instructions manual electronic crane scale
Contents
1. MODEL CAPACITY A A D E F WEIGHT Tons mm inch mm mm mm mm mm kg MCWO09T12 12 35 11 4 92 36 210 120 42 6 4 60 MCWO09T17 17 38 11 2 61 42 251 146 49 6 7 40 MATERIAL Bonified 6 degree highly resistant steel PIN RAL 3001 red pin with metric threading SAFETY PIN SHACKLE models MCW09T25 MCW09T35 and MCWO9T55 MODEL CAPACITY A A B C D E F cs WEIGHT Tons mm inch mm mm mm mm mm kg MCWO09T25 2b 45 134 74 50 314 178 63 6 14 20 MCWO09T35 35 50 2 83 57 358 197 69 6 19 85 MCWO09T55 55 65 2 1 2 105 70 463 260 90 6 39 60 MATERIAL Bonified 6 degree highly resistant steel PIN RAL 3001 red pin with metric threading MCWO09 PROFESSIONAL 1 2 4 Electronic device features PROTECTION DEGREE POWER SUPPLY MAXIMUM POWER MINIMUM VOLTAGE PER DIVISION DISPLAYED DIVISIONS DISPLAY RESOLUTION IN COMTAGE KEYBOARD TARE FUNCTION AUTO POWER OFF LOW BATTERY WARNING MEASUREMENT UNIT AVAILABLE IN CALIBRATION PHASE CONTAINER POWER OF LOAD CELLS I O SECTION THEORETICAL LIFE MCWO09 03 12 01 EN U IP 67 6 Vdc 4 5 Ah rechargeable internal battery standard range of about 60 hours 12 Vdc with external power supply 100 240 Vac 50760 Hz 12 Vdc standard 5 VA 0 3 uV Homologated instrument 0 03 uV non homologated instrument 10000e 3X3000e for l2. Itis FORBIDDEN to use the device beyond the temperature range from 10 C to 40 C It is FORBIDDEN to use the device outdoors or in very humid environments Protect the electronic crane scale from the high humidity vapours liquids or powders If the electronic crane scale is installed in a much warmer environment than it was before it can form an undesired condensation condensation of humid air on the device In this case turn off the electronic crane scale and wait until it adapts to the temperature of the environment approximately 2 hours MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 2 USER MANUAL 2 1 USER 2 1 1 Professional features The staff assigned to the electronic crane scale and all activities related to it must Have appropriate physical and mental characteristics Be an expert or have sufficient knowledge on lifting equipment and be trained in the proper use of scales Be familiar with the requirements of labour protection and accident prevention in the field Be able to evaluate the safety condition of the lifting equipment Understand the safety signs on the machine the warnings and the messages highlighted in the manual of the instrument even if he does not have a good command of the language in which the crane operates Be able to make oneself understood in the workplace 2 1 2 Location The operator of lifting equipment which was installed on the crane scale must not only respect the safety
3. 2 4 1 Quick reference Press TARE ENABLE SELECTED MODE press MANUAL TARE PT ico PT Press CANCEL Press CONFIRM Press 2 sec ON OFF Press PRINT Press 3 sec INFO Max Min e 29 MCWO09 PROFESSIONAL 2 4 2 Functioning modes STANDARD NET GROSS SETPOINT IN OUT ALIBI MEMORY TOLERANCE CHECK Press Press DISPLAY x10 HOLD or PEAK TOTALISER TARGET TYPE PIECE COUNTING Press MODE TYPE PCS NR Press Press Press 2 sec 7 VALUE Press La VALUE PRINT ENTER Press Press Press SWITCH Kg Lb MCWO09 03 12 01 EN U SWITCH NET GROSS TYPE PRINT ENTER IN WEIGH Press OUT WEIGH TYPE REWRITING ID Press MODE PRINT ENTER WEIGHT PRINT ENTER SWITCH WEIGHT gt Press 2 sec SAMPLE MODE ENABLE DISABLE x10 ENABLE DISABLE HOLD or PEAK SINGLE WEIGHING TOTAL Press 2 sec GRAND TOTAL ODE SWITCH PCS WEIGHT gt Press 2 sec SAMPLE MODE 26 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 3 TECHNICAL INFORMATION 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND INSTALLATION 3 1 1 Packaging During the transport the instrument is shipped in a s
4. it is fitted with two multipoint radio frequency modules one is installed on the measurement device and the other on the remote unit The remote modules can be inserted inside the devices or fitted with their own watertight containment box and connected by cable The multi channel radio module functions in a frequency band without need of license SPECIFICATIONS POWER SUPPLY OPERATING TEMPERATURE TIMING MAXIMUM POWER WORK FREQUENCY NUMBER OF CHANNELS RADIO TRANSMISSION SPEED SERIAL TRANSMISSION SPEED INPUT OUTPUT 1 RS232 PORT USB FUNCTIONING DISTANCE IN APPROPRIATE CONDITIONS CONTAINER ANTENNA NOTE 5 12Vdc 100mA max From 10 to 40 C Power Up Sequence 135 ms Enter in Serial Stand by 3 2 ms Wake Up from Serial Stand by 5 5ms 25mW From 868 to 870 MHz Up to 52 Up to 38 4 kbps Up to 19 2 kbps on AMP connector or 1 USB port with a 1m long cable fitted depending on the model Up to 70m indoors up to 150m outdoors Box in PVC depending on the model Swivelling and inclinable For details regarding the configurations and use of the radio module contact the Dini Argeo Assistance Centre The device manual can be downloaded from the www diniargeo com internet web site or requested to the Assistance Centre MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 3 GENERAL SAFETY NORMS The user must respect the manufacturer s prescriptions of the crane scale one must respect the prescriptions requested b
5. MCWO9T12 950X500x500 30 kg MCWO9T17 950X500x500 72 kg MCWO9T25 950X500x500 88 kg MCWO9T35 950X500x500 104 kg MCWO9T55 950X500x500 176 kg Sizes Length 1 x width w x height h CAREFUL Take care when handling the box to avoid collisions or falls that could cause injury to the instrument If necessary carry out the handling procedure with the help of various people or with the appropriate aids 3 1 3 Installation Inside the wooden box used to transport the instrument all system components are inserted The equipment is not supplied ready to use so it is necessary to perform some operations to enable the instrument to function The installation steps are Open the wooden box containing the electronic crane scale Install the shackle on top of the load cell Install the shackle on the bottom of the load cell Make sure that the nuts of the shackles are fully screwed and the pins are properly placed in versions MCW09T25 MCWO09T35 MCWO9T55 Ensure that the shackles are fastened securely in versions MCW09T12 and MCWO09T17 Carefully check the suitability of the crane hook in which the crane scale will be installed Connect the system to the safety hook of the crane taking care that the shackle rests on the saddle of the crane hook and its lever is safely positioned The system slinging completed go properly away and lift a few inches the crane scale The crane scale is supplied with battery already installed Th
6. charger adapter To perform a battery change and development its functions perform the following steps 1 Screw out the socket head screws on the back of the instrument Screw out amp DIM A Scales 2 Slowly remove the battery pack 3 The battery is connected internally to the electronic card of the instrument thanks to an AMP automotive connector 34 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 4 Unplug the connector automotive AMP from the battery pack 5 Connect the charger to the battery pack by the auto motive AMP connector 35 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 6 Insert the power supply 12Vdc to the network at 230Vac and plug the charger by the connection jack Once the battery is charging it is possible to connect the spare battery pack to the crane scale A CAREFUL A The battery recharge must be performed using only the power supplied 12Vdc supplied with the instrument 36 MCWO09 PROFESSIONAL MCWO09_03_12 01_EN_U PHASE OF THE BATTERY RECHARGE BY CHARGER ADAPTER The charger s led indicate the charge level reached 1 6 2 gt 3 gt B 4 0 eee a ll P msn LED DESCRIPTION 1 When lit it indicates the presence of voltage 2 When lit it indicates the presence of the battery it means that the battery is connected correctly to the charger 3 When lit it indicates that the battery is half charged 4 When lit it i
7. ine 18 1 3 5 Indications and bans for working in safe conditions ssseeeens 19 1 3 6 Environmental conditions uet donet A A A dioe Lua TEA Fa dE ce ae d 19 2 USER MANUAL rra Xo at nari d ame waka UA EH D RUA ANSE DR DL OMNE EA 20 21 USER E 20 2 11 POPES SION Al TOA SS cea ciconia A A 20 21 2 Location esane ra a a RR he c dp cpu c aae ree og URSA OM VENTE CUR D Rr RA 20 24 3 COMING ard equ baee fitta i Rada bd aed fate Pe am aaa M copas 20 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS 21 2 2 1 Power Supply Start up SWIC AON dori to S qat Pda iD Gell b ab RR auf rni UO Rd OR s 21 Z 2 2 F FONE Daniel KEYS andina dar A rh epe ta ii Per Nd 22 2 3 BASIC FUNCION Sandra ea ri 24 2 3 1 Functioning with remote CONTOL cortante eaten 24 24 FUNCTIONING i inre anana cei winds aaaea och ri eaaa rd ad 25 ZAM QUICK TONOS taa siae tp D eso epa ca Tae UR nt ats dad du dl i ts Ug a TODD 25 212 FUMCUOMING Tode eoe i ettet iode lectures metra eese dit diis ER eee siete id test 26 3 TECHNICAL INFORMATION cisicinko sk tege Y DRER OS FED aeaaea cr 27 3 1 PACKAGING TRANSPORT HANDLING STORAGE AND INSTALLATION eene 27 XXE NIC ch Mm T Tm 27 3 1 2 Eransport handling siasi ela ERO AQ Caere ids 28 dda SMN oh irae A o 28 3 2 MAINTENANCE AND VERIFICATIONS 1c rcnt ii ra canna 29 3 2 198b MONTONG estr ip enn etu o ted a ap nemine
8. the lifting device If one attaches a crane scale with a nominal capacity less than the nominal capacity of the lifting device verify it with another weighing system making sure that the load to be weighed is not greater than the nominal capacity of the electronic crane scale MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 3 5 Indications and bans for working in safe conditions Itis FORBIDDEN to use the equipment for lifting or transporting people Itis FORBIDDEN to pull or drag loads but only to apply vertical forces DO NOT exceed the rated capacity of the crane scale or any bearing element attached to the scale DO NOT swing the load by pushing it or putting it beyond the work area of the lifting device DO NOT use multiple attachment points DO NOT push nor pull the load or the loaded scale DO NOT pull the hook from the side It is FORBIDDEN to use the device for weighing radioactive materials or melded masses DO NOT stretch obliquely the load It is FORBIDDEN to make any changes to the scale DO NOT spill liquid on the instrument DO NOT use solvents or industrial chemicals for cleaning the instrument 1 3 6 Environmental conditions DO NOT install in an area with risk of explosion DO NOT expose the instrument to direct sunlight or near sources of heat DO NOT expose the instrument to strong magnetic or electrical fields DO NOT install the instrument in an environment at risk of corrosion
9. 3 12 01 EN U 2 4 FUNCTIONING 1 Suspend the instrument from the crane it will be used on and press push button C for a few seconds all segments on the display will light for a few seconds as the MCW conducts a lamp and other self tests 2 After the self tests if the display shows a non zero value without a load on the scale press the ZERO key 3 If any accessories have been applied to the MCW connection rings chains hooks etc it is necessary to press the TARE key or by using the remote control s TARE button NOTES The TARE key can be used with any weight applied in the range of its capacity If slings are used to handle the load make sure that the load is properly balanced and that the slings are positioned properly When the display indicates 0 the instrument is ready for use Start lifting the load slowly If the load is greater than the full scale value not maximum capacity the display will show which means overload Unload to avoid any need for recalibration T To switch off the instrument keep the C key pressed until the Off message appears on the display SL NOTE for the manual containing information about the advanced functioning contact your reseller DANGER If during the weighing operations with the crane scale one views the Over Load message one should IMMEDIATELY stop the weighing operations and quickly place on the ground the load attached on the crane scale
10. Fabbricante Manufacturer Hersteller DINI ARGEO srl Fabricant Fabricante Dinamometro elettronico modello Electronic crane scale model Electronische Kranwaage Modell Dinamom tre lectronique mod le Gancho pesador electrico modelo Anno di costruzione Manufacturing year Herstellungsjahr Ann e de fabrication Afio de construcci n Numero di serie Serial number Seriennummer Num ro de s rie N mero de serie E conforme alle direttive Conforms to the directives Konform mit folgenden richtlinien ist Est conforme aux directives Es conforme a las directivas 2004 108 CE Compatibilit Elettromagnetica Elecrtomagnetic Compatibility Elektromagnetische Kompatibilit t Con riferimento alle norme armonizzate With reference to these harmonised norms Mit Bezug auf die Normen En r f rence aux normes harmonis es Con referencia a las normas armonizadas CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 2006 42 CE Macchine Machines Maschinen Machines M quinas Dichiara inoltre che Declares also that Der Hersteller erklart auBerdem dass D clare galement que Declara tambi n que La persona autorizzata a costituire il fascicolo tecnico presso la sede del fabbricante la Direzione Tecnica The person authorised to compose the technical file at the premises of the manufacturer is the Technical Management Die aut
11. INSTRUCTIONS MANUAL ELECTRONIC CRANE SCALE MCWO9 PROFESSIONAL MCWO09 03 12 01 EN U MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U INDEX GENERAL INFORMA MON slice losa 3 1 3 INTRODUCTION orcas 3 1 1 1 Designation of the machine and manufacturer data cnt rea 3 A PE 3 L9 SVMS ONS s aos ssec no ated ba td m a E E e eee mee te 4 T 1 4 General precepts A ter ee Qe eua c c Cor Qus ta uti veri AIA 5 AS 5 1 1 6 Typical CE conformity dec afallOnhusea positae recae le atta rabat bna aan bec Cp ao 6 T17 Markings it a ER UR iii 7 1 1 8 Directives and reference norms nennen nennen tentes 8 1 2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM ie 9 12A Malt COImpoberils ccce titi nda EE ee recul a e pa dapi ood a eO alle acne da 9 1 2 2 Crane scale dimensions giaro 11 1 2 3 Shacke dITISISIODIS sic Ud Pe mias a a ida 12 1 24 Electronic device TE AUS sia 13 1 25 Oe Cell Teal cancia ie 14 1 2 6 Indicator environmental Teale raid a Pa Ue meti daba doe e eaten bre eni 14 1 2 7 Remote control Keys and COMMANGS usas de AAA a REI UR 15 1 2 8 Radio module features only for model with radio module een 15 1 3 GENERAL SAFETY sei lm Ec 16 1 9 AWS AMM national Nmstore 16 A ce eee Rede e a ta dese 16 1 3 3 Organisational measures of the user company nnns 17 1 3 4 Indications and warnings regarding the crane scale
12. ROFESSIONAL MCWO09 03 12 01 EN U 3 2 6 Electronic crane scale battery instructions and recharge As mentioned earlier the power supply in MCWO9 electronic crane scale is provided through a rechargeable 6V 4 5 Ah to be included in the box on the back of the equipment see section MAIN COMPONENTS In order to prevent problems with the battery it is recommended to remove the battery from the load cell if the electronic crane scale is not used for a long time so as not to cause damage to both the battery and the crane scale itself m A um A um Never throw the battery into the fire will bring them closer to sources of heat can cause explosions and injuries The electronic crane scale displays Low BAt when the batteries are about to complete their life cycle In this case it is necessary to connect the crane scale to external power 12Vdc to fully recharge the battery In order to recharge the battery you must Remove the rubber cap from the connector on the back of the crane scale Insert the jack of the feeder 12V in the connector on the back of the instrument Insert the power supply 12V in the power outlet at 230VAC Later on the indicator front panel lights the LED power on LED lights 33 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 3 2 7 The battery recharge by optional kit If there would need to use the MCWO9 crane scale constantly it is possible to request an optional kit including a spare battery pack and
13. TTERY CHARACTERISTICS Material LEAD Power 4 5 Ah Output 6V THE BATTERY MUST ONLY BE REPLACED WITH AN ORIGINAL FROM THE MANUFACTURER In order TO CHARGE THE BATTERY through the 230Vac mains one should insert the plug end of the AC DC power adapter into the socket in the back of the instrument and the adapter to your 230Vac current source the power on led on the front panel turns on Do not connect other equipment to the same socket as the one that the adapter is in Do not step on or crush the power supply cable TO TURN ON the instrument press the C key until the indicator turns on then release The display shows in sequence XX YY _ is the installed software version bt XXX in which XXX is a number from 0 to 100 which indicates the battery level The indicator has an auto zero at start up function in other words it means that if at start up a weight within 10 of the capacity is detected it will be zeroed if the weight is not within this tolerance with a non approved instrument the display shows the present weight after a few instants while with an approved instrument ZEro is shown continuously on the display until the weight does not re enter within this tolerance the auto zero function at start up may be disabled in the set up environment only with non approved instrument see SEtuP gt gt ConFiG gt gt PArAM gt gt Auto 0 parameter TECH MAN REF By pressing the ZERO key for an instant while the versi
14. al connection to any external devices hole is protected by a stainless steel cap screw threaded Connector for connecting to external power supply through jack MCW09 PROFESSIONAL MCWO09 03 12 01 EN U In MCWO9 electric crane scale power is supplied by a rechargeable 6 V 4 5 Ah to be inserted into the battery box located on the back of the equipment G Are the battery box and the relative way of insertion in the electronic crane scale MCWO09 H is the insertion slot in which you insert the battery box The slot is located on the back of the instrument For more information concerning the battery and its features see paragraph ELECTRONIC CRANE SCALE BATTERY INSTRUCTIONS AND RECHARGE MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 1 2 2 Crane scale dimensions A i Y E _ aal 270 D DIMENSIONS EXPRESSED IN mm MODEL A B C D E F G MCWO09T12 451 186 52 212 5 100 210 83 MCWO09T17 592 220 61 212 5 100 320 98 MCWO09T25 640 290 T9 212 5 100 400 130 MCW09T35 730 280 82 212 5 105 400 130 MCW09T55 1350 350 105 292 5 130 620 180 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 2 3 Shackle dimensions Along with the MCWO9 electronic crane scale 2 lifting shackles are supplied The fitted shackles have the following characteristics SCREW PIN SHACKLE models MCW09T12 MCW09T17
15. conditions but is also responsible for accidents that may occur around the machine Therefore the operator must place himself in a working position which is safe for people things and vehicles in the workplace In particular the operator must Be very careful to never position below the load or in positions which could be dangerous if there was a rupture of an accessory of lifting equipment Always have a good visibility of the load and eventual personnel nearby Evacuate the people and things from the work area 2 1 3 Clothing and equipment The personnel must wear clothing and be fitted with personal protective equipment required for the lifting vehicle used helmets protective gloves safety shoes etc 20 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 2 2 DESCRIPTION OF THE MACHINES AND CONTROLS 2 2 1 Power supply Start up Switch off The instrument is powered by a 6 VDC internal rechargeable battery It is possible to charge the battery through the 12V power adapter supplied which should be connected to the 230 Vac mains voltage Safety norms must be respected for the connection to the mains voltage including the use of a line which has to be free from noise generated by other electronic equipment NOTE It is advisable to completely recharge the battery 12 hours in the first installation of the instrument we RECOMMEND disconnecting the battery if the instrument is not going to be used for more than 30 days BA
16. eci O 29 EA ironici elica cea ere pal dT 29 3 2 3 Maintenance registry ME 31 RALE laicale 32 3 2 5 Replacing the remote control batteries ui A A latest 32 3 2 6 Electronic crane scale battery instructions and recharge iii 33 3 2 7 The ballen fecharge byopuonaliki ia erariali eriadan 34 3 3 DECOMMISSIONING AND DISPOSAL essen nene tn tete tete rene rc 37 EIARRAN pe ii 38 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 GENERAL INFORMATION 1 1 INTRODUCTION Dear Customer We thank you for choosing a Dini Argeo product and we invite you to carefully read this manual before carrying out any operation on the instrument that you have purchased It is of utmost importance that the main checks and maintenance or repair interventions be recorded in the appropriate section of the booklet Therefore we kindly ask you to carefully keep this booklet and present it to the manufacturer Dini Argeo or to the authorised reseller each time that it is necessary to carry out maintenance repair or replace spare parts accessories on the instrument NOTE This manual is an integral part of the instrument and if sold it must be given to the new owner 1 1 1 Designation of the machine and manufacturer data The MCWO9 instrument is an electronic weighing device to be considered as a lifting accessory suitable for use on overhead cranes or on similar lifting devices It is made up by a tension load cel
17. egal for trade use expandable to 800 000 for internal factory use with minimum signal coming from the 1 6mVN cell DOT LED 6 digits 40 mm high 1500000 points with input signal equal to 3mV V Water resistant key polycarbonate membrane with tactile feedback Subtractive on the entire capacity Adjustable from 1 to 255 minutes of no use deactivated Low bat shown on the display g grams kg kilograms t tons Lb pounds Sturdy stainless steel against dust and splashes 5Vdc 5 120mA max 8 load cells 350 Ohm 1 RS232 TTL input output 1 RS232 input output Configurable for connection to PC PLC WEIGHT REPEATER or PRINTER If the instrument is regularly maintained and if the user instructions shown in this manual are carried out the instrument will attain a theoretical life of 5 years the data is a function of use is subject to change according to audits by the manufacturer For further details see section MAINTENANCE AND VERIFICATIONS THE PARTS OF THE INSTRUMENT CONTAINING DANGEROUS ELECTRICAL TENSION ARE ISOLATED AND INACCESSIBLE TO THE USER UNLESS IT HAS BEEN DAMAGED OPENED OR ALTERED MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 2 5 Load cell features The load cell is of the strain gauge type with temperature compensation The main technical features are Precision and repeatability conform to the OIML R60 recommendation Precision 0 8 of the Full Scale capacity F S High preci
18. es that the displayed value is a net weight Indicates the unit of measure in use and that one is in the first weighing range Indicates the unit of measure in use and that one is in the second weighing range Indicates that a specific function of the indicator is active CeO OO SOS 22 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U SCALE KEY FUNCTION ZERO Zeros the displayed gross weight if it is within 2 of the total capacity Cancels the negative tare value When entering numbers it decreases the digit to be modified If pressed for a long time it allows to enter the MENU of the user see paragraph USER MENU TARE If pressed for an instant it carries out the semiautomatic tare If pressed at length it allows entering the manual tare from keyboard Cancels the negative tare value In the numeric input phase it increases the digit to be modified MODE It carries out a specific function of the operating mode set in the set up environment In the numeric input phase it selects the digit to be modified from left to right PRINT It carries out a specific function of the operating mode set in the set up environment In the numeric input phase it confirms the entry made In the SET UP it allows to enter a step or to confirm a parameter within a step It transmits the data from the serial port dedicated to the printer It turns the instrument o
19. he dumpster indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins Instrument s precision class Measuring field Max maximum capacity or full range of the instrument Min minimum weigh Weighing accuracy is not guaranteed below this value e division value 10 Space reserved for the CE type approval certificate number 11 Building year of the machine NOOB WDM cO co MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U Markings on the load cell ES DINI ARGEO 3 STD xxx C3 S N XXxx C E E max xxxkg x A _ y 5 1 4 In which 1 CE marking 2 Name ofthe series or model of the load cell 3 Serial number sn 4 Maximum useful load maximum capacity 5 With the issuing of the July 22nd 2005 nr 151 decree law relative to the European Directive 2002 96 EC in regards to the Waste Electrical and Electronic Equipment known as WEEE the relative manufacturers are called to intervene and manage the life cycle end of their introduced products All the WEEE products must have impressed an easily visible and undeletable crossed out dumpster Therefore the manufacturers must offer all the instruments necessary for a correct disposal of this equipment 1 1 8 Directives and reference norms List of the EC directives taken into reference 2009 23 EC Non automatic weighing instruments 2004 108 EC Electromagnetic compatibility 2006 95 EC Low Vol
20. l an electronic device for weight measuring and indication a shackle for the connection between the lifting device hook and the load cell and by a shackle for the connection between the lifting device and the load cell and the grip load devices Normally the remote command of the measuring instrument takes place through an infrared ray system It is possible also to use radio devices both for the remote commands as well as for the data transmission RF In relation to the load cell and shackle sizes the equipment can have various maximum capacities which are T12 T17 T25 T35 T55 in tons This manual takes into consideration the various types MANUFACTURER S DATA DINI ARGEO srl via della Fisica 20 41042 Spezzano di Fiorano MO Italy Tel 0536 843418 Fax 0536 843521 E mail info diniargeo com web www diniargeo com 1 1 2 Premises The purpose of this manual is for the user to know all the fundamental norms and criteria for the installation the correct use and for carrying out the correct maintenance of the purchased instrument Therefore e This manual contains all the scale s user instructions and the necessary knowledge for its correct and safe use e This manual supplies the useful indications for the correct functioning and maintenance of the relative electronic crane scale it is therefore important to pay careful attention and refer to all those sections which illustrate the simplest and safest way to operate e Thi
21. n and off In the numeric input phase it quickly zeros the present value In the SET UP it allows to exit a step without confirming the change made Allows viewing the scale s metric information capacity division minimum weigh for each configured range 23 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 2 3 BASIC FUNCTIONS 2 3 1 Functioning with remote control 19 key infrared remote control The command system is directive therefore the receiving measurement device must be in view the maximum functioning distance is 8 m With this type of remote control the functioning of the keys will be as described in the following table FUNCTION OF THE KEYS REMOTE KEY OR FUNCTION EMULATED CONTROL KEY It allows to select the desired function see section F1 ADDITIONAL FUNCTIONS WITH THE 18 KEY AND 19 KEY REMOTE CONTROLS If pressed at length it changes the display intensity C C key or stand by function if pressed at length NUMERIC KEYS Entry of digits TARE Tare key or increase of a digit while entering a value or display of scale info ZERO v Zero key or decrease of a digit while entering a value MODE gt ma key or it scrolls the digits to the right while entering a PRINT Print or enter key F2 Not managed F3 Not managed To enable this mode one has to select ir 19 in the lt lt ir ConF gt gt step 24 MCW09 PROFESSIONAL MCWO09 0
22. n the duration and functionality avoid the damages or loss of the programming optimise the work by taking into account the metric and safety norms in force in the country where it is used The crane scale is to be considered a scale and therefore should only be used as a weighing instrument Therefore any improper use or different than what is foreseen in this manual will relieve the Manufacturer of all responsibilities in case of damages direct or indirect caused to people or things For the indications and warnings for working in safety conditions see the GENERAL SAFETY NORMS section 1 1 5 Destination of use The MCWO 9 instrument is a non automatic weighing device to be considered as a lifting accessory suitable to be used on cranes or on similar lifting devices In regards to the weight measurement it is possible to identify the following operating conditions use for determining the weight for commercial transactions use for determining the weight for internal use The name of the equipment model are marked by their own APPROPRIATE MARKING see paragraph MARKINGS The device can be used only in ordinary work environments For further details see section ENVIRONMENTAL CONDITIONS MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 1 1 6 Typical CE conformity declaration DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY KONFORMITATSERKLARUNG DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD
23. nd therefore should only be used as a weighing instrument Use the scale EXCLUSIVELY for lifting and weighing the suspended loads and for TENSION measurements Place the crane so that the load is lifted vertically Place the load without causing knocks using a low speed of the crane Once the load harnessing operation is done move away and make sure that the load is well balanced lifting it up a few centimetres from the ground Use structures with single hitch elements which allow a correct alignment of the scale Do not use structures with single hitch large sized elements which could block the correct alignment near the hitch point Suspended loads which can cause applied torsion stresses MUST be hanged with flexible or swivelling bindings It is FORBIDDEN to make oblique moves on the load Carefully read and apply what described in section POWER SUPPLY START UP SWITCH OFF Periodically check the integrity of all the scale parts see section MAINTENANCE AND VERIFICATIONS Any maintenance repair or cleaning operations must be made with the electronic crane scale turned off see section MAINTENANCE AND VERIFICATIONS Use the DPI prescribed by the manufacturer of the lifting system and eventually those highlighted in the safety data sheet of the weighing article helmet accident prevention shoes etc DANGER The nominal capacity of the electronic crane scale must not be lower than the maximum capacity of
24. ndicates that the battery is fully charged Once the full charge reached Disconnect the power supply charger Disconnect the battery charger 3 3 DECOMMISSIONING AND DISPOSAL Each consumer should help protect the environment by reducing pollution risks and adopting a responsible attitude according to the recycling norms in force in the country where the instrument is used The symbol of the crossed garbage on the product indicates that at the end of its useful life the product must be given to appropriate centres for collection or returned to the distributor when purchasing a new equivalent product A proper collection for recycling the product will prevent any negative effects on the environment and health and encourage the recycling of materials Therefore before disposing the product it is necessary to separate the components of the instrument in each recycling category and place them in the appropriate collection centres The unlawful disposal of the product by the user causes the application of the administrative sanctions foreseen by the law 37 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 4 WARRANTY The two years warranty period begins on the day the instrument is delivered It includes spare parts and labour repair at no charge if the instrument is returned prepaid to the dealer s place of business Warranty covers all defects not attributable to the Customer such as improper use and not caused during
25. ocking nuts screwed well with the pin the shackles etc 3 2 2 Regular Maintenance Maintenance should be carried out only by persons who have acquired the necessary technical expertise and are specialized and trained for this purpose Every 3 months or in any case after 12 500 Check all dimensions of the parts which make up the instrument weighs Check the wear on the handle or the eyelet by checking if there are any plastic deformations mechanical damages irregular cracks corrosion damage to threaded portions and the twists Check the tightness of the splice plate on the hook and the presence of defects and ensure its proper functioning Make sure that the split pin and the shackle nuts are firm If other metrological and mechanical irregularities are detected have the electronic crane scale repaired by qualified personnel Dini Argeo assistance service Do not for any reason carry out the repair by yourself In case of non compliance turn immediately off the electronic crane scale All repair operations and the parts used are classified and stored in the maintenance register Every 12 months or in any case after 50 000 The extraordinary maintenance of the product should be made by weighs specialized personnel Dini Argeo assistance service It is of utmost importance that all the maintenance and repair operations and the used pieces are recorded and filed in the appropriate produce maintenance
26. of damages caused to people or things e Entrustthe installation set up maintenance operations only to specialised personnel The crane scale is to be considered like an actual scale and therefore it must be used only as a weighing instrument Therefore an improper or different use than what is foreseen in this manual will release the Manufacturer from all responsibilities in case of damages caused to people or things MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 3 3 Organisational measures of the user company Respect the safety measures established by the manufacturer of the electronic crane scale the manufacturer of the lifting device and eventually of the safety board of the product to be weighed The electronic crane scale must be used only for the foreseen purposes Entrust the use of the instrument only to expert and trained people also with experience in using the lifting equipment Entrust the execution of installation putting into function maintenance and repair operations only to specialised personnel section MAINTENANCE AND VERIFICATIONS Make sure that the user manual is always available where the scale is used Carefully read and apply what described in the section POWER SUPPLY START UP SWITCH OFF The nominal capacity of the scale must be equal or greater than the crane If the nominal capacity of the scale is greater than the maximum capacity of the crane make sure that loads which are g
27. on is shown in the LED display the indicator will show the following in this order CLoCk if there is the optional board with date and time XX YY in which XX indicates the instrument type YY indicates the metrological software version XX YY ZZ _ is the installed software version XXXXXX _ is the name of the installed software bt XXX in which XXX is a number from 0 to 100 which indicates the battery level K X YY in which K identifies the type of keyboard K 0 5 key keyboard K 1 17 key keyboard X YY is the installed software version After this hi rES is displayed in case of non approved instrument or LEGAL and the g gravity value in case of approved instrument then the programmed capacity and minimum division and finally it executes a countdown self check TO TURN OFF the instrument keep the C key pressed until the oFF message appears on the display then release the key 21 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 2 2 2 Front panel keys and indicators The front panel is projected in order to make easy and immediate use of the indicator by the user it consists of a display 6 DOT LED 40mm high digits 7 LED indicators and a waterproof film keypad at 5 keys Indicates the presence of power supply Sensor for the reception of the infrared signal Indicates that the weight detected by the weighing system is close to zero within of the division Indicates that the weight is unstable Indicat
28. orisierte Person die die technischen Dokumente im Firmensitz des Herstellers verwaltet ist das technische Management La personne autoris e constituer le dossier technique chez la si ge du fabricant est le directeur technique La persona autorizada a constituir el expediente t cnico en la sede del fabricante es la Direcci n T cnica Data Date Datum Firma Signature Unterschrift MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 1 7 Markings On the equipment one will find a label in which there are shown the metrological and technical information as well as the relative CE marking of the instrument For no reason the data or closing and legalisation seals on the instrument s plate must be modified or removed In case of tampering or removal of this information the warranty of the instrument ceases and the manufacturing company is released from any eventual damage direct or indirect caused to people or to things THE LABELS ARE OF THE ADHESIVE TYPE WHICH DETACH THEMSELVES WHEN DESTROYED 5 8 4 9 n Ce WT 03 008 7 evbC Max 4 kg e Kg Min ka A Mod Ind DINI ARGEOssrl Spezzan di Fiorano MO Made in Italy page uM 6 3 2 DINAMOMETRO KRANWAAGEN CRANE SCALE CROCHETS PESEUR GANCHOS PESADORES In which Company name and fabrication status Name of the machine Name of the machine model and the type of installed electronic device Serial Number sn CE Markings Power supply voltage Symbol of t
29. reater than the maximum capacity of the crane or of any support element of the load are lifted Use only original spare parts All the indicator connections must be made respecting the norms applied in the installation zone and environment Periodic verification with registry The electronic crane scale must be submitted to regular maintenance and repair interventions see section MAINTENANCE AND VERIFICATIONS File the test result and conserve it in the test register When one notices anomalies while using the electronic crane scale IMMEDIATELY stop all operations and do not reuse the instrument until the instrument has been submitted to specific controls by specialised and authorised personnel or by Dini Argeo service assistance personnel Incorrect use but reasonably foreseeable by untrained people entails a non acceptable residual risk MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 3 4 Indications and warnings regarding the crane scale tis strictly FORBIDDEN for non authorised personnel to enter in the operating zone It is strictly FORBIDDEN to walk or halt below or near suspended loads tis strictly FORBIDDEN to exceed the nominal capacity of the crane the scale or of any load support element fixed to the scale It is strictly FORBIDDEN to lift loads exceeding the maximum capacity of the MCWO9 which is shown on the sides of the instrument The crane scale is to be considered a scale for all purposes a
30. registry 29 MCWO09 PROFESSIONAL For further information on regular checks see the following table MCWO09 03 12 01 EN U COMPONENT PART CONTROL LIMIT REMEDY SOLUTION Locking bolts Loosening Tightening Pivot Deformation Shackle Shackle e Wear surface e Deformation Positioning Full insertion of Split pin the split pin in the pivot e Mechanical i Li damages In order to replace d the damaged parts e Wear Current size gt 95 contact personally zat i e Corrosion compared to the the manufacturer initial sizes e Orientation of the In case of Eyelet eyelet Can not be torque replacement of the Hook e Deformation Deformation 1096 original pars use Hook opening of the original sizes only original spare parts e Tension Squint Hook Tension gt 10 e Damages Safety Splice plate Instrument pl Loosening Tightening Form and structure of the shackle 30 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U The shackles should be examined regularly by a qualified person The time interval from one check to another depends on how much the instrument is used but it is recommended to not exceed six months Therefore one must always inspect the shackle before use carry out regular visual inspections to look for nicks cracks wear or damaged areas damaged threads on the pivot and body if it is necessary carry out a magnetic test or non de
31. s publication or any part of it can be reproduced without the written authorisation by the Manufacturer PS The person responsible for the use of the weight indicator must make sure that all of the safety rules in force in the country of its use should be applied to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the users Any attempt of tampering or modifying the instrument by the user or non authorised personnel or improper use or different than what is foreseen in this manual will relieve the Manufacturer from all responsibility in the case of damages caused by people or things MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 1 3 Symbols Please find below the symbols in the manual which recall the operator s attention in regards to the various danger levels The danger levels will be subdivided in four classes of importance A A DANGER CAREFUL Concept or procedure which if not carried out accurately causes the danger or harsh personal injuries in case of accident accurately can cause harsh personal injuries or damages to the instrument in case of accident Concept or procedure which if not carried out In case of an accident concept or procedure which can CAUTION cause damages to the instrument or materials or adjacent to it if it does not carry out accurately WARNING Important information or procedure which advise
32. s the operator regarding the optimal use of the system and on all the connected work modes Besides the symbols of the four different danger levels other symbols used will be shown inthe manual to recall the attention of the reader onthe instrument to recall the attention of the user ce UD TECH MAN REF E Conforms to the standards of the European Union Identifies the Class Of Precision defined by the OIML to represent 3000 divisions means that an advanced function is being described therefore for the technical personnel which will be further explained in the corresponding technical manual The crossed out wheeled bin on the product means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen by the current regulations It is forbidden to halt or transit under suspended load MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 1 4 General precepts The warnings shown in this manual recall the ATTENTION OF THE OPERATOR in regards to information or procedures which advise the best use of the equipment in order to work safely lengthe
33. sion and repeatability Maximum number of load cell divisions nLC 3000 Sensitivity 1mV V 10 1000 Ohm input resistance 1000 Ohm output resistance Nominal load creep after 4 hours 0 03 full range Thermal compensation 10 C 40 C Foreseen life if the cell is not subject to knocks and or overloads and is regularly submitted to maintenance will attain a theoretical life from 3 to 5 years 1 2 6 Indicator environmental features Environmental operating features OPERATING TEMPERATURE From 10 to 40 C RELATIVE HUMIDITY From 10 to 85 without condensation MCWO09 PROFESSIONAL 1 2 7 Remote control keys and commands MCWO09 03 12 01 EN U Along with the MCW electronic crane scale an infrared remote control is supplied in which it is possible to repeat the keyboard functions Optionally is possible to have a 6 key radio remote control The type of remote control to be used must be selected in the Setup environment in the lt lt ir ConF gt gt step NOTE The infrared remote controls are for indoor use only Y CAUTION y Do not press the keys with hard and or pointed objects only use fingers The configuration instructions are described in section FUNCTIONING WITH REMOTE CONTROL 1 2 8 Radio module features only for model with radio module The radio module version allows communicating in radio frequency with eventual external devices PC printer or weight repeater
34. structive testing keep a file in regards to the accessory sheet and keep track of the checks the shackles which do not fully or partially satisfy the requirements must be discarded 3 2 3 Maintenance registry In order to cope with problems like the wear of the mechanic and electronic components and the grip load devices it is necessary that one carries out a regular and systematic maintenance The maintenance and respective time intervals must take place according to the indications of the manufacturer shown in the instructions manual of the instrument The maintenance interventions must be made only by specialised and qualified personnel The maintenance person must have attended training courses and must know the safety norms in the use of crane scales and concretely apply them In this booklet the user must document in chronological order all the maintenance interventions carried out on the crane scale inspection control revision repair as well as any fact or particular event which might have influenced safety matters In the following pages of this booklet there is a maintenance registry in which all ordinary and extraordinary maintenance interventions on your instrument should be reported All information is very important and can invalidate the validity of the warranty in the case that it s not reported in detail and accurately It is also advisable to make sure that the internal responsible person carries out the quar
35. tage 2006 42 EC Machines 1999 5 EC Radio equipment only version with radio module 2002 95 EC 2003 118 EC 2002 96 EC RoHS and WEEE List of norms or other documents taken into reference FEM1 001 CEI EN 61000 6 2 2006 CEI EN 61000 6 4 2007 CEI EN 61326 1 2007 CEI EN 55011 2009 1999 519 EC recommendation only version with radio module ETSI EN 301489 3 1 4 1 version only version with radio module ETSI EN 300220 2 2 1 1 version only version with radio module MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 1 2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM 1 2 1 Main components The MCWO9 instrument is an electronic weighing device which carries out the lifting accessory function through the parts which compose it In order to better understand this product please find below the main components which are part of this machinery ome mom F2 body in which there is the tension load cell shackle for connection between the lifting device hook and the load cell shackle for connection between the load cell and the load gripping devices electronic device for converting the signal coming from the transducer into a weight unit with measurement display and command and adjustment systems hole predisposed for the outlet of the antenna the version with radio module hole prepared for the standard connector RJ 45 for RS232 seri
36. tandard protective wooden box In the packaging of the MCWO9 instrument the following material is supplied 2 lifting safety pin shackles versions MCW09T35 MCWO09T35 and MCWO9T55 External power 12Vdc Infrared remote control Instruction manual CD or paper Certificate of calibration Certificate of internal control of the manufacturer which serves as a reference for periodic inspections CE Declaration of Conformity REGISTER FOR MAINTENANCE AND WARRANTY Before making the first user verification make sure that the package contains all the items in the above list and that the material has not been damaged during the transport 27 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 3 1 2 Transport handling storage In the transport of electronic crane scales it is necessary to use their wooden boxes ready to protect the instrument from any cut or damage during transportation The realization of the box provides the lift by forks to make the instrument handling easier For transportation one must consider that the package should not be compressed in neither the top nor side by any external bodies It is important that the wooden box and the electronic crane scale itself are stored in enclosed spaces which meet the environmental conditions mentioned above see paragraph ENVIRONMENTAL CONDITIONS The box weight varies according to the models MODEL SIZES mm WEIGHT Ix w x h
37. terly verification and regularly records it on this booklet the Dini Argeo authorised personnel stamps the appropriate box at the end of each annual maintenance intervention NOTE This manual is an integral part of this instrument and therefore it is necessary that it accompany each maintenance operation or instrument return The maintenance registry is situated at the end of the manual 31 MCW09 PROFESSIONAL MCWO09 03 12 01 EN U 3 2 4 Clean If the electronic crane scale is often used in different places especially in places with the presence of dust and moisture it is necessary to have the instrument regularly cleaned Clean the keyboard of electronic crane scale with a soft damp cloth with a detergent or a mild detergent solution Y CAUTION Y SS Do not use any type of solvent or industrial chemical product while cleaning the instrument and all the system parts 3 2 5 Replacing the remote control batteries As mentioned above the MCWO9 electronic crane scale is supplied with a remote control that duplicates the functions of the keyboard When using the remote control the battery may die and must be replaced To replace the batteries in the remote control carry out the following steps take out the battery box placed on the back of the remote control replace the old battery with a new one and make sure that it s correctly inserted reinsert the box with the new battery in the remote control 32 MCW09 P
38. transport If on site service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any the Customer pays for the transport costs both ways if the instrument is shipped to dealer or manufacturer for repair The warranty is voided in the event that the instrument is returned or if there are damages caused by inobservance of indications in the manual interventions by non authorised personnel and or non original spare parts user incapacity and or improper use incorrect maintenance loss or impossibility of presenting the maintenance booklet This warranty does not provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments even during the warranty period 38
39. us pressing the C button on the front panel the electronic crane scale can be switched on and used immediately CAREFUL If it s necessary to replace the hook and or the shackle use original spare parts that are marked CE with the same capacity as the replaced one 28 MCWO09 PROFESSIONAL MCWO09 03 12 01 EN U 3 2 MAINTENANCE AND VERIFICATIONS The electronic crane scale and all lifting accessories must be regularly maintained For the prevention of accidents or damages it is necessary that the maintenance is done according to the manufacturer s instructions Maintenance must be performed only by persons who have acquired the necessary technical expertise To ensure a safe operation follow these instructions carry out a continuous regular maintenance and cleaning entrust the maintenance and repair operations only to trained and authorized personnel or to the Dini Argeo service dept use only original spare parts do not use the electronic crane scale where there is non compliance with the safety checklist any maintenance repair or cleaning should be done with the electronic crane scale turned off 3 2 1 Daily monitoring Each time the operator starts a new work cycle with the electronic crane scale one must check all instrument parts carry out a general visual inspection of the whole system check the integrity and efficiency of all parts of the weighing system like the safety lever of the hooks the l
40. y the manufacturer of the lifting device and those highlighted in the eventual safety data sheet of the product which must be weighed 1 3 1 Laws and national norms Before putting into service and while using it the user must ascertain that all norms in force in the country where the instrument is used in regards to safety and prevention of casualties and metrology are respected It is also important to take into account and respect the laws and prescriptions of the Bodies assigned to the safety control of the country of use 1 3 2 General warnings e DO NOT exceed the nominal capacity of the crane of the scale or of any support element of the load fixed onto the scale Use the scale EXCLUSIVELY for the lifting and the weigh of suspended loads and for TENSION measurements e Suspended loads which may cause applied torsion stresses MUST be hanged with flexible or swivelling bindings e Carefully respect all the safety measurements established by the manufacturer of the electronic crane scale which are shown in the instruction manual e Itis severely forbidden to exceed the nominal capacity of the crane the scale or any support element of the load that is fixed onto the scale e The electronic crane scale is to be considered a scale and therefore should only be used as a weighing instrument Therefore any improper use or use that is different than what is foreseen will relieve the Manufacturer from all responsibilities in case
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