(Style E) - Yokogawa
Contents
1. 3 2 to print data Y2 4 to print data Y2 which is written at the time is pressed 5 to cancel key instruction In the above key in sequence is set in program mode and step 2 through 5 is executed in test run mode sample printout is shown in Figure 5 17 4 Note The printout examples presented in Figures 5 17 2 to 5 17 4 are A4 sized each IM 1B4W1 02E Model SPRG SLPC USER PROGRAM ROM ID 4662 DATE oe nm 2a x M STEP PROGRAM COMMENT STEP PROGRAM COMMENT 1 LD FLIO INSTRUMENT NO 4 Figure 5 17 2 Printout Example of a Program List Model SPRG Operation 5 17 SCALE DATA amp CONSTANT ROM ID DATE d TUNING FARAMETER ROM 1D 1000 OATE COLO START CASCADE DEF 63 2 CLOSE MAN WRITE EMABLE 9797 7 4 1000 SEC 0 SEC 0 0 OK 9 SEC 0 SEC 0 0 100 0 X 100 9 100 0 X 1 SEC 106 3 5 6 3 106 3 6 3 100 0 0 0 TORINO NE FO fO EINE EO NE FG FO NN FG FO F2 NIA 0 000 0 000 0 000 0 000 0 000 0 000 0 000 0 000 SASIC CONTROL BASIC CONTROL LOW SELECTOR 200 ms CYCLE AUT Mn CONTROL D Sos 0 000 0 000 IN IN IN OUT OUT INSTRUMENT TAG SLPC TUNING PARAMETER d 1000 DATE INSTRUMENT NO2. eee coococococa Figure 5 17 3 Printout Example of Parameters 0 0 0 9 0 o 0 0 0 0 REGISTER DATA ADI 0 500 402 0 000 A03 1 000 04 0 000 A09 8 000 412 0 505 FLO1 FLO2 FLOS 2404 FLO9 FL10 FL11 os coococ2oooooc MONAUS UN San So oo Qo X1 Po1 re GG OO Yi v4 ae Figure 5 17 4 Data Printout Example Croerrrrr IIIIIIIIIII MONO UBAN r e TAG NO INSTRUMENT NO Apr 1989 KY IM 1B4W1 02E Model SPRG 6 MAINTENANCE 6 1 Changing Fuse To remove the fuse unscrew the fuse holder cap in the direction of the arrow mark To install a new fuse insert it into the cap then screw it into the fuse holder Fuse part No S9510VK Rating 1 A Note Use the dedicated fuse S9510VK Do not use a fuse for other products 6 2 Precautions in Handling User ROM User ROM is a EPROM a MOS metal oxide semiconductor IC This type of IC must be handled carefully as it may be damaged by static electricity Note also that the program written into it will be lost if ultraviolet rays are applied through the window of this IC Apr 1989 KY Maintenance 6 1 Observe the following cautions when handling the ROM O Cautions against static electricity Be sure to use a conductive mat when carrying and storing this element Do not bring the EPROM into conta
3. O Set Control Elements CNTn O Generate Display Table Xn Pn Yn Set ID Number IM 1B4W1 02E 5 8 Operation 5 12 2 Initializing Programmer The programmer should be initialized before generating programs Key operation Programmer display 1 MAIN PROGRAM o m 1 INIT PROGRAM l MAIN PROGRAM 4 zi m 1 INIT PARAMETER MAIN PROGRAM The nz key is used to initialize the program area constants and display table and the key initializes the SLPC tuning parameters 5 12 3 Keying in Main Program After initializing the programmer key in the main program step by step The correspondence between instruction codes and programmer displays is shown in Table 5 8 1 5 12 4 Keying in Subprograms SLPC E and SCMS can use subroutines which can be executed at several times Thirty types of sub routines can be created in 99 step subprogram areas For functions with device addresses except FX the same device address number should not be executed in a routine Subprogram Main program IM 1 B4W1 02E Model SPRG Programmer display Key operation MAIN PROGRAM 01 Lo 1 02 esc M2 BSC 06 m6 END SUB PROGRAM s bal SUB omofa s b 2 4 L P 2 S b 3 1 2 04 s b A os 1 sb _5LLD__K_1 sb 07 ml sb 7 u where m Main program sb Subprogram si Simulation program see Section 5 12 5 e Style E progr
4. key is pressed the display is turned off and on and the designation is completed 5 12 9 Designating Display Table SLPC SLMC SCMS and IPL 1 Displaying inputs registers Xn 1 x gt 2 n XnH 100 0 3 A 4 digit number is keyed in For example if it is 120 0 3 2 fo o 120 0 4 ent XnH 120 0 After keying in numeric values press the en key to store the numeric value in the program mer 5 en XnL 000 0 Each time the em key is pressed without keying in a numeric value the display alter nates between XnH and XnL high and low limits of range 6 Follow the procedure shown in 3 and 4 for keying in numeric values For example when 0 40 0 is keyed the decimal point position see below must be the same as it would be when entering the value correspond ing to 100 ei o 4 o o xni 040 0 en Xn L 040 0 2 Displaying outputs registers Yn The procedure is the same as that of 1 above except that the key is operated instead of the x key 3 Displaying parameters The procedure is the same as for 1 above except that the P key is operated instead of the x key IM 1B4W1 02E Model SPRG 5 12 10 Setting ROM ID Number To set ROM ID number to 4662 1 SLPC 0000 2 4 e e 2 SLPC 4662 3 en SLPC 4662 The instrument model for example SLPC in cluding SLPC E and SLPC A is displayed auto matically 5 13 M
5. move the four studs N Do not perform any further disassembly 7 2 2 Reassembly Reassemble in the reverse order to the above disassembly procedures Check that the connectors are connected correctly Connector Cable Guide Programmer Internal Assembly Figure 7 2 1 Model SPRG Programmer Disassembly Drawing 1 Contro Card Figure 7 2 2 Model SPRG Programmer Disassembly Drawing 2 IM 184W1 02E Customer Model SPRG Style E VEWSERIES 80 Maintenance Programmer Parts List YOKOGAWA sway 1988 CMPLIBAWTOGE Item Part No E9714JT Y9304JB E9714NA E9714JQ S9510VK E9716YD Y9304EB E9712AC E9714JJ Y9308LE Y9301WE Y9023NP E9712AZ sch DO gt O A gt oh pho sch sch Description Cover Assembly Rubber Switch Pan H Screw M3 x 4 Stud Display Board Assembly Stud Control Board Assembly Fuse 1 A Pan H Screw M3 x 6 Power Unit Assembly Bracket F H Screw M3 x 4 Bracket Case Screw M3 x 8 Washer Tag No Label Label CMPL 1B4W1 03E May 1988 Printed in Japan
6. 5 m 2ST Y 6 2 m 2ST Y2 Completion of the second step 7 ee 6 co m 3 END Completion of the third step Press the keys in order of program steps The symbol gt which appears while keying in program steps prompts the user to enter more information to complete a program step If key entry is invalid press the cancel or beL delete key see Subsections 5 3 12 and 5 3 16 3 Press the a and v keys to confirm that the program entry is correct Key operation Programmer display m 3 END 3 eg MAIN PROGRAM 2 a m 1LD X1 3 a m 2ST Y2 4 a m 3 END 4 2 3 Test Run Confirm that the program runs normally produc ing an output corresponding to the applied input by a test run 1 Set the TEST RUN PROGRAM switch to TEST RUN 2 Key operation Programmer display m 3 END 1 fu kv TEST RUN 3 Vary the input voltage applied to the instrument from the voltage source within the range of 1 to 5V DC The reading on the digital voltmeter con nected to the output terminal of the instrument should coincide with the output voltage from the voltage source IM 184W1 02E 4 4 Principles of Operation 4 For the SLPC or SLMC Programmable Indicating Controller when X1 is selected using the tuning panel keyboard on the side of the controller the SLPC or SLMC displays the values between 0 0 and 100 0 corresponding to input signals within the range to 5 V DC Y2 can be selecte
7. This key aborts entry of a partially complete pro gram step Operating this key moves the display back one program step If the last program step entered is complete this key does not delete it use the key instead 2 This key can also be used to abort entry of con stants Kn temporary variables Tn and display table items for SLPC SLMC SCMS and IPL Station 5 3 13 4 Forward step key Pressing this key moves the program display one step forward Thus it can be used to display the pro gram step by step or to move to a program step that must be changed After step 99 is reached pressing the key again reverts the display to step 01 5 3 14 v Back step key This key is used to display the previous program step After step 01 is reached pressing the key again jumps the program display to step 99 5 3 15 Entry key In program mode this key is used after typing in numeric data to enter settings for constants Kn dis play table and the numeric value of CNTn SLPC SLMC or SCMS into the programmer In test run mode this key is used after typing in numeric data to enter new settings for constants parameters and the numeric values of various registers In register print mode this key is used to initiate printout 5 3 16 Delete program step key F E This key is used to modify a program Each time this key is pressed the currently displayed program step is erased and the previous program step
8. When the WA key is pressed ROM WRITE display flickers The display changes to COM PLETE within about 100 seconds after data storage has been completed ROM WRITE COMPLETE IM 184W1 02E Model SPRG 3 When data storage is not possible the SPRG dis plays one of the following messages NOT BLANK NOT BLANK which means that the ROM is not blank Remove the ROM from the socket and erase it in the procedures described in Section 5 16 2 Or the ROM may not be connected to the socket correctly R W ERROR This indication means that data has been stored into the ROM but the data stored in the programmer and the data stored in and read back from the ROM differ 4 After completing storing data into the ROM stick the opaque seal over the window of the ROM ROM Opaque seal Conductive mat Figure 5 15 2 Attaching Opaque Seal 5 When the ROM loaded with data is plugged into the ROM socket of the programmable instru ment the instrument operates according to the program CAUTION If the program created by the SPRG that is combined with the SLPC E and SLMC E is stored into ROM with function Style see below it cannot be used for SLPC A and SLMC A if it is used the ROM fails Function Style E includes 1 e is displayed at the right of the display when a program is created 2 CNT4 or CNTS set to other than 0 3 DIO changed from initial status for ex
9. errr re rrr rr 9 AO 9 GO 29 All steps following the deleted step move one step in memory m 17 LD K 5 3 Finally operate the a and v keys to confirm P 29 LD X 3 that the incorrect step has been deleted m 30 LD X 3 IM 1B4W1 02E 5 12 Operation If the deletion or addition does not affect the jump instruction there is no change of target address Before modification After modification m 9 GIF 30 m 9 GIF 30 m 30 LD X 3 m 30 LD X 3 m 31 LD K the instruction which is the target of a jump in struction is deleted the target address in the jump instruction is not be changed Modify the target step number in the jump instruc tion as necessary Before modification After modification 9 GIF 30 m 9 GIF 30 E Cp X O 3110 5 5 14 Test Run _5 14 1 Test Run 1 After completely keying in the program step through it to confirm that all program steps are correct 1 Press the T key to MAIN PROGRAM select program mode m 1 LD X1 2 Press the a keytodis m 2 LD K 1 play the next program step and check that it is correct For the SLPC SLMC and SCMS press the or key to select the subprogram or the simulation program and step through it to n END confirm that it is correct 3 Check the constants For example for K01 press keys D 0 1 to display the value of KOL K 1 0000 For SLPC SLMC SCMS and IPL Station the display
10. input represents 200 2 h are multiplied by K01 0 75 75 and K02 0 25 25 respectively Thus the ratio K01 K02 600 200 and the sum 1 00 100 IM 1B4W1 02E 4 6 Principles of Operation Programmer display MAIN PROGRAM 2 Key operation a to x 2 m 11D X2 2 e 1 m 21 3 F 3 m 3 4 Lo x 3 m 4 LD X 3 5 o k o 2 m 5 LD K2 6 x m 6 9 m7 8 sr v 2 m 8 ST Y2 9 eno m 9 END ao o 1 o 7 5 o KO1 0 750 11 e KO1 0 750 a o 2 o 2 5 o K02 0 250 13 em KO2 0 250 4 3 3 Test Run Confirm that the instrument performs the keyed in program correctly 1 Set the TEST RUN PROGRAM switch to the TEST RUN position 2 Key operation Programmer display 1 TEST RUN 2 x 2 X 2 00000 3 When the output of the voltage source connected to the No 2 input terminal of the instrument is varied within the range 1 to 5 V DC the program mer displays for inputs of 1 V and 5 V should be 0 000 and 1 000 respectively _ 4 When keys x and 3 are pressed in sequence the reading on the programmer display corres ponds to input signal 3 5 When the keys and 2 are pressed in turn the programmer displays 0 000 when the digital voltmerer No 2 reads a 1 V DC output and 1 000 when it reads a 5 V DC output 6 Vary the two inputs and confirm th
11. is dis played 5 3 17 Parameter erasing key a 1 This key is used to initialize the tuning parameters of the instrument connected to the SPRG cannot be used for SPLR and IPL Operation 5 3 5 4 Numeric Keys o 1 te 9 6 These keys are used to input numeric values e g data register numbers and step numbers which are the target of jump instructions The key is for entering the decimal point En tries may have up to three digits below the decimal point 0000 point is illegal four digits below the decimal The key enters a minus sign in front of a number For example to enter 0 500 press the keys S o L5 0 0 in order pressing the keys o 5 5 in order is invalid 5 5 Register Keys These keys are used with commands LD and ST for creating programs When only the register keys are pressed data is displayed Instruments for which register keys can be used are shown below BE EE X O O O O O oO 070 oo O O o o J o 8 AAA E 1 Aare o gl gol Q po se9 O ol E ES CUM EP morse 0 4 ES BE O Can be used Cannot be used 5 6 DIO Designation Key e 2 This key is used to designate DIO digital 1 0 terminals for the SLPC E SLMC E and SCMS IM 1B4W1 02E 5 4 Operation
12. m Model SPRG 5 7 CNT Designation Key a 5 1 Designates control elements in control loop No 1 CNT2 Designates control elements in control loop No 2 CNT3 Designates auto selector for selector control CNT4 Designates computation cycles CNTS Designates computation expressions Instruments for which CNTs can be used are shown below 5 8 Computational and Control Program Keys Program keys correspond to computational and control functions of SLPC SLMC SCMS SPLR and IPL A program is generated by keying in a sequence of program steps Some computational control functions do not apply to all instruments see Table 5 8 1 for details of which functions apply to which instruments IM 1B4W1 02E Table 5 8 1 Computational and Control Functions in Different Programmable Instruments Continued Instruments SLPC E SLPC A SLMC E SLMC A SCMS SPLR 5247 Model SPRG Operation 5 5 Instruction e ENE LDXn Read Xn LDYn Read Yn LDEmn Read Emn LDDmn Read Dmn LDKYn Read LDLPn Read LPn STXn Store into Xn STYn STPmn STTmn STAmn Store TBmn ST Bmn STFLmn ST FLmn STDOmn Store into DOmn ST DOmn Programmer Instruction Display LD Xn LD Yn LD Pmn LD Kmn LD Tmn LD Amn LD Bmn LD FLmn LD Dimn LD DOmn 2 o gt 3 3 Oo PN 2 A 3 5 r o Li a rire Te SE EIS EIE O ie LP sia iB 3 51
13. 0 3 Register key 571 This key is used to print the input signals Xn out put signals Yn temporary storage registers Tn para meters Pn except for IPL units and the extended function registers An for SLPC and SLMC only 5 11 Preparation for Operation 5 11 1 Connecting Power Source Plug 3 pole power plug is used but a 3 pole to 2 pole adapter is supplied to enable connection to a 2 pole socket The grounding wire should always be proper ly grounded Set DIO Terminals Operation 5 7 5 11 2 Connecting Programmable Instrument With the power supplies OFF connect the pro grammer flat cable to the programmable instrument For more information see Section 3 2 5 11 3 Connecting Printer To use the printer disconnect the power supplies and connect the printer to the socket on the left side of the programmer see Figure 3 2 5 5 12 Keying in Program 5 12 1 Preparation Before applying power to the programmer set the TEST RUN PROGRAM toggle switch to PROGRAM mode Apply power and let the programmer warm up for a while The initial programmer display is as shown below Programmer display MAIN PROGRAM Program generation procedures are dependent upon the types of programmable instruments Neces sary items for each instrument are described below LO Program z S Generation Procedures 2 51 Generate Main Program MPR Generate Subprogram SBP Set Constants
14. 81315 5 5 15 S 5 I Is EC gt d 5 a 51312 3 3453 E m 3 c my en a LD Dmn E Q 8 S D E 2 3 5 U 3 5 LD LPn Store into Yn Store into Pmn Store into Tmn Store into Amn Store into Bmn y TDI Q o 3 3 3131341313 ojo gt 19 Kio s 8 xg 5 IS 5 IB Store into FLmn eo 5 5 STDmn Store into Dmn STLPn Store into LPn ND End of Program ST LPn EN tz un Q O 5 m 5 3 3 O O 3 5 O D Addition Subtraction Multiplication Division Square Root Extraction SOT C with Locked Low Level Signal Adjustable ABS Absolute Value HSL High Selector L Low Selector LM High Limit Function e d 2 2 m I Low Limit IM 1B4W1 02E 5 6 Operation Model SPRG Table 5 8 1 Computational and Control Functions in Different Programmable Instruments Instruments Instruction Instruction Programmer Code Display SLPC E SLPC A SLMC EI SLMC A SCMS t Fonctions 2 Functions 2 al 2 Funcion 2 Segment FX n Segments Segments Segments Segments Segments First Order Lag LAG First Order Lead LEDn T Category 55 SPLR 5347 3 Segments a 2 Functions o Seg
15. ERATION 5 1 Front Panel Features Lek sl El ek BEIER Ig EI s Li aiaia ajaga dn indo de a Operation 5 1 al 2 2 5 8 hl a o mo Note No power switch for the SPRG of 220V power supply Figure 5 1 1 Front Panel Features 5 2 Toggle Switches 5 2 1 Mode TEST RUN PROGRAM Switches 1 PROGRAM When the switch is at the PROGRAM position a program may be input from the programmer key board to its memory Constants display table for SLPC SLMC SCMS and IPL station and control mode CNT SLPC SLMC and SCMS may also be input Programs stored in User ROM can be transferred to RAM in the Programmer and test run or modi fied TEST RUN When the switch is at the TEST RUN position pressing the run key initiates a program in an SLPC etc instrument In Test Run Mode reg ister variable contents may be checked The displayed input register contents are the values read each computational cycle before the user program is executed the output register contents are the values output at the end of the user pro gram IM 1B4W1 02E 5 2 Operation 5 2 2 Power Switch POWER ON OFF ON Power applied OFF Power disconnected No power switch for the SPRG of 220V power supply 5 3 Programmer Control Keys 5 3 1 F Shift key Pressing D shifts the next key pressed it takes the function indicated in blue above the k
16. RG connector so that its triangle mark A coincides with that on the socket Complete the lock lever Figure 3 2 3 Connection to IPL Computing Station SPRG 3 2 6 Connecting SPRG to IPL Computing Unit Refer to Figure 3 2 4 1 When the IPL module is drawn from its rack housing connector socket CN2 appears on its left side 2 Open the lock lever of socket CN2 and insert the SPRG connector so that its triangle mark A coincides with that on the socket Complete the lock lever Figure 3 2 4 Connection to IPL Computing Unit Apr 1989 KY Installation 3 3 3 2 7 Connecting SPRG to Printer Refer to Figure 3 2 5 1 The printer connection socket is on the left side of SPRG 2 Insert the printer connector the plug can be only inserted one way Connector for the Printer Figure 3 2 5 Connection of Printer 3 2 8 Turning ON the Power After connecting the above mentioned cables connect the power plug IM 1B4W1 02E Model SPRG 4 PRINCIPLES OF OPERATION 4 1 Principles of Operation When a programmable instrument such as SLPC and the SPRG Programmer are connected together the operating principles of the system are as shown in Figure 4 1 1 The programmer consisting of ROM RAM and interface is controlled by the CPU of the instrument connected to the programmer A switch on the programmer selects program mode or test run mode In program mode th
17. User s YEWSERIES 80 Manual Model SPRG Style E Programmer IM 1B4W1 02E MEE EU KC SEES YOKOGAWA IM 1B4W1 02E j j h Editi Yokogawa Electric Corporation 5t ition Notices Regarding This User s Manual 1 This manual should be passed on the end user Keep at least one extra copy of the manual in a safe place 2 Read this manual carefully and fully understand how to operate this product before you Start operation 3 This manual is intended to describe the functions of this product Yokogawa Elec tric Corporation hereinafter simply referred to as Yokogawa does not guarantee that the functions will suit a particular purpose of the user 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure accuracy in the preparation of this manual Should any error or omissions come to your attention however please contact your nearest Yokogawa representative or our sales office Regarding Protection Safety and Prohibition against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this manual are strictly adhered to Yokogawa does
18. am 5 12 5 Keying in Simulation Program For the SLPC SLMC and SCMS a simple process simulation can be programmed in SPRG program area The simulation program shares 20 steps and allows a closed loop off line test run In this program area the user can program a process simulation in the same procedures as for the main program The total number of general functions with device ad dresses LEDn LAGn DEDn etc used in the simulation and main programs should be within the limits specified 05 Model SPRG Connect SLPC terminals SLPC input terminal x1 Program area Main program Max 99 steps Process model Simulation program Max 20 steps Output terminal of SLPC Figure 5 12 1 Simulation Program The main program and simulation program shown in Figure 5 12 1 are keyed in as follows Display Key operation MAIN PROGRAM 01 Lo x 1 m 1 LD X 1 02 m 2 SOT 03 Man m 3 BSC program 04 1 m 4 ST Y 1 m 5 END SIMUL PROGRAM 01 ol v 1 Si 1 LD Y 1 B e E el 3 p di model 04 Lo P o 2 progam Si 4 LD P 2 05 ug 1 Si 5 LAG 1 06 2 si 6 ST Y 2 07 Si 7 END 5 12 6 Keying in DIOs digital 1 0 for SLPC E SLMCsE and SCMS 1 DIO gt gt 2 o DIO gt a 1 DIO 1 4 m C m 0 1 DIO 1 m 5 em DIO 1 m Operation 5 9 SLPC E can set DIOs 1 through 6 SLMC E DIOs 1 through 4 and SCMS DIOs 1 through 10 When the nz initialize key is pre
19. ample set other than DIO1 through DIO3 0 DIO4 through DIO6 1 in case SLPC E 4 A new program created in a subprogram area Model SPRG 5 16 Reading or Erasing ROM Program 5 16 1 Reading ROM Contents The ROM contents can be transferred to and displayed on the programmer When the transfer instruction is executed the program previously stored in the programmer is deleted 1 Reading the ROM plugged into the socket of the programmer ROM READ COMPLETE The key is used to check the ID number and the a key for checking each step of the program If the key is pressed with no ROM installed the following indication will appear ROM ERROR If a different ROM is installed and called by pressing the key the following display appears ERROR 000 ROM Instrument Model for the ROM If the ROM is blank BLANK ROM is displayed 2 The key is used to check the contents of the ROM installed in the instrument TRANSFER COMPLETE Printer Operation 5 15 The key is used to check the ID number and the 4 key is used to check each step of the program If the key is pressed without installing ROM TRANSFER ERROR is displayed TRANSFER ERROR 5 16 2 Erasing ROM Contents To erase the ROM contents use a commercially available ultraviolet erasing device When using such a device remove the opaque seal from the window of the ROM 5 17 Printout Programs or data can be printed out
20. and SLMC E is displayed Registers CImn SLPC E SLMC E and SCMS er m n Cim O Same as register E Data 0 and 1 are displayed Registers COmn SLPC E 1 and SCMS coJ m n Com 0 14 15 16 Same as register D Data 0 and 1 are displayed Registers SLPC E and SCMS ky KYn O The front panel switch statuses are stored Switch ON status is displayed by 1 switch OFF status by 0 Registers LPn SLPC E SLMC E and SCMS elle LPn The front panel lamp statuses are stored Lamp ON status is displayed by 1 and lamp OFF status by 0 Registers Bmn cannot be displayed contents of register Check registers Bmn on the side panel of the programmable controller IM 1B4W1 02E 5 14 Operation 5 14 4 Change of Parameters SLPC SLMC and SCMS In test run mode the parameters can be changed using the tuning panels on the front and side of SLPC SLMC or SCMS When the program is stored in ROM the final parameter settings are stored as initial values 5 15 Storing a Program in ROM 5 15 1 Storing Program After verifying the program by a test run store it into ROM 1 Install a blank ROM in the ROM socket of the programmer observe correct orientation of ROM in socket note notch orientation Note ROM may be damaged or deteriorated when ROM is installed in the upper and lower opposite direction Figure 5 15 1 Orientation of ROM 2
21. anuals SLPC Programmable Indicating Controller IM 1B4C2 04E 2 SPLR Programmable Computing Unit IM 1B4L3 01E 3 SLMC Programmable Indicating Controller with Pulse Width Output IM 1B4C3 02E 4 SCMS Programmable Computing Station IM 1B4D6 01E IM 1B4W1 02E Model SPRG 2 GENERAL The SPRG Programmer is designed to store control and computational programs e g for the SLPC Programmable Indicating Controller the SLMC Programmable Indicating Controller with Pulse Width Output the SCMS Programmable Computing Station or the SPLR Programmable Computing Unit in ROM Read Only Memory The Programmer can also store programs for the IPL Computing Station and IPL Computing Unit Model 5347 5255 When the Programmer is used with the SPCM Pulse Computing Unit it can set and display SPCM s parameters The Programmer has the following functions Programming functions This programmer is used to prepare SLPC SLMC SCMS or SPLR computational control programs together with parameters constants and display tables and it stores them in its RAM memory General 2 1 Test run functions Computational expressions for the SLPC SLMC or SCMS allow you to create a simulated process and a closed control loop without using process simulator to perform test run for checking opera tion of process control SPLR computational expressions may also be test run off l
22. at the relation ship between inputs and output is correct IM 184W1 02E Model SPRG 4 3 4 Changing Constants during Test Run While checking a program in test run mode some times constants must be changed so that results correspond with actual process quantities In such cases the constants Kn can be changed during test run mode 1 Suppose that when using the program described in Section 4 3 3 it becomes necessary to change the flow rates as a result of a test run Flow rate 1 0 to 600 h Remains unchanged Flow rate 2 0 to 400 h Changed from 0 to 200 h Thus when these two flow rates are combined we obtain Flow rate 0 to 1000 g h As a result the constants have to be changed to K01 0 6 60 and K02 0 4 40 spectively 2 The following key operations have to be perform ed during test run mode to make the changes Key operation Programmer display a x Lo 1 o Le 0 600 2 K01 0 600 3 o 2 o 4 o KO2 0 400 4 K02 0 400 3 Vary the two inputs and confirm that the relation ship between the input and output flow rates is appropriate 4 3 5 Specifying Display Table For the SLPC SLMC SCMS or IPL Station variables Xn and Yn and parameters Pn can be displayed in engineering units Prepare the display table according to the procedure described in sub section 4 2 4 Aug 1986 Model SPRG 5 OP
23. ble Computing 3 2 5 Connecting SPRG to IPL Computing Station 3 2 6 Connecting SPRG to IPL Computing Unit 3 2 7 Connecting SPRG to Printer a 3 2 8 Turning ON the Power 4 PRINCIPLES OF OPERATION ae 4 1 Principles of Operation 4 2 Simple Program Example 1 4 2 1 Preparation 4 2 2 Programming 4 23 Test Run 4 2 4 Specifying Display Table 4 3 Simple Program Example 2 4 3 1 Preparation 4 3 2 Programming 4 3 3 Test Run 4 3 4 Changing Constants during Test 4 3 5 Specifying Display Table Copyright 1986 5th Edition Apr 2007 KP CONTENTS Page Contents i Title Page OPERATION 5 1 5 1 Front Panel Features 5 1 5 2 Toggle Switches 5 1 5 2 1 Mode TEST RUN PROGRAM Switches 5 1 5 2 2 Power Switch POWER ON OFF 5 2 5 3 Programmer Control Keys 5 2 5 3 1 F Shift key 5 2 5 3 2 G Shift 5 2 5 3 3 Main program 5 2 5 3 4 ber Subprogram key 5 2 5 3 5 Simulation program 5 2 5 3 6 nz Program erasing key 5 2 5 3 7 8 key 5 2 5 3 8 WR Program write key 5 2 5 3 9 RD Program read key 5 2 5 3 10 Program transfer k
24. by connecting a printer to the SPRG and manipulating the appropri ate printer control key A special cable see Figure 5 17 1 supplied by Yokogawa Electric Corporation is necessary for con necting the printer Figure 5 17 1 shows the interconnection diagram Refer to Section 5 10 for the key definitions Figure 5 17 1 Connecting Printer IM 1B4W1 02E 5 16 Operation 5 17 1 Printing a Program List A program list can be printed out on the printer by using the key in program mode print out main program list press and kel To print out subprogram list press and Ti To print out a simulation program list press kel and usr A printout example is shown in Figure 5 17 2 5 17 2 Printing Parameters In program mode the parameter key is used to printout input signal Xn output signal Yn para meter Pn and constant Kn When the SLPC or SLMC is connected the control function data including PID parameters is also printed out To print out parameters press pm The printout is produced in three pages like the sample printout which is shown in Figure 5 17 3 5 17 3 Printing Data In test run mode it is possible to print out mo mentarily changing data such as input signal Xn output signal Yn temporary register Tn compu tational parameter Pn excluding IPL unit and function extension register An SLPC and SLMC Register content printout operation 1 2 Ix to print data
25. ct with clothes and other substances that can be charged easily Do not handle the EPROM using chemical fiber gloves O Cautions against ultraviolet rays Do not remove the seal of EPROM except when erasing the contents When attaching a new EPROM to the controller be sure to affix the specified seal to the EPROM O Caution not to deform pins If the pins are deformed straighten them taking care not to apply force to the root of each pin O Caution about installation direction EPROM may be damaged or deteriorated when EPROM is installed in the upper and lower opposite direction In this case make a new IM 1B4W1 02E Model SPRG Troubleshooting 7 1 7 TROUBLESHOOTING If the problem is difficult to find consult your nearest YOKOGAWA service station or sales representative If a problem occurs in the Model SPRG Program mer identify the problem and resolve it according to the troubleshooting flowcharts shown in Section 7 1 7 1 Troubleshooting Flowcharts 1 Problem identification Instrument abnormal Check proper operation of instrument to which SPRG connects Display YES abnormal Go to Section NO 7 1 2 YES Key inoperable Go to Section NO 7 1 3 Test run YES abnormal Go to Section NO 7 1 4 ROM YES read abnormal Go to ROM READ Section TRANSFER NO TUIS ROM YES write abnormal E to M WRIT ection RO NO 7 1 6 Print YES ab
26. d and displayed in the same way as for X1 5 For the SCMS Programmable Computing Station select X1 with the data selection key The SCMS displays 0 0 to 100 0 when the input signal of 1 to 5V DC is applied Y2 can be selected and displayed in the same way 6 For the Model 5347 IPL Computing Station when the upper display select lamp is lighted the display varies between 0 0 and 100 0 in response to varia tion of the input signal within the range 1 to 5V DC Y2 can be selected by the selector switch and displayed in a similar manner 7 The contents of the input and output registers can be displayed on the programmer display Key operation Programmer display on x 1 X 1 00000 2 v 2 Y 2 O00000 4 2 4 Specifying Display Table In the previous section the values displayed by the SLPC SLMC SCMS or IPL Station are within the range 0 0 to 100 0 The following steps show how to display the I O values in actual engineering units for example a range of 1 000 to 5 000 corres ponding to an input signal variation within the range 1 to 5 V DC 1 Set the TEST RUN PROGRAM switch again to PROGRAM For the IPL wait until the fail lamp lights before operating the keys iM 1B4W1 02E Model SPRG 2 Key operation Programmer display MAIN PROGRAM 1 x 2 1 X1H 100 0 3 X1L 000 0 4 X1H 100 0 Each time the key is pressed the display toggles between the high and low range limits of X1 in engineering unit
27. d Current Standard 1 05 DC 7 1to 2 9 5 Tap O a DC Voltage Current Standard Model 7651 Digital voltmeter Model 7562 Make this connection for the Model 5247 O O Power source Ground Figure 4 3 3 Wiring Diagram for an IPL Station Model 5247 Test Run Principles of Operation 4 5 Digital voltmeter e E Tio sv Model 7562 80 Go DC Voltage Current Standard Model 7651 Make this connection for the Model 5255 Ground Power source Figure 4 3 4 Wiring Diagram for IPL Unit Model 5255 Test Run 4 3 2 Programming The following program outputs the sum of two input signals Suppose that the application is an actual manufacturing process where flows of two different materials have to be blended Flow rate 1 0 to 600 2 h Signal of 1 to 5 V DC with linear characteristic Flow rate 2 0 to 200 2 h Signal of 1 to 5 V DC with linear characteristic In this case when the two flows are combined the flow rate will be Flow rate O to 800 h Signal of 1 to 5 V DC with linear characteristic Assign input and output signals as follows assign flow rate 1 to No 2 input flow rate 2 to No 3 input and output to No 2 output The wiring diagrams are as shown in Figures 4 3 1 through 4 3 4 1 Program 01 ID X2 02 ID KO01 0 750 03 x 04 LD X3 05 LD KO K02 0 250 06 x 07 08 ST Y2 09 END X2 100 input represents 600 h and X3 100
28. d Model 5355 it is possible not only to display but also to set K20 to K85 for SCMS K20 to K41 for SPLR and K20 to K40 for 5255 the constants which define line segment functions 6 Registers Amn for SLPC and SLMC l Allm r Amn O 000 The extended function register values are display ed as data in the range 0 0 to 1 0 or data of range 7 999 to 7 999 depending on the signal 10 11 Operation 5 13 Registers DImn not is Model 5255 pi m n Dimn 0 indicates the OPEN contact condition 1 indi cates the CLOSED contact condition Registers DOmn not in Model 52 55 Jpol m n DOmm The contact output signal status is displayed the same as for contact input signals Registers FLmn SLPC SLMC SCMS SPLR Model 5255 R m n FLmn For the registers with extension functions the values are displayed as integer data of range be tween O and 1 For SPLR and Model 5355 the result of self diagnosis will be displayed Registers Emn SLPC E SLMC E and SCMS E m O 000 For SLPC E and SLMC E data to be sent to the SCMS is displayed For SCMS data ranging from 7 999 to 7 999 which is sent from the SLPC E and SLMC E is displayed Registers Dmn SLPC E SLMC E and SCMS 0 m n Dm O ODO For SLPC E and SLMC E data to be sent to the 12 13 SCMS is displayed For SCMS data ranging from 7 999 to 7 999 which is sent to the SLPC E
29. e program is stored in RAM 2 The procedure is as follows 1 Press the programmer keys to enter a program or 2 Transfer the program from User ROM mounted in the instrument to RAM 2 of the programmer or 3 Insert User ROM into the socket the pro grammer to transfer its program to RAM 2 After storing the program in RAM 2 by the above procedure switch the system to test run mode so that the program including I O signals to from the process will be executed SPRG Programmer Mi PR HRT Display 00000 Socket 0000900 2000000 0000000 0000000 Principles of Operation 4 1 For the SLPC SLMC or SCMS it is possible not only to store a process model a program which simulates the process into RAM 2 but also to test the closed loop operation of the controller off line using the process model Data in each register can be displayed on the programmer display This is convenient for program debugging Parameters can be changed by pressing the programmer keys even when the system is in test run mode If programs are satisfied install ROM which is not written in the programmer ROM socket and write a program stored in RAM 2 Parameters set by the programmer tuning panel are stored in ROM of the SLPC SLMC or SCMS as initial values The contents of ROM appear on the SPRG Programmer display So you can check them After a program is stored in ROM the ROM is plug ged into an SLPC in
30. ey 5 2 5 3 11 run Test run execution O 5 2 5 3 12 Clear partial erasure key oco sup v eee x 5 3 5 3 13 4 Forward step key 5 3 5 3 14 Back step 5 3 5 3 15 ent Entry key 53 5 3 16 Delete program step eae wai e oe E 5 3 5 3 17 Parameter efasing EE drs ace uH E e 5 3 5 4 Numeric Keys va sec 5 3 5 5 Register Keys 5 3 5 6 DIO Designation 8 5 3 5 7 CNT Designation Key 5 4 5 8 Computational and Control Program Keys 5 4 5 9 ID Number Setting Key 5 7 5 10 Printer Control Keys 5 7 5 10 1 ust Program list key 527 5 10 2 Pur Display table constant and parameter keys 5 7 5 10 3 ec Register 5 7 IM 1B4W1 02E ii Contents Model SPRG Section Title Page Section Title Page 5 11 Preparation for Operation 5 7 6 MAINTENANCE 6 1 5 11 1 Connecting Power Source 6 1 Changing Fuse 6 1 Plug 5 7 6 2 Precautions in Handling 5 1 1 2 Connecting Programmable User 6 1 Instrument 5 7 7 TROUBLESHOOTING Tm 7 1 5 1 1 3 Connecting Printer 5 7 7 1 Troubleshooting Flowcharts 7 1 5 12 Keying in Program 5 7 7 2 Component Replacement 7 7 5 12 1 Preparation 5 1 7 2 1 Di
31. ey For example when and x keys are pressed in se quence the program instruction LAG is entered see x key in Figure 5 1 1 In this manual these two key operations may simply be expressed as ug 5 3 2 G Shift key Pressing G shifts the next key pressed it takes the function indicated in yellow above the key For example when c and keys are pressed in se quence the program instruction is entered see key in Figure 5 1 1 In this manual these two key operations may simply be expressed as AND Yellow Blue Yellow Blue OR HLM SW HSL Pushbutton For example press c and R keys to enter OR press and FL keys to enter HLM and press the key to enter FL Figure 5 3 1 How to Operate F and c Keys 5 3 3 T Main program key Programs consist of the main program subpro grams and simulation programs Press the key to call the head of the main program Programs which can be used for each instrument are as follows Subprogram Simulation Program E Style E O be used Cannot be used IM 1B4W1 02E Model SPRG 5 3 4 Subprogram key 6 lex Press the subprogram key to call the head of the subprograms up to 99 program steps can be described 5 3 5 spr Simulation program key F 9 1 Pressing this key specifies the head of a process simulation program process model used for an off line closed loop tes
32. gram NO 1 set data valid YES Set valid data 1 the con nected instrument SLPC SLMC SCMS or 5247 YES 3 NO Check fault from the CHECK display SPLR or 2 5355 Check fault from FL1 to FL4 status on SPRG Model SPRG Model SPRG Troubleshooting 7 5 5 ROM read abnormal Read abnormal 6 ROM write abnormal Read ROM or transfer ROM YES User ROM is not written ROM error e Write abnormal TRANSFER error Blank ROM NO User ROM is not installed or a different ROM installed NOT BLANK YES Row failure ERROR isis ROM A different type of user ROM NO Erase ROM contents Install correct ROM NO R W ERROR NO e Inverted Note e Mispositioned pins Is user ROM installed properly e Bent pins or defective contacts Install user ROM properly YES 1 ROM socket in defective contact Note ROM may be damaged or deteriorated when ROM is installed in the upper and lower opposite direction In this case make a new ROM Replace display card IM 1B4W1 02E 7 6 Troubleshooting 7 Print abnormal Is printer ink ribbon out NO Renew ink ribbon Recheck Replace printer contro card IM 184W1 02E Model SPRG NO PRINTER ERROR YES 1 Is power ON Is SELECT lamp ON Check printer Is printer cover in positi
33. h output Styles A and E SCMS Programmable Computing Station SPLR Programmable Computing Unit Model 5247 IPL Computing Station order acceptance is discontinued Model 5355 IPL Computing Unit order acceptance is discontinued Power and Ground Wiring JIS C 8303 two pole plug with earthing contact IEC 5 15 UL498 Cable length 2m 6 6 ft Power supply Two versions for 100 V standard or 220V option A2ER Both versions may use AC or DC without change to the instrument DC polarity reversible 20 to 130V 120 to 340 V AC 47 to 63 Hz 80 to 138 V 134 to 264 V Maximum power consumption 330 mA with 24 V DC supply 11 2 VA with 100 V AC supply 15 3 VA with 220 V AC supply Insulation resistance Between ROM socket pin and ground terminal 100 MQ with a 500 V DC insulation tester Dielectric strength Between ROM socket pin and ground terminal 500 V AC for 1 min Between power terminal and ground terminal 1000 V AC for 1 min 100 V version 1500 V AC for 1 min 220 V version Outside dimensions 255 X 155 X 95mm 10 0 X 6 1 X 3 7 in Weight 1 8 kg 4 01b IM 1B4W1 02E Model SPRG 2 2 Model and Suffix Codes E Always 000 A2ER 220 V power supply 2 3 Options A2ER For 220 V version power supply 2 4 Accessories Tool for pulling ROM from socket 1 piece Conversion plug for two pole socket 1 piece E
34. he program execution time 20 ms is added for key operation and communication processing Model SPRG 5 14 3 Displaying and Modifying Register Data In test run mode each register can be displayed and it is possible to not only display its value on the programmer but also to change its value 1 Registers Xn x X n LI 0 The input data display ranges from 0 0 to 1 0 corresponding to the input data 1 to 5 DC However when the program uses an ST Xn inst ruction the input data display may range from 7 999 to 7 999 2 Registers Yn le Y n O 000 The output signal of 1 to 5 V DC or 4 to 20 mA DC is displayed for the input data ranging from 0 0 to 1 0 Data ranging from 7 999 to 7 999 can be stored and displayed by Yn registers For the SLPC and SLMC data Y4 Y5 and Y6 to be transmitted to a supervisory system can be checked 3 Registers Pmn not in Model 5355 e elle Pm CL 00O The set values of parameters are displayed as data in range 0 0 to 1 0 for SLPC SLMC and SCMS values are 7 999 to 7 999 and the setting can be changed from the instrument side panel keyboard as well as from the programmer 4 Registers Tmn elle Tm O 000 The values of temporary storage registers are dis played as data of range 7 999 to 7 999 Setting change is possible 5 Registers Kmn K m n Km CL OOO The keyed in values are displayed Setting change is possible For SPLR SCMS an
35. in Figures 4 2 1 through 4 2 4 to check that operation of the Programmer in test run mode is normal Leave the power supplies disconnected Set the TEST RUN PROGRAM switch to PRO GRAM mode Connect the instrument and the programmer as illustrated in Section 3 2 Connect the programmer to the power supply but leave its power switch turned off No power switch for the SPRG of 220V power supply Turn ON the programmer power switch Connect power to the programmable instrument and test instruments and allow time for warming up No power switch for the SPRG of 220V power supply For the IPL unit the fail indicator lamp red lights and the fail contact opens This operation is normal Key operation Programmer display MAIN PROGRAM 1 m 1 F ol INIT PROGRAM After a moment MAIN PROGRAM 3 a m 1 G 4 INIT PARAMETER After a moment MAIN PROGRAM These key operations prepare the programmer to accept a new program pressing D and C keys in sequence has the function initialize Refer to Subsections 5 3 1 and 5 3 2 4 2 2 Programming 1 As an example enter the simple program shown below 01 LD 02 ST Y2 03 END This program reads input signal 1 and provides output signal 2 1 to 5 V DC Principles of Operation 4 3 2 Key operation Programmer display MAIN PROGRAM 1 io m 1 LD 2 x m 10D X gt 3 1 m 11D X1 Completion of the first step 4 m 2 ST
36. ine signals may be applied to the input terminals and the corresponding outputs measured e Function of storing programs in ROM Control and computational expressions which have _ been successfully test can be stored into ROM by the programmer e Function to read and print programs in ROM This programmer can read application programs control and computational expressions from ROM into the programmer s RAM memory where they may be edited or printed out together with parame ters constants and display tables Programs para meters constants display tables and register contents may also be printed out on a printer Figure 2 1 1 External View of SPRG Programmer IM 1B4W1 02E 2 2 General 2 1 Standard Specifications Operating keyboard Comprises 41 keys numeric keys function keys and command keys e g for reading from ROM storing to ROM initializing RAM and test running programs Indicator Sixteen digit alphanumeric displays for program codes constants display tables input output data etc ROM socket ROM is plugged into this socket for reading or storing programs and data in ROM Connection to instrument Special cable 0 6 m long with connector Connection to printer Special cable for printer Cable length 2m 6 6 ft Programmer used with SLPC Programmable Indi cating Controller Styles A and E SLMC Program mable Indicating Controller with pulse widt
37. ments Segme nts Velocity VELn E JS ES m 3 o Function with Device Addresses X X AG ED ED VEL CD IM PIC HAL LAL BDI BDOn AND AND Jeep mn Program mn mn GIF SUB Jump to Sub GIF SUB program mn Return RTN T DO Conditional Instructions D Can be used Cannot be used IM 184W1 02E Model SPRG 5 9 ID Number Setting Key i 6 8 ID numbers are attached to the user ROMs These ID numbers are read by the SPRG to identify the user ROMs For ID numbers use four digit constants 5 10 Printer Control Keys These keys are used to print programs or data when the UPRT printer is connected to the SPRG programmer The printer control keys are valid only when the system is in PROGRAM mode the rea key valid even in test run mode 5 10 1 Program list key 6 6 1 This key allows program steps a program to be printed listed on the printer Use and keys for printing the main program and keys for printing subprograms and keys for printing the process model simulation program 5 10 2 Display table constant and parameter keys G 3 1 This key is used to print the engineering unit display tables range min max values for input signals Xn parameters Pn constants Kn and output signals Yn PID parameters for SLPC or SLMC can also be printed by pressing this key 5 1
38. normal Go to Section 7 1 7 IM 184W1 02E 7 2 Troubleshooting Model SPRG 2 Display abnormal Check proper cable connection direction and position NO blown Is fuse normal Replace fuse Is supply voltage 25 V AC between display card terminals 1 and 3 Fuse blows out again YES Faulty power supply card replace Press key Is MAIN PROGRAM dis played in program mode Move connecting cable connector or base Is display erratic YES Faulty keyboard control Recheck card replace IM 184W1 02E Troubleshooting Model SPRG 3 Key inoperable Is pushbutton key caught Pick key and pull out Jane still inoperative NO e Looping ls user program valid e Invalid instruction YES Correct user program Is writing to ROM YES in progress Is printing in progress Press key Normal System prohibits key operations while ROM writing or printing is in progress 7 3 IM 1B4W1 02E 7 4 Troubleshooting 4 Test run abnormal IM 1B4W1 02E Set PRG TEST switch to TEST and press RUN key YES e Select switch failure Is test run inoperative e Control card failure NO Faulty control card replace Program is looping e First step is blank e Invalid instruction NO Is user program valid YES Correct user pro
39. not guar antee safety if products are not handled according to these instructions 2 Be sure to use the spare parts approved by Yokogawa when replacing parts or con sumables 3 Modification of the product is strictly prohibited 4 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited 5 No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa B Force Majeure 1 Yokogawa does not make any warranties regarding the product except those men tioned in the WARRANTY that is provided separately 2 Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the user or any unpredictable defect of the product 2004 05 01 00 Model SPRG Section Title 1 INTRODUCTION 1 1 Model and Suffix Codes 1 2 Scope of This Manual and Associated Manuals 2 2 1 Standard Specifications 2 2 Model and Suffix Codes Ss 2 3 Options ae he 2 4 Accessories p 3 INSTALLATION 3 1 Installation rada 3 2 Cable Connection 3 2 1 Cable Connection Procedures rs 3 2 2 Cable Disconnection Procedures 3 2 3 Connecting SPRG to SLPC SLMC or SCMS 3 2 4 Connecting SPRG to SPLR Programma
40. odifying Program 5 13 1 Deleting Incorrect Key Entry 1 Delecting incomplete program step To delete incomplete program step on the way of one line press the cancel key When the key is pressed the display returns to the previous program step When the key is press ed the display indicates the previous step To delete an instruction which has been completely entered use the Deleting program step using the key 08 LD X 1 paee 09 LD K15 gt a _ C K gegen Deleting entries for constants Kn and temporary storage registers Tn 1 Numeric values entered in Kn and Tn can be cleared by pressing the key before pressing the en key 2 To change a numeric value already stored in Kn or Tn display the old value enter a new numeric value and press the en key This replaces the old value with a new one 0 6 K 6 0 00091 value s 5 e o 6 3 560 K 6 s E le o o 6 3 000 e K 6 3 000 SPRG Operation 5 11 Initial o 6 6 0 000 yane 5 13 3 Inserting Program Step D 6 o 6 356 0 In the following program the following procedure ENT K 6 3 560 inserts the step ST T1 between steps 04 and 05 1 Display the step preceding the one to be inserted s o o e 3 000 M qu ENT K 6 3 000 If you make an error when entering the display table of SLPC SLMC SCMS or IPL Station f
41. ollow the same procedure as shown in 2 above 2 To insert the new step follow the same key opera tion procedure as for keying in an ordinary pro gram In this case the keys sr T an are pressed to make dhe necessary changes Before modification After insertion 4 To change the SLPC SLMC or SCMS control RE 1 LD X 2 X ipee function designation follow the same procedure Ge 2 LD K 1 Pr 1 as shown in 2 above m 3 m 3 5 13 2 Deleting Program Step In the following program to delete step 05 LD K02 proceed as follows 1 Display the step to be deleted using the numeric keys Press keys 0 and 5 The step may also be displayed by stepping through the program using a and v keys m 3 LD X 3 m 6 ST Y m 6 m 7 GIF i X 7 ST Y 2 m 8 GIF 31 Program steps following the inserted step will be shifted by one step 3 Finally operate 4 and v keys to confirm that 2 Press the key to delete the step The display will then show the previous step the desired program step insertion has been per Before deletion After deletion formed m 1 LD X 2 m 1 LD X 2 m 2 LD K 1 m 2 LD 1 5 13 4 Jump Instruction Target Address Changes m 3 m 3 gt Automatically m 4 LD X 3 After deletion or insertion of a program step the erer 5 target address of jump instructions ui a E E 6 ST Y 2 changes automatically gt Seck A 2 E me ade GS ye Before modification After modification m 8 GO 20 m 8
42. on 15 paper replenished NO Is SPRG in test run mode YES Set program mode and print data YES Is printer cable NO connected properly Check connector direction and contact Model SPRG 7 2 Component Replacement Follow Sections 7 2 1 and 7 2 2 for removal and replacement of a faulty unit 7 2 1 Disassembly Figure 7 2 1 and 7 2 2 illustrate the procedures for disassemblying the Programmer 1 Remove the two screws 1 and associated two washers the bottom of the housing Remove the two screws 2 and associated two washers for the power supply cable connection Remove the programmer internal assembly from the housing 2 Remove the two screws 3 each side of the front panel and the two screws 4 fastening the connector cable guide 3 Lift the keyboard to disconnect two connectors for the control card and power supply card Thus the keyboard and power supply card are separat ed 4 Remove the two screws G that fasten the power supply card to the bracket The power supply card is now free 5 To separate the control card from the display card proceed as follows Remove the four screws 6 that connect the control card to the display card with the four studs 1 Disconnect connector CN1 from the display card Power Supply Card Bracket Dec 1986 Troubleshooting 7 7 6 To remove the cover from the display card re
43. s Specify X1 Key operation Programmer display X1H 100 0 1 5 un 5 2 X1H 5 3 X1H 5 0 4 X1H 5 00 5 o X1H 5 000 6 After the numeric value 5 000 has dis appeared momentarily X1H 5 000 Always press the key after keying in a nume ric value 7 XIL 0 000 8 XIL 1 eis XIL 10 o XIL 10 11 0 XIL 100 12 o X1L 1 000 13 After the numeric value 1 000 has dis appeared momentarily XIL 1 000 4 The output signals can be displayed in engineering units in a manner similar to that shown above Set the TEST RUN PROGRAM switch to the TEST RUN position and press the key Confirm that the value on the display corresponds exactly to the signal from the voltage source Since the display table is set to display the range 1 000 to 5 000 the displayed value should coin cide with the input voltage from the voltage source Model SPRG 4 3 Simple Program Example 2 4 3 1 Preparation Use the same procedure as described in subsection 4 2 1 to set up the instruments The wiring diagrams are shown in Figures 4 3 1 through 4 3 4 DC Voltage Current Standard E o Model 7651 Digital voltmeter 1 to 5V DC mm 1 to 5V DC 4 Model 7562 6 7 el Figure 4 3 1 Wiring Diagram for SLPC SLMC or SCMS Test Run Digital voltmeter 7562 Extension card is used Voltage DC Voltage Current Standar
44. sassembly bicis cda a de 7 7 5 12 2 Initializing Programmer 5 8 7 2 2 Reassembly 1 1 5 12 3 Keying in Main Program 5 8 Customer Maintenance 5 12 4 Keying in Subprograms 5 8 Parts List CMPL 1B4W1 03E 5 12 5 Keying in Simulation Program 5 8 5 12 6 Keying in DIOs 5 9 5 12 7 Keying in Constants 5 9 5 12 8 Designating Control Functions 5 9 5 12 9 Designating Display Table 5 10 5 12 10 Setting ROM IDNumber 5 10 5 13 Modifying Program 5 10 5 13 1 Deleting Incorrect Key ENY ee SO wine 5 10 5 13 2 Deleting Program Step 5 11 5 13 3 Inserting Program Step 5 11 5 13 4 Jump Instruction Target Address Changes Automatically 5 11 5 14 Test Run ha de ele y S 5 12 5 14 1 Test RUn 5 12 5 14 2 Load Rate of Program 5 12 5 14 3 Displaying and Modifying Register Data 5 13 5 14 4 Change of Parameters 5 14 5 15 Storing a Program in ROM 5 14 5 15 1 Storing Program 5 14 5 16 Reading Erasing ROM Program 43x53 ae 5 15 5 16 1 Reading ROM Contents 5 15 5 16 2 Erasing ROM Contents 5 15 Seb POMO rei atea ra 5 15 5 17 1 Printing a Program List 5 16 5 17 2 Printing Parameters 5 16 5 17 3 Printing Data 5 16 IM 1B4W1 02E Model SPRG 1 INTRODUCTION This instrument was thoroughly tested in the fac
45. ssed DIOs 1 through 3 for the SLPC E and DIOs through 5 for the SCMS are set for status input DIOs 4 through 6 for the SLPC E and DIOs 6 through 10 for the SCMS are set for status output 5 12 7 Keying in Constants 1 Displaying constants a K 2 o or porto ie nm 3 0 to 9 Kmn 0 000 When the function FX is used specify constants K20 to K85 for SCMS and K20 to K41 for SPLR 5255 and 5355 2 Keying in numeric values Numeric values 7 999 to 7 999 can be input using the numeric keys For a negative value press the key prior to keying in the numeric value The example shows how to key 4 507 1 Kmn 2 4 Km 4 3 Kmn 4 w 5 Kmn 4 5 o 4 50 6 Kmn 4507 en Kma 4 507 After keying in the numeric value press the ee key to store it 5 12 8 Designating Control Functions For the SLPC SLMC and SCMS control func tion module designations need to be entered 1 en CNT gt a 1 CNT1 3 m m 1 3 CNT1 m 4 em CNT1 m 5 CNT gt 6 2 CNT2 0 n 1 3 CNT2 n 8 Em CNT2 n The example shown in steps 5 through 8 applies to cascade or selector control CNT3 may also speci fied for selector control IM 1B4W1 02E 5 10 Operation Keying in CNT4 and 5 1 en CNT gt a a CNT A 3 m 4 m 4 en CNT4 5 en CNT gt 6 5 CNT5 7 n CNT5 n 8 em When the
46. strument the programmer is disconnected and the instrument can then execute the program by itself SLPC Programmable Indicating Controller Keyboard amp Display Input gt Control Output Ze Unit Figure 4 1 1 Principles of Operation IM 1B4W1 02E 4 2 Principles of Operation Model SPRG 4 2 Simple Program Example 1 For easy handling of this instrument some simple programs are generated Detailed key operations are described in Section 5 DC voltage current standard YOKOGAWA s Model 7651 or equivalent Digital voltmeter YOKOGAWA s Model 7562 or equivalent DC Voltage 1t05V Current Standard DC _ Digital Voltmeter DC Voltage Current Standard 1to5V DC 1to5V Digital Voltmeter Make this connection for Model 5247 O 2O 2OO Grounding Power Figure 4 2 1 Wiring Diagram for SLPC SLMC Supply or SCMS Test Run Figure 4 2 3 Wiring Diagram for IPL Station Model 5247 Test Run Digital Voltmeter Digital Voltmeter Use Extension Card DC Voltage Current ele 1to5V DC Voltage Current Standard 1 to 5 V Make this connection for Model 5255 Grounding Power Supply Figure 4 2 2 Wiring Diagram for SPLR Test Run Figure 4 2 4 Wiring Diagram for IPL Unit Model 5355 Test Run IM 1B4W1 02E Model SPRG 4 2 1 Preparation 1 Connect the SPRG Programmer and test instru ments as shown
47. t run of an SLPC SLMC or SCMS program The program can be up to 20 steps long 5 3 6 nz Program erasing key F CH Press this key before entering new program to erase previous programs constants and display tables 5 3 7 Reset key This key is used to return the program to its starting point In test run mode pressing this key resets register variables Xn Yn and digital I O and re starts the user s program from the beginning In program mode pressing this key changes the program location to its starting point and the programmer waits for further commands 5 3 8 Program write key Pressing this key stores a program including stants and display tables from programmer RAM into a blank ROM inserted into the ROM socket 5 3 9 ro Program read key F Pressing this key reads the contents of the ROM in the programmer ROM socket into programmer RAM memory 5 3 10 ren Program transfer key 7 a Pressing this key transfers a program from User ROM in an instrument SLPC etc connected to the programmer to RAM in the programmer 5 3 11 Test run execution key a When the TEST RUN PROGRAM switch is set to the TEST RUN position pressing this key makes the instrument connected to the programmer execute the program in programmer RAM memory in test run mode Mode SPRG 5 3 12 Clear partial erasure key Aborts entry of a single program step 1
48. table must be checked 4 gt The procedure is similar to that for constants Pressing x 1 displays the 100 value for the range of X1 in engineering units pressing e displays the 0 value X 1H 30000 X1L LIT IM 1B4W1 02E Model 2 Set the TEST RUN PROGRAM switch to the TEST RUN position TEST RUN 3 A test run is initiated by pressing the key 4 Apply voltages of 1 to 5 V DC to each input ter minal with the programmer connected and check that the input output relationship is as intended 5 If any problems are detected during the test run set the TEST RUN PROGRAM switch to the PROGRAM mode position and correct the pro gram according to the procedure described in Sec tion 5 13 After correcting the program set the switch back to the TEST RUN position and press the un key to repeat the test run 5 14 2 Load Rate of Program The program load rate is displayed only when the Programmer is connected to SLPC E SLMC E or SCMS E 1 If the key is pressed while the test run is being executed the current load rate flashes at the right of the programmer display Program execution time Load rate nn Se 100 Computing time TEST RUN 50 flashing 2 The rate of program load when the test run is executed must be less than 100 in any program path If it exceeds 100 OVER flashes Leave the rate of program load less than 100 Note Under operating status t
49. the power for the associated instru ments 3 Turn OFF the SPRG power For 220V power supply unplug the SPRG 4 Disconnect the SPRG cable connector from the associated instruments Figure 3 1 1 Outside Dimensions of SPRG IM 1B4W1 02E 3 2 Installation 3 2 3 Connecting SPRG to SLPC SLMC or SCMS Refer to Figure 3 2 1 1 Withdraw the SLPC SLMC or SCMS from its housing until it stops at the service position Remove the side cover to access the program mer socket see Figure 3 2 1 2 Insert the SPRG programmer cable connector in the SLPC SLMC or SCMS socket so the two marks A coincide SPRG Programmer Figure 3 2 1 Connection to SLPC SLMC or SCMS 3 2 4 Connecting SPRG to SPLR Programmable Computing Unit 1 When the SPLR module is removed from its housing a connector socket appears see Figure 3 2 2 2 Insert the SPRG programmer connector so that the triangle mark coincides with that on the corresponding SPLR socket 3 Use an extension card to connect the SPLR module to the connector in the housing IM 1B4W1 02E Model SPRG SPRG Programmer Connection by Extension Card 3 2 2 Connection to 3 2 5 Connecting SPRG to IPL Computing Station Refer to Figure 3 2 3 1 When the IPL module is removed from its hous ing connector socket CN2 appears on its left side 2 Open the lock lever of socket CN2 and insert the SP
50. tory before shipment However you should inspect it for visible damage to confirm that it was not dam aged in transit You should also confirm that you have received all standard accessories Read this chapter before commencing to use this instrument For other information check the index and other chapters of this manual 1 1 Model and Suffix Codes The model and suffix codes are marked on a name plate see Figure 1 2 1 for location Confirm that you received what you ordered If you have any questions about this instrument please contact either your nearest Yokogawa Sales amp Service Office or Yokogawa Electric Corporation Tokyo Japan 1 2 Scope of This Manual and Associated Manuals This Instruction Manual covers handling operating and simple maintenance procedures for the SPRG Programmer Using this Programmer with the SLPC Programma ble Indicating Controller involves the following three steps This instruction manual covers only Step 2 below For Steps 1 and 3 see the related instruction manual Step 1 Applications programming Reference Manuals 1 Programmable Instruments Functions and Ap plications TI 1B4C2 02E Apr 1989 KY Introduction 1 1 Step 2 Storing Application Programs in ROM Read Only Memory This is covered by this instruction manual Nameplate User ROM SPRG Programmer Figure 1 2 1 User ROM and SPRG Programmer Step 3 Initiating Operation Reference M
51. xtension card forSPLR 1 piece 1 39 33 73 06 1 piece Note The fuse S9510VK is the dedicated fuse Do riot use it for other products Apr 1989 KY Model SPRG 3 INSTALLATION 3 1 Installation The SPRG programmer is designed to be placed on a work bench It is recommended to provide a work bench large enough to hold the programmer other instruments to be used with it and a printer Normal Operating Conditions Ambient temperature 0 to 40 C 32 to 104 F Ambient humidity 5 to 90 Relative Humidity non condensing RRR RRR CAUTION P P P P P P P PPP Before connecting or disconnecting the cable remove the power from both the programmer and the associated instrument e g SLPC SPLR Do not remove the SPRG power cable with the power turned ON TOUT 210 255 Installation 3 1 3 2 Cable Connection 3 2 1 Cable Connection Procedures 1 Turn OFF the power for the SPRG and associ ated instruments programmable indicating cont roller computing station or unit 2 Set the SPRG to PROGRAM mode 3 Connect the SPRG cable connector to the programmable indicating controller or computing unit see Subsections 3 2 3 through 3 2 6 4 Turn ON the SPRG power For 220V power supply plug the SPRG 5 Turn ON the power for associated instruments 3 2 2 Cable Disconnection Procedures 1 Set the SPRG to PROGRAM mode 2 Turn OFF
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