Fasep Videotronic V651/V652 (Eng)
Contents
1. Switch on the wheel balancer MAIN MENU gt UTILITY gt CALIBRATION Press lt START gt At the end of the spin put the calibration weight see the fig and press lt START gt Rev 1 3 November 24 2004 b constant low or high weight readings d more than 2 spins required to balance wheels repeatedly 3 2 How to control the calibration of wheel balancer and position weight Switch on the wheel balancer MAIN MENU gt UTILITY gt CONTROL Put the calibration weight fig 11 and press lt OK gt Pess lt START gt Atthe end of the spin 160 0 will show on the video tolerance allowed is 3 Put the weight at 6h o clock fig 12 the weight indicators of internal side must be both greem 3 1 Fig 8 Fig 9 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 4 MEASUREMENT AND CORRECTION OF UMBALANCE 4 1 Placing the wheel rim on the wheel balancer 4 1 1 Select the cone or flange suitable for the wheel to be balanced Specific mounting instructions are delivered with each flange d NOTE the operation of centering and tightening of the wheel on the flanges is of basic importance for correct balancing Good results depend on proper performance of these procedures To accurately clean up the superficial ones of connection before whichever operation CAUTION Always make sure flanges are correctly locked on the motor shaft and wheel is correctly locked on the fla2. CONN IPC 96P F CONN IPC 96P M CN2 CN2 STRIP 24P F STRIP 24P M U10 J2 CONN 16P M CONN 26P M 4 Ji CONN 26P F SENSONIC ROD 1 KEYBOARD ALU S ROD 10K 10 REV R3 1 10K 10 REV 1 3 DISTANCE STEP BY STEP MOTOR CONTROL dJi AMP 4P M p TONS J4 CONN 26P M INT SIDE SIGNAL PEDAL SWITCH E 1 d J4 PZ1A 1 O 4 E O rae J12 9 INT SIDE STRIP 12P F E SIGNAL D NDA PRESSURE SENSOR 2 71 6 Q 1 v EL1 EL2 OPENING CLOSING EXT SIDE ELECTRIC VALVE RIC VALVE E NA J13 ND A STRIP 12P F 2 2 1 72 7 12 J2 MOLEX 4P M J11 CLAMP 2P El J5 AMP 2P M 5 1 SWITCH 5 t Li SAFETY COVER R1A 1 5 OHM 50W POSITION ENCODER RC3 ASEP 2000 S R L FIRENZE ITALY itle GLOBAL WIRING DIAGRAM VIDEOTRONIC 1Ph Size Document Number EE Rev B VDO 1Ph 01 02 Date day 9 200 Q R1C 1 5 OHM 50W Rev 1 3 November 24 2004 FASEP 2000 srl a F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Addendum Videotronic manual From 6 0a version to 6 4h version VERSION 6 4h Time setup 1 Push the key 2 UTILITY 2 Push the key 6 DIAGNOSTIC 3 Push the key 1 twice MENU 4 Push the key 2 TIME 5 Change the visualized hour using the key 1 UP a
3. see Accessories listing in this manual for a list of original accessories available for this model FASEP 2000 sr shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by not qualified service Service to any parts by not qualified persons will void warranty and will void any right of the owner of the unit SYMBOLS AND CONVENTIONS To speed the retrieval of main information and make easy to understand the instructions this manual uses the following typing conventions NAME OF THE PUSH BUTTON Used to indicate name of push buttons on the control panel DISPLAY Used to indicate text or number visible on the displays on the control panel ADVICES Contain useful advices or solutions evidence d with respect to the rest of the text d NOTE Notes contain important information evidenced to the rest of the text v WARNING Warning messages appears corresponding to procedures that if not properly observed may lead to loose of data or cause damage to the unit CAUTION Caution messages appears corresponding to procedures that if not properly observed may cause injuries to the user Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 TABLE OF CONTENTS 224 222222222222 2 2 2 2 222 020 ii SYMBOL CAND CONVENTIONS 22 EGRE GE ES ii TABLE OF CONMENGS 522 510055552552 50 iii 1 PRESENTATION S 52 220222004040 1
4. 1 1 0 4 20502 2222002 00050 1 1 2 INS AEA e 552502255 55655555 eee Bee 2 1 2 1 221 2205 005505050005 bee ease eae 2 1 2 2 Poe Ie WIN vo feos Gs oe a ee os Se ee ee os se se ee gs ok P E 2 1 2 3 3c ru a e ea ee eee ee ee ee ee eee eee ees 2 1 2 4 S iditesEs ta 2 1 2 5 Compressed air Hookup PL models 2 2 3 CALIBRATION OF WHEEL BALANCER 4008 x3 e EGRE GRE 3 hese bebe 3 1 3 1 How to calibrate ihe wheel balancer 3 1 3 2 How to control the calibration of wheel balancer and position weight 3 1 4 MEASUREMENT AND CORRECTION OF UMBALANCE 4 1 4 1 Placing the wheel rim the wheel balancer 4 1 4 2 Input of Rim Dimensions standard 2 4 1 4 3 Input of Rim Dimensions external measuring system 4 1 4 4 Input of Rim Dimensions ALU SE or LASER version 4 2 4 5 Detecting and correcting 4 2 5 HOW TO OPTIMIZE UMBALANCE OF THE WHEEL cre ce 626 805454 5 1 6 SPE In PUINCTHONS 6 1 6 1 kan i e
5. A ow TO Protective carter Electrically interlocked at the engine precedes the ejection of dangerous parts from wheels to examine delimits the work area to avoid accidentals contacts of the operator with rotation parts Protective covers They have a protection function of access at electrical mechanical and pneumatic parts Drive thorn combination for the sectioning of the electrical feeding Yellow Red electrical padlocked with scram s function Fast clutch for connection at air main it allows the separation from pneumatic input Timing filter it regolates the entrance of air pressure to avoid overpressure in the pneumatic system of the engine Pressure gauge it prohibits the running of the engine for lack or not enough air pressure Single acting valve it maintains in pressure the internal pneumatic circuit it precedes from undesired movements caused by not feeding of the engine and or by drops in the external pipes Closed center valve it locks the tipping movement operating the emergency or in consequence of voltage drop Sonorous Bip linked to a protective carter movement after the operator has pushed the key for the closing of carter the sonorous Bip points out the imminent closing movement and at the end of the cicle of balancing it points out the opening movement Engine s logic it controls and avoids movements and or departures of the engine undesired from the operator caused by a return of electrical and or
6. CON ADU
7. in Posi make sure that on the cover of the engine lower part are not overhanging objects from cups obtained on the same plane that in the tipping may be interfere with the 2 wheel PFR ICOLO 4 Before to operate the impulse of closing or opening of the wheelcover carter make sure that are not people in the reach of it Fig 1 5 Before to use Flange Screw at the bell es FUL HD F345 HD AMSF HD FM HD FA HD etc Push the key Safety Lock green light witch on that must be active for all the time where one of the Flange above indicated will use The key mainteins the shaft in a re entered position and lock the extencion of the shaft to the external FASEP 2000 srl iS F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 d NOTE See the other information of safety requested in the Appendix B of the user s Manual and Maintenance Videotronic Fig 2 Buttons d NOTE In case of deterioration or bad legibility of the symbols requested on Command s key send an order with a cod 2M2991 and repositioned the symbols in the pre existent position FASEP 2000 srl F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Features of Balancer Safety V651 This product has been designed and realized according to the late safety rules Many protection bolt have been installed on the engine with many signs of danger Fig 3 Safety systems The balancer has the following safety rules
8. press FINE to show residual umbalance RD TE R s s 1 MT is Fig 18 Inside weight required Fig 19 Outside weight required 4 2 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 5 HOW TO OPTIMIZE UMBALANCE OF THE WHEEL S11 MAIN MENU gt INPUT 5 1 2 Measure the umbalance of the rim only vedi fig 23 Fig 20 first spin rim only 5 1 3 Mount the tyre on the rim and put the wheel on the shaft fig 24 5 1 4 Press lt OPT gt 5 1 5 Select the optimization and follow the video instruction Fig 21 second spin complete wheel v WARNING Balancing with flanges put the accessories assembled to the rim during the complete operations d NOTE Selection of optimization the green solution is the advised from the machine The user can be choose also one of the other 5 1 Fasep 2000 srl Videotronic Omega User s Manual 6 6 1 6 1 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 3 1 6 3 2 6 3 3 6 4 6 4 1 6 4 2 6 4 3 6 5 6 5 1 6 5 2 6 5 3 SPECIAL FUNCTIONS Language selection Rev 1 3 November 24 2004 MAIN MENU gt E PROM SETUP gt INTERNATIONAL gt Select the language gt RESET Setup MAIN MENU gt E2PROM SETUP TECH Press CHANGE to change the selection Press SELECT to modify the option Press SAVE to memorize and back to MAIN MENU Personalization MAIN MENU gt PERSON
9. 0 REV 1 i DISTANCE 3 INT SIDE SIGNAL CONN 26P M PZ1A 1010 AMP 6P M PZOXID Br Bl J12 INT SIDE STRIP 12P F E SIGNAL PRESSURE SENSOR al 3 PZ1B 12P M 1 3 L1 PZOXID M2 MOTOR STEPPER A EL1 EL OPENIN EXT SIDE PE R D IG J13 1 po 01 E STRIP 12P F E D d LASER 2 Lj PZ2 ip i Ern 12P M as 3 LIMIT SWITCH WHITE 3P SWITCH 9 ti J m 2 L MOLEX 4P M ONLY FOR LASER VERSION ONLY FOR PL VERSION MOLEX 4P M SAFETY COVER j 9 E itl ST71C4 0 35HP wi B B Document Number VDO 3Ph rev02 D FASEP 200 srl Videotronic Omega User s Manual TO MAINS i Ji CONN 3P F SWITCHING POWER SUPPLY J2 CONN 3P M RC1 J3 CONN 4P M J6 CONN 26P M PE IG Q wo T co Q SW2 2 Br Jy AMP 2P M PWR SWITCH Bl PE IG 3 2 MOTOR STEPPER P PE y 5 A LASER LVN SW3 LIMIT SWITCH MONITOR ONLY FOR LASER VERSION M1 MOTOR 1Ph rmm n m pP pP m m pm P PHEH PH EO PH EHE EH EH PH EH EH PH ETE EH EH PTT kd Li Li Li Li Li Gi Li COLORS TABLE J7 CONN DB15 B BLACK CN1 CN1 Bl BLUE STRIP 24P F STRIP 24P M Br BROWN 1038 J8 CONN 20P M G GREEN LBI LIGHT BLUE R RED Y YELLOW Y G YELLOW W WHITE GREEN
10. AL Follow the instruction on video to insert the personalization Press SAVE to memorize Run out check program Insert the wheel dimensions MENU gt RUNOUT Put the rod as shown in fig 25 and turn slowly the wheel for 3607 Planarity check program Insert the wheel dimensions MENU gt PLANAR Put the rod as in the fig 26 and turn the wheel for 3607 6 1 Fig 22 Runout Fig 23 Planarity Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 APPENDIX A Technical data Input 3Ph 50 60Hz 220V 380V 180W 1Ph 50Hz 60Hz 220V 180W Speed Balancing 166 250RPM Control run 4 15 secondi Measure Precision 1grammo 1 28 once Wheel Dimensions Diameter Rim 8 200mm a 26 650mm Width Rim max 16 415mm Wheel Weight max 90 Kg 198Lbs Wheel balancer dimensions Ute st tms Fig 24 Measures A 1 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 COND OP Environmental Data Safety Features and Requirements Environmental Data Operating conditions This unit is designed for indoor use only Temperature 0 to 45 C Relative Humidity 5 to 80 a 40 Storage conditions Package is designed for indoor storage only Temperature 25 to 70 C Relative humidity 5 at 95 to40 C Safety Features A Safety cover with electrical interlocking may be optional in some countries is provided for user s safety at the ti
11. Carter Start It opens and closes the protection carter the closing of the carter starts the motor v CAUTION The running of the pneumatic keys of the engine WHEEL LOCK TIPPING and CARTER START is sequential That is A Pushing the device s key TIPPING will be operate where it s necessary the device relating to the device s key WHEEL LOCK B Pushing the device s key CARTER START will be previously operate where it s necessary the device relating to the device s key WHEEL LOCK and then where it s necessary the device relating to the device s key TIPPING Assembly of the wheel FASEP 2000 srl UU F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 It s possible mount the wheel on the flange in both position of the shaft POS 1 and POS 2 Push the device s key TIPPING to positionate the shaft horizontaly or verticaly and so mount the wheel with the necessary cones and the handwheel without screw it The shaft in vertical position push the device s key TIPPING the locking pneumatic system will lock the wheel and will put it in the position POS 2 The shaft in horizontal position push the device s key TIPPING the wheel will position itself in POS 1 and the locking pneumatic system will release it to permit the right alignment in horizontal Push the device s key TIPPING for the second time the wheel will be lock again and position it in POS 2 SUGGESTION The final locking of the wheel tha
12. Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 VIDEOTRONIC USER S MANUAL For any information please contact www fasep it e mail info fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Tel 39 055 840 3126 Fax 39 055 840 3354 Fasep 2000 srl 1 3 Videotronic Omega User s Manual November 24 2004 WARNING This document contains information which is the property of FASEP 2000 rl and all rights are reserved This manual shall not be photocopied or reproduced in any way without the prior written consent of FASEP 2000 srl FASEP 2000 srl reserves the right to revise products firmware software or documentation without obligation to notify any person or organization The information contained in this document is subject to change without warning Prior of the installation of the unit described in this manual user should read this manual carefully to be instructed properly on installation use and maintenance of the unit Failing to read this manual and operate accordingly may cause damage to the user or the unit FASEP 2000 srl shall not be responsible for inconvenience breakdown accidents due to uncomplete knowledge of this manual or uncomplete application of raccomendations described in this manual FASP 2000 srl shall not be responsible for inconvenience breakdown accidents due to unauthorized modifications of the unit use of non original or unauthorized accessories
13. Make sure the unit has a stable position when using the unit Protect power leading to the unit from damage When work area is being washed make sure unit is adequately protected Remove all stones and mud lodged in tire treads before balancing the wheel Do not touch spinning wheel Always use Safety Safety cover to be protected Make sure counterweights are securely attached before checking residual umbalance when servicing the unit Make sure power sources are disconnected before service on the unit is performed Service to PCB electrical and mechanical parts should be done only by an Authorized FASEP 2000 Service Center B 2 FASEP 200 srl Videotronic Omega User s Manual Rev 1 3 November 24 2004 7 pere E COLORS TABLE B BLACK Bl BLUE STRIP 24P F STRIP 24P M Br BROWN G GREEN LBI LIGHT BLUE R Y YELLOW TO Y G YELLOW GREEN MAINS di W WHITE CONN IPC 96P F CONN IPC 96P M ME NEN CONN 24P M rn 7 fy STRIP 24P F STRIP 24P M U10 _l T J2 3 CONN 16P M 1 SUPPLY 1 CONN 3P M RC1 STEP BY STEP MG MOTOR 9 CONTROL uS SW2 POWER SWITIEH J3 AMP 4P M SENSONIC ROD R3 10K 1
14. P 2000 srl F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd General Features V651 Electrical input Power of engine Input Revolving speed Diameter of rim Width of the max wheel Rev 1 3 November 8 2002 Integration at the Appendix A of the User s Manual 220V 50 60Hz 1Ph 180 Wat 250 Watt 166 RPM 8 200 mm 26 650 mm 16 400 mm Weight of the max wheel 90 Kg 198 Lbs Time of balancing 4 15 s Precision 1 gr Monitor LCD 15 Pneumatic input 8 10 Bar 110 147 psi Noise level in working conditions 70db IDENTIFICATION DATA Series Videotronic Omega Models V651 Code E430 L Fig 12 Dimensions and Weigh Composition of the series number E Balancing Engine nnn identify the n of model mm identify the month of costruction yy identify the year of construction ssss identify of n of series Ennn mm yy ssss Integration at Appendix B of the User s Manual General Safety Features v WARNING Indoors of the engine is presented a pneumatic system formed by various components This system is under pressure also after the detaching of engine from the external conduit however this situation don t allow risks for operator Concerning the maintenance and repairing of the engine before to intervene on the components of the system itself the air must be unloaded from the right cock and from the manual pilot placed on the close centers valve AN CA
15. R OUT to go out the laser rod 5 Push the key 4 LASER IN to go in the laser rod VERSION 6 3e VERSION 6 3d VERSION 6 3c VERSION 6 3b Laser system control if present v WARNING Before to perform the verification of the laser system remove the wheel from the flange otherwise there is a risk to damage seriously the dispositive d NOTE To perform the following operations must be sufficiently expert and know very well the hardware of the engine If the user not has these requisitions it s better ask this control to specialized personnel Engine switched off remove the rear cover of the engine Connect at the card PC a normal computer keyboard Switch on the engine Push the key 2 UTILITY Push the key 6 DIAGNOSTIC Push the key F3 on the keyboard the laser rod will go out and go in 1 second interval Push any key to terminate the test O17 B WN VERSION 6 3a VERSION 6 3 VERSION 6 2a VERSION 6 1a VERSION 6 1 VERSION 6 0a Memorization and print of the unbalance d NOTE This function is available only if the printing is installed Perform a normal drop with the wheel Push twice the key 1 MENU Push the key 2 MEMO GRAM to memorize the beginning unbalance of the wheel Balance the wheel and perform the control drop Push twice the key 1 MENU Push the key 3 MEMO ZERO to memorize the final unbalance of the wheel Push twice the key 1 MENU Push the key 4 PRINT to print
16. UTION It s prohibited the use in explosive atmosphere unless it s a right version FASEP 2000 srl F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Tables of troubles and remedies The engine not start The input on line is wanting Operate the general switch The engine is not connected at the current tap Insert compactly the input thorn in the tap placed on the wall The disconnector of the engine is switched off Check the position on the power switch The monitor not switch on The links behind the monitor have not been performed Insert compactly the tap and the adapter of signal in the respective adapters behind the monitor The button of the monitor is switched off Operate the lighting button of the monitor The Monitor is broken Call the Technical Service FASEP 2000 Srl The device s button not operate The engine is not connected at the air main Link the engine to the general pneumatic system The air pressure is not enough Verify the pressure on the gauge work on the regulator to restore the right value The pressure gauge not operates or is not well regulated When the engine has the shaft in Pos 1 The sensor of the open carter not operates or is 22 Call the Technical Service FASEP 2000 srl not well positioned When the engine has the shaft in Pos 2 the button of tipping and the closing carter not operate The position sensor Horizontal shaft not operates or is n
17. e ee ee ee ee ee ee 6 1 6 2 oa Ses eae oe Ses eee ee ee ee ee eee eee ee 6 1 6 3 astris ae ee ee ee ee ee ee eee ee ee eee ee ee ee ee 6 1 6 4 PUO a a ee ee ee eee ee eee ee se ee 6 1 6 5 laici eNe Sore stc M RERETESIOESI TOIT 15171 1 1 1 121 12171 171 6 1 APPENDIX 2 222222222222 2 2 2 2 2 2 2 2 2 4 4 4 24 1 1 Environmental Data Safety Features Requirements B 2 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 1 PRESENTATION 1 0 Intended Use 2 1 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 This unit is designed to measure and correct static and dynamic unbalance of vehicle wheel the dimension and weight of which are within the working range of the machine see Technical Data appendix for reference This unit is meant for a professional use Operator shall be properly trained before use Training Course is not included in the price of the unit and must be purchased separately This unit is designed for indoor use only see Environmental Data appendix for reference CAUTION This unit is designed to spin vehicle wheels only within the range of dimensions and weight approved see Technical Data appendix for reference Special adaptors suit this purpose Do not attempt to use the machine to spin anything e
18. ion code 1 Pish the key 2 UTILITY 2 Push the key 6 DIAGNOSTIC 3 Push the key 1 MENU 4 Push the key 5 INPUT CODE 5 Insert the activation code using the keys as indicated on the display FASEP 2000 srl _ F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Balancing with motorcycles adapter flange NECESSARY MATERIAL Kit motorcycles adapter flange AMSF HD Pro Bike Cod 3M570 1 Measure extension for motorcycles wheels Cod 3M2735 PRELIMINARIES CONDITION Kit hooked up on the engine and the wheel hooked up on the flange fig 5 Measures extension for motorcycles wheels hooked up on the rod ALU SE Fig 13 HOW TO MOVE THE UNIT 1 In Measure Page push the key 2 MOTO ON 2 Measure the distance and the width as shown in figures 6 and 7 ye uU E 2771 na Cy Re E zu n T il Fig 14 Fig 15 3 Insert by hand the measure of the width 4 Perform the drop FASEP 2000 srl UU F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 5 Apply the balance weights as shown in figure 7 Laser system control if present v WARNING Before to perform the verification of the laser system remove the wheel from the flange otherwise there is a risk to damage seriously the dispositive 1 Push the key 2 UTILITY 2 Push the key 6 DIAGNOSTIC 3 Push twice the key 1 MENU 4 Push the key 2 LASE
19. ith those provided by the external power source CAUTION After electrical hookup has been performed unit is ready to operate Always observe pertinent safety precautions when operating the unit see Appendix tables for an overview of relevant Safety requirement 2 1 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 2 5 Compressed air Hookup PL models only CAUTION Failure to follow these instructions can result in damage to unit or create a hazard and will void warranty 1 Compressed Air hookup is to be provided by a qualified technician under the local safety requirements in line with relevant national standards and regulations All fitting and hoses must conform to local codes 2 A wall mounted lubricator and water separator is required at the installation site 3 Compressed Air circuit to the balancer shall be regulated to a maximum pressure of 7 atm Overpressure could compromise cylinder operation 2 9 1 CONNECT TO AIR SUPPLY The machine is fitted with a universal connector and therefore no other special or additional fitting is required Push all the way onto the connector a high pressure rubber air hose and secure it 2 2 Fasep 2000 srl Videotronic Omega User s Manual 3 CALIBRATION OF WHEEL BALANCER 3 1 How to calibrate the wheel balancer d NOTE the following symptoms indicate need for calibration a check calibration program fails C indicated point of umbalance constantly wrong
20. lse Unproper locking may cause the part being spinned to be ejected causing damage to the unit itself the operator or anything in the in the neighboorhood INSTALLATION Moving the unit WARNING When the unit has to be moved never lift balancer by motor shaft or by neighborhood of it Assembling the unit For ease of transportation the wheel balancer might be disassembled into units If necessary assembling instruction are provided within each package Installation The wheel balancer must be installed on a firm and level ground NOTE the machine must be secured to the floor Using four holes in the base and anchor bolts provided Electrical Hookup CAUTION Failure to follow these instructions can results damage to unit or create an electrical hazard and will void warranty Electrical hookup is to be provided by a qualified electrician A fusible wall mounted switchbox is required at the installation site This switch should provide on off control and overload protection for your wheel balancer only The switchbox should be fused with time delay fuse s in accordance with the power rating specified on your wheel balancer Electrical connection of the machine should be by plug connectors The balancer must be effectively connected to ground The electric cord is regularly provided with a ground terminal Make sure that Power Rate Specifications for your wheel balancer refer to nameplate on the wheel balancer comply w
21. me the wheel is spinned The installation of the Safety cover is mandatory in the European Countries This Safety cover is part of the standard equipment of the wheel balancer in such countries Drive of the machine may start with closed Safety cover only If open the safety cover interrupts the circuits to the drive motor and prevents automatic starting even if a defect occurs Make sure Safety cover is correctly installed before operating the unit The Balance Weights Holder may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers The Control Panel may be removed for servicing It is secured to the machine body through screws so that only voluntarily it may be removed Removal of this protection is therefore restricted to Authorized Service Engineers CAUTION FASEP 2000 srl shall not be responsible for any inconvenience breakdown accidents caused directly or indirectly by unauthorized service Service to any parts by unauthorized engineers will void warranty and will any right of the owner of the unit General Safety Requirement before using servicing this unit Read this instruction sheet and the whole user s manual before operating or servicing the wheel balancer Make sure electrical power source conforms to requirements shown on nameplate see also model identification chart for reference
22. nd the key 2 DOWN Memorize the installed hour pushing the key 5 MEM NOTE Alternatly at Keys 1 and 2 it is possible to install the hour moving the shaft backwards and forwards VERSION 6 4g VERSION 6 4f VERSION 6 4e Temporary lock of the wheel This program s version allows the locking of the wheel during the application of the balance weight 1 When the measuring drop of unbalance has been performed put the wheel in the position of application of the internal and external balance weight 2 The elettromagnetic brake functions about 2 seconds locking the wheel in the correct position To lock the wheel for a longer period push the right treadle VERSION 6 4d VERSION 6 4c Tipping group This program s version operates the tipping mechanical group TILT SHAFT PNEU LOCK in the page of INFORMATION CENTER This mechanical system allows to put the wheel vertically on the cone improving the centering on the flange The possible errors of the alignment have been cancelled caused by gravity force that has so used to distribute in the same way the weight of the wheel on the mechanical connections General Safety Requirement V651 1 The removing of the Safety Requirements on the engine caused the immediate falling of the guantee and the violation of the Safety Requirements of the European Countries 2 Respect the requested indications on the Safety Plates applied to the engine 3 Before to operate the impulse for the tipping
23. nge being used 4 2 Input of Rim Dimensions standard version for V55x V56x automatic input of distance and diameter OUT MAIN gt INPUT Insert the distance fig 14 IN Fig 11 Distance Insert the width fig 15 Turn the wheel to insert the value Press OK Fig 12 Width 4 3 Input of Rim Dimensions external measuring system version for V65x V64x D V55x D automatic input of all data OUT MAIN MENU gt INPUT Insert the distance fig 17 IN Insert the width fig 18 Fig 15 Width 4 1 Fasep 2000 srl Rev 1 3 Videotronic Omega User s Manual November 24 2004 4 4 Input of Rim Dimensions ALU SE or LASER version MAIN gt INPUT Press ALU S MODE untill the required position of weight is on the video fig 19 m Insert the distance IN1 INZ Insert the distance IN2 Fig 16 Press ALU S MODE untill the required position of weight is on the video fig 20 Insert the distance IN1 INT Insert the distance IN2 Fig 17 4 5 Detecting and correcting umbalance 4 5 1 After setting wheel dimensions press START or close the safety cover optional to spin the wheel and start the measurement run CAUTION wheel start automatically when safety cover is closed 4 5 2 At the end of the spin the wheel will brake automatically and the display will show the weight position and weight requirement to correct the wheel s umbalance 4 5 3 If umbalance shown is 0
24. ot well positioned One measure rod or more are not in the right Control and put in off position the rod and or rods position that are in not right position The wheel lock not operate The air pressure is not enough Verify the pressure on the gauge work on the regulator to restore the right value The pressure gauge not operates or is not well Call the Technical Service FASEP 2000 srl regulated The impulse of tipping not operate The pressure inside the roll to the locking of the wheel is absent or not enough Lock Verify on the gauge the right pressure The pressure gauge of close schaft Lock not Call the Technical Service FASEP 2000 srl operates or is not well regulated FASEP 2000 srl F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 The wheel cover carter not close The sensor horizontal schaft not operates or is not Call the Technical Service FASEP 2000 srl well positionated The engine not start The wheel cover carter is not close Push the device s key carter start The measures of the wheel to balance are not Put the measures of the wheel as specified in the presented chapter of the use and maintenance s manual The sensor close carter not operates or is not well positionated cos T broken Call the Technical Service FASEP 2000 srl Elettrical motor is not operate v WARNING Other messages of errors are performed directly on the monitor v WARNING For furthe
25. pneumatic feeding after a detaching or a drop However the logic has been projected as combinatorial Automatism that is before to order any movements chosed by the operator it controls the right condition of sensors presented in the engine that s to avoid wrong and or dangerous maneuvers Drive s button Safety Lock when it s active green light switched on not allows the coming out of shaft in the single drive or in the sequential one Besides tallies and labels are presented for the display of residual risks FASEP 2000 srl _ F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Cod 9M3012 PERICOLO Cod 9 2517 ae Ds el im e i lt 2 at E Cod 2M1632 Par paranta neta di estare Tei 38 3423125 Fax 428 055 dd23354 E rrak it E wera fog pie RCXCTIPUCTE SLATS a Pee JB PRAET CD DARET Cod 22668 Cod 2M2323 Fig 4 Labels on the machine List of labels applied to the engine 2M2668 Info Fasep Adhesive 2M2247 Engine identification 9M2477 It s advised the use of the gloves 9M2476 Ca ution hot part 2 2494 1 Maximum service pressure 9M2517 Caution Danger 9M3012 Yellow black strap 2M2493 Danger of buckling 2M1632 Specification of Electrical Feeding 2M2323 Hand brake In case of bad legibility or deterioration of labels applied to the engine the
26. r troubles not indicated in the tables call the Technical Service FASEP 2000 Srl FASEP 2000 srl UU F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 VERSION 6 4b VERSION 6 4a VERSION 6 4 Measuring of the width with the rod SME External System of Measuring 1 Lift the rod ALU S and position it to have the measure of the internal side 2 Lift the rod SME and position it to have the measure of the external side Rod calibration SME for the measuring of the width 1 Push the key 2 UTILITY 2 Push the key 4 CALIBRATION 3 The rod SME is in off position push the key 1 OK Wait the memorization of the calibration 4 Place the rod to touch the internal side of the flange and push the key 1 OK Wait the memorization of the calibrating d NOTE To verify the right calibration of the rod SME place itto touch the internal side of the flange the displayed value on the monitor must be 311 2 Service interval This function points out the user that it was been a definite time lag from the last interval on the engine performed by specialized personnel The warning is visible in writing SERVICE posed in the presentation s blue box and in the low angle on the left of the display in the program s pages The duration of the SERVICE INTERVAL is programmed among the following 3000 4000 6000 or 1200 drops or in 1 year The programming of SERVICE INTERVAL is exclusively entrusted to Fasep personnel Insertion of activat
27. t preceeds the drop must always happen with the wheel in POS 1 to permit the right alignment on the flange and to avoid mistakes caused by the gravity force Insertion of measures Insert the measure of the wheel using the dispositive of measure presented on the engine Make a reference to User s Manual for the procedure The drop of the wheel Once insert the measures of the wheel push the device s key CARTER START The protection carter will close and start the motor At the end of the drop after the braking of the wheel the protection carter will open again to permit the following operations SUGGESTION If the measures of the wheel are memorized because the user is balancing all identical wheel beginning from POS 1 push the device s key CARTER START The following operations will be perform in sequence without further interventions the locking of the wheel vertical positioning of the wheel closing of the protection carter start of the engine measure of the unbalance braking opening of the protection carter Removing of the wheel To remove the wheel from the POS 2 terminated the drop push the device s key WHEEL LOCK The wheel is locking and will be possible unthread the handwheel and the wheel itself Alternatively terminated the drop push the device s key TIPPING to positionate the wheel in horizontal position POS 1 Automatically the wheel will be unlocked so the handwhell and the wheel will be removed FASE
28. user will order again at the reseller or builder the lacking label using the indicated codes and put it again in the same point of that pre existent The use safety of this product is subject to the technical limitations related in the Appendix A Technical Features and environing limitations related in the Appendix B PERICOLO FASEP 2000 srl _ F DOCUMENT SERVICE TECH_DOC WB 0047 02 wpd Rev 1 3 November 8 2002 Use of the engine with tipping group V651 Fig 6 Horizontal position of the wheel POS 1 Fig 7 Vertical position of the wheel POS 2 d NOTE The devices called KEYS are at the base of monitor The devices called BUTTONS are on the cover of engine for the impulse of automation Functions of device s button E 00 Fig 8 Safety lock Fig 9 Wheel lock Fig 10 Tilting Fig 11 Safety cover Start Lock safety push to lock the shaft v CAUTION In case we re using an universal flange FUL or F345 or in general a flange screws atthe bell included the motor shaft AMSF HD it s necessary push the lock of the wheel that with the above said flange must not be absolutely used So after climb the flange push the device s key LOCK SAFETY The key will be lighten and will must remain active for all the time where the universal flange will be use Wheel lock It opens and closes the pneumatic lock of the wheel The Tipping It tips the mechanical group in the position POS 1 and POS 2
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