INSTALLATION MANUAL
Contents
1. CAUTION The air conditioner must be installed according to the national electrical rules Max input power amp current is measured according to IEC standard and input power amp current is measured according to ISO standard Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com PREPARING THE INSTALLATION ENGLISH Observe the clearances and maximum lengths as seen in the picture below when installing the air conditioner os 11 8inch 300mm or more 4 9inch 125mm yN EU Je snr 2 0 ane i N 4 9inch 125mm or more q Et Ss 3 i S BA t Wrap the refrigerant pipes and the Zr aor gt drain hose with the absorbent pad fi can ane the n gi and vinyl tape Refer to page 13 for raining VEI orng further details 23 6i h 600mm 236ineh mm ate 49 2ft 15m maximum 98 4ft 30m maximum F J 11 8inch 300mm T ise f f g minimam in F 11 8inch 300mm i F ri minimum i z pad o TR 23 6inch 600mm minimum K The appearance of the unit may be different from the diagram depending on the model Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com PREPARING THE NSTALLATION Accessories The following accessories are suppli2. PET3 Foam Tube Vinyl Tape 1 Insulation 1 ng Drain Plug 1 Rubber Leg 4 i Q Cable tie 4 M4x 16 Tapping Drain Hose 1 Putty 100g 1 Screws 6 C2 gt If these accessories are supplied you can find them in the accessory box Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Fixing the Installation Plate ENGLISH Before fixing the installation plate to the wall or window frame you must determine the position of the 65mm hole through which the cable pipe and hose pass to connect the indoor unit to the outdoor unit When facing the wall the pipe and cable can be connected from the Right P Left OATS Underside right Rear 1 Determine the position of the pipe and drain hose hole as seen in the picture and drill the hole with an inner diameter of 2 56inch 65mm so that it slants ____ Installation plate slightly downwards Pipe hole 2 Ifyou fix the indoor unit to a Follow step s mn a E wn Wall 3 po S Window frame 4to6 3 Fix the installation plate to the wall giving attention to the weight of the i F A g Tr indoor unit I IL i gt Ifyou mo
3. away from the indoor unit you must extend the cable The maximum length of the cable is 98 4ft 30m 1 Extend the assembly cable if necessary of the indoor unit 2 Open the front grille by pulling on the tabs on the lower right and left sides 3 Remove the screw securing the connector cover 4 Pass the assembly cable through the rear of the indoor unit and connect the assembly cable to terminals as seen in the picture gt Each wire is labeled with the corresponding terminal number 5 Pass the other end of the cable through the 65mm hole in the wall eee ee ee ee a ee ee ee 6 lose the connector cover tightening the screw carefully 7 Close the front grille Circuit Breaker 8 Remove the terminal board cover on the side of the outdoor unit Main power eS SS Sa ee ea 9 Connect the cables to the terminals as seen in the picture gt Each wire is labeled with the corresponding terminal number 10 Connect the earth conductor to the earth terminals 11 Close the terminal board cover tightening the screw carefully Hl Power cable specification Use 12 Connect the power cable to the indoor unit AWG Cross sectional area mm Main Power Supply 3 wire power cable 13 or fewer 2 5 or more Indoor Power Supply 3 wire power cable 16 or fewer 1 5 or more 2 wire assembly cable 16 or fewer 1 5 or more Connect the power cable to
4. 80 kgh cm 3 4 inch 19 05mm 71 6 87 5 ft lb 990 1210 kgh cm Connect the charging hose of low pressure side of manifold gauge to a gas service port as seen in the picture Open the valve of the low pressuresi e of manifold gauge counterclockwise Purge the air in the connected pipes using vacuum pump for about 10 minutes Close the valve of the low pressure side of manifold gauge clockwise Make sure that pressure gauge show 0 1MPa 76cmHg after about 10 minutes This procedure is very important to avoid a gas leak Turn off the vacuum pump Remove the hose of the low pressure side of manifold gauge Set a valve cork of liquid and gas service port to the open position Mount the valve stem nuts and the service port cap to the valve and tighten them at the torque of 13 2ft lb 183kgf cm with a torque wrench Check for a gas leak At this time especially check for a gas leak from the 3 way valve s stem nuts and from the service port cap Adding Refrigerant You must add refrigerant if the pipe is longer than 5 meters Ifyou usea pipe Then 30g of refrigerant R22 must be added longer than 24 6ft 7 5m foreach extra m tre shorter than 24 6ft 7 5m The purge time is normal Refer to the Service Manual for further details Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com COMPLETI
5. NG THE INSTALLATION Performing the Gas Leak Tests ENGLISH You must check if there is a gas leak before completing all the installation process connecting the assembly pipe and hose between indoor unit and C D outdoor unit insulating the cables hose and pipe and fixing the indoor unit to the installation plate To check for gas leaks on the Using a leak detector check the e Indoor unit Flare nuts at the end of sections Cand D Outdoor unit Valves on sections A and B p Fixing the Indoor Unit in Place After checking for a gas leak in the system you can insulate the pipe hose and cables Then place the indoor unit on the installation plate 1 Toavoid condensation problems place heat resistant polyethylene foam separately around each refrigerant pipe in the lower part of the indoor unit 2 Wrap the refrigerant pipe and the drain hose in the rear of the indoor unit with the absorbent pad gt Wind the pipe and hose three times to the end of the indoor unit with the absorbent pad 0 79inch 20mm interval 3 Wind the pipe assembly cable and drain hose with insulation tape 4 Place the bundle the pipe assembly cable and drain hose in the lower part of the indoor unit carefully so as not to be projected from the rear of the indoor unit 5 Hook the indoor unit on the installation plate and move the unit to the right and left until it secures in place 6 Wrap the res
6. P nmsungg INSTALLATION MANUAL AQV36J a Air Marketing Group LLC Split type Air Conditioner Cooling and Heating INVERTER ATER TE E mg ro D fl DOP DB98 29387A 1 NI WS Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com ENGLISH ESPA OL FRAN AIS ENGLISH Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Safety Precautions The following safety precautions must be taken when using your air conditioner w ARNING e If you don t follow the safety precautions you may get the risk of an electric shock injury or death e The manufacturer or qualified service personnel must install this air conditioner e Unplug the electric power before repairing installing or cleaning Users should not install the air conditioner by themselves Ask the dealer or authorized company to install the air conditioner except the window type air conditioner in U S A and Canada INSTALLING THE AIR CONDITIONER Ifyou don t install the air conditioner properly it may cause a fire a water leakage or an electric shock Install the indoor unit higher than 8 2ft 2 5m from the floor to avoid the injury caused by the operation of the fan except the window type air conditioner The manufacturer is not
7. ak Electric wiring connection Heat resistant insulation of the pipe Drainage Earth conductor connection Correct operation follow the steps below eo POWER Press the button and check the following The indicator on the indoor unit lights on and blinks The airflow blade opens and the fan gears up for operation Press any button and check the following The appropriate indicator lights on and the air conditioner operates according to the selected mode or function Press the button and check the following The airflow blades work properly Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Providing Information for User ENGLISH After finishing the installation of the air conditioner you should explain the following to the user Refer to appropriate pages in the User s Manual 1 Howto start and stop the air conditioner 2 How to select the modes and functions 3 Howto adjust the temperature and fan speed 4 Howto adjust the airflow direction 5 Howtoset the timers 6 Howto clean and replace the filters gt When you complete the installation successfully hand over the User s Manual and this Installation Manual to the user for storage in a handy and safe place Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair co
8. e sufficient space below the indoor unit totemove the filters easily Maintain sufficient space around the in oor unit as seen in thepicture on page 5 Make sure that the water dripping from the drain hose runs off correctly and safely Install the indoor unit higher than 8 2ft 2 5m from the ground Outdoor Unit L E A e e E G NEVER place the outdoor unit on its side or upside down The compressor lubricating oil may run into the circuit and damage the outdoor unit seriously Choose a dry and sunny place avoiding direct sunlight or strong winds Do not obstruct the passage Avoid a place that may disturb your neighbor A noise may occur from the outdoor unit and the discharged air may run into the neighborhood Choose a place where you can easily connect the pipes and cables to the indoor unit The recommended length of the pipes and cables is 24 7ft 7 5m The maximum length is 98 4ft 30m Install the outdoor unit on a flat and stable surface Otherwise it may slant and make some noise and vibration Install the outdoor unit on a hard and even place that can support its weight Place the outdoor unit so as to let the discharged air out properly Maintain sufficient space around the outdoor unit as seen in the picture on page 5 When you install the outdoor unit at a height you should firmly fix it in its place The maximum height is 49 4ft 15m Make sure that the water dripping from the drain hose runs off correctly and safely
9. ed with the air conditioner gt The number of each accessory is indicated in parentheses Accessories in the Indoor Unit Case Installation Plate 1 Remote Control 1 Batteries for Remote Control 2 A Installation Manual 1 Service Manual 1 Accessories in the Outdoor Unit Case 3 wire Power Cable 1 a S 2 wire 5 wire Assembly Cable 1 Assembly Cable 1 o gt The flare nuts are attached to the end of each pipe of an evaporator or a service port Use the nuts when connecting the pipes gt The 2 5 wire assembly cables are optional If they are not supplied use the standard cable Outer Diameter D 1 4 inch 6 35mm 3 8 inch 9 52mm 5 8 inch 15 88mm 3 4 inch 19 05mm Torque 10 1 12 3 ft lb 140 170 kgh cm 18 1 20 3 ft lb 250 280 kgh cm 31 8 34 7 ft lb 440 480 kgh cm 71 6 87 5 ft lb 990 1210 kgh cm gt The drain plug and rubber leg are only included when the air conditioner is supplied without the assembly pipe as seen in the picture below The following connection accessories are optional If they are not supplied you should prepare them before installing the air conditioner Assembly Pipe Assembly Pipe Outdoor 3 4inch 019 05mm n 5 8inch 15 88mm 3 8inch 9 52mm 3 4inch 19 05mm Q 150mm Indoor 36 X KK3I6XK O1gssmm
10. k Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Cutting or Extending the Pipe ENGLISH A 5 meter pipe is supplied with the air conditioner Optional The length of the pipe can be Extended up to 98 4ft 30m Shortened as required Ifyou need a pipe longer than 24 6ft 7 5m You must extend the assembly cable You must add refrigerant to the pipes otherwise the indoor unit may freeze 1 Make sure that you prepared the required tools pipe cutter reamer flaring tool and pipe holder 2 If you want to shorten the pipe cut it using a pipe cutter ensuring that the cut edge remains at 90 with the side of the pipe There are some examples of correctly and incorrectly cut edges below 90 Oblique 9 X Yo i F 3 To prevent a gas leak remove all burrs at the cutedge of the pipe using a reamer 4 Puta flare nut slightly into the pipe and modify the flare Outer Diameter D Depth A 1 4 inch 6 35mm 0 05 inch 1 3mm A 3 8 inch 9 52mm 0 07 inch 1 8mm zt 5 8 inch 15 88mm 0 09 inch 2 2mm 3 4 inch 19 05mm 0 09 inch 2 2mm 5 Check if you flared the pipe correctly There are some examples of incorrectly flared pipes below X X X ll 6 Alignctmeqipes to cDamegtdlserfaeasily Tighteradk lflare nuttdfers wititkrarss hands and then with a torque wrench applying the following torque EN Outer Diame
11. l The connection procedure for the refrigerant pipe varies according to the exit position of the pipe when facing the wall Right A Left B Underside C Rear Cut out the appropriate knock out piece on the rear of the indoor unit unless you connect the pipe directly from the rear Smooth the cut edges Remove the protection caps of the pipes and connect the assembly pipe to each pipe Tighten the nuts first with your hands and then with a torque wrench applying the following torque Outer Diameter D Torque 1 4 inch 6 35mm 10 1 12 3 ft lb 140 170 kgh cm 3 8 inch 952mm 18 1 20 3 ft lb 250 280 kgh cm 5 8 inch 15 88mm 31 8 34 7 ft lb 440 480 kgh cm 3 4 inch 19 05mm 71 6 87 5 ft lb 990 1210 kgh cm gt Ifyou want to shorten or extend pipes refer to page 11 Cut off the remaining foam insulation If necessary bend the pipe round along the bottom of the indoor unit Then pull it out through the appropriate hole The pipe should not be projected from the rear of the indoor unit The bending radius should be more than 4inch 100mm Pass the pipe through the hole in the wall For further details on how to connect to the outdoor unit and purge the air refer to page 12 The pipe will be insulated and fixed permanently into position after finishing the installation and the gas leak test refer to page 13 for further details Air Marketing Group LLC 141 Kinderkamack Rd Par
12. m Email info amgair com ELECTRONICS Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com
13. nnecting the Drain Hose of the Indoor Unit 9 m Installing and Connecting the Drain Hose of the Outdoor Unit 9 m Installing and Connecting the Assembly Pipe of the Indoor Unit 10 m Cutting or Extending the Pipe cece eee nn 11 COMPLETING THE INSTALLATION m Purging the Connected Pipes m Performing the Gas Leak Tests m Fixing the Indoor Unit in Place m Fixing the Outdoor Unit in Place m Final Checks and Trial Operation m Providing Information for User 0 0 Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com ENGLISH PREPARING THE NSTALLATION Deciding the Installation Place You should observe the following restrictions when you decide the installation place General Do NOT install the air conditioner under the following conditions If Combustible gases Saline air Machine oil Sulfide gas Special environmental conditions you have no alternative place to install it first consult your dealer or a qualified person Indoor Unit o There must be no obstacles near the air inlet and outlet Install the indoor unit on a surface that can support its weight Choose a place where you can easily connect the pipes and cables to the outdoor unit The recommended length of the pipes and cables is 24 7ft 7 5m The maximum length is 98 4ft 30m Leav
14. ole block it with arubber stopper 4 Pass the drain hose under the refrigerant pipe keeping the drain hose tight 5 Pass the drain hose through the hole in the wall Check if it slants downwards as seen in the picture gt The hose will be fixed permanently into position after finishing the installation and the gas leak test refer to page 12 for further details Installing and Connecting the Drain Hose of the Outdoor Unit While heating ice may accumulate During the process of defrosting you should check if condensate draining is adequate For the adequate draining do the following 1 Insert the drain plug into the drain hole on the underside of the outdoor unit 2 Connect the drain hose to the drain plug 3 Ensure that condensate draining is adequate Wy Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Installing and Connecting the Assembly Pipe of the Indoor Unit Outdoor unit Indoor unit Gas pipe side C There are 2 refrigerant pipes of different diameters The smaller one is for the liquid refrigerant The larger one is for the gas refrigerant Ashort pipe is already fitted to the air conditioner You must extend the pipe using the assembly pipe Optiona
15. responsible for the accidents or injury caused by an incorrect installation When installing the built in type air conditioner keep all electric cables such as the power cable and the connection cord in pipes ducts or cable channels to protect them from the danger of impact or any other incidents Ifthe power cord of the air conditioner is damaged it must be replaced by the manufacturer or a qualified person in order to avoid a hazard POWER SUPPLY AND CIRCUIT BREAKER The air conditioner must be plugged into an independent circuit if applicable or connect the power cable to the auxiliary circuit breaker An all pole disconnection from the power supply must be incorporated in the fixed wiring with a contact opening of gt 0 12 inch 3mm Donot extend an electric cord to the air conditioner You must install the air conditioner according to the national wiring regulations and safety regulations Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Contents PREPARING THE INSTALLATION m Deciding the Installation Place 4 m ACCESSOMES sakir a na N 6 INSTALLING THE AIR CONDITIONER m Fixing the Installation Plate 0000 7 m Purging the Indoor Unit 00 cece e eee eee nn 7 m Connecting the Assembly Cable 00 nn 8 m Installing and Co
16. t of the pipe with vinyl tape 7 Attach the pipe to the wall using clamps Optional Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com COMPLETING THE NSTALLATION Fixing the Outdoor Unit in Place X mm Dr DA 55 E E E gt E Rubber leg Model X Y 2 12ft 1 12ft A A 645mm 340mm You should install the outdoor unit on a stable base to avoid the generation of noise and vibration especially when installing the outdoor unit close to your neighbor If you install the outdoor unit in a place exposed to strong winds or at a height you must fix it to the appropriate support wall or ground Place the outdoor unit as indicated on the top of the unit to let the discharged air out properly Fix the outdoor unit to the appropriate support using anchor bolts If the outdoor unit is exposed to strong winds install shield plates around the outdoor unit so that the fan can operate correctly Secure the rubber leg in order to prevent the generation of noise and vibration Final Checks and Trial Operation gy of TURBO POWER 1HR Gi IR r To complete the installation perform the following checks and tests to ensure that the air conditioner operates correctly Check the following Strength of the installation site Tightness of pipe connection to detect a gas le
17. ter D Torque LD 1 4 inch 6 35mm 10 1 12 3 ft lb 140 170 kgh cm ae ae t 3 8 inch 9 52mm 18 1 20 3 ft lb 250 280 kgh cm dB 5 8 inch 15 88mm 31 8 34 7 ft lb 440 480 kgh cm 3 4 inch 19 05mm 71 6 87 5 ft lb 990 1210 kgh cm 7 For further details on how to connect to the outdoor unit and purge the air refer to page 12 Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com COMPLETING THE NSTALLATION Purging the Connected Pipes Outdoor unit Gas pipe side C Indoor unit Liquid pipe side p Valve stem Vacuum Pump Stem cap The outdoor unit is loaded with sufficient R22 refrigerant for a 24 6ft 7 5m pipe You should purge the air in the indoor unit and in the pipe If air remains in the refrigerant pipes it affects the compressor It may cause reduction of cooling and heating capacity and malfunction Refrigerant for air purging is not charged in the outdoor unit Use Vacuum Pump as seen in the picture Connect each assembly pipe to the appropriate valve on the outdoor unit and tighten the flare nut Tighten the flare nut first with your hands and then with a torque wrench applying the following torque Outer Diameter D Torque 1 4 inch 6 35mm 10 1 12 3 ft lb 140 170 kgh cm 3 8 inch 9 52mm 18 1 20 3 ft lb 250 280 kgh cm 5 8 inch 15 88mm 31 8 34 7 ft lb 440 4
18. the auxiliary circuit breaker If every pole fails to connect to the power supply it must be incorporated in a wire with a contact opening of 0 118inch 3mm Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com INSTALLING THE AIR CONDTIONER Installing and Connecting the Drain Hose of the Indoor Unit ENGLISH When installing the drain hose for the indoor unit you should check if condensate draining is adequate When you pass the drain hose through the 65mm hole drilled in the wall check the following 0 0 0 4 Bor 50mm E less Ditch The hose must The end of the drain Do NOT bend the hose Keep a clearance of Do NOT place the end NOT slant upwards hose must NOT be in different directions at least 2inch 50mm of the drain hose ina placed under water between the end hollow of the hose and the g ground To install the drain hose do the following 1 Ifnecessary connect the 6 6ft 2m extension drain hose to the drain hose Shield f F NER EE gt gt gt he 2 Ifyou use the extension drain hose insulate the inside of the extension drain ca L X Si hose with a shield Drain hose Extension drain hose 3 Fit the drain hose into 1 of 2 drain hose holes and cp fix the end of the drain hose with a clamp tightly F gt Ifyou don t use the other drain hose h
19. unt the plate on the concrete wall with anchor bolts i GRE the anchor bolts must not be projected by more than 0 8inch 20mm frp 19 5 gt F 645 gt E 4 Determine the positions of the wooden uprights to be attached to the window frame AQV36J EF Inch mm 5 Attach the wooden uprights to the window frame giving attention to the A 6 14 156 weight of the indoor unit B 2 64 67 C 14 33 364 6 Attach the installation plate to the wooden uprights using tapping screws as D 129 a2 seen in the picture E 2 54 64 5 F 0 77 19 5 Purging the Indoor Unit On delivery there may be inert gas inside the indoor unit You should purge the gas from the indoor unit before connecting the assembly pipe Unscrew the caps at the end of each pipe Result All inert gas exhausts from the indoor unit gt To prevent dirt or foreign substance from getting into the pipes during installation do NOT remove the caps completely until you are ready to connect the pipes Air Marketing Group LLC 141 Kinderkamack Rd Park Ridge NJ 07656 Tel 201 782 1782 Fax 201 782 1783 Web www amgair com Email info amgair com Connecting the Assembly Cable The outdoor unit is powered from the indoor unit through the assembly cable If the outdoor unit is more than 24 6ft 7 5m
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