PenGUIn™ PG6_Graphic Color LCD Operator Interface
Contents
1. Oe OC p PGM Port CTS Pin 1 L gt lRs232 P Comm U I Comm Tx RTS Pin 6 RS422 485 Comms Port The PG6 has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 Wire Connections RS485 2 Wire Connections E A m TxB ISOS j 7 TXB lt TXRX 5 inl 1 TxA Meine ip TxA v TxEN OC 5 TxEN OC pw b 6 GND RxB RxA GND DH485 Communications The PG6 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications The RS232 ports can be used for either master or slave protocols with any PG6 configuration WARNING The standard DH485 is not campatible with Allen Bradley equipment A cable is available from Eurotherm PG6 RJ12 Name PC DB9 Name 4 COMM 1 DCD RJ45 PG6 Name RJ45 A B Name 5 Tx 2 Rx 1 TxB 1 A 2 Rx 3 Tx 2 TxA 2 B N C 4 DTR 3 8 RxA 24V 3 COM 5 GND 4 7 RxB COMM N C 6 DSR 5 TxEN 5 TxEN 1 CTS 7 RTS 6 COMM 4 SHIELD 6 RTS 8 CTS 4 7 TxB COMM N C 9 RI 3 8 TxA 24V Eurotherm Part No HA030928 Issue 1 March 11 PG6 Specification Sheet Software Uni2. 91 22 67579800 E info eurotherm in invensys com IRELAND Dublin T 353 1 4691800 E info eurotherm ie invensys com ITALY Como T 39 031 975111 E info eurotherm it invensys com KOREA Seoul T 82 2 2090 0900 E info eurotherm kr invensys com NETHERLANDS Alphen a d Rijn T 31 172 411752 E info eurotherm nl invensys com POLAND Katowice T 48 32 78395000 E info eurotherm p invensys com SPAIN Madrid T 34 91 6616001 E info eurotherm es invensys com SWEDEN Malmo T 46 40 384500 E info eurotherm se invensys com SWITZERLAND Wollerau T 41 44 7871040 E info eurotherm ch invensys com UNITED KINGDOM Worthing T 44 1903 268500 E info eurotherm uk invensys com U S A Ashburn VA T 1 703 724 7300 E info eurotherm us invensys com ED63 Copyright Eurotherm Limited 2011 Invensys Eurotherm the Eurotherm logo Chessell EurothermSuite Mini8 Eycon Eyris EPower nanodac and Wonderware are trademarks of Invensys plc its subsidiaries and affiliates CompactFlash is a registered trademark of CompactFlash Association All other brands may be trademarks of their respective owners All rights are strictly reserved No part of this document may be reproduced modified or transmitted in any form by any means nor may it be stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates without the prior written permission of Eurot
3. Updates to GUlcon for new features and drivers are posted on the website as they become available By configuring the PG using the latest version of GUlcon you are assured that your unit has the most up to date feature set GUlcon software can configure the PG through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with GUlcon The RS232 PGM port uses a programming cable made by Eurotherm to connect to the DB COM port of your computer If you choose to make your own cable use the PG6 Port Pin Out Diagram for wiring information The CompactFlash card can be used to program a PG by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target PG6 and powered Refer to the GUlcon literature for more information on the proper names and locations of the files USB Data Transfers from the CompactFlash Card POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is automatically installed with GUlcon Connect the PG6 to your PC with a USB cable and follow Mounting the Com
4. material falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 0 010 0 25 mm 8 25 209 6 j 10X 188 4 8 7 63 193 8 Z i E 2 75 69 9 5 88 6 50 149 4 165 1 1 1 All tolerances WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA i ALL NON INCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 Connecting to Earth Ground Each PG has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground terminal protective earth The chassis ground is not connected to the signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit Other equipment connected to this unit may require isolation between signal common and earth ground To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common
5. prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 A AN CAUTION Risk Of Danger CAUTION Risk of electric shock Read complete instructions prior to installation and operation of the unit WARNING EXPLOSION HAZARD SUBSTITUTION OF www eurotherm com AUSTRALIA Melbourne T 61 0 8562 9800 E info eurotherm au invensys com AUSTRIA Vienna T 43 1 7987601 E info eurotherm at invensys com BELGIUM amp LUXEMBOURG Moha T 32 85 274080 E info eurotherm be invensys com BRAZIL Campinas SP T 5519 3707 5333 E info eurotherm br invensys com CHINA T 86 21 61451188 E info eurotherm cn invensys com Beijing Office T 86 10 5909 5700 E info eurotherm cn invensys com FRANCE Lyon T 33 478 664500 E info eurotherm fr invensys com GERMANY Limburg T 49 6431 2980 E info eurotherm de invensys com INDIA Mumbai T
6. section Installing and Powering the PG6 10 Base T 100 Base TX RJ45 jack is wired as an NIC Network Interface Card Isolation from Ethernet network to PG6 operator interface 1500V rms Ethernet Port Dimensions in inches mm Environmental Conditions Operating Temperature Range Storage Temperature Range Operating amp Storage Humidity 0 to 50 C 20 to 70 C 80 maximum relative humidity non condensing from 0 to 50 C Operational 5 to 8Hz 0 8 p p 8 to 500Hz in X Y Z direction duration 1 hour 3g Operational 40g 9 msec in 3 directions Up to 2000 meters Vibration to IEC 68 2 6 Shock to IEC 68 2 27 Altitude Certifications and Compliances Safety For safety summary see page 6 UL Listed File E340808 UL61010 1 ANSI ISA 12 12 01 2007 CAN CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 and File E340808 UL61010 1 CAN CSA 22 2 No 61010 1 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Indoor Enclosure rating Face only UL50 IECEE CB Scheme Test Report E340808 A1 CB 3 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 Electrical Compatibility Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrical discharge E
7. N 61000 4 2 Criterion A V contact discharge V air discharge riterionA OV m riterionA V power V signal riterionA V L L 2kV L amp N E power 61000 4 6 Criterion A 3kV rms OSR Electromagnetic RF fields EN 61000 4 3 X Fast transients burst EN 61000 4 4 NO Surge EN 61000 4 5 ai RF conducted interference E Note Criterion A Normal operation within specified limits Connections Compression cage clamp terminal block Wire gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm Construction Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category Il Pollution Degree 2 Mounting Requirements Panel thickness 0 25 6 3mm max For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17mm is recommended Mounting Stud Torque 17 inch pounds 1 92N m max Physical Weight 3 0lbs 1 36Kg P 8 83 224 3 7 42 188 5 gt o o 3 g 7 08 5 67 179 8 gt 144 0e Eurotherm Part No HA030928 Issue 1 March 11 PG6 Specification Sheet Installing and Powering the PG6 Mounting Instructions This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent such
8. TED WARNING EXPLOSION HAZARD DO NOT DISCONNECT AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the PG time keeping is less than one minute per month drift The battery of a PG6 unit does not affect the unit s memory all configurations and data is stored in non volatile memory components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation CAUTION The circuit board contains static sensitive To change the battery of a PG6 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using GUlcon or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your loc
9. al waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the PG6 is a lithium type CR2025 Eurotherm Part No HA030928 Issue 1 March 11 PG6 Specification Sheet Optional Features and Accessories CompactFlash Socket CompactFlash socket is a Type II socket that can accept either Type or Il cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the PG6 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs CompactFlash Insert Face Up Information stored on a CompactFlash card by a PG can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format Ordering Information PG6 Operator Interface for indoor applications PG6 SE10A textured finish with embossed keys PGX N 1 GB CompactFlash Card PGX NO1 2 GB CompactFlash Card PGX NO2 PGX RS 232 485 Optional Communication Card PGX RS CANopen Optional Communication Card PGX CAN DeviceNet Optional Communication Card PGX DNET Profibus DP Optional Com
10. and earth ground must be used Also plugging in a USB cable may connect the signal common and earth ground 1 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to the signal common Installing an Option Card EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS f WARNING EXPLOSION HAZARD DO NOT DISCONNECT Each option card comes with a cable for communications and three screws for attaching the option card to the PG s rear cover To install the option card remove all power and I O communications cables from the unit Use the three screws provided to mount the option card to the rear cover of the PG as shown in Figure 1 Connect the cable from the option card to CN11 on the main board of the PG as shown in Figure 2 Be sure both ends of the cable are firmly seated into their appropriate connector housing Carefully replace the rear cover by reversing the instructions for removing the rear cover Power Supply Requirements The PG requires a 24V dc power supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through GUlcon In any case it is very imp
11. herm Limited Eurotherm Limited pursues a policy of continuous development and product improvement The specifications in this document may therefore be changed without notice The information in this document is given in good faith but is intended for guidance only Eurotherm Limited will accept no responsibility for any losses arising from errors in this document Invensys Ss Operations Management Eurotherm Part No HA030928 Issue 1 March 11 PG6 Specification Sheet
12. increase memory capacity 5 7 inch TFT active matrix 256 color QVGA 320 x 240 pixel LCD W LED backlight 5 button keypad for on screen menus In addition to accessing and controlling external resources the PG6 allows a user to easily view and enter information Users can enter data through the touchscreen and or front panel 5 button keypad Contents of Package PG6 Operator Interface Panel gasket Template for panel cutout e Three front panelled indicators Hardware fittings for mounting unit into panel e Power unit from 24V dc 20 supply Resistive analog touchscreen Terminal block for connecting power For use in hazardous U locations Class 1 Divisions 2 C s L US LISTED Groups A B C and D 43NH PROCESS CONTROL EQUIPMENT imagine communication without limitation Specification Power Requirements Must use NEC Class 2 or Limited Power Source LPS rated power supply Power connection via removable three position terminal block Supply Voltage 24V dc 20 Typical Power1 8w Maximum Power2 10W Notes 1 Typical power with 24V dc RS232 485 communications Ethernet communications CompactFlash card installed and display at full brightness 2 Maximum power indicates the most power that can be drawn from the PG6 Refer to Power Supply Requirements under Installing and Powering the PG 3 The PG s circuit common is not connected to the enclosure of the unit See Connecti
13. invensys Eurotherm Graphic Color LCD Operator Interface Terminal with TFT QVGA Display and Touchscreen PenGUIn machine HMI S O J m m Configured using GUlcon software Up to 5 RS232 422 485 communication ports 2 RS232 and 1 RS422 485 on board 1 RS 232 and 1 RS422 485 on optional communications card 10 Base T 100 Base Ethernet port to network units and host web pages USB port to download the unit s configuration from a PC or for data transfers to a PC General Description The PG6 Operator Interface Terminal combines unique capabilities normally only expected from high end units but at a very affordable price It is built around a high performance core with integrated functionality This core allows the PG6 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The PG6 is able to communicate with many different types of hardware using high speed RS232 422 485 communication ports and Ethernet 10 Base T 100 Base TX communications In addition the PG features a USB port for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files Unit s configuration is stored in non volatile memory 8 MB flash CompactFlash socket to
14. munication Card PGX PBUS GSM GPRS Modem Option Card PGX GSM GUlcon 1 03 CBL RS 232 Programming Cable CBLO1500 USB Cable CBLO1900 Communications Cables CBLxxxxx Replacement Battery gt PGX BNL20000 Protective Films PG6 FILM Notes 1 Industrial grade two million write cycles 2 Antenna QANTO0000 is NOT included with the card Must be purchased separately if needed 3 Download for free from www eurotherm com 4 Contact your Eurotherm distributor or visit our website for complete selection 5 Battery type is lithium coin type CR2025 Optional Communications Card Eurotherm offers optional communication cards for fieldbus communications These communication cards will allow your PG6 to communicate with many of the popular fieldbus protocols Eurotherm is also offering a communications card for additional RS232 and RS422 485 communications Visit the Eurotherm website for information and availability of these cards Note For reliable operation of this and other Eurotherm products one of the following brands of CompactFlash card must be used e SimpleTech e SMART Modular SanDisk e Silicon Systems e Not all of the above manufacturers offer CompactFlash cards recognized to UL standards which may be required for your application Safety Summary All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to
15. ng to Earth Ground in the section Installing and Powering the PG6 4 Read Power Supply Requirements in the section Installing and Powering the PG6 for additional power supply information Battery Lithium coin cell Typical lifetime of 10 years Display Size 5 7 inch Type TFT LCD Colors 256 Pixels 320 x 240 Brightness 380 cd m2 Backlight 50 000 HR TYP Lifetime at room temperature Refer to Display in Software Unit Operation Keypad 5 key For on screen menus Screen Touchscreen Resistive analog Memory On board user memory 8Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type and Type Il CompactFlash cards Communications USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Vou 15V dc Vor 0 5V 25mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the
16. ortant that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with an NEC Class 2 or Limited Power Source LPS and SELV rating is to be used This type of power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred Eurotherm Part No HA030928 Issue 1 March 11 PG6 Specification Sheet Communicating with the PG6 Configuring a PG6 The PG6 is configured using GUlcon software GUlcon is available as a free download from the Eurotherm website
17. pactFlash instructions in the GUlcon 1 0 user manual Ethernet Communications Ethernet communications can be established at either 10 BASE T or 100 BASE TX The PG6 unit s RJ45 jack is wired as an NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses Link established Data being transferred 10 BASE T Communications 100 BASE TX Communications Yellow solid Yellow flashing Green Amber On the rear of each unit is a unique 12 digit MAC address and a block for marking the unit with an IP address RS232 Port The PG6 has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC PG6 Port Pin Outs Power Connector Common 1 o 24V 20 2 0 N C 3 E Comms Port CTS Pin 1 Rx Comm Comm m gt RS232 B Ethernet NIC x RTS Pin 6 Comms Port TxB Pin 1 TxA gt IRS485 RxA RxB TxEN Comm TxB TxA Pin 8 USB Type B D e E
18. t Operation GUlcon Software GUlcon software is available as a free download from the Eurotherm website www eurotherm com PenGUIn Display This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a LED backlight for lighting the display The backlight can be dimmed for low light conditions The LED backlight has a limited lifetime This is based upon the amount of time the display is turned on at full intensity To extend the lifetime of your backlight you can configure your unit in the GUlcon software to turn off the display when not in use Front Panel LEDs There are three front panel LEDs Shown below is the default status of the LEDs Red Top labelled PWR Flashing Unit is in the boot loader no valid configuration is loaded Steady Unit is powered and running an application Yellow Middle Off No CompactFlash card is present eady Valid CompactFlash card present ashing rapidly CompactFlash card being checked ickering Unit is writing to the CompactFlash either because it is storing data or because the PC connected via the USB port has locked the drive 2 Incorrectly formatted CompactFlash card present S F F Flashing slowly Green Bottom Flashing Steady A tag is in an alarm state Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped witho
19. ut a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the GUlcon User Manual Touchscreen This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands Keypad The PG6 keypad consists of five keys that can be used for on screen menus Troubleshooting your PG6 If for any reason you have trouble operating connecting or simply have questions concerning your new PG contact Eurotherm technical support For contact information refer to the back page of this Specification Sheet Battery and Time Keeping BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY EQUIPMENT UNLESS POWER HAS BEEN DISCONNEC
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