5 8 5 8 MM SF EN 016 5 50 THREADED SAE FLARE PLUG inches per bag per carton 1 4 SF BF 006 5 50 3 8 SF BF 010 5 50 1 2 SF BF 012 5 50 5 8 SF BF 016 5 50 180 SWIVEL FITTING inches per bag per carton 1 4 SF 1J 006006 5 20 13 5 year guarantee Zinc plated with epoxy resin Maximum load dol 50 50 kg que Tg d A Maximum load a 70 70 kg l b Maximum load A 100 100 kg omplete range to cover any need Armacell wall brackets made of zinc plated steel are available in different shapes and load bearing capacities The brackets have an epoxy resin covering to allow outdoor use RAL 9002 The brackets carry folding supporting arms Each kit comes packed in a cardboard box and consists of anchoring bolts rubber stops and installation instructions 5 year guarantee ADJUSTABLE BRACKET WITH LEVEL Adjustable Bracket with level SBAL 800x420 800x420 117 ADJUSTABLE BRACKET STANDARD Adjustable bracket s
10. OOR SUPPORT 150 kg load bearing capacity Floor Support rail 1000 SOR 1000 80x80x1000 Floor Support rail 450 SOR 450 80x80x450 24 Floor Support rail 350 SOR 350 80x80x350 24 END CAPS AND BOLTS End cap for floor support SOR CAP 80x80 24 SOR 10 30 M10x30 Bolt for floor support DUCTS q HU The Armacell Ducts amp Accessories provide an aesthetical and compact ducting an ideal complement for any Split installation The ducts are impact resistant easy to install and UV resistant The available sizes have been carefully studied to provide easy and fast installation Aesthetical j G arantead Technical data against UV Material ies PVC with fire retardant stabilized against UV radiation Temperature Minimum 20 C Maximum 60 C Colour RAL 9001 pure white Guarantee 5 years Q Easy and fast to install DUCTS FOR SPLIT SYSTEMS Length 2 m Duct Split 60x45 SD CD 60X45 80x80x1000 24 1008 Duct Split 80x60 SD CD 80X60 80x80x450 16 672 Duct Split 110x75 SD CD 110X75 80x80x350 8 336 TIGHTENING CLAMPS Tightening Clamps 60x45 SD CT 60x45 60x45 30 Tightening Clamps 80x60 SD CT 80x60 80x60 30 Tightening Clamps 110x75 SD CT 110x75 110x75 20 CONNECTION COVER Connection cover 60x45 SD CC 60X45 60x45 30 Connection cover 80x60 SD CC 80x60 80x60 30 Connection cover 110x75 SD CC 110x75 110x75 20 WALL COVERS Wall Cover 60x45 SD CW 60X45 60x4
11. and the high pressure gauge read 0 Once the vacuum has been achieved close the pump valve and stop the pump If the needles have not moved carefully open the outlet valve on the outdoor unit about one turn Wait for the pressure to rise and stabilize Then open the valve completely Eventually charge the necessary amount of gas Then disconnect the pressure gauge block and switch the unit on Current regulation on refrigerating fluids Law 16 06 1997 nr 179 on ozone protection replaces law 28 12 1993 EU directives nrs 2037 and 2038 Environmental Affairs ministry law 03 10 2001 ratifies and set the previous rules Law 17 02 2002 nr 35 authorises the president of the republic to ratify the Montreal protocol PRE INSULATED COPPER PIPES The professional pre insulated solution to save cost and reduce time continuous rolls optimises tearproof white amount of material needed protection film original closed cell patented join split Armaflex or Tubolit insulation adhesive technology Your benefit Armaflex and Tubolit Split DuoSplit is a reliable pre insulated system solution to connect the indoor and outdoor units of split and multi split air conditioning systems Certified annealed copper tubes are pre insulated with closed cell original Armaflex or Tubolit insulation materials The system is easy to install saves cost and time of assem bly avoids condensation and is suitable for the new
12. e production Electrical connection through connection box Pump integrated thermal protection 90 Maximum flow rate 10 L h Maximum draw height 1 5 meters Maximum discharge height 6 meters ACCESSORIES As usual with Armacell the section of accessories needed for the installation and maintenance of Split air conditioning systems guarantees reliability safety and ease of use All the products have a 2 year guarantee TUBE CUTTER SMALL Description Code Items per carton Cuts 4 to 15 mm diameter tubes STC 0001 1 TUBE CUTTER BIG Description Code iem per carton Cuts 4 to 28 mm diameter tubes STC 0002 1 DEBURRING TOOL Items Description Code per carton Ideal for aluminium copper and brass tubes for cleaning the inner and outer surfaces Available with 3 cavities for deburring STC 0003 and levelling after cutting Ideal for diameters between 3 16 and 1 1 2 DIGITAL THERMOMETER Description Code Items per carton Digital pocket thermometer Temp scale from 40 to 150 C STCT 0004 Precision 1 C Impact resistant pouch ELECTRONIC LEAK DETECTOR Items Description Code per carton Electronic refrigerant gas CFC HFC and CFC leak detector High sensitivity Instantaneous response STC LD 005 1 LED display 7 adjustable sensitivity levels ELECTRONIC SCALE Description Code Items per carton Battery operated electronic scale maximum load 35 kg STC BE 080 J Comes with
13. eC armacell engineered foams e _ SPLIT SYSTEM SOLUTIONS JSPINTISYSTEMISOPUIIONSD Pre insulated copper tubing and professional accessories for air conditioning systems Carmacell engineered foams Munster Germany Zeulenroda Germany Friesenhofen Germany Oldham UK AS XLS Thimister Clermont Belgium AL TII Nra fy a Sroda Slaska Poland Spencer USA TR AK K7 E pun Trezzano ltaly South Holland USA dian aR lg f LS ONT Begur Spain Pfaffnau Switzerland Conover USA AA EU ee A Suzhou China Mebane USA H H IMP er c nee D B GN T NUTUS TLLA es ffi uu WW Atlanta USA T 1 EM nal MU W TNI Pune India ALIMENTUM N Jl TT tees Ratchaburi Thailand Se Sao Paolo Brazil wy PTAA TT Ted YB 7 elbourne Australia ES E i I ES MM LEE ol M umm A ae naam 2 a z P The Armacell group leader in innovative technology the professional user Armacell provides more than has always provided a range of products that fully 140 years of experience Air conditioning systems satisfy all the needs of the professional installer In this have increasingly drawn the attention of professional era of technology and complex applications a high installers the sector percentage growth rate can be degree of specialisation in components is required stated in double figures who will find A
14. hard case for transport BLOCK OF PRESSURE GAUGES Description Code teme per carton Block of pulse free pressure gauges 80 de 4 outlets with hook Ideal for refrigerant gases R134A R22 R404A STC MG 009 1 R407C BLOCK OF PRESSURE GAUGES FOR R410A Items per carton Description Code Block of pulse free pressure gauges 80 de 4 outlets with hook Ideal for refrigerant gases R410A STC MG 010 1 ACCESORIES FLEXIBLE TUBING 1 4 Batch of 3 flexible tubes R B G compliant with SAE J2196 Served with valves 1 4 1 4 45 Working pressure 60 bar Bursting pressure 240 bar Working temperature 30 C a 125 C Length 150 cm SCT FH 150 006 1 FLEXIBLE TUBING 5 16 Set of 3 SAE J2196 compliant flexible tubes R B G Served with 1 4 5 16 45 valves Working pressure 60 bar Bursting pressure 240 bar Working temperature 30 C a 125 C Length 150 cm SCT FH 150 004 1 VACUUM PUMP Professional dual stage vacuum pump for air conditioning systems Flow rate 72 l minute complete with electrovalve and vacuum gauge vacuum grade 0 07 mbar Weight Kg 8 Size 28x10 5x26 5 cm STC VP 090 EV 1 PRO VACUUM AND LOAD KIT Kit consists of Armacell PRO vacuum pump STC VP 090 EV Armacell PRO battery operated electronic scale STC BE 080 Armacell PRO pressure gauge block STC MG 009 y STC MG 010
15. he outdoor unit should be placed horizontally we recommend using the Armacell PRO bracket with level shown in page 14 and fixed to supports using Armacell Pro rubber vibration dampers see page 14 or installed on the floor using floor supports brackets and clamps see page 14 3 The cooling connection between the outdoor units and indoor units is the most delicate and important operation in a Split type installation A bad connection could cause problems both during testing and a few months after startup e It is very important to use UNE EN 12735 1 compliant copper tubing such as Tubolit and Armaflex Split and Duosplit to ensure installation environmental and personal safety The insulation material must be at least 9 mm thick UV resistance is also important to avoid deterioration of the insulation material and to extend its life time expectancy even in sections where ducts are not used The 9 mm thickness complies with EU Directives 2037 and 2038 and with the DM by the Ministry of Environmental Affairs dated 03 10 2001 and the law dated 17 02 2002 Nr 3 INSTALLATION INSTRUCTIONS LOCO Do not deviate from the maximum tube diameter and lengths specified by the manufacturer shorter tubing improves unit performance Avoid the use of a high number of bends Each bend increases the straight trace by 90 cms thereby affecting unit operation If the bends cannot be avoided use a wide radius Pay special attent
16. ion to avoid steep slopes between the outdoor and indoor units in order to avoid cooling performance problems and to prevent lubricating oil retur ning to the compressor Pay special attention when checking the cleanliness of the tubing the tubing should contain the least possible amount of residual carbon such pre insulated Armaflex or Tubolit Split DuoSplit with just 0 1 mg dm2 One of the worst enemies of a cooling circuit is water Its presence inside the circuit generates ice preventing the gas from circulating depending on climatic conditions even air contains a certain percentage of humidity that could be damaging Dust and other small substances can be harmful for the correct operation of the units New cooling gases work at pressures of about 40 bars and are more volatile they contain smaller molecules The connections linking the copper tubing to the units are of special impor tance The introduction of new cooling gases has made it very important to use connection systems that are more efficient than the legacy systems EN 378 2 2000 also suggests this Armacell PRO SAE FLARE FITTING components are surely the best choice in terms of safety reliability and ease of installation see page 10 The in wall installation frame from the Armacell PRO Accesso ries range helps to easily install the tubing see page 19 4 The condensate discharge tube should be flexible for example Armacell PRO see page 18 that complies w
17. ith the requirement of being reliable and easy to use Flexible rubber tubing such as garden hose should never be used because it can be easily crushed preventing the water from passing Drainage tubing should have a slope of at least 1 cm per meter Specific conditions could require reverse slope drainage In such cases a condensate discharge pump will need to be connected to the Armacell PRO tubing or in the evaporator section see page 19 It is also recommended to insulate the condensate discharge tubing in order to prevent infiltration of toxic matter to the walls Special care should be given to the condensate system layout If it is connec ted directly to the sewer the unit ventilation could absorb the emissions thus contaminating the air with unpleasant smells The installation of a siphon is recommended The use of an Armacell PRO installation frame with drain outlet is recom mended see page 19 UNE EN 12735 applies several regulations regarding technical features of copper tubing the most important of which refer to thickness the regulation specifies maximum tolerances with a 1096 margin for tubing with any nominal outer diameter and thickness 1 0 mm 1396 for copper tubing with a nominal outer diameter 18 0 mm and thickness 2 1 0 mm to 1596 for copper tubing with a nominal outer diameter 18 0 mm and thickness 2 1 0 mm It also refers to the degree of internal cleanliness of the tubing expressed in terms of
18. l R410a SR R410 750 750 ml R407c SR R407 750 750 ml REFRIGERATING GASES IN REFILLABLE CANISTERS R22 SR R22 005 5 Kg R134a SR R134 005 5 Kg R410a SR R410 005 5 Kg R407c SR R407 005 5 Kg ACCESSORIES Tracer in 7 5 ml canisters SR TR 075 12 Stand for small single use cansisters R407c R22 R134a H L Stand for small single use canisters SR SB 002 1 R410a Nitrogen cartridges 100It 110 bar SR NI 001 1 Ca 4j
19. ll adapters have to be fixed by using rawlplugs Armacell condensate drain hoses are made of low density polyethylene available in 30 meter coils individual manufacture specially suited for installation on walls pressure resistant crush proof spiral working temperatures 20 til 65 C SPIRAL HOSE smooth inner finishing L sd Maree F pr 1 C TT ae M LITE Li P Spiral Hose smooth bore 16 30 SC SH 16 E30 16x30 30 Bim Spiral Hose smooth bore 18 30 SC SH 18 E30 18 30 30 Spiral Hose smooth bore 20 30 SC SH 20 E30 20 30 30 CORRUGATED HOSE Corrugated finishing on the inner and external surfaces with 16 18 mm joins every 75 cm Corrugate hose 16 18 SC CH 1618 E50 16 18 50 50 Two way junction for spiral hose dia 16 or 18 and for corrugated tube Two way junction 16 18 SC YW 16 18 16 o 18 20 SPIRAL HOSE TRANSPARENT SMOOTH INSIDE FOR CONDENSATE DRAIN Description TRETEN ERRORES spiral hose transparent 18 30 UCU E ETRE PEP SC ST 18 E30 18 30 2700 CONNECTIONS FOR CONDENSATE DRAIN Connections for Condensate Drain 18 20 can be adapted to 18 20 diameters UV SC O18 20 10 5600 radiation resistant OTHER ACCESSORIES 1 Duct Split 25x25 in 2 meter strips SD CA 60X45 60x45 9 2 Connection Cover 25x25 SD NC 25x25 25x25 20 3 End Cover 25x25 SD NE 25x25 25x25 20 4 Internal Elbow 25x25 SD NI 25x25 25x25 20 5 External Elbow 25x25 SD NX 25x25 25x25 20 6 Fla
20. perly Put compression ferrule on the tube smaller diameter facing the union nut com pletely until stop Fit tube and tube union to the corresponding counterpart on the device AC unit or heat pump and screw on the union nut manually Screw on the union nut by hand until finger tight Tighten down the union nut 11 2 rotation using an open ended spanner making a mark will assist in correct rotation Slightly release the nut once again to take the radial stress off the tube Release the union nut completely A distinct bead or deformation must be visible on the inside of the tube Screw the union nut back on until finger tight Tighten down the union with an open ended spanner with 1 4 rotation for the final fit When refitting the same tube union screw the union nut back on until finger tight and tighten down the union with an open ended spanner 1 4 rotation for the final fit In case of repeated assembly parts must be lubricated 11 SAE FLARE FITTING SAE FLARE FITTING Compression ferrule inches mm mm bag carton 1 4 6 35 0 8 SF FZ 006 10 100 P 3 8 9 52 0 8 SF FZ 010 10 100 1 2 12 70 0 8 SF FZ 012 10 100 5 8 15 88 1 0 SF FZ 016 10 100 3 4 19 05 1 0 SF FZ 019 10 100 Mechanical connection system in kit for Split installations according to CEN standards and regulations Each kit consists of a ferrule stiffener sleeve and nut 1 4 mm 184x154x62 1 2 mm 184x154x137 3 8 mm 184
21. ption Characteristics average carbon residue of 0 1 mg dm2 in accordance to UNE EN 12735 the maximum level is 0 38 mg dm2 the insulation thickness is 9 mm according to the EU Directives 2037 and 2038 and the Environmental Affairs ministry law 03 11 2001 Insulation material expanded elastomer HT Armaflex expanded polyethilene Tubolit Single Split and Multi Split Air Single Split and Multi Split Air Conditioner Conditioner Reversible Air Conditioner Heating pumps Refrigeration systems Cold shelves maximum medium temperature 150 C 95 C minimum medium temperature S50 50 C Thermal conductivity a0 C a 40 C Area of application 0 040 W m K 0 045 W m K Classe 1 DM 26 6 84 0 035 W m O K 0 040 W m O K Classe 1 DM 26 6 84 Behavior in case of fire Aoo O The pre insulated copper pipes from Armacell are available in 2 versions Split single pipe and DuoSplit liquide and gas pipe with patented join split system Armaflex Split DuoSplit and Tubolit Split DuoSplit are packed in practical Product range and robust cartons reduced size of 80x80x20 cm which protect the products from atmospheric agents and accidental damage preserving its quality and allowing a better use of the space Armaflex and Tubolit SPLIT 1 4 6 35 9 SP ZO 09X06 E20 TS ZO 09X06 E20 20m 2 3 8 9 52 0 80 19 28 g SP ZO 09X10 E20 TS ZO 09X10 E20 20m 2 1
22. rmacell one of to guarantee maximum service In order to provide the sector s most reliable partners more reliable work instruments at the disposal of TABLE OF CONTENTS 2 Pre insulated copper tubing 5 Ducts 16 17 6 Condensate drain hoses amp housing 18 19 INSTALLATION INSTRUCTIONS A The external unit condensing unit in a housing designed specifically for out door installation This unit consists of the compressor which is con the electrical part trolled by the thermostat control sensors condensation condenser coil defrosting etc condenser fan motor intake vents and impellor several controls valves and connectors for the cooling circuit B One or several indoor units evaporators placed in a plastic housing ready to be installed indoors This unit consists of expansion valve e intake and impelling vents with filter evaporator coil valves and connectors for the cooling PCB controller circuit e condensate collection container C The cooling circuit between the outdoor and indoor units consists of two insu lated tubes one going out liquid and the other coming in refrigerant liquid A standard regulates the use of copper tubing with several rules regarding its technical characteristics The most important of these regulations refer to the thickness and degree of internal cleanliness of the copper tubing expressed in terms of maximum carbon residues
23. t Bend 25x25 SD NF 25x25 25x25 20 7 Connecting Piece 25x25 SD NN 25x25 25x25 20 LCN The Armacell in wall installation frame made of shock proof polystyrene is suitable for most air conditioning systems The separate ccondensate drain box can be placed inside the frame to the right and to the left position For inspection and cleaning purposes it can be taken out The drain outlet is designed to connect pipes having a diameter of 16 18 or 20 mm An optional cover plate can be applied to protect from dirt during construction After the two removable plates can be used for fixing the evaporator s template INSTALLATION FRAME Installation frame SIC540x85x55 540x85x55 15 The installation frame is supplied together with a drain outlet and a temporary cap COVER PLATE Cover Plate for Installation frame SIP540x85 540x85 15 Self adhesive tape specially indicated for use with Split systems Tape white 50 WH TAPE 10 50 2 9 24 Tape white 30 WH TAPE 30 10 30 2 9 40 Tape black 50 MFB TAPE 15 50 3 12 CONDENSATE DISCHARGE PUMP Condensate Discharche pump SC P10 58x42x55 1 Small sized condensate discharge pump for Split systems occupying very little space and extremely silent sound level 30dBa a 1 m Wing pump Pump shutoff and 3 level alarm system with floater Operation Stop Alarm The activation of the alarm can shut off power to the compressor or the electrovalve blocking condensa t
24. tandard SBAS 800x465 800x465 117 HEAVY DUTY BRACKET Heavy duty bracket complete with 3 cm EPDM dampers tropicalized anchors single size SBHD 1000X550 1000x550 100 ROOF BRACKET Adjustable zinc plated steel roof bracket SBR 800X450 800x450 108 CEILING BRACKET Varnished steel bracket for i SBCB 420X70X50 ceilings 700x420 108 WINDOW BRACKET Window Bracket Sliding varnished zinc plated steel bracket with aluminium alloy struts Patented SBW 800X420 800x420 108 BRACKETS AND CLAMPS WELDED BRACKET Welded steel bracket SBE 315X420 315x420 200 STANDARD BRACKET Folding zinc plated varnished folding bracket SBEP 370X420 370x420 180 ANTI VIBRATION DAMPER Natural rubber vibration dam pers hardness 55 Sh A M quality SBD 302X55 370x420 50 with rust resistant supports Kits consist of 4 items i i CONDENSATE DRAINPAN Condensate drainpan for out door units SBT 850X350 850x350 60 OUTDOOR UNIT COVERS Protecting vinyl covers for outdoor units SBP 650X800X330 650x800x330 50 Floor supports Ili The Armacell ground floor supports supporting rails are made of rigid impact resistant PVC stabilised against UV with a load bearing capacity of 150 Tested to kg each 5 support 150 kg Caps and anchors are available to be VIII Rigid impact resistant Orage teh anally PVC stabilized 5 year guarantee FL
25. ursts while the Armacell SAE Flare Fittings remain intact confirming perfect tightness Sa Product life Armacell SAE Flare Fittings require no replacement during the life cycle of the Split unit under the following conditions guarantee The installation has been performed following instructions The surroundings do not generate corrosion In the presence of ammonia or other corrosive substances corrosion can still be prevented by using protection tapes according to DIN 30662 1 Optimum quality copper tubing has been used e g Tubolit amp or Armaflex SPLIT with the correct thickness 0 8 1 0 mm An Armacell calibration tool has been used to shape the copper tube ends 10 SAE FLARE FITTING SYSTEM Tube connection SAE Installing instruction 1 Preparation 4 Stress relieving Y 5 Checking of fit 6 Final assembly Cut the tube to length and deburr it The tube must be straight and free from blemishes for approx twice the diameter of the pipe from the end Recalibrate squeezed tube ends with the calibration tool grease slightly Put on calibration sleeve on tube end Insert calibration bolt and hammer in to the stop use steel hammer Prepare the tube union corresponding to the copper tube used push union nut over the tube The use of stiffener sleeves to reinforce the tube is required Completely insert stif fener sleeve into the tube flange facing outwards align tube sleeve pro
26. x154x92 Size carton 5 5 mm 300x200x200 3 4 mm 184x154x62 1 4 kg 1 660 1 2 kg 5 800 onon Weight carton 5 8 kg 9 050 3 4 kg 7 000 CALIBRATION TOOLS FOR SAE FLARE FITTINGS Sleeve inches mm mm bag carton 1 4 6 35 0 8 SF CTZ 006 1 10 3 8 9 52 0 8 SF CTZ 010 1 10 1 2 12 70 0 8 SF CTZ 012 1 10 5 8 15 88 10 SF CTZ 016 1 10 3 4 19 05 1 0 SF CTZ 019 1 10 Mandrel Tools in kits to calibrate tube ends before connecting the tube to the Split unit using the Armacell PRO SAE Flare Fitting Each kit consists of a sleeve and mandrel Size carton mm 184x154x62 l 1 4 kg 0 750 3 8 kg 1 100 1 2 kg 1 300 Welght carton ue kg 1 680 3 4 kg 2 300 SET OF CALIBRATOR TOOLS FOR SAE FLARE FITTINGS In inches 0 8 mm In mm SF CBZ 06 16 SF CBM 06 16 Each kit consists of 4 calibrator tools for 1 4 3 8 1 2 5 8 copper tubing plus a handy transport case 300x200x195 mm weight 3 48 Kg 1 1 5 5 SAE FLARE FITTINGS THREADED SAE FLARE FITTING CONNECTOR inches per bag per carton 1 4 SF NZ 006 10 100 3 8 SF NZ 010 10 100 1 2 SF NZ 012 10 100 5 8 SF NZ 016 10 100 THREADED STEP DOWN SAE FLARE FITTING MM inches per bag per carton 1 4 3 8 MM SF RM 00610 5 50 1 4 1 2 MM SF RM 00612 5 50 1 4 5 8 MM SF RM 00616 5 50 3 8 1 2 MM SF RM 01012 5 50 3 8 5 8 MM SF RM 01016 5 50 1 2 5 8 MM SF RM 01216 5 50 THREADED STEP DOWN SAE
27. ystems come in different varieties that can be adapted to best suit the conditions of the place of instal lation An important factor when choosing a unit is the size in terms of power of the Spilt unit in relation to the location an inadequate unit would not provide the desired results Unit power is stated in BTU h This value corresponds to the volume and the characteristics of the room where the air conditioner is installed type of walls number and dimension of the windows roof number of people in the room exposure to sun A specific chart must be used to calculate these values BTU h British Thermal Unit Its equivalence with other units of energy is the following 1 BTU h 0 25 Kcal h 0 293 W 2 The location of the outdoor and indoor units requires study prior to instal lation Specific technical rules must be followed when positioning the units The units must be placed in such a way that they can be easily accessed for mainte nance control and replacement tasks Also the outdoor unit should be located in a place that allows normal operation in terms of air recirculation at a certain distance from any eventual obstacle at least 15 cms free space at the back and on the sides and totally clear in the front where the ventilator is located It is advisable to protect the unit from outdoor weather conditions and direct sunlight When choosing the location it is also important to study the condensate dischar ge system T
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