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SMC Flex Specifications
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1. 30 762 12 305 0 75 19 28 5 724 22 5 572 152H 152B 4 610 30 762 12 305 28 5 724 22 5 572 152H 152B 153H 153B NI NB 30 762 38 965 14 356 36 5 927 28 5 724 153H 153B 6 406 4 610 10 254 22 5 572 14 5 368 152H 152B 4 610 30 762 12 305 28 5 724 22 5 572 152H 153H 153B 6 4 610 30 762 12 305 28 5 724 22 5 572 85 1 0 75 19 gear BP 24 610 30 762 12 305 28 5 724 22 5 572 BP 6_ 30 762 38 965 14 356 36 5 927 28 5 724 152H 152B 153B BPNB NI 30 762 38 965 14 356 36 5 927 28 5 724 30 762 38 965 14 356 36 5 927 28 5 724 108 ieee 6 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 152H 152B 153H 153B BP NB NI 36 914 51 1295 14 356 49 5 1257 34 5 876 152H 158H 30 762 38 965 14 356 36 5 927 28 5 724 135 6 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 152H 152B 153H 153B BP NB NI 36 914 51 1295 14 356 49 5 1257 34 5 876 30 762 38 965 14 356 36 5 927 28 5 724 201 barat 6 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 152H 152B 153H 153B BP NB NI 36 914 51 1295 14 356 49 5 1257 34 5 876 152H 158H 30 762 38 965 14 356 36 5 927 28 5 724 251 6 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 152H 152B 153H 153B BP NB NI 36 914 1 1295 14 356 49 5 1257 34 5 876 36 914 1 1295 14 356 49 5 1257 34 5 876 153H
2. 927 28 5 724 201 1 0 75 19 150 150B NB NI BP6 36 914 51 1295 14 356 49 5 1257 34 5 876 2m 150 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 150 150B NB NIBP6 36 914 51 1295 14 356 49 5 1257 34 5 876 s 150 NB NLBP6 36 914 51 1295 14 356 0 75 19 49 5 1257 34 5 876 150B NB NLBP6 36 914 60 1524 14 356 58 5 1486 34 5 876 361 150 NB NI BP 6_ 36 914 51 1295 14 356 0 75 19 49 5 1257 34 5 876 150B NB NIBP6 36 914 60 1524 14 356 58 5 1486 34 5 876 150 36 914 51 1295 14 356 49 5 1257 34 5 876 480 1 0 75 19 150 150B BBNB NI 36 914 60 1524 14 356 58 5 1486 34 5 876 455 35 889 91 5 2324 20 508 25 BPNB 60 1524 91 5 2324 20 508 _ m XH 60 1524 91 5 2324 20 508 NB 90 2286 91 5 2324 20 508 ibd 35 889 91 5 2324 20 508 zu BPNB n 60 1524 91 5 2324 20 508 B _ 60 1524 91 5 2324 20 508 150R NB 90 2286 91 5 2324 20 508 Extra capacity transformer may require a larger enclosure consult your local Rockwell Automation sales office or Allen Bradley distributor t 1 kVA control transformers or larger extra capacity transformers may require a larger enclosure consult your local Rockwell Automation sales office or Allen Bradley distributor Rockwell Automation Publication 150 TDOO6A EN P 13 Important User Information Read this document and the documents listed
3. 108 480A 55G 625 1250A 4G Resistance to Shock 5 85A 30G Non Operational 108 480A 25G 625 1250A 12G Power Poles 5 85A Heatsink thyristor modular design Power Poles 108 1250A Heatsink hockey puck thyristor modular design Construction Control Modules Thermoset and Thermoplastic Moldings Metal Parts Plated Brass Copper or Painted Steel Cable size Line Upper 2 5 95 mm 14 3 0 AWG Line Lower 0 8 2 5 mm 18 14 AWG 5 85A Load Upper 2 5 50 mm 14 1 AWG 2 Load Lower 0 8 2 5 mm 18 14 AWG Tightening torque 14 7 Nem 130 Ib in Power Terminals Wire strip length 18 20 mm 0 22 0 34 in Terminals 108 135 A One M10 x 1 5 diameter hole per power pole 201 251A Two M10 x 1 5 diameter holes per power pole 317 480A Two M12 x 1 75 diameter holes per power pole 625 1250A Two 13 5 mm 0 53 in diameter holes per power pole Power Terminal Markings NEMA CENELEC EN50 012 Control Terminals M3 screw clamp Clamping yoke connection Other EMC Emission Levels eda Eaa o s Class A Electrostatic Discharge 8 kV Air Discharge EMC Immunity Levels Radio Frequency Electromagnetic Field Per EN IEC 60947 4 2 Fast Transient Per EN IEC 60947 4 2 Surge Transient Per EN IEC 60947 4 2 Line Delta 5 T5 1 4 9 25 5 25 8 6 43 43 8 6 43 14 8 75 60 12 60 20 8 104 85 17 85 29 4 147 108 27 108 47 187 135 34 135 59 2
4. 150 150B NB NI 1 24 610 30 762 12 305 28 5 724 22 5 572 150 NB 6P 1t 30 762 38 965 14 356 36 5 927 28 5 724 150 16 406 24 610 10 254 22 5 572 14 5 368 4508 1 24 610 30 762 12 305 28 5 724 22 5 572 ed BP 24 610 30 762 12 305 0 75 19 28 5 724 22 5 572 15b 6 1E 24 610 30 762 12 305 28 5 724 22 5 572 NB 24 610 30 762 12 305 28 5 724 22 5 572 150 150B NI 30 762 38 965 14 356 36 5 927 28 5 724 150 16 406 24 610 10 254 22 5 572 14 5 368 ASH 24 610 30 762 12 305 28 5 724 22 5 572 T BP 24 610 30 762 12 305 0 75 19 28 5 724 22 5 572 48 NB 24 610 30 762 12 305 28 5 724 22 5 572 6 13 24 610 30 762 12 305 28 5 724 22 5 572 150 150B NB NI 6P 14 30 762 38 965 14 356 36 5 927 28 5 724 24 610 30 762 12 305 28 5 724 22 5 572 150 BP 30 762 38 965 14 356 36 5 927 28 5 724 108 NB 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 oe 30 762 38 965 14 356 36 5 927 28 5 724 NB NI 36 914 51 1295 14 356 49 5 1257 34 5 876 459 24 610 30 762 12 305 28 5 724 22 5 572 BP 30 762 38 965 14 356 36 5 927 28 5 724 135 150B 1 30 762 38 965 14 356 0 75 19 36 5 927 28 5 724 150 NB 30 762 38 965 14 356 36 5 927 28 5 724 150B NB NI 36 914 51 1295 14 356 49 5 1257 34 5 876 150 30 762 38 965 14 356 36 5
5. 34 Current Range A 201 67 201 116 348 Overload Characteristics 251 84 251 145 435 317 106 317 183 549 361 120 361 208 625 480 160 480 277 831 625 208 625 283 850 780 260 780 300 900 970 323 970 400 1200 1250 416 1250 533 1600 Trip Classes Trip Current Rating Number of Poles 10 15 20 and 30 117 of Motor FLC 3 Certifications 10 Open Type Controllers CE Marked Per Low Voltage Directive 73 23 EEC 93 68 EEC UL Listed File No E96956 Rockwell Automation Publication 150 TDOO6A EN P Bulletin 150 SMC Flex Specifications Approximate Dimensions and Shipping Weights Open Type Controllers Dimensions are in millimeters inches Dimensions are not intended for manufacturing purposes Approximate Dimensions Rating A Height Width Depth Weight mes 321 150 203 5 7 kg 12 6 5 9 8 0 12 6 Ibs 443 7 196 4 205 2 15 0 kg 108 135 17 47 7 74 8 08 33 Ibs 560 225 253 8 30 4 kg POES 22 05 8 86 9 99 67 Ibs 600 290 276 5 45 8 kg SET np 23 62 11 42 10 89 101 Ibs 1041 1 596 9 346 2 179 kg 626 780 41 0 23 5 13 63 395 Ibs 1041 1 596 9 346 2 224 kg ele 41 0 23 5 13 63 495 Ibs Enclosed Type Line Connected Controllers Factory installed options may affect enclosure size requirements Exact dimensions can be obtained after order entry Please consult your local Rockwell Automation sales office or
6. 6 i 36 914 1 1295 14 356 0 75 19 49 5 1257 34 5 876 BPNB 36 914 0 1524 14 356 58 5 1486 34 5 876 317 153B 36 914 0 1524 14 356 58 5 1486 34 5 876 38 965 0 1524 17 431 1 75 45 61 69 1567 152H 152B 2 33 88 861 6 38 965 0 1524 17 431 1 75 45 61 69 1567 152H 152B 153B NB NI 3 40 1016 4 2134 18 457 36 914 1 1295 14 356 49 5 1257 34 5 876 153H 6 1 36 914 1 1295 14 356 0 75 19 49 5 1257 34 5 876 BP 36 914 60 1524 14 356 58 5 1486 34 5 876 361 153B 36 914 0 1524 14 356 58 5 1486 34 5 876 152H 152B 38 965 0 1524 17 431 1 75 45 61 69 1567 2 33 88 861 152H 6 38 965 0 1524 17 431 1 75 45 61 69 1567 152H 152B 153H 153B NB NI 3 40 1016 4 2134 18 457 36 914 1 1295 14 356 49 5 1257 34 5 876 DN 6 1 36 914 1 1295 14 356 0 75 19 49 5 1257 34 5 876 153H 153B BPNI Tf 36 914 0 1524 14 356 58 5 1486 34 5 876 38 965 0 1524 17 431 1 75 45 61 69 1567 2 8 33 88 861 BP 38 965 0 1524 17 431 1 75 45 61 69 1567 489 iod NB 3x8 40 1016 4 2134 18 457 4 4 20 508 91 5 2324 20 508 153H 153B BPNB NI 3x4 40 1016 84 2134 18 457 152B BPNB NI 6_ 3x 40 1016 84 2134 18 457 pes 152H 152B BP NB NI 4 35 889 91 5 2324 20 508 152B 55 1397 91 5 2324 20 508 152H 152B 153H 153B NB 105 26
7. 64 91 5 2324 20 508 625 ape 4 5 1397 91 5 2324 20 508 BP 0 1778 91 5 2324 20 508 153H 153B 65 1651 91 5 2324 20 508 152H 152B 5 1397 91 5 2324 20 508 152H 152B BPNI 0 1778 91 5 2324 20 508 799 152H 152B 153H 153B NB 105 2664 91 5 2324 20 508 153H 153B 65 1651 91 5 2324 20 508 Assumed line voltage to be 480V AC Different voltage may necessitate a bigger enclosure size Consult your local Rockwell Automation sales office or Allen Bradley distributor i 350 Hp max 8 150 Hp 208V AC 350 Hp 480V 400 450 Hp 9 600V 200 Hp 9 240V AC 400 Hp 480V 500 Hp 600V 12 Rockwell Automation Publication 150 TDOO6A EN P Bulletin 150 SMC Flex Specifications Approximate Dimensions Controller Dimension Dimensions in inches mm Rating A Bulletin With Option Figure No A Width B Height C Depth D Mtg Dim E Mtg Dim F Mtg Dim Non Combination Controller 1 16 406 24 610 10 254 22 5 572 14 5 368 150 6 1 16 406 24 610 10 254 22 5 572 14 5 368 5 43 BP 1 24 610 30 762 12 305 0 75 19 28 5 724 22 5 572
8. A 150 104 10 kA 400 10 kA 400 70 kA 200 147 10 kA 400 10 kA 400 70 kA 200 187 10 kA 600 10 kA 500 70 kA 300 234 10 kA 700 10 kA 700 70 kA 400 Delta Device Operational 348 18 kA 1000 18 kA 1000 70 kA 600 Short Circuit Current Rating A 435 18 kA 1200 18 kA 1200 70 kA 800 Protection 549 30 kA 1600 30 kA 1600 69 kA 1000 625 30 kA 1600 30 kA 1600 69 kA 1200 831 42 kA 1600 30 kA 1600 69 kA 1600 850 42 kA 1600 42 kA 2000 74 kA 1600 900 42 kA 1600 42 kA 2000 74 kA 1600 1200 85 kA 3000 85 kA 3200 85 kA 3000 1600 85 kA 3000 85 kA 3200 85 kA 3000 SCPD Performance 690V Type 1 SCCR List E Max Standard Available Fault Ma aie m North c ee Es a 6 9 gRB 73xxx400 108 70 kA A070URD33xxx500 GLG RD3S oo500 135 70 kA AO70URD33xxx500 d GURDSOGOUU 6 9 gRB 73xxx630 201 70 kA A070URD33xxx700 GG RD3 box 700 251 70 kA AO70URD33xxx700 ORDI 6 9 gRB 73xxx800 om 317 70 kA A070URD33xxx900 E URD 361 70 kA AO70URD33xxx900 priate A070D33xxx1250 9 URD 73xxx1250 700 COKA A100URD73xxx1250 6 6URD33xxx1250 625 70 kA A070URD33 xxx1400 6 6URD33xxx1400 780 70 kA A070URD33 xxx1400 6 6URD33xxx1400 Two fuses in parallel Two fuses in parallel 970 85 kA AO7OURD33xxx1250 6 6URD33xxx1250 Two fuses in parallel Two fuses in parallel Top SRM AO7OURD33xxx1250 6 6URD33xxx1250 Consult local codes for proper sizing of short circuit protection Non time delay fuses K5 5 480V 8 7 831 A devices Class L 625 1250V 850 1600 A devices High capacity faul
9. Allen Bradley distributor Dimensions are in millimeters inches Dimensions are not intended for manufacturing purposes Figure 3 Floor Mount o Figure 2 Wall Mount LIFTING ANGLE Figure 4 Floor Mount Rockwell Automation Publication 150 TDOO6A EN P e 11 Approximate Dimensions Bulletin 150 SMC Flex Specifications Controller Dimension Dimensions in inches mm Rating A Bulletin With Option Figure No A Width B Height C Depth D Mtg Dim E Mtg Dim F Mtg Dim SMC Flex Combination Controller 16 406 24 610 10 254 22 5 572 14 5 368 5 425 152H 152B 153H 153B 1 0 75 19 BPNB NI 6_ 24 610 30 762 12 305 28 5 724 22 5 572 6 406 4 610 10 254 22 5 572 14 5 368 43 152H 152B 153H 153B BP 6_ il 4 610 30 762 12 305 0 75 19 28 5 724 22 5 572 NI NB 30 762 38 965 14 356 36 5 927 28 5 724 153H 153B 6 406 4 610 10 254 22 5 572 14 5 368 152H 153H 153B 6 i 4 610
10. C 15 41096 200 415V Rated Operation Voltage 600V 200 600V AC 15 41096 200 500V 690V 230 600V AC 15 41096 230 690V Y 71596 1096 480V 500V Rated Insulation Voltage 600V N A 500V 690V 690V 480V Rated Impulse Voltage 600V N A 6000V 690V 480V Dielectric Withstand 600V 2200V AC 2500V 690V Power Circuit 480V 1400V 1400V Repetitive Peak Inverse 600V 1600V 1600V Voltage Rating 690V 1800V 1800V Operating Frequency All 50 60 Hz Utilization Category 5 480A MG 1 AC 53B 3 0 50 1750 625 1250A MG 1 AC 53B 3 0 50 3550 5 85A IP20 BH Against Electrical 708 480 A N A IP2X with terminal covers t 625 1250A IPOO open device A 480V amp 600V RC Snubber Network DV DT Protection 690V None 480V amp 600V Metal Oxide Varistors 220 Joules Transient Protection 690V None Rated Operational Voltage 5 480 A 100 240V AC or 24V AC DC 625 1250 A 110 120V AC and 230 240V AC Rated Insulation Voltage All N A 240V Rated Impulse Voltage All N A 3000V Dielectric Withstand All 1600V AC 2000V Control Circuit Operating Frequency All 50 60 Hz Input onstate voltage minimum 85V AC 19 2V DC 20 4V AC Input onstate current 20 mA Q120V AC 40 mA Q 240V AC 7 6 mA Q 24V AC DC Input offstate voltage maximum 50V AC 10V DC 12V AC Input offstate current input offstate 10 mA AC lt 3 mA DC voltage 690V power is only available with 100 240V control IP20 when largest wire size is used Rating is possible with sm
11. Technical Data AB Allen Bradley wy SMC Flex Specifications Bulletin Number 150 Topic Page Product Overview 2 Standards Compliance and Certifications 2 Features 3 Catalog Number Explanation 4 General Specifications 6 Approximate Dimensions 11 Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description Provides general guidelines for installing a Rockwell Automation industrial system Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative LISTEN TAE Rockwell SOLVE Allen Bradley Rockwell Software Automation Product Overview Bulletin 150 SMC Flex Specifications Ld ou SMC Flex 200 690V Features 1 1250A Soft Start S Kickstart Current Limit Dual Ramp Start Full Voltage Soft Stop Pump Control Preset Slow Speed Linear Acceleration Deceleration SMB Smart Motor Braking Accu Stop Slow Speed with Braking Integrated Bypas
12. Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and LISTEN THINK SOLVE are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 150 TD006A EN P August 2014 Copyright 2014 Rockwell Automation Inc All rights reserved Printed in the U S A
13. aking options or when used with inside and Isolation Contactor Code Description the delta connections 200 208V AC 3 phase 50 and 60 Hz 230V AC 3 phase 50 and 60 Hz 400 460V AC 3 phase 50 and 60 Hz Controller Ratings 500 575V AC 3 phase 50 and 60 Hz Code Description 5 A 3 Hp 460V AC 25 A 15 Hp 460V AC 43 A 30 Hp 460V AC 60 A 40 Hp 460V AC 85 A 60 Hp 460V AC Standard 108 A 75 Hp 460V AC Pump Control 135 A 100 Hp 460V AC Braking Control 201 A 150 Hp 460V AC 251 A 200 Hp 460V AC 317 A 250 Hp 460V AC 361 A 300 Hp 460V AC Cat Hp Cat Hp Cat Hp Cat Hp Cat Hp 480 A 400 Hp 460V AC No Rating No Rating No Rating No Rating No Rating 625 A 500 Hp 460V AC 780 A 600 Hp 460V AC Specifications Specifications Power Wiring Bulletin 150 SMC Flex Specifications Functional Design Specifications Standard squirrel cage induction motor or a Wye Delta six lead motor Installation Control Wiring 2 and 3 wire control for a wide variety of applications Keypad Front keypad and backlit LCD display Setup Software Parameter values can be downloaded to the SMC Flex Controller with DriveTools programming software and the Cat No 20 COMM DPI communication module Communications One DPI provided for connection to optional huma
14. aller size wire by using an insulated ferrule or lug which reduces the largest size wire to the size used in the application t IP2X when largest wire size is used with Cat No 150 TC terminal covers When other wire sizes are used Cat No 150 TC terminal covers provide dead front protection only Rockwell Automation Publication 150 TD006A EN P 7 Specifications Bulletin 150 SMC Flex Specifications Electrical Ratings SCPD Performance 200 600V Type 1A SCCR List Max Standard Max Standard Max Standard Max Circuit Max High Max Fuse A Available Fault Fuse A t Available Fault Breaker A Fault 8 5 5 kA 20 5 kA 20 70 kA 10 25 5 kA 100 5 kA 100 70 kA 50 43 10 kA 150 10 kA 150 70 kA 90 60 10 kA 225 10 kA 225 70 kA 125 85 10 kA 300 10 kA 300 70 kA 175 108 10 kA 400 10 kA 300 70 kA 200 135 10 kA 500 10 kA 400 70 kA 225 Line Device Operational 201 18 kA 600 18 kA 600 70 kA 350 Current Rating A 251 18 kA 700 18 kA 700 70 kA 400 317 30 kA 800 30 kA 800 69 kA 500 361 30 kA 1000 30 kA 1000 69 kA 600 480 42 kA 1200 42 kA 1200 69 kA 800 625 42 kA 1600 42 kA 1600 74 kA 1600 780 42 kA 1600 42 kA 2000 74 kA 1600 970 85 kA 2500 85 kA 2500 85 kA 2500 1250 85 kA 3000 85 kA 3200 85 kA 3000 8 7 5 kA 35 5 kA 35 70 kA 17 5 43 5 kA 150 5 kA 150 70 kA 90 74 10 kA 300 10 kA 300 70 k
15. ammed delay time Overvoltage Protection If a rise in the incoming line voltage is detected the SMC Flex controller s overvoltage protection will halt motor operation The overvoltage trip level is adjustable as a percentage of the programmed line voltage from 0 19996 To eliminate nuisance trips a programmable overvoltage trip delay time of 0 99 seconds can also be programmed The line voltage must remain above the overvoltage trip level during the programmed delay time Voltage Unbalance Protection Voltage unbalance is detected by monitoring the 3 phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases The controller will halt motor operation when the calculated voltage unbalance reaches the user programmed trip level The voltage unbalance trip level is programmable from 0 25 unbalance Features Excessive Starts Per Hour The SMC Flex controller allows the user to program the allowed number of starts per hour up to 99 This helps eliminate motor Stress caused by repeated starting during a short time period Metering Power monitoring parameters include 3 phase current Power Factor 3 phase voltage Motor thermal capacity usage Power in kW or MW Elapsed time Power usage in KWH or MWH Note The motor thermal capacity usage allows the user to monitor the amount of overload thermal capacity usage before the SMC Flex controller s built in electronic overload tr
16. c Motor Overload Protection The SMC Flex controller incorporates as standard electronic motor overload protection This overload protection is accomplished electronically with an Pt algorithm When coordinated with the proper short circuit protection overload protection is intended to protect the motor motor controller and power wiring against overheating caused by excessive overcurrent The SMC Flex controller meets applicable requirements as a motor overload protective device The controller s overload protection is programmable providing the user with flexibility The overload trip class consists of either OFF 10 15 20 or 30 protection The trip current is programmed by entering the motor full load current rating service factor and Selecting the trip class Thermal memory is included to accurately model motor operating temperature Ambient temperature insensitivity is inherent in the electronic design of the overload Stall Protection and Jam Detection Motors can experience locked rotor currents and develop high torque levels in the event of a stall or a jam These conditions can result in winding insulation breakdown or mechanical damage to the connected load The SMC Flex controller provides both stall protection and jam detection for enhanced motor and system protection Stall protection allows the user to program a maximum stall protection delay time from 0 10 seconds The stall protection delay time is in addition to the p
17. fault conditions An external core balance current transformer is required for this function See SMC Flex User Manual for additional information Tach Input A motor tachometer is required for the Linear Speed Start mode Please see the Specifications section on page 22 for tachometer characteristics PTC Input A motor PTC input can be monitored by the SMC Flex In the event of a fault the SMC Flex will shut down and indicate a motor PTC fault Catalog Number Explanation Open and Non Combination 150 F135 F B D B Bulletin 150 SMC Flex Specifications Bulletin Number Solid State Controller Enclosed Solid State Controller with Isolation Contactor Controller Ratings Code Description 5 A 3 Hp 460V AC 25 A 15 Hp 460V AC 43 A 30 Hp 460V AC 60 A 40 Hp 460V AC 85 A 60 Hp 460V AC 108 A 75 Hp 460V AC 135 A 100 Hp 460V AC 201 A 150 Hp 460V AC 251 A 200 Hp 460V AC 317 A 250 Hp 460V AC 361 A 300 Hp 460V AC 480 A 400 Hp 460V AC 625 A 500 Hp 460V AC 780 A 600 Hp 460V AC 970 A 800 Hp 460V AC 1250 A 1000 Hp 460V AC Enclosure Type Code Description NEMA Type 4 12 IP65 Non Combination Only NEMA Type 12 IP54 Open Input Line Voltage Open Type Code Description B 200 460V AC 3 phase 50 and 60 Hz e Control Voltage Description 100 240V AC 5 480 A units 24V AC DC 5 480 A units O
18. in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback
19. ips Built in DPI Communication Capabilities A serial interface port is provided as standard which allows connection to a Bulletin 20 Human Interface Module and a variety of Bulletin 20 COMM Communication Modules This includes Allen Bradley Remote I O DeviceNet ControlNet Ethernet ProfiBUS Interbus and RS485 DF1 LCD Display The SMC Flex controller s three line 16 character backlit LCD display provides parameter identification using clear informative text Controller set up can be performed quickly and easily without the use of a reference manual Parameters are arranged in an organized four level menu structure for ease of programming and fast access to parameters Keypad Programming Programming of parameters is accomplished through a five button keypad on the front of the SMC Flex controller The five buttons include up and down arrows an Enter button a Select button and an Escape button The user needs only to enter the correct sequence of keystrokes for programming the SMC Flex controller Auxiliary Contacts Four fully programmable hard contacts are furnished as standard with the SMC Flex controller Aux 1 Aux 2 Aux 3 Aux 4 e N O N C Normal Up to Speed External Bypass Fault Alarm Network Network I O The SMC Flex can have up to two inputs and four outputs controlled via a communication network The output contacts use the auxiliary contacts Ground Fault Input The SMC Flex can monitor for ground
20. n interface and communication modules Starting and Stopping Modes Standard Features Soft Start Current Limit Start Dual Ramp Full Voltage Linear Speed Acceleration Preset Slow Speed Soft Stop Protection and Diagnostics Power loss line fault voltage unbalance excessive starts hour phase reversal undervoltage overvoltage controller temp stall jam open gate overload underload communication fault Metering Amps volts kW kWH MW MWH elapsed time power factor motor thermal capacity usage Alarm Contact Overload underload undervoltage overvoltage unbalance jam stall and ground fault Status Indication Stopped starting stopping at speed alarm and fault Auxiliary Contacts Four fully programmable contacts as normal up to speed fault alarm network N O N C or external bypass N O only Pump Control Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period Starting time is adjustable from 0 30 s Stopping time is adjustable from 0 120 s SMB Smart Motor Braking Provides motor braking without additional equipment for applications that require the motor to stop quickly Braking current is adjustable from 0 400 of the motor s full load current rating Optional Features Braking Control Accu Stop Provides controlled position stopping During stopping braking torque is applied to the motor until it reaches
21. pen Only 110 120V AC 625 1250 A units 230 240V AC 625 1250 A units Description Standard Pump Control 200 575V AC 3 phase 50 and 60 Hz 230 690V AC 3 phase 50 and 60 Hz Open Only 108 A and above 200 208V AC 3 phase 50 and 60 Hz 230V AC 3 phase 50 and 60 Hz 400 460V AC 3 phase 50 and 60 Hz 500 575V AC 3 phase 50 and 60 Hz Rockwell Automation Publication 150 TDOO6A EN P Braking Control g Options Non Combination only see page 19 for a full listing Code Description Line Mounted Protective Module enclosed only 8L Load Mounted Protective Module sn enclosed only Line and Load Mounted Protective BE Modules enclosed only Load side MOVs are not available with Pump and Braking options or on delta connected motors MOVs can be field installed for open type units Bulletin 150 SMC Flex Specifications Catalog Number Explanation Combination 152H F480 F BD B 59 8B a b C d e f g Solid State Controller with Fusible Line Mounted Protective Module Disconnect J NEMA Type 12 IP54 Load Mounted Protective Module Solid State Controller with Fusible Line and Load Mounted Protective Disconnect and Isolation Contactor Modules Solid State Controller with Circuit Breaker Load side MOVs are not available with Pump Solid State Controller with Circuit Breaker Line Voltage 120V AC Control Voltage and Br
22. preset slow speed 796 or 1596 of rated speed and holds the motor at this speed until a stop command is given Braking torque is then applied until the motor reaches zero speed Braking current is programmable from 0 450 of full load current Slow Speed with Braking Wiring Diagram Line Controller po t L1A T12 3 Phase t L28 T2 4 Input Power L35 T36 Ed SMC Flex Controller Protection X MA ok I L2 Fan Stop k olo Option Input 1 gels Start Option Input 42 k olg O0 0 oe 11 12 13 14 15 16 17 18 19 20 21 22 SMC Flex Control Terminals Aux 1 23 24 25 26 27 28 29 30 31 32 33 34 ee td PTC TACH Ground Aux 2 Aux 3 Aux 4 Input Input Fault Customer supplied Used on applications that require slow speed in the forward direction for positioning or alignment and also require braking control to stop 6 Rockwell Automation Publication 150 TDOO6A EN P Bulletin 150 SMC Flex Specifications Specifications Electrical Ratings Device Rating UL CSA NEMA IEC 480V 200 480V A
23. rogrammed start time and begins only after the start time has timed out If the controller senses that the motor is stalled it will shut down after the delay period has expired Jam detection allows the user to determine the motor jam detection level as a percentage of the motor s full load current rating To prevent nuisance tripping a jam detection delay time from 0 0 99 0 seconds can be programmed This allows the user to select the time delay required before the SMC Flex controller will trip on a motor jam condition The motor current must remain above the jam detection level during the delay time Jam detection is active only after the motor has reached full speed Underload Protection Utilizing the underload protection of the SMC Flex controller motor operation can be halted if a drop in current is sensed The SMC Flex controller provides an adjustable underload trip setting from 0 99 of the programmed motor full load current rating with an adjustable trip delay time of 0 99 seconds Undervoltage Protection The SMC Flex controller s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected The undervoltage trip level is adjustable as a percentage of the programmed line voltage from 0 9996 To eliminate nuisance trips a programmable undervoltage trip delay time of 0 99 seconds can also be programmed The line voltage must remain below the undervoltage trip level during the progr
24. s 1 Type of Contacts programmable N O N C Type of Current AC Rated Operational Current 3 A Q 120V AC 1 5 A 240V AC Conventional Thermal Current AC DC 5A Make Break VA 3600 360 Utilization Category AC 15 DC PTC Input Ratings Response Resistance 3400 Q 150 Q Reset Resistance 1600 2 100 Q Short Circuit Trip Resistance 250 109 Max Voltage at PTC Terminals Rptc 4 KQ lt 7 5V Max Voltage at PTC Terminals Rptc open 30V Max No of Sensors 6 Max Cold Resistance of PTC Sensor Chain 1500 Q Response Time 800 ms Tach Input A Heatsink fans can be powered by either 110 120V AC or 220 240V AC Environmental 0 5V DC 4 5V DC 100 Speed Operating Temperature Range 5 50 C 23 4122 F open 5 40 C 23 104 F enclosed Storage and Transportation Temperature Range 20 475 C 4 167 F Altitude 2000 m 6560 ft Humidity 5 95 non condensing Pollution Degree 2 Rockwell Automation Publication 150 TDOO6A EN P 9 Specifications Bulletin 150 SMC Flex Specifications Mechanical Operational All 1 0 G Peak 0 15 mm 0 006 in displacement Resistance to Vibration 5 480A 2 5 G Peak 0 38 mm 0 015 in displacement Non Operational 625 1250A 1 0 G Peak 0 15 mm 0 006 in displacement 5 85A 156G Operational
25. s Contactor Integrated Motor Overload Protection DPI Communication Metering Motor Winding Heater Function Diagnostic Faults and Alarms Parameter Configuration Programming Human Interface Module HIM Configuration Software Drives Explorer and Drives Executive Network Communications Inside Delta Connection oO o oo omuu ioojoioojlooojioo ooojJoo Standards Compliance CE Marked per Low Voltage Directive 73 23 EEC 93 68 EEC CSA Certified File No LR 1234 UL Listed File No E96956 S Standard Feature O Optional Feature t Option using a Bulletin 1410 motor winding heater Standards Compliance UL 508 CSA C22 2 No 14 EN IEC 60947 1 EN IEC 60947 4 2 Modes of Operation The SMC Flex controller provides the following modes of operation as standard Soft Start Selectable Kickstart Current Limit Start Dual Ramp Start Full Voltage Start Linear Speed Acceleration Preset Slow Speed Soft Stop Certifications cULus Listed Open Type File No E96956 Guides NMFT NMFT7 CSA Certified File No LR 1234 CE Marked CCC Certified Optional Modes of Operation Pump Control Start and Stop Braking Control SMB Smart Motor Braking Slow Speed with Braking Accu Stop Note For detailed information about the different modes of operation see page 4 Bulletin 150 SMC Flex Specifications Description of Features Electroni
26. t rating when used with time delay class CC J or L fuses Type 1 performance protection indicates that under a short circuit condition the fused or circuit breaker protected starter shall cause no danger to persons or installation but may not be suitable for further service without repair or replacement A For short circuit current rating SCCR for enclosed panel with external bypass or isolation contactor see the Industrial Controls catalog website www ab com catalogs Rockwell Automation Publication 150 TDOO6A EN P Bulletin 150 SMC Flex Specifications Electrical Ratings Specifications 120 240V AC Transformer 75 VA 24V AC Transformer 130 VA Inrush Current 5A Inrush Time 250 ms 1 480A Transient Watts 60 W Canirol Module 24V DC Transient Time 500 ms Power Steady State Watts 24 W Requirements Minimum Allen Bradle Power S bphy Y 1606 XLP50E 625 1250 A 751 VA recommended 800 VA 5 135 A 20 VA Heatsink Faris S17 480 A GO VA 625 1250 A 150 VA 5 70 25 70 43 81 60 97 85 129 108 91 135 104 Steady State Heat 201 180 Dissipation with Control Controller Rating A 251 198 and Fan Power Watts 317 225 361 245 480 290 625 446 780 590 970 812 1250 1222 Auxiliary Contacts 19 20 Aux 1 29 30 Aux 2 31 32 Aux 3 33 34 Aux 4 Type of Control Circuit Electromagnetic relay Number of Contact
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