GAS RAPTOR controller user manual
Contents
1. green Diagnostic connector Network fuse Acoustic output fuse The diagnostic connector the network fuse and the acoustic output fuse are located in the inner part of the apparatus In the inside there are further LED type status signals for tracing of relay operations and checking its operation but these are not handling units 1 2 Connecting points The build up can vary according to the need of the order Therefore the exact information is contained in the wiring booklet of the apparatus The connection points according to the basic build up are as follows Mains voltage connection points with series terminals Mains power supply earth protective conductor Danger warning light earth protective conductor Mains power supply and danger warning light zero conductor Acoustic alarm horn zero conductor Mains power supply phase conductor Acoustic alarm horn phase conductor Oo Cn A WHS El H relay outputs 11 Morse contact 1 12 Break contact 1 14 Locking contact 1 21 Morse contact 2 27 Beak contact 2 24 Locking contact 2 RI relay output 21 Morse contact danger warning light phase conductor 12 Break contact 14 Locking contact The connection points of transmitters on the control panel 1 Connection points of the transmitter no 1 positive and negative poles 2 Connection points of the transmitter no 2 positive and negative poles 3 Connection points of the transmitter no 3 positive and negative2. programming i e at the pouring over the dangerous material to be detected regularly according to plan when otherwise the gas concentration does not justify it Interpretation of the signals Signals Interpretation of signals Operation signal green is The apparatus is operating there is no lighting self error signal Operation signal green is There is a self error signal from the not lighting following possible reasons the apparatus does not receive power supply it has not been put into operation according to the regulation it is not maintained it failed in part or totally Neither the warning signal The gas concentration is lower than yellow nor the alarm signal the programmed warning signal level red is lighting The warning signal is The gas concentration near at least lighting yellow one remote transmitter exceeds the warning signal level but it does not reach the alarm signal level There is gas danger The warning signal yellow The gas concentration near at least and the alarm signal red one remote transmitter exceeds the are lighting alarm signal level too There is increased gas danger Operation signal green The apparatus does not receive mains flashes in regular time voltage but t is still operating from the uninterrupted power supply unit Remark Switching on the signalling levels can be done also to decreasing levels for example at the measurements of oxy
3. putting into operation for the GAS RAPTOR type device with the exception of the remote transmitter in case of proper use The condition of the guarantee is the absolute observation of the regulations for the installation putting into operation handling safe use and regular maintenance Attention The switch on and operation of the device without using a diagnostic program is not considered commissioning and it involves loss of the guarantee The guarantee concerns only faults of origin of manufacture It does not cover damages occurred during the transport storage installation or use or those originated from not having observed the regulations of the manual SERVICE MAINTENANCE The apparatus is a safety device that must be maintained regularly in the interest of the long term operation Even in case of a fault free operation the maintenance must be performed at least once yearly For the guaranty period and thereafter as well a maintenance contract can be concluded with the manufacturer or his contracted partners in the interest of the continuous maintenance The maintenance is made by means of a computer diagnostics program The maintenance means surveying the general technical state checking the proper operation of the apparatus making the settings more precise as well as in case of need the trouble shooting During the maintenance there is also possibility to modify certain settings according to request The maintenance is carri
4. to self error df operates in the same way as if it were not in uninterrupted operation b eT in accordance with measured carbon monoxide concentration if the apparatus is operable together with at least one transmitter The operation of preprogrammed or manual venting system can only have effect on operation of its purposefully installed relay in basic construction this is relay R1 In case of dangerous concentration the manual switch off of the venting system is impossible by the handling units of the apparatus The presignal the alarm and acoustic relays get into basic position automatically after elimination of concentration that generated their pulling concentration in basic configuration The acoustic signalling relay may be switched off even before aotomatic switch off There are LED status signals inside the apparatus to trace the relay operations ut 3 2 INSTALLATION Conditions The apparatus is allowed to be installed in such places the requirements of which meet the technical parameters of the apparatus It is not alowed to expose it to extra high or low temperatures or radiating heat Those places should be avoided where water dripping may occur The installation site should be selected in a way that the possibility of works of putting into operation regular maintenance the proper and safe operation of the equipment is ensured Placement of remote transmitter and central unit Usually a design documentat
5. transmitter manual e The cables shall be identifyable for identification of location in the establishment e During cutting to length of cables excess length must be left for mounting During cabling of central unit the following must be observed e To connect the central unit any types of cables specified in installation booklet or identical with them must be used e All the cables except transmitter cables are connected to the equipment at the top e The transmitter cables coming from the upper part shall be placed side by side and directed to the lower side of central unit by spacer between the wall and the apparatus COMMISSIONING The precondition of commissioning is the existence of the apparatus suitably installed according to Chapter 5 and existing network power voltage Commissioning means connecting switching on and on site checking of proper operation of the apparatus The commissioning is carried out by the manufacturer or service company contracted with the manufacturer at the customer s cost If the manufacturer supplied the equipment together with ordered accessories damage signalling lamp acoustic horn the commissioning also covers them The putting into operation is made by computer based diagnostic program During putting into operation certain operating settings can be changed if the requirements at the time of order have been changed since then A commissioning protocol is made about the putting into operation b
6. 50V AC 5A According According or 30V DC 5A or 30V DC 5A to remark toremark no 1 no 2 Cable lead in possibilities for the emote transmitters Cable lead in possibilities for the acoustic alarm horn the mains power supply for the danger warning lights and ventilator control Ambient temperature Dimensions Mass 12 pieces of PG9 stuffing boxes 1 piece of PG9 stuffing box 7 pieces of PG11 stuffing boxes 0 40 C 469 x 300 x 171 mm ca 5kg 14 9 2 Remarks 1 At the parallel compensated light tube with traditional ballast max 4A 6 pieces of 2x36W light fittings At uncompensated light tube with traditional ballast max 6A 9 pieces of 2x36W light fittings At the bulbs max 9A 1800W 2 One of the contacts is under voltage Its loadability is 1A Onto the output established for this purpose acoustic alarm horn phase conductor and acoustic alarm horn zero conductor gives out the mains voltage The second contact is no voltage its loadability is 250V AC 5A 1250VA 3 At the no voltage contacts the locking Morse and break contacts are also used The contacts of the relays with markings H Eland is prohibited to use for the operation of the light tube light fittings Remote transmitter The technical data of the transmitters are found in the relevant separate manuals 15 10 11 GUARANTEE The M szer Automatika Kft undertakes a guarantee for 3 years reckoned from its
7. GAS RAPTOR STATIONARY GAS CONCENTRATION MEASURING APPARATUS MANUAL KN Muszer Automatika Kft Headquarters Postal address H 2040 Buda rs Kom romi utca 22 Hungary P O B H 2040 Buda rs Pf 296 Telephone 00 36 23 365 280 23 414 922 23 414 923 Fax 00 36 23 365 087 e mail mautom muszerautomatika hu web www muszerautomatika hu Gas Detector Manufacturing Sales and Service Postal address H 2030 rd Als u 10 P O B H 2030 rd P O B 56 Sales and Manufacturing 36 23 365 152 23 524 152 Service 00 36 23 416 761 23 428 761 Railway telephone 01 5211 Fax 00 36 23 365 837 e mail gaz muszerautomatika hu web www gazerzekelo hu 10 11 12 CONTENTS PURPOSE MOST IMPORTANT FEATURES CONSTRUCTION OPERATION 4 1 Operation of remote transmitters 4 2 Operation of central unit INSTALLATION 5 1 Conditions 5 2 Placement of of remote transmitter and central unit 5 3 Cabling COMMISSIONING HANDLING AND OPERATING INSTRUCTIONS 7 1 Handling units 7 2 Connecting points 7 8 Operation handling interpretation of status signals 7 4 Cleaning CONDITIONS OF SAFE OPERATION 8 1 Safe operation 8 2 Contact protection aspects 8 3 Meaning of markings on the apparatus TECHNICAL DATA 9 Central unit 9 2 Remote transmitter GUARANTEE SERVICE MAINTENANCE APPENDIX PURPOSE Gas concentration measurement danger signalling and intervention con
8. e acoustic horn and danger signalling alarms can operate and it has a simple handling units for its operation The cabinet can be opened by a key and its inner configuration can be surveyed easily The remote transmitters are smaller cases in which the gas measuring sensors and measuring electronics are located The technical solutions of remote transmitters ensure the easy insertion of gaseous materials to be detected to the sensor The remote transmitters are suitable for direct mounting of the cables which lead to the central unit OPERATION Operation of remote transmitters Sensors convert the gas concentration into electric signals in the transmitters The electric signals of sensors are processed by the electronics The electronics receive the power supply from the centre and the concentration is forwarded to the central unit by an electric current signal in the range of 4 20mA Operation of central unit It measures the current consumption of transmitters and evaluates the measurement results It controls relay contacts on the basis of evaluation i e depending on danger level of concentration for example it controls the venting system the danger alarm lamps and acoustic signalling horn It gives signals verifying its own operation and the danger level of measured concentration The control of venting system is based not only on the danger level of concentration Not depending on the measured concentration it is possible to operate
9. eans of an reinforced insulation The cabling must be performed so that the insulation between the circuits of different voltage level cannot be damaged It is forbidden to connect the contacts of the relays located in the apparatus with two contacts to circuits of different voltage level i e 5V and 230V Meaning of markings on the apparatus D Earth protective conductor connection point A Attention See the documentation Bl Mains fuse B2 Acoustic alarm horn fuse CSI Mains connection socket 13 9 1 TECHNICAL DATA Central unit The following technical data concern the basic build up of the device Type Maximal number of the remote transmitters Power supply Overcurrent protection GAS RAPTOR 12 pieces 210 242V 50Hz max 25VA necessary for the power supply without external consumers Contract protection class Mains fuse BI Acoustic alarm horn fuse B2 Protection MSZ EN 60529 Pre signalling level Alarm level Relay contacts 2A I 630mAT 1AT IP54 10 of the measuring range 20 of the measuring range Marking of H El RI H the relay Number of 2 pieces 2 pieces I piece 2 pieces contacts Use Remote control Operation of the Operation Operation generally of the operation ventilating system of the of the danger acoustic warning alarm light Type Voltage free Voltage free s Gives the According mains to remark voltage no 2 Loadability 250V AC 5A 2
10. ed out by the manufacturer or service contracted with the manufacturer against payment Attention The apparatus cannot be maintained without using the computer diagnostics program necessary for the commissioning and maintenance If the maintenance is late by more than one month as compared to the due date although the apparatus will be operating further but generate a continuous self error signal and short periodic acoustic signal Repairing the malfunctions occurred during the operation of the apparatus can be performed also besides regular maintenances The trouble shooting must be requested at the manufacturer or its contracted partner at which the maintenance contract has been concluded The following must be announced place of installation name of the establishment where the device is located manufacturing number feature of failure name and accessibility of the contact person of the operator 16
11. gen concentrations 11 7 4 When the operation lamp is not lighting in spite of the performance of the prescribed maintenance and it is not caused by the lack of the power supply so it means any kind of failure Already the inoperability of one remote transmitter also results in a self error status In the self error state one part of the apparatus operating with more transmitters still can perform its proper task therefore the warning signal appearing at the same time with the self error state or the alarm signal must be considered a real gas danger If the apparatus failed so the repair must be requested During operation the apparatus logs the events If the user needs the data recorded in the event log then he can get access to them through the manufacturer or his contracted partners Reading and printing out the event log is performed by means of the computer diagnostics program Cleaning The central unit and transmitters can be cleaned according to need On cleaning the ingress of the water or other cleaning agent into the inner part of the apparatus must be prevented Fort he cleaning only such material and tools may be used which do not damage the apparatus and make the inscriptions unreadable The detecting head on the transmitter must be protected particularly from the ingress of the water and other cleaning agents The cleaning of the remote transmitter The cleaning of the transmitter dirty in inhibitive measure is t
12. he task of the technician performing the maintenance 12 8 1 8 2 8 3 CONDITIONS OF SAFE OPERATION Safe operation The power supply must be protected with a cutout or a fuse To the apparatus may be connected only such electric devices which are needed for the proper use and do not cause exceeding the limit values given in the technical data The self error contact of the apparatus must be used for the remote check of the operation i e connected to the building supervision system If there is nothing to which this contact can be connected so the handling staff can know only from the lack of the operation signal that the apparatus cannot perform its proper task i e in lack of power supply or failure It is forbidden to make any modification in the apparatus without the approval of the manufacturer Contact protection aspects The apparatus is an electric device of the contact protection class I which is operating from mains power supply of 230V To the connection point established for this purpose a earth protective conductor must be connected by all means The zero and phase conductors of the mains power supply must be connected according to the connection booklet Under voltage the door of the apparatus must be kept closed for incompetent persons the touch of the inner parts of the apparatus is forbidden and means life danger In the apparatus there are circuits of different voltage level separated from each other by m
13. ion specifies the placement of remote transmitters and central unit In the lack of it the placing shall be made with care During placement of remote transmitters the prescriptions of individual manuals of remote transmitters shall be observed also the relative density of measured material relevant to air and the most possible outflowing places of measured material shall be taken account The detector head of remote transmitters must always be mounted in direction downward Durind placing of central unit the features of the establishment the cable routes and the location of connecting electric devices shall be taken account for example control cabinet of intervention system Such place shall be selected where rational and cost effective cabling is possible For example if the venting system has to be be controlled manually as well we have to take into accout the prevention of unauthorized accessibility The central unit is suitable for mounting on vertical surface 5 3 Cabling During cabling of remote transmitters the following should be observed e The transmitters shall be connected to the central unit in radial configuration Each transmitter shall be connected to the central unit separately by one at least two wired shielded cable e The diameter and wire diameter of transmitter cable must be the same as specified in the transmitter manual e The loop resistance of transmitter cable must be lower than the limit specified in
14. poles 4 Connection points of the transmitter no 4 positive and negative poles 5 Connection points of the transmitter no 5 positive and negative poles 6 Connection points of the transmitter no 6 positive and negative poles 7 Connection points of the transmitter no 7 positive and negative poles 8 Connection points of the transmitter no positive and negative poles 9 Connection points of the transmitter no 9 positive and negative poles 10 Connection points of the transmitter no 10 positive and negative poles 11 Connection points of the transmitter no 11 positive and negative poles 12 Connection points of the transmitter no 12 positive and negative poles CSI Mains connection socket only for service purpose it is not needed for the proper use 7 8 Operation handling interpretation of status signals The apparatus can be operated according to the programmed function The minutes prepared by means of the diagnostics program describes the programmed function The apparatus can be operated in part automatically can require in part manual handling according follows to the programmed function as Event or task Handling Because of the increase of the gas concentration a signalling level switches on warning signal or alarm signal too Because of the decrease of the gas concentration the signal level is switched off alarm signal or warning signal too Because of the switch on of the wa
15. rning signal or alarm signal level the acoustic alarm horn gives sound the handling person took notice of its reason and wants to switch off the horn Press the acknowledging button The handling person wants to switch on the ventilation system The acoustic alarm horn gives no sound Press the acknowledging button The handling person wants to switch off the ventilation system the ventilation system operates the acoustic alarm horn gives no sound Press the acknowledging button The handling person wants to switch on the ventilation control pre programmed according to the times and periods the acoustic alarm horn gives no sound Press the acknowledging button and keep it pressed continuously until the alarm signal flashes twice red The handling person wants to switch off the ventilation control pre programmed according to the times and periods the acoustic alarm horn gives no sound Press the acknowledging button and keep it pressed continuously until the warning signal flashes twice yellow 10 The ventilation can be operated by means of manual control only when it is permitted according to the programming If the ventilation control pre programmed according to times and periods is permitted and switched on then the ventilation system can operate with a weekly system on any day of the week in any quarter of hour In this case the ventilation system will operate according to the
16. the venting system according to time program and duration of time by preprogrammed way or even manually The apparatus is also suitable for operation of several intervention systems separated by zones It is solved in this case by using more relays than in basic construction and by arbitrary logical distribution of remote transmitters In basic construction there are 4 pcs of relays built in for the the control in the following way Self error relay H its goal is to remote check its operability Presignal relay El its goal is the intervention control Alarm relay R1 its goal is the intervention control Acoustic relay H acknowledgable its goal is the operation of acoustic horn Relay operation in the function of operating states in case of basic construction Operating state Relay state RI H Basic state Basic state Basic state El Without power supply Basic state For 1 minute after Basic state switching on not Basic state Basic state pulls depending on concentration Below K E level alaphelyzet alaphelyzet pulls Between K E and R pulls Basic state t pulls level Above K R level pulls pulls pulls Self error X X Basic state OR alaphelyzet Uninterrupted X X It swiches operation over and over again in regular interval Eos presignal f MES alarm Kus concentration Epai it pulls if it is assigned to presignal GNAN it pulls if it is assigned to alarm PRR das it pulls if it is assigned
17. trol by operating of gas concentration measuring remote transmitters of 4 20 mA MOST IMPORTATN FEATURES Stationary construction for industrial use Operating possibility of 12pcs of remote trasnsmitters Computer configurated signal processing by processors Programmable 2 signal levels acknowledgable acoustic signal self error signal Acoustic signal control may be assigned to any signalling level Possibility of manually operated venting system Venting system preprogrammable for times and duration of time Programmable fan postrotating time Operation of dual phase fans Intervention cotrol separable by zones Relay contacts are programmable for different intervention control purposes Event logging Signalling of maintenace claim Signallimg of network power cut in case of uninterrupted operation Putting into operation and maintenance are by means of computer during which several settings can be changed without constructionional modification upon actual application requirements No need for frequent maintenance 4 1 4 2 CONSTRUCTION The apparatus consists of central unit and remote transmiters 1 12 pcs the type and quantity of which is determined by the application The central unit is an electric control cabinet that includes the control system of the apparatus It is suitable for a accepting any cables for proper application with which for exampl
18. y means of the diagnostic program which shall be legalized by signature of commissioning person the customer or his her authorized representative s Zad The commissioning protocol includes the main settings of the apparatus including the detailed information on preprogrammed and manual operation of venting system Even in case the devices to be operated by the apparatus for example the intervention system venting system building surveillance have not been put into operation by the date of commissioning the apparatus can be put into operation In any case it is worth putting it into operation in that period when the complete system can be tested in order to avoid random operational disturbancies If the conditions of commissioning are not ensured by the customer by the agreed time the comissionig fails at the risk of customer In this case the cost of failed commissioning is covered by the customer Attention The apparatus cannot be put into operation withou using the diagnostic program necessary to commissioning and maintenance The apparatus switched on without using of diagnostic program is suitable for operation but it gives continuous self error signal and it also it warns with periodical short acoustic signal HANDLING OPERATING INSTRUCTION Handling units The apparatus has the following handling units in its basic construction Alarm lamp red Presignal lamp yellow Acknowledgement button Operation lamp
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