PRODUCT MANUAL - FLO
Contents
1. Swe FLO WING PATENT PENDING METER PRODUCT MANUAL PRODUCT OF 4 E nercynerrins 1SCO INDUSTRIES CONTENTS AVallable ODE na anne Flow Rate Reference Curves uuuunuuunnnnnnnnnnnnnnunnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnn Available Wellhea s 0 nn PODUlar CUSEOM OPTIONS una ana nennen Polygate HDPE Gate Valve Spears Gate Valve Upgrade PVC Union Flange Connections Custom Fabricated Pump Wellheads Additional Packag OS nismo ao Fernco Connection Package Kanaflex Power Lock Connection Package Vertical Wellhead Centralizing Support Installation CUO Serrana EHE Installation Procedures nnnnnnnnnnnnnunnunnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn Fernco Connection Package Kanaflex Power Lock Connection Package Vertical Wellhead Centralizing Support Instruments Commonly Used to Sample Wells 000 ass Contactiif fmM tl hass FLO wING User GUIDE OVERVIEW Developed by ENERGYneering Solutions Inc to overcome the challenges of current wellhead technology the Flo Wing Meter provides landfill operators the widest measurement range unobstructed liquid passage and varied placement options These attributes result in reduced maintenance costs reduced facility down time and increased confidence in flow measurement Accuracy has been proven through calibration by Flow Dynamics Inc Elkins Earthworks the mechanical engineering department of George2. 129 6 147 2 307 9 8 50 17 62 63 3 131 2 150 2 311 5 8 66 17 82 64 5 1327 153 2 315 1 8 83 18 02 65 7 134 2 156 1 318 7 8 99 18 22 66 9 135 7 159 0 322 2 9 15 18 42 68 1 137 1 161 8 325 7 9 31 18 61 69 3 138 6 164 6 329 1 flow rate tables 3 AVAILABLE WELLHEADS Flo Wing is pleased to offer a full line of PVC and HDPE landfill gas collection wellheads in a variety of sizes with countless custom options available If there is any particular items that you would like included on your wellhead to best fit your application and save valuable field assembly time we will happily work it in to our manufacturing schedule PoPuLAR OPTIONS Polygate HDPE Gate Valve The Polygate Valve designed and developed by ENERGYneering Solutions Inc is an HDPE gate valve designed for use as a flow regulating device specifically for use in saturated gaseous high particulate high tempera ture and low pressure environments such as in landfill gas wellfields and similar environments where particulate and water gathering can obstruct the operation of a typical gate valve The Polygate Valve is designed to compliment the function of the Flo Wing wellheads PVC Union PVC union connections may be included if preferred for rapid disconnec tion disassembly of the wellhead Typically requested union locations are shown in following images Alternate or additional union locations are also available upon request
3. PVC union on Horizontal Wellhead PVC union on Vertical Wellhead popular options 4 POPULAR OPTIONS CONT Flange Connections In an effort to save our customers valuable field assembly time when their application requires flanged connec tions ESI is flexible to add any desired flanged connection to our wellheads and meter runs PVC flanges provided are Van Stone Flanges Ifthe PVC flange connection size is larger than the wellhead pipe size a PVC reducer bushing will be used HDPE flanged connections consist of the corresponding HDPE flange adapter with ductile iron backup ring fusion welded in the location requested Flange Connection Packages Available upon request HDPE Flange PVC Flange Custom Fabricated Pump Wellheads Designed to minimize air incursion at high BTU sites while allowing for easy temporary or permanent installation of a pneumatic leach ate condensate discharge pump in the well this custom wellhead is constructed entirely of fusion welded HDPE with flanged connections to eliminate the use of flexible couplings This and other custom wellheads are available upon request from ESI If you have an idea in mind that would best fit your application let us know and we will work up a competitive price Custom Wellhead ADDITIONAL PACKAGES Vertical Wellhead Kanaflex Power Lock Fernco Connection Package Centralizing Support Connection Package Fernco also provides wellhead pack Centralizing Supports are off
4. Fox University and through field testing at landfill sites around the country The Flo Wing Meter is compatible with any of today s commonly used monitoring instruments ESI is flexible in their manufacturing process to include a variety of custom options to best fit your application and save valuable field assembly time The second generation of Flo Wing inserts are molded from Royalite thermoplastic a rigid fire rated PVC acrylic alloy which combines very high impact strength good abra sion resistance stiffness and hardness with excellent formability and exceptional chemical resistance Spartech Plastics DESIGN ADVANTAGES e Wide flow measurement e Horizontal and vertical placement e Unobstructed liquid passage e Reduced maintenance and downtime e Accurate flow measurements SIZES 3 Model 360 Recommended Flow Measurement Range Se 3 to 120 scfm 100 to 300 scfm 2 10 in Pipe ID 0 92 in Pam 2 86 AVAILABLE OPTIONS e Piping Materials PVC HDPE e Configurations Vertical Wellhead Horizontal Wellhead Meter Run or e Custom Options Valve Options Flanges Unions Fernco Fittings Kanaflex Hose amp Clamps Centralizing Supports and Accessories overview 2 Flow RATE REFERENCE TABLES For those who prefer to measure flow using a manometer or differential pressure gauge FLO WING 1 FLO WING 2 FLO WING 3 Model 180 Model 264 Model 360 Diff Pressure Flow
5. Rate Diff Pressure Flow Rate Diff Pressure Flow Rate Diff Pressure Flow Rate Diff Pressure Flow Rate Diff Pressure Flow Rate inH20 SCFM inH20 SCFM inH20 SCFM inH20 SCFM inH20 SCFM inH20 SCFM 0 01 0 38 6 50 9 69 0 01 2 8 6 50 72 1 0 01 6 7 6 50 171 3 0 02 0 54 7 00 10 05 0 02 4 0 7 00 74 8 0 02 9 5 7 00 177 7 0 03 0 66 7 50 10 40 0 03 4 9 7 50 77 5 0 03 11 6 7 50 184 0 0 04 0 76 8 00 10 75 0 04 Sd 8 00 80 0 0 04 13 4 8 00 190 0 0 05 0 85 8 50 11 08 0 05 6 3 8 50 82 5 0 05 15 0 8 50 195 9 0 10 1 20 9 00 11 40 0 10 8 9 9 00 84 9 0 10 212 9 00 201 5 0 20 1 70 950 11 71 0 20 12 7 9 50 87 2 0 20 30 0 9 50 207 1 0 40 2 40 10 00 12 01 0 40 17 9 10 00 89 5 42 5 10 00 212 4 2 94 10 50 12 31 0 60 21 9 10 50 91 7 52 0 10 50 217 7 3 40 12 60 0 80 25 3 11 00 93 8 60 1 222 8 3 80 12 88 1 00 28 3 95 9 67 2 227 8 4 16 13 16 mmo 31 0 98 0 73 6 232 7 4 50 13 43 1 40 33 5 100 0 79 5 237 5 4 81 13 70 35 8 102 0 85 0 242 2 5 10 13 96 38 0 103 9 90 1 246 8 5 37 14 22 40 0 105 8 95 0 251 4 5 64 14 47 42 0 107 7 99 6 255 8 5 89 14 71 43 8 109 6 104 1 260 2 6 13 14 96 45 6 111 4 108 3 264 5 6 36 15 20 47 3 113 1 112 4 268 7 6 58 15 43 49 0 114 9 116 4 272 9 6 80 15 66 50 6 116 6 120 2 2710 7 01 15 89 52 2 118 3 123 9 281 0 7 21 16 12 53 7 120 0 127 5 285 0 7 41 16 34 55 1 121 7 131 0 288 9 7 60 16 56 56 6 123 3 134 4 292 8 1 19 16 78 58 0 124 9 137 7 296 7 7 97 16 99 59 3 126 5 140 9 300 4 8 15 17 20 60 7 128 1 144 1 304 2 8 32 17 41 62 0
6. ered Kanaflex and Power Lock Connec ages with any desired Fernco fittings with the vertical wellheads to help tion packages can be provided per prevent sagging or leaning in any customers request one direction They are constructed of stainless steel and are available in various sizes that fit most wells popular options amp additional packages 5 FLo W ng INSTALLATION PROCEDURE Placement The placement and parts configurations should be determined and prepped before the installation process begins Placement and Configuration examples Securing Make sure all items are secure and sealed before applying vacuum to the wellhead Vertical Well Installation e Slip or Mechanical End Vertical Well Casing see image ___ 1 Take a measurement of the vertical well casing s outer diameter 0 D 2 Determine what adapter kit works best for your application Make sure you have the correct diam eter adapter kit to fit the diameter of the well casing Generally a coupling reducer bushing and associated clamps are necessary items A vertical well central izer is available as shown above to add support and to prevent sagging or leaning 3 Combine the Flo Wing wellhead assembly cou pling and reducer bushing to make sure they will fit correctly over the well casing 4 Loosen the clamps around the flexible coupling and slide the coupling over the plain end of the well casing 5 Slide the reducer bushing to the desi
7. flange and the Flo Wing well head assembly 5 Place the flanged Flo Wing assembly between the flanged well casings 6 Slide bolts threw the back up rings and tighten Be careful not to over tighten installation 7 Use AND MONITORING 1 Regardless of the equipment you are using make sure the instrument is properly calibrated Pepare the instrument for sampling by allowing it to properly warm up as directed by the manufacturer 2 Connect the instrument to the wellhead and begin collect ing a sample When using a Flo wing wellhead this is correct ly done by connecting the sample hose on the gas analyzer to the static pressure port labeled on the wellhead Now the impact line on the analyzer should be connected to the differential port on the wellhead 3 Continue collecting the sample with the pump running until the reading stabilizes A stable reading is one that does not vary more than 0 5 by volume on the instruments scale 4 Record wells temperature This is generally done with a digital thermometer attached to the gas analyzer but can also be recorded with a standard dial thermometer insetered into the wellhead 5 Record system side vacuum if available This is taken from the sample port downstream of the gate valve when avallable use amp monitoring 8 INSTRUMENTS CoMMONLY UseD TO SAMPLE WELLS Envision Meter The user manual for the Elkins Earthworks Envision Meter can be found and dow
8. nloaded at the following link http www elkinsearthworks com Content aspx Page 408b9189 6ed 45cf b351 102519d54b86 To make the Envision Meter compatible with reading Flo wing wellheads a few changes need to be made to the software that comes from the Envision Meter Gem The user manual for the GEM 500 GEM 2000 GEM 2000 and GEM 5000 can be found and downloading at the following link http www landtecna com Product aspx ID 8 amp CategoryID 1 To make GEM units compatible with reading Flo wing wellheads equivalent orifice plate sizes are needed 3 Model 360 O to 10 scfm 3 to 120 scfm 100 to 300 scfm Recommended Flow Measurement Range 2 10 in Pipe ID 0 92 in 1 91 in 2 86 CONTACT INFORMATION Copyright Elkins Earthworks 2011 Copyright 2009 LANDTEC North America For more information assembly options or installation suggestions including HDPE packages contact Flo Wing or ISCO offices at the following ES NERGYNEERING ISCO INDUSTRIES ENERGYneering Solutions Inc Andy Rodgers Phone 541 549 8766 ISCO Industries www ENERGYneeringSolutions com Flo Wing www flo wing com Phone 502 714 5323 instruments amp contact 9
9. oupling reducer bushing and associated clamps are necessary items Horizontal applications may use slip or mechanical fittings on both ends of the wellhead assembly 3 Combine the Flo Wing wellhead assembly cou pling and reducer bushing to make Sure they will fit correctly over the well casing Depending on the ap plication this may need to be done on both ends of the wellhead assembly 4 Loosen the clamps around the flexible coupling and slide the coupling over the plain end of the well casing Do one side before the other 5 Slide the reducer bushing to the desired location on the Flo Wing wellhead assembly 6 Place the wellhead assembly into the well casing Once it is oriented in the desired direction slide the reducer bushing and wellhead assembly into the cou pling on the top of the well casing Tighten the cou pling s clamps to the appropriate torque e Flanged horizontal well casing see image___ 1 Take a measurement of the vertical well casing s outer diameter 0 D 2 Determine what flanged adapter kit works best for your application Make sure you have the correct diameter adapter kit to fit the diameter of the well cas ing 3 Combine the wellhead casing s flanges and back up rings on either end with the flanged Flo Wing well head assembly to determine that they fit together and will work with the given well casing 4 Place the appropriate gaskets neoprene between the wellhead casing
10. red location on the Flo Wing wellhead assembly 6 Place the wellhead assembly into the well casing Once it is oriented in the desired direction slide the reducer bushing and wellhead assembly into the cou pling on the top of the well casing Tighten the cou pling s clamps to the appropriate torque e Flanged Vertical Well Casing see image___ 1 Take a measurement of the vertical well casing s outer diameter 0 D 2 Determine what flanged adapter kit works best for your application Make sure you have the correct di ameter adapter kit to fit the diameter of the well casing 3 Combine the wellhead casing s flange and back up ring with the flanged Flo Wing wellhead assembly to determine that they fit together and will work with the given well casing 4 Place the appropriate gasket neoprene onto the wellhead casing flange 5 Place the flanged Flo Wing assembly onto the flanged well casing Make sure the gasket is posi tioned correctly 6 Slide bolts threw the back up rings and tighten Be careful not to over tighten installation 6 FLo W ng INSTALLATION PROCEDURE Horizontal Well Installation e Slip or Mechanical End Vertical Well Casing see image ___ 1 Take a measurement of the vertical well casing s outer diameter 0 D 2 Determine what adapter kit works best for your application Make sure you have the correct diam eter adapter kit to fit the diameter of the well casing Generally a c
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