User manual - Autec-VLT Automotive Equipment
Contents
1. 1950 1950 195 The safety zone Fig 6 is to some AL 3044 1 Ph extend determined by the Capacity 7 500 kg dimensions of the vehicle to be lifted AL 3044 AL3044 MOT AL 3044 T Capacity 3 000 kg CHECK THE MAXIMUM LOADING Lifting time _ 35 sec CAPACITY THE MAXIMUM WEIGHT Descending time 35 sec AND THE DISTRIBUTION OF LOAD IN an ui THE CASE OF LARGE VEHICLES Working temperature 10 C 50 C k Working enviroment Covered ww PIE USO a MAX 3000 kg AL 3044 MAX 4000 kg AL 4044 ae AL 4044 MOT MAX 5000 kg AL 5044 Capacity 4 000 kg Lifting time 35 sec 5 SAFETY Descending time 35 sec Ce AUTEC Hefbruggen bv tec vehicle lifts h hebeb hnen hefbruggen ISSUED 22 7 2008 It is important to read point number 5 of this manual properly since it contains important information about the risks which the operator of the lift will be exposed to if the lift is not used properly In what follows you will find information about how to avoid dangerous situations WARNING The lift is designed and constructed to lift vehicles and to hold them in a certain position in a covered working place Any other form of use is not permitted In short the lift is not suitable for the following purposes m Washing and spraying work m To be used as a device for applying force m To be used as a goods lift m To be used as a jack or for lifting vehicles for changing wheels The manufacturer hereby refuses entertain any cla2. 800 kg 1 AL 3044 Noise level 77dB A 1m Working temperature 10 C 50 C 2 AL 3044 1 Ph Working enviroment Covered 3 AL3044 MOT Dimensions Fig 4 4 AL 4044 VANS 5 AL 4044 MOT AL 5044 AL5044 T Capacity 5 000 kg AL 3044 7 Lifting time 35 sec 7 AL 4044 VANS T Descending time 35 sec 8 AL 5044 Total weight 1100 kg 1200 kg 9 AL 5044 T ae level en z orking temperature 10 C 50 10 AL AeNS Working enviroment Covered 5 Dimensions Fig 4 E ELECTRIC MOTOR AL3044 AL4044 AL5044 Motor power 3 Kw Voltage 400 i Frequency 50 Hz Absorption 400V 3Ph 9 5A i 230V 3P h 16 5A No wires 5 Speed 1445 ELECTRIC MOTOR AL3044 1ph Motor power 3Kw H Voltage 230V SI Frequency 50Hz 3 Absorption 16A Fig 4 Quant wires 3 Speed 1445 1 2 3 45 6 7 8 9 10 A gt He Pi 3180 2730 3190 3190 3190 a THE WEIG HT OF THE VE HIC LE B 40 400 500 630 a00 Te 630 630 500 The lift can be used for practically all C 368 5907 8887 5907 5907 5907 8107 vehicles provided that the maximum ee ee fe eae loading capacity is not exceeded D 2322 2780 2322 2780 2780 2780 an E 3110 a A110 400 S200 S200 am Always keep in mind the lifting capacity F 4800 5800 4800 5800 6200 6200 580 of the lift in the case of vehicles with G am 0 m m m am EA special characteristics such as delivery H in120Max 1850 1207 1707 1507 1307 107 oT vans and other types of vans etc 1950 1830 1950
3. Vlasakker 11 NL 3417 XT Montfoort The Netherlands Declares hereby that lifttype AL3044 AL4044 AL5044 has been manufactured in accordance with the specifications following the guidelines of 89 392 EEG ammended by guidelines 89 63E EC 91 368 EEC 93 68 EEC 73 23 EEC and that the lift complies with the said specifications an guidelines and after inspection the lift has been awarded with a CE certificate 04 205 3461 96 AL 3044 04 205 3462 96 AL 4044 incl T W T WF NS 04 205 3463 96 AL 4044 VANS MOT 04 205 14011 10 AL 5044 T issued by RWTUV Duitsland gt AUTEC Hefbruggen bv Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E maikinfo autec n USER MANUAL AL3044 tec vehicle lifts 4 Column AL4044 AU a Nebeb hnen AL4044 VS hefbruggen AL4044 VANS AL5044 AL5044 T ISSUED 22 7 2008 APPENDIX OI01A INSTRUCTION OF MAINTENANCE HYDRAULIC 4 POST LIFT To be executed activities preventive maintenance of a hydraulic 4 post lift Required time 75 min Once a year or as much times as needed regarding the intensity of use or because of climatologically circumstances the following activities of maintenance have to be carried out hoisting cables cable pulley air cylinders and pipes electric wiring hydraulic cylinder and pipes floor securing securities 1 The hoisting cables have to be checked on damage or broken wind
4. in the operating zone during the lifting and lowering operation RISKS TO PERSONNEL When the lift with the vehicle is moving downward it is not permissible for any of the personnel to enter the room or walk under the downward moving parts of the lift Fig 8 The operator should not start the motion of the lift until he has assured himself that there are no persons within the danger zone Fig 7 z5 Fig 8 CAUTION AGAINST COLLIDING ANY PART OF THE SYSTEM This is relevant in cases where the lift or the vehicle are at head height When the lift is at standstill at a lower level the personnel should take care to see that they do not bump into parts of the lift or the vehicle Fig 9 Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl en TA AL3044 04 USER MANUAL 4 Column Fig 9 Never rest any fittings or other objects against the platform and never place such objects under the platform when it has a load mounted on it since this can impede the lowering operations and may cause the vehicle to fall off the platform Fig 10 Fig 10 Never enter the vehicle or start the motor when the vehicle is on the lift Fig 11 EDS OO Bute RZ RISK OF SLIDING OUT This risk can be overcome by avoiding the spillage of oil or grease in the area surrounding the lift Fig 16 Apart from that any oil spillage whi
5. 4 T ISSUED 22 7 2008 AUTEC Hefbruggen bv Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl
6. ch may occur should be thoroughly removed from the Fig 11 spot OO uted OO aL mi O Fig RISK OF ELECTROCUTION Never spray water or steam or solvents or paint in the area immediately surrounding the platform and the control cabinet Fig 13 AL3044 AL4044 AL4044 VS AL4044 VANS AL5044 AL5044 T Fig 13 RISKS DUE TO INSUFFICIENT LIGHTING The area surrounding the lift must be properly lighted according to the legal requirements applicable in the place of installation RISKS OF USE MAINTENANCE Autec uses material of the highest quality in its lift These must be used according to the standard specified and maintenance must be carried out regularly 6 CONTROLS Fig 14 The control unit contains Fig 14 MAIN SWITCH 11 Position 0 There is no power supply to the lifting bridge A lock can be installed in the main switch to prevent from unauthorized parties using and or operating the lifting bridge RAISING BUTTON 12 Recessed button that must be held during lifting so called dead man s handle AUTEC Hefbruggen bv tec vehicle lifts AU hebeb hnen hefbruggen ISSUED 22 7 2008 LOWERING BUTTON 13 Recessed button that must be held during lowering so called dead man s handle LOCKING 14 This button must be depressed to allow the lifting bridge to sink into the locking mechanism 6 SEQUENCE OF OPERATION 1 Positioning of vehicle Driv
7. construction parts frame en columns m Lifting components m Control box m Safety devices Fig 1 See Fig 2 for the following terms 1 Operation side Control side 2 Serviceside the side against the control side 3 Rear the side of the drive on ramps 4 Front the side against the rear side AUTEC Hefbruggen bv tec vehicle lifts AU hebeb hnen hefbruggen ISSUED 22 7 2008 5 Sliding direction Direction in which the vehicle will come sliding in with the motor side of the vehicle in the front Fig 2 CONTROL BOX Fig 3 The electrical controlbox consists ofthe following e Main switch 11 e Lift button 12 e Descend button 13 e Locking 14 Fig 3 SAFETY ARRANGEMENTS The cable Cable protection Microswitches Leakkage fracture protection Electrical protection Foot protection Lift locking On and overdrive protection Industrieterrein sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl en TA AL3044 02 A USER MANUAL AL3044 4 Column AL4044 AL4044 VS AL4044 VANS AL5044 AL5044 T 4 TECHNICAL SPECIFICATION Total weight
8. e has been fitted in the cylinder head that will in the event of pipe breakage reduce the rate of descent of the tracks 4 Acoustic signal the lifting bridge will during its descent produce an acoustic signal 5 Lifting bridge locking next to the catch bar in each column a locking mechanism has been installed This consists of a strip in which grooves have been cut at regular intervals and with them slide locks that are shot into them by a spring when the raising lowering button is released 6 Roll on and roll off protection there is on the front end of the tracks roll off protection on the rear side at the point of entry these are automatically elevated upon lifting 7 Thermal protection the electric motor is fitted with thermal protection which guards the motor from overheating RISKS TO PERSONS AUTEC Hefbruggen bv tec vehicle lifts AU hebeb hnen hefbruggen ISSUED 22 7 2008 This paragraph describes the risks to which the operator or any other person near the working area where the lift is in operation in case the lift is not used in the appropriate manner RISKS FOR THE OPERATOR Fig 8 This risk arises in cases where the operator is not standing at the appointed place at the control cabinet when the lift with the vehicle is being lowered it is not permissible for the operator to stand below the descending system and its load to any extent It is imperative that the operator must be Standing
9. e the vehicle carefully onto the lifting bridge Turn off the engine and apply the handbrake Check that the vehicle is properly positioned 2 Raising Turn the main switch 11 to position 1 Check that the vehicle is safely positioned on the lifting bridge When this is the case press the raising button 12 until the desired height is reached 3 Parking Release the raising button when the desired height has been reached Then press the parking button 14 The bridge will now decline slightly and the Safety locks automatically engage 4 Lowering Check first that there are no obstacles under the lifting bridge and then depress the lowering button 13 to enable the vehicle to sink to the height required or to the safety height the lifting bridge will first rise slightly to release the locks When descending the lift will stop at the safety height of approx 20cm 5 Lowering from safety height For lowering the last 20 cm please push the button 14 The lift will now lower to the ground while a horn produces a warning signal Emergency lowering Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl USER MANUAL AL3044 tec vehicle lifts 4 Column AL4044 um ebeb hnen AL4044 VS SS hefbruggen AL4044 VANS AL5044 AL5044 T ISSUED 22 7 2008 In the event of breakdown the lifting lower gently When the bridge is in its bridge can be l
10. ft rises but will not lower Microswitches are depressed e Check Coil of magnetic valve is not functioning Replace coil Spindle of magnetic valve is jammed in e Clean with compressed air valve Pushbutton lower is defective Replace The lifting lift lowers autonomously Colette of the cylinder worn Replace Colette Magnetic valve of the hydraulic unit Replace magnetic valve does not close One way valve is not closing Replace clean one way valve No power supply Check valve Fuse defective Replace Motor overheated Allow motor to cool The motor does not function When the lifting lift has reached its highest point the oil pump makes a suspicious sound Insufficient oil Replenish oil to level plug AUTEC Hefbruggen bv Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl NEUERE USER MANUAL AL3044 tec vehicle lifts 4 Column AL4044 AU a Nebeb hnen AL4044 VS hefbruggen AL4044 VANS AL5044 AL5044 T ISSUED 22 7 2008 Lifting lift will not lower e The locking device is engaged e Check air pressure e Fuse in control unit is broken e Replace fuse SPARE ORDERING REPAIR PROCEDURE To order the spare parts itis necessary to indicate the lift serial number and the year of manufacturing For spare parts we refer to the next TIB pages available on request UNI TE AL 3044 9 CERTIFICATE CONFORMITY AUTEC Hefbruggen b v
11. he pinhole of the pulleys after pulling out the pin After assembling the pulleys itis very important to check if all the cables are lying on the right pulley again 3 Check all the air pipes on leakage and if there has not been installed an oil sprayer you have to detach the air pipes from the cylinders and then push the down button any possible present water in the pipe can go away Then spout a little bit of thin oil in the pipe and install the pipes again then check if the interlockings are well functioning 4 Check all electric wiring on damages if there are damages replace the concerned wiring During activities to the electric wiring always put the main switch on zero and block in this position 5 Check hydraulic pipes hoses and packings 6 Check securing bolts with which the liftis attached on the floor and check the posts on standing level 7 Check the obstruction guards by means of a chock of wood which has to be placed turn and turnabout under one of the hooks of the cross beam after which you let down the lift on the chock of wood the lift has to stop descending REQUIRED LUBRICANTS Pins of the cable pulley Multi purpose grease AUTEC Hefbruggen bv Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl USER MANUAL 4 Column Cables Cable oil AL3044 vehicle lifts AL4044 Alec hebeb hnen AL4044 VS en AL4044 VANS AL5044 AL504
12. ims for damages arising in connection with injury to persons or damage to vehicle or other property caused due to incorrect and or unauthorised use of the lift During lifting and lowering movements the operator must be within the zone of operation 1 as shown in Fig 6 The presence of any person in the safety zone 2 is strictly forbidden The presence of persons under the vehicle is only permitted if the vehicle is parked in the lifted position Fig 6 USE THE LIFT ONLY IF ALL THE SAFETY ARRANGEMENTS ARE WORKING PROPERLY IF THESE RULES ARE NOT FOLLOWED SERIOUS INJURY COULD Industrieterrein IJ sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl en TA AL3044 03 USER MANUAL 4 Column BE CAUSED TO PERSONS AS WELL AS IRREPARABLE DAMAGE TO THE LIFT AND THE VEHICLE ON THE LIFT GENERAL PRECAUTIONS The operator is bound to follow the regulations which apply in the country in which these lifts are installed In addition the operator must Always work in the operator area as designated in the manual Never remove the protective guards or dismantle or shut down the mechanical electrical or other types of safety arrangements Read the safety regulations relating to the lift and take cognisance of the Safety information provided in this manual The following terms have been used in this manual to describe the various types of
13. ings then sweep clean the cables with a not fluffing cloth and lubricate again with special oil Atthe same time it has to be checked if the lift is still hanging level in its cables if not is has to be adjusted 2 The cable pulleys both in the cross beam and under the platform have to be disassembled cleaned checked and greased The following procedure has to be carried out Hang the lift in the interlocking on such a height that working on the cable pulleys in the crossbeam is possible Then open the emergency pocket valve and pull at the cables to switch off the voltage check if the lift is hanging solidly in its interlocking Now itis possible to remove the pins of the cable pulleys in the cross beam check these pins on excessive wastage Check as well the bearings in the cable pulleys on excessive wastage and clean both the pin and the bearings and grease them again and put them back together After assembling back the cable pulleys check if the cables are lying right on the roller and if the lever of the chain fracture security is guided behind the cables in the right way To pull the cables taut again you have to open the control unit and push hand operated the up relay To check the cable pulleys under the platform you have to repeat this procedure with the difference that the pulleys under the platform in contrary to the pulleys in the cross beam can fall out of the platform To prevent this you can puta pen ora thick screwdriver in t
14. moment IT IS STRONGLY RECOMMENDED THAT YOU SHOULD FIRST CAREFULLY READ THE SAFETY INSTRUCTIONS The manufacturer hereby refuses to accept any responsibility for injury to persons or damage to equipment or property if it appears that incorrect handling of the lift has taken place This instructions manual only describes the operating and safety aspects which persons who are installing the machine need to know In order to understand the terminology used in this manual itis necessary that the person performing the installation work should have Ce AL3044 AL4044 AL4044 VS AL4044 VANS AL5044 AL5044 T Specific experience in industrial work service maintenance and repair activities and must also possess the ability to explain the drawings and the descriptions contained in this manual to other people At the same time he must also be aware of the general and specific safety regulations which apply in the country where the lift is being installed The word operator which has been used throughout this manual refers to a person who is authorised to use the platform The minimum legal age for using the lift is 18 years 3 DESCRIPTION OF THE LIFT Fig 1 4 colomn electro hydraulic lift model AL3044 AL4044 AL5044 is anchored to the ground and is designed and manufactured for lifting passenger cars and delivery vans and to hold them in a certain lifted position The main components of the lift are welded
15. owered in the following lowest position turn the valve back to manner 7 its initial position e Old model Loosen the securing nut of the manual lowering valve with the appropriate u spanner and use an Allen key to open the manual opening valve by slowly 2 turning clockwise The bridge will now Fig 15 lower When the bridge is in its lowest position turn the valve back to its initial position e New model Loosen the securing nut of the manual lowering valve with a size 13 open ended spanner and use a 5 mm Allen key to gently open the valve turn anti clockwise but do not screw the valve completely free The bridge will now 7 MAINTENANCE The lift must be inspected at least once a year according to the CE Ordinance by a person duly authorised to inspect the same In addition preventive maintenance as required by the CE Ordinance should be done once a year on the lift please enquire with AUTEC for details of our maintenance contracts We recommend the following lubricants for the lubrication of the lift Texaco 1 Cable pulley axes Molytex EP 2 Alvania HDX vet 2 Multipurpose vet moly MS3 grease 2 Cabels Cable oil Bel ray 6 in 1 8 TROUBLE SHOOTING Detecting and correcting faults can only be done if the SAFETY REGULATIONS as described are followed in full Drerars TO THE SAFETY ARRANGEMENTS AND ELECTRICAL COMPONENTS IN THE BRIDGE SHOULD ONLY BE CARRIED OUT BY AUTHORISED PERSONNEL PROBLEMS POSSIBLE CURE Li
16. risk DANGER there is a direct possibility of danger which could lead to serious injury or death WARNING this indicates situations and or actions which are unsafe and could lead to injuries of various types except death CAUTION this indicates situations and or actions which are unsafe and could lead to light injuries to persons and or damage to the lift the vehicle or other properties RISK OF DAMAGE DUE TO ELECTRICITY Special safety arrangements have been made on the lift in places where the risks are very high RISKS AND PROTECTIVE MEDIA The risks to which the operator is exposed when the vehicle is in a raised position together with the protective Ce AL3044 AL4044 AL4044 VS AL4044 VANS AL5044 AL5044 T media which have been installed in order to limit the possible dangers HAZARDS ASSOCIATED WITH LIFTING OF A VEHICLE The following provisions have been made to avoid damage from excess weight 1 Cable breach security in each column a safety bar catch bar has been fitted parallel to the cable which in the event of the cable breaking will automatically Support the raised section 2 Microswitches microswitches have been fitted to the ends of the crossbeams to control the cable voltage Should the voltage to the cable be interrupted by for example impact with an obstacle during lowering the lifting bridge will stop its descent 3 Leakage and breakage protection a pipe breakage valv
17. vehicle lifts 4 Column AL4044 Ales hebeb hnen AL4044 VS efrin AL4044 VANS AL5044 AL5044 T ISSUED 22 7 2008 e 4 Colomn lifts electro hydraulic AUTEC Hefbruggen bv C Industrieterrein I sselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl USER MANUAL 4 Column AL3044 AL4044 AL4044 VS AL4044 VANS AL5044 AL5044 T AUIS AUTEC Hefbruggen bv Industrieterrein I sselveld Viasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 348 477000 Fax 31 348 475104 E mail info autec nl USER MANUAL 4 Column INDEX OF CONTENTS PAG 1 Introduction 02 2 How to use this manual 02 3 Description of the lift 02 4 Technical specifications 03 5 Safety 03 6 Controls and operation 05 7 Maintenance 06 8 Troubleshooting 06 9 Conformity declaration 07 m 1 INTRODUCTION Wa CAUTION This manual is intended for factory personnel who are going to operate the lift read the Manual before you use the platform in any way or perform any actions on it This Manual contains important information about the following points m THE PERSONAL SAFETY OF THE OPERATOR m PREVENT DAMAGE TO THE LIFTS m PREVENT DAMAGE TO THE VEHICLE 2 HOW TO USE THIS MANUAL The Manual forms part of the lift and must be available for reference in the immediate vicinity of the lift at all times The operator of the lift must be able to refer to the Manual quickly and at any given
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