Layout 1 (Page 1) - Cla-Val
Contents
1. This wizard has finished installing the software for Ke Cla Val Multi USB Interface Click Finish to close the wizard Configuration Mode To open e Drive Software when not connected to the actua tor the e Line list will be empty Click Cancel to launch The software will open so that the various windows can be viewed to become familiar with the programming LA e line list L View All If you are connected to one or more CPC s or another e Line product click on View All then select the CPC you would like to communicate with from the list see picture below then click once on left mouse button The name of product Firmware version and serial number are displayed Am rs rs Yi e line list CPC 8 gt 907060023 DAN Firmware Number Product Version Name L View All Page 6 Programming Windows Display Window 1 Connect CPC to the laptop using the USB cable NO Start the e Drive CPC CLA VAL Software 3 Select the CPC in the e Line list 4 Select language and click Read parameters 5 On the right side the configuration information is displayed 6 On the top general information including the date of the latest calibration the average amp total working time since the first power up the number of starts the serial number the Firmware version and the maximum and minimum recorded temperature are displayed 7 Click on continuous reading if you would2. Configuration 3 Rotation speed On Time s gt 0 Rotation speed Off Time s gt 0 Cancel Calibration Deadband m gt 0 10 7 LitinchesAnm 0 59 15 Loss of signal mode gt Last position Number of turn 10 Alarms j z eT High Alarm Active Above gt 930 1 Mode Static Calibration M CPC Motor RPM or t min High Alarm Hysteresys gt 2 i Low Alarm Active Below gt 10 2 Units 2 Stroke time 1 min40s Low Alarm Hysteresys gt 2 000 0 4 Enter Turns to Low Point 0 i 4 3 Value at 20 m fi 00 0 fi 00 0 Enter Turns to High Point id 3 Value at 4 m 000 o 2 Message Page 8 Calibration Variable Range Calibration Mode to a specific process WITH System pressure Initial preparation This calibration mode is for field installations where water pressure is available and you want to control flow over a specific range of positions Now you are in the calibration please enter the required settings cLA vAL e Drive CPC Parameters Connect o x lnformetion Firmware Version 8 1 97 Selected Language gt Enalish Serial h ie 90 08001 Bisley Last Modification 10 03 2003 Continuous Reading gt Ho Number of starts 105 Override Setpoint Activated ma gt No Complete working time 3 1357 ere if eer et Range Als oe working tine 13 CPP Mator gt ves es ie Selected Linits gt CAF Min eof fe 4 m Output in gt 000 0 Deadband m
3. 687 9145 1 800 247 9090 Fax 951 687 9954 E mail lvanderk cla val com SOUTHERN REGION 11500 NW Freeway Suite 200Q Houston TX 77092 Phone 713 681 9559 1 800 336 7171 Fax 713 681 9779 E mail blindsey cla val com NORTHERN REGION P O Box 863 Elgin IL 60121 280 Willard Avenue Elgin IL 60120 Phone 847 697 1413 1 800 238 7070 Fax 847 697 5549 E mail djurs cla val com EASTERN REGION 6911 Richmond Highway Suite 444 Alexandria VA 22306 Phone 703 721 1923 1 800 451 3030 Fax 703 721 1927 E mail bmoore cla val com CLA VAL PACIFIC REGION 306 Port Hills Road Level Two Woolston Christchurch 8022 New Zealand Phone 64 39644860 Fax 64 39644876 E mail gnuthall cla val com e 800 942 6326 N CPC R 3 2011
4. Active Above gt 90 N s a High Alarm Hysteresys l 2 ae w EAN it so a M e 4 Test ow Alarm Active Below gt 10 Low Alarm Hysteresys 22 gt 2 fio fa g fe Test Ni O0 000 0 000 0 Ga ren re N 1 ig m EE Er fe 08 78 AG m mm LINO4OUE 07 Low Level alarm range High Level alarm Low Level alarm value value High Level alarm range High Level hysteresis alarm range Low Level hysteresis alarm value Page 11 GLOBAL HEADQUARTERS P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 1 800 942 6326 Fax 949 548 5441 E mail claval cla val com CLA VAL CANADA 4687 Christie Drive Beamsville Ontario Canada LOR 1B4 Phone 905 563 4963 Fax 905 563 4040 E mail sales cla val ca CLA VAL EUROPE Chemin des Mesanges 1 CH 1032 Romanel Lausanne Switzerland Phone 41 21 643 15 55 Fax 41 21 643 15 50 E mail cla val cla val ch CLA VAL UK Dainton House Goods Station Road GB Tunbridge Wells Kent TN1 2 DH England Phone 44 1892 514 400 Fax 44 1892 543 423 E mail info cla val co uk CLA VAL FRANCE Porte du Grand Lyon 1 Z de Champ du P rier France 01700 Neyon Phone 33 4 72 25 92 93 Fax 33 4 72 25 04 17 E mail cla val cla val fr www cla val com Your complete source for top quality automatic control valves and related products WESTERN REGION 11626 Sterling Avenue Suite F Riverside CA 92503 Phone 951
5. When the high position point is reached click onthe button High point setting 6 When all values have been entered click on Write Set Range Your calibration is done Page 9 Configuration 1 The configuration tab sets the Rotation speed and the Dead band 2 The Rotation speed affects the response time of the valve between set points 3 The default condition is 0 seconds On time and 0 seconds Off time achieving continuous rotation speed which will vary corresponding to the size of your valve 4 Make sure that the values entered are appropriate to your system to minimize potential for surge 5 Dead band The default value is 0 1 mA which may need to be increased depending on the stability of the electrical signal 6 Choose the loss of signal mode 7 Go to 4 mA CPC will default to the 4 mA position low set point 8 Last position CPC will maintain the last position 9 Go to 20 mA CPC will default to the 20 mA position high set point Note Loss of signal can occur on the SCADA system which generates the 4 20 mA command but at the same time the CPC can stay powered so it is important to select the right option When you have finished your configuration click on Write Configuration Your CPC is configured C CLA VAL e Drive CPC iol x Parameters Connect 7 Information z Engish O AGI SICH 81 1 97 Selected Language English Read parameters Last Modification 10 0
6. e Emag ines Calculators A Gates T Set Our industry aiii Product errors A Load LE 1 Guide announces ane ach 11434P Power Generator AA OAE INE Sorg ei Glick here bo l a m re Firmware Update Actuator internal Software 1 Before updating the Firmware save program to laptop 2 Connect the USB cable to the USB connection on laptop 3 Connect the CPC to the USB cable 4 Select Read Parameters to read CPC settings and record output parameters 5 Select Firmware update in Parameters 6 Open the corresponding hex file 7 Select Read Parameters to check that the Firmware has been updated Page 4 USB Driver Installation When the CPC cable is connected the first time the laptop will detect it and request a driver Hardware Update Wizard Welcome to the Hardware Update Wizard This wizard helps you install software for USB Device If your hardware came with an installation CD or E floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue canco Select Cancel Install the Multi USB driver setup software on your PC you can download this software from the internet www cla val com When you see this message below select Continue Anyway Hardware Update Wizard The software you are installing for this hardware CLA VAL Muliti USB Inter
7. like see the position of CPC set point mA and feedback position mA and units 8 If you would like to manually change the setting write your setting and click on Override Setpoint Improper use of Override Set Point may cause damage to your system ACLA AL e Drive CPC 0 x Parameters Connect 7 Selected Language English Display Continuous Reading gt Mo Override Setpont Activated m Mo Information English Firmware Version 8 1 97 i F Serial N 9008001 25 ____ Read parameters gad parameters Last Modification Enit Humber of starts Complete working time 2 Average working time 2 CLA VAL Activated continuous CAF Man CEF Min reading l Deadband m Activated override Nb Eot L7H Set Range CPE Motor gt yes Selected Urits gt 2 8 4 m Output in 000 0 4 m Output in 000 0 20 m Output in gt 100 0 Display Set Range Configurat Alarms set point CORDON Warning Improper use of override setpoint may cause damage to your system Configuration Te E Rotation speed Un Time z 0 ontinuous Reading Activated rv Input m Output A Rotation speed Off Time s 0 Deadband rrv4 gt 0 70 m Loss of signal mode gt Last position Alarms High Alarm Active Above 2 gt 90 High Alar Hysteresys 72 gt 2 Low Alarm Active Below lt gt 10 Low Alarm Hysteresus 22 gt 2 A
8. o gt 100 0 100 0 Configuration information 90 0 osa cDisplay Set point and feedback position E Low alarm span ESS High alarm span T Hysteresis span ae aes a ee ina L tUD 0000 000 0 tt Display pressure values l ins St f2 08 18 40 ma Page 7 Static Calibration 0 100 0 100 Calibration without System Pressure The Set range allows calibration in either dynamic or static 1 Isolate and remove pressure from the valve assembly mode When the Set Range is clicked the following mes sage appears If you would like to proceed with calibration 2 Remove plug as shown in figure 1 click OK if not click Cancel 3 Open e Drive CPC Software then go to Set Range i ti a e line list tab and click OK on the menu You are going to put the e Drive CPC in calibration Mode Led Blinks Red Green 4 Select Static Calibration Mode and check CPC Motor box is checked and select trim size from the drop down menu 8 5 Using the Increase actuator Decrease actuator Initial preparation Buttons adjust the position of the orifice coupling It is highly recommended that the valve and actuator as until there is no gap flush with the stem tube sembly is isolated by closing upstream and downstream iso See Fig 1 lation valves and pressure is removed from valve If this is not possible consult the factory The objective is to remove 6 Se
9. 3 2009 Continuous Reading gt No Exit Humber of starts Override Setpoint Activated m a a Complete working time s 3 Average working time 2 CL A VAL CHE Mas CAE Min Deadbarnd r Mb EoC LH Selected Units 2 4 4 m Output in gt 000 0 4 m Output in 000 0 20 m Output in 100 0 20 m Output in gt 100 0 Configuration Rotation speed On Time s 30 Rotation speed The rotation speed attects the response time of the valve between On time s lo 0 3600 secs zebpoints Rotation speed Off Time s 30 Deadband m 0 10 Off time 2 lo U 3600 secs The default condition ig 0 second or time 0 seconde off time achieving Lose of signal mode gt Last position 010 01 20 m continuous rotation speed which will var coresponding to the size of your peeceeia 0 10 valve Alarms High Alan Active Above 90 High Alarm Hysteresys gt 2 Low Alarm Active Below 10 Low Alarm Hysteresys 22 gt 2 Warning Make sure that the values entered are appropriate to your system to minimize potential for surge Loss of signal mode C Goto 4 m Deadband The default value 16 0 1 m which may need to be increased f Last position depending on the stability of the electrical signal Goto 20 met Write Configuration Page 10 Alarms The CPC incorporates a LOW and HIGH Alarm with an adjustable hysteresis setting The low and High alarm levels are activated w
10. 4 010 4 m Output in 000 0 Mb Eos LZH 020 20 m Output in 100 0 Display Set Range Configuration Alarms 20 m Output in gt 100 0 Configuration Rotation speed On Time a 0 HoGEs0 Rotation speed Off Time s 70 Hutrol GE 50 h Cancel Calibration Deadband m amp gt 0 10 7 Etes en 0 59 15 Logs of signal mode gt Last position Number of turn 10 Alarms ha aE z High Alarm Active Above 90 T Mode Dynamic Calibration M CFE Motor BEM or t min E High Alara Husteiasys 252 i i Low Alarm Active Belowi 10 2 Units AA Stroke time 1 minds Low Alarm Hysteresys 2 gt 2 oe a 000 0 Adjust valve to 4 m value 3 Value at 20 m fi 00 0 fi 00 0 3 Adjust valve to 20 m value 6 Attainable high point value 100 0 100 0 3 Value at 4 m O00 co Write Set Range Message Low point setting High point setting 1 Select Dynamic Calibration mode and ensure that the CPC Motor check box is checked Enabled 2 Select units 3 Enter the required setting Value at 4 mA point and Value at 20 mA point Look at the position on the display and use the Increase actuator Decrease actuator button until it reaches 4 The low position point When the low position point is reached click on the button Low point setting 5 Look at the position on the display and use the Increase actuator Decrease actuator button until it reaches the high position
11. INSTALLATION OPERATION MAINTENANCE v Baii CLA VAL 4 20 mA Actuated Position Control Thank you for purchasing a CLA VAL CPC With appropriate care this CPC will provide accurate and reliable control of your valve for many years The CPC is built with the latest technology using only very high quality components The CPC is a 4 20 mA standalone actuated control which is PC calibrated and able to remotely control any CLA VAL valve The pilot setting can be adjusted with a standard 4 20 mA signal It also incorporates a 4 20 mA position feedback signal to cross check if the requested position is reached General Disclaimer In accordance with our policy of continuous development and improvement CLA VAL reserves the right to modify or im prove these products at any time without prior notice CLA VAL assumes no liability or responsibility for any errors or omissions in the content of this document Please review this manual thoroughly before starting 1 Visit our internet address and if necessary update the CPC with the latest Software and Firmware versions 2 Troubleshooting at start up after wiring actuator and applying 24 VDC power CPC a View LED diagnostics located on top of actuator b At start up the LED Mamienance pori should remain red for 5 seconds than turn to solid Green Led indicator c Green OK normal status d No light Check power supply Power supply cable moulded 10 meter standard execu
12. face has not passed Windows Logo Testing to verify it compatbility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or distabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has padded Windows Logo testing _ Continue Anyway _ Hardware Update Wizard Completing the Hardware Update Wizard This wizard has finished installing the software for lt lt Cla Val Multi USB Interface Click Finish to close the wizard Installation is complete Update USB driver or install in another USB port 1 Download the Multi USB Driver Setup software from our web site www cla val com 2 Connect USB cable to laptop 3 Select Install from a list or specific location 4 Browse to file C Program Files CLA VAL Multi USB Driver Welcome to the Hardware Update Wizard This wizard helps you install software for USB Device If your hardware came with an installation CD or floppy disk insert it now 2S What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Co Hardware Update Wizard Please choose your search and installation options ey Search for the best driver in these locatio
13. ithin the range Example 10 low alarm 4 10 x 16 5 6 mA 90 High alarm 4 90 x 16 18 4 mA Hysteresis 1 The calculation is 4 2 x 16 0 32 mA Low alarm hysteresis in this example 5 6 mA 0 32 mA 5 92 mA High alarm hysteresis in this example 18 4 mA 0 32 mA 18 08 mA 2 Enter the requested percentage for the alarms and hysteresis 3 Click on Test to close or open your contact relay 4 Click on Write Alarms 1 once your alarm settings are correct ACLA AL e Drive CPC Parameters Connect i English bul Information Firmware Version 8 1 97 Serial N 900800 x Selected Language English a ee Display Read parameters Last Modification 10 09 2009 Continuous Reading Ho Exit Number of starts 105 Override Setpoint Actvated m Mo Complete working time e C GLA VAL Set Range CPC Motor gt es Selected Units gt 4 4 m Output in 2 gt 000 0 4 m Output in 000 0 20 m Output in gt 100 0 20 m Output in gt 100 0 Average working time a CF Max CF Min Deadband m Nb EoC LH Configuration Rotation speed On Time s gt 0 Rotation speed Off Time s 30 sS Deadband m 0 10 Loss of signal mode gt Last position Adjustment of alarms high low level and hysteresis alarm level z z A Es o Alarms A 100 0 STARS eee ESS sie AR SA Oe T DEET TEA Y A Rs 3 2 Hysteresis High Alan
14. lect the valve size to be calibrated from the drop the site plug and visually determine the position of the orifice down menu 3 to determine the number of turns coupling with respect required to achieve full opening of the valve to the stem tube They should be flush with no 7 Select units gap between the two assemblies see Fig 8 Enter 4 mA value and 20 mA value 1 The procedure for Orifice coupling this is shown below 9 Turns to low point 1 Enter the number 1 Orifice coupling 10 Turns to high point 2 Enter the Number of turns value for the valve selected 4 minus 1 No gap between orifice coupling and stem tube 11 Select Write Set Range to upload settings to CPC No gap between orifice coupling and stem tube Calibration is complete Plug Stem tube zol x Information 5 A PA English v La age Version 8 1 97 Selected Language gt English Serial N 90708001 Displ a Read parameters Last Modification 10 09 2009 social Reading gt No Exit Number of starts 105 Override Setpoint Activated m gt No Complete working time s 1357 se SR et Range A working time s CPC Motar gt Yes CLA VAL K F oe 4 Selected Units gt CF Min 22 4 72 4 m Output in gt 000 0 Deadband m4 010 4 m Output in gt 000 0 Nb EoC L H 0 40 20 m Output in gt 100 0 Display Set Range Configuration Alarms 20 roe Outpt in 291000
15. ns Use the check boxed below to limit or expand the default search which includes local paths and removable media The best driver found will be installed O Search removable media floppy CD Rom Include this location in the search C Program Files CLA VAL Muliti USB Driver Setup M O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Microsoft Validation press Continue Anyway Hardware Update Wizard AN The software you are installing for this hardware CLA VAL Muliti USB Interface has not passed Windows Logo Testing to verify it compatbility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or distabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has padded Windows Logo testing L_ Continue Anyway Page 5 Hardware Update Wizard Please wait while the wizard installs the software of CLA VAL Muliti USB Intervace KA a Setting a system restore point and backing up old files in case your system needs to be restored in the future Hardware Update Wizard Completing the Hardware Update Wizard
16. o change without notice N CPC Series Actuator Wiring Diagram Page 2 Download Wiring Diagram from website Other Specifications www cla val com Electrical Specifications Operating Pressure PN 16 bar standard Electrical Power 24 VDC 6 10 15 rpm sizes Operation Type Continuous Control 300 mA max load draw 85 mA stand by no load draw Operating Temperature Range 10 C to 80 C Power Protection Max 32 VDC over voltage Protection IP68 standard allowing full immersion Max 1000 mA torque load solenoid junction box sensor not Reverse polarity amp short circuit included in IP68 80 C stop high temperature Interface Plug amp Play NT 2000 XP Vista Led Display e Green LED Default Mode Electrical Connection 2 x Moulded 10 m cables Troubleshooting Refer to user manual for Led diagnostics red green blinking Power Supply e 24 VDC 10 min 20 mA normal 60 mA max 1 Remote Command Failure Options available maintain current position go to 4mA iti 20 mA iti Input Command mA position go to 20 mA position 4 20 mA 2 wires 2 x dry contact manual positioning Input 4 20 mA Protection e Max 32 VDC over voltage Optocoupler isolation CMR 100 V CMR common mode rejection Insulated 2 wires Output feedback e 4 20 mA Output charge lt 500 Q 2 x programmable position alarms Output 4 20 mA Protection e Max 32 VDC over voltage The input dry con
17. tact and 4 20 mA output have the same common or earth but are not individually Isolated Page 3 Installation Instructions 3 The CPC should be mounted in the vertical position 4 All installation adjustment and maintenance should be carried out by a competent electrician 5 Do not exceed the maximum ratings given in the specifications and printed on the label 6 The electrical connections should be made as described in the user s manual 7 Before any maintenance operation the main power should be turned off A Do not attempt to open the product as this will invalidate the warranty Software Firmware Updates For Software updates please visit our web site at www cla val com 1 Select Actuators and Controls to find the latest Software PC amp Firmware actuator internal software updates 2 Follow instructions to download automatically 3 All the software is multi language Only the installation Software is in French or English Log Automatic Control Valves Enter Model of Aaaa nunvber then cick Search C sern RRA Economic Stimulus Package Cla Val waterworks products comply with lead limit laws AB1953 and 5 152 Smart Solutions Software Calculators amp Guides Cla Val Capabilities Visi Solution City nat ee nm JTS ioe aes be c Control Vales Raed cur pere pened es ani L m abet car iat Auriom firul fiep il Toke a fact m Viator Sawit l JR wy ar Tas Oo
18. tion e Security High Sensor e Red High torque limit probably exceeded Power down and up again Excess voltage above 32 volts Input Output cable moulded Gan e 10 meter standard execution Security Low Sensor 3 Blinking red green a Calibration was not completed correctly recalibrate Adaptable side PC Connection Adapter socket x 4 CPC Connection INSTALLATION OPERATION MAINTENANCE CPC Series Actuator CLA VAL Wiring Diagram Wiring Connections IMPORTANT Before applying power connect cable 3 and 4 to terminal strip as shown Also connect turquoise pink and purple wires Note jumper between terminals 4 11 and 13 cable 1 cable 4 orange N blue brown pink Terminal strip not supplied for Illustration purpose only E amp oO S S brown SE I w 8 0 CU ES Gol Geol Qo Qe Qv Seo CEE a L brown sensor High 4 20 mA 0V 4 20 mA OV Contact Contact sensor Low relay relay Alarm 1 Alarm 2 Low High Power supply Position Set point a A A 24VDC feedback 1 0Amax 1 0 A max gt gt No Earth connection customer responsibility DO NOT WIRE 24 VDC POWER HI A y A P O Box 1325 Newport Beach CA 92659 0325 Phone 949 722 4800 Fax 949 548 5441 E mail claval cla val com Website cla val com Copyright Cla Val 2011 Printed in USA Specifications subject t
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