UP12 OIL.cdr - All Pumps Direct
Contents
1. 1 tto 9 4 8 S wl 19 S O a 0 o o E EE py o 60 174 3 a O ampere draw A FLOW RATE DIAGRAM 30 40 temperature C AMPERE DRAW DIAGRAM 30 40 temperature C MARCO PUMPS LIST ITEM 1620011C 16200012 16200013 16200212 16200213 16420012 16420013 16466015 16422012 16422013 16420212 16420213 16420412 16420413 1640031C 1640011C 16400012 16460215 16400013 16400212 16400213 16402012 16402013 16460012 16460013 1640621C 1640611C 16406012 16406013 16408012 16408013 16462012 16462013 16410212 16410213 16410012 16410013 16464012 16464013 16440012 16440013 16440212 16440213 16468012 16468013 16432012 16432013 16430012 16430013 DESCRIPTION UP1 220V a c rubber impeller pump 30 UP1 12V rubber impeller pump 35 UP1 24V rubber impeller pump 35 UP1 N 12V rubber impeller pump 35 UP1 N 24V rubber impeller pump 35 UP2 12V gear pump 8 UP2 24V gear pump 8 UP2 A 12 24V automatic pump with electronic pressure switch 8 UP2 OIL 12V gear pump for lubricating oil UP2 OIL 24V gear pump for lubricating oil UP2 P 12V PTFE gear pump 8 UP2 P 24V PTFE gear pump 8 UP2 PV 12V PTFE gear pump 8 non return valve UP2 PV 24V PTFE gear pump 8 non return valve UP3 AC 220V 50Hz diesel gear pump 10 UP3 AC 220V a c gear pump 10 12V gear pump 14 UP3 E 12 24V aut2. has been designed for discontinuous use Under conditions of high operating pressures eg with closed or blocked outlet excessive length of the delivery circuit and or excessive pressure due to accessories the pump can be subjected to elevated stresses and overheating and therefore should not be used for prolonged periods under such conditions APPLICATIONS There are numerous fields of applications for the pump however only exclusively with the allowed liquids mentioned transfer of lubricating oil transfer of viscous liquids transfer of oils antifreezing circulation of viscous liquids draining of engine sumps FLUIDS ALLOWED NOT ALLOWED ALLOWED FRESH WATER ENGINE OIL AND NON CORROSIVE VISCOUS LIQUIDS max viscousity 85 cst DIESEL FUEL max temperature 80 NOT ALLOWED RELATED DANGERS PETROL GASOLINE FIRE EXPLOSION FLAMMABLE LIQUIDS with PM lt 55 C FIRE EXPLOSION FOODSTUFF LIQUIDS FOODSTUFF LIQUID CONTAMINATION CORROSIVE CHEMICAL PRODUCTS PUMP CORROSION INJURY TO PERSONNEL SOLVENTS FIRE EXPLOSION TO SEALS TRANSPORTATION AND HANDLING Due to limited weight and dimensions the pump does not require the use of any special handling or lifting equipment When handling manually normal personal protective gear should be worn safety shoes with toe piece etc The pump is carefully packed prior to shipment Upon receiving the pump packaging should be inspe
3. 4 Prior to making any tube hose connections check that the inlet ports have no end caps Do not position the pump at a height greater than 2 m with respect to the minimum level of the fluid to be transferred Pump damage may occur if this height is exceeded as the pump may not draw fluid Make sure that the outlet tube is empty and without chokes Avoid choking the inlet or outlet tubes so that pump efficiency is optimized The use of an inlet filter is mandatory especially with fluids containing impurities filter grid gauge 0 5mm In this case frequent cleaning and maintenance of the filter is advisable Utilize tubes and connection pieces that are resistant to the fluid types handled and avoid any possible environmental dispersion PUMP INSTALLATION 5 The electrical installation of the pump must include protection fuse which is suitably rated as indicated on the motor label and sized with reference to the chosen point of application WARRANTY EXPIRES IF NO FUSE IS UTILIZED Always mount the anti vibration rubber fittings supplied with the pump kit Their usage ensures a consistentreduction in noise and vibration levels Electrical cabling size should depend on the distance between pump and battery power supply Up to5 m length 4 Over 5 mlength 6 mmq The use of undersized cabling can cause overheating of the electrical wiring and subsequent fire hazard There will also be a voltage drop at the motor
4. MARCO 164 320 12 UP12 OIL 12 V 164 320 13 UP12 OIL 24 V ELETTROPOMPA AUTOADESCANTE PER TRAVASO DI LUBRIFICANTI O DI LIQUIDI VISCOSI SELF PRIMING ELECTRIC PUMP FOR TRANSFERRING LUBRICATING OILS OR VISCOUS FLUIDS AVVERTENZE D USO INSTRUCTIONS FOR USE 23 03 07 Ed 00 Rev 01 PRODUCT DESCRIPTION Self priming electric particularly designed for the transfer of lubricating oils or viscous liquids see chapter of exclusions for discontinuous use The pumping elements are made up of bronze gear drives which can possibly even run dry for brief periods TECHNICAL DETAILS E CODICE TIPO VOLT FUSIBILE PORTATA FLOW RATE PESO CODE TYPE VOLT FUSE WEIGHT PCS x CART UP12 0IL 12 15A 360lh 9oc0u 4tkg 6 UP12 01L 24 75 360h_ 900 44 kg 6 AMBIENT CONDITIONS Ambient operating conditions Temperature min 10 C max 60 C Relative humidity max 90 Warning the above indicated temperature ranges are applicable to all components of the pump and these limits must be respected in order to avoid any possible damage or malfunctioning ELECTRICAL CONNECTIONS S The electric pump must be connected to a source of direct current either battery or transformer with an amp rating of over 15A and 7 5A at nominal voltage of 12V and 24V respectively The pump must be protected by a suitable rated fuse OPERATING CYCLE The pump
5. V PTFE gear pump 40 UP12 P 24V PTFE gear pump 40 UPX 220V a c gear pump 10 stainless steel version UPX 12V gear pump 14 stainless steel AISI 316 UPX 24V gear pump 14 stainless steel AISI 316 UPX C 220V a c stainless steel gear pump for chemicals 10 UPX C 12V stainless steel gear pump for chemicals 14 UPX C 24V stainless steel gear pump for chemicals 14 UP9 XC 12V heavy duty gear pump s s AISI 316 UP9 XC 24V heavy duty gear pump s s AISI 316 UP10 XC 12V heavy duty gear pump s s AISI 316 18 UP10 XC 24V heavy duty gear pump s s AISI 316 18 SP2 12 24V shower pump DP3 12V deck washing pump DP3 24V deck washing pump DP9 12V deck washing pump 9 24V deck washing pump DP12 12V deck washing pump DP12 24V deck washing pump UP500 12V bilge pump UP500 24V bilge pump UP1000 12V bilge pump UP1000 24V bilge pump UP1500 12V bilge pump UP1500 24V bilge pump UP2000 12V bilge pump UP2000 24V bilge pump DICHIARAZIONE DI CONFORMITA C E E C DECLARATION OF CONFORMITY Confermiamo che il prodotto We confirm that the product 164 320 12 UP12 OIL 12V pompa a ingranaggi gear pump 164 320 13 UP12 OIL 24V pompa ingranaggi gear pump conforme alla Direttiva 2004 108 CE 89 336 relativa alla compatibilit elettromagnetica is in conformity with the Directive 2004 108 EC ex 89 336 EC relating to electromagnetic compatibility Questa dichiar
6. azione valida per tutti gli articoli prodotti secondo la documentazione tecnica che parte di questa dichiarazione In caso di eventuali verifiche pertinenti alla Compatibilit Elettromagnetica sono state applicate le seguenti normative This declaration is valid for all products which are produced in accordance with the technical documentation which is a part of this declaration For verification of conformity with regard to Electromagnetic Compatibility the following standards are applied EN 55014 1 Compatibilit elettromagnetica Requisiti per gli elettrodomestici gli utensili elettrici e apparecchi similari Parte 1 Emissione Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission Questa dichiarazione rilasciata sotto la responsabilit esclusiva di This declaration is given under the sole responsibility of MARCO S P A Via Mameli 10 25014 Castenedolo Brescia Italy Tel 030 2134 1 Fax 030 2134 300 Per ulteriori informazioni vedere sito internet www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italy tel 39 030 2134 1 Fax 39 030 2134 300 For further information visit the web site www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italy tel 39 030 2134 1 Fax 39 030 2134 300
7. cted for damages and the pump stored a dry area EH INSTALLATION is recommended that the use of the pump be according to normative safety standards and also as per the precautions listed below 1 PACKAGING ENVIRONMENTAL DISPOSAL The packing material does not require special disposal precautions as it is not polluting or dangerous The user is anyway invited to effect a proper waste separation in order to facilitate the recycling of the materials of which the packing is composed 2 PRELIMINARY CHECKS Check that there has been no damage to the pump during transportation or storage Both inlet and outlet ports should be carefully cleaned removing possible dust or residual packaging material Verify that the available electrical power supply corresponds to the pump specification requirements 3 POSITIONING OF THE The pump can be mounted in any position Fix the pump utilizing suitable screws corresponding to the antivibration mounts supplied with the pump WARNING THE PUMP MOTOR IS NOT EXPLOSION PROOF Do not install the pump where flammable vapours or gases may be present Install the pump in an accessible place for inspection The pump is IP55 protection rated It is good practice to avoid any pump contact with water splashes possibly causing water seepage into the motor with high risk of internal oxidation and or short circuit TUBING CONNECTIONS
8. few minutes Pumps found defective that have run dry in the absence of fluid are not covered by warranty The average life span of the motor commutator brushes is approximately 800 1000 hours under normal operating conditions Stoppages are possible due to brush wear and tear after such a time period L 2 WHY THE PUMP WILL NOT PRIME ITSELF The pump is fitted at a height greater than 2 m above the fluid level The pump has run dry for too long a period Long periods of inactivity In this case it is advisable to add liquid directly into the pump chamber before start up It is also advisable to add before running the pump a drop of lubricating oil inside the pump only Air leak at the suction pipe due to the following reasons Possible cuts in the pipe inadequate hose clamps malfunctioning of the filter due to defective worn seals or filter clogged Air leak at the pump front plate cover due to the following reasons Loose fixing screws poor effectiveness of the seal Faulty electrical cable connections Presence of obstructions or restrictions in the suction or delivery pipes or the use of special devices eg automatic spray pistol or aqua stop Presence of liquid loops in the outlet tube L 3 GOOD PRACTICES ENSURING A WELL FUNCTIONING PUMP No particular maintenance is required if the pump is utilized for the transfer of diesel fluids If it is expected that the pump will not be used for a per
9. iod of at least 30 days especially in the case of usage with fresh or salty water it is advisable to run fresh water through the pump and to then loosen the pump front plate screws ENCS Upon re use run the pump briefly a few seconds and then tighten the screws again Check under conditions of maximum operating pressure that the motor current value is within the motor label specifications NORMAL MAINTENANCE L 4 Check every month the pump chamber and keep clean from any foreign matter Check every month that electrical wiring is in good condition Every 800 hours of pump operation substitute the motor brushes INDICATORS THAT THE PUMP IS FUNCTIONING CORRECTLY L 5 Temperature of pump body and motor frame is within 60 C 70 C Regular flow and constant pump noise levels Amp draw within the limits indicated in the technical details TO OPEN THE PUMP L 6 Itis recommended that a specialized service technician be consulted for any pump repair work or the replacement of worn out internal components exclusively with original spare parts During the warranty period only by authorized Marco S p A personnel failing which the warranty will expire ENVIRONMENTAL DISPOSAL For a correct disposal of the pump at the end of its life contact the local waste disposal service The proper waste separate collection helps avoiding possible negative effects on the environment and on everybody s health It als
10. o facilitates the recycling of the materials of which the product is composed WARRANTY 1 The Warranty period is 2 years from date of purchase on production of the appropriate sales invoice 2 Should the original sales invoice not be available then the 2 year warranty period will be valid from date of production 3 The Warranty becomes null and void in the case of incorrect utilization or disregard of the instructions contained herein 4 The Warranty only covers original production defects 5 The Warranty does not cover any related installation costs involved 6 Transport costs are refundable only in the case where warranty has been duly recognized and accepted by Marco Spa These costs will be limited to the actual shipment costs between Marco Spa warehouse and the client s delivery address 7 No credit notes or replacement items will be issued prior to the receipt and proper testing of any Marco goods that are deemed faulty e EXPLODED VIEW TY DESCRIPTION TOP PLATE SCREW M 5 X 10 TOP PLATE TOP PLATE O RING DRIVING GEAR IDLE GEAR IDLE SHAFT PUMP BODY RUBBER LIP SEAL ARMATURE KEY ROD PUMP FRAME WITH MAGNETS ANTIVIBRATION MOUNT BRUSH HOLDER WASHER NUT TUBE OUTLET O RING 94 22 55
11. omatic pump with electronic pressure switch 14 24V gear pump 14 UP3 P 12V PTFE gear pump 14 UP4 P 24V PTFE gear pump 14 UP3 OIL 12V gear pump for oil UP4 OIL 24V gear pump for oil UP3 A 12V automatic pump group with accumulator UP4 A 24V automatic pump group with accumulator UP6 AC 220V a c gear pump 28 UP6 220V a c gear pump 28 UP6 12V gear pump 26 UP6 24V gear pump 26 UP6 OIL 12V gear pump for oil UP6 OIL 24V gear pump for oil UP6 A 12V automatic pump group with accumulator UP6 A 24V automatic pump group with accumulator UP9 PN 12V internal brushes PTFE gear pump UP9 PN 24 internal brushes PTFE gear pump UP9 12V heavy duty gear pump UP9 24V heavy duty gear pump UP9 A 12V heavy duty automatic pump group with accumulator UP9 A 24V heavy duty automatic pump group with accumulator UP10 12V bronze gear pump 18 UP10 24V bronze gear pump 18 UP10 P 12V PTFE gear pump 181 UP10 P 24V PTFE gear pump 181 UP12 A 12V water pressure pump system UP12 A 24V water pressure pump system UP12 OIL 12V bronze gear pump 151 UP12 OIL 24V bronze gear pump 151 UP12 12V gear pump 40 UP12 24V gear pump 40 ITEM 16430212 16430213 1640421C 16404012 16404013 1640431C 16404112 16404113 16410112 16410113 16440112 16440113 16490015 16480012 16480013 16482012 16482013 16484012 16484013 16010012 16010013 16012012 16012013 16014012 16014013 16016012 16016013 DESCRIPTION UP12 P 12
12. terminals with a consequent reduction in efficiency The flow rate value indicated on the motor label is obtained with a 16 mm internal tube diameter Tubes with inferior diameters will cause an increase in current with potential risk of motor overheating To ensure the correct directional flow ofthe fluid as indicated by the arrow on the top ofthe pump it is necessary to connect the positive pole of the battery supply to the red wire on the motor end cap and the negative pole to the black wire Electrical connections must be made using adequate terminal blocks and connectors ensuring a tight fitment of the electrical cables Bad wiring can cause power losses and or overheating of the cabling itself WARNING it is the responsibility of the installation technician to ensure a correctly designed circuit installation fitted according to regulations Environmental risks must be taken into account with the installation TROUBLESHOOTING L 1 CHECK POINTS IF THE PUMP HAS STOPPED OR WILL NOT START Check the effectiveness of the battery power supply voltage activity Check if the fuse has blown Check for any foreign matter present in between the pump gear drives To do this disconnect the power supply and unscrew the four fixing screws remove the pump front cover plate and inspect the pump chamber Replace the cover plate in the same initial position after inspection Avoid running the pump dry for more than a
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