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INSTRUCTION MANUAL CONDUCTIVITY SENSOR
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1. Conductances Resistance Resistance uSiemen ohms ohms 1 0 cell 0 1 cell constant constant 1 1 000 000 100 000 10 100 000 10 000 100 10 000 1 000 1 000 1 000 100 10 000 100 10 100 000 10 1 1 000 000 1 0 1 www iccontrols com Table 2 Resistance values for simulation Cell Constant x10 microSiemenof solution at 25 Resistance Q ohms If the sensor tests OK e g no shorts above and the analyzer and wiring work OK with substitute resistors as in table 5 but the or over scale still occur when the analyzer and sensor are hooked up and placed in service then the conductivity is too high for the cell constant used Resolve by determining the actual conductivity and selecting a new conductivity sensor with the correct cell constant Elevated readings on low conductivity the analyzer reads high at the low end of the range In some cases the analyzer will give a low reading even with the conductivity sensor in air Large zero signals are indicative of a wiring problem Look first at shielding between leads and ensure the shield is connected to the analyzer shield terminal rather than electrical ground Other known causes are wrong cable or too long a cable for the application Where the elevated zero is small it is likely due to cable resistance capacitance and can be zeroed out using the Air Zero Calibration procedure The above symptoms cover most difficulties associated with co
2. purity industrial conductivity sensor with J box includes IC CONTROLS 455 temperature compensation 0 150 C 402 32 302 F 316 SS and Kel F construction for 400 PSIG at 100 C 212 F or 250 PSIG at 150 C 302 F and UL CSA weatherproof explosion proof terminal box Process connection screw in mount Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 0 01 10 01 sensor constant recommended for 0 0 1 0 and 0 10 Siemen on 0 100 0 02 10 02 sensor constant recommended for 0 0 2 0 and 0 20 Siemen on 0 200 0 1 0 1 sensor constant recommended for 0 100 Siemen OK on 0 10 8 0 1 000 0 2 0 2 sensor constant recommended for 0 200 Siemen OK on 0 20 amp 0 2 000 ADD 31 32 BASE UNIT INCLUDES for 455 TO CHANGE Changed to 10K T C for 452 amp old uniloc type Changed to 100 ohm Platinum T C many makes Sample Order 402 0 02 ADD 62 MATERIAL OPTION High temperature 316 SS and PEEK maximum 200 C 392 F required over 150 C 302 F ADD OPTIONS 70 x Extra copies of instruction manual x EA 71 x Long sensor cable maximum 100 ft 100 C 212 F max length times ft 72 Cond 400 J Box to analyzer cable x feet A9200000 length x ft 73 Stainless steel flow cell 1 8 FNPT recommended 10 Siemen P N A3100071 77 Basic replacement cell no J Box and terminals 78 Surface 400
3. Dual threaded design allows use as submersion screw in or flow sensor COND SENSOR Instructions CONTROLS Appendix H 405 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION Easy Clean Style Sewer Conductivity Sensor MODEL Sewer conductivity sensor includes IC CONTROLS 455 temperature compensator 0 75 C 32 167 F Sensor 405 has flat open slot construction for easy maintenance Construction for 20 PSIG at 60 C 140 F to 100 PSIG at 38 C 100 F Process connection 1 FNPT Screw in or submersion 10 lead length Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 0 2 0 2 sensor constant recommended for 0 200 Siemen OK on 0 20 8 0 2 000 0 5 0 5 sensor constant recommended for 0 500 Siemen OK on 0 50 8 0 5 000 1 0 1 0 sensor constant recommended for 0 1 000 OK on 0 100 8 0 10 000 2 0 2 0 sensor constant recommended for 0 2 000 OK on 0 200 8 0 20 000 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Changed to 10K T C for 452 amp old uniloc type 32 Changed to 100 ohm Platinum T C many makes ADD OPTIONS 7009 Extra copies of instruction manual EA 71 X Long sensor cable x ft maximum 100 ft 100 C 212 F max length times ft 72 Cond 400 J Box to analyzer cable x feet A9200000 length x ft 73 PVC flow cell 1 FNPT P N A3100146 78 Surface 400 J B
4. 500 mL bottle P N A1100162 92 10 000 Siemen standard 500 mL bottle P N A1100163 97 Conductivity calibration kit for cell constants 0 1 5 0 1 year supply P N A1400052 99 Special Sample Order 425 1 0 53 78 Hot water cell for 90 C 194 F and 90 PSIG RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum Low and high range for sensor constant selected of options 90 amp 91 or 91 amp 92 Normal Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 option 97 1 mixed 6 pack of conductivity standards and accessories one 500 mL 100 Siemen P N A1100161 two 500 mL 1 000 Siemen P N A1100162 one sensor cleaning brush P N A1100016 one 500 mL 10 000 Siemen P N A1100163 one instruction sheet P N V9703440 one 500mL bottle of demin water for rinsing P N A1100192 three 250 mL polyethylene beakers P N A7400020 one 10 mL syringe P N A7400031 Page 53 www iccontrols com COND SENSOR Instructions pH ORP CONTROLS TY CHLORINE Quality Water Analysis Equipment STANDARDS 29 Centennial Road Orangeville ON LOW IRI Phone 519 941 8161 Fax 519 941 8164 Toll Free North America 1 800 265 9161 e mail sales iccontrols com website www iccontrols com CONDUCTIVITY TWO SENSOR CONDUCTIVITY TWO WIRE ANALYZERS ANALYZERS TRANSMITTER pH ANALYZERS ORP pH ORP TWO WIRE ANALYZERS TRANSMITTERS ppm DO TWO WIRE TRANSMI
5. Alternately contact IC CONTROLS Customer Service Available Supplies A1100161 100 uS 6 6 pk A1100162 1 000 uS 6P 6 pk A1100192 Demin Water detector and flashes its reading until the temperature stabilizes A different steady reading indicates calibration is complete Keep centred p at least 1 inch e Verify your calibration by above bottom ist Rinse the sensor in demin water 2nd Check with 10 uSiemen LOWCONDUCTIVITY CALIBRATION End Standard at about 1096 of Page 18 www iccontrols com 6P 6 pack A1900333 Trace to NIST A7400022 Graduated Cylinder A7400031 10 mL Syringe A1100016 Brush Sensor Clean A1400051 Low Cond Cal Kit A1400052 Med Cond Cal Kit A1400053 Hi Cond Cal Kit A1400054 Clean amp Cond Kit 20 COND SENSOR Instructions IC CONTROLS 1000 10000 uS CALIBRATION 1000 amp 10000 uS CALIBRATION A1400052 CALIBRATION KIT Theory of Conductivity Calibration Conductivity measures the ability of a liquid to carry current Electrical flow in liquids differs from that in metal conductors in that electrons cannot free flow but must be carried by ions lons are formed when a solid such as salt NaCl etc dissolves to form two or more elemental components ions having opposite electrical charges Conductivity is non specific and all ions present in solution contribute to the current Periodic calibration of conductivity sensors in continuous use is recomme
6. Sensor in air the Conductivity Analyzer should come up reading 0 0 5 4 Runa zero calibration use wires to be field installed and allow 30 minutes warm up time for the electronics to stabilize 5 Run the Std span calibration place the Sensor in 1000 uSiemem standard The display should read approximately 1000 10 6 To check for general performance place the Sensor 100 uSiemem standard The display should read approximately 100 7 Sensor is now ready for field installation You may also wish to setup your analyzer at this time See its instructions Page 11 www iccontrols com COND SENSOR Instructions CALIBRATION KITS IC CONTROLS CALIBRATION KITS As part of IC CONTROLS ongoing commitment to assure our customers the best possible results from their conductivity systems we QC IC CONTROLS Standards to NIST Materials and then we put together calibration kits These kits conveniently package requirements for Conductivity calibrations in amounts for easy use along with the necessary utensils and accessories These items are provided in durable plastic This way you are assured reliable and accurate results and at the same time the technician s job is easier Calibration Kit Contents Part No Size 1400051 100 uSiemen 1100161 500 mL Low Conductivity Calibration Demin Water A1100192 x4 500 mL Cell Constants 0 01 to 0 2 Syringe A7400031 10 mL Polyethylene graduated cylinders A1100007
7. Siemen cm TC Temperature Compensator Temperature Compensation Correction for the influence of temperature on the sensing electrode The analyzer reads out concentration as if the process were at 25 C or 77 F regardless of actual solution temperature Page 27 www iccontrols com Glossary COND SENSOR Instructions PARTS LIST PARTS LIST IC CONTROLS Part Description Drawing 401 Condensate Conductivity Sensor J box amp Term 400 78XP 401 77 Basic no J box or term strip Cell Const A3100071 SS flow cell 1 8 NPT 70mL 401 402 403 402 Pure Water Conductivity Sensor J box amp Term 400 78XP 402 77 Basic no J box or term strip Cell Const A3100001 Fitting 3 4 NPT J Box mounting 3100002 SS Insertion Gland 3 4 NPT snsr mount 402 403 403 Ball Valve Conductivity Sensor J box amp Term 400 78XP 403 Basic no J box term strip or fittings Cell Const 7100001 ISS reducer 1 NPT to 3 4 NPT 1100011 Retainer Cable and Lanyard Set 403 1100013 O ring and ferrule for 403 gland fitting P N A3100002 100002 SS insertion gland fitting 3 4 NPT snsr mount 402 403 A3100004 SS Ball Valve 1 NPT 7100003 SS Nipple 1 NPT 404 Threaded General Purpose Conductivity Sensor 404 Replacement Sensor Cell Cons
8. Ultimately the user has superior control with a competitive advantage The analyzer stores the last calibration record Settings can be viewed functions tested calibration updated without opening the enclosure by use of the front panel keypad Available in an Explosion Proof barrel housing Useful even in sever plant environments it is always operated with the case sealed Settings are viewed functions tested calibration updated without opening the housing by use of an infrared remote keypad The infrared light passes through the front viewing window to operate the micro just like a TV The remote can individually address any one of a group of units mounted together These Analyzers Transmitters are 2 wire 24 VDC operated Installation costs are less because no 115 240 VAC is needed at the transmitter field location They require a separate 24 VDC supply and typically a 4 20 mA receiver Let IC CONTROLS provide you with REAL SOLUTIONS to your control needs buy IC CONTROLS Microprocessor Two Wire Transmitters Page 36 www iccontrols com IC CONTROLS The industrial microprocessor two wire Conductivity transmitter from IC CONTROLS the Model 453 gives you maximum flexibility reliability and ease of use The transmitter is easily applied and panel mounts in a standard 1 2 DIN size RFI EMI resistant case with options available for pipe or wall mount When needed a very rugged explosion proof case option 9 is also avail
9. deviation current output and program messages Precision 1 digit stability 2 digits per month 115 VAC line operated with Serial RS485 output Future compatible Intelligent Analyzer logs in memory calibration records alarms and current measurement trends or via RS485 two way communication in host real time log or sends its memory records on hosts request Dual 4 20 mA DC outputs fully program assignable span within 10 to 100 conductivity or 25 to 150 C 13 to 302 F Two relays fully assignable alarm on off control SPDT 10 Amp 115 VAC resistive fully programmable setpoint and deadband second relay may be used for intelligent problem alert Includes activatable security and one instruction manual Requires two conductivity sensors See Option 35 IC Net Intelligence Access program for multi analyzer to networked computers via two way communication PROCESS CONTROL OUTPUT OPTIONS FOR FULL PID CONTROL Single PID driving 4 20 mA output Single PID driving pump pulser output Single PID driving time proportional on off via relay 1 OPTIONS Integral audible sonic alarm wired to relay A Interact Output 1 4 20 mA follows Difference or Sum Ratio Rejection Deviation etc readout 2 pipe surface mounting kit P N A2500255 Panel mounting kit P N A2500201 supplied in a 1 2 Din metalic panel mount 144x144mm case 139x139 cutout Real Time Clock for correct time with the power off Advanced IC Net Intelligence Acces
10. traceable to NIST from the highest quality raw materials to help Solve this problem Size 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 500 mL 6 pack A1100161 6P A1100162 6P A1100163 6P A1100164 6P A1100165 6P A1100195 6P A1100196 6P A1100197 6P A1100198 6P A1100199 6P A1100200 6P A1100201 6P A1100202 6P A1100203 6P A1100204 6P A1100205 6P A1100206 6P A1100207 6P A1100208 6P A1100209 6P A1100192 6P A1100229 6P A1100230 6P A1100231 6P A1100232 6P Trace Certificate P N A1900333 records full calibration trail to NIST SRM and their lot numbers About Calibration QC d to NIST MATERIALS When you buy from IC CONTROLS our commitment to you includes the standards to properly clean and calibrate the equipment Our commitment to your does not stop when we ship the equipment it continues until you have calibrated the analyzer and are satisfied If you need assistance with calibration techniques our application development laboratory specialists are only a toll free phone call away Page 16 www iccontrols com COND SENSOR Instructions IC CONTROLS 0 100uS CALIBRATION A1400051 CALIBRATION KIT Theory of Conductivity Calibration Conductivity measures the ability of a liquid to carry current Electrical flow in liquids differs from that in
11. 400 J Box to analyzer P N A9200000 specify x ft ft Stainless Steel tag Special 453 MICROPROCESSOR CONDUCTIVITY Transmitter with pipe mounting kit APPLICATION TIPS Aotorange gains are cell constant x100 x1000 x10 000 x100 000 micro Siemens Select sensor cell constant to achieve desired span on x1000 for best results Due to limited drive power 4 mA the 453 may limit on the top conductivity range use the next higher probe constant or Model 455 which has much higher probe drive power available Two wire 24V DC instruments require a power supply To specify IC CONTROLS 2 wire power supply see option 5 Alarms can be added remotely using Model 585 Signal Conditioner Page 37 www iccontrols com COND SENSOR Instructions Appendix D 401 Spec Sheet Appendix D 401 Spec Sheet HOT CONDENSATE SENSOR Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors
12. Brush 1 x Sensor cleaning Instructions for A1400052 Mid range Conductivity Calibration Kit a Set up the calibration supplies where you plan to do the calibration Lay out the 3 beakers one for Span or High End Standard one for Low End Standard one for rinsing off the sensor between standards Set out the sensor cleaning brush syringe standards and rinse solutions b Remove the conductivity sensor from the process and examine it for deposits Use the sensor cleaning brush and rinse water to loosen and flush away any deposits within the cell measurement area In remote locations squirt with the syringe for flushing Detergent can be added to remove oil films and non tenacious deposits Hard scales and other tenacious deposits may require chemical cleaning see A1400054 Clean and Condition Soln Kit c Pour approximately 150mL of High End Conductivity Standard into a beaker so it is about half full Lower the conductivity cell into the center of the beaker keeping it suspended 1 inch or 2 5 cm above the bottom to avoid any effects on the cells outer current paths beaker Tip Ensure there are no air bubbles inside the cell they will cause low conductivity readings Remove by tapping or alternately raise lower the sensor to flush them out above bottom CONDUCTIVITY sensor IC CONTROLS d With the conductivity cell centered and no air bubbles in the cell monitor the reading to stabilize and then
13. F max length times ft 72 Cond 400 J Box to analyzer cable x feet A9200000 length x ft 73 PVC flow cell 1 FNPT P N A31001 46 74 PVDF flow cell 1 FNPT P N A3100147 78 Surface 400 J Box amp terminal strip for extn wiring 78 Xproof pipe type 89 Stainless steel tag 90 100 Siemen standard 500 mL bottle P N A1100161 91 1 000 Siemen standard 500 mL bottle P N A1100162 92 10 000 standard 500 mL bottle P N A1100163 97 Medium Conductivity calibration kit for cell constants 0 1 5 0 P N 1400052 99 Special Sample Order 404 1 0 51 gt Process style PVDF sensor for medium temperature and pressure 404 2 0 91 PVC type sensor for 0 2 000 Siemen with standard used up to 60 PSI 8 60 C 140 F RECOMMENDATIONS FOR CALIBRATION AND SERVICE SUPPLIES Minimum Normal Page 45 Low and high range for sensor constant selected of options 90 amp 91 or 91 amp 92 Medium Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 option 97 1 mixed 6 pack of conductivity standards and accessories one 500 mL 100 pSiemen P N A1100161 two 500 mL 1 000 Siemen P N A1100162 one sensor cleaning brush P N A1100016 one 500 mL 10 000 Siemen P N A1100163 one instruction sheet P N V9703440 one 500mL bottle of demin water for rinsing P N A1100192 three 250 mL polyethylene beakers P N A7400020 one 10 mL syringe P N A7
14. GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION MICROPROCESSOR CONDUCTIVITY TRANSMITTER Industrial input output isolated microprocessor Conductivity Transmitter with IP65 NEMA 4X panel type 1 2 DIN housing MODEL Clear front window shows 412 digit display selectable for Conductivity temperature current output and program messages Precision 1 digit stability 2 digits per month 24 VDC 2 wire operated with 4 20 mA output Fully program configurable 4 20 mA span within 10 to 100 conductivity Includes one instruction manual Requires conductivity sensor sold separately Sample Order ADD FUTURE OUTPUT OPTIONS Note 4 20 mA is included Future Advanced IC Net Intelligence Access window program for multiple analyzers over one serial two way link to multiple networked workstations See Computer section Future Hart Analyzer Communication replaces IC Net loop communication Reserved for future Fieldbus replaces IC Net ADD OPTIONS Configured for use with 400 interface sensor within 300 ft maximum 24 VDC power supply model 540 115 or 230 VAC 10 50 60 Hz Intrinsic safe barrier Wall mounting kit P N A2500268 2 pipe mounting kit P N A2500267 Explosion proof class 1 Div 1 barrel housing kit requires opt 10 remote keypad Remote control keypad intrinsic safe infra red operates one or more transmitters individually Extra instruction manuals ea Extension wire
15. Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Conductivity Standard Deionized Water 100 uSiemen 1 000 uSiemen 10 000 uSiemen 100 000 367 000 pu Siemen 250 uSiemen 500 uSiemen 750 1 500 uSiemen 2 000 uSiemen 2 500 uSiemen 3 000 uSiemen 4 000 uSiemen 5 000 uSiemen 7 500 uSiemen 15 000 uSiemen 20 000 uSiemen 25 000 uSiemen 50 000 pSiemen 75 000 pSiemen Conductivity Standards to ASTM D1125 A1100229 Conductivity Standard 111 342 A1100230 Conductivity Standard B Conductivity Standard C 1100232 Conductivity Standard D A1100231 12 856 uSiemen 1 408 8 uSiemen 146 93 uSiemen IC CONTROLS Conductivity is one of the more neglected industrial measurements frequently operating with large errors due to cell coating and aging during use Accurate calibration is difficult since there are special rinsing requirements at high and low conductivity levels as well as variations in technical literature describing how to make up standards IC CONTROLS has produced the following standards
16. access to multiple analyzers C Net allows intelligent system performance that emulates human intelligence through reasoning manipulation of signals or advance process control and remote monitoring via computer network DCS phone Internet or satellite link This analyzer supports and communicates diagnostics Settings can be viewed functions tested calibration updated and remote operated from your computer terminal Note requires IC Net M Advanced Intelligence Access Program An optional Real Time clock allows accurate tagging of events and duration even through power outages Every IC CONTROLS microprocessor analyzer incorporates intelligence that enables advanced process control and the ability to communicate with ease and flexibility all in one analyzer Let IC CONTROLS provide you with REAL SOLUTIONS to your control needs buy IC CONTROLS Intelligent Analyzers Page 32 www iccontrols com IC CONTROLS 455 Spec Sheet The industrial conductivity instrument from IC CONTROLS the Model 455 gives you maximum flexibility reliability and ease of use Intuitive user friendly program just seems to do what you expect Auto calibration recognizes your standards Self and sensor diagnostics Fault tolerant Output hold during calibration Two programmable 4 20mA for conductivity amp or temperature Dual programmable alarms with self and sensor alert Optional PID control Frequent adjustments by ke
17. achieve desired span on x1000 for best results Page 33 www iccontrols com COND SENSOR Instructions Appendix 456 Spec Sheet Appendix B TWO SENSOR IC CONTROLS has incorporated intelligence into the microprocessor analyzers via the C Net Advanced Intelligence Access Program Measurements such as conductivity can be critical to your process and must be strictly monitored and maintained Analyzer Intelligence goes beyond measurement and control it provides the user with all necessary historical data including events such as calibration upsets diagnostics and more This information can be communicated for trending or advanced control even to remote locations Ultimately the user has superior control with a competitive advantage The analyzer stores the last 12 monthly calibration records for communication or download and even keeps upset records The last 20 upsets are recorded and date stamped ie out of spec alarm power interruptions etc Factors leading to alarm conditions are recalled and for measurement trend hundreds of data points can be accessed at user defined time intervals All of this communication is extremely fast up to 38k baud The optional C Intelligence Access Program runs in your PC Window using RS485 RS232 and provides your networked PC s access to multiple analyzers Net allows intelligent system performance that emulates human intelligence through reasoning manipulation of
18. and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you want help or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accu
19. be chemically cleaned or could have had trapped bubbles inside Re test if problem persists chemical cleaning is called for On very high conductivities some sensors may read a little high at the low end 3 Aclean rinsed and dried conductivity sensor should read near zero in air If it does not troubleshooting of the sensor wiring and analyzer are needed Available Supplies A1100161 100 uS 6P 6pk A1100162 1 000 uS 6P 6pk 1100163 10 000uS 6P 6pk A1100164 100 000uS 6P 6pk 1100165 367 000uS 6P 6pk A1900333 Trace to NIST Cert A7400020 poly Beaker 7400031 10 mL Syringe or lower the conductivity cell into the center of the calibration cup until the top hole is submerged Keep centred Tip Ensure there are no air inch bubbles inside the cell they will above bottom cause low conductivity readings Remove by tapping or alternately raise lower the sensor to flush them out Page 22 www iccontrols com A1100016 Brush Sensor Clean A1400051 Low Cond Cal Kit A1400052 Med Cond Cal Kit A1400053 Hi Cond Cal Kit A1400054 Clean amp Cond Kit CONDUCTIVITY CALIBRATION COND SENSOR Instructions IC CONTROLS SENSOR MAINTENANCE Sensor Removal Warning Before sensor removal the process pressure at the sensor must be lowered to zero or a dangerous pressure stream of process liquid will blast out 401 402 404 405 406 412 and 425 sensors leave a hole in the l
20. calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 42 www iccontrols com FOR RELIABLE MEASUREMENT Return condensate Hot and or pressurized aqueous samples Tough environment problems Applications where pressure cannot be reduced to zero for electrode removal BENEFITS Ball valve retractable Rugged industrial sensor Low maintenance Easy to calibrate Rapid and accurate response Weatherproof explosion proof Automatically temperature compensated High operating temperature and pressure IC CONTROLS factory certified calibration Construction 316 SS and Peek or Kel F Can be used in a sample flow system with a stainless steel flow cell COND SENSOR Instructions CONTROLS Appendix 403 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION Ball Valve Removable Type Conductivity Sensor MODEL valve retractable industrial conductivity sensor includes IC CONTROLS 455 temperature compensator 0 150 C 32
21. handles submersion screw in and flow through applications all with one interchangeable sensor COND SENSOR Instructions IC CONTROLS SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION complete General Purpose Screw In Conductivity Sensor Appendix G 404 Spec Sheet MODEL Universal industrial conductivity sensor includes IC CONTROLS 455 temperature compensator 0 120 C 32 248 F used 404 with IC CONTROLS 455 analyzers Titanium and PVC construction for 60 PSIG at 60 C 140 F to 175 PSIG at 38 C 100 F Process connection 1 MNPT Screw in mount or submersion Supplied with 10 lead length Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 0 1 0 1 sensor constant recommended for 0 100 Siemen OK on 0 10 amp 0 1 000 0 2 0 2 sensor constant recommended for 0 200 Siemen OK on 0 20 8 0 2 000 1 0 1 0 sensor constant recommended for 0 1 000 Siemen OK on 0 1 000 8 0 10 000 2 0 2 0 sensor constant recommended for 0 2 000 pSiemen OK on 0 200 amp 0 20 000 ADD UNIT INCLUDES for 455 TO CHANGE 31 Changed to 10K T C 452 8 old uniloc type 32 Changed to 100 ohm Platinum T C many makes ADD OPTIONS 51 Titanium TFE and PVDF construction for 60 PSIG at 120 C 248 to 175 PSIG at 50 122 F 70 x Extra copies of instruction manual EA 7109 Long sensor cable x ft maximum 100 ft 100 C 212
22. measure out a small amount and dilute to desired strength Examples to produce 150mL in a beaker A 1018 std 15cc of 100uS std 135cc of Demin water B 5000 uS std 75cc of 10 000uS 75cc of Demin water Constant StduS Scale Std uS Scale 0 1 100 100 10 10 5 0 5000 100 1000 20 COND SENSOR Instructions 100 000 uS Solutions CALIBRATION A1400053 Instruction Sheet The 1400053 is a High Range Conductivity Calibration Kit of solutions and necessary items its equipped for 0 to 100 000 and 0 to 500 000 uSiemen Calibrations or O to 100 amp 0 to 500 milliSiemens It contains the following Standards 2x 10 000 uSiemen 2x 100 000 uSiemen 2x 367 000 uSiemen Syringe 1 x 10mL for accurate dilutions and or provide a squirt stream Brush 1 x Sensor cleaning Notes 1 The practical limit for high conductivity standard is 367 000 uSiemen For 500 000 range use 367 000 as high end standard 2 High cell constant often exhibit high reading non linearity Check for this at 7596 of range Instructions for A1400053 High Range Conductivity Calibration Kit a Set up the calibration supplies where you plan to do the calibration Lay out the sensor cleaning brush syringe standards and rinse solutions plus your calibration cup or sensor end sealing device b Remove the conductivity sensor from the process and examine it for deposits Use the sensor cleaning brush and rinse water to loosen and flush away any deposits wi
23. metal conductors in that electrons cannot free flow but must be carried by ions lons are formed when a solid such as salt NaCl etc dissolves to form two or more elemental components ions having opposite electrical charges Conductivity is non specific and all ions present in solution contribute to the current Periodic calibration of 0 10008 CALIBRATION range cells with 10 20 50 constants usually include an internal liquid passage that requires a long thin vessel to be immersed or may require a pumped sample for calibration Where to do Conductivity Calibrations A suitable place to conduct a calibration is at a counter or bench with a sink in an Instrument Shop or Laboratory However IC CONTROLS kits are kept small and portable so that they can be taken to conductivity sensors installation sites together in continuous use is recommended with a bucket of water for cleaning rinsing and a Various factors can affect the physical limits on the liquid and the apparent cell constant scale biological growths oils wax gum etc all reduce the area for current carrying liquid A conductivity cell s physical size and shape are important In a liquid the only restrictions on an ion s movement are the physical limits of the liquid A conductivity analyzer measures all the current that will flow between two electrodes thus if there are no restrictions not only will the shortest path betwee
24. of standards to change Note The sensor condition can be verified by measuring the concentration of a second standard Rinse the sensor surface with demineralized water and then measure the concentration of the second standard refer to step 4 If the analyzer reads correctly then the sensor condition is good If the analyzer does not read correctly then the sensor may not be responding properly and may need to be cleaned Grab Sample Calibration The grab sample technique is quicker and easier if the sensor is not easily accessible This procedure describes how to calibrate the analyzer without taking the sensor out of the process The procedure requires that you measure the sample with a second analyzer Normally a laboratory analyzer is used to determine the actual conductivity of the sample 1 www iccontrols com Obtain the following materials a second conductivity analyzer sensor of known constant and calibration standards for it a clean beaker for taking a sample and a calculator Record the cell constant of the sensor if available The cell constant is typically displayed by pressing Sample and then selecting cond CELL 1 from the menu Draw a sample from the process In order for the procedure to work properly you must make sure that the sample you are drawing is representative of the sample being measured by the conductivity analyzer Record the conductivity and temperature of the sample as disp
25. resistance caused by the sensor body TYPICAL INSERTION MOUNTING Insertion type installations available are 1 316 SS insertion gland fitting for use hot condensates and pure applications option 74 for 402 and 403 sensors P N A3100002 2 Direct threaded in insertion with model 401 404 405 sensors 3 Quick Connect insertion fitting with 1 MNPT connections for 425 sensors In CPVC P N A3100126 60 psi at 90 C 194 F PVDF P N A3100129 100 psi at 110 C 230 F 316 SS P N A3100128 100 psi at 150 C 302 F 4 Ball Valve Insertion Retractable model 403 If the vessel will be full at all times when the conductivity needs to be measured the sensors can be inserted into a threaded opening The location must ensure the sensor is fully submerged and not subject to blanketing with deposits The major consideration for insertion mounting is the fact that a hole exists in the vessel pipe wall if the sensor is removed for calibration etc The IC CONTROLS Model 403 ball valve insertion retractable sensor was developed to handle that problem With its use the benefits and economy of no sampling system are available even where the process must stay pressurized or draining the system would be costly Removal clearance is necessary with any insertion sensor and usually 12 is sufficient With the 403 retractable sensor 30 clearance is needed and the sensor normally extends about 18 from the mounting opening TYPICAL
26. setpoints and calibration status USE YOUR TWO SENSORS Redundant back up switching automatically from sensor A to B on deviation Conductivity functions Difference a b Ratio a b Rejection a b a x 100 Passage b a a x 100 and Temperature difference Ta Tb Two separate conductivity loops EASY MAINTENANCE Reliable separately powered and optically isolated output circuit prevents computer interface problems Alignment controls hidden but accessible when needed 3 Level Security to protect settings Calculates sensor cell constant Durable housing withstands hosing down Survives acid and caustic fumes humidity etc AUTOMATIC RANGING Reads directly in microsiemens micromhos Full scale 1 to 200 000 microsiemens Values 10 000 and higher displayed as millisiemens USE ANY COMBINATION OF THE FOLLOWING Local digital indication 4 20 mA signals 4 20 mA Micro PID Control Adjustable alarms ON OFF control The Model 456 is 115 230 VAC operated COND SENSOR Instructions CONTROLS Appendix 456 Spec Sheet Model 456 SELECTION GUIDE ORDER BY FAX 519 941 8164 Cond Conductivity BASIC DESCRIPTION NETWORKABLE TWO SENSOR DIFFERENTIAL CONDUCTIVITY ANALYZER Two Input Conductivity Industrial input output isolated INTELLIGENT analyzer with NEMA 4X surface type housing Front window shows 4 digit display for autorange conductivity temperature or sum difference ratio rejection amp
27. the sensor equilibrates to the standard temperature With micro beaker analyzers the program acts as an expert thermal equilibrium sensor CONDUCTIVITY IC CONTROLS scale using the procedure from c and d above Notes 1 Low End standard by dilution example add 7 5 mL 100 Std then top up to 75 mL to get 10 uS CAUTION Low conductivity water will dissolve CO from the air raising conductivity 1 to 2 uS plus pickup in storage and from containers so 10 will likely read 11 12 or 13 Siemen possibly even more Use three repeats with fresh standard and the same calibration value to ensure good calibration is achieved 2 the sensor reads correctly the calibration and sensor condition are good If the sensor reads wrong it may have had trapped bubbles inside Re test if problem persists try chemical cleaning 4 rinsed and dried conductivity sensor should read near zero in air If it does not troubleshoot the sensor wiring and analyzer 6 Low conductivity grab samples for laboratory calibration checks are not reliable due to co absorption from air CAUTION Less than 10 uS Standards made in air will dissolve CO raising conductivity 1 to 3 uS so are un reliable Stored Demin will also exhibit 2 or 3 uS from containers and should not be used For 1 uS try triple rinsing all vessels with less than 1 uS sample and using sample in place of stored demin in dilutions
28. uS 0 to 20 000 uS 0 to 200 000 uS 5 0 0 to 5 000 uS 0 to 500 uS 0 to 50 000 uS 0 to 500 000 uS 10 to 10 000 uS 0 to 1 000 uS 0 to 100 000 uS to 1 000 000 uS 20 0 to 20 000 uS 0 to 2 000 uS 0 to 200 000 uS to 1 000 000 uS 50 0 to 50 000 uS 0 to 5 000 uS 0 to 500 000 uS to 1 000 000 uS NOTE Use with caution some sensor designs limit when used on over range and do not reach the maximum Page 6 www iccontrols com COND SENSOR Instructions IC CONTROLS making it difficult to obtain a good value If the temperature curve of the sample is known set the linear TC constant to match the curve in the temperature range the analyzer will be measuring in Manual Compensation If no automatic temperature compensator is available manual temperature compensation can be used If the temperature of the sample is constant set the manual TC temperature to the process temperature If the process temperature varies or is unknown the default temperature of 25 C or 77 F is normally used TC for High Purity Water Very low conductivity water or high purity in a strongly temperature dependent way The presence of trace impurities such as acids salts and bases each dramatically and uniquely affects the TC curve needed Model 455 option 63 applies ASTM D1125 95 1999 and later formula for best results Setting the Linear TC Constant Depending on the chemical involved the value for temperature compe
29. 2 AvailableSupplies 22 Page 3 www iccontrols com INST COND SNSR 400SR1 SENSORMAINTENANCE 23 Sensor Removal Warning 23 Sensor Insertion 23 Removal 403 Ball Valve Sensor 23 Sensor Storage 23 Monthly Maintenance 23 Yearly Maintenance 23 When to clean yoursensor 23 When to Chemical Clean 24 Troubleshooting Hints 24 Chemical Cleaning of Sensor 25 A1400054 Instruction Sheet 25 Available Supplies 25 NEW CONDUCTIVITY SENSORS 26 Glossary sd 27 PARTS LIST a 28 Repair and Service 28 Drawings lll lens 29 Sensor Wiring including 400 J Box Interface 29 Industrial Products Warranty 30 Appendix A 455 Spec Sheet 32 Appendix 456 Spec Sheet 34 Appendix C 453 Spec Sheet 36 Appendix D 401 Spec Sheet 38 Appendix E 402 Spec Sheet 40 Appendix 408 Spec Sheet 42 Appendix G 404 Spec Sheet 44 Appendix 405 Spec Sheet 46 Appendix l 406 Spec Sheet 48 Appendix J 412 Spec Sheet 50 Appendix 425 Spec Sheet 52 sds hae ies as qo ete Sls a I gue 54 COND SENSOR Instructions IC CONTROLS Page 4 w
30. 20095 plus a description of the 400 interface to the analyzer This wiring scheme is intended for cable runs less than 20 meters 65 feet where electrical interference is low This cable is available from CONTROLS as A9200000 Use of other cables is not recommended since experience has shown many other cables have capacity that interferes with the conductivity sensor signal causing errors Take care to route all sensor wiring away from AC power lines to minimize unwanted electrical interference When installing sensor cable in conduit use caution to avoid scraping or cutting the cable insulation the resulting short of the cable s internal driven shield will cause conductivity errors Avoid twisting the sensor lead to minimize possibilities for broken wire Make sure the sensor connections are clean and tight CONNECTIONS IC CONTROLS conductivity sensors are supplied with four leads Black and white are always connected to the sensor cell electrodes They should be insulated from each other and from the temperature compensator between them with insulation to ground or the cell leads T C leads are not polarity specific however with some concentric electrode sensors use of white as probe drive and black as probe sense is required COND SENSOR Instructions IC CONTROLS Instrument Shop Tests CHECKING THE SENSOR The sensor should be checked against the ordered specification to ensure the correct sensor for the job is us
31. 302 F 403 316 SS Ti and Kel F construction for 100 PSIG at 100 C 212 F or 75 PSIG at 150 C 302 F with 1ft cable Process connection 1 MNPT via ball valve 34 direct Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 0 01 10 01 sensor constant recommended for 0 1 and 0 10 Siemen OK on 0 100 0 02 10 02 sensor constant recommended for 0 2 and 0 20 Siemen OK on 0 200 0 1 0 1 sensor constant recommended for 0 100 OK on 0 10 amp 0 1 000 0 2 0 2 sensor constant recommended for 0 200 pSiemen OK on 0 20 amp 0 2 000 1 0 1 0 sensor constant recommended for 0 1 000 Siemen OK on 0 100 8 0 10 000 20 2 0 sensor constant recommended for 0 2 000 Siemen OK on 0 200 amp 0 20 000 5 0 5 0 sensor constant recommended for 0 5 000 Siemen OK on 0 500 amp 0 50 000 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Changed to 10K T C for 452 8 old uniloc type 32 Changed to 100 ohm Platinum T C many makes ADD OPTION 1909 Extra long body x for thick walls 12 cable x 17 x per extra inch 21 Retraction ball valve max 100 PSIG fittings safety lanyards P N A2100052 22 Integral mounted explosion proof UL amp CSA J Box and terminal strip 7009 Extra copies of instruction manual EA 7109 sensor cable x ft maximum 100 ft 100 C 212 F max length times ft 72 Conductivity 400 J Box to analyzer cable x feet
32. 400031 www iccontrols com COND SENSOR Instructions Appendix H 405 Spec Sheet Appendix H 405 Spec Sheet EASY CLEAN SENSOR Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you wanthelp or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the con
33. 97 1 mixed 6 pack conductivity standards and accessories 6 pack 500 mL 10 000 Siemen P N A1100163 6P 6 pack 500 mL 100 000 Siemen P N A1100164 6P 6 pack 500 mL 367 000 Siemen P N A1100165 6P one 10 mL syringe P N A7400031 one sensor cleaning brush P N A1100016 one instruction sheet P N V9703470 Page 51 www iccontrols com COND SENSOR Instructions Appendix 425 Spec Sheet Appendix K 425 Spec Sheet QUICK UNION SENSOR Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you wanthelp or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us t
34. C CONTROLS distributor or IC CONTROLS Ltd 29 Centennial Road Orangeville Ontario CANADA FAX 519 941 8164 email service iccontrols com www iccontrols com Page 28 www iccontrols COND SENSOR Instructions Drawings IC CONTROLS Drawings Sensor Wiring including 400 J Box Interface Adda S60026Sa YSZAIVNY SS 1300 ul pasn HLIM 00v ado DNISIIA 0pouoj or103Uup S 1OH1NOO 4j H42 p 0000026V N d 3 1499 G3rlddnS 015 i312 1 tT aaa IND OV OL G I3IHS SIL LON DG OIJI93dS 10 LON SI 31 STVNIWASL 21 SSUSOV YOLSISSY WHO 001 LYSSNI ANY 94 1237135 24 0109 LON S300 08 T ISSLUN NAD 034 GSN3 ona 1182 GGy LNAWNAALSNI 5 412 GAINO 1 10281 0028 1 4192 LHM LAdLNO LANI dl XOH ALONAY dOSNHS COND SENSOR Instructions www iccontrols com Page 29 Industrial Products Warranty IC CONTROLS CONTROLS a E 29 Centennial Road Orangeville Ontario LOW 1R1 Canada Tel 519 941 8161 Fax 519 941 8164 Industrial Products Warranty Industrial instruments are warranted to be free from defects in material and workmans
35. CONTROLS 455 temperature compensator 0 60 C 32 140 F Carbon 406 PVC and epoxy construction for 10 PSIG at 60 C 140 F to 100 PSIG at 38 C 100 F Process connection 1 MNPT Screw in via 12 tee or option 75 Supplied with 5 foot lead length Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE amp 0 5 0 sensor constant recommended for 0 5 000 Siemen OK on 0 500 amp 0 50 000 10 0 10 0 sensor constant recommended for 0 10 000 pSiemen OK on 0 1 000 amp 0 100 000 20 0 20 0 sensor constant recommended for 0 20 000 and 96 Acid Caustic with 455 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Changed to 10K T C for 452 8 old uniloc type 32 Changed to 100 ohm Platinum T C many makes ADD OPTIONS 70 x Extra copies of instruction manual EA 71 x Conductivity sensor extension cable x length 25 ft max cable length times ft 72 Cond 400 J Box to analyzer cable x feet A9200000 length x ft 75 CPVC 1 flow cell 1 FNPT connections P N A2100051 78 Surface 400 J Box terminal strip for extn wiring 78 Xproof pipe type 89 Stainless steel tag 92 10 000 Siemen standard 500 mL bottle P N A1100163 93 100 000 Siemen standard 500 mL bottle P N A1100164 94 367 000 5 standard 500 mL bottle P N A1100165 97 Conductivity calibration kit for cell constants 10 0 50 0 P N A1400053 99 Spec
36. D SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 10 0 10 0 sensor constant recommended for 0 10 000 pSiemen OK on 0 1 000 8 0 100 000 20 0 20 0 sensor constant recommended for 0 20 000 pSiemen and 96 Acid Caustic with 455 50 0 50 0 sensor constant recommended for 0 50 000 pSiemen OK on 0 500 000 amp 0 1 000 000 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Changed to 10K T C for 452 amp old uniloc type 32 Changed to 100 ohm Platinum T C many makes ADD OPTIONS 70 Extra copies of instruction manual EA 72 x Conductivity 400 J Box to analyzer cable x feet P N A9200000 length times ft 78 Surface 400 J Box terminal strip for extn wiring 78 Xproof pipe type 89 Stainless steel tag 92 6 10 000 standard 500 mL bottle P N A1100163 6P 93 100 000 Siemen standard 500 mL bottle P N A1100164 6P 94 6 367 000 Siemen standard 500 mL bottle P N A1100165 6P 97 High conductivity calibration kit for cell constants 10 0 50 0 P N 1400055 for long sensor 99 Special Sample Order 412 50 0 94 500 000 Siemen sensor with calibration standard RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum 100 000 Siemen standard P N A1100164 option 93 Normal One calibration endcap for 412 P N A2100058 plus Long Sensor Conductivity Calibration Kit for cell constants 10 0 50 0 P N A1 400055 option
37. Hot Condensate Sensor 402 SS High Purity Water 23 403 SS Insertion Ball Valve Retractable CN 404 General purpose sensor 1237 401 Hot Condensate 405 Easy Clean Sensor 405 Easy clean sensor 406 High Conductivity Flow Sensor 412 Conductivity in pipe Sensor 425 Quick Union Universal Industrial 235 Various other options may also be selected see IC CONTROLS Catalogue for full details or contact Customer Service at www ICCONTROLS COM Phone 1 519 941 8161 FAX 1 519 941 8164 406 High Conductivity Flow Sensor 412 Pipe Sensor 425 UNIVERSAL Page 26 www iccontrols com COND SENSOR Instructions IC CONTROLS Glossary mho the reciprocal of ohm ohm spelled backwards The equivalent of mho cm is Siemen which is the modern naming for this unit uSiemen unit of conductivity pronounced micro siemen Micro is the metric prefix meaning one millionth 1 _ 0 Siemen 10 ohm Cell Constant describes enclosed volume between electrodes in the conductivity sensor Units are cm Higher cell constants produce higher analyzer ranges lower cell constants produce lower ranges Conductivity The amount of electrical current that flows through a liquid Generally reported as iumho or mmho mSiemen unit of conductivity 1 milliSiemen 1 000 microSiemen mS is short for milliSiemen Milli is the metric prefix meaning one thousandth Siemen conductivity unit lohm
38. INSTRUCTION MANUAL CONDUCTIVITY SENSOR 404 General Purpose 405 Easy Clean Sensor 401 Hot Condensate 425 UNIVERSAL 403 for the strength of SS insertion or ball valve 402 Pure Water Conductivity CONTROLS IC CONTROLS Page 2 www iccontrols com COND SENSOR Instructions IC CONTROLS Conductivity Measurement 5 Introduction 5 Whatis a Cell Constant 5 Temperature Compensation 6 PERCENT CONCENTRATION 8 Installation 9 Selecting the Location 9 Analyzer Location 9 Sensor Mounting 9 Sensor Wiring 10 Instrument Shop Tests 11 Preparation for use 11 CALIBRATION KITS 12 Conductivity CALIBRATION 13 Selectingastandard 13 Calibration Using Standards 13 Grab Sample Calibration 14 Conductivity Standards 16 0 100uS CALIBRATION 17 A1400051 CALIBRATION KIT 17 A1400051 Instruction Sheet 18 Available Supplies 18 1000 amp 10000 uS CALIBRATION 19 A1400052 CALIBRATION KIT 19 A1400052 Instruction Sheet 20 Available Supplies 20 100 000 15 Solutions CALIBRATION 2 08 21 A1400053 CALIBRATION KIT 21 A1400053 Instruction Sheet 2
39. J Box amp terminal strip for extn wiring 78XP Xproof pipe type 89 Stainless steel tag 90 100 Siemen standard 500 mL bottle P N A1100161 97 Low Conductivity calibration kit for cell constants 0 01 to 0 2 P N A1400051 99 Special 97 0102 Siemen high purity cell with calibration kit for accurate dilution standard RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum Normal Page 41 100 pSiemen standard P N A1100161 500 mL bottle option 90 Low Conductivity calibration kit for cell constants 0 01 to 0 2 P N A1400051 option 97 1 mixed 6 pack of conductivity standards and accessories two 500 mL 100 pSiemen P N A1100161 four 500 mL bottles of demin water for rinsing P N A1100192 10 mL syringe P N A7400031 two 100 mL polyethylene graduated cylinders P N 1100007 one sensor cleaning brush P N 1100016 one instruction sheet P N V9803460 www iccontrols com COND SENSOR Instructions Appendix 403 Spec Sheet Appendix F 403 Spec Sheet BALL VALVE SENSOR IC CONTROLS Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments a
40. L PURPOSE SENSOR i ig Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you want help or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and ca
41. Low Range Conductivity Calibration Kit of solutions and necessary items Its equipped for 0 to 100 uSiemen Calibrations It contains the following Standards 2x100 uSiemen Demin Water 4 x 500mL for dilution or rinsing Graduates 2 100mL Syringe 1 x 10mL for accurate dilutions and or provide a squirt stream Brush 1 x Sensor cleaning Instructions for A1400051 Low Range Conductivity Calibration Kit a Set up the calibration supplies where you plan to do the calibration Lay out the 2 graduated cylinders one for Span or High End Standard one for Low End Standard Set out the sensor cleaning brush syringe standards and rinse solutions b Remove the conductivity sensor from the process and examine it for deposits Use the sensor cleaning brush and rinse water to flush away any deposits within the cell measurement area Use detergent to remove oil films Tenacious deposits may require chemical cleaning see A1400054 Kit c Pour approximately 75mL of 100 uSiemen High End Conductivity Standard into a graduate so it is about three quarters full Lowerthe conductivity cell into the graduate Tip Ensure there are no air bubbles inside the cell they will cause low conductivity readings Remove by tapping or alternately raise lower the sensor to flush them out d With the conductivity cell centered and no air bubbles in the cell monitor the reading for stability then calibrate Note The reading may gradually change while
42. P N A9200000 length times ft 74 Stainless steel insertion gland fitting MNPT P N A3100002 78 Surface 400 J Box terminal strip for extn wiring 78 Xproof pipe type 89 Stainless steel tag 90 100 Siemen standard 500 mL bottle P N A1100161 91 1 000 Siemen standard 500 mL bottle P N A1100162 92 10 000 Siemen standard 500 mL bottle P N A1100163 93 100 000 Siemen standard 500 mL bottle P N A1100164 97 Medium Conductivity calibration kit for cell constants 0 1 5 0 P N 1400052 for cell constants 0 01 amp 0 02 P N A1400051 99 Special 403 1 0 21 22 Normal ball valve configuration as pictured RECOMMENDATIONS FOR CALIBRATION AND SERVICE SUPPLIES Minimum Low and high range of constant selected of options 90 amp 91 or 91 amp 92 or 92 amp 93 Normal Medium Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 option 97 1 mixed 6 pack of conductivity standards and accessories one 500 mL 100 pSiemen P N A1100161 two 500 mL 1 000 Siemen P N A1100162 one sensor cleaning brush P N A1100016 one 500 mL 10 000 Siemen P N A1100163 one instruction sheet P N V9703440 one 500mL bottle of demin water for rinsing P N A1100192 three 250 mL polyethylene beakers P N A7400020 one 10 mL syringe P N A7400031 Page 43 www iccontrols com COND SENSOR Instructions Appendix 404 Spec Sheet Appendix G 404 Spec Sheet GENERA
43. SUBMERSION MOUNTING Circulation is the prime consideration in installing a submerged sensor The location must have sufficient flow or agitation to ensure a representative sample reaches the sensor Sensors with surface electrodes are preferred for this service never use 403 or 406 sensors as they have Page 10 www iccontrols com IC CONTROLS long internal passages that would not normally see adequate circulation without a forced flow For dirty applications such as sewers the 405 2 0 sensor with flat surface presents an easy to clean solution however care must be used to ensure it is not placed closer than 2 from the channel bottom Submersion can be up to 3 meters 9 ft or more with most IC CONTROLS sensors standard lead length 10 ft They should be mounted preferably in a female thread on the end of a 1 1 4 Sch 80 PVC SS pipe for best rigidity Smaller diameter pipe can be used with a coupling to adapt where whipping due to flow resistance will not present a problem CONTROLS recommends mounting a 400 78xp J box on top of the pipe cutting the sensor leads to approximately 12 longer than needed to reach the junction box and terminating there For ease of calibration allow pipe length plus 3 4 extra of flex conduit and where possible install the support pipe on a channel iron quick disconnect rail Sensor Wiring The basic wiring scheme for all IC CONTROLS conductivity sensors is shown in drawing D59
44. TTERS ANALYZERS pH ORP BASED CHLORINE ppm CHLORINE ANALYZERS CALIBRATORS
45. able Not just a Transmitter it is a full Conductivity Analyzer You get full sensor functions Standardize cell constant calibration and Auto Range adjustment plus independent program adjustable 4 20 mA zero and span Even with old deteriorated sensors you enjoy higher accuracy over broad conductivity ranges This Analyzer corrects for sensor condition to give corrected precision readings Intuitive user friendly program just seems to do what you expect Auto calibration Self and sensor diagnostics Output hold during calibration Reversible programmable 4 20 mA zero and span Adjustments by keypad or infra red remote Program remembers what you were doing Instant return to sample quickly locates you Easy to operate without menu or manual LCD displays Conductivity temperature mA output and calibration status EASY MAINTENANCE Reliable separately powered and input output isolated circuit prevents computer interface problems Calculates Conductivity sensor Cell Constant Durable IP65 Nema 4X housing withstands hosing down Survives acid and caustic fumes humidity etc USE ANY ELECTRODES Submersible Flow Insertion retractable USE ANY OF THE FOLLOWING Local digital indication 4 20 mA signal IC Net Intelligence communication The Model 453 is 24 VDC Two Wire loop operated COND SENSOR Instructions IC CONTROLS Model 453 Appendix C 453 Spec Sheet Cond Conductivity SELECTION
46. aning Lay outthe sensor cleaning brush syringe cleaning solutions and rinse solutions plus your beakers and sensor if already at hand Note Ensure your Cleaning Solution beaker is on a firm flat surface since it will contain acid b First remove the conductivity sensor from the process and examine it for deposits Use the sensor cleaning brush and tap rinse water to loosen and flush away any deposits within the cell measurement area Detergent can be added to remove oil films and non tenacious deposits Hard scales and other tenacious deposits may require chemical cleaning c CHEMICAL CLEANING Fill a beaker 34 full of cleaning and conditioning solution A1100005 or for flow through sensors seal one end to form a container inside the sensor Page 25 www iccontrols com SENSOR MAINTENANCE d Lower the conductivity cell into the center of the beaker until the top hole is submerged or pour the solution in until the flow sensor is full e Keep removing re immersing the sensor until the sensor electrodes appear clean Stubborn deposits can be worked on with the brush and syringe to squirt cleaner into hard to reach areas CAUTION Use great care when brushing and squirting acid Wear rubber gloves and facial protection CONDUCTIVITY sensor m e o beaker Nm Cleaning conditioning solution 3 4 full o e a e f Rinse the c
47. calibrate the analyzer Note The reading may gradually change for some time while the sensor equilibrates to the standard temperature With analog conductivity analyzers the technician must decide when the temperature is stable and then turn the standardize adjuster With microprocessors the program acts as an expert thermal equilibrium detector and flashes its reading until temperature stabilizes A somewhat different but steady non flashing reading indicates calibration is complete e Verify calibration by 1st Rinse the sensor in demin water or tap water if the High standard used was higher than tap water 2nd Check with Low End Standard at about 10 of scale using the procedure from c and d above Notes 1 Ifthe sensor reads correctly the calibration and sensor condition are good 2 Ifthe sensor reads wrong it may need to be chemically cleaned or could have had trapped bubbles inside Re test if problem persists chemical cleaning is called for 3 Aclean rinsed and dried conductivity sensor should read zero in air If it does not troubleshooting of the sensor wiring and analyzer are needed Available Supplies A1100161 100 18 6P 6pk A1100162 1 000 uS 6P 6pk A1100163 10 000 uS 6P 6pk A1100164100 000 uS 6P 6pk A1900333 Trace to NIST Cert A1100192 Demin 6P 6pk A7400020 poly Beaker A7400031 10 mL Syringe A1100016 Brush Sensor Clean A1400051 Low Cond Cal Kit A1400052 Med Cond Ca
48. cals although basically unique to each chemical The effect is instantaneous and quite large typically between 1 and 3 percent per degree Celsius with reference to the value at 25 C Almost all industrial applications encounter fluctuating temperature and need rapidly responding automatic compensation CONTROLS conductivity sensors normally have a TC built into the conductivity sensor CONTROLS analyzers normally use a linear temperature compensation method with default set at 2 per 2800 d 2600 4 24004 2200 4 2000 4 e 1800 4 1600 4 1400 4 1200 4 Conductivity microSiemen 1000 8004 600 Temperature degrees Celsius Figure 1 Typical Temperature Response 2 per C is an average found typical of many water samples with some dissolved solids Over wide temperature spans e g 0 to 100 C the temperature compensation factor may not remain constant GUIDE TO CELL CONSTANTS AND THEIR USEABLE RANGES CELL CONSTANT DESIGN RANGE LOWEST RANGE HIGH RANGE OVER RANGE 0 01 to 10 uS 0 to 1 uS to 100 uS to 1 000 uS 0 02 0 to 20 uS 0to 2 0 to 200 uS 0 to 2 000 uS 0 1 to 100 uS 0 to 10 uS 0 to 1 000 uS to 10 000 uS 0 2 0 to 200 uS 0 to 20 uS 0 to 2 000 uS 0 to 20 000 uS 0 5 0 to 500 uS 0 to 50 uS 0 to 5 000 uS 0 to 50 000 uS 1 0 0 to 1 000 uS 0 to 100 uS 0 to 10 000 uS 0 to 100 000 15 2 0 0 to 2 000 uS 0 to 200
49. ctrodes must be exact so that the analyzer can determine how much current will flow through a known amount of liquid The controlled volume of a conductivity sensor is referred to as its cell constant A cell constant of 1 0 describes a cell with an enclosed volume equal to 1 0 cubic centimeter A cell constant of 1 0 is the easiest constant to work with as conductivity describes the amount of current flow per centimeter A cell constant is usually chosen to produce a steady flow of current between the two electrodes Moderate current and voltage levels can usually be achieved by selecting the proper cell constant A high cell constant is used for solutions with high conductivity and a low cell constant is used for solutions with low conductivities important as in a liquid the only restrictions on an ion s movement are the physical limits of the liquid Model Cell Constant 0 01 0 02 0 1 0 2 0 5 1 0 2 0 5 0 10 20 50 401 X X X X hot condsensate sensor 402 X X X X high purity sensor 403 X X X X X X X ball valve sensor 404 X X X X general purpose 405 X X X X easy clean sensor 406 X X X high conductivity flow 412 X X X high conductivity piper 425 X X X X quick union sensor Table 1 Electrode models and cell constants Page 5 www iccontrols com COND SENSOR Instructions Conductivity Measurement A cell constant of 0 1 would typical
50. d RECOMMENDED RANGE 0 1 0 1 sensor constant recommended for 0 100 pSiemen OK on 0 10 8 0 1 000 0 2 0 2 sensor constant recommended for 0 200 pSiemen on 0 20 8 0 2 000 1 0 1 0 sensor constant recommended for 0 1 000 Siemen OK on 0 100 amp 0 10 000 20 2 0 sensor constant recommended for 0 2 000 Siemen OK on 0 200 amp 0 20 000 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Changed to 10K TC for 452 amp old uniloc type 32 Changed to 100 ohm Platinium TC many makes ADD OPTIONS 53 PVDF body for 130 C 266 F maximum Requires 78 69 CPVC flow cell and insertion fitting 174 slip 70 x Extra copies of instruction manual EA 71 x Long sensor cable x ft min 5 max 100 ft cable length times ft 72 x Conductivity 400 J Box to analyzer cable x feet P N A9200000 length times ft 73 CPVC flow cell 1 2 FNPT P N A2300073 74 PVDF flow cell 1 2 FNPT P N A2300074 75 316 SS flow cell 1 FNPT P N A2300075 76 union insertion fitting to 60 PSI at 90 C 194 F maximum 1 2 MNPT P N A2300086 77 PVDF union insertion fitting to 60 PSI at 90 C 194 F maximum 1 2 MNPT P N A2300087 78 316 SS union insertion fitting to 90 PSI at 130 C 266 F maximum P N A2300088 89 Stainless steel tag 80 Surface 400 J Box terminal strip for extn wiring 78 Xproof pipe type 90 100 Siemen standard 500 mL bottle P N 1100161 91 1 000 Siemen standard
51. d be positioned to see the change of interest eg after the leak point in order to respond well Long sample lines should be avoided wherever the conductivity signal must be responsive to sudden changes to avoid sample transport lag problems For the sensor to work correctly the installation location must ensure that the cell is always full of liquid completely Care must be taken to ensure any bubbles entrained in the liquid will not lodge in the cell cavity as the void they create in the measuring circuit will reduce the current flow and produce an erroneous result Similarly solids or sludge should be taken into account that may coat the electrodes and the sensor positioned to pick up only the cleanest possible sample The most satisfying installations also provide for easy sensor calibration with sensor removal room and 3 or so of flex conduit for calibration Analyzer Location The sensor is typically supplied with at least a 5 foot lead as standard The analyzer should be kept within the sensor lead length and mounted typically on a wall at eye height Position the analyzer to allow the sensor still connected up to be removed and the electrode tip placed in a beaker on the floor for cleaning or calibration Assume the safest place for the beaker is on the floor the service person stands on Horizontal separation between rows of analyzers should allow for electrode leads which need periodic replacement and the electrical condu
52. dard 500 mL bottle P N A1100161 97 Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 99 Special Sample Order 401 0 2 90 Condensate diversion cell with 100 standard RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum 100 Siemen standard 500 mL bottle P N A1100161 option 90 Normal Medium Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 option 97 1 mixed 6 pack of conductivity standards and accessories one 500 mL 100 pSiemen P N A1100161 two 500 mL 1 000 Siemen P N A1100162 one sensor cleaning brush P N A1100016 one 500 mL 10 000 Siemen P N A1100163 one instruction sheet P N V9703440 one 500mL bottle of demin water for rinsing P N A1100192 three 250 mL polyethylene beakers P N A7400020 one 10 mL syringe P N A7400031 Page 39 www iccontrols com COND SENSOR Instructions Appendix 402 Spec Sheet Appendix E 402 Spec Sheet HIGH PURITY SENSOR Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those
53. ds alarms and current measurement trends or via RS485 two way communication in host real time log or sends 455 its memory records on hosts request 115 VAC line operated with serial RS485 output plus dual 4 20 mA DC outputs fully program assignable span within 10 to 100 conductivity or 25 to 150 C 13 to 302 F Two relays fully assignable alarm on off control SPDT 10 Amp 115 VAC resistive fully programmable setpoint and deadband second relay may be used for intelligent problem alert Includes activatable security activatable uncompensated conductivity USP23 compliant and one instruction manual See Option 35 IC Net Intelligence Access program for multi analyzer to networked computers via two way communication ADD PROCESS CONTROL OUTPUT OPTIONS FOR FULL PID CONTROL Single PID driving 4 20 mA output Single PID driving pump pulser output Single PID driving time proportional on off via relay 1 2 pipe surface mounting kit P N A2500255 Panel mounting kit P N A2500201 supplied in a 1 2 Din metalic panel mount 144x144mm case 139x139 cutout 0 15 NaOH Sodium Hydroxide uses 406 10 0 or 20 0 0 15 2504 Sulfuric Acid uses 406 20 0 0 15 Hydrochloric Acid uses 406 20 0 0 15 NaCl Sodium Chloride uses 406 10 0 or 20 0 TDS Total Dissolved Solids 0 20 Meg Ohm Resistivity uses 402 0 01 0 200 ppt Salinity uses 406 20 0 Real Time Clock for correct time with the power off Advanced IC Net Int
54. ductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 46 www iccontrols com IC CONTROLS RELIABLE MEASUREMENT Sewers Fouling environments Tough problem areas FEATURES Easy to clean and can be filed to renew surface Easy to calibrate Flat or open surfaces Rapid and accurate response Ambient temperature and pressure Constructed of carbon PVC and epoxy Automatically temperature compensated IC CONTROLS factory certified calibration
55. ed Refer to Specification Sheets Sensor Selection Guide to confirm the model number received Electrical checks may be made to ensure the sensor is in good condition before installation Between the cell leads white and black insulation value should exceed 1 meg ohms Between the temperature compensator leads yellow and green there should appear the resistance value given for the T C at 25 C 10 Between either T C lead and either cell lead there should be insulation values exceeding 1 meg ohms Preparation for use 1 Moisten the sensor body with tap water and remove the lower storage plastic cap Rinse the exposed Conductivity elements with tap water 2 For the first time use or after long term storage immerse the lower end of the sensor in a conductivity standard for 30 minutes This wets the Conductivity electrodes and prepares them for stable readings with test solutions Note IC CONTROLS sensors are shipped dry These electrodes are often ready for use immediately with typical accuracy of 2 Conductivity without calibration We recommend a soak in standard plus calibration with an appropriate conductivity standard to achieve good accuracy Installation Testing with the Analyzer Refer to your analyzers instruction manual for proper wiring instructions unique to it 1 Apply power to the analyzer 2 Hook up your sensor and remove orange protective cap for this test we assume a 1 0 cell constant 3
56. elligence Access window program for multiple analyzers over one RS485 two way link to multiple networked workstations See Computer section Binary communication documentation for user to write a custom Intelligence Access program RS232 Single Analyzer Communication replaces RS485 loop communication Reserved for future Fieldbus replaces RS485 Back Lit Display uniform green P N A9130023 Calibration and program for T C to 250 C 482 F Calibration and T C Program for High Purity Water Extra Instruction Manuals x Extension wire 400 J Box to analyzer P N A9200000 x ft ft Stainless Steel tag 100 uSiemen standard 500 mL bottle P N A1100161 available 6 pack is P N A1100161 6P 1 000 Siemen standard 500 mL bottle P N A1100162 available 6 pack is P N A1100162 6P 10 000 uSiemen standard 500 mL bottle P N A1100163 available 6 pack is P N A1100163 6P 100 000 uSiemen standard 500 mL bottle P N A1100164 available 6 pack is P N A1100164 6P Low Conductivity calibration kit for cell constants 0 01 0 1 P N A1400051 STDs supplies instructiong Medium Conductivity calibration kit for cell constants 0 1 1 0 P N A1400052 STDs supplies instructio High Conductivity calibration kit for cell constants 10 0 50 0 P N A1400053 Special Sample Order Conductivity Analyzer with PID control APPLICATION TIPS Autorange gains are cell constant x100 x1000 x10 000 x100 000 micro Siemens Select sensor cell constant to
57. hat they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done forthem the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 52 www iccontrols com IC CONTROLS The Model 425 Quick Union Conductiiv
58. hip for a period of twelve 12 months from the date of installation or eighteen 18 months from the date of shipment from IC CONTROLS whichever is earlier when used under normal operating conditions and in accordance with the operating limitations and maintenance procedures in the instruction manual and when not having been subjected to accident alteration misuse or abuse This warranty is also conditioned upon calibration and consumable items electrodes and all solutions being stored at temperatures between 5 C and 45 C 40 F and 110 F in a non corrosive atmosphere IC CONTROLS consumables or approved reagents must be used or performance warranty is void Accessories not manufactured by IC CONTROLS are subject to the manufacturer s warranty terms and conditions Limitations and exclusions Industrial electrodes and replacement parts are warranted to be free from defects in material and workmanship for a period of three 3 months from the date of installation or eighteen 18 months from the date of shipment when used under normal operating conditions and in accordance with the operating limitations and maintenance procedures given in the instruction manual and when not having been subjected to accident alteration misuse abuse freezing scale coating or poisoning ions Chemical solutions standards or buffers carry an out of box warranty Should they be unusable when first out of box contact IC CONTROLS immediately for re
59. ial Sample Order 406 20 0 93 0 15 2504 sensor opt 22 in 455 100 000 Siemen standard RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum 100 000 Siemen standard P N A1100164 option 93 Normal Two Calibration Caps for 406 P N A2100053 plus High Conductivity Calibration Kit for cell constants 10 0 50 0 P N A1400053 option 97 1 mixed 6 pack of conductivity standards and accessories two 500 mL 10 000 Siemen P N A1100163 two 500 mL 100 000 Siemen P N 1100164 two 500 mL 367 000 Siemen P N 1100165 one 10 mL syringe P N A7400031 one sensor cleaning brush P N A1100016 one instruction sheet P N V9703470 Page 49 www iccontrols com COND SENSOR Instructions Appendix J 412 Spec Sheet Appendix J 412 Spec Sheet IN PIPE CONDUCTIVITY SENSOR Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration and service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how the
60. ide the simplest and most accurate method of calibrating the conductivity sensor and analyzer The some analyzers such as CONTROLS 455 have been programmed to correct for the three most common standards used for calibration 100 1000 and 10 000 at 25 77 F To achieve greater accuracy the temperature compensated values for the 100 1000 and 10 000 Conductivity standards are calculated by the analyzer Simply place the sensor in the standard and the 455 analyzer will use the correct temperature adjusted value for the standard Temperature Dependence of standards The formula for the temperature corrected conductivity value Cos is 1 0 T 25 where is the conductivity at the current temperature T is the current temperature and is the temperature compensation constant The temperature compensation constant for IC CONTROLS standards is 2 per degree If manual temperature compensation has been selected then the manual temperature compensation setpoint is used as the standards 25 Page 13 www iccontrols com Conductivity CALIBRATION temperature Measure the STD temperature and enter it for best accuracy Other standards or custom standards If a Custom Value conductivity standard is to be used press select Cal select 100 then enter to edit to the known value Values entered this way should be the known value at the current temperature they are not temperature c
61. ine vessel or tank when removed and are intended for use only where pressure can be lowered to zero for servicing Use of model 403 Ball Valve Insertion Retractable sensor is recommended where pressure cannot be reduce to zero for service Vessels and tanks must be drained until the liquid level is below the sensor insertion hole for the pressure to be zero and no process liquid to escape Submersion installations can typically be lifted out with the concern being liquid on the support pipe or wires Use rubber gloves and appropriate face eye protection when handling sensors coated with aggressive liquids Sensor Insertion Sensors should be examined for good clean sealing surfaces and reinstalled carefully Clean seals such as O rings should be lubricated with silicone grease to ensure liquid tight performance Removal 403 Ball Valve Sensor 1 Inspect the safety cables and replace if corroded or damaged P N 1100011 CAUTION On hot processes there is a risk of steam jets or liquid squirts The gland has two seals to reduce this risk but scratches and grit may defeat them 2 Release the gland nut slowly about 2 or 3 turns allowing the sensor to slide back until the safety cables are tight 3 Once the 403 is fully retracted cables tight shut off the ball valve 4 Remove the gland nut completely Remove the safety cables from the valve housing 6 The 403 body can now be removed Note Always inspec
62. ing upon IC CONTROLS unless in writing and signed by one of its officers Page 30 www iccontrols com COND SENSOR Instructions IC CONTROLS Industrial Products Warranty Page 31 www iccontrols com COND SENSOR Instructions Appendix 455 Spec Sheet Appendix A INTELLIGENT CONDUCTIVITY ANALYZER IC CONTROLS has incorporated intelligence into the microprocessor analyzers via the C Net Advanced Intelligence Access Program Measurements such as conductivity can be critical to your process and must be strictly monitored and maintained Analyzer Intelligence goes beyond measurement and control it provides the user with all necessary historical data including events such as calibration upsets diagnostics and more This information can be communicated for trending or advanced control even to remote locations Ultimately the user has superior control with a competitive advantage The analyzer stores the last 12 monthly calibration records for communication or download and even keeps upset records The last 20 upsets are recorded and date stamped ie out of spec alarm power interruptions etc Factors leading to alarm conditions are recalled and for measurement trend hundreds of data points can be accessed at user defined time intervals All of this communication is extremely fast up to 38k baud The optional C Intelligence Access Program runs in your PC Window using RS485 RS232 and provides your networked PC s
63. ion are shown below Sodium conductivity vs by weight relationships as well Hydroxide NaOH also exhibits quite variable It clearly shows that there is no conductivity temperature related rates of concentration change constant between chemical combinations It is clear from the graph that both Sulfuric acid EE at ERE Pe eS Hu HEHE a KA UU NS HEHEHEHEHE EI oue HE LL LLLI LLLI Hii E EHH CEH HENS EB EH CHEERS e HE HH EN i LT LPP ee eee ECHR TEMPEH Ee RG HE Ee PPE PP HH al ERE fete Pt LLL EEEL HHHH HHHH AE LI RII EE EUN HH ENT H aH E FW S1 ee Te HTHTN NN E PE ub gg eiie HER HEHEHE 00 000 oF an 4 BERR m out URDU D E HE EEHEEHE PIS 0 108 20 S 3 40 aj SH 55 oo TO BD s 8 100 BY WEIGHT CONDUCTIVITY vs CONCENTRATION for COMMON CHEMICALS Page 8 www iccontrols com COND SENSOR Instructions IC CONTROLS Installation Selecting the Location The sensor shoul
64. it IC CONTROLS recommends 10cm 4 in minimum separation between rows columns Pipe mounting kits IC CONTROLS analyzer option 8 for 5cm 2in pipe P N A2500255 are also available They may also be used to surface mount the transmitter by removing the 2 U bolts and using the holes in the mounting plate for wall studs using customer supplied studs The mounting plate dimensions are 20 3cm x21 6cm 8 x8 5 with elongated U bolt holes Panel mounting kits CONTROLS analyzer option 9 P N A2500201 are also available They requires a customer supplied panel cut out Sensor Mounting It is recommended that the sensor be located as near as possible to the conductivity transmitter to minimize any effects of ambient electrical noise Page 9 www iccontrols com Installation interference Flow sensors can be in any orientation but should be mounted tip Max 90 9 down at an angle anywhere from 15 above horizontal to vertical 15 above horizontal is best ff because air bubbles will TY 5 15 Crise to the top and grit will ey sink both bypassing the sensor Sensor Angle Submersion sensors do not mount where a lot of air bubbles rise in the tank they will cause spikes in your conductivity readout If a bubble is allowed to lodge in the sensing tip electrical continuity between the electrodes may be disrupted TYPICAL FLOW MOUNTING Flow type installations available are 1 316 SS flow housing for use o
65. ity Sensor is a universal version offered in an easy to install configuration for insertion or submersion applications The Union style threaded fitting locks in the electrode for extra safety and very easy removal Recommended for applications where frequent removal in tough applications for calibration cleaning or Q C checks are required RELIABLE MEASUREMENT Environmental Monitoring Medium Conductivity applications Corrosive and Chemical problems Process Liquids BENEFITS Only one sensor needed for all uses Low maintenance Easy to calibrate Rapid and accurate response Automatically temperature compensated Medium temperatures and pressures IC CONTROLS factory certified calibration Constructed of Hastelloy C and CPVC with PVDF and TFE available QUICK UNION design handles submersion screw in and flow through applications all with one interchangeable sensor COND SENSOR Instructions CONTROLS Appendix K 425 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION complete unit MODEL Universal industrial union type conductivity sensor includes IC CONTROLS 455 temperature compensator 0 150 C 425 32 302 F Standard Titanium amp CPVC body construction for 60 PSIG at 90 194 F to 100 PSIG at 50 122 Cable length 5ft process connection 1 MNPT Quick Union fitting or submersion mounted 34 FNPT Includes one instruction manual ADD SENSOR CONSTANT OPTIONS an
66. l Kit A1400053 Hi Cond Cal Kit A1400054 Clean amp Cond Kit CONDUCTIVITY CALIBRATION Page 20 www iccontrols com COND SENSOR Instructions IC CONTROLS CALIBRATION 100 000 uS Solutions CALIBRATION A1400053 CALIBRATION KIT Theory of Conductivity Calibration Conductivity measures the ability of a liquid to carry current Electrical flow in liquids differs from that in metal conductors in that electrons cannot free flow but must be carried by ions lons are formed when a solid such as salt NaCl etc dissolves to form two or more elemental components ions having opposite electrical charges Conductivity is non specific and all ions present in solution contribute to the current Periodic calibration of 100 000 uS Solutions range cells with 10 20 50 constants usually include an internal liquid passage that requires a long thin vessel to be immersed or may require a pumped sample for calibration Where to do Conductivity Calibrations A suitable place to conduct a calibration is at a counter or bench with a sink in an Instrument Shop or Laboratory However IC CONTROLS kits are kept small and portable so that they can be taken to installation sites together with a bucket of water for cleaning rinsing and a conductivity sensors in continuous use is recommended Various factors can affect the physical limits on the liquid and the apparent cell constant scale biological grow
67. l away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 40 www iccontrols com IC CONTROLS FOR RELIABLE MEASUREMENT High purity water 10 micro Siemens to below 1 micro Siemen Hot pressurized samples 0 to 1 and 0 to 2 micro Siemen ranges BENEFITS Rugged industrial sensor Low maintenance Easy to calibrate Rapid and accurate response Weatherproof explosion proof High operating temperature and pressure with automatic temperature compensation IC CONTROLS factory certified calibration Construction of 316 SS and Kel F Use in a sample flow system with a SS flow cell Picture has 1 8 NPT inlet and outlet ports Direct insertion NPT screw in design Submersion mountable by reversing 34 NPT fitting and installing into 34 FNPT on inside of a 1 pipe requires long sensor leads COND SENSOR Instructions IC CONTROLS SELECTION GUIDE ORDER BY FAX 519 941 8164 Appendix E 402 Spec Sheet BASIC DESCRIPTION complete Pure Water Conductivity Sensor MODEL
68. layed by the conductivity analyzer Measure the conductivity of the sample using the second conductivity analyzer and record the conductivity reading For accurate results the sample must be at the same temperature and the analyzers must use the same temperature compensation method COND SENSOR Instructions IC CONTROLS Conductivity CALIBRATION 6 ForlC CONTROLS digital analyzers calculate 7 ForlC CONTROLS digital analyzers adjust the new cell constant to be entered into the the cell constant to the new value e g 1 09 analyzer using the following formula as in the example labreading Id cell For older analyzers with standardize MMC xold cell const adjustments return to the unit and note the current reading say 840 Adjust the current For example if the analyzer was reading reading to 1 09 times its value 840 X 1 09 820 uSiemen and the cell constant from 916 step 2 was 1 0 plus the reading from the 8 The analyzer should now read accurately second analyzer is 890 uSiemen then the new cell constant becomes new cell const lt gau x1 0 1 09 820 Page 15 www iccontrols com COND SENSOR Instructions Conductivity CALIBRATION Conductivity Standards Part No A1100161 A1100162 A1100163 A1100164 A1100165 A1100195 A1100196 A1100197 A1100198 A1100199 A1100200 A1100201 A1100202 A1100203 A1100204 A1100205 A1100206 A1100207 A1100208 A1100209 A1100192 Description Conductivity
69. le conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 48 www iccontrols com RELIABLE MEASUREMENT 0 to 12 NaOH 0 to 15 H2SO4 High conductivity solutions BENEFITS Industrial sensor Low maintenance Easy to calibrate Rapid and accurate response Automatically temperature compensated IC CONTROLS factory certified calibration Constructed of carbon PVC and epoxy Direct insertion screw in design cell can be installed directly into end of 114 pipe or in flow cell design use NPT tee COND SENSOR Instructions CONTROLS Appendix 406 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION High Range amp Acid Caustic Concentration Flow Sensor MODEL Acid caustic conductivity flow sensor includes IC
70. leaned sensor thoroughly in tap water and squirt with Demin 2nd rinse before calibrating g Check the sensor against a conductivity standard near full scale If the sensor is still not developing the proper cell constant 5 or reading in the standard re clean or proceed to troubleshoot or replacement h A clean rinsed and dried conductivity sensor should read near zero in air If it does not troubleshoot the sensor wiring and analyzer Available Supplies 1100161 100 uS 6P 6pk A1100162 1 000 18 6P 6pk A1100163 10 000 uS 6P 6pk A1100164 100 000 uS 6P 6pk A1100165 367 000 uS 6P 6pk A1900333 Trace to NIST Cert A7400020 poly Beaker A7400031 10 mL Syringe A1100016 Brush Sensor Clean A1400051 Low Cond Cal Kit A1400052 Med Cond Cal Kit A1400053 Hi Cond Cal Kit A1400054 Clean amp Cond Kit COND SENSOR Instructions NEW CONDUCTIVITY SENSORS IC CONTROLS NEW CONDUCTIVITY SENSORS The 455 can be used with any IC CONTROLS Conductivity sensor IC CONTROLS sensors are available in the following types 1 submersion service 2 sample side stream service flow through 3 insertion through pipe tank wall installation 4 insertion with ballvalve for retraction without lowering process pressure universal type flow submersion insertion pure water low conductivity service dirty water sewer sludge mine slurry pulp stock service NOOO Standard Sensors are for Conductivity SERVICE 401 88
71. librate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 44 www iccontrols com IC CONTROLS FOR RELIABLE MEASUREMENT Medium conductivity applications Corrosive and chemical problems Process liquids BENEFITS Universal industrial sensor Low maintenance Easy to calibrate Rapid and accurate response Automatically temperature compensated Medium temperatures and pressures IC CONTROLS factory certified calibration Constructed of Hastelloy C and PVC with PVDF and TFE available for higher temperatures and pressures Dual threaded design
72. ls wax gum etc all reduce the area for current carrying liquid Periodic cleaning of conductivity sensors in continuous use will remove these deposits restore the conducting surfaces controlled cell volume and thus the cell constant Mechanical Cleaning of Sensor The sensor will require cleaning if sludge slime or other tenacious deposits build up in the internal cavities of the sensor Wherever possible clean with a soft brush and detergents General debris oil films and non tenacious deposits can be removed in this way For flat surface sensors use a potato brush and a beaker or bucket of water with a good liquid detergent Take care not to scratch the electrode COND SENSOR Instructions SENSOR MAINTENANCE surfaces Internal cavities of standard sensors can be brushed with a soft quarter inch diameter brush Plastic body sensors should be washed over all the wetted surfaces with a soft cloth This will return their appearance to like new condition and removes sites for buildups to occur When to Chemical Clean After cleaning as above check the sensor against a conductivity standard If the sensor is still not developing the proper cell constant 5 or reading in the standard proceed to the Chemical Cleaning procedure otherwise return the sensor to the process Troubleshooting Hints Slow Response typically due to excessive sample line length and low flow thus producing long sample transport lags Resol
73. ly carry ten times the current flow all other factors held constant and present one tenth the resistance to the measuring circuit when compared to a basic 1 0 cell When an application turns out to have a high enough solution resistance across the sensor to drop the analyzer s drive signal to non detectable and or marginal levels substituting a sensor with a lower cell constant will lower the apparent solution resistance boost the current flow and produce a stronger more interference resistant conductivity reading Conversely where too high a current flow too low solution resistance tends to load the analyzer down substituting a higher constant sensor will decrease the loading and similarly improve results Cell Constant and Range Changing the cell constant to say 0 01 typically achieves ranges of 1 10 100 and 1 000 while 20 achieves 2 000 20 000 200 000 and 2 000 000 when used with IC CONTROLS analyzers The analyzers range gain also impacts the conductivity range seen and must be considered For IC CONTROLS analyzers refer to the GUIDE TO CELL CONSTANTS AND THEIR USEABLE RANGES to select a suitable cell constant for your application IC CONTROLS conductivity sensors and their available constants are listed in table 1 IC CONTROLS Temperature Compensation lonic movement and therefore conductivity measurement is directly proportional to temperature The effect is predictable and repeatable for most chemi
74. n hot condensates and pure applications option 73 for 401 402 and 403 sensors P N A3100071 2 Sch 80 pipe tee with 1 1 4 connections or bushings for 1 connections offers economy and general utility with 404 and 405 sensors In PVC P N A3100146 in PVDF P N A3100147 3 CPVC flow housing with 1 5 FNPT connections for use with 425 Quick Union Sensors In CPVC P N A2300073 In PVDF P N A2300074 In 316 SS P N A2300075 4 CPVC 1 5 Flowcell 1 connections for use with 406 96 acid caustic sensor P N A2100051 Install the housing vertically and position the sensor so that the cross channel or vent hole is below the cell outlet This will ensure the cell is full at all times even if the exit pipe drains to atmosphere and air can enter Flow should be upwards and out the side thereby flushing any bubbles out of the cell area An alternative acceptable installation is possible with the CRA Recommended Piping COND SENSOR Instructions Installation flow housing at 45 and the side vented bubbles should be released but grit and or rust will cause a problem if present Never install in such a way that the sensor internal cell area is inverted as it will accumulate any solids and short the sensor or throw it off The housings can be used as an in line body or in aside stream line Always place on the pressurized side of a pump not the suction side and if using as an in line arrangement allow for the added flow
75. n the electrodes carry current but also other roundabout paths will carry a smaller share of current The controlled volume of a good conductivity sensor places physical limits on the liquid and controls current paths plus it is identified by the cell constant Low constants like 0 01 tend to have large electrode surfaces which are close together making for fairly large sensors They need a long slim container to be fully immersed in liquid for calibration Medium constants like 0 1 and 1 0 are much smaller and more compact and can usually be calibrated in a beaker if kept suspended above the bottom High Page 17 www iccontrols com rag towel for wiping or drying NIST Traceable IC CONTROLS QC s these Conductivity Standards with NIST materials Certificates of Traceability to NIST are available as P N A1900333 Calibrations Direct from Standards Constant StduS Scale Std uS Scale 0 1 100 100 E 1 0 1000 100 100 10 2 0 1000 50 100 5 Calibrations from Dilution Method Dilute strong standards using the syringe to measure out a small amount and dilute to desired strength Examples to produce 150mL in a beaker A 10uS std 15cc of 100uS std 135cc of water B 5000 uS std 75cc of 10 0005 75cc of Demin water Constant Std uS Scale Std uS Scale 0 1 100 100 10 10 5 0 5000 100 1000 20 COND SENSOR Instructions 0 10008 CALIBRATION A1400051 Instruction Sheet The 1400051 is a
76. nd a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you want help or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An CONTROLS conductivity user in need of assistance with
77. nd service You get sensors designed to give you the best possible value for money expended The result is reliable continuous accurate conductivity readings even in dirty hot humid corrosive environments and a commitment from the IC CONTROLS team to get you those results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you wanthelp or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceab
78. nded range cells with 10 20 50 constants usually include an internal liquid passage that requires a long thin vessel to be immersed or may require a pumped sample for calibration Where to do Conductivity Calibrations A suitable place to conduct a calibration is at a counter or bench with a sink in an Instrument Shop or Laboratory However IC CONTROLS kits are kept small and portable so that they can be taken to installation sites together with a bucket of water for cleaning rinsing and a Various factors can rag towel for wiping or affect the physical limits on the liquid and the apparent cell constant scale biological growths oils wax gum etc all reduce the area for current carrying liquid A conductivity cell s physical size and shape are important In a liquid the only restrictions on an ion s movement are the physical limits of the liquid conductivity analyzer measures all the current that will flow between two electrodes thus if there are no restrictions not only will the shortest path between the electrodes carry current but also other roundabout paths will carry a smaller share of current The controlled volume of a good conductivity sensor places physical limits on the liquid and controls current paths plus it is identified by the cell constant Low constants like 0 01 tend to have large electrode surfaces which are close together making for fairly large sensors They need a l
79. nductivity sensors The major key to isolating problems to the sensor or analyzer lies in being able to separate the two with resistor simulation For difficult problems assistance is available from IC CONTROLS call toll free at 1 800 265 9161 COND SENSOR Instructions IC CONTROLS Chemical Cleaning of Sensor A1400054 Instruction Sheet The 1400054 is a Conductivity Sensor Chemical Cleaning Kit of solutions and necessary items It contains the following Cleaning 4 500ml Clean amp Condition soln Final Rinse 1x 500ml Demin Beakers 2 250ml plastic Gloves 1x pair Rubber Gloves Syringe to provide a squirt stream Brush 1x Sensor cleaning Instructions for A1400054 Conductivity Chemical Cleaning Kit NOTE 1 A suitable place to do chemical cleaning is at a counter or bench with a Laboratory sink with a chemical drain where waste is contained and treated before release Note 2 IC CONTROLS kits are kept small and portable so that they can be taken to installation sites together with a plastic bucket of water for rinsing and a rag towel for wiping or drying Waste materials particularly acid leftovers should be returned to the Laboratory sink for disposal CAUTION Use extra caution when handling cleaning solution as it contains acid Wear rubber gloves and adequate facial protection when handling acid Follow all A1100005 MSDS safety procedures 8 Set up the cleaning supplies where you plan to do the cle
80. nsation will vary The values change from approximately 1 to 3 The following is a general guide for typical applications Page 7 www iccontrols com Conductivity Measurement Chemical Typical temperature compensation constant acids 1 0 to 1 6 per C bases 1 8 to 2 2 per C salts 2 2 to 3 0 per C neutral water 2 0 per C The formula for the temperature corrected conductivity value Cos is 1 0 T 25 where is the conductivity at the current temperature T is the current temperature and a is the temperature compensation constant The linear TC constant is normally displayed as change per degree Celsius If the units for temperature are changed from C to F then the linear TC constant would be changed to change degree Fahrenheit Some chemicals that are frequently diluted for use have non linear temperature compensation requirements as well IC CONTROLS has programmed special model 455 versions with TC in the memory e g NaOH 455 21 H2SO4 455 22 455 23 NaCl 455 24 that read out in concentration plus TDS Total Dissolved Solids 455 25 resistivity 455 26 ppt salinity 455 27 and very low conductivity high purity water 455 63 COND SENSOR Instructions PERCENT CONCENTRATION IC CONTROLS PERCENT CONCENTRATION Examples of conductance of various materials with 2504 and Nitric acid HNOs have unusual changing concentrat
81. ompensated by the analyzer Where to do Conductivity Calibrations A suitable place to conduct a calibration is at a counter or bench with a sink in an Instrument Shop or Laboratory However IC CONTROLS Conductivity calibration kits are kept small and portable so that they can be taken to installation sites together with a bucket of water for cleaning rinsing and a rag towel for wiping or drying NIST Traceable IC CONTROLS QC s Conductivity Standards with NIST materials Certificates of Traceability to NIST are available as P N A1900333 Calibration Using Standards Select a conductivity standard with a concentration which is close to and above the expected sample concentration A second conductivity standard can be used to verify that the conductivity sensor is responding properly This second standard can be any value but typically 1096 of the first standard works well giving checks at 100 and 10 of range 1 Obtain calibration supplies such as a graduated cylinder or beaker which is large enough to submerse the conductivity sensor plus distilled or demineralized water in a squeeze bottle for rinsing or an IC CONTROLS calibration Kit 2 Remove the conductivity sensor from the process and inspect the sensor for any deposits If the sensing surface is coated clean the sensor before proceeding See Sensor Maintenance Chemical Cleaning Rinse the sensor cell area with distilled water 3 Rinse the graduated cylinde
82. ong slim container to be fully immersed in liquid for calibration Medium constants like 0 1 and 1 0 are much smaller and more compact and can usually be calibrated in a beaker if kept suspended above the bottom High Page 19 drying www iccontrols com NIST Traceable IC CONTROLS QC s these Conductivity Standards with NIST materials Certificates of Traceability to NIST are available as P N A1900333 Calibrations Direct from Standards Constant StduS Scale Std uS Scale 0 1 100 100 1 0 1000 100 100 10 2 0 1000 50 100 5 Calibrations from Dilution Method Dilute strong standards using the syringe to measure out a small amount and dilute to desired strength Examples to produce 150mL in a beaker A 10uS std 15cc of 100uS std 135cc of Demin water B 5000 uS std 75cc of 10 000uS 75cc of Demin water Constant Std uS Scale Std uS Scale 0 1 100 100 10 10 5 0 5000 100 1000 20 COND SENSOR Instructions 1000 10000 uS CALIBRATION A1400052 Instruction Sheet The 1400052 is a Mid Range Conductivity Calibration Kit of solutions and necessary items its equipped for 0 to 1 000 and 0 to 10 000 Calibrations or 0 to 1 amp 0 to 10 milliSiemens It contains the following Standards 1x100 puSiemen 2x1 000 uSiemen 1x10 000 uSiemen Demin Water 1 x 500mL for dilution or rinsing Beakers 3 x 250mL Syringe 1 x 10mL for accurate dilutions and or provide a squirt stream
83. our readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 50 www iccontrols com IC CONTROLS RELIABLE MEASUREMENT High conductivity applications Large bore for Viscous fluids Percent Acid or Caustic applications Samples with entrained solids BENEFITS Safe in line flow through design Large 34 openings pass problem solutions with minimum maintenance Removable sensor design makes calibration easy Rapid and accurate response Automatically temperature compensated Medium temperatures and pressures IC CONTROLS factory certified calibration Constructed of CPVC Viton and Titanium Removable electrode design makes cleaning easy COND SENSOR Instructions CONTROLS Appendix J 412 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION Large 24 Bore In Line Conductivity Sensor MODEL Large bore high conductivity flow sensor includes IC CONTROLS 455 temperature compensator 0 90 C 32 194 F 412 Titanium CPVC and Viton construction for 60 PSIG at 80 C 176 F to 100 PSIG at 38 C 100 F Process connection FNPT in line Supplied with 5 foot lead length Includes surface J box 78 and one instruction manual AD
84. ox amp terminal strip for extn wiring 78 Xproof pipe type 89 Stainless steel tag 90 100 standard 500 mL bottle P N A1100161 91 1 000 Siemen standard 500 mL bottle P N A1100162 92 10 000 piSiemen standard 500 mL bottle P N A1100163 97 Medium Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 99 Special Sample Order 405 0 5 90 Oily sewer sensor for 0 500 Siemen with calibration standard RECOMMENDATION FOR CALIBRATION AND SERVICE SUPPLIES Minimum Low and high range of constant selected of options 90 amp 91 or 91 amp 92 Normal Medium Conductivity calibration kit for cell constants 0 1 5 0 P N A1400052 option 97 1 mixed 6 pack of conductivity standards and accessories one 500 mL 100 pSiemen P N A1100161 two 500 mL 1 000 Siemen P N A1100162 one sensor cleaning brush P N A1100016 one 500 mL 10 000 Siemen P N A1100163 one instruction sheet P N V9703440 one 500mL bottle of demin water for rinsing P N A1100192 three 250 mL polyethylene beakers P N A7400020 one 10 mL syringe P N A7400031 Page 47 www iccontrols com COND SENSOR Instructions Appendix 406 Spec Sheet Appendix I 406 Spec Sheet HIGH CONDUCTIVITY FLOW SENSOR IC CONTROLS Why buy from IC CONTROLS You will get REAL SOLUTIONS for conductivity reliable accurate long life sensors free application support and ongoing help with calibration a
85. placement To be considered for warranty the product shall have an RA Return Authorization number issued by IC CONTROLS customer service department for identification and shall be shipped prepaid to IC CONTROLS at the above address In the event of failure within the warranty period IC CONTROLS or its authorized dealer will at IC CONTROLS option repair or replace the product non conforming to the above warranty or will refund the purchase price of the unit The warranty described above is exclusive and in lieu of all other warranties whether statutory express or implied including but not limited to any implied warranty of merchantability or fitness for a particular purpose and all warranties arising from the course of dealing or usage of trade The buyer s sole and exclusive remedy is for repair or replacement of the non conforming product or part thereof or refund of the purchase price but in no event shall IC CONTROLS its contractors and suppliers of any tier be liable to the buyer or any person for any special indirect incidental or consequential damages whether the claims are based in contract in tort including negligence or otherwise with respect to or arising out of the product furnished hereunder Representations and warranties made by any person including its authorized dealers distributors representatives and employees of IC CONTROLS which are inconsistent or in addition to the terms of this warranty shall not be bind
86. r or beaker with some of the standard then pour the selected higher conductivity standard into the graduated cylinder or beaker 4 Immerse the sensor and ensure the sensor electrode area is completely submerged If the COND SENSOR Instructions Conductivity CALIBRATION sensor has vent holes then the sensor must be submerged below the vent holes and there must be no air bubbles inside Important a Air bubbles inside the controlled volume area of the conductivity sensor cause major upsets to ion flow and result in large errors in the reading b If the analyzer is not reading on scale it may be because the range is wrong Select a different range until a reading comes up CONDUCTIVITY sensor 8 beaker 200 150 Keep centred at least 1 inch 199 above bottom _ 50 Figure 2 CONDUCTIVITY CALIBRATION 5 Page 14 Select from the menu the standard value of the standard you are using Start the calibration Like an analyzer expert wait until the reading has stabilized then adjust the reading to the temperature compensated value of the conductivity standard Note a Digital analyzers may this step automatically for you b Repeat the process to ensure the calibration is correct The conductivity sensor and analyzer pair are now calibrated IC CONTROLS Used conductivity standard should be discarded because exposure to air and contamination causes the conductivity
87. racy of your readings are as good as the quality of your calibrations and you want the best results In short buy from IC CONTROLS because you want to make your life easier plus maintain or improve your conductivity results but not increase costs You want REAL SOLUTIONS to conductivity value for your money Page 38 www iccontrols com IC CONTROLS FOR RELIABLE MEASUREMENT Return condensates 0 to 100 micro Siemens Hot aqueous samples Tough environment problems BENEFITS Rugged industrial sensor Low maintenance Easy to calibrate Rapid and accurate response Weatherproof explosion proof Automatically temperature compensated High operating temperature and pressure IC CONTROLS factory certified calibration Constructed of 316 SS and Kel F Direct insertion 34 NPT screw in design or install into a 34 NPT tee 1 0 and 2 0 constants require 1 to 34 bushing and a 1 NPT tee Submersion mountable using 34 FNPT on inside of a 1 pipe and a long sensor lead COND SENSOR Instructions CONTROLS Appendix D 401 Spec Sheet SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION complete Condensate Conductivity Sensor MODEL Rugged industrial condensate conductivity sensor with J box includes IC CONTROLS 455 temperature compensation 401 0 150 C 32 302 F 316 SS and Kel F construction for 400 PSIG at 100 C 212 F or 250 PSIG at 150 C 302 F and UL CSA weatherproof explosion proof te
88. results You get access to our conductivity specialists Free of Charge who are generally chemists and or chemical engineers that understand conductivity sensors and how they interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you wanthelp or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone cal
89. rminal box Process connection 34 screw in mount Includes one instruction manual ADD SENSOR CONSTANT OPTIONS and RECOMMENDED RANGE 0 1 0 1 sensor constant recommended for 0 100 Siemen OK on 0 10 8 0 1 000 0 2 0 2 sensor constant recommended for 0 200 Siemen OK on 0 20 amp 0 2 000 1 0 1 0 sensor constant recommended for 0 1 000 Siemen on 0 100 amp 0 10 000 2 0 2 0 sensor constant recommended for 0 2 000 Siemen OK on 0 200 amp 0 20 000 ADD BASE UNIT INCLUDES TC for 455 TO CHANGE TC 31 Change 10K for 452 8 old uniloc type 32 Change to 100 ohm Platinum T C many makes 51 Change to 100 for high temp Recommended for 150 200 C 302 392 F 452 8 ald uniloc type ADD MATERIAL OPTION 62 High temperature 316 SS and PEEK maximum 200 C 392 F required over 150 C 302 F ADD OPTIONS 7009 Extra copies of instruction manual EA 71 X Long sensor cable x ft maximum 100 ft 100 C 212 F max length times ft 72 Cond 400 J Box to analyzer cable x feet P N A9200000 Priced length x times ft 73 Stainless steel flow cell 1 8 NPT 70 mL Volume P N A3100071 76 Small 14 mL volume stainless steel flow cell 1 8 NPT P N A3100142 77 Basic replacement cell no junction box amp terminals 78 Surface 400 J Box amp terminal strip for extn wiring 78XP Xproof pipe type 89 Stainless steel tag 90 100 stan
90. s window program for multiple analyzers over one RS485 two way link to multiple networked workstations See Computer section Binary communication documentation for user to write a custom Intelligence Access program RS232 Single Analyzer Communication replaces RS485 loop communication Reserved for future Fieldbus replaces RS485 Back Lit Display uniform green P N A9130023 Calibration and program for to 250 C 482 F Calibration and T C Program for High Purity Water Extra Instruction Manuals x Extension wire 400 J Box to analyzer P N A9200000 x ft ft Stainless Steel tag Sample Order Two Sensor Differential Conductivity Analyzer APPLICATION TIPS Autorange gains are cell constant x100 x1000 10 000 x100 000 uSiemens Select sensor cell constant to achieve desired span on x1000 for best results Page 35 www iccontrols com COND SENSOR Instructions Appendix 453 Spec Sheet Appendix C 453 Spec Sheet MICRO CONDUCTIVITY TRANSMITTER IC CONTROLS has incorporated microprocessor intelligence into the Two Wire Transmitters Measurements such as Conductivity can be critical to your process and must be strictly monitored and maintained Analyzer Intelligence goes beyond measurement and control it provides the user with calibration data including events such as sensor cell constant range and diagnostics Information can be communicated for trending or advanced control even to remote locations
91. signals or advance process control and remote monitoring via computer network DCS phone Internet or satellite link This analyzer supports and communicates diagnostics Settings can be viewed functions tested calibration updated and remote operated from your computer terminal Note requires IC Net Advanced Intelligence Access Program An optional Real Time clock allows accurate tagging of events and duration even through power outages Every IC CONTROLS microprocessor analyzer incorporates intelligence that enables advanced process control and the ability to communicate with ease and flexibility all in one analyzer Let IC CONTROLS provide you with REAL SOLUTIONS to your control needs buy IC CONTROLS Intelligent Analyzers Page 34 www iccontrols com IC CONTROLS 456 Spec Sheet ANALYZER The two conductivity instrument from IC CONTROLS the Model 456 gives you maximum flexibility reliability and ease of use Intuitive user friendly program just seems to do what you expect Auto calibration recognizes your standards Self and sensor diagnostics Output hold during calibration Two programmable 4 20mA for conductivity amp or temperature Dual programmable alarms with self and sensor alert Optional PID control Frequent adjustments by keypad prompts Program remembers what you were doing Instant return to sample Operate without menu or manual LCD displays Conductivity temperature alarm
92. t A3100146 PVC flow cell 1 FNPT A3100147 flow cell 1 FNPT 405 Sewer Conductivity Sensor 405 Replacement Sensor Cell Const 406 High Conductivity Flow Sensor 406 Replacement Sensor Cell Const A2100051 CPVC 1 1 2 flow cell 1 FNPT connections 425 Quick Union General Purpose Sensor 425 Replacement Sensor Cell Const 9551062 Sensor seal A2300091 Replacement Sensor Retainer and Union Ring CPVC A2300092 Replacement Sensor Retainer and Union Ring PVDF A7201113 Replacement SS Retainer Nut A3200090 CPVC flow cell 1 1 2 SLIP 3200073 flow cell 1 1 2 FNPT 2300074 PVDF flow cell 1 1 2 FNPT 2300075 316 SS flow cell 1 1 2 FNPT A2300086 CPVC union insertion fitting 1 1 2 MNPT 2300087 PVDF union insertion fitting 1 1 2 MNPT 2300088 ISS union insertion fitting 1 1 2 MNPT 400 J Box Wall Mount Type A2101514 Weather proof wall mount J box only 9120050 Terminal block 6 A2101514 D5920095 400 78XP J Box Pipe Top Explosion Proof Type 2101513 Explosion proof J box and O ring only 9120098 Terminal strip 6 for A2101513 D5920095 Interconnect Cable to 400 J Box Interface 9200105 Conductivity cable 5 conductor with shield 05920095 Repair and Service Field Service is dispatched in Canada from the home office of IC CONTROLS In North America call 1 800 265 9161 or call 519 941 8161 Outside of North America consult your authorized I
93. t and clean the 403 sensor body gland and seals plus relubricate the seals before re installing Page 23 www iccontrols com SENSOR MAINTENANCE Sensor Storage Short term Rinse the sensor electrodes in demin water allow to dry and store dry Long term Rinse the sensor electrodes in demin water allow to dry cover with tip with a plastic shipping cap and store dry Monthly Maintenance A monthly maintenance check is recommended by grab sample calibration since the sensor is typically installed in the process and not easy to remove Follow the procedure under calibration by grab sample Keep a log of the cell constant at each monthly calibration Yearly Maintenance Follow the monthly maintenance procedure Check the cell constant log If the cell constant has changed more than 20 percent over the past year it may need to be chemically cleaned follow the Chemical Cleaning of Sensor procedure O rings and teflon sealing ferrules should be replaced on 402 403 412 414 and 425 sensors The condition of electrical connections in 400 junction boxes should be examined for signs of corrosion and tight connections replace if corroded The condition of the safety cables on 403 sensors should be examined for rust or bent mounting screws Replace if deterioration shows When to clean your sensor Various factors can affect the physical limits on the liquid and the apparent cell constant scale biological growths oi
94. t usage quantities If you need assistance with calibration techniques or any other matter our application development laboratory specialists are only a toll free phone call away for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you get outstanding customer support as well as quality industrial equipment in short REAL SOLUTIONS Page 12 www iccontrols com COND SENSOR Instructions IC CONTROLS Conductivity CALIBRATION The conductivity sensor analyzer system is usually calibrated using standard conductivity solutions Alternatively grab sample analysis on a previously calibrated laboratory reference conductivity meter can be used lonic movement and therefore conductivity is proportional to temperature The effect is predictable and repeatable for most chemicals although unique to each It is instantaneous and large typically 1 to 3 percent per degree Celsius Overall system accuracy is maintained by calibrating the sensor and analyzer together in a standard close to the expected sample concentration Calibration determines the effective cell constant of the conductivity sensor The cell constant is affected by the shape of the sensing surface and electrode surface characteristics The effective cell constant will change over time as deposits form and anything else affects either the controlled volume or the effective electrode surface area Selecting a standard Conductivity standards prov
95. thin the cell measurement area In remote locations squirt with the syringe for flushing Detergent can be added to remove oil films and non tenacious deposits Hard scales and other tenacious deposits may require chemical Condition Soln Kit c For flow through sensors seal one end to form a container inside the sensor body d Pour High End Conductivity Standard in until the sensor is full CONDUCTIVITY cleaning see A1400054 Clean and sensor IC CONTROLS e With the conductivity sensor full and no air bubbles in the cell monitor the reading to stabilize and then calibrate the analyzer Note The reading may gradually change for some time while the sensor equilibrates to the standard temperature With analog conductivity analyzers the technician must decide when the temperature is stable and then turn the standardize adjuster With microprocessors the program acts as an expert thermal equilibrium detector and flashes its reading until temperature stabilizes A somewhat different but steady non flashing reading indicates calibration is complete Verify calibration by 1st Rinse the sensor in tap water 2nd Check with Low End Standard at about 10 of scale using the procedure from d and e above Notes 1 Always start with a standard a little higher than your expected high reading 2 Ifthe sensor reads correctly the calibration and sensor condition are good If the sensor reads wrong it may need to
96. ths oils wax gum etc all reduce the area for current carrying liquid A conductivity cell s physical size and shape are important In a liquid the only restrictions on an ion s movement are the physical limits of the liquid A conductivity analyzer measures all the current that will flow between two electrodes thus if there are no restrictions not only will the shortest path between the electrodes carry current but also other roundabout paths will carry a smaller share of current The controlled volume of a good conductivity sensor places physical limits on the liquid and controls current paths plus it is identified by the cell constant Low constants like 0 01 tend to have large electrode surfaces which are close together making for fairly large sensors They need a long slim container to be fully immersed in liquid for calibration Medium constants like 0 1 and 1 0 are much smaller and more compact and can usually be calibrated in a beaker if kept suspended above the bottom High Page 21 rag towel for wiping or drying www iccontrols com NIST Traceable IC CONTROLS QC s these Conductivity Standards with NIST materials Certificates of Traceability to NIST are available as P N A1900333 Calibrations Direct from Standards Constant StduS Scale Std uS Scale 0 1 100 100 1 0 1000 100 100 10 2 0 1000 50 100 5 Calibrations from Dilution Method Dilute strong standards using the syringe to
97. ve by adding a fast flow loop with the sensor in a short side stream or by shortening the line Slow response can also be caused by a buildup of dirt in the sample line In this case the problem may be alleviated by changing the take off point or by installing a knock out pot Readings consistently low or spike low characteristic of bubbles in the sample line passing through the sensor or hanging up in the sensor Readings gradually falling the analyzer can no longer be calibrated properly This problem is typical of scale or sludge slime deposits in the sensor The sensor may need to be cleaned Readings at maximum under all conditions First verify that analyzer is displaying conductivity using mSiemen units Some analyzers will display Err if conductivity is above 9999 with uSiemen units selected for the display If unit selection is not the problem then either the sensor is shorted or there is a problem with the wiring analyzer setup Test for shorts by disconnecting wiring and checking impedance between black and white lead with sensor in air Insulation value should exceed 1 MO megaohm If the sensor is OK then substitute resistors for the sensor to test the wiring and the analyzer If the problem persists with the resistors in place then it is an analyzer problem Use the following formula or consult the table below for resistance values to use Page 24 IC CONTROLS
98. ww iccontrols com COND SENSOR Instructions IC CONTROLS Conductivity Measurement Introduction Electrolytic conductivity is a measure of the ability of a solution to carry a current In the 1980 s international agreement adopted the basic unit of conductivity as the Siemen and it is defined as the reciprocal of the resistance in ohms of a 1 cm cube of the liquid at a specified temperature The units of measurement are the reciprocal of ohm cm which was expressed as mho cm usually expressed in millionths of a mho cm that is micro mho cm or simply umho North American practice historically used umho units now renamed u Siemen Current flow in liquids differs from that in metal conductors in that electrons cannot flow freely but must be carried by ions lons are formed when a solid such as a salt dissolved in a liquid to form electrical components having opposite electrical charges Example sodium chloride separates to form and ions All ions present in solution contribute to the current flowing through the sensor and therefore contribute to the conductivity measurement The physical structure of a conductivity sensor is Conductivity Measurement itself A conductivity analyzer measures all the current that will flow between two charged electrodes A conductivity sensor is constructed so that there is an exact volume between the two electrodes What is a Cell Constant The volume of the liquid between the ele
99. x2 100 mL Sensor Cleaning Brush 1 A1100016 1 Instruction sheet V9803460 1 A1400052 100 uSiemen A1100161 500 mL Medium Conductivity calibration kit 1 000 uSiemen A1100162 x2 500 mL Cell constants 0 1 to 5 0 10 000 uSiemen A1100163 500 mL Demin Water A1100192 500 mL Syringe A7400031 10 mL Polyethylene Beakers A7400020 x3 250 mL Sensor Cleaning Brush 1 A1100016 1 Instruction sheet V9703440 1 A1400053 10 000 pu Siemen A1100163 x2 500 mL High Conductivity Calibration Kit 100 000 uSiemen A1100164 x2 500 mL Cell constants 10 0 to 50 0 367 000 uSiemen A1100165 x2 500 mL 100 000 uSiemen A1100164 x2 500 mL Syringe A7400031 10 mL Sensor Cleaning Brush 1 A1100016 1 Instruction sheet V9703470 1 A1400054 Cleaning and Conditioning Solution A1100005 x4 500 mL Conductivity Chemical Cleaning Kit Demin Water A1100192 500 mL Syringe A7400031 10 mL Polyethylene Beakers A7400020 x2 250 mL Sensor Cleaning Brush 14 A1100016 1 Rubber Gloves 1 pair About Calibration When you buy from IC CONTROLS our commitment to you includes the standards to properly clean and calibrate the equipment Our commitment to your does not stop when we ship the equipment it continues until you have calibrated the analyzer system are satisfied with the results and beyond To assist you in obtaining reliable results IC CONTROLS developed calibration and cleaning procedures and manufactures and packages the necessary standards buffers and supplies in convenien
100. y interact with process liquids Also Free of Charge you get access to our unique Application Development Laboratory If you want help or better performance we will review your application and analyze any used conductivity sensor This extra value added is then formulated into recommendations to improve your results cut work needed and costs Frequently new users have told us that they where referred to IC CONTROLS by staff at a related plant who where impressed by the extra value work done for them the improved results and reduced workload achieved They want to buy from IC CONTROLS too to get that extra value for the day when they encounter problems IC CONTROLS does not just supply the conductivity sensors and some backup tests Our commitment to you includes the supplies to properly clean and calibrate your sensors and continues until you are satisfied with the results IC CONTROLS developed calibration and cleaning procedures for continuous measurement calibration systems IC CONTROLS NIST traceable conductivity standards and cleaning solutions provide you with the ability to maintain accuracy through proper calibration and cell integrity An IC CONTROLS conductivity user in need of assistance with calibration techniques or any other matter is only a phone call away from our Application Development Laboratory specialists for advice and or laboratory simulation of your problem Buy from IC CONTROLS because you know the accuracy of y
101. ypad prompts Program remembers what you were doing No long key sequences Instant return to sample Operate without menu or manual LCD displays Conductivity temperature alarm setpoints and calibration status EASY MAINTENANCE Reliable separately powered and optically isolated output circuit prevents computer interface problems Alignment controls hidden but accessible when needed 3 Level Security to protect settings Calculates sensor cell constant Durable housing withstands hosing down Survives acid and caustic fumes humidity etc AUTOMATIC RANGING Reads directly in microsiemens micromhos Full scale 1 to 200 000 micro siemens Values 10 000 and higher displayed as millisiemens USE ANY COMBINATION OF THE FOLLOWING Local digital indication 4 20 mA signals 4 20 mA Micro PID Control Adjustable alarms ON OFF control The Model 455 is 115 230 VAC operated COND SENSOR Instructions CONTROLS Appendix 455 Spec Sheet Model 455 SELECTION GUIDE ORDER BY FAX 519 941 8164 BASIC DESCRIPTION NETWORKABLE MICROPROCESSOR CONDUCTIVITY ANALYZER Industrial input output isolated INTELLIGENT CONDUCTIVITY analyzer controller with NEMA 4X surface type housing Front window shows 412 digit display for autorange conductivity temperature current output and program messages Precision 1 digit stability 2 digits per month Future compatible Intelligent Analyzer logs in memory calibration MODEL recor
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