SIMADYN D Digital Control System Interface module CS51
Contents
1. Address driver Data driver Control signals Reset logic Quartz Dual port RAM nar ill 1k 16 Arbitration DPR controller oscillator 20 MHz Address bus Data bus Processor Control bus uPD 70325 V25plus LED display Chip select decoder Watch dog RAM EPROM Quartz 128 kbyte 128 kbyte oscillator 24 MHz Interface controller SPC Diagnostic plug gt Interface Interface Interface paca RS485 RS485 PSEXT X8 X9 X5 X6 X7 15 way Sub D 2 way 9 way SubD 9 way Sub D 9 way Sub D External power supply Figure 9 Block diagram 20 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Interface pin assignments Printed circuit board X5 X6 X7 Component side 233 4 X8 X9 173 17 Socket connector 9 BOO9FS C1D1S DIN Serial interface RS485 way 41652 Plug connector 9 way BOO9MS C1D1S DIN Serial interface RS485 41652 Socket connector 9 BOO9FS C1D1S DIN Serial interface RS485 way 41652 Socket connector 15 BO15FS C1D1S DIN Serial interface way 41652 RS232 TTY x Plug connector 2 way MSTBA 2 5 2 G 5 08 24 V external Ph nix Figure 10 Dimension drawing and table showing connectors used X5 X6 X7 X8 9 Siemens AG Dk Nr 247142 Edition 05 95 212. SIMADYN D Hardware User Manual Interface pin assignments N N e I D N vry oun ld JSA gug Im zan nud m ofa Emp BG Bei ASO 221 Oar o MAN Y uw T uz me OME H San AH ZHA IO gt me r p D0 in z vna Em DO 33 mm e mu AD A lt N m uy HZ m N ZC a 90 Zz jae SO el m R 4 D m Zz Di pe g D EI de 4 Di lA 4 Y El i H UI 0 a JONE i f d Een DE Ke D i ics ar ee d Se h loo ro 0 o E cs e S ry Biot op du rs E a ep a O 6 a Elle H w K geg EI 21 DER p p rm RO iy a LD e i exe hi RI A 3 i i MIL UI epee ap eRe 257 c 1E19 n Dk O Zoe 7 O KS E 28 89 3 s Py D i E ee dl s Bai es Mi a8 ial ELN H ke D gt d i Ih gt JE D se E p 5 zu CO CH if Sia IR KS We a Eh H 10 Sc o d ai Li Y De JC Kafen Su Zz i ui CR E n a S a 2 a Hn 3 Figure 11 Location diagram 22 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual ECB instructions 11 ECB instructions Components which can be destroyed by electrostatic discharge ECB Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronic board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contac
3. below 9 pole sub D connector SM5 Bus cable from preceding bus node Jumper 1 Jumper 2 Pin 1 RxD TxD Bus cable to 2 next bus Pin 6 RxD TxD node Figure 2 Pin out for connecting two wire cable to plug X5 8 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Installing the bus system Two wire jumpers must be soldered in the plug Jumper 1 Pin 6 Pin 9 Jumper 2 Pin 1 Pin 5 5 1 1 Bus termination for USS protocol on CS51 If the CS51 module is the first or last node on the bus line a bus termination must be fitted in plug S5 or S6 as shown below e SE 1 RS 485 T 2 P5 EXT 150 0 7 M5 EXT 9 RS 485 T 390 0 Figure 3 Bus termination for USS protocol Siemens AG Dk Nr 247142 Edition 05 95 9 SIMADYN D Hardware User Manual Installing the bus system 5 2 SINEC L2 DP SINEC L2 FMS Connection is made either via the SINEC L2 RS485 bus terminal or the SINEC L2 bus connection plug to the 9 pole Sub D connector X7 When using the RS485 bus terminal the capacitance of the drop cable must be taken into account in relation to the Baud rate Both the bus terminal and the bus connection plug have terminating resistors that can be connected Notes on SINEC L2 and the components necessary to install a bus system can be found in the SIMATIC S5 catalogue Nachtrag April 1992 zum Katalog ST52 1 or the equipment manual SIMAT
4. use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid a DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relev
5. Bd TTY RS232 3964R 9 6 kBd TTY RS232 As this protocol uses the BT777 bus terminal only the TTY interface is supported 4 2 2 1 TTY 20mA There are two non isolated current sources for the TTY interface The transmitter and the receiver are isolated The maximum cable length is 100m at 19 2 kBd A 4 core round screened cable should be used e g LICYC 4 0 5 from Metrofunk 4 2 2 2 RS232 V 24 The RS 232 interface is not isolated To drive the RS 232 interface two wire jumpers must be soldered in place in the plug housing Jumper 1 Pin 2 Pin 15 Jumper 2 Pin 9 Pin 11 The maximum cable length is 15m at 19 2 kBd A 4 core round screened cable should be used e g LICYC 4 0 5 from Metrofunk Siemens AG Dk Nr 247142 Edition 05 95 7 SIMADYN D Hardware User Manual Installing the bus system 5 Installing the bus system 5 1 USS protocol Two wire cable The bus is installed using a two wire cable as illustrated below Bus termination 1 Master e g CP524 2 CS51 CS61 X5 SM5 X6 2 CS51 CS61 X5 SM5 X6 2 Slave X5 e g 6ORA24 Bus termination 1 Figure 1 Installation of two wire bus 1 A bus termination must be present on the first and last node in the bus line The connection of the two wire cable to plug X5 of the CS51 module is carried out as shown in the diagram
6. IC S5 Dezentrales Peripheriesystem ET200 order number 6SE5998 3ET11 The CS51 is a slave interface on SINEC L2 DP and SINEC L2 FMS CS51 CS61 SINEC L2 bus cable X7 SINEC L2 bus connection plug CSS1 CS61 SINEC L2 bus cable X7 t ToS l o Drop cable SINEC L2 RS 4851 bus terminal Figure 4 Connection to SINEC L2 bus via SINEC L2 bus connection plug and RS 485 bus terminal 10 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual 5 3 DUST6 bus The cable to the CS41 or the previous node on the bus is connected to the 9 pole Sub D connector X5 The cable to the next node on the bus is connected to X6 The previous node on the bus may be either a CS51 module situated in a compact unit a CS61 module in a SIMOVERT A4 P3 or a CS41 master module in the SIMADYN D rack The next node may also be a CS51 module in a compact unit or a CS61 module in a SIMOVERT A4 P3 An SM7 bus terminator must be fitted to connector X6 of the last node on the bus The cables connecting the CS41 and CS51 or the CS51 to another CS51 or a CS61 must be made up to the correct length The pin out and the type of cable for installing the DUST6 bus can be found in the publication Kommunikationsmodul CS41 Anschlu von DUST6 und ET100U Projektierungshilfe Communications modules CS41 connection of DUST6 and ET100U Planning guidelines or
7. KEEN 8 5 1 1 Bus termination for USS protocol ON Ch 9 5 2 SINEG L2 DP SINEC LZ EMS deed l deet dE 10 DUST DU ee 11 54 SINEG A accio a on drid llo dara 12 5 5 Simple protocol viaa DUS mirate 12 6 Installationiguidalnes e a o da dede eo bd a a 13 T EDS A a 14 8 Additionalicompone UE 15 9 Technicalidata EEEE E E ee aed E E E E 16 10 Interface pin ASSIM ii a ter ed ee 17 10 1 Pin outs of the RS 485 interfaces X5 pe 17 10 2 Pin outs of the RS 485 interface X eonnnncnnnn nn cn nana crac rr 17 10 3 Pin outs of the RS 232 TTY interface A8 17 10 4 Parallel interface X2 to the PT1 PT10 or the basic unt 18 110 5 Block AAN ed do ks betas 19 10 6 Dimensional drawing and table showing Connechors coooooccccnnoccccccnoonncnnon connnnnnnnnnnnnns 19 107 eene E ele EE 19 TAY ELE petite eher ee ini 23 Siemens AG Dk Nr 247142 Edition 05 95 SIMADYN D Hardware User Manual Warning information Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall n
8. SIMADYN D User Manual Digital Control System Interface module CS51 Edition 05 95 DK Nr 247142 User Manual Interface module CS51 Interface module CS51 10 93 Interface module CS51 03 94 Interface module CS51 10 94 Interface module CS51 05 95 Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents WarningintormatioN tarta tdo idad ida 1 A O 3 Bel e le DEE 3 JAMON ale dl do ds 4 3 1 Mechanical Aspects id died 4 32 Een le e ue NEE 4 3 3 FUNCUON Of the DECHE ita caida ida 5 A INEM ACCS lo do eect ie 6 41 Parallel deeg eebe Eed ac E 6 DN Urne 6 4 2 1 A5485 551 interface ysin nasien a aaan ae edocs hedede es 6 4 2 2 TTY 20mA RS 232 V 24 SST2 Interface 7 ADAG TTY 2OMA EE 7 422 2 RS232 V 24 EE 7 5 Installing Uer Beete Mit dd dida 8 Bel USS Protocol
9. ant Operating Instructions are strictly observed 2 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Ordering data 1 Ordering data CS51 6DD1660 0AH1 Communications module CS51 2 Description The CS51 module is used to connect a SIMOVERT P 6SE12 or SIMOREG K 6RA24 to a higher level automation control or monitoring system The interface uses one of the following protocols USS protocol SINEC L2 DP SINEC L2 FMS Simple point to point SINEC L1 3964R data transmission procedure without RK512 or pre header Simple via a bus DUST6 Any of these protocols can be selected This is described in the publication Datenaustausch zwischen SIMOREG K SIMOVERT P Ger ten und Erweiterungsbaugruppen Ger tereaktion Data transfer between SIMOREG K SIMOVERT P units and expansion modules units response order number 6DD1902 0GE0 The module has three serial interfaces plus a parallel interface for connecting a 6SE12 6RA24 basic module or PT1 PT10 technology board The exchange of data between the CS51 and the basic module technology board takes place via a Dual Port RAM Incoming and outgoing telegrams are processed by a NEC uPD70325 V25plus processor The firmware is held in EPROM Siemens AG Dk Nr 247142 Edition 05 95 3 SIMADYN D Hardware User Manual Module design 3 Module design 3 1 Mechanical aspects The interface module is 160 x 233 4 mm in size and occupies the first slot in the
10. der number E31930 T8005 X A1 One each of parts kits SM1 1 and SM5 are required for the connection cable between CS41 and CS51 and one each of parts kits SM5 and SM5 1 for the connection cable between CS51 and CS51 or CS61 As an alternative to the SM7 bus connection plug two 1200 terminating resistors can be soldered directly in the plug housing of plug X5 on the last node One resistor is soldered between pins 1 and 9 the other between pins 5 and 6 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Installing the bus system CS41 ER X6 or X7 or X8 SM1 1 6 CS51 CS61 X5 SM5 SM5 1 X6 6 CS51 CS61 X5 SM5 SM5 1 X6 Figure 6 DUST6 bus configuration 6 CS51 CS61 X5 SM5 SM7 X6 Figure 6 DUST6 bus configuration 120 Q 120 Q Figure 7 Connection of bus terminating resistors Edition 05 95 11 Installing the bus system 5 4 SINEC L1 Modules are connected to the bus through the SINEC L1 bus terminal BT777 which fits into the 15 pole Sub D connector X8 To enjoy all the features of the bus terminal an external power supply is required P5EXT See the technical description of the BT777 bus terminal for more information To connect the SINEC L1 bus terminal BT777 both threaded pins on plug X8 must be r
11. eplaced by the interlocking pins supplied SINEC L2 bus cable CS51 CS61 Bus terminal BT777 X8 P5EXT Drop cable Figure 8 Connection to the SINEC L1 bus using the bus terminal 5 5 Simple protocol via a bus Four wire cable The bus has the same configuration and the same pin out on plugs X5 and X6 as for the DUST6 bus Two wire cable The configuration of the bus and the bus terminations with a two wire cable as well as the pin outs on plug X5 are the same as for the USS protocol 12 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Installation guidelines 6 Installation guidelines The following installation guidelines must be observed to ensure trouble free operation of the serial bus A potential equalisation conductor min 16 mm must be laid between the individual nodes This conductor must be connected to all the earth bars The screen of the bus cable must be well earthed as close as possible to the connector The SIMADYN D installation guidelines and the EMC guidelines must also be observed Siemens AG Dk Nr 247142 Edition 05 95 13 SIMADYN D Hardware User Manual LEDs 7 LEDs The LEDs D3 D4 D5 and D13 show whether data traffic is present on the serial send and receive conductors of the RS485 and 20mA V 24 interfaces GJ flickering glowing RS485 interface sending X7 flickering glowing RS485 int
12. erface receiving flickering glowing RS232 TTY interface sending flickering glowing RS232 TTY interface receiving LEDs D8 D12 act as check indicators for the operating status of the processor and the specified protocols ee Transmission error in USS protocol on SST2 on USS running error free on SST2 off flickering Transmission error in DUST6 or USS applies to X5 and X6 protocol on RS485 on SST1 DUSTE6 or USS protocol RS485 running error free on SST1 Transmission error in SINEC L2 protocol on SINEC L2 protocol running error free AL A EH flashing Processor running LED D7 has no function off flickering Transmission error in SINEL L1 protocol applies to X8 on SINEC L1 protocol running error free 14 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Additional components 8 Additional components The following additional components are required when configuring the bus for DUST6 USS and simple protocol on the RS 485 interface see Catalogue DA99 October 1990 supplement Description MLFB Parts kit SM1 1 6DD1680 0AB1 Parts kit SM5 6DD1280 0AFO Parts kit SM5 1 6DD1680 0AF1 Bus terminator SM7 DUST 6 6DD1680 0AHO The following additional components are required for a SINEC L2 bus Description MLFB Bus terminal RS485 1 5 m cable 6GK1500 0AA0O Bus terminal RS485 3 m cable 6GK1500 0AB00 SINEC L2 bus connector e g 6ES5762 1AA12 Refer to the catalogues SINEC Industrial Co
13. mmunications Networks Catalog IK 10 1993 and ET200 and ET100U Distributed I O Systems Catalog ST54 2 for other components for the SINEC L2 bus The following additional components are required for a SINEC L1 bus Description MLFB Bus terminal BT777 0 1 m cable 6ES5777 0BB00 Bus terminal BT777 1 2 m cable 6ES5777 1BC00 Siemens AG Dk Nr 247142 Edition 05 95 15 SIMADYN D Hardware User Manual Technical data 9 Technical data Insulation group Ambient temperature Storage temperature Humidity rating Altitude rating Mechanical duty Enclosure systems Dimensions Module width Weight Power consumption A according to VDE 0110 13 Group 2 at 24 V 15 V 5 V 0 to 55 C with self ventilation 40 to 70 C F according to DIN 40040 S according to DIN 40040 Installed in static units that may vibrate MKT swing out rack 160 233 4 mm 1 slot in MKT rack 0 4 kg P5 0 5A P15 50 mA P24 external 100 mA Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Interface pin assignments 10 Interface pin assignments 10 1 Pin outs of the RS 485 interfaces X5 X6 X5 9 pole Sub D female connector X6 9 pole Sub D male connector 6 RS4858R Cd Receive signals i 8 MSEXT fExtemalground OOOO 9 RS 8B5T ____ Send signals 10 2 Pin outs of the RS 485 interface X7 X7 9 pole Sub D female connector G e lgl EE 8 P5EXT ETE 7 D E 8 PRETR Receive and send sig
14. nal RAS SS Readytosead 2222 10 3 Pin outs of the RS 232 TTY interface X8 X8 15 pole Sub D female connector ES TTY 20mA RS 232 V 24 A A e O RTTY Current loop Receive Jumper to pin 15 ASE AE 4 fe LED Receive signal RS 232 6 TTTY Current loop Send Le TTTY Current loop Send A A _ 9 RTTY Current loop Receives ______ Jumpertopinii____ EE DEE EH EEN 20mA2 Current source 2 EA M Earth Siemens AG Dk Nr 247142 Edition 05 95 17 SIMADYN D Hardware User Manual Interface pin assignments 10 4 Parallel interface X2 to the PT1 PT10 or the basic unit X2 64 pole ribbon cable to PT1 PT10 or basic unit control module 15 17 19 21 23 25 27 EC ME A E gt EE E A EXE INT o ooo EEE A EE 59 PSO 18 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Interface pin assignments 10 5 Block diagram Figure 9 Block diagram 10 6 Dimensional drawing and table showing connectors Figure 10 Dimensional drawing and table showing connectors used 10 7 Location diagram Figure 11 Location diagram Siemens AG Dk Nr 247142 Edition 05 95 19 SIMADYN D Hardware User Manual Interface pin assignments 64 way ribbon cable to PT1 or DPM
15. ot become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to severe bodily injury and material damage can result Only appropriately qualified personnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk Nr 247142 Edition 05 95 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and
16. rack where it is screwed into place The modules are connected together using ribbon cables as described below Basic module lt gt PT1 PT10 lt gt CS51 Basic module lt gt CS51 no technology board A separate 24V power supply is required if a full CS51 configuration is being used 3 2 HW configuration The module comprises the following hardware components NEC uPD70325 V25plus processor 128 kbyte EPROM with firmware 128 kbyte RAM 2 kbyte Dual Port RAM Watchdog monitor for Dual Port RAM 3 serial interfaces RS485 TTY RS 232 1 parallel interface 4 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Module design 3 3 Function of the processor The uPD70325 V25plus processor is responsible for processing the data that passes between the compact unit basic unit and expansion modules and the higher level system Data can be received at any time After it has been processed it is written to the Dual Port RAM Data is only sent in response to a request from the higher level system Technology board PT1 PT10 Basic or control module Communication board CS51 O O O O D12 2 Ribbon cable 64 pol DI D9 pio ps KREP X2 D13 p3 Subrack O D7 D5 pa O O O X5 X Ke X7 xe x9 Oe EE Figure 1 Subrack layout Siemens AG Dk Nr 247142 Edition 05 95 5 SIMADYN D Hardware User Manual Interfaces 4 Interfaces 4 1 Parallel interface The parallel bu
17. s is connected to interface X1 of the technology board PT1 PT10 by the 64 pole ribbon cable in slot X2 If a technology board is not present the bus is connected to interface X100 of the 6SE12 control module or interface X100 in the case of the 6RA24 In addition to carrying the data address and control buses this interface also provides a power supply of 5V 15V and 15V 4 2 Serial interfaces The module has three serial interfaces 2 RS485 RS232 V 24 TTY 20mA 4 2 1 RS485 SST1 interface There are two separate RS485 interfaces Connectors X5 and X6 are used to connect the DUST6 bus for the connection to the SINEC L2 bus X7 is used These interfaces support the following protocols Protocol Transmission rate 300Bd 38 4 kBd X5 X6 The RS485 interfaces are isolated with an external 24 V power supply provided on X9 Please note Only one protocol may be used at a time 6 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual Interfaces 4 2 2 TTY 20mA RS 232 V 24 SST2 interface The TTY 20mA and RS 232 V 24 interfaces are situated in the 15 pole Sub D connector X8 Please note Only one interface may be used at a time either RS 232 V 24 or TTY 20mA Only one protocol may be used at a time These interfaces support the following protocols Protocol Transmission rate Physical interface 300 Bd 38 4 kBd TTY RS232 SINEC L1 9 6 kBd 1 2 kBd 19 2 k
18. t Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ECB protective measures are clearly shown in the following diagram a Conductive floor surface d ECB overall b ECB table e ECB chain c ECB shoes f Cubicle ground connection Siemens AG Dk Nr 247142 Edition 05 95 23 SIMADYN D Hardware User Manual ECB instructions 24 Edition 05 95 Siemens AG Dk Nr 247142 SIMADYN D Hardware User Manual ECB instructions Drives and Standard Products Motors and Drives Systems Group Postfach 3269 D 91050 Erlangen System Based Technology Siemens AG Dk Nr 247142 Edition 05 95 25 SIMADYN D Hardware User Manual
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