Touch-Screen HMI Terminal for Use with motrona Controllers
Contents
1. 1 if the HMI requires no password to start its operation its operation BT 00_e doc Feb 09 Page 11 19 2 PWs6600 Operation 2 1 Self Test Once the HMI is turned on it will automatically execute a self test to check its hardware The result of a self test is displayed on the LCD See below for items to check in a self test Human Machine Interface ROM BIOS Version 1 6 C 2005 Hitech Beijer Electronics If any of tests does not pass the self test it will be noted with Failed next to the test item Additionally the message Error Press screen to continue will be displayed at the bottom of the screen If the power to the HMI or the PC was interrupted while downloading Firmware checksum or Application checksum will not pass the self test indicated by Failed in the self test results after power is restored If this happens the user can simply follow the download procedure to re download the application or data After downloading again all items should pass the self test BT 00_e doc Feb 09 Page 12 19 2 2 system Menu set the dip switch SW7 ON After the self test the system menu of the HMI is displayed on the screen Wait command Link port COM1 The functions of the commands are briefly explained below System Men Function The HMI is connected F2 Contg sets up the internal time clock and communication parameters in the HMI All the settings has to be made2. for the HMI to work properly Use and gt to move to desired field and to set the value of the field F3 Copy Copies application data to another HMI Calibrates the touch screen adjusts LCD contrast and clears RAM data Runs the application 2 3 Keypad The eight keys on the HMI include one menu key and seven functional keys F1 F5 Press the menu key to slide out the innovative slide out menu For further details on the slide out menu please see the ADP User s Manual Taos ll a Functional Keys F1 F5 When a key is pressed the HMI will make a beep sound to signal that a command Is pressed The default setting is a 200 ms beep and can be configured BT 00_e doc Feb 09 Page 13 19 2 4 Bench and Function Tests set the dip switches SW3 and SW4 OFF to be able to run the bench and function tests for the HMI Turn on the HMI and the following screen will be displayed Bench Test Function Test The bench test performs an overall hardware test and the function test lets the user select which item to be tested Note The bench test will clear the application data of the HMI 2 5 Setting Communication Parameters There are two ways to configure working parameters to set parameters in the HMI or in ADP To set parameters in the HMI select F2 Confg in the system menu Note Remember to set the dip switch SW5 ON if parameters are set in the HMI To set parameters in ADP select
3. i l LEE D D LC HUH H UUHMM MM UA HA GI sec o dh BEEN 9o0000000000 VO T et Ge ee ESS ET Rey Z Connects Network DC Power Outlet COM1 RS232 RS485 COM2 RS232 RS422 RS485 BT 00_e doc Feb 09 Page 8 19 1 10 Product Specifications PWS PWS PWS PWS PWS PWS 6600C N 6600C P 6600C S 6600S P 6600S P 6600S S item AP AP AP AP AP AP 1600C N 1600C P 1600C S 1600S N 1600S P 1600S S degrees Celsius degrees Celsius Keypad pressure and 350 50 gf operating force lifetime is over 1 million activations lifetime 24 V DC 15 less than 20W 4 Mb 512 K byte 32 bits RISC Battery backed 512 K byte memory YES rechargeable lithium battery Data Recipe 512 Kbyte f SIZ Kbyte 9 pin female connector RS232 and RS485 25 pin female connector RS232 RS422 and RS485 Multi functional 26 pin connector to 26 pin connector to port printer or 64 external Wi printer or 64 external E keys keys Emen De ff es e e seal IP65 NEMA 4 Operating 0 50 degrees Celsius temperature Storage 10 60 degrees Celsius temperature 20 90 non condensing Vibration 0 5 mm displacement 10 55 Hz 2 hours per X Y Z axis directions endurance shock endurance 10 G 11 ms three times in each direction of X Y Z axes CISPR 22 Class A BT 00_e doc Feb 09 Page 9 19 PWS PWS PWS PWS PWS PWS 6600C N 6600C P 6600C S 6600S P 6600S P 6600S S
4. AP AP AP AP AP AP 1600C N 1600C P 1600C S 1600S N 1600S P 1600S S Electrostatic IEC61000 4 2 discharge Item RF Susceptibility IEC61000 4 3 High Frequency IEC61000 4 4 e A S Cut out dimensions Weight 0 81 kg Natural cooling Note When using the HMI for the first time remember to reset Real Time Clock RTC 1 11 Communication Ports COM 1 is a 9 pin female connector used to connect a controller and the HMI via RS232 or RS485 COM 2 is a 25 pin female connector used to connect a controller and the HMI via RS232 RS422 or RS485 Please make sure that the connection is in accordance with the setting of the dip switches For example RS485 with SW9 and SW10 0N For illustration on the connection between the HMI and a controller please consult the information on the controller COM1 Function 1 RS485 COM2 Function 9 Optional 5V 100mA ouput N A 2 RS232 RXD E e RS485 8 RS232 CTS RS422 TX RS485 3 RS232 TXD RS232 RXD 7 RS232 RTS RS422 RX 4 N A RS232 RTS RS422 RX 6 RS485 RS232 CTS 5 Signal ground N A N A N A Signal ground COM3 Function Sonal 5V 100mA output d RS422 RS485 TX N A N A 9 N A 2 RS422 CTS N A 8 RS422 RTS RS422 RIS 3 RS422 CTS RS422 RTS M RS422 RTS RS422 CTS B 4 RS422 RX 6 RS422 RS485 TX Rees 5 Signal ground BT 00_e doc Feb 09 Page 10 19 1 12 Dip Switches Dip Switches Function controller communications The default user level is set to
5. Application Workstation Setup Then select the Connection tab to set communication parameters Note Remember to set the dip switch SW5 OFF if parameters are set in ADP 2 6 Downloading an Application Connect the RS232 port on the PC to the COM1 port on the HMI using a WPCP8 42 cable The connection can also be made according to the illustration below PWS COM1 PC COM RS232 PWS COM2 PC COM RS232 9 pin male 9 pin female 25 pin male 9 pin female BT 00_e doc Feb 09 Page 14 19 Warning To avoid an electronic shock be sure to switch off the power before connecting the download cable to the HMI Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the HMI is ready to download the application start ADP and open the application file to be downloaded Make sure that the communication parameters are correctly configured Also remember to compile the file before downloading It The file has to be compiled every time a change has been made in the file before downloading It Then select Application Download Firmware and then Application in ADP if it is a first time to download the application to the HMI otherwise select Application Download Application The following appears on the screen while the HMI is downloading Programming application Link port COM1 2 Uploading an Application An application can also be uploaded from the HMI to the PC Thus a use
6. Note When using the HMI for the first time reset the real time clock RTC 2 8 Uploading Downloading a Recipe Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the HMI is ready to upload download a recipe Uploading a Recipe Select File Upload Recipes in ADP and the Save As dialog box will appear on the screen Enter the name of a recipe file RCP to save Click Save While the HMI is uploading the recipe Uploading recipes is displayed on the screen Downloading a Recipe Open an application file with the recipe to be downloaded in ADP Select File Download Recipes to display the Open dialog Enter the name of the recipe file RCP and click Open While the HMI is downloading the recipe Downloading recipes is displayed on the screen Uploading recipes Downloading recipes Link port COM1 Link port COM1 After the download is finished select F5 Run to run the application Remember to define the length and the number of recipes in the application Also remember to upload the format of recipes from the HMI before starting to edit a new set of recipe data In the PC For further information about creating editing recipes please see the corresponding chapter in the ADP User s Manual BT 00_e doc Feb 09 Page 16 19 2 9 Copying an Application To copy an application from one HMI to another select F3 Copy from the s
7. g is done properly from the power connector at the rear side of the HMI When power Is connected make sure that the wire Is grounded o Usea cable of at least 2 mm4 AWG 14 to ground the HMI Ground resistance must be less than 100 Ohms class3 Note that the ground cable must not be connected to the same ground point as the power circuit BT 00_e doc Feb 09 Page 6 19 1 7 Power Supply and Wiring The HMI must use a power supply with 24 V DC and the power consumption is 20W Warning To avoid an electric shock be sure to switch off the power before connecting the communication download cable to the HMI Steps to wire 1 Unplug the power connector and unscrew the screws 2 Strip about 1 cm of insulation Insert the wire all the way into the power connector and then turn the screws tight 3 Plug in the connector to the power outlet of the HMI Note Power connector is already plugged in the power outlet of the HMI when the package Is first opened 1 8 External and Cut out Dimensions 7 303 0 02 a 185 840 Cut out dimension 5 346 0 02 135 8 0 5 BT700_e doc Feb 09 Page 7 19 1 9 Description of Parts Power lamp Communication lamps x2 Network lamp Connect CF Card Reserved Battery cover eee a Zara PPPE wg e tT Kid Kl wg A mie md KE SC KL AL AL UH HAL dCZUKOC H LEE it at ett ot a o O Li Connects Printer Keyboard Dip Switches 1 10 d
8. ing the optimal performance of your machines ADP is used to design applications of the HMI it is reliable user friendly and compatible with many models The latest released ADP Version 6 1 and above can be used to design applications for the HMI 1 2 Safety Precautions Both the installer the owner and the operator of this HMI must read and understand this installation manual 1 3 General o Only qualified personnel may install or operate the HMI o The HMI must be installed according to the installation instructions o The HMI is designed for stationary installation on a plane surface where the following conditions are fulfilled e no high explosive risks e no strong magnetic fields e no direct sunlight e no large sudden temperature changes o Never allow fluids metal filings or wiring debris to enter any openings in the HMI This may cause fire or electrical shock o The HMI fulfills the requirements of article 4 of EMC directive 89 336 EEC o Storing the HMI where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become Isotopic o he LCD display liquid contains a powerful irritant In case of skin contact wash immediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and get medical attention The supplier is not responsible for modified altered or reconstructed equipment Use only parts and accessories manufact
9. lay the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value BT 00_e doc Feb 09 Page 1 19 How to configure an Action Button is described in the ADP User s Manual After registering passwords and user levels set the dip switch SW6 ON i e password required Restart the HMI and after the self test the user will be prompted to enter a password in order to run the HMI The HMI will determine the user level from the entered password For instance If the level of the password entered by the user is 2 then the HMI will set the user level to 2 User level 1 has the highest privilege and User level 9 has the lowest Note Only users of User Level 1 has the right of access to the password table PWS6600 Operation Scenario 2 Re entering a password The object Action Button in ADP also allows the designer to create a button which asks the user to re enter a password For example by pressing the PSW button the password keypad will be displayed to prompt the user to enter a password After entering the password the HMI will update the user level according to the most recent password which has been entered Therefore this button can be applied to raise or drop one s privileges while the HMI is in operation Password Keypad CLR ie le Leite alee ESC How to configure an Acti
10. motrona GmbH Zwischen den Wegen 32 78239 Rielasingen Germany m ol r on a Tel 49 0 7731 9332 0 Fax 49 0 7731 9332 30 info motrona com motion www motrona com B T700 Touch Screen HMI Terminal for Use with motrona Controllers KSE L fie ar Subsidence Oe ee el re amp ei Diam 4 D t m 2 e 300 Ii SS CARLEE geg Operating Instructions Page 1 19 BI700_e doc Feb 09 dn Safety Instructions This manual is an essential part of the unit and contains important hints about function correct handling and commissioning Non observance can result in damage to the unit or the machine or even in injury to persons using the equipment The unit must only be installed connected and activated by a qualified electrician It is a must to observe all general and also all country specific and application specific safety standards When this unit is used with applications where failure or maloperation could cause damage to a machine or hazard to the operating staff it is indispensable to meet effective precautions in order to avoid such consequences Regarding installation wiring environmental conditions screening of cables and earthing you must follow the general standards of industrial automation industry Errors and omissions excepted This product is manufactured by SC HITECH Electronics Electronics Corp A a Beijer Electronics Group c
11. ompany Electronics Group company and in this context intended for use as a proved and recommended accessory part with motrona motion control products BT700_e doc Feb 09 Page 2 19 Table of Contents l PWS0600 CU al 4 tls eet EE 4 ta SNOW Ee Tei 4 Lo NGO ME all EE 4 eck Package GONTEM ett 6 1 5 Mounting Procedure EE 6 0s Groundin ess EE 6 t7 Powersupph ana WINO eesse a 7 1 8 External and Cut out DiIMensSionS eeeieeeirireriririreriririrrerrnen 7 SC END KE Eengel or Pars EE 8 1 10 Product Specificatons g 1 11 EENHEETEN 10 EE E te Een 11 2 PWS6600 Operation uuu cece ccc cesseeceeeesessesseseeseesevesseseesenseneeeen 12 CH DEE 12 22e SEEME NEE 13 o O ae A E E E 13 2 4 Bench and Function BEEN 14 2 5 Setting Communication Parameters eeeeeieeeeeeeeeieieirrerererseririrrrrererererern 14 2 6 Downloading an Applaton 14 2 1 Uploading an Application ita tasnciteietciraencoua einen neato rane 15 2 8 Uploading Downloading a HRecng 16 29 EREM 17 210 Setna FES W e E 17 3 Screen Editor for EE 19 BT700_e doc Feb 09 Page 3 19 1 PWS6600 Installation 1 1 Introduction PWS6600 is a Human Machine Interface HMI with a 5 7 TFT Liquid Crystal Display and is water and dust resistant according to IP65 NEMA4 The HMI is CE marked and meets your need to be highly transient resistant while in operation Also its compact design makes connections with other machinery more flexible thus achiev
12. on Button is described in the ADP User s Manual Scenario 3 Password protecting a button in the HMI The ADP can create a button which is protected by a password for execution For example a Goto Screen button can be designed with a high level of security which means that a password with a high level of privilege is required in order to open the other screen As the button is selected and the current user has a lower privilege than has been set for the button the HMI will prompt the user for a password The user will need a password with at least the level of privilege that has been set for the button This function can restrict users to access to certain parts of the application BT 00_e doc Feb 09 Page 18 19 scenario 4 Requiring a password to copy or upload application When selecting F3 Copy in the system menu or File Upload Application in ADP the HMI will prompt for a password The user will need to enter the correct password to copy an application from one HMI to another Note that setting this password Is different from the passwords set in scenarios 1 3 To set this password select Application Workstation Setup in ADP Under the Password tab the project designer is able to set the password 3 Screen Editor for PWS The software ADP6 is available from the following websites e htto www hitechsite com s http www hitechsite com tw BT 00_e doc Feb 09 Page 19 19
13. r can save an application as a V6F file in ADP for future use Warning To avoid an electric shock be sure to switch off the power before connecting the communication cable to the HMI Make sure that the HMI and the PC are connected according to section Downloading an Application Set the dip switch SW7 ON After the self test the system menu will be displayed on the screen and the HMI is ready to upload the application Also make sure that communication parameters are correctly configured Select File Upload Application in ADP and the Save As dialog box will appear on the screen Enter the name of a firmware file AF6 to save Click Save Then the HMI will prompt for a password enter the password set in ADP from Application Workstation Setup Once the correct password is entered the HMI starts to upload the application to the PC For information about setting a password please see section Setting a Password BT 00_e doc Feb 09 Page 15 19 While the HMI is uploading the following Is displayed Uploading firmware Link port COM1 After uploading select File Reconstruct Source in ADP to display the Open dialog Open the uploaded application file C64 or AAG The application screen will be displayed on the PC monitor Finally select File Save As to save the application as a V6F file Thus a source file can serve the purposes of maintenance and modification
14. th and mild detergent o Replacing the battery incorrectly may result in explosion Only use batteries recommended by the supplier Dismantling and Scrapping o The HMI or parts thereof shall be recycled according to local regulations o The following components contain substances that might be hazardous to health o andthe environment lithium battery electrolytic capacitor and display Note Indicated loss of life severe personal injury or substantial property damage will result if proper precautions are not taken BT 00_e doc Feb 09 Page 5 19 1 4 Package Contents 1 x Power Connector wired to the power supply i _ 1x Cable geg EN only for PWS6600C P N PWS6600S P N 1 5 Mounting Procedure 1 Cut out the control front panel to match the dimensions mm specified under the External and Cut out dimensions chapter 2 Mount the HMI into the cut out Insert the fixtures to the holes on the unit and fasten the screws into the front panel Do not tighten the screws with too much or uneven force or it may cause deformation of the HMI Step 3 Q torque 0 3 Nm _ Display 3 The HMI must be installed within an angle of 0 to 135 as shown above 1 6 Grounding Make sure that the HMI works properly To prevent it from radiating radio frequency noise the HMI must be connected to earth ground o Without grounding the HMI may be severely affected by excess noise Make sure that the groundin
15. ured according to specifications of the supplier Peripheral equipment must be appropriate for the application and location The figures in this manual serves an illustrative purpose Because of the many variables associated with any particular installation the supplier cannot assume responsibility for actual use based on the figures OF Oe O Et ER E BT 00_e doc Feb 09 Page 4 19 o The supplier neither guarantees that the HMI is suitable for your particular application nor assumes responsibility for your product design installation or operation Power Source o The HMI is equipped with a 24 V DC input Supply power other than 24 V DC 15 will severely damage the HMI Thus check the power supply supporting the DC power regularly o o avoid electric shock be sure the power cable is unplugged from the power outlet when connecting the cable to the HMI Installation o Communication cables must be separated from the power cables for operational circuits Use shielded cables or it may cause unpredictable problems During Use o Emergency stop and other safety functions may not be controlled from the HMI o Donot use force or sharp objects when touching the Keys display etc Service and Maintenance o Only qualified personnel should carry out repairs o Before carrying out any cleaning or maintenance operations disconnect the equipment from the electrical supply o Clean the display and surrounding front cover with a soft clo
16. ystem menu Set the dip switch SW7 ON and connect the two HMls with a download cable After the self test the system menu will be displayed on the screen select F3 Copy in the system menu from the HMI with the application to be copied The HMI will prompt for a password enter the password set in ADP from Application Workstation Setup Once the correct password is entered the HMI will start to copy the application between the two HMIs The following appears on the screens during the copying Copying firmware Programming Firmware Link port COM1 Link port COM1 Note If it is the first time to copy please remember to run the application 2 10 Setting a Password scenario 1 Requiring a password to start the HMI If the dip switch SW6 ON the user needs to enter a password to start the HMI For this purpose the designer can use the object Action Button in ADP to create a button which displays the password table on the HMI display A user with the right to access the table can register passwords and user levels in the table In the illustration below the TBL button is an action button used to display the password table When the button is selected the password table is displayed on the screen for a user with the right to access the table Touch the password to highlight an area for entering a value In the illustration above the 1BL button is an action button used to disp
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